C19

152 - Nut (61 153 - Lockwuher (61 154 - Washer (6) ISS - Nut (5) 156 - Lockwuher (51 167 - W18her (5) 153 - Lug (ARJ
159 - Buo bar 160 - Wuher (7 1

TM 9-4935-115-14/ 1
187 - WMher 188 - Screw 189 - Washer 190 - Clamp 191 - Nut 192 - Lockwaoher

161 162 163 164 -

168 - Nut (3) 169 - Lockwuher (31 170 - Washer (31 171 - (K2l Timer 172 - Nut 121 173 - Lockwuher (2) 174 - Screw (2) 175 - <XK2) Socket

166 166 - Buo bar 167 - fi'B1) Tenninal board

lnoulator (41 Nut (4) Screw (4) Wuher (4) ('fll2) Tenninal board

193 - Washer 194 - Screw 196 - W aoher 196 - Bracket 197 - (1'6) Conneetor 198 - Tube asoernbly 199 - Nipple 21110 - Packing 201 - Tube asoembly 202 - Nipple
20:1 204 - <P'lJ Connector 205 - !P4J Connector 206 - CP3J Connector
-

Packing

11!0 181 -

176 17i 178 179 -

<CRll Diode
Screw (2)

Screw (6) - Lockw ..her (6) 209 - Waoher (6) 210 - Manifold 211 - Nipple
-

207 208

11!2 182.1 182.2 182.3 183

-

164 164.1 166 186

-

Lockwuher (2) Lug tenninal Stud terminal (21 Screw (4) (part of item 1831 IK1, K3l Relay Nut <4) (part of item 1831 Stud (41 (part of item 1831 Washer (4) (jlllrt of item 1831 <XK1. XK3l Socket Contact (13) lnoulating tubinr (AR J Nut Lockwuher Note

212 - Packing 213 - (S4J Switch

214 - Packing 215 - CS5J Switch 216 - Packing 211 - (83) Switch 218 - Packing 219 - Relief valve 220 - Packing 221 - <CR2. CRSl Diode 222 - Screw (4) 223 - Lockwasher (4) 224 - Stud terminal (4) 225 - Grommet 220- Chassis

f"ig""' ;l-U. f'rt8.,,'t '"' t.

Prefix all reference deoignationo with 95A2A3.

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C12 (3) Connect hose assembly (8) to elbow at Ll, hoee assembly (7) to the tee between Ll and L2, connector (6) to connector 96A2W1J1. hose assembly (6) to the tube elbow at LS, hose assembly (8) to the tube elbow at U, and hose asse mbly (2) to the tube adapter on the vacuum lfll&'e.
a. Removal (fig. 5-27).

TM 9-<4935-3U-14/I

of case. Support test set.

(4) Position pret.re tat set (12) in case (14). Slide tat set approximately 6 inches out

(1) Disconnect two hose assemblies (22) and connector 95A2W1Pl from the bottom of the pneumatic chamber. Install dust covers on hoseassemblies and fittings. (2) Remove four nuts (23), washers (24), and bolts (25), and remove pneumatic chamber (26) from pneumatic test console. b. Repair. Repair the pneumatic chamber components as shown in figure 5-23 and per form the following when applicable.
Do not use lacquer thinner or methyl

Before connectinlt hose assemblies (8 and 5) to the feedthroueh fittines. in sure that sleeve 10630103-45 is inse1ted on the feedthroueh fittine. (5) Facing the test set, connect hose a. sembly (8) to lower left case wall feedthrough tltting, hose assembly (7) to upper feedthrough fitting on left cue wall, hose usembly ( 5) to lower feedthrough fitting on right case wall. hose assembly (8) to middle feedthrough fitting on right cue wall, and hose usembly (2) to upper feedthrough fitting on right cue wall. (6) Connect connector (6) to connector (13). Connect tubing (9) to vacuum rage.

IWARNINGI

(7 ) Slide pressur e teat set into case and secure with 16 screws (10) and wuhers (11). ( 8) Perform preaaure test set verification procedures u prescribed in paragraph 3-17. Apply a leak test solution to all pneumatic fittings which were opened on the p1essure test set. When a leak is detected, wipe the leak solution from the pneumatic fittings. Re pair or replace the detective part u ahown

ethyl ketone near an open flame or sparks. Use only in a well-ventilated area. Avoid contact with skin. Wash exposed areas thoroughly with soap and water when contact with skin oc curs. (1) When replacing gaskets (4 and 8), re move old gaskets with scraper 51ro-00-177-9526. Clean surface with methyl ethyl ketone 681000-281-278fi, and install new gasket using ad hesive 8040-00-290-4301. (2) When replacing identification plate (30.1), remove old plate with scraper 5120-00177-9526. Install new plate, using lacquer thin ner 8010-00-160-5186 t o activate adhesive on back of plate. c. Installation. The key numbers shown below in pa rentheses refer t o figure 5-27, except where otherwise indicated. (1) Position the pneumatic chamber on the pneumatic test console with valve (11, fig. 5-23) towar d the rear of the pneumatic test conaole. (2) Secure pneumatic chamber (26) with tour bolts (215), wuhers (24), and nuts (28).
Note

in firure 5-22. (9) Install cover (1).

8-8.

d. Pt1rgi"l Perform pneumatic tilt conaole pur8'fnr prol*luree preecribed In pararraph

541. Pneumatic ChtlmiMr. WARNING

Before rtmovlnr the pneumatic cham ber, lnatruct the PSJil operator to lhut down the hlrhpreuure air aupplf, Remove power by ..Wnr all circuit breakert on the dlttrlbutlon conaole to OFF, except LIGHTING MAIN, LEFT, and RIGHT.

ICAUTIONJ

When inatallilli hoee usembliea In (8) below, tirhten the nuts to a torque of 70 to 120 i nch -poun d, ualnr 9/16-inch open end aocket-head wrench 5120-00-020-8629 and torque wrench handle 5120-00-020-5641. (8) Remove duet covers from tube usem biles and 1\tt!np and connect connector 911A2W1Pl and two hose assemblies (22) on the bottom of the pneumatic chamber.

Oli.JIII J

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1-Wingnut (8) 2--Waahor (8) 8-Cover 4-Guket '-Screw (8) &-Wuhor (8) 7-Cover 8-Guket 9-RiYet (16) 10-Nut (8) 11 -Valve 12-Padd 18--Nut 14-(95A42WI7) Cable Ill-Packing 18--Pin (8) 17-Pin (8)

lOT TEO 90' A

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18--Bolt (8) 19-Rlm (14) 20-Hin_. (8) 21-RJYet (2)

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80.1-lclentlficatlon plate

24-Pacldnr (2) 26-Collpllnr 28--Nut 17-Rinr ZS-Paekinr 29---Cap

80-Hoolt

28--Unl (I)

81-<:bamber

82-(96A42W17Jl) Coaneetor 83-(95A42WI7Pl) Connector

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fication prescribed in paragraph 8-17. Apply a leak detection solution to all pneumatic fittings on the pneumatic chamber. When a leak is detected, wipe the leak solution from the pneu matic fittings. Repair or replace the defective part u shown in figure 5-28.

(4) Perform pneumatic test console veri

a. Removal.

TM 9-4935415<-14/1
Note

5-32. Pressure Test Set Case.

Not. The key numbers shown below in parentheses refer to figure 5-24, ex cept where otherwise indicated.

(l) Disconnect hose assemblies (4 and 22, fig. 5-27) from elbows (26 and 32) and tag hose assemblies. Install dust covers on hose assemblies. Remove rubber hose from case wall.

Hose assembly (18, fig 5-27) is stored in pneumatic test console storage drawer when not in use.

(2) Remove nut

barnes.' to case.

(1)

that seeul"es wiring

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Ml 7878AI
1-Nut I-(96A2Wl) Wiring hamea 3--Nut (16) 4-Waaher (16) 6--Serew (16) 6-Mount (4) 7-ll<>Jt (4) 6-Loekwaaber (4l 6-Waaher (8) 10-Cue 11-Grille 12-Rivet (4) 13--Support lt3.1-Support 14-Rivet (2) 15-Support 16-Rivet (32) 17-Nut (16) 16-Rivet (20) 19-Recepteele (10) 20-Faatener ( 10) 21-Loekwasher ( 10) 22-Cover 23--Nut (2) 2 4-Sleeve (2) 26---Waaher (2) 26-Elbow (2) 27-Nut 26-Waaher 29-Coupling 30-Nut (2) 31-Waaher (2) 31-Elbow 33--Grommet

5-59

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TM

9-4915415-14/1

(8) Remove 16 nuta (8), waahera (4), and screwe (5) and remove cue. b. Repair. Repair prel8ure teet aet cue by replacing componenta ae ahown in dgure 6-24. Refer to (1) and (2) below for repair of welded aeaembliee. (1) Replacement of grille (11) Is not poe aible without damage to the caae. Repair ia limited to apot welding or aeam welding of the grille to the caae. (2) Replacement of aupporta (18 and 15) ia not poealble without damage to the caae. Repair le limited to spot welding, seam weld lng, or Installing rlveta. c. IMtaU4Jtio-n. (1) Position the preaau re teet aat caae on pneumatic teet console and install 16 acrewa (5), waehera ( 4 ) , and nuta (8). (2) Install wiring harness (2) and secure In place with nut (1).
.
<

exposed akin areae thorouahly with -p and water when contact with the akin oc:cun.

Do not uae lacquer thinner or methyl ethyl ketone near an open flame or aparka. Uae ooly in a well-ventilated area. Avoid contact with akin. Wash

[WARNINGI

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(2) Apply deeilrllation plate (47) 18 fol Iowa. Clean the area to which the deaJinatioo plate Ia to be applied, using methyl ethyl ketooe 681().()()..281-2785, and allow surface to air dry. Apply designation plate at roo m temperature of 66" to 90"F. Seal with brush coat of adheeive MPD 11881, type 4 .

ICAUTIONI

When installing hoae aaaembliee (4 and 22, fig. 5-27), tighten the nuts to a torque of 70 to 120 inch-pounda, using 9/16-ineh open end aoeket.head wrench 5120-00-020-8629 and torque wrench handle 511. (8) Connect hose aaaamblles (4, ftg. 5 27) to elbows (32) and hose aaaemblles (22, ftg. 5-27) to elbows (26). Install rubber hoee through cue wall.

When installlq screws (41.8, 48, and 61, fg. 5-26) in b below, tiahten to a torque of 50 to 56 inch-pounda, uainr adapter 5120-00-021-2041 and driver 61 20-00-797-2993. b. Mecha"ical Stnlcture.

ICAUTION]

(1) Repair the pneumatic teat conaole structure componenta by replacement ae shown in fijrure 5-26. (2) When installing plate (16), clean area from which old mounting base wae removed. using methyl ethyl ketone 6810.00.281-2785. A ply adhesive 804()..()().810-5414 to new mountiJig base Install and allow to dry acco rding to man ufaeturer's specifications.
.

533. Strudure.

,-W IN_G , ,.. _A_R_N- ___,

Before removing componenta In a through c below, instruct the PSE operator to shut down the high-pres sure air supply and bleed air line at PSE. Remove power by setting all cir cuit breakers on the distribution con sole to OFF, except LIGHTING MAIN, LEFT, and RIGHT.
a.

(1) Repair the connector panel compo nenta by replacement 18 shown in figure 5-25. When replacing designation plates (47), per form (2) below.

CQnnectorPanel.

tlrawer.

both sides ol drawer until the drawer width is ae dole to flush ae poss ible with the distance between the two slides (52 and 53) with the slides in the retracted position. At no time should a quantity of washers be added when this would cause the width of the drawer to exee< the diatance between the two alidea. Aasemble the drawer and alide aesembly, placing the additional on IICreWB (51) between the slides (62 and 63) and the drawer (64), insuring that the spacen are evenly distributed on both sides of the

(3) Add waehera (50) to

D1q1t zby

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C19

TM 9-4915-HS-14/1 5120-00-020-5637. Apply torque stripe to COU piing nuts uaing sealing compound (item 42, ta ble A1). (8) When installing tube usemblies (27, 28, 36, 39, 44, and 57), torque coupling nuts to 143 inch-pounds, using 9/16-inch nare nut bead wrench 512000791-0028 and torque wrench handle 5120-00-020-5637. Apply torque stripe to coupling nuts using sealing compound (item 42, table A-1).

I I

(4) When replacing rubber stripe (6.1, 5.2, 5.3, and a.4), remove old strpe with eeraper i 5120-00-177-9526. Clean surface with methyl ethyl ketone (item 28, table A-1) and allow to dry. Install new strips, using adhesive (item 4, table A-1). (5) When replacing plate (63), remove ol plate with a scraper 5120-00-1779526. Clean surface and activate adhesive on back of new plate, using lacquer thinner (item 44, table A1). c. Pneumatic Sy&tem. Repair the pneumatic test console pneumatic lines by replacement u shown in figure 5-27. (1) When replacing tubing (56), apply sealing compound (item 38.1, table A-1) to rub ber tubing. After tubing installation, apply a bead of sealing compound (item 39, table A1) around tubing on top and bottom side of noor to form a waterti ght seal where tubing and noor surfaces meet. (2) When installing hose usemblies (4, 9, 18, and 22), torque coupling nuts to 95 inch pounds, using 9/16-inch open end head wrench 5120-00-020-8629 and torque wrench handle

534. Manifold Assembly< fit. 528).

a.

Repair the manifold usembly by replacing com ponents u shown in figure 528. b When inatalling thermostatic tiwitehes (11 and 13), torque nuts to 115 inch-pounds, using 112-inch open-head wrench 5120-00-120-0632 and torque wrench handle 512().00.()2().. 56 b. When installing hose usembly (15), torque coupling nuts to 85 inchpounda uaiflg 9/16-inch open-end bead wrench 5120-00-020-8629 and torque wrench handle 5120-00-020-56. Apply 37 torque stripe to coupling nuts using sealing compound (item 42, table Al).

5-60.1 /(S-60.2 blank)

Digitized by

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C4

TM 9-4935-115-14/1

1-Cap (7) 2-Nut (28) 3--Scrow (28) 4--Wulter (28) I>-(Jfi6) Conn..,tor I>-(J67) Connector 7-(J60) Connector 8-(Jfi8) Conneetor 9-(J61) Conneetor l(J69) Conneetor 11-(J64) Conn..,tor 12-Cap 13-Nut (4) 14--Screw (4) 11>-Waabtt (4) 18-(J68) Conneeto r

27-(J02) Conneetor 28-Nut 29-Coupling 30-Nut (4) 31-Serew (4)

Note

23-Nut (8) 24-Screw (8) 2&-Washer (8) 26-(J66) Conneetor

17-Cap 18-Nut (4) 19-Serow (4) 2Waoher (4) 21-(J185) Conneetor 22-Cap (2)

32--Shield 88-Nut (2) 34-(82) Thermootatic awltcb 35--(Sl) Thermostatic awltcb 36-Nut 37-Coupllnr 38-Nut (2) 40-Washer (2) 41-Link (2) 42-Sieeve (2) 48-Cable (2) 44-Nut (22) 41>-Screw (22) 46-Panel 41-V.ipatlce plata (11)
89-Senw (2)

fi'il}1<rc 5-t5. Connector J>Q>ttl, e%fllodod -iew.

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TM 9-4935-385-14/1

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5-62

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-

---

C12
2-Wuher (4)
4---W uher (7) 11-Cable protector 5.1-Rubber etrip 5.2-Rubber atrip S.S-Rubber strip 5.4-Rubber etrip 6-Bolt (5) 7-Wuher (5) S-Spaeer (5) 9---lnMrt (5) 1G-Bolt 11-Wuher 12-Loekwaaher 18-lnaert 14-Cusblon (10) 15-Strap (10) HI-Plate (10) 17-Bolt 18-Wuher 19-Lockwuher 2G-Nut (4) 21-Loc:ltwuber (4) 22-Wubor (4) 28-Bolt (2) 24---Clab ion (2) 2$-Hand pump 26-Nut (4) 27-Waaher (4) 28-Screw (4) 29---Bracket 3G-Rivet (2) 81-Bracket 32-Nut (18) 33--Screw (18) 34---Frame 36-Rivet (16) 36-Receptacle (81
Figure 5-26. 3--Screw (7)

T 9-4935385-14/1 M
1-Screw (4) 3'1-Frame
38-Grommet (2)

38.1-Nut (4) 38.2-Waaher (4) 38.8-&rew (4) 38.4-(95A2WIJ1) Connector 89-Nut (2) 40-&r.., (2) 41-Bracket 41.1-Nut (8) 412-Wuber (8) . 4U-Serew(8) 41.4-Siide 41.5-Siido 42-Nut (10) 43--Screw (10) 44-Screw (2) 46-Panel 46-Nut (8) 47-Waeber (8) 48-Screw (8) 49---Nut (8) 50-Wubor(N) 51-Su.w (8) 52-SUde 68-Siide 64----Faatener (4) 56-Loekwaeher (4) 66-Nut (6) 67-Wuber (6) 58-Screw ( 6) 59-Nut (4) 6G-Waeher (4) 61-Handle (2) 82-Panel eS-Plate 64---Drawer &6-RiYet (3) 66-Ciip

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116

liS 112
111 114

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67-Serew (16) Top 69-Nut (8) 71- (96A2J2) Connector ?Z--- (95A2J1) Conneetor 73-Nut (S) 74-Serew (8)

?G-Serew

(8)

101-Jumper cap lOS-Jumper cap 106- (95A42A17) FAn 109-Serew (2) 107-Washer (2) 108---PAnel 109-Rivet (8) llNut (4) 111-Nut (61 112-Washer (61 113-Serew (6.1 114-Braeket 116-Rivet (4) 116-Nut (2) 117-Nut 118 -Lug 118.1 -Washer 119-Nut 120-Washer 121-Screw 122-Nut (12) 123-Washer (241 124-Bolt (121 126-Defteetor 129-Nut (2) 127-Washer (2) 128---Screw (2) 129-Bracket

100-Grommet

99-Jumper cap

IOrommet

102-Grommet

74.2-Ciip 76-Braeket 76-Sew (2) 77-Waaher (2) 78-Nut (3) 78-Wuher (8) 8Screw (3) 81-Spacer (S) 8Z---Rivet (4) 83-Ciip (2) 8+-Braeket Sl>-Jumper cap 87-Jumper eap 89-.Jumper cap 90---rommet -G 91-Jumper cap 9Z-Grommet 9 3 - Jumper cap 95-Jumper cap 99-Grommet 97-Jumper c.ap 98-Grommet

1U-Rivet (2)

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86--Grommet

88-Grommet

94----Grommet

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174

17 6

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180-Nut 130.1-Wubtr 181-Sc.... 131.1-Wuber 182-CI&mp 133 tllru 189-{Deletacl)

140-Grommet (2) 141-Nut (18) ... (18) 143-Panol 1-- Nut (14) 1(14) 14&---PIUlel 147-Nut (20) 148-Scnw (20) 14Panel !Plato 161-Nat (14) IU-Screw (14) 163-Screw (2) 184-Panol 155---Sc ....... (8) 166-Rivet (12) 167-Nat (8) 1&8-Rim <>

1GNat (I) 150---Ciwlnel 181-Nat (4) 188-Rint (8} 188-Channel 184-Nat (4) 155-- -RIet (8) 188-RIot (4) 187-Nut (2) 188-Channel (2) 18Nut (18) i70--Woaber (18) 111-screw (18) 178-Spa..r (18) 178-Nut (8) 17'-Waeber (8) 176-Serew (8) 178--Channel (2) 177-Framo 178-Nut (8ll) 179--Waeher (82) 18 0....Screw (82) 181-Bau lH-Framo

TM 9_..93511514/1

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TM 9-493538514/1 114

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91

221

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5-68

Hgur<J 528. P>teum<Jiic test coso/e sl ,..,lure. exploded view (s/aal of 1.

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183- Rivet t41 184 ... Rivet 1181 185-.Piate uoembly 186- Rivet 1281 187 -Panel 121 183- Rivet 11281 189-.Spli<e plate 1321 190-Rivet 1321 191- Br&<ket 181 19'l-Rivet 141 193- Rivet 181 194 -Bra<ket 141 1116-.Rivet 1121 196--lle<:epta<le (61 197--Cornor 181 196-- Comer 141 199--Frame eeetion (21 200-.Frame >Ktion 121 201 -Frame eeetion 141 20'l-.Frame >Ktion 141 203 - Frame ae<tion 141 204-Frame oeetion 141 206-Rivet I 111 206-Nut 121 207-Wuher 121 208-.Handle 209-Rlvet 181 210-Lat<h (21 211-Door 212 --Rhet 141 213-Br&<ket 214-RivetiSJ 215-Re<epta<le 141 216-Rlvet 11921 217-Splice plate 1481 218-Rivet W 219-Splice plate 121 220-Corner 141 221 -Corner 1101 222 -Frame ae<tion 121 223- Frame oeetlon 224-Frame 10ttion (21 225-Frame ae<tion 121 228-Frame oedion 227-Frame M<tlon 121 2118-Frame ...,lion 121 229-Frame oection 230-Frame ...tion 131 231-Frame oectioa 23Z-Frame ..., tion 233-Frame ...tioa

S-61.1

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T 9-4915,-HS 11/1 M

(12

I-Nut<l1 1-lcrew (11

8-Ciamp(l1 4-HOH -mbly (11

I t.I-Wuher

I 6.1-Wuhtr t-lcrew
.....2

6-Nut

?-Clomp 8-Ciomp e-lloae ueembly 10-Nut 11-Waahtr 11-SlM'It

11--Coupllnr 14-Coupllnr 16-llltiYt 18-Strap 17-Tublnr 11-HDH uoambly le-Nut (I)

(I) 11-Ciamp (I)

-

24-Wubtr (4) 16-Bolt (4) 2t-(e6AIA4) Pneumalll ""

11-H ... 1111mbb' (I) 18 Nut (4)

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Tubo uoembly (2) Tubo uoembly Nut(2) Coupling 121 Nut (2) Screw(21 Nut(21
LoekwuhOI' (2) 43

44 43
46 49 !iO

31 32

46 47

Coupling Tube -mbly Sleeve Union Nut (2) Tee(2J

Waahet' (2)

13'(.1

Clamp(21 Tubo usembly Nut Nut Coupling half Tubo uoembly

81- Redueer

152
M IW M 56

51

Nut(2) Screw (2)

3'1.2

38 38 .0 41 42

1>7

Nut
Sleeve
(aloNt

58 59

Clamp(%) Clamp Clamp Tubing Tubo uoembly Nut Coupling

Wuher (4)

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5-70

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TM 9o49J5485-14/1

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16

15
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19

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Ml 71142

1-Serew (3) :1.-Waober (3) 8-Pin 4-Pin (2) 6-Serew (2) 6-Wuher (2) 7-Terminel lug (2) . 9--C hein (2) 10-Moanting plate 11-(95A8S1l2) Thennootat.ie switch 12--o packfnr 18-(95A8S2J3) Thum011tat.ic swit<"h
8- Hook 14!

14-Preformed paelrlnr !&-Hose usembly 16-Sieeve 17-Adapter 16-Preformed paeklnr 19--Cap assembly 20-Preformed paeklnr 21-Reducer 2Z-Sieeve 28-Hook (2) 24-Chain 26--Manifold

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tUIIII-14/1 S.dlon VI. POWII DlmJIUTION

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.Di.tribvtio?l Cofttolt ..,. component. of the diltrlbution coi!De iltNeturi u lhown In flrure 6-29. Perform the followiac proeedure where applicable.
a.

WS. Dlltributlon Conealo.

WARNING

Before removlnr power dlatrlbution conaoJ. component., requllt operator to abut down the PSE.

to four partl toluene 6810.00.281-2002. Wipe aree dry after rivetinr.

putcy

(1) Coat rivet.

reduced one part putty

(80) with zinc chromate

1-Nameplat. 8-Nut (") '-Bolt <"> 4-Wuher ("l '-Nut (111) '-Bolt (111) 7-Wuher (12) 8-Nut (27) 1-Senw (27) 10-Nut (27)

11 -&.nw (27) 18-Hln.. (8) 1'--Nut (48) 14--Scnw (48) !Plat. (8) 14-Nul (12) 17-Scnw (12) 1'--Wuher (12) 1ntai ner.(8)

20-Faatanor (8) 21-Guut (8) 22Delttecll 11'-Gaaket <el 24-Door (2) Door
28-Frame

88-Scnw (10)

2&-Handle (2) 80-Rivet (4) 81-Piat. 81-Door

SBolt (9) 86-Wuber (9) 27-Scnw (4) 28-Lockwuhtr (4) 37-Locknul(6l

84-.Loclmul (9)

144.1-Clamp

Figure 6t9. Di1tribl<tion conolt llrrJtnrc, czp/O<lcd view (t/l.eet I of 1).

38-Bolt (6) 88-Wuhor (8) 40-Door ,......, 41-Nut 1171

42-8<..... 1171 43- Wuher 1341 44-Clamp 4-Clamp

4'--Clalap 47--ClaaJ 41.1-CiuP

48--Ciulp 49--ClaaP 80-Claap 61-Ciulp 61-Cl..P

6'--CW.P

5-12

Co

C12

TM 9-4935-385-14/1 (4) Fabricate wire rope (61) as follov.'S: cut a 120.12-inch length of 0.062-inch-diameter steel cable MIL-C-5424. Place two swaging sleeves (60) over wire rope. Insert wire rope in same location from which defective wire rope was removed. Loop each end of wire rope. Slide swa11ing sleeve over each loop so that cut end of wire rope extends approximately 0.12 inch beyond swaging sleeve. Crimp swaging sleeves. Replace componenbl of the relay asaembly aa shown in fi1111r e 6-30.
b. Rtlav A11tmblv.

(2) Apply enamel 'ITE629 CL A CLR 210 to head of bolta {S, 6, 36, and S8) and ICI'eWI {284, 241. and 245) after installation. (3)

from

edce of door or ppUcable.

To replace gasket& (21, 23, 190, and 191 ), crape off old guket and adhesive. Abude 1urface with paper abrasive CL 3/().120. Remove paper covering trom adhesive bldtini of guket and inltall guket 0.12 inch
chaal.l, whichever Ia

0 3

--
'

) \

r-.irfi;..

.- .

,..

-.

K-Wuhr (8)

U Qlllcl<-rel-

67-Berew (8) 68-Sllde (I) 68-Cuahlon

Nat (8)

pin

80-SieoTe (2) 61-Wite rcpe 62-L!nk 6torap eontalnu 63.1-Nut (6)

63.z....sc..ew (6) 63.S-Siide (2) 63.4--.Nut (14) 63.6-Saew (141 63.6-Side (2) i

Fitlu,.. 111. Dittrlbutwn ooMoZ. ,,,.,..,,.ro, to:JIIodod "'"" (lwlt I of).

D, zec.

5-71

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TM 9-4915-US-14{1

C12

63.14

63.11

107

106

13

,J

:::::-v
I

/103
-lOS

104

101
na

Fill"" 519. Diotrib1tti11 contolo t,.,.eture, ezploded view (IL.,t I of 1).

5-74

MIQIISA.I

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TM 9-49S5-U5-14/ 1
9z.-clamp 98-Nut 9'-Rivet 96--Screw (6) 96-Loekwaaher (6) 97-Wuher (6) 98-lnaulator (3) 99-Scnw (6) 100-Loekwaaher (6) 101-W.Uer (8) 102-Spaeer (6) 108-Nut (48) 104-Loekw&Uer (41) 106--W..der (41) 106-Bua bar (6) 107-Bua bar 106-Piate Insulator (8) 109-Piate ineulator (10) 11rew (18) 111-Loekwaaher (18) 112--Waahor (18) 113-Nut (18) 11'-(95A1TB1 thru 95A1TB6) Tenninal board 116--Mountnr atrip l 116-Nut (2) 117-Waaher (2) 118--Ciamp 119-Screw (l) 121>-Waaher (2) 121-Clamp 122-Serew 12 8-Waaher 124-Clamp 126--Serew 126-Waher 127-Ciamp

63.7-Nut 63.8 -Wuher 63.9-Clamp 63.10-Wuher 63.11-Sc..... 63.12-Nut 63.13-Wuher 63.14-Scr..,. 63.\S-Bratkot 64-Serew (4) 66--Waaher (4) 66--Clamp 67-Screw (4) 68-Waaher (4) 69-Clamp 70-Clamp 71-Clamp 72-Clamp 78-Nut 74 -Rivet 76--Nut (12) 76-Waaher (12) 77-Serew (12) 78--Waaher (12) 79-(96A1TB8 thl'U 95A1TB13) Tennlnal board 80-Chaula 81-Serew (6) 82-Waaher (6) 88-Clamp 84-Ciamp 85--Screw (6) 86-Waahor (6) 87-Clamp 88--Ciamp 89-Clamp 90-Ciamp 91-Clamp
Figwrc 5-9. Distribution oouoo!e a!moture,

explodtd view (ltct 8 of S)-LfiM

5-75

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TM 9-4935-385-14/1

152
ROTAlfD 90 "

,
1S6

154

39 123-N'ut (16) 129-Lockwaaher (lG) 130--aahor (16) 131-Strlp (6) 132-Sc"w (6) 133-Lockwaahor (6) 134--aohtr (6) 135-Nut (6) 136-(95AITB7, 95AITBI7) Torminal board 137-Screw (4) 133-Waoher (4) 139-Nut (5) 140--Lockwuher (5) 141-Wuhor (6) 142-Strip (2) 143-Scrow (2) 144-Lockwaohtr t2l 14f>-uahor (2)

40

142 '41

146-Nut (?.) 147-(95AlTB14) Terminal board 143-Chanlo 149-Screw (3) 160--Loclcwaahtr (3) 151-aoher 13) 162-Nut (40) 163-Lockwaahtr (40) 154-- aaher (40) 15f>-Piate in1ulator (10) 166-Bus bar (S) !57-Screw (10) 153-Lockwuhor (10) 169-Wuher (10) 1 60--Nut (1 0) 161-(95AITBI5, 95AITBI6) Terminal board 102-Channel

576

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C16
168 - Bolt (3)
-

TM 94935-385-14/1
Loekwaaher (8)
185 - Filter (95AIFU and 95A1FL8)

164
165 166 167 168

189
170

171

1111

112 113 1H 115 116 177 179

180 181 182 183

184 - Filter (96A1FL1, 95A1PL2, and 96AIPL7)

-

- Wa&hor (8) Cover - Screw (21) - Waaber (21) - Screw - Wa&her - Clamp Screw (8) - Bua bu (3) - Screw(8) - a... bar (Sl - Nut (8) Loekwa&her (8) - Nut (3) - Waaber(3) Waaher (3) - Sl*or (31 - Screw (8) Waaher (3)
-

196 - Plate 197 Screw (4) 198 - Bus bar (2)

-

Nut (3J - Waaher (3) 188 - Screv. (3) 189 Filter (95AIFL3, 95AIFL5, and 95AIFL8) 190 - Guket (2) 191 - Gasket (2) 192 Rivet (4) 193 - Bracket (21 19' Rivet(41 195 Bracket (2)

186

187

199 - Nut (4) 200 Loekwasher (41 201 - Nut (41 202 - Washer (4) 202.1 Sere,.. (4)
-

Rivet (81 202.4 - Bra<ket (4)

-

202.3

202.2

- Filter (95A1FL9

thru 95A1FL12J

576.1 /( 576.2 blanlc)

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C16

TM 9-4935-385-14/1

166

168

167

193

192

174

190 194 187 196 186

185

---,

L . 111 189 172 ....

79

173

Ml 47887AI

.. Fi{J111 5-t9. DUtributin oo ok IIMltlu,.... up/oded rierc lht 5 of 61.

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TM 9935-315-14/1
1
'

'

..

'

226

252--<
0

233 238

244 246

t4J.

.- ,

_/

Figre 51.?. Dietributi11 con.tole t-ruct.ure, c:r.ploded view (alccet 6 of 6).

S78

Digitized by Coogle

..:

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101 8enw (4) 104 Loelnr...., ('I 101 w (41 .. 14t-NIIi (7) 110 ...... (7) 111-a..p IQ-Ciaap Ill Wuhr (T) ... .... (?) Ill Clulp Ill Clulp 117-Ciulp C' IJIO-Ciulp Ill -a-, 111-Claap

......,.,, ...

107

llt-rn...

llJ-amt ('I
116-Nat (I)

111-WI II' .. 111 a.,

1106-hMl luaw (I) 101 Lockw - (I) 11011-l'uel ,._ 110 Ina

llt-NIIi (4) 110 ,.... <I Ill-Bolt (4) Ill ,.... (4) ... Bolt (lt) .. LoelnruW (ltl , ua..,..,, uti 118 J..rt (It)
111-8cnw

llJ-HIIi (I) 117-11' 1 11' (I) .. llt-Bolt (I)

Ill Rim (10) Ill Hili (I)

... II' (IU1AI) .., ... ., ... C'_,

117 ieraw (I)

lilt-Nat (14) 110 W&IMr (14) Ill lk!nw (14) Ill Nat (I) Ill Wuller (I) II' le1ww (I) llapport UIIMW, 118 Nat (I) U7-Riwt (4) lit-Nat (I) 14 0-Wullwr (t) 14t-8cnw (I) 141 Puel 14t-Nat (II) 14' W&IMr (II)
141 8erww

118 Bracbt

(I)

ell m-a ,. ... .... <'I 111-Rint (II) 176-NIIi (11)

., .. ,... (4) -...cllmp .,._.,._ (I)

m-RM

17J-Rint (I) ITt-Nat C'l 177-Rim (74)

... Panel

(II) '" Puel 141-Rl..t (10) ... (IIAl.U) Cllftlt wnllw uulr

.. (p) 110 ., lll-81dn Ill leNW (I) Ill Wuher (I) IN-Cluap (I) Ill Nut Ut-Wuller 117-Cialllp III-Cialllp Ill lk!NW 180-Rl..t (II) ttl lldn ... ,.,..,.
111-Riftt (lt)

D 11t-llnt (11)

F;,.re u. DUf,...,.INa .. ...,. .,,...,,.,.., rqi.MH ;..., (olle.r of )-IA,.,.L

TM 9-493538514/1

(It

,24

1-Lockwusher (2) 2-Faatener (2 ) 3-Nut (4) 4-Washer (4) 5-Screw (4) 6-(K1) Relay

7-Nut (4) 9--Wasber (4) 9-S<r<!W (4) 10-(K3) Relay 11-(K4) Relay

12-Nat (6) 19-Waaber (6) 14-Serew (6) 15-(K7) Relay 16-(K6) Relay

1'7......:(1($) Relay 18-Nat (4) 1 9--Lockwaobe.r (4) 20-Waaher (4) 21-(KZ) Relay

22-RI<ret (4) 28-Bradtet 24-Rlvet (10) 26-Blnp 26--Chasoio

Note Prefix all reference designations with 95A1A3. Figure 5-40. Rla11 ..,,.,.btv. nplodod vie1c.

c.

nents of the circuit breaker assembly as shown in figure 5-31. If meter (6) is damaged (broken glass on meter face, broken electrical terminals, etc.) or if a meter other than 10607996-1 is sup plit>d perform t he f oll owing: (1) Cut wires close to terminals on meter so that each wire does not protrude out of its insulation jacket.
,

Circuit Bre11ker Assembly. Release compo

Retain nuts, washers, and screws. (3) In stal l insulation s leeving (item 24.1. table A-1), 1.50 in ches long, over each wire eut in (1) above. Allow 0.50 inch of insulation sleev ing to protrude beyond end o f wire. (4) Apply heat to in sulation sleeving and
shrink.

(2) Remove nuts (3), w ash ers (4), and screws (5) and remove meter from chassis (31).

s..ao
Digitized by Google

C19 (5) Install insulation sleeving (item 24.2, table A-1), 2.00 inches long, over end of wire bundle. Allow 0.75 inch of insulation aleeving to protrude beyond end of wire bundle. (6) Apply heat to insulation sleeving and shrink. (7) Fold bundle back and spot tie using lacing and tying tape (item 43.1, table A-1). (8) Obtain cover plate (5.1) from GS and install using screws (5), washers (4), and nuts (3) retained in (2) above. (9) Paint cover plate surface visible from front side of chassis (31) and paint screw heads, using green enamel (item 19, table A-1). Allow to dry.
d. Po.tchboanl Auembly and Po.tchboanl Re ceptacle. Three patchboard assemblies are used

TM 9-4935-385-14/ 1 aist of contact spring replaeement as p aeribed in (1) and (2) below. (1) Contact spring removal. (a) Crimp the portion of the contact spring protruding from the rear o f the patch board receptacle with a pair of needle-nose pliers. the front of the patchboard receptacle by ex erting a slight pull on the spring. (2) Contact spring installation.
N-

(b) Remove the contact spring from

Botb left- and right-hand contact springs are used in the patchboard receptacle. Be sure to select the cor rect replacement spring. (a) Place left-hand contact apring 11030698-1 or right-hand contact spring 11030698-2 through the front of the receptacle so that the flat side of the rear portion o f the spring is alined with the flat side of the hole in the receptacle. hole.

in the SCTS. Maintenance of the patchboard assemblies is limited to the replacement of the patching conductors installed on the reverse side of the patchboard. The two types of patch ing conductors used are tuning shunt 10607227-1 and patchboard plug 10607229-l. Both types are equipped with male pins and do not require special tools for installation or removal. Refer to TM 9-4914/4 for location of tuning shunts and pa:tchboard plugs for each of the patchboards. Replace the components of the patchboard assemblies as shown in fgu.re 1).32. Mai.ntenance of the patchboard receptacle con-

(b) Insert the spring fully into the

(c) Spread the portion of the contact spring protruding from the rear o f the patch board receptacle with a pair of needle-nose pliers.

5-80.1/( S-10.2 bionic)

Digitized by Coogle

Ct9
9

TM 9-4935-W-14/1

23

1-Lockwuhtr(2) 2---Funtr (2) 3-Nut (2) 4-Wuher (2) $-S<rew (2) 16.1-Pla &-()(1) Me 1-S<rew (U) 3-Lockwuhtr (U) 9-(C:81) Clrc:ult breaker

10-(CB4) Crc:ult breaker i li-(CB2) Circuit breaker 12-(CB8) Circuit breaker 18-(CB8) Clrc:ult breaker 14-(CBt) Clrc:ult breaker 16- (CB10) Circuit breaker 16-(C814) Clrc:ult breaker 11-(CB16) Clrc:ult breaker 18-(CB18) Clrc:ult breaker 19-(CB11) Clrc:ult breaker IIO-(CB18) Clrc:ult breaker
-

21-(CB19) Circ:ut breaker i 22-(CBIIO) Circuit breaker 28-(CB12) Circ:ult breaker 24- (CB18) Circ:ult b reaker 26-(CBil) Clrc:ult breaker 28-(CB1) Clrc:ult breaker 21-(CBB) Clrc:ult breaker 28-(CB6) Clrc:ult breaker 29-Rivet (10)
80-HIIllt

MJ

4719011

81-Ch-la

Pretlx all refereee dlanationa with 96AIA2.

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8-Sbunt ._Pot.cbboard

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Pelelll>oerd, e"J)lodd vin1.

5-12

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C4

TM 9-49353 5-14/1 8
.

5-36. SCTS Main Cable Entry Panel

t (ft. 5-33).

,- A_N _ _, ,..W_R__ING , _
Before removing SCTS main cable entry panel, request operator to ehut down the PSE.
..... Refer to figure 5-29 for removal of dis

tribution console before replacing SCTS main cable entry panel.

a.. Remotal. (1) Dl.ec:onnect all exterior cables and air hoee from panel. (2} Remove 12 screws (1) and waahers (2), and remove cov (8). er (8) Remove 20 screws (6) and washers (6), 8 nuta (7), waahers (8), aDd etude (9), and 11 nuta (10), waahers (11), and stude (12) aacurl panel (18) to the SCTS van. (4) Remove 76 nuta (14) waahers (16), . and acrewli (16), ADd remove covers ( 17). Tag aDd remove the three SCTS POWER c;onnectors from the panel. Tag the "!JDaining 16 con nectors that, upon removal from panel, will remain with their respective wiring harneeaee.

(5) Remove four nuta (28), waahers (29), and ecrewa (80) ; tag and remove wires, and remove connector (82) and II'Uket (31). (6) Remove 5 nuta (84) and 10 washers (35 and 36) ; tag and remove wires, and remove bus bar (87) and five grounding coupler aa sembliea (38). (7) Remove three nuts (45), washers (46), screws (47), and caps (48), and remove three ,setscrews (52), knobs (53), and plates (54) . Tag wires and remove three resistors (49) and connectors Jl, J2, and J12. (8) Remove setscrew (57) and knob (58). Tag wires and remove switch (59). (9) Tag and disconnect high-pressure air hose from coupling (56), and remove paner toward inside of SCTS van. (1) Repair SCTS ma cable entry panel in components by replacement as shown in figure 6-33.

b. Repair.

Do not use methyl ethyl ketone near an open ftame or sparks. Use only in a well-ventilateci._area. Avoid contaet with skin. Wash exposed skin areaa thoroughly with sosp and water when contact with the skin occurs.

I WARNING I

5-12.1/(5-12.2 blank)

Digitized by Coogle

Cl2 (2) Apply designation plates specified in figure 5-34 as follows. Clean the areas to which the designation plates are to be applied, using methyl ethyl ketone 6810-00-281-2785, and allow eurfaces to air dry. Apply designation plates at room temperature of 65" to 90"F. Seal with brush coat of epoxy adhesive MPO 11881, type 4.

YM 9-49JS-115-14/ I
(6) lnetall connector (82) and gasket (83) with four screws (30), washers (29), and nutl (28); connect wires and remove tag. (6.1) When installing screw (21.4), apply sealant MIL-S-11031 on panel between head of screw and panel. (7) Install three SCTS POWER connec tors (18 and 19) with 12 screws (16), wuhera (16), and nuts (14); remove tags. Install the remaining 16 connectors on the panel with 64 screws (16), washers (15). and nuta (14); remove tags. cable connections to the main cable entry panel, refer to panel placardini shown on tliUre 6-84.
d. Panel Placarding. For check of proper

adhesive from mounting surface, using ecraper 51 20-00-177-9526, and clean surface with methyl ethyl ketone 6810-00-281-2785. Allow aurface to air dry. Apply adhesive MIL-A-.5092, type 2, to aurfaces that are to be bonded together.

(3) When replacing pad (77), ecrape old

c. I tallatioiL. r
When (3), (4), and

Nete

formed, apply aealant MIS11286, type 1, to mountinr holes; then apply eeal lnr 8030-00-276-8110 over aealant MIS11286. Strip finishes from all mating surfaces; then apply eealant MIS11286, type 2 around openlnr in van. Apply eealinr compound MIL-S11031 around cover (3) at contacting surfaces of the van before performing (1) below.

(5) below

are per

5-37. PTS Power Cable (fig. 5-35).

Before removlni PTS power cable entry panel, request PSE operator to aet the followini circuit breakers to off position: MISSILE +021, PTS +0101, PTS +0201, and PTS.
a. Renwval.

lntry

,.WAR_NG _ _ N_ --.. . __ I _

Panel

(1) Position panel (18) in place through opening In SCTS van. (2) Connect high-preesure coupling (56) and remove tag. alrhoee to

(1) Remove protective cover (1) and dill connect all exterior cables. (2) Remove 18 atude (2), 24 rivets (Si, and 10 acrewa (4) and wuhera (5), and remove mounting frame (6).
b. Rtpair.

(8) Install three resistors (51) on panel, eon neet wires, and remove tara. Poaition three platea (54) in place; inltall three knobt (60) on the reiatora with tetecrews (49), and teeure the plates with three aerewa (47), wuhen (46), and nutl (46). Connect wlrea to three realatora (61) and eonnectora Jl, J2, and J12, and remove
tar.

(1) Repair PTS power cable etry puel mounting frame by laeement u ahown In IIeure 6-86. When replaclnr deeipatlon platal (7), perform (2) below.

(4) ln1tall awlteh (69) on panel, connect wlree, and remove tap; inatall knob (158) on awlteh with aetecrew (57). n (6) Install five groundi g coupler uaem bllea (87) aild but bar (88) with five nute (34), lockwaahera (86), and waahen (86); connect wlree and remove tar.

methyl ethyl ketone near open flame or aparka. Ute only In a well-ventilated area. Avoid contact with aldn. Waah expoaed ekin areaa thoroughly with aoap and water when contact with akin occun.
WI
Dql

Do not

ute

IWARNINGI

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TM

9-493538$14/1

(2) Apply designation plates (7) as follows. Clean the area to which the designation plate is to be applied, us ing methyl ethyl ketone 681000-281-2785, and allow surface to air dry. Apply designation plate at room temperature of 65 to 90 F. Seal with brush coat of epoxy adhesive MPD 11881, type 4.
!-Screw (12 ) 2-W,.,her (12) 8-Cover 4-Strip

/nta.Uaion. t (1) Apply sealant MIS11286, type I, to mounting holes; then apply eealant scm.oo. 8110 over sealant MIS11286. (2) Install mounting frame (6) with 10 screws (4) and washers (5). (3) lll3tall 24 rivets (3), 13 studs (2), aliCI cover (1).
3 7- Grounding coupler -mbly I) 38- But bar 39-Nut 4G-Locl<waaher 41-Waaher 42-Eyobolt 43-Lanyard

c.

(12

21.1-Nut 21.2- W uher 21.3-Terminal lua 21.4-IEI I Screw 22-IA2J4. A2J51 Connector

7-Nut (8) 8-Wuher (8) 9-Stud (8) IG-Nut (11) 11-Wuher (11) 12-Stud (11) 18-Pane1 14-Nut (801 15-Washer (801 16-Serew (801 17-C over (181 18-(95J 1, 95J2) Connector 19-(95J3) Connector 20-(AlJ7, A2J L. A2J8) Connector 21-(ALJ2 lhnl AIJ6. AIJ8 thru AIJIO, A2J6. A2J7) Connector

r.-&rew (20) 8--Waaher (20)

44-Sleeve

48--Nut (8)

2 4-IAU I. A412. A4112) Connt<tor 28-(A2J2) Conn..,tor 26-Cover (2) 27-(A2J3) Connector 28-Nut (4) 29-Wuher (4) 31- Cep 32- IA4.16) Conneclnr

23- Cover (3)

47-SeNW (3) 48- (Deleted) 4 - Setaerew (3) 9 50- Knob 13) 51-IA4RI thru A4R3) R..lotor 52- Nut t3) 53 Lockw. 13) .ber -Plate (3) 58-Coupling nut 56-Coupline 57-Setec:rew 58-Knob 59-Switch 6G-Rivot (8) 61-Nu (4) 62-Rlvet (ill) 63-Nut (28) M-RIet (4) 68--Braeket 66-Rive (34) 67-Braeket (17) 88-J umper eap.....,.,... taol

48--Wuher (S)

S G-Senw (4)

tl9-Ri..t(8) '10-MOOlnti,.hncbl

71-Pi n

3 Gasket .1U-Nt1t (5) 38--Lockwuher (5) 38--Waaher (5)

72-Nut 7 - Waolle 3 r 74-Ch n ai

75- Screw

76-Waohor

77 -Pad

Prefix all reloNneo deoipatlona

Fi11un 541. Rop/ae.,.,t of S T '""i" cable 011try paflel-wpetld. C S

A82A4 till!- othe....ee Indicated. .;

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Fiqurcl-84. SCTS ma in cable rnlrJJ pGftc/ plaeardi"ll

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1-28W9P2 plate 28WIOP1 plate 3-28Wlll'l plate 4-28W5Pl plate &-28W8Pl plate &-60WlOP2 plate 1-60W34P2 plate 8-GROUND plate 8.1--32WIOP1 plate 8.2-32WIOP2 plate 9-60W40P2 plate 10-60W32P2 plate 11-60WUP2 plate 12-60W9P2 plate 18-60W111P2 plate 13.1-120WI17P2 plate 14-43W6P2 plate IS-28W8P2 plate l&-60Wl2P2 plate 11-60WI10P2 plate 18-28W9Pl plate 19-42W50P2 plate 20-28W6Pl plate 20.1-42W54P2 plate 21-28W6P2 plate

TM 9-4935-3851/1

I
I

Figure 5-8. S S main aJblo ...trw pun</. pla<onli CT .

538. Convenience Outlets (flg. 5-36).

Remove power before removing con y venience outlets b setting all circuit breakers on power distribution console to OFF, except LIGHTING MAIN, LEFT, and RIGHT. Replace convenience outlets as shown in figure 1>-86. 5-39. Rotary Inverter (fig. 537).

WARNING

OUTPUT and 28 VDC POWER INVR INPUT circuit breakers on power dis tribution console to OFF.

(1) Loosen 22 fasteners (1) and remove cover (2).

a.

RemovaL

IWARNINGI
Remove power before removing in verter by setting 115 VAC INVR

(2) Di conneet eonneetor (8) from 96A9ll; a remove four bolts (4) and eight wuhent (5 and 6); remove in verter (7) and eight wuhent (8 and 9) from cue (84).

S-86.1 /(516.2 lllanlr)

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28-Box

15-a-,Wit (I)

b. Tut. Perlorm tape pro!P'&m teet on in verter 811 prescribed in T.M 9-4985-8815-14/8. (1) Perlorm procedures In parqraph 4-8 prior to lmtalllnr Inverter. (2) Inatall Inverter (7) In cue (84) with elrht wuhen (8 and 9) under' the Inverter,
....
c.

and aecure with tour W811hen (6 and 8).

/netall4ticm.

Replace the lnvertar cue 811 ahoWJI In ftral"' 5-87. When replaclnr paketa (22 throup 14)

5-40.

(8) Connect conneetor 96P2 (8) to 86.Wl; I lnltall cover (2) and MCUre It by lnatalllal 22 faatenen (1).
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I - Futener (22) 2 - Cover a - (86P2) Connector , - Bolt (4) 5 - Wuher(4) 6 - Wuher (4) 7 - (95A9J Rotary inverjer 8 - Wuher (4) 9 - Waaher (4)

Nut (16) Screw (16)

19 20 21 22 23 u 25 26 -

Lockwuher (16) Grille (2) Grommet Guket Guket (2) Guket Rivet (44) Receptacle (22)

27 - BaCfie ao

29 - Bacne

28 - Batna 31 32 33 34
-

Nut (6) Wuher (6) Bolt (6) \Vuher (6)

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f Figurt 6-17. Replacom01tl o rota' inuerter and Ctlllt.

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and baffles (14, 15, 27 through 29), cement as follows:

Cl6 thoroughly with soap and water whtll contact with akin occurs. Using scraper 5120-00-177-9526 and methyl ethyl ketone (item 28, table A-1), mDO\'t all old gasket or baffle material.
a.

Do not uae methyl ethyl ketone near an open flame or spark!. U se only in a well-ventilated area. Avoid contact with akin. Wash exposed skin areas

WARNING

I" b. Apply adhesive (item 4, table A-1) to lU faces that are to be bonded together. c. Carefully position and press adhesive lUI" faces together and let dry thoroughly.

Section VII.

UGHTING SYSTEM 4935-381>-14/2, which specifies the u sociation of each light fixture with i .ta ballaat.

5-41. Fluorescent Lamps. a. Loca.tion. Refer to figure 5-38 for loca tion of fluorescent lamps. (1) Release tour fasteners (1) on the pro tective cover and carefully open the cover. (2) Using the hand only, relieve tension on the spring clips holding socket (5) to release lamp (2). (3) Carefully remove the lamp.
c.

b. Removal (fig. 5-39) .

a. Removal. ( 1 ) Remove screws ( 1 or 4) and loek wa.hers (2 or 5) to remove ballast aaaembly (8 or 6). (2) Remove nuts (8) and waahel'l (9 and 10) from terminal studs 1, 2, 3, and 4. (3) Disconnect white wire ( 10.1) from ter minal 1, black wire (10.2) from terminal 2. red/white wire (10.3) from terminal 8, and red wire (10.4) from terminal 4. (4) Remove four nuts (14), washers (15), and screws (16). (5) Remove ballast (17). (6) Using scraper 512000177-9526 and methyl ethyl ketone (item 28, table A-1), rei!IO\t mounting base (41). b. b1stallati on. (1) Secure ballast (17) with four nuta (141. washers (15), and screws (16). (2) Insure that wire (11) i connected 10 s terminal 1, and wire (12.1) is connected to ter minal 2. (3) Connect white wire (10.1) to terminal 1, black w ire (10.2) to terminal 2, red/white wire (10.3) t terminal 3, and red wire (IO.J o to ter m nal 4. i (4) Secure wires to terminals 1, 2. 3, and 4 with nuts (8) and washers (9 and 10). (5) Install ballast assembly (8 or 6) and secure with lockwashers (2 or 5) and ac'1 (1 or 4). (6) Using adhesive (item 6, table Al), install mounting base.

l?tallation (fig. 5-89 ) .

( 1 ) Insert one end of fluorescent lamp (2) into socket (6). (2) Carefully press the lamp partially into socket.
Pull back and hold !lOCket (5) and press the lamp into the spring clipe.

(8)

(4) Insure that socket (5) and the lamp contact are alined; then release socket.
teners (1 ).

(5) Close the cover and tighten

four fas

5-42. Ballasts (flg. 5-40).

WARNING

Remove power before removing bal lasts by setting LIGHTING MAIN, LEFT, and RIGHT circuit breakers on power distribution console to OFF.

Not. Ballaats are associated with light fix tures 95DS1 through 950511. The ballasts are located on mounting plates 95A4 through 95A7. Refer to TM 9 S-90

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C16 5-43. Light Fixh1res (fig. 5-39).

IWARNINGI

M17898...
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-

2 3 4 5 6

7 -

8 9 10 12 13 14 15 16 17 18
II -

'utener (4) (part of item II) Cover (part of itAim II) Lamp(2) Screw (3) ( part of item II) Conduit (part of item II) (TB1) Terminal board (part of item Ill (TB2) Terminal board (part of item II) Screw (10) Washer (10) Loekwasber (10) (DS1 thru DSII) Fixture Nut (10) Mounting plate Screw (4) Socket (2) Screw (4) Soeket (2) Window
Not

a. Renwval. (1) Remove fluorescent lamps as pre scribed in paragraph 5-41. (2) Open cover (2). If may be necessary to di connect s wires from terminals boards of ad jacent light fixtures, depending upon the fixture to be removed.

Remove power before removing light fixtures by setting LIGHTING MAIN, LEFT, and RIGHT circuit breakers on power distribution console to OFF. Exercise extreme caution when re moving and replacing fluorescent lamps to avoid breakage that may result in in jury to personnel.

Note

(3) Tag and disconnect wires from TB1 (6) and TB2 (7). (4) Remove 10 screws (8), washers (9), &nd lockwashers (10). (5) Remove light fixture (11) from mounting plate (13). b. I nstallation. (1) Install light fixture (11) on mounting plate (13) with 10 screws (8), washers (9), &nd lockwashers (10).

Figure 5-39. Replacemet1t Illjluorescnt lights

light ji:r;ture. tvpic"I view.

Prefix all reference designation> with 95A.

tn1d

1 2 3 4 5 6 8 9 10 10.1

7 -

10.2

10.3 10.4 11 - Wire 12 - Terminal (6)

-

Screw (8) Washer (8) (90AS) Ballast asaembly Screw (24) Washer (24) (95...4, 96A6, 95A7) Ballast uaembly (CI thru C6) Capacitor Nut (15) Lockwasher (15) Washor(IS) Wire Wire Wire Wire
.

12.1 13 14 15 16 17 I 18

Wire !naulating atrip (6) Null12) Washer (12) Screw (12) (BALLAST 1 thru BALLAST 3) Ballast

28 - Screw (4)

29 30 31 32

- Washer (4) - Lockwubtr (4) - Nut (4)

- (E2 thru E5) Tomi::ll

21 22 23 24 25 26

20 - Washer (6)

- Strap (48) 19 - Nut (6)

33 - Waahor (4) 35 - Rivet (4)

-

a. - Screw (4)
36 - Rivet (8) 81 Clip (6) 36 - Rivet (4) 89 - Bracket 40 - Bracket
42 - Bracket 43 - Piau
-

Screw (6) Loekwuher (6) (TB! thru TB8) Terminal board Screw (2) Washer (2)

41 - Base

Lockwasher (2) 2 - (El, E6l Terminal 7

tmblii t1picul view Fiuu'* 5-40. Replaooment Ill ballast .. .

lAgend

5-92

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and terminal board (7) and remove tags, (3) Close cover (2), (4) Install fluorescent lamps as prescribed in paragraph 5-4L

(2) Connect wires to terminal board (6)

5-45. Door Interlock Switch (fig. 5-41 ).

I WARNING)
Remove power before remov ing door interlock switch b setting LIGHT y lNG MAIN, LEFT, and RIGHT cir cuit breakers on power distribut ion console to OFF. a. Removal and Imtall4.tion. Replace door interlock switches as shown in figure 6-41. b. Adjustment. When installing interlock switches, make the following adjustments: (1) Remove switch covers (4 and 83), and adjust mount ing plates (10 and 37) for proper operation of switches (14 and 41). The door should be closed while adjustment is being made. (2) Open and close the door while observ ing the switch plunger. If necessary, reposition the switch until correct switch actuation is ob tained.
5-46.

5-44. Light SwitchM.

Remove power before removing light switches by setting LIGHTING MAIN, LEFT, and RIGHT circuit breakers on power distribution console to OFF, a. Interior L ight Switch. Replace interior light switch as shown in figure 6-41. place forward compartment light switch as shown in figure 5-41. c. Blackout Override Switch (fig. 5-41). (1) Removal. Remove two screws (1), washers (2), and lockwashers (3); remove nut from switch (5); and remove cover (4). Tag and disconnect wires and remove switch. o itch (2) biJitallation. Connect wires t sw (5) and remove tags. Secure switch to cover (4) with attaching nut (6), and install cover to panel (16) with two screws (1), washers (2), and lockwashers (3).

,__R-G I , WA_N IN _ _

__

b. Forward Compa.rtment Light Switch. Re

Electrical Conduits (fig. 5-42).

r WARNING 1

Before removing electrical conduits, request PSE operator to remove all power from SCTS. Repair electrical conduits b replacement y shown in figure 5-42.
as

!-Screw (2) 2-Wuher (2) 3-Lockwuher (2) 4-Cover S-(95S2) Switch 6-N ut (part ol item 5) 7-Grommet 8-Screw (2) 9-Loekwuher (2) 1G-Plate 11-Nut (2) 12--Wasber (2) 13-Serew (2) 14--(9683) Switch

Figv.ro S-41, Replaumea o/ U.!erior li{llt.t switch, hla<kout ovon-idc rwitc/t., a11d d<>or interlock rwitch-LegC1td,

!Rivet (2) Ill-Panel 17--Drives<rew (2) IS-Strike 19-Screw (4) 2G-Washer (4) 21--Lockwasher (4 l 22--Cover 28--Nut (2) 24- Wuher (21 26-Screw (21 26-Washer 12) 27-95811 Swit<h 28.-Screw (4) 28.1-Lockwuher (4)

29--JuneUon box SG-Screw (4) 81--Wuher (4) 32--Lockwuher (4) 38--Cover 84--Grommet erew (4) 3Lockwaaher (4) 37-Plate (2) 3Nut (4) 39--Wuher (4) 40--Screw (4) 41--(9554, 9555) Swll<h 42--Rvet (4) i

48--P&nel (21 44-Driveserew (4) 4Strike (2) 46-Screw (4) 47--Wuher (4) 48--Loc.kwuher (4) 4over SG-Nut (2) 51-Washer (2) 52-Screw (2) 53-Washer (2) 54--(9586) Switch 55-DriveS<re.w ( 4) 56-Junction bolt

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27-Rivet 28-Conduit 2over 36-Rivet 31-Conduit 32-Washer (18) 33-Stud assembly ( 181 3-c<>vor 38-Washer (IG) 36-Stud auembly (Hi) 37-Cover IH!-Waoher IIU) all-Stud assembly (19) 4o-Nut 1141 41-Waoher (14) 42-Scrow (14) 48-Wuhe (14)
Figtu<

4'-Rivet (SS) 48-Hinge 48-Cover 47-Rivet (36) 48-Seal 41)-Seal 66-Sul 61-Seal 52-Seal 53-Seal 5-Seal (4) 55-Seal (4) 56-Rivet (106) 57-Nut (53} 58-Grommet 5!l-Grommet GO-Raceway

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84-Cover 66--Grommot 88--RiYet (8) 67-Condult 68-Covtr (2) &&-Grommet (2) 7Rlvet (4)

71-Condu (I) lt 72-Cover (I) 78--Rlvet (C) 74-Condult (I) 7er

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Section VIII. AIR CONDITIONING SYSTEM 5-47. Air Vent Filter

TM 9-4935-385-14/ 1

Replace components of the air vent filter a s shown in figure &-43. Use adhesive (item 4, ta ble A-1) to bond seals (5 and 6) to cover (4).

(fi9. 5-43).

11

'

'

1-TbumMc:rew (2) Z--Screw (18) $-Wubu (18)

'-CoYer

10-Guket (21

li-Prame

6-Seal (2) 8-S..I (2) '1-S.,rew (18) &-Washer (18)

Fi,uro 541. R.,lcce,..,.t of o!r vent ltrr, tzploded viet>.

11-Gaoltet l:t-Gaaket 1$-RFI filter 14-Seal (2) 15-Seal (2) 16--Fllter 17--Core 16---S;,rew (12)

10-Frame 20-Wuber (G) 21-Spar (2) 2$-Spaur (2) 2S-Nut (16) 24-Nut (2) 2G-Scrow (9) 2&--Frame

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TM 9_.915-385-14/1
meuure and record lenath of contact strip to be repaired.

5-41. Air Conditioner-Heater Control Panel (fig. 5-44). IWARNINGI

Remove power from air conditioner heater control circulta b requtina y PSE operato t set SCTS A.IR CON r o DITIONER circuit breaker CB18 on facilities diatribution trailer to off poeltion. Replace componente of the air conditioner heater control panel aa ahown In flrure IH4.

cut n.w piece of contact In (1) above.

(2) Uelng bulk material 597()..0().789-7051, .

atrip t leDifth recorded o

area.

(8) Poaltlon an center new contact atrip d

over damaaed contact atrip

MW

contact strip at each end and at every cmd hole for length of strip.

<> Ualng blind riveta {108 and 111),

aecure aec:

5-49.

Air Conditioner-Heater.

1 5-41.1.
a.

CHMnll. RFI grouncilnlf atripe coneiat of multiple-tlnger contact atripa (109 and 112) mounted on aolid copper stripe (110 and 112.1). Solid stri pe can be repaired only by replacement o a complete strip whereaa contact etripe can f be repaired by replacement of a complete atrip or b y addition of a partial etrip over the damaged area only.

IPI Orounclin1 Stript (fll.

5-45).

IWARNINGI

Remove power before removing air conditioner-heater b setting appro y priate circuit breaker CB1, CB2, or CBS in the forward compartment to OFF, and diaeonnectin& power cable (1) from the connector panel under the air conditioner-heater.

c. COfiU&ct Strip Rir. Repair only the dam aged area of contact stripe u follows: {1) Including two full undamaged linger

b. Comp Solid and COtlt4ct Strip Rql4u7Mftt. Replace a complete aolid or contact strip u abown In ftgure 5-45. A contact atrip can be cut from bulk material 5970-00-789-7061.

Perform a through m below as re quired to remove and install an air conditioner-heater for maintenance purposes. Perform n and o below when replacing an a conditioner ir heater. The key numbera shown below in parentheses refer t figure 5-45 un o leaa otherwise indicated.

....,.

ion, taba beyond damaged area in each direct

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Removal of

Air Conditioner-Heater.

Note

{C UTIONI
The ar conditioner-heater weighs ap i proximately 200 pounds. Before mov ing ar conditioner-heater in (7) be i low, insure that lifting straps (uni versal tiedown straps) are installed and secured in place and that weight of air conditioner is supported by M816 5-ton wrecker.

Cit

The procedures below are for removal of one air conditioner-heater ; removal of other air conditioner-heaters is identical. Poaition a platform or fiat bed truck under the air conditioner heater be ing removed.

(1 and 2) from the connector panel under the air conditioner-heater that is to be removed.

(1) Dbconnect power and control csblee

(6.1) Install universal tiedown strap 00-980-9277 longitudinally around air

conditioner-heater wi th strap centered on eat h side the full length of the air conditioner-heater.
to

Remove six nuts (6), six bolts (7), and six washers (8) securing mounting frame

(2)

(11).
(3) Remove bolt (9) and washer (10) from upper shoclc mount (24).

(4) Remove bolt (48) and wasbers (49 and 6Q) from four lower mounts (86).
(5) Disconnect jumper assembly (65) from the mounting frame by removing nut (62), screw (63), and washer (66).

(6.3) Position two tiedown straps 5340-00941-5416 around circu mference of ai r conditioner-heater at top and bottom to secure strap installed in (6.1) above.

top of strap just installed and use 5-ton wrecker M816 to support weight of air conditioner heater.

(6.2) Install sling link 4010-()().{)15-1098

(6) Disconnect hose (41) by loosening clamp (40).

(7) Slide the air conditioner-heater for ward 2 or 3 inches to gain access to the screws that secure the bellows frame to the SCTS van. (8) Remove 16 screws (57) and waahen (58) securing frames (60) and gasket (61) to the SCTS van.

1-&rew (24) 2--Cover (8) S-Screw (18) ..._ Loclcwaaher (18) (96CB1 t.bru 96CB3) Circuit bre&ker 8-Screw (12) 7-Wuber (12) 8-Nut (12) 8-Wuber (12) 1G-(95Jl82 t.bru 96Jl34) Connector 11-Guket (S) 12-Screw (6) 13-Lockwaaber (6) 14-Wuber (6) !Nut (6) 16-Nut (8) 17-Lockwaaher (8) 16-Wuber (8) 19-(96TB3 t.bru 96TB6) Tenninal board 2G-Nut (2)
ff(l1<re 6-U. Air

21-Nipple 22-Conduit 23--{;or ore U-Conduit

26-Nut (2) 27-Nipple 28--Condui t 29---<:oveT 3G-Conduit 31-Connector (2) 32-Nut (2) 33--Nipple 34-Conduit 35---Cover 36-Connector 37-Conduit 33-Nut (2) 39---<:onnector
I

25---Connector (2)

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41-Wullel- (11) u 8eNw (11) ..._ Wubor (11)

(11)

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TM 9-4.935-385-14/1
41-Hoee(S) 42--Eibow (3) 43 thru 4 -(Deleted) 7 48-Bolt (12) 49-Waab.,.(l2) 50-Loekwaeber (12) ol thru 50-(DeletecJ 57-Serew(43) 58-Waaher(48) 59-Nut(48) 50-Fl'ame(3)

S-Nut(l6) 7-Bolt(16) 8-Wuber(16) 9-Bolt(3) 10-Lodnruber (3) 11-Mouatinc frame 12-MountincfnJDe 18-Mouatiogframe 14-Screw (42) JS-Lockwuber (42) 1S-Wub11'(42) 17-Faeteaer (6) 18-Lockwaeb11'(6) 19-Woaber(6) 20-Co-(3) 21-Nut(12) 22--Screw(12) 29-Wuber(12) 24-Mouat(3) 2S-Screw(S) 2&-Lockwoaber(3) Zl-Waeb(3) 28-Ciamp (3) 29-Nut(3) 30-Nut(6) Sl-Wub(6) 32-Screw (6) 38-Woaber(6) 34-Ciamp(6) 3S-Screw (9) 3 6-Loekwaah.,. (9) 37-Waah.,.(9) 38-Ciamp (9) 38-Nut(9) 4G-Ciamp (3)

4-(PI)Coaaect (3) S-(P2)CoMecW (3)

. ' -

62-Nut(6) 68-Sufti(S) 64-Ser-ew (3) 65-Jump... assembly (3) 6S-Washer (6) 67-(96AI4 thtu 96AI6) Air eonditioner-heator 67.1-Deeignation plate 68-Nut(l2) 69-Sc:nw (48) 4) 70-Washer ( 8 71-F-rame (3) 72-Gaskel (3) 73-Serew (288) 74-Strip (12) 7S-Strlp (12) 7 &-Strip (12) 77-Strip (12) 78-llellows (3) 79-Bellowa(S) 80-Nut(l2) 81-Waab.,.(U) 82-Scnw (12) 83-Nut(43) 84--Scmf (48) 8S-Waab.,.(48) 86-.Mou.nt (12) 86.1-DJl&tion plate 181

61-Caaket(3)

Figure 545. Rep/a<:emcnt o air c011ditim!cr-ll<oater, c:tploded view (sheet 1 o t)-Lgend. f f

5-105

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TM t-4ti5.US.14/1

a1

102

90

104

"''

t f Fiur --'5. Rplac.,..,.l of csir co>diioftor-1\cstr, ...,loded 1Mw (el\eel I o 1).

5106

Coogle
------

C21

88.1

87 - Rivet (80) 88 - RetaiDer

Retainer 80 - Retainer 91 - Senw (54) 91! - Loekwuher (54)

88

plate (6)

98 - Bolt (80) '17 W her (60) u 98 - Nut (80) 99 - Bolt {11) 100 - Wuher (11)
-

N -

98

RFI II!tcr (8) 96 - Frame (3)

W her (54) u

101

Nut (11)

Rivet ( ) 4 liM - S'*"'r

-

102 108

Mounting frame

105 - SP"""r 108 Plate (3) 107 Plate (3) 108 Rivet (102) 1 09 Contact strip (6) 110 Copper strip (6) 111 - Rivet (108) 112 Contact atrip (6J 112.1 - Copper strip (6) liS - Nut (60) ll4 - Washer (120) 116 Screw (60) ll6 - RFIII!ter (8) 117 - Screw (18) 118 - Washer (18) 119 - Frame (3) 120 Rivet () 121 Nut (18)
-

TM 9-4935-385-l.t/1

122

Grille (3)

1107

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1M 9-4ft5-MS-14 1 /
(9) Carefully lift air conditioner-heater (67), with t e bellows and bellows frames at h tached, out o mounting frame (102) and lower f onto flatbed truck. (10) Disconnect and remove all lifting straps from air conditioner-heater.

Cit
from the remaining lep af mountinr frame (102). washers

(1) Remove 11 bolts (99) and waahen d (100) from the left leg, and 60 bolta (96) an

(97)

(2) Remove two nuts washers (81 and

(1) Remove four nuts (68) and 16 acrews (69) and washers (70), and remove bellows from the air condit ioner-heater.

b. Rem011al of BeUowa and BeUow1 Frame.

(3) Remove mounting frame and silt apacer platea (106 and 107) from tha SCTS van.

the hole to the mountinr frame.

88),

and clamps

(80),

(32), (84) eeeurina

Cr ews

Mark the positions of the aluminum alloy atrips. (2) Remove 96 ecrewa (78) and 16 alumi num alloy atripa (74 through 77) securing the bellows to the bellows aasembly.

.....

If nut

Remove bellows (78 and 79) from bel lows frames (60 and 71).

(8)

c. Removal of Upper Shock Mount.

Remove four nuts (21), screws (22), and washers (28) secur ing upper shock mount (2) Remove shock mount from mounting frame (11).

(1)

(24).

isting hole, uam, 26164-iDch (4) Enlarae ex drill 51227-9667, and electric drill 5130-00830-4049. Countenink hole t 0.456:i::0.006 iDch o diameter, using countersink tool 5138-00-29S1903.

(4) below and then install new nut as prescribed in TM 9-1 otherwille, inatall new nut as pre ecnDed In Til 9-1

of old or proper nut, inapeet exiating hole f fit of new nut. If neeenary, perform

9-1. Alter

remove old nut as

(98

or

101)

.....
ill t be repiiC8d, o

preaeribed In Til
removal

d. Removal

(1) Remove 16 nute (83), screws (84),

and washers (85) securing four lower shock mounts (86) . (2) Remove shock mounts from mounting frame.

of Lower Shock Mount.

g. Installation of Mounting Frame.

Position a platform or flatbed truck

[CUON] I

e. Removal

ins ide the SCTS van, with sx ecrews i and washers (118).

securing lower RFI filter i (116) to mounting frame (119), which s secured to the back of the air-return register

(1) "Remove 18 screws (91), lockwashera (92), and washers (93) ecuring upper RFI fllter (94) to frame (95), located on the out.. aide between the bellows and the SCTS van. (2) Remove 20 nuta (118), screws (115), and 40 washers

of RFI Filter.

adjacent to the front of the SCTS van. Block up under mounting frame (102) o clamp it in position with C-clamps. r (1) Install 11 bolts (99) and washers ( 100) securing the left leg to the SCTS van. (2) Install six spacer platea (106 and 107) under the remaining legs and secure mountinr

(114)

frame ( 102) to the SCTS van wth 60 bolts i and washers (97).

(96)

(117)

f.

Removal of Mounting Frame.

under the mounting frame. Block up under the mounting frame or secure it w ith C-clamps before loosening the attaching bolta.

Position a platform or a flatbed truck

[ ioN:] Ar

two damps (84), ecrews (32). nuts (80), and washers (31) and (38) aeeur ina hose to the mounting frame.

(8) bstall

(1) Secure lower RFI filter ( 116) to mounting frame (119) with 20 ecrews (115) and nuta (113) and 40 washe.rs (114), and install on the back of the air-return register inside the SCTS van with six screws (117) and washers (118).

h. Install4tion

of RFI Filters.

5-101

D1q1t z by Google
. -

Cl9
(2) Secure upper RFI filter (94) to frame (95) w 18 screws (91), lockwaahers (92), and ith waahers (93). Apply a fillet of sealing compound (item 40, table A-1) to outside edges of mount ing frame (95) and van wall. Install frame with the RFI filter inserted into the upper air inlet outlet opening on the outside between the bellows aaaembly and the SCI'S van.

formed at all comers of bellows w t sealing comih pound (Item 40, table A-1). (2) Secure the bellows assembly to air conditioner-heater (67) with 16 screws (69), washers (70), and four nuts (68). l. l mtallaticm of Air Conditi<mer-Heater.

TM 9-4935-385-14/1

i. lmtallaticm of Lower Shock Mounu. Se cure four lower shock mounts (86) to mounting frme with 16 screws (84), washers (86), and nuts (88). j. lmtall4ti<m of Upper Shock Mo"nu. Se cure upper shock mount (24) to mounting frame (11) with four screws (22), washers (23), and nuta (21 ) . POBition lower and upper bellows (18 and 79) on bellows frames (60 and 71). Secure the bellows with 96 screws (73) and 16 alumi num alloy strips (74 through 77). Fill void k. lnstallatiott of Bellows and Bellows Frame.

ICAUTio]]
The air conditioner-heater weighs ap proximately 200 pounds. Before posi tioning air conditioner-heater in (1) below, insure that lifting straps (uni versal tiedown straps) are installed and secured in place and that we ight of air conditioner-heater is supported by 5-ton wrecker M816.

(1)

(0) Install universal tiedown strap 254000-980-9277 longitudinally around air conditioner-heater with strap centered on each side the full length of the air conditioner-heater.

5-108.1 /(5-108.2 blank)

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Cit
(0.1) Install sling link 4010-00-015-1098 to top of strap just installed and use 5-ton wrecker M816 to support weight of air conditioner beater.

TM 9-4935-385-14/ l and shock mount (24) to air conditioner-heater (67) and to mounting frame (102). (2) Remove the mounting frame and shock mount.

(0.2) Position two tiedown straps 5340-00941-5416 around circum ference of air eonditioner-heater at top and bottom to secure strap installed in (0) above. (1) .Posit ion air conditioner-heater (67) on mounting frame (102), leaving about 8 or 9 inches of apace between the air conditioner heater and the front of the SCTS van. (2) Install frame (60) and gasket (61) to the van with 16 screws (57) and washers (68). (3) Slide the air conditioner-heater into position and install hose (41) on elbow (42) with clamp (40). (4) Connect jumper assembly (65) to the mounting frame with screw (63), washer (66), and nut (62). (5) Secure air conditioner-heater to four lower shock mounts (86) with four bolts (48), washers (49), and lockwashers (50). (6) Install bolt (9) and lockwasher (10) on upper shock mount (24). (7) Secure mounting frame (11) to mounting frame (102) with six bolts (7), wash ers (8), and nuts (6). (8) Connect control cable (2) and power cable ( 1) to the connector panel under the air conditioner-heater.

Note
Four of the 18 screws and washers specified in (8) below also secure the bottom of the air conditioner-heater grille. (8) Remove 18 screws (14), lockwashers (15), and washers (16) that secure protective cover (20) to the air conditioner-heater. (4) Remove the protective cover from the air conditioner-heater. (5) To replace, install protective cover (20) in place over the air conditioner-heater.

Insure that the hole in the cover is center-ed with the mounting frame hole in the air conditioner-heater so that the shock mount on the mounting frame will not rest on the cover when the mounting frame is instalJed. (6) Secure protective cover (20) in place with 18 screws (14), lockwashers (15), and washers (16). (7) InatalJ mounting frame ( 11) and shock mount (24) in place over the cover. In sure that the shock mount protrudeS through the hole in the cover. (8) Secure the mounting frame and shock mount In place with mounting hardware (6 through 10). n. Air Conditioner-Heater Replacement. When an air conditioner-heater must be re placed with another unit, the defective unit must be restored to the standard configuration before it is shipped for repair. Also, the re placement unit must be modified before being installed on the SCTS van. Replace the defec tive unit as pre.cribed in (1) through (32) below. (1) Remove defective unit from SCTS van (a above). (2) Remove bellows and bellows frame from defective unit (b above). (8) Remove and retain 18 screws (14), lockwashers (15), and washers (16) that secure protective cover to defective unit.

(9) Disconnect and remove all lilting straps from air conditioner-heater and return to storage. m. Replacement of Air Conditioner-Heater Protecti11e Co11er.

Note
The use of an access ladder is required for replacement of the protective cover when the air condit ioner-heater is in stalled on the mounting frame. When this condition exists, perform (1) through (8) below. When air condi tioner-heater has been removed from mounting frame, perform (3) through (6) below. mounting hardware (6 (1) Remove through 10) that secures mounting frame (11)

5-109

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TM 9-493538514/1
(4) Remove and retain protective cover (20). (5) Remove four screws and washers that secure blank panel to the front of defective unit. Disconnect power cable (1) from power cable connector; disconnect power cable from blank panel and remove panel. Retain panel, mounting hardware, and power cable for later installation. (6) Remove and retain four !!Crews and washers that secure the control panel on re placement unit. Disconnect COf\trol cable from control panel and remove control panel ; carry panel into forward compartment of SCTS van and store it for later installation. (7) Disconnect control cable (2) from control panel assoCiated with defective unit.

Note
Removal of the panel in (18) above permits access to the self-locking nut that must be removed in (19) below. (19) Remove nut (62), washer (66), screw (64), and jumper assembly (65) from bottom cover of defective unit. Retain jumper assem bly and reinstall screw, washer, and nut. (20) Install and secure lower front panel removed in (18) above.
access

(21) Remove eight screws and washers that secure lower front acces. panel on replace ment unit, and remove panel.

Note
Examine bottom cover of the replace ment unit and determine if jumper as sembly mounting hardware ( 62, 64, and 66) is installed. If hardware is not installed, proceed with (22) below. If hardware is installed, remove and retain hardware for installation of jumper assembly, and advance to (24) below. (22) Centerpunch bottom cover of replace ment unit 5', ; inches from front edge and 1 inch from bottom of cover. (23) Drill a hole in the bottom cover at point marked by the center punch. (24) Assemble washer (66) and one end of jumper assembly (65) on screw (64). Insert f screw through hole in the bottom cover o replacement unit and secure the hardware with nut (62). (25) Install and secure the lower front access panel removed in (21) above. (26) Using 18 screws (14) and 36 washers (15 nnd 16), retained in (3) above, install the protective cover on the replacement air condi tioner. Examine the front of the replacement unit and determine if the unit has been drilled to receive mounting hardware (68, 69, and 7 0 ) ; then secure top and bottom of bellows frame. If four holes have been drilled, omit (27) through (29) below and advance to (30) below. If holes have not been drilled, obtain an electric drill and a No. 2 drill bit; then advance to (30) below.
Note

(7.1) Remove designation plate (67.1).

(8) Remove and retain screws and wash ers that secure old control panel to its bracket, and remove panel. (9) Install and connect replacement con trol panel in place of control panel removed in (8) above. (10) Remove paint mark ad jacent to TEMP control on old control panel and carry panel to defective unit.

(12) Obtain blank panel, mounting hard ware, and power cable retained in (5) above. (13) Connect power cable connector of retJlacement unit on blank panel ; install panel on unit with four mounting screws and connect power cable to power cable connector. (14) Remove six screws and washers that secure grille over return-air register of replace ment unit, and remove grille. (15) Install grille removed in (14) above over the return-air regiRter of defective unit.

(1 1 ) Connect control cable to old control panel and install control panel on defective unit. Secure panel with hardware retained in (6) above.

(17) Install grille removed in (16) above over supply-air register of defective unit. (18) Remove eight screws and washers that secure lower front access panel to defective unit, and remove panel.

(16) Remove six screws and washers that secure grille over supply-air register of replace ment unit.

5-110

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Position bellows frame in place on replacement unit and secure frame by using at least four each of screws (22) and washers

(27)

(23). {28) Use holes at the top and bottom of

bellows frame for a template and match drill the four holes in the cabinet. ment unit.

(29)

Remove bellows frame from replace

Do not use methyl ethyl ketone near an open flame o r sparks. Use only in a well-ventilated area. Avoid contaet with skin. Wash exposed skin areas thoroughly with soap and water when contaet with the skin occ urs.

.-W__N_____, - A R_ING , -

JM 9-4935-385-14/ 1

51 10.1 /IS-1 10.2 blon.)

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C7 (29.1) Apply designation plate (67.1) u

TM 9-4935-31514/1
(2) Connect air conditioner-heater power cables 42W14 between the air conditioner

follows. Clean the area to which the designation i plate s to be applied, using methyl ethyl ketone heaters and their respective connector panels. 6810-281-2785, and allow surface to air dry. (3) Insure that UGHTING MAIN, LEFT, Apply designation plate at room temperature of 65 to 90 F. Seal with brush coat of epox:y and RIGHT circuit breakers on the power di. tribution console are set to ON set interior I adhesive 804059-5477. liahta IWitdt to on (up) pos ition. ' (30) In.stall replacement unit on SCTS (4) Set forward storage compartment van (l above). Iicht IWitcll to on (up) position. (31) Store any equipment that may have been used during replacement procedure.

(5) Set cireuit breakers (11,

(32) Perform temperature adjustment procedure for the three air conditioner-heaters (o below).
o.

forward storage compartment to ON.

f 2-17) ig.

in
on

(6) Open indoor return-air damper three air conditioner-heaters.

(7) Cloee outdoor-air damper on three air Air Conditi&ner-Heater Tempe1'1ltvre Cot conditioner-heaters.

trol Adjuatment.

(7.1) Obtain thermometer 6685-174-6235

from 1\r ing position tool set.

It any of the air conditioners are turned off for any reuon, walt 6 min utes before restarting air conditioner.

[c_NJ

(8) Station one person in the forward

storage compartment and one person outside the SCTS van at the rear of the air conditioner. heaters.

On new unmarked thermostata or when a re The person stationed in the stor placement air conditioner-heater Ia Installed age compartment momentarily turns on the SCTS van, adjust TEMP control of all the air conditioner-heater selector three air conditioner-heaters so that the air switches to VENTILATE and then to conditioning system can maintain the interior OFF. The second person observes that of the SCTS van at 26 8C (77 6F) under compressor fans rotate freely in direc conditione of widely varying outa!de tempera tion shown by arrow located over each tures. After the adjustments are made, mark of the compressor fans. If direction the position of each TEMP control on the of rotation ill incorrect or If fane do respective control panel. No further adju.t not tum fr ly, have un!t(a) repaired ee ment of the controla ahould be nec.a17 to before continuing with procedure. maintain the required temperature within the () Carefully remove the ex!ating position SCTS van when the coollnr function of the air conditioner-heater. I In operation. Check l ow mark adjacent to TEMP control knob on each ht and hirb heat func:tlont of each air condl of the three air conditioner-heater control tioner beater u PrtiCribed In ( 1) throurb (I) panela. (10) Tum eelector switch on each of the below, an then advane. to (SO) below. d control panela to VENTILATE and tum TEKP N oontrol on each panel fully eountercloclcwiM. The adjustment proc:tdure cannot be N performed If the outaldt temperature If the temperature outalde the 80'1'8 Ia lO'C (SO'F) or below. At th.. van 11 19.11'C (SII'Fl or below, all temperature, outeldt thermoatata dl.. three portable heatere are u11d In tht able the air eondltioner-huter oom fol lowlnr etepe. If the temperature preuore. Two pereont are required It above 19.11'C (III''P'), only one to perform adjuatmtnta. t111 of ace.. heater It uatd. ladder It ntc11aaey ln ( 1 ) below. (11) t1nfuten and remove portable hHt. (1) t1nfut.n, roll up, and MOUre air oon e e (18, ftr. 1 17) from the forward etorare r dltloner heater protective coven. compartment and connect them to eonvenlenoa
-

Note

Dqtzed

..,

.)y Coog le

TM 9-4935-385-14/1

outlets (3, tlg. 5-36); face them so that heated air will be directed forward.

(23) Observe that the temperature reading on the portable thermometer and wall thermom
eter begins to decrease.

(12) On power distribution console, set HEATER OUTLETS R!';AR, CENTER, and FRONT circuit breakers to ON. Observe that
heater fan motors are energized.

(13) Set switches on the portable heaters to O N ; observe that units deliver heated air. (14) Close SCTS van main entrance door, equipment entrance doors, and forward storage compartment doors. (15) Open air vent a djacent to e(ruipment
entrance doors.

(24) When wall thermometer reading de creases to 7SF, slowly adjust (in small incre ments) TEMP control on control unit 95Al5Al in a clockwise direction until portable thermom
indicates that air conditioner-heater compres sor has entered bypass cycle.
eter indicates an increase i n temperature. This

(16) Suspend a portable thermometer in the ai rstream of the air discharge diffuser near est the forward bulkhead. (17) When the wall thetmometer indicates 'that the temperature of the SCTS van interior is 85F, turn sel ectot switch on air conditioner heater control uni t 95Al6Al to COOL.
ff temperature does not decrease as sr>ccified in (18) below, turn off one portable heater : if temperature still does not decrease, turn off another portable heater.
Note

(25) If necessary, make slight readjust ment of control unit 95Al5Al to a posit n so io that the temperature in the SCTS van stabilizes at 78 +zF a indicated on wall thermometer. s
Continue readjustment until a temperature of :: 25.6 rl.PC (78 2F) can be maintained

(26) Maintain position of TEMP conttol obtained in (25) above and temporarily mark panel of control unit 95Al5A1 adjacent to pointer on TEMP control knob. (27) Turn selector switch on control unit 95Al5Al to VENTILATE and tum selector switch on the panel of control unit 95A1.4Al to COOL. (28) Observe that the temperature read
ing on the portable thermometer and wall ther

for 15 minutes.

(18) Observe that the temperature reading on the portable thermometer begins to decrease.
Also, observe that reading on wall thermometer begins to decrease.

(19) \Vlten wall thermometer reading de creases to 81 "F. slowly adjust (in small incre ments) TEMP control on control unit 95A16Al
u

mometer beg ins to d(!Crease. (29) When wall thermometer reading de creases to 7sF, slowly adjust (in small incre ments) TEMP control on control unit 95Al4AI
in clockwise direction until portable thermom

eter indicates an increase in temperature. Thi s indicates that the air conditioner-heater com pressor ha$ entered the bypass cycle.

in

dockwise direction until portable thermom

eter indicates an increase in temperatme. This indicates that air conditioner-heater compre..Sr S

27.2 1.1 c (81 2 F) can be maintained for 15 minutes. (21) Mai ntain position of TEMP control obtained in (20) above and temporarily mark the panel of control unit 9GA1.6A I adjacent to pointet on TgMP control knob.

Continue readjuHtrnent until a temperature of

(20) 1f necessary, make a slight readjust ment of control unit 95Al6Al to a position so that the temperature in the SCTS van sta bilizes at 81 ::!:2F as indicated on wall thermometer.

(30) If necessary, make a sl ight readjust ment of control unit 95A 14A1 to a position so that temperature in van !!tabilizes at 75":=2F as indicated on wall thermometer. Continue readjustment unt il a temperature of 23.9:!: 1.1 c (75:::zF) can be maintained for 15
minutes.

has entered bypa cycle. ss

( 3 1 ) Mnintain position of TEMP control obtained in (30) above and temporarily mark panel of control unit 95A14A I adjacent to pointer on TEMP control knob.

5-l12

(22) Turn f<elector switch on conttol unit 95A16Al to VENTILATE and turn selector switch on p8nel of u nit 95A l5A I t COOL. o

(32) Turn selectot sw itch on the panels of controls units 95Al5Al and 95A16Al to COOL and allow air conditioner-heaters to operate f r o I hour to insure that the system can maintain the SCTS van temperature at 25 :::<:: 3 C (77+ 6 F) . R(Jpeat (18) through (31) and (32)

Diglt1zed by Google

C2

above u neeeuary to obtain required control of temperature. (83) Set awitches on portable heaters to oft' (down) pos ition. ide by %-inch (34) Paint a line 8-inch w long at points marked on control units 95A14Al, 95Al5Al, and 95A16Al in (21), (26), and (81) above. Use green semigloss paint 8010580-5566. (35) Turn selector switch on each control . unit to OFF. Note The procedures in (36) through (51) below are used for checking low heat and high heat functions of air condi tioner-heaters.

TM 9935-38514/1 (42) Repeat (86) and (87) above; then advance to (48) below. (43) Turn selector switch on control unit 95A16Al to LO HEAT. (44) After a 5-minute waiting period, ob serve that reading on portable thermometer ia higher than reading recorded in (39) above. A lower temperature reading indicates that the low heat function of a conditioner-heater ir 95A16 is defective. {45) Turn selector switch on control unit 95A16Al to VENTILATE. (46) Repeat (36) through ( 45) above for checking low heat function of air: condit ioner heater 95Al5. (47) Repeat (86) through (45) above for checking low heat function of air conditioner heater 95Al4. ( 48) Turn selector awitch on control unit 95Al6Al to HI HEAT. ( 49) Observe that portable thermometer indicates a rise in temperature within several minutes. Turn selector switch on control unit 95A16A1 to VENTILATE. (50) Repeat (48) and (49) above for con trol units 95A15Al and 95A14Al. (51) Turn selector switch on each control unit to OFF. Aline TEMP control w ith the position mark painted on panel. (52) Remove portable thermometer from air discharge diffuser, and store thermometer. (58) Set HEATER OUTLETS REAR, CENTER, and FRONT circuit breakers o dis n tribution console to OFF. (54) Open SCTS van doors, and close air vent. (55) Disconnect and store portable heaters in the forward 11torage compartment (fig. 2-17).

(36) Use the cooling facility of air condi tioner-heaters or use portable heaters aa nec essary to obtain a stabilized reading of 77F on the portable thermometer. If the portable heaters are used, turn selector switch on each air conditioner-heater control panel to VENTI LATE. (87) Turn oft' equipment used to obtain the 77F temperature reading. (38) On each control unit, turn TEMP control fully clockwise and turn selector switch to VENTILATE. (89) After a 10-minute waiting period, obeerve and record reading on the portable thermometer. Note If the temperature recorded in (89) above is 25C (77F) or below, per form procedures in (40) and (41) below. If the recorded temperature is above zsc (77F), omit (40) and (41) below and advance to (42) below.

(40) Tum selector switch on control unit 95Al6Al to LO HEAT; wait 5 minutes and record reading on portable thermometer. If reading recorded in {89) above is below zsc (77F), new reading must be 2sc (77F) or higher. If reading recorded in (89) above was 25C (77F), new reading must be higher than 2fiC (77F). If new reading is incorrect, the low heat function of air condi tioner-heater is defective. (41) Turn selector switch on control unit 95A16A1 to VENTILATE; then advance to (46) below.

5-50. Air Conditioner-Heater Filter.

To replace the air conditioner-heater filter. open return-air register (8, Cig. 2-17), loosen two 1 screws, remove reta iner bracket, and slide filter in or out of the recessed retainer.

55 1 . Air Diffuser and Louver.

Replace the air diffuser and louver tigure 5-46.
as

shown in

Replace the return-air filter and (ll'ille on for ward compartmen door as shown in fiilll'e 5-68. t

552. Return-Air Filter and Grille.

5113

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TM 9-4935-385-14/ I

1-Serew (8) 2-Diffuscr (2) 3-Gasket (2) 4-Nut (6) !>-Washer (6) !>-Screw (6) 7-Louver (2) 3-Screw (5) 9-Diffuser 10-Guket 11-Nut (4)

12-Washer (4) 13-Serew (4) 14-Serew (6) !!>-Diffuser 15-Gasket 17-Nut (4) IS-Washer (4) 19-Serew (4) 20-Screw (4) 21-Dilfuser 22-Gasket

23-Nut (4) 24-Wasber (4) 25-Serew ( 4) 26-Louver 27-Rivet (4) 28-Ring 29-Rivet (4) 30-Strap (2) 31-Rivet (4) 32-Strap (2) as-Louver

84-Rivet (5) 35-Ring 36-Rivet (4) 37-Strap (2) 38-Louver 39-Rivet (5) 40-Ring 41-Rivet (8) 42-Ring (2) 43-Rivet (44) 44-Nut (22)

Figure 5-'6 Replacement of diffuser and louvera, explod.ed view,

5114

o,g,t,zed by Coogle
.

- -

" _....!

The temperature mon ltorinr system of the SCTS van c:onslata of a low-temperature and a high-temperature thermostatic awitch mounted on the c:onnector panel of the pneumatic teat c:onaole, and two printed circuit cards and an indicator mounted on the aaaembly teeter. Per form the following procedure& for replacement of the temperature monitoring system.

5-53.

TM 9-493515-14/1

TempaNiu,. Monltorint Syatem.

The key numbers shown In parentheses In (1) below refer to ftgure 5-11. (1) Install relay cards (86 and 86) by loosening 10 fasteners (29) and opening door (SO), and inserting the cards into their re spective aoclceta. (2) Inatall VAN TEMP indicator 96A8DS4 (19, fig. S-11) on the maater c:ontrol panel with four nuts and washers. Gain access to the rear of the panel by opening the top left rear door of the 8811embly tester.
Not.

Not.

I
a.

. WARNING

Remove power before removing c:om ponents of the temperature monitor inr system by setting all circuit breakers on power distribution c:onsole to OFF, except LIGHTING MAIN, LEFT, and RIGHT.
Re!M11al. Note

The key numbers shown in parentheses In (8) below refer to ftgure 5-26. (8) Install low-temperature thermostatic awltch (86) and high-temperature thermostatic switch (84) on c:onnector panel (46) with two nuts (SS). Install protective shield (82) over switches and secure to connector panel with four acrewe (81) and nuts (80). (4) Connect cable 95A1W2P1 to 81 and 96A1W2P2 to 82.

The key numbers shown In parentheses In (1) through (8) below refer to ftg ure 5-26.
(1) Disconnect electrical connectors

96A1W2Pl and 96A1W2P2 from low-temper ture thermostatic switch (86) and high-temp erature thermostatic switch (84). awltch (86) and high-temperature thermostatic switch (84) by removinr four nuts (SO) and screws (81) securing shield (82) to connector panel (46). Remove two nuts (S8) and remove the two switches from the panel. (8) Remove VAN TEMP indicator 96ASD!W (19, fig. 8-11) on the maater c:ontrol panel by removing four nuts and waahera on the rear of the panel. Gain acceaa to the rear o the panel by opening the top left door on the f rear of the aaaembly teeter. The key numbers shown In parentheses In (4) below refer to ftgure 5-11.
Not.

5-54. AsNmbly Tester Blower (Rg. 5-47).

(2) Re.move low-temperature thermostatic

a.

Remove power before removing as sembly tester blower by setting all circuit breakers on power distribution console to OFF, except LIGHTING MAIN, LEFT, and RIGHT.

WARNING

cards.

(4) Remove relay cards (86 and 86) by looaeninr 10 faateners (29) and opening door (80), and using card puller (84) to remove the

grille (2) from aisle side of the storage cabinet in rear of the assembly tester. (2) Working through this opening, loosen eight .fasteners (3) and remove grille (4) from the rear of the assembly tester. Remove and clean filter (6) by perfol'ming procedures In paragraph 4-6. (8) Tag and disconnect blower wires from TB7; disconnect blower ground strap from floor by removing screw (6). (4) Roll duct tubing (10) onto air ducts of blower assembly.

(1) Loo!en 12 fasteners (1) and remove

Removal.

5-115

D .t.zed :l'f Coogle

TM

t-49t5-314/1

(6) Remove bracket (14) from blower by removing four screws (11) and washers (12). b. lmtall4tm. (1) Install bracket (14) onto blower as sembly (18) with four washers (12) and screws

(9); remove blower auembly (18).

(IS) Remove four ,Jiolte (8) and washers

(8) Carefully unroll tubing onto matlq duc:te to insure no air leaks will ooc:ur.

(4) Connect blower wires to TB7 and COD nec:t around strap, to ftoor with screw (6).

(IS) Install filter (IS) and aec:ure grille (4) to rear of auembly tes ter with e ight fasteDen
(6) Install grille (2) to side of storace cabinet and aec:ure with 12 fasteners (1). (8).

(11).

(2) Install bracket (14) onto mounting surface w four washers (9) and bolte (8). ith

(J

(JL- (J

---

--,

r
I

(J '---...J

M141tlf

1-Futuer (12) 2-Grllle 3-Futener (8) 4-Grllle

13--(95AaB1) Blower ....mlll7 &-Filter 9-Wuher (4) a-Bracket 10-Tubinl (2) 6-Serew 11-Screw (4) 7-Strap 13-Wuber (4) 8-Bolt (4) Fit/vro 5-41. Ropla"""t o/cuotomblll t,.tor b'-or.

5-116

Dig11zoc by Google t

C12 5-55. Adapter Blower.

Refer to TM 9-1427-380-84/1 for replacement of the adapter blower.

TM 9-4935-385-14/1

5-56. Portable Blower.

Replace and repair the portable blower ahown in figure 5-48.
as

Repair of the portable electric heaters is limited to the replacement of the heater cable com ponenta {connector, wire, and terminal lugs). Tag wire before removing connector or terminal
lugs.

5-57. Portab.. Electric Heaten.

24 26

35

3-Ring 4-Pin 5-Probe 5-Pin 7-Sleeve 8-Bushing 9-Screw (4) 10-Loc:kwa$her ( 4)

2-Screw

1-&rew (5)

11-Waaher (4) 12-Nut (4) 13-Washe (4) 14-Screw (4) 15-(95A42AI781) Blower 15-Gasket 17-Clomp J8-Fiange 19-Sleeve

20-Ring 21-Sleeve 22--Collar 28-Bushing 24-Rivet (4) 2f>-Deftector 26-Gasket 27-Pin (2) 28-Nut (2)

29-Nut (2) 30-Waaher (2) 31-Screw (2) 32-Screw (2) 33-Loc:kwasher (2) 34-Waaher (2) 35-Bracket 36-Piat.>. 37-Nameplote

Figure 5-8. PO>"tablo b/01<1or, uploded view.

5-117

TM

9-49,5-38S.14/1 Section IX. followa: cut a 12%0.26-inch le or 0.062-inciHiiamet ateel cable MIL-C-6424. Place two awalinf sleeves 8637648 (2) over wire rope. Irwert wire rope in same location from which defeetive wire rope was removed. Loop each end ol wire rope. Slide awarilll' aleeve over each loop so that cut end or wire rope extends 8Jli)I'Oil)o mately 0.12 inch beyond awacing s leeve. swaging sleeves.
b. Fabricate wire rope (8)

SCTS VAN

5-51. Van Strudure. Refer to TM 9-2880-246-14 for repair SCTS van structure.

of the

aa

5-58.1. Panel Mounting Fixture and Storage Fixture (fig. 5-48.1 ). a. Remove and replace components of the panel mounting fixture and storage fixture as i shown n figure 5-48.1. Repair of storage r 1X ture (12) is limited to reweld of components.

..t\
0

1-P1n (1) ll-81ftYt (4) &-W!rt rope (J) 4-Panel moiiMinl flaturt

llolt (4) 10l.oelrwllillr (4) u-WM111r <4l

...

11IIDr:&t lbllln

1111

D t zed >y CoogI"

C11

5..59. Air Vane.Simulator and Stonage Axture (fig. 5-49) . a. Remove aod replace componenta ol the air v111e almul&tor aod atoraae fixture u ahown I fWure 6-49. When replacllli componentl (22 n throucb 28), perform b below. When replacina plate (9), perform c below. Inaure that pin (10.1) II lnatalled in Indicator (10) before lnatalllna Indicator.

methyl ethyl ketone near an open name or aparka. Uae only in a wellventllated area. Avoid con tact with akin. Wuh expoaed areu thorouably with aoap and water when contact with akin occurs.

Do not

uae

IwARNINGI

When replacins items (22 thru 26), ecrape old adheaive lrom mountins surface, uains ecraper 51.20-()6.1779526, and clean aurface with methyl ethyl ketone (item 28, table Al). Allow aurface to air dey. Apply adheaive (item 4, table A1) to aurfacea that are to be bonded tosether. c. When replaciq plate (9), acrape old ad beaive from mountlns aurface, uains acraper 512()..0177-9526, and clean aurface with methyl 0. ethyl ketone (item 28, table Al). Apply adh aive (item 5, table Al) to aurfacea that are to be bonded tosether. 5-59.1. PertOnneiWallcway(fig. S-49.1). Remove and inatall personnel walkway sratlnp and retainers u ahown in fi&ure 5-49.1 and u deacribed below. a. Remove applicable grating(a) (4).

b.

TM 9""91518514/ 1

"

10

1 loi i <0912A

1-Bhah 2-Screw 1-Loekwullor

4-WMber
5-Pin (2) 6-Pin 1-RIYit (2)

8-Ciip 9-Piate 10-ladicator 10.1-Pin 11-Bolt (C) 12-Wuher (4) 18-Wuber(4)

U-Lockwuher (4)

16-Nut
16-Wuber 11-Bpacer 18-Screw 19-l.atch 00-Wtdie

21-Btop 22-Plauo 22-Pia14 24-Piau 26-Block 26-Plau

.Flgvro 549. Air vo timul<ltor o'lld ato /f:l!urt.

5111.1

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TM 9-4935-185-14/ 1

MS 207202AI

1 a.1

Nut (30)

hor (30) w.. - w..her (ARl

Bolt (00)

4 - Grating (5) 5 - Rivet (12) 6 - Rivet (160.J

8 - Rtainer (2)
9 - Retainer (2) 10 - Retainer

7 - Retainer

II - Retainr (9)

S-1 11.2

0 Qltl

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TM 9--i935-38S-14/I b. Remove applicable rivet heada (5 and/or 6) with electric dr 5130-00-830-4049 and twist ill drill 51S3-00-262-2193. Remove old retainer(s) (5) and drive r& malnder of rivet body through holes using cen ter punch 5120-00-278-1264 and hammer 5120d. Using gasket scraper 5120-00-177-9526, r&
c.

00-061-8541.

move old sealing comp<iund from roof.

e. Using old reta iner aa a drill template, drill holea in new retainer(s) using electric drill 5180fJ0.830.4049 and twist drill 5133-00-262-2193.

i Install grating(a); shim aa required using . washer (3.1), If new grating(&) is to be installed, use old grating as a template to locate and mark aix holes in new grating(&). Then drill six holes

f Apply sealing compound (item 36, table A-1) to mounting surfaces of new reta iner(a) and roof. g. Using riveter 5120-00-251-1105 with pull ing head 5180-00-570-5505, secure new re tainer(s) to roof with new rivets. h. Coat new r ivet heads with sealing com pound (item 86, table A-1).

using electric drill 5130-00-830-4049 and twist drill 5133-00-227-9670.

5-11 8.3/(S-1 18.4 blank)

Digitized by Google

Cll 5-60. Level S.neor Leveling Fixture and Storage Fixture (fig. 550)

TM 9..t93518514/ 1 in a well-ventilated area. Avoid con tact with akin: Waah exposed areaa thorouihly with soap and water when contact with akin occure.

level aenaor levellna fixture and atoraae fixture u ahown in re 6-60. When replaclna cuahion (28), perform b below.

a. Remove and replace componente of the

lliu

IwARNINGI

Do not uae methyl ethyl ketone near an open flame or aparka. Uae only

adhulve from mountlna aurtace, ualna acraper 11120-00-177-9626, and clean aurface with methyl ethyl ketone (item 28, table A-1). Allow surface to air dry. Apply adhesive (item 4, table Al) to aurtacea that are to be bonded together.

b When repiaclni cuahlon (28), acrape old .

I - Strap auembly
-

Ml 47913
14 15 16 17 18 - Nut (4)

Stud aaaembly (2) 4 - Pin (2) 5 - Knob (2) 6 - Knob (2) 7 - Lea (2) 8 - Nut 9 - Waaher 10 - LOll II - Screw (4) 12 - Wuher (4) IS - Rivet (8)

Retaining ring (2)

- Plate
-

- Loekwuher (8) 19 - Washer (8) 20 - Rack 21 - Rivet (4) 22 - Receptacle (2)

Plate - Screw (8)

23 - Cushion (2) 24 - Sleeve (8) 25 - Panel

Figure 550. Lewl '"""" lewling fi;rtre and

torngefixture.

5119

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T 9-4935-385-14/1 M

5-61. Hydraulic Actuator Test fixture and Storage Rxture (fig. 5-51).
Remove and replace components of the hy draulic actuator test fixture and storage fixture as shown in figure 5-51. When replacing cushions (20 through 23), perform b below.
a.

Do not uee methyl ethyl ketone near an open flame or sparks. Uee only

( WARNINGI

in a well-ventilated area. Avoid eon tact with akin. Wash expoeed akin areas thoroughly w soap and water ith when contact with skin occurs.

, ,

t.

' !..Q ' II

"''

1:
1.3

''" ot14tl

Screw (4)
W&Aher (4) Shield Rivet !8) Nut (4) Filler (4) Screw !4)
Identification plate

1.2 2

6 7 8 9 10

Grommet

a
4 5

II - Frame
12 13
Plate

Stiffener Stiffner Rivel (8) Nut (4)

Bolt (4)

Lockwuher (4) 14 15 Washer (4) 16 Mounting plate - Sleeve (4) 17 Wire rope (2) 18 Pin (2) 19 20 Cushion (2) 21 Cuahion

22 - Cushion 23 - Cushion 24 - Nut 25 - Lockwuhor 26 - Senw 27 - Link 28 - Wire ropr 29 - Swllinc t\ee>'f

Hgure ,;.;[. Hyd.rauli uctuotor teot fixture o11d c

siOTOQe fi:xtre.

5-120

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C19

b.

scrape old adhesive from mounting surface, using scraper 5120-00-177-9526, and clean surface with methyl ethyl ketone (item 28, table A-1). Allow surface to air dry. Apply adhesive (item 4, table A-1), to surfaces that are to be bonded together.
c.

When replacing cushions (20 through 23),

TM 9-4935-385-14/1

a 12:0.12-inch length of 0.062-inch-diameter steel cable MIL-C-5424. Place two swaging sleeves 8537648 (17) over wire rope. Insert
wire rope in same location from which defective wire rope was removed. Loop each end of wire rope. Slide swaging sleeve over each loop so that

Fabricate

wire rope (18)

as

follows: cut

cut end o wire rope extends approxi f mately 0.12 inch beyond swaging sleeve. Crimp swaging sleev"-

56 I . I . ARU Diagnostic Prism Assembly Storage Bracket (fig. SS I . I ) .

Remove and replace components of the ARU diagnostic prism assembly storage bracket as shown in figure 5-51.1. When replacing pad (7), perform the fol lowing.

a. Remove pad (7), using gasket scraper 5120-

177-9526.

IWARNINGI
Do not use methyl ethyl ketone near an open name or sparks. Use only in a well-ventilated area. Avoid con tact with skin. Wash exposed skin areas thoroughly with soap and water when contact with skin occurs.
...., 5081'7 .

I.

b. Clean surface of storage bracket (6). using methyl ethyl ketone (item 28, t le A-lL Allow ab surface to dry. c. Make new pad from bulk rub er 9320-00b 241-9759, using old pad as a template. d. Install new pad on bracket, using adhesive
(item 1, table A-1).

I - Strap assembly 2 - ARU diagnostic prism assembly ca.IIW! 3 - Nut 4 - Was her 5 - Screw 6 - Bracket 7 - Pad (p"rt of item 6)
SJJem.bly C( .e f '.< i'){lf,re 551.1. ARU dictJmo:stic prism a

<md .'4tornye bracket.

561.2. ARU Diagnostic Prism Assembly Tripod (fig. 5-5 1.2).

Remove and replace components securing tripod as shown in figure 5-51.2. Refer to TM 5-6675296-12 and TM 5675-296-35 for tripod repair.

S-62. Rotary Inverter Test Fixture (fig. 552).

Remove and replace components of the inverte test fixture as shown in figure 5-52. Repai r of channel (6) and plate (7) is limited to re weld of the components.
5-120.1

Digitized by Coogle

' 9-4935-385 14/ 1 "'

Cll

l - Surveyiq tripod 2 - Bolt (2) S - Wuber (2)

4 Strap -mbly (2) 5 - Wuber(2) 6 - Loelcwulw!r (2)

-

5-120.2

Digitized by Google

C7

TM 9935-38514/1

<> 8-Wuher (4) 4-Pin (4)

!-Nut

l-8tn.p -"11

&-Channel (2) 7-Pllte

8-Loop (2)
8-Screw (4)

Ml 4791

5-Piala

5-63.
4.

and Starage Fixture (ftg. S.53).

ST120 Handling Frame Aatembly

Remove and replace components of the ST-120 handling frame assembly and atoraae fixture aa shown in figure 6-58. When replaclna' cuahion (10, 28, or 29), perform b below.

J18 lng scraper 5120-177-9526, and clean surface with methyl ethyl ketone 6810-281-2785. Allow surface to a dry. Apply adhesive 8040-221ir 8811 to surfaces that are to be bonded together.
5-64. aa..

ecrape old adhesive from mounting surface,

b. When replacing cushion (10, 28, or

methyl ethyl ketone near an open dame or sparks. Uee only In a well-ventilated area. Avoid contact with akin. Wash expoeed areas thor oughly with soap and water when con tact with a in oc:cun. k

Do not

uae

WARNING

ftxture as shown in figure 5-64. Repair of mounting base (6) ia limited to re-weld of the component.

Remove and replace components of the leveling

Leveling Fixture and Mounting (ftg. 554).

29),

Repair card extender by replacing components aa shown in figure 5-55. Refer to TM 9-1400877-34 for. replacement of contuta (16).

5-65. Card Extender (ftg. 5-55).

5-121

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TM 9-4935-385-14/1

C1

Ml-47916
1-Suew (S) 2-Bolt S-ST-120 handline frame ....Screw (5) Loekwaaher (5) 6-Waoller (6) 7-Screw 6-Rivet 9-Cbain luabion 11-Rivet (2) 12--Nut 13-Rivet (2) 14-Nut 16-Cbanne1 16-Screw (4) 17-LoekwaAher (4) 18-W&Aher (4) 19-Rivet (Z) 20-Receptecle 2.1-Rivet (2) 22--Spacer 23-Cushion 24-Plate 25-Rivet (2) 26-Hinge 27-Stud aaaembly 28-Lockwaaber 29-Cushion SO-Bracket

Figure S-SS. ST-JtO Aatdlitg framt 4Utm61 c>otd llora(lt /iz!uro.

5-66. Test Set

4.

Accessory (fig. 5-56).

Repair teat set accessory by replacing c:omponents aa shown in figure 5-56. When replacing bonded items, perform b and e below.

When preparing epoxy resin ad.hesive 8040-902-0887, avoid inhaling activa tor fumes. Avoid contact with the activator or epoxy resin. Remove any uncured epoxy resin from the contact area by washing with soap and water.

Do not use methyl ethyl ketone near an open flame or sparks. Use only in

WARNING

a well-ventilated area. A void contact

with skin. Waah exposed skin areas thoroughly with soap and water when contact with skin occurs. S.122

12), scrape old adhesive from mounting surface. using scraper 5120-177-9526, and clean surface with methyl ethyl ketone 6810-281-2785. Allow surface to air dry. Apply adhesive 8040-1450153 to surfaces to be bonded together. \\'hen
bonding foam mounting to bracket (18), Ute adhesive 8040-902-0887.

b. When replacing mounting foam ( 1 1 and

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.
. . -

_,

TM 9-493541514/1

--

' ' '

'

'

'

1-Le.,.llnr bture 1-Bvap UMmbl1 3-Nut (4)

M1<7940

4--Screw (4) 6-Wuher (4) 6--Mountinr ba10

12 13

Ml 7917

..

(41) ...... (44) ..,

1-Scnw (4) 1-Wuller (4)

&-Printed wlrinl board 6-Spaeer (4) 7-Prlntecl wlrinr board 8-Prlntecl w lrin& board

-Wuher (4) 10-Sc:rew 11-Braeket U--Sc:rew (2)

13--Washer (2) 14---nneetor -Co 16-PlaiAI 16--()ontaet (172)

5-123

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..._ _

TM t-4915-11514/1

.....

..

1-Cireult teete Z-Cireult teete 8-Cireult t eete ....reult teete .cl 6-Cireult teete 6-Cimllt teete 7-Cuhlotl 1-Prillt..t wtnna baud t-Prillt..t dmalt card

lt-Ws#v(l) m 11 .... (I) (J) (1) ..... (I) . ..... ,.,_ ,.,,,
r... "' ...,... , , . ,

Dig1t1zed by Coogle
-

__.... - - -_

C12

TM 9_.935-385-14/1

When replacing cushions (14 through 17), scrape old adhesive from mounting surface, us ina scraper 5120-00-177-9526, and clean surface with methyl ethyl ketone 681()..0281-2785. Al 0. low surface t air dry. Apply adhesive 8040o 00-145-0158. When bondina cushion to storaae cue (26), use adhesive 804()...0902-0887. 0.

c.

IWARNINGI
Do not use lacquer thinner near an open flame or sparks. Use only in a well-ventilated area. Avoid contact with skin. Wash exposed skin areas thoroughly with soap and water when contact w skin occurs. ith

U7. Heat Sink A11etnbly (ftg. 557). Replace components of heat sink usembly u ahown In ftrure 6-67.

b Repair. Repair components of the cabinet . u shown in fi re S-58. Repair of frame (40) gu

Ia limited to reweld of components. When replaelna identificat ion plate (89), activate ad heelve on back of new plate with lacquer thin ner 801000160-5786. c l tallaticn. . m (1) Poeition cabinet In place and inatall. anal (11) with four screwa (9) and wuhere

5-61. CoW. Stora1o Cabinet ( fl1. 551). (1) Remove 4 bolta (8), 4 nuta (1), and 8 wuhm (2 and 4), and remove 12 bolts (5), loek wuhere (8), and wuhers (7), eeeurlna cablnetl to the noor and wi.ll of the SCTS van. (2) Remove four screws (9) and washers (10), eeeurlna anale (11), and remove cabinet.
o.

&movaL

(10).

(2) Secure cabinet to the wall with 12

boltl (6), loekwashers (6), and washers (7), and aecure cabinet to the floor with 4 bolts (8), 4 nuts (1), and 8 washers (2 and 4).

1-Nut

B-Wuhtr

u-Nut 4-Lockwaober

M l (7919
&-Washer &-Screw 7-Wuher &-Heat sink

Fipr 5-57. Boat oi"k au..,b/v.

5125

TM 9..-935-315-1:4/1

C11

'

- .

'

63

5-126

Digitized by Google

_...J

C12
1-Nut (Cl Z-'WIIIlw W S-Bolt (Cl C-WIIIlw(Cl 5-Bolt (12) 7-Wuhor (12) 8-l....rt(11) I---lk'" (C) 10-W..... (C) 11-AIIIIe 12-Nat (all 13---Sc.... (81) IC-Nut(81) 15 .... (81) --& 16-Shlm(tl 17-Shim (8) 18-Pin (81) .... 19---Sc .. (81) 20"1ut (81) 21-W..... (81) 2:1---lk.... (81) U-Nut(81) UWIIIIher (811 21>-Pin (81) 26-Shim (181 21-Siide (9) 28-SIIde (91 29-Rivet (861 30-a-taole (18) 81---lkrow (181 82-Loeltwuhor (18)
33-Haadle (91 1-Loekwllhor (II)

YMf.....u.au.11./1
W-ldoatl.tl<atloa pla&a .0-FruM Cl-Rivet (ZIC)

U-AIIIIe (18) C8-Rivet (ZII) CC-Riet (138) C6--Divlcler (6) C6-AJ111e (12) C7-Divlcler (UI
C8-Piate(6) 4t-Dra,_.(CJ 50-Ri...t (SS)

51-Anile (S) 51-Rivet (SZJ 58-Rivet (201 M-Divider N-Anale 56-Divider (3) 57-Plate 118-Dra111-Rivet (15) 80-A111Ie (II

"-Jlivwt (II) Ri U- vet (1!111

83-Di

15-Divicler (21 66-Piate 67-Drawer 68-Rivet !Ul 71-Rivet (1!1)) 71-Di 11-AIIIIe 74-Di 75-Piate 76-Drawer
70 R vet (27) - i

.._..,.le

89-Arle(ZI

SC-Split wuhor (18) 35-Stud nembly (181 36-Rivot (811 31-D.ipatloa plala Ctl 38-Drawor -mbly (91

5126.01/(5126.02 Wenlc)

D,tzed by Coogl

C16 5-68. 1 . Tape Slofage Cabinet (fit. 5-58.1 ).

a. Removal. Remove 6 bolta (3), 6 nuta (1),

TM 9-4935-385-14/ 1

and 12 washers (2 and 4), and remove 6 bolta (5), lockwashers (7), and washers (6), securing cabinet to the floor and wall or the SCTS van. Remove cabinet
.

washers (7), and washers (6), and secure cabinet to the floor with 6 bolts (3), 6 nuts (1), and 12 washers (2 and 14). 5-69. Equipment Rack (fig. 5-59).
a.

Repair the equipment rack by replacing

lacquer thinner near an open flame or sparka. Use only in a well-ventilated area. Avoid contact with skin. Wash expoeed akin areas thoroughly with soap and water when skin contact occurs.
Repair components of the cabinet as shown in figure 5-53.1. Repair of frame (41) ia limited to reweld of components. When b.

Do not

use

(WARNINGI

components as shown in figure 5-59.

IWARNINGI
skin areas thoroughly with soap and water when contact with skin occurs. b. When replacing cushion (16, 20, 21, 34, 34.1, or 34.2), scrape old adhesive from mount ing surface, using scraper 5120-00-177-9526, and clean surface with methyl ethyl ketone (item 28, table A-1). Allow surface to air dry. Apply adhesive (item 8, table A-1) to surfaces that are to be bonded tether.
Do not use methyl ethyl ketone an open flame or sparks. Use in a well-ventilated area. Avoid tact with skin. Wash exposed near only con

Repair.

replacing identification plate (40) use lacquer thinner (item 44, table A-1) to activate adhesive on back of plate. c. lmtallati<m. Position cabinet in place. Secure cabinet to the wall with 6 bolts (5), lock-

1 - Nut (6) 2 - Wuher (6J 3 - Bolt (6) 4 - Wuher (6) s - Bolt (6) 6 - Wuher (6) 1 - Lockwuher (6) 8 - lnMrt (6) 9 - Strap (21 10- NutW 11 - Wuher (4) 12- Bolt (4) 18- Wuher(4) 1 4 - Frame 16- Nut (12) 16 - Screw (12) 11 - Worktable 1 8 - Nut (121 19 - Wu!Mr (II) 20 Screw (12) 2 1 - Topdrewer Middlodrewer Bottom drawer Ill - Nut (Ill) aa w uher U2J 24 - Screw (12)
-

Shim (8) Nut (12) Wuher (121 Screw (121 29 - Shim (6) 80 - Slide (3) (left a ide) Slide (Sl (rirht aide} 31 - Nut (6) 82 - Wuher (6) 1 33 - Wuber (18) 8 4 - Wuher (6) 86- Fork (6) 98- Wuher (6) 31 - Nut (6) 88 Wuher (12) 88 - Pin (6) I 40 - Identification plate
-

25 2621 28 -

49 - Knob 16,)
50
-

5 1 - Washer (4) 52 - Rivet (81 53 - Nut (4) 54 - Rivet (12) 55 Nut (6) 56 - Br&eket 57 - Rivet (12) 58 - Nameplate (3) 59 - Rivet (8) 60 Nameplate 61 - Nameplate 62 - Rivet (24)
-

Serew (41

63

Rivet (42) S. - Divider (6}

-

U 42 48 44

- Sere,. (181 - Handle (6) - Spacer (6) 48 - Holder (80) 4 - Spacer (6) 8 41- Rod (61 48 - Pi11 (6)

- Frome

65 - Rivet (6) Bracket (2} 66 67 - Rivet (18)

68 - Rivet (6)
-

69 - Bracket (6) 7 0 Rivet (6) 11 - Rivet (20) 12 - Divider 73 - Drower (3}

5 I 26. I/(5-I26.2 blank)

Digitized by Coogle

C11
I

TM 9-4935-385-14/1

"

71

..

MIDDlE OAA WER

BOTTOM Of!AWU

5-127

ogle

T 9-4935-385-14/1 M

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42

17
II II
21
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15

26 27 2S

22 2S 24

20

10

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47 48

46

Fi ure g

559.

Equt"pmett.t

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rack. e:zploded view.

5121

D t zed >y CoogI"

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1-Bolt (I) -- (1) 1-Wulm (I) ...._.,._. (I) Mountlll&' paul 1-Boolt (I)
t '7-Pint aiel ld 1-Nat (I)
e Senw

TM 9-491J.JI5.14/1

11-Mouatlac bracket u'bl7

1CI-Wuber (8) 11-a.taMr bradret '1 W'uller 11-SQ!d

(8)

11-ltlvet(l)
1'7-Jllftt

1(4)

1'-Wulm (4) 11-Biock (I) a-&nw(4)

t'f-Ciip

1 11-S,._. 10--C...a.Joa (I) 11-Cuhloll 11-Nwat (4) II'Senw (4) (I) Nu&(l) a

5121.1

Dtzee by Coogl

TM 9-4935-385-14/1
570.

C12

(fig. 5-59).

Thermometer and Mounting Plate

Remove old adhesive and compo nent wth scraper 5100.00.177-9526. i ketone dry.

(a)

Replace thermometer and mountinar plate as shown in figllre 5-69.

5-70.1. Fire Exting11ithen (fig. 5-59).

681()..0281-2785 0.. (c)

(b) Clean surface with methyl ethyl

and allow surface to

Install cushion, using adhesive

Replaee lire extinguisher, mountiDg bncket, and mounting board as shown in figure 5-59. a. Removal (fig. 6-60). ( 1 ) Remove two screws (1) and waahera (2), and eight screws (3) and washers (4) securing cabinet (20) to cabinet (29). Remove cabinet (20). (2) Remove 7 bolts (21), washers (22), and lockwashers (23), and 8 nuts (25), 16 washers (26 and 28), and 8 bolts (27) se curing cabinet (29) to wall and floor of the SCTS van. Remove cabinet (29).

804()..0290-4301. 0. (d) Install frame strip, using adhesive

it may be necessary to drill four new holes in drawer (64, f 1g. 5-62) front. Use new bolt as a template for drilling holes. f1g. 5-62), coat threads of insert with a mixture of four parts z inc chromate putty 968 and one part methyl ethyl ketone 6810-00-2812785.

5-71. Eq11ipment Storage Cabinets.

804()..0145-0153. 0.. (6) When replacing bolt (62, f1g.

5-62),

(7) When replacing insert

(85,

b. Repair. Repair the equipment storage ca inet components as shown in figures 5-61 and 5-62 and perform the following when applicable.

(8) When replacing brackets (100, 105, 106, and 107, fig. 5-62), apply sealing compound 8030-00-067-6746 and sealing compound primer 900-2373 to the bracket and mounting
hardware. If boles in bracket cannot be alined with holes in frame to insert pins (99), pins are not to be used.

IWARNINGI
Do not use lacquer thinner or methyl ethyl ketone near an open name or sparks. Use only in a well-ventilated area. A void contact with the skin. Wash exposed areas thoroughly with soap and water when contact with skin occurs.

ig (l) When replacing plate (35, f . 5-61), use lacquer thinner 801()..0160-5786 to activate 0.. adhesive on back of plate.

floor with eight bolts (27), nuts (26), and washers (26 and 28), and secure to the wall with seven bolts (21), washers (22), and lock washers (231. Position cabinet (20) in place on top of cabinet (29) and secure with eight screws (3) and washers (4), and two screws (1) and washers (2).

Installation (fig. 6-60). (1) Position cabinet (29) in rear of the assembly tester and secure to the SCTS van
c.

(2)

(5) When replacing cushion (35.7, 37, 60, 61, and 72.1, fig. 5-62) or frame strip (35.5 and 35.6, fig. 5-62), perform the following :

1g. When replacing hinge (71 or 89, f 5-62), cut new hinge from bulk stock; use old hinge as a template.

f ig. 5-62), grind rivet (part of fastener) head flush with back of fastener.

(2) Repair of frame (36, fig. 5-61) is lim f ited to reweld o components. (3) When replacing fastener (36 and 72,

(4)

5-72. Hanel Lantem and Bracket.

Refer to TM 9-2330-246-14 for replacement o.f the hand lantern and bracket.

5128.2

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Cl6

TM 9-4935385-14/1

S-73.

Test Dollies (fig. S-63).

Note

If RA maintenance fixture is installed on test dolly under repair and remov al of fixture is necessary, refer to paragraph iJ-73.1 for removal. Repair components of the test dollies by replacement as shown in figure 5-63. b. When replacing items 68, 70, and 72, fill all voids with sealing compound (item 39, table A-1). c To . install pin (56), drill a 0.062:i:0.001-inch-diameter hole through knob (57) and stud (58).
a.

swaging sleeve. over each i e end of wr rope and end of thible so that thimble is held closed and the cut l!nd of wire rope extends beyond swaging sleeve between 0.12 inch minimum ard 0.38 inch max imum.
(6) Slide a

(7) Mark wire rope at 0.38 inch maxi mum beyond end of swaging sleeve (opposite cut edge of wire rope). (8) Slide swaging sleeve from loop. Strip nylon jacket from wire rope, from the place marked in (7) above to cut end of wire rope. (9) Repeat (5) and (6) above. Crimp swag ing sleeve. (10) Center heat shrinkable tubing between swaging sleeves. Heat-shrink the tubing in ac cordance with MISU273. After heat is removed, insure that fit is uniform and tight and no rup ture has occurred. (11) Install wire rope on test dolly as shown in figure iJ-63. e. When replacing nameplate (65), scrape old nameplate from dolly using scraper 5120-00-1779526. When bonding new nameplate to dolly, use adhesive (item 10, table A-1).

prescribed below.
3707.

d. Fabricate and install wire rope (55) as

(1) Cut 105 inches of cable 401740-

(3) Slide tubing over wire rope and center approximately on wire rope. over wtre rope.

(2) Cut 82.5 inches of heat shrinkable tubing (item 35, table A-1).

(4) Place two swaging sleeves 10606518-3 (6) Loop each end of wire rope over

5-73.1. RA Maintenance Fixture (fig. 5-63.1 ) .

RetnOl)(Ll. Remove RA maintenance fixture from test dolly by removing hardware items (1 through 13) as shown in figure 5-63.1.
a,

thimble AN100C6 so that total length of wire rope assembly is 90.32:!:0.50 inches.

S-128.3/(5-128.4 Wonk)

Digitized by Coogle

I b.

Cl6
Repair. Replace RA maintenance fixture

TM 9-4935-385-14/ 1 beyond proper usage, make new part{s) from bulk plywood MIL-P-18066, class L Cut new parts from 1/2-inch stock using old part as a template. (4) To replace dowel pin (59), perform the following: (a) Carefully drill out old dowel pin, using drill 5133-00-227-9674 and drill motor 5130-00-830-40. 49

(1) If cradle support (39), slide rail (40), support brace (41), or support brace (42) is dam aged, make new part{s) from bulk plywood Mil, P-18066, class 1. Cut new parts from 112-inch stock using old part as a template. (2) Replace rubber bumper (22 or 48) as follows:

components as shown in fi ure 5-63.1 and per g form the following when necessary.

(a) Remove rubber bumper, using gas

ket scraper 512n-00-177-9526. rubber 5330-01-080-2737 or bumper (48) from bulk rubber 93m-00-618-0926, using old bumper as a template.

(b) Make new bumper (22) from bulk

Clean hole, drilled in (a) above, using abrasive paper (item 30, table A-1); then blow dry air through hole to remove sand (grit) part icles. (c) Make new dowel pin from 1/2-inch bulk stock NND570, type 2. Cut dowel pin to a length of 1.750.03 inches. (d) Apply adhesive (item 9, table A-1) to dowel pin and walls of hole drilled and cleaned in (a) and (b) above.

(b)

IWARNINGI

(e) Insert dowel pin in hole, using ball

peen hammer 5120-00-061-8541. low to cure. (5) If tabletop (60) is damaged, make new part(s) from bulk plywood MI.I,P-18066, clau 1. Cut new parts from 1/2-inch stock using old part as a template. (6) Replace a damaged stop block (61) as follows: Remove old stop block; then re move old adhesive using gasket scraper 512000-177-9526. Make new stop block from bulk lumber MM-L-751. Cut new part from 2- by 2by 5-inch stock using old part as a template. Apply adhesive (item 9, table Al) ing surfaces and install new atop to both mat block. l718tallation. Install RA maintenance fix ture on teat dolly by installing hardware items (1 through 18) in reverse order of removal. When installing ehima (8), if less than four are required for proper fit of fixture, install remain ing shim(a) under nut (5).
c.

The fumes of trichloroethane are highly toxic. Use only in a thorough ly ventilated area. Avoid prolonged or repeated breathing of vapor. Pro longed or repeated skin contact can cause skin inflammation. Do not use trichloroethane near an open flame or hot surface. Trichlo roethane is nonflammable, but heat converts the fumes to a highly toxic phosgene gas. Inhalation of thi gas s could cause serious in jury or even death.

(f)

Remove excessive adha,ive and al

(a)

(b)

Scrape and clean old adhesive from surface of support angle (21) or support brace (50), using scraper. Clean support angle (21) with trichloroethane (item 46, table A-1). (d) Abrade mat ing surface, cleaned in (c) above, and new rubber bumper, using abrasive paper (item 30, table A-1); then remove all loose particles.

(c)

(c)

(d) Remove any excessive adhesive and allow to cure.

(e) Bond new rubber bumper, ueing adhesive (item 1, table A-1). Apply adheeive to
both mating aurfacee. When applying adheeive to support angle (21), use a scrubbing action. f J Clamp rubber bumper in place, / using clamp 5120-00-494-1895. Allow adheeive to cure at room temperature for 24 hours.

5-74. Hoisting Sling.

Repair hoisting sling by replacement as shown in (gUre 5-64. Store sling as shown in figure t 3-. Refer to TM 9-1450-380-14 for load teet procedures.

(8) I! eupport brace (50), cradle eupport (51), cradle support (52), aide cradle asaembly (58), or bottom cradle assembly (54) ie damaged

5129 Diglt1zed by Google

TM 9-4fJS.JIS-14/ 1

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24

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!-Screw (2) li-Wubor(21 a-Screw (81 -Wuhor(81 5-lumpor cop (181 5.1-Apron 1-Draw.,.

7-Exlr.,.lial lool 17.I-Card nwocler 8-Draw.,. 9-Modulo (4) I to-Tool card (I) 11- IAod

12-Card puUer
111-Drawor 1t-Drawu 16-Tt card 111-Toet card 17-Drawor

a-DraWft' 18-Drawor 20-Cabinot 21-Bolt (7) ZS-Wuber (7) 211-Loekwaahor (7)

:u-1..-t (1)
16-Nut

!li-Waahor

11

:ta-Waahor (I)
'7-Bolt (ll
CalM'*

(I)

1-110

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C12

TM 9-4935315.14/ 1

I
28
27

12

.:._ .
.

. .

'

15

26

20

24

21

19

1-Grllle Z-Waaber (12) 8--Stud ....,bly (12) 4--Nut (8) 6-Wuher (8} 8-Senw (8) 7-Sblm (4) S--Nut (8) i-Wuher (8) 10-Se...... (8)

Figure 661. BquipmCJt.t atoroge cabiNtt, f!%ptoded view.

12-Nut (16) 1s-5crew (16) 14--SIIde (2) 16-Shlm (4) IS--Slide (2) 17-Scrcw (4) 1S--Lockwuhcr (4) 19-Ha.ndle (2) 20-Wuher (4)

11-Pin (16)

21-Stud assembl) (4) 22-Rivet (78) 23-Rivet (74) 2-Rivet (46) 25-Angle (4) 26-Anglc (6) 27-Doawer (2) 2S--Dividcr (8) 29-Divider (2)

30-Plate (2) 1 30.1-Rivet (81 30.2- Receptaele !41 81-Rivet (24) 82-Receptacle (12) 33-Rivet (20) 34-Receptadc (10) 16-Plate 36-Frame

Ml C9221

5131

D,tzed by Coogl

T 9-4935-38514/ 1 M

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60 S4
44 63

62

68

42

40 39 59

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55

671

41

31

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35

33
......
.

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'

. 0

I
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34

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32

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Ill

II 19 20

II

21

Eqttipmt-lt 1torage cabinet, exploded view (theet 1 of 1).

01<11 l'd by Coogle

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C12

TM 9-493538514/1
1-Nut <61 2-Waoher (61 3-Screw <61 3.1-Wuher 161 4-Nut <21 5- Waoher (21 6-Piate 6.1-Spacer 6.2-Spaeer 1-S.rew 121 8-Wuher 121 9-Cateh 10-Rivet (21 11--Door 12-Nut 161 13-Washer (61 14-Plate 131 14.1-Spacer (31 15-Spaeer 131 16-Screw (61 17-Waaher 161 18-Catch 19-Spacer 20-Rivet (21 21-Door 22-Nut 121 23-Wuher (21 24-Screw (21 25-Plate 25.1-Spacer 26- Spacer 21-Nut (6) 28-Wuher (61 29-Screw 161 30-Plate 13) 30.1-Spacer <31 30.2 -Spacer (31 31-Rivet 1141 32-Rivct 33-Padlock 34-Washer 35- Door 35.1 -Rivet 161 35.2- Stop angle 35.3--Rivet 161 35.4-Stop angle 35.>-Frame strip 35.6-Frame strip 35.7-Cushion 36-Fastener (2) 31- Cuohion 38-Drawer 39-Nut 181 40-Lockwaahtr (81 41- Wuher (81 42-Screw 181 43-Slide (left) 44 -Slide Iright) 44.1-Rivet 14) 44.2-Dummy connector 44.3-Tool holder 44.4-Rivet (21 44.5-Piate 44.6-Ciip 45-Nut (2) 46-Lockwuher (21 47-Wuher 12) 48-Handle 49-Nut 121 50-Lockwaaher (21 51-Wuher 121 52-Screw 121 53-Waoher 121 54-Holder 55-Rlvet (9) 56-Bracket 121 57-Holder 56-Rivet (101 59-Stud (2) 59.1-Rivet 14) 59.2-Bracket 121 SO-Cushion 61-Cuohlon 62-BoJt (2) 63-Rivet !8) 64-Drawer 65-S<rew 1161 66-lnsert (241 67-Screw (81 56-Preformed packing 181 69-Holder 141 70-Rivet (16) 71-Hinge (41 72-Fastener (2) 72.1-Cuohion 73-Drawer 74-Nut 181 75-Lockwasher (8) 76-Screw (8i 77-Wuher(8l , 78-Siide (left) 79-Slide lrlghtl 80-Nut (21 81- Lockwaaher (2\ 82-W&llher 12) 83-Handle 84-Serew (161 65-ln..rt 124) 86-Screw (8) 87 -Preformed packing (8) 88-Holder (41 89-Hinge !41 90-Rivet (16.1 91-Bolt 121 92-Rivet (8) 93-Stud 121 93.1-Rivet (4) 93.2-Bracket (2) 94-Drawer 95-Nut (161 96-Wuher (161 97-Screw 1161 98-Wuher (16) 99-Pin (16) 100-Bracket (4) 101-Nut (161 102.Wuhor (16) 108-S.rew (16) 1114-Wuher (161 lOS-Bracket !4) 106-Bracket (4) 107-Bracket (41

I
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I

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I I

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Digitizeci133. b 5 y LoogIe

TM 9-4ttS.aiS-14/ 1

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11.----lS6

127
ss

liS

124 114
1-Futenor (I) 126-Cuahlon
lt7-Drawor
128-Nut

132

uo

1 29 1 ,. 14, 144 141

108-Rivet (40) 10&-Sbolf uo-culhlon

111-Nut (8) 112-Lockwaoher (8) 118-Waober (8) 114-Screw (18)

USUde U6-SIIdo

(8)

128-Lockwuhor (8) 180-Waoher (8)

181-Screw (8)
18l--.SI!de 188-SI!do

117-Nut (2) 116-Lockwaober {2) 118-Waobor (2)

120-Handle

184-Nut (2)
18Lockwaober (2) 186-Waober (2)

121-Anlle (2) 122-Rint (20) 121-Cuohion U4-Dra-r

187-Handle 188-Nut (2) 188-Lockwaober (2) 140-Waobtr (2) 141-Screw (2)

142-Waobor (t) 148-Rivot (8) 144-Holdor 14Holder 148-Bracket (4) 141-Holdor 148-Holder 148-Stud (I) 1iC).....Qaohlon (II 110.1(4) 110.SBuodwt (I) 1&1-tn1 1&4-NIIl (f) () 1_W..._ 4

68lknp(l) 1

51M t'd by Googk

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TMt... ..-115-14/1 n

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. Figur< 6-63. Gu d i ancc lecti t"c doUIf, tqloded ....... ""

SUS

Digtt 2<>d y Google

TM

9""'93531514/1
22-Plat.o (2) 28--Plat.o ( 4) 24- i R ng (4)

Cl6
21-Support (2)
41-Wuher (2) 42-Nut (2) U-Lk,..asher (2) 44-Washer (2) 45-Stud (2) 48-Sieeve 41-Wire rope 48-Nut 49-Lkwaaher 50-Bolt
61-Pin

1-Nut (4) 2-Loekwuher (4) 8--Bolt (4) 4-Nut (2) &-Loc:kwuher (2) 6-Bolt (2) 7-Support (2) 8--Nut (4) 11-Loc:kwuher (4) 10--Bolt (4) 11-Plat.o (2) 12-Piat.o (2)

2&-Pin (2)

18-Caat.or (2)
14-Ring (4)

1&-Pin (2)

16-hari.ng (4) 17-RoUer (2)

20--Bolt (6)

18--Nut (6) 19--Loc:kwaeber (6)

26-Beulng (4) 27-Roller (2) 28--Nut (8) 29-Lockwaoher ( 8) 30--Bolt ( 8 ) 31-Piat.o (2) 32-Piate (2) 38---aater (2) -C 34-Serew (2l 85-Washer (21 88-Loekwaaher (2) 37-Bumper (2) 88-Washer (2) 39-Nut (21 40-Loekwaeher (21

52-Pin 53-Thimble (2) 54-Sleeve (2) 58-Cable 68-Pin 57-Knob 58-Stud 59-Cievio

60-Nut 61-Wulm i 62-Tubnr 83-Washer 64-Bolt 66-Nameplato 66-Frame 6'7-Rivet (8) 68-Tray 69-Rhet (101 70-Tray 71-Rivet (8) '72-Tray 13-Nut (2) 74-Wuber (4) 78-Bolt (%) 76-W uber (2)

77-Support

I - Nut (2) 2 - Wuher(21 3 - Bolt (2) 4 - Waeher (2) 5 - Nut 6 - Wuher 7 - Bolt 8 - Washer (ohimX4J 9 - Washer 1 0 - Nut II - Wuher 12 - Bolt IS- Wuher 14 - Nut (2) 15 - Wuher (2) 16 - Bolt (21 17 - Support leg (2) 18 - Wood ocrew (22) 19 - Support aJl11le (21 20 - Wood tcrew (22) 21 - Support angle (2) 22 - Rubber bumper

24 - Loekwuher 25 - Wuher 28 - Bolt 21 - Waaher 28 - Retaining latch 29 - Spacer ao - Nut (6) 31 -Loekwaeher (6) 32 - Waaher (6) 3 3 - Bolt (6) 34 - Guide rail (2) 85 - Guide rail (2) 85.1 - Strap 85.2 - Nut (4) 35.3 - Waeher (4) 135.4 - Wuher (16) 35.5 - Clamp (2) 36 - Screw (8) 87 - Drawer roller (4) 38 - Wood serew (21J 39 - Cradle oupport (2)

28 - Nut

40 - Slide rail (21 41 - Support brace 42 - Support brxe (3 - Nut (4) - Lkwaeher (4) 45- Washer (4) 46 -Bolt (4) 47 - W asher (4) 48 - Rubber bu111per 49 - Wood ICNW (32) 50 - Support braeo 51 - CradJ. aupport (2) 52 - CradJ. oupport 53 - Side eradle -mbly (21 54 - Bottom cradle ...,..bty
55 - Strap 56 - Nut (4) 58

5 7 - Washer (4) - Clamp (21 59 - Dowel pin (81 60 - Tabletop 61 - Screw (21 6 - Stop block 2

Fffl"re 563.1.

BA maixteno,..}UIre remoooL nplo<Ud !Mw-Legrod.

i...,toU..iatt. oltd I

1116

Digitized by Coogle

C16

TM 9-4935-385-14/1

51

52

61
MODIFIED

---J COUNTERClOCWISE
F'i lfiU'O 588.1. RA lll<l>lleloa>Olt fixture removal. i,..tal/4ti<m. and e:rp/.oded view. i

VIEW ROTATED 90'

CONFIGURATION

5-136.1

, Digitized by Coogle

T 9-4915115-14/1 M 5-75.
a.

C21

Repair components of the mounting braek eta u shown in fJgUre &-65. When replacing cushions (2, 3, 23, and 24), perform b below.
Do not
use

Test Dolly and Hoisting Sling Mounting Brackets (fig. 5-65).

IWARNINGI

methyl ethyl ketone near an open flame or sparks. Use only n a well-ventilated area. Avoid con i tact with skin. Wash exposed skin areas thoroughly with soap and water when contact with skin occurs. sive, using scraper 612().()()..177-95216. Clean area with methyl ethyl ketone (item 28, table A-1) and allow to air dry. Apply adhesive (item .C. table A-1) tq surfaces to be bonded together. c. Fabricate wire rope (20) u follows: cut an 18-inch p iece from bulk wire rope 401().00. 222 8 Place two swaging sleeves 403().00.431 U 2. 6636 (19) over wire rope. Insert wire rope ill same location from which defective wire rope was removed. Loop each end of wire rope, al lowing 1.6:1:0.25 inches for the length of each loop. Slide swaging sleeve over each loop so that cut end of wire extends approximately 0.12 inch beyond swaging sleeve. Crimp swaging sleeve, using compressing tool 6120-00-323-2292.
5-76.
a.

b. Remove old cushion material and adhe

8lnop rwr..W, 2 - Pla..t ..,.. anrnbb' I - 1Jttilw bdt a r' 1

1 - W aablr

Nut

Pin

lkftw 10 - PIIU
-

7 - Hook 8 - SaMy IIB&eh

11 -

RearWaiiComponents (fig. 5-66) .

Remove and install the rear wall compo nents u shown in fi ure 6-66. When replaei.ng g cushions (19), perform b below.

Digitized by Coogle

TM 9-4915-185-14/ 1

Ml

47928

2-Cuthlon (2) S-Cuahion (2)

! -Rivet (<&)

4---S.rew (6) 6--Piate (8) 6-Piate (6)

7-Wasber (6) 8-Nut (6) 9-Washer (6)

11-Clamp

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12-Nut (12) IS-Washer (36) 14---Bracket (6) 15-Shlm (3)

17-Nut (16)

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ls:-Waaher (16) IS-Sleeve (8)

22-Braeket (4)
23-Cushion (2) 24---Cushion

26--Rivet ( 14)

26-Strip

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5-137

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1-Pill (4) 2-Sleeft (B) Wire rope (4) 4-Poet 4.1-Nut(S) U-Wuh(6) 4.8-Eyebolt (3) 5-Senw(BJ 6.1 Rl..t(lOll) -

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22-ThumbKrow (4) 23-Cover 24-Nut

26-lndleator 2&-Serow (2)

32-Rivet (22) 33-Panel 34-Rlvet (8) 35-Nutplate (4) 36-Screw ( 12) 37-Framo

21-Waoher (2)

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C19

TM 9-4935-385-14/1

IWARNINGI
Do not use methyl ethyl ketone near open ftame or sparks. Use only In a well-ventilated area. Avoid contact with akin. Waah expoaed areaa thor ouahly with soap and water when con tact with akin occurs.

578. Forward Compartment (fig. 5-67).

Remove and inatall components of the forward compartment as shown in f1g11re 5-67 and per form the following when applicable.
a.

alve, ualna acraper 5120-00-177-9526. Clean area with methyl ethyl ketone (item 28, table Al) and allow to air dry. Apply adhesive (item 8, table All to aurfacea to be bonded toaether. lollowa. cut a 18-inch lenath of 0.62-inchdiameter atael n cable MII,C-6424. Place two awaaina aleevee 8&87648 (2) over wire rope. lnaert wire rope In aame location from which defective wire rope waa removed. Loop each end of wire rope. allowinr 1.6:t0.26 inches tor the lenrth of each loop. Slide awarinr eleeve over each loop 10 that cut end o wire extenda approx f imataly 0.12 inch beyond awaainr aleeve. Crimp swaainr aleeve.
s.n. Door Seale (fig. 566). pereonnel door aa follows:
a.

b. Remove old cushion material and adhe-

c. Fabricate wire rope (8)

aa

When replacing pads (27, 28, and 29), uae adhealve (item 4, table Al) to bond pads to rack (80). b. Repair of frame (49) ie limited to reweld of minor damaged areas. c. When replacinr paketa (64 and 56), per form the followinr: (1) Remove old aasket, u1lna acraper ISll!000.1779626.

!wARNINGI
tact with llldn. Wash expoaed areu thorouahly with eoap and water when contact with akin occura. where gasket waa removed, using methyl ethyl ketone (item 28, table A-1) and allow to dry. (3) Make new gaaket from bulk material MIS11284/8, using old gasket as a template. (4) Bond new gasket to cover (53), using adhesive (item 4, table Al).
Do not uae methyl ethyl ketone near an open name or aparka. Uae only In a well-ventilated area. Avoid con

(2) Clean aurface of cover (58) in area,

Replace door aeala on equipment doore and

Remove detective door seal and adbesive with scraper 5120-00-177-9526.

!wARNINGI
Do uot use methyl ethyl ketone near open flame or sparks. Use only in a well-ventilated area. Avoid contact with skin. Wash exposed areas thor oughly with soap and water when con tact with skin occurs.

5-79. Forward Compartment Doora (fig. 5-68).

Remove and install components of the ar con i ditioning lilters and forward compartment doore as shown in figure 5-68.

5-80.

Forward Partition (fig. 5-69).

I 28,
I

table A-1) and wipe dry. c. Obtain surficient length of door seal 11592542 to go around entire door. d. Apply adhesive (item 4, table A-1), to sur faces to be bonded. e. Install door seal, starting at top of door. f Before bonding the ends of the seal, cut back enough of the rubber at one end to insure that both ends of the rfi shield are solidly butted at joint when seal has been installed completely around door. Apply adhesive (item 4, table Al), to each end of seal and bond to gether.

b. Clean area with methyl ethyl .ketone (item

Remove and install components of the forward partition as shown in figure 5-69.

5-81. Air Conditioning Ducts (fig. 5-70).

Remove and install components o the air con f ditioning ducts as shown in figure 5-70. When replacing items 6 thru 9, usc adhesive (item 4, table Al), to bond new insulation t the o adherent. When installing ducts to the SCTS ceiling, seal ducts along the contacting edge with sealing compound (item 41, table Al).

582. FloorConduit(fig. 5-71).

Remove and install components of the floor con duit aa shown in figure 5-71. Digitl 3'9' Google

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I 5-13. Sand Pads (fit. 5-72) ..

Remove and install ll&lld pads as shown in ( tgUre 5-72.
Note If nut (10.1) ia to b replaced, remove e old nut as preaeribed in TM 9-1 382-34. After removal of old nut, in
a..

b. Enlarge existing hole, usiq 25/M-incb drill 5133-00-227966'7 and electric drill 51 830-4049. Countersink hole to 0.4550.005 inch

new nut. If neceesary, perform b and c below; otherwiae, perform c below.

spect existing hole for proper fit of

diameter, using countersink tool 5133-00-29S1903. c Install new nut as preaeribed i TM 9. n 1425-382-34.

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22-lnaulatlon 25-S.rew (12) 2f-Fra.... 21>-Door 28-Serew (18) 27-Doontop 28-Serew (8) 29-Grille 34--Serew (82) 31-Support (2) 32-Support ( 2) 35-lnlulatlon Sf-Latch (4) 35-Filter 38-Serew (12) 37-Framo 8-Rubber atrip (21 39-Rubber atrlp (21 4R1Yet (241 41-Braelcet (lll)
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26-Ciamp (8)

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28-Suppol't

33-Scnw (82) 34-Suppon 81-Suppol't 86-Suppol't 87-Suppol't 86-Support 86-Suppol't

CPanol 41-Rivet (26)

SO-Panel 81-PAnel 81-Ineulatlon

CI-Suppol't C3-Support 44-Support cs-s.. (16) .. w co-Support

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21-Rivet (ll6)

11>-Rivet (81) 16-Strip 17-Rubbor lRivet (6) 19-SuPPOrt (2)

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48--Stifrener (2) 49--Stlfrener (21 liSpllce atrlp fil-Serew (28) 52-Rivet (6) 53-Rivet ( 13) 54-Rivt (4 i

56--lnulation (2) 66-lnoulatlon r.7-Adapter 53-Rivet (2) 59-Rivet (20) 6Rivet (3) 61-Rivet (27)

62-lnoulatlon 68-lnoulation 64-lnaulatlcm 66-ln011latlon 86--lnaula\lon 67-An.rle (2) 68-Box Hdlon

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11-Seal 12-Saal

6---(:uabion (2)

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5-151 Digitized by Coogle

1 5-84.

t 9-49:15-315-14/ 1 M

Theodolite Sunshield Tent A-mbly.

Corrective maintenance of the theodolite sunshield tent is limited to the replacement of slip linea, g y linea, tent pins, tent pole, and u

shipping and storage bag. Use tent repair kit 8340-00-262-5767 for tent repair. Refer to FM 10-16 for fabric repair. Refer to TM 10-269 for maintenance data.

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C19 APPENDIX A EXPENDABLE SUPPLIES AND MATERIALS UST

TM 9-4935-385-14/1

A-1. Scope.
This appendix lists expendable supplies and ma terials you will need to maintai the SCTS. n These items are authorized to you by CTA 50970. Expendable items (except Medical, Cl888 V, Repair Parts, and Heraldic Items).

F - Direct and General Support Maintenance

Organizational Maintenance

A-2. Explanation of Columns (Table A-1).

a.

s 888igned to the entry in the listing and s i i

Column 1 - Item Number. This number

b. Column i - Level. This column identifies the lowest level of maintenance that required the listed item.
Thble Al.

referenced in the procedures to identify the ma terial.(Example: A procedure may say "Adhe aive (item 1, table A-1)".)

Federal item name and, if required, a descrip tion to identify the item.

c Column 3 - Na!Wnal Stock Number. This . is the National Stock Number assigned to the item; use it to order a new item. d. Column -4 - Description. Indicates the

e. Column 5 - Unit o M ure (U/M). Is f ea expressed by a twharaeter alphabetical ab breviation (e.g., ea, in., pt). If the unit o meas f ure di!Cers from the unit of issue, order the lowest unit of issue that will do the job for you.

/ilrpend4ble Supplie """ Ma

(4) D<!ecription Adhesive, 11029062 Adhesive MJL.A24179TY 1 Adhesive MIJ.,.A-26457 B Adhesive MJL.A5092TY 2 Adhesive MllrA.a623TY 2 Adhesive MMMA132TY 1 CLS Adhesive MMMAI34TY 2 Adhesive MMMA1617TY 2 Adhesive MMM-A-193 Adhesive MPD 1181TY I Adhesive MPD 11881TY 2 Adhesive MPD 11881TY ( Adhesive MILAI3883TY I Adhesive MIS IOIOZTY I Cleaning compound 0-C-1889 Co!T06ion-resitant coating MILC-81706, c ... !A (chemical film) 1 Dispenser. graphite MIJ....D-432'18 Enamel (redl TT-E-516 COLOR 36116 Enamel <gray) TT-E.'i27 COLOR 36118 Enaml (green) TT-E-529 COLOR 24410 Enaml (gray) TTE529 COLOR 26492 Enaml (white) TT-E-529 COLOR 2787 5 Grease MIL-G-109'.!4 Ink, marking (black) TTl-1795 Ink, marking (white) TT-11796 Insulation ol""ving MIJ....(.230f,V5-102-9 Insulation sleeving MIJ....I-2305315-104-9 .Insulating tubing MIL-l-22m6 A G 12 W Isopropyl alcohol TT-1-735 Grade A Lubricating oil MIJ....L-210 40E30 Lubri<'&ting oil MIL-J....3150 Methyl ethyl ketone oolvent TT-M-261 (6) U/M KT CN KT CN KT KT KT CN TU CN KT KT CN K T BT BT AM PT PT P T CN CN CN CN CN RL RL RL CN CN CN CN

(1) Item number I 2 3 4 5 6 7 8 9 10 11 12 13 14 15 liU 16 17 18 19 2 0 21 22 23 24 24.1 24.2 24.3

2.'i 26

(2) Level F F F F" F F F F F F F F F

(3) National stA>ek number 8040-00-109-8101 8040-00-145-0163 8040-01-02'7-4900 8040-00-290-4301 8040.00.390 8040-00-81().5414 804().0().691-1322 8040-4318 804().()().063.2836 804().0().902-0887 804().0().764-6493 804().0().061-8303 8040.00.839-4919 8040.00.9617934 68.'i().()().209-7947 9

F F F F F F F F F F F F F F F F F

27 28

4930-00.2915108 8 I0-00-8015004 0 8010-00-900-1622 8010-00.08701O:l 80I0.00.104-1!377 8010-00.297-058-1 915000.190-0904 7510.00.224-67"J4 7510-0G-4199664 5970-00-7402972 5970-00-082975 85970-0().087 -2065 681000-286-.'i43.'i 9 150-00.186-6881 9150-00.231-2360 6810-00.281-278-'i

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80 31 32 33 a. 85 36 37 38 38.1 39 40
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F F F F F F F F
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C19

TM 9493S-3t514/1

APPENDIX C MAINTENANCE ALLOCATION CHARTS

C- 1

General.

This appendix contains the maintenance allocation charts (MAC's) for equipment covered in this manual. The MAC's assign maintenance functions and repair operations to be performed by the lowest appropriate maintenance categories.

C-2. Remartcs, Explanations, ancl Definitions.

a.

and/or electrical characteristics with established standards through examination.

Maintenance F'uncti 0'118. Maintenance functions will be limited to and defined as follows: (1) !118pect. To determine the serviceability of an item by comparing its physical, mechanical,

trical characteristics of an item and comparing those characteristics with prescribed standards.

(2) Teat. To verify serviceability and detect incipient failure by measuring the mechanical or elec

(3) Service. Operations required periodically to keep an item in proper operating ondition; i.e., to clean (decontaminate), to preserve, to drain, to paint, or to replenish fuel, lubricants, hydraulic fluids, or compressed air supplies. by setting the operating characteristics to specified parameters. . inging into proper or exact position, or (4) Ac(;ust. To maintain, within prescribed limits, by br

just specified variable elements of an item to bring about optimum or desired (5) Align. To ad performance.

(6) Calibrate. To determine and cause corrections to be made or to be adjusted on instruments

or test measuring and diagnostic equipment& used in precision measurement. Consists of comparisons of two instruments, one of which is a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the instrument being compared. or assembly) in a manner to allow the proper functioning of an equipment or system. (8) Replace. The act of substituting a serviceable like type part, subassembly, or module (component or assembly) Cor an unserviceable counterpart.

(7) Install. The act of emplacing, seating, or fixing into position an item, part, or module (component

(9) Repair. The application of maintenance services or other maintenance actions to restore

(11) Rebuild. Consists of those services/actions necessary for the restoration of unserviceable equip ment to a like new condition in accordance with original manufacturing standards. Rebuild is the highest degree of materiel maintenance applied to Army equipment. The rebuild operation includes the act of returning to zero those age measurements (hours/miles, etc.) considered in classifying Army equipments/components.

intenance effort (service/action) necessary to restore an item to a completely (10) Overhaul. That ma serviceable/operational condition as prescribed by maintenance standards (i.e., DMWR) in appropriate technical publications. Overhaul is normally the highest degree of maintenance performed by the Army. Overhaul does not normally return an item to like new condition.

iceability to an item by correcting specific damage, fault, malfunction, or failure in a part, subassembly, module (component or assembly), end item, or system.

serv

components, assemblies, subassemblies, and modules with the next higher assembly. subassemblies, and modules for which maintenance is authorized.

b. Column Entries. Columns used in the maintenance allocation chart are defined below. (1) Column l, Group Number. Column 1 lists group numbers, the purpose of which is to identify (2) Column i, Compo-nent/ Assembly. Column 2 contains the noun names of components, assemblies,

C-1

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(3) Column 9, Maintenance Functions. Column 3 lists the functions to be performed on the item listed in Column 2.

in the appropriate subcolumn(s), the lowest level of maintenance authorilled to perform the function listed in Column 3. This figure represents the active time required to perform that maintenance function at the indicated category of maintenance. If the number or complexity of the tasks within the listed tgUres will maintenance function vary at different maintenance categories, appropriate "work time" f be shown for each category. The number of man-hours specified by the "work time" figure repreeents the average time required to restore an item (assembly, subassembly, component, module, end item, or system) to a serviceable condition under typical field operating conditions. The time includes prep aration time, troubleshooting time, and quality aasurance/quality control time in addition to the time required to perform the specific tasks identified for the maintenance functions authorilled in the main tenance allocatin chart. (5) Column 5, Tools and Eq<ipment. Column 5 specifies, by code, those common tool sets (not individual tools) and special tools, test, and support equipment required to perform the designated function.

ime" ( lgUI'e (4) Column .4, Maintenance Cate(J07"fl. Column 4 specifies, by the listing of a "work t

(6) Column 6, Remarks. Column 6 lists the reference code shown on the MAC remarks page that e provides special information regarding the maintenance function to b performed.

Ca.te(J07"fl Symbols. The symbols shown in the maintenance category subcolumns for responsible categories are defined as follows:
C (Operator/Crew) 0 (Organizational) F (Direct support) H (General support) D (Depot) lst Category 2nd Category 3rd Category 4th Category 5th Category

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Cl9 MAINTfNANCE ALLOCATION CHART

TEST STATION, GMS-SYSTEM COMPONENTS, SEMITRAILER NTO, ANMSM94JOI2 IID3SOOO 121 CCIWONENttASS-. V

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l,l

II

lZ,4,
.

BASE ASSEMBl Y, MOUHT ING (11035592) BASE STRUCTURE ASSEMBLY (!1053244) BRACKET, STOWAGE
.

REPAIR

1 .0

1,4

(11061879)

REPLACE REPAIR REPAI R

0 .2 0 .3 0.5 0.1 0. 5 0.I 2 .o o .I 0 .1

o.s

I
6

BUS BAR CABlE ASSM8LY (4 2 I ) W

(11051253)

(10576322)

INSPECT TST REPLACE REP R AI

INSPECT TEST REPLACE REP AIR INSPECT TEST REPLACE REPAIR IN SPECT TEST REPLACE REPAIR INSPECT TEST REPLACE REPAIR INSPECT T EST REPLACE REPAIR INSPECT TS T REPLACE REPAIR I NSPECl TEST REPLACE REPAIR

G
12,13
..

2,14 G EA,H

CABL ASSEMBLY (42W2 )

(10576323)

CABLE ASSEHBLY (42W3)

2.o

12,13

2,14
12,13 G EB,H

(IOS76324J

0.I 0 .5 0.1 2.0 0 .1

2,14 G EC,H

CABLE ASSEitll Y (42W4)

{IOS763!S)

o.s
0.I 2 .0 0.1 0.5 0.I 2.0 0.1 0.5 0.1 2 .o 0. 1 0. 5 0.1 2 .0 0 .1 0. 5 0 .1 2 .0

12,13 2,14

CABLE ASSEHBLY (42W5}

{ 10576326)

12,13

G EO,H

2.1C G EE,H

CABlE ASSEM6LY (42W6}

{10576327}

12,13

z.u
12,13 G EF ,H

CABLE ASSI .llllY (42W7)

( 10576328)

2.14 G EH,H

CABLE ASSEHBLY (42W9)

(11025815)

12,13 2,14

Digitized by Coogle

TM 9-4935-315-14/1

C1f MAINTENANCE ALLOCATION CHART

for
11 1 --

TEST STATION, GMSSYSTEM COMPONENTS, SEMITRAILER KID, XD1Z 11035000

121

,..

I'I C&TlGOOI' '

c 0
H 0

Ill
.... -

ttl
=

COIFONlNTI.U.-.Y CASU ASSE!elY (4l1110) CA8l ASSEMBLY (42WU) ( ))

FUICTIOOf

TOCI.S

0015

(Contd)

(10576))1)

INSPECT TEST RfPlAC RFAIR INSPECT TEST REPlACE REPAIR

0.1 0.5 0.1 2. 0 D. 1 0.5 0.1

6
l,H 1Z,ll lG,H

(11028978)

12,1) 2,14

I J

z.o

CABLE ASSEMBLY (42119) (11D51678) CABLE ASSEMBLY, Rf, &RANCHED (MISI7404/I) CABLE ASSENBLY, RF, SRANCHEO (HIS11404/Z) CABLE ASSEMBLY, Rf, 8RAHCHED (MISI/404/l) CABLE ASSEMBLY, Rf, BRANCHED (MISI1404/4) COMPUTER COVER, ACCESS ( 11052000) ( 1 1053082)

F IISPECT TEST REP1.ACE INSPECT lEST REPLACE INSPECT TEST REPLACE INSPECT TEST REPLACE 0.1 0.3 0 .I 0 .I 0.3 0.1 9

EJ
Dt

EJ El EJ El EJ El

o .I 0 .3 0.1
0 .1 0. 3 0 .1

l
f REPLACE REPAIR 0.2 0.3 I I f REPAIR REPAIR REPAIR REPAIR REPAIR REPAIR 0.5 l.D 0.2 D.2 0 .3 D.3

COVER, ACCESS ASSEMBLY (11061001) COVU, I!OX (11051408)

COVER, ELEC. EQUIPMENT RACK (11035411) COVER, HOUSIIIG COVrR, PAIIEl COVER, Pl.AIE COY(R, PLATE COYER, PROTECTIVE DRAWER, STOIIOG (2) DRAWU, STOROG HOLDER ASSEMBLV (4) I110516931 (11035491) (11D35215) (11035571) (11035593 ( 11035765) (11051696) (11051109)

I
1,4 I

I
1 I F F f

Ct9 MAINTENANCE ALLOCATION CHART

for
TST STATIOII, GICS.SYSTEM COMPONENTS, SEMITRAILER liTO, AlfiSM94XOI2 11035000 IZI
..,... .... ..., , (Jl ,.,

T 9.4915-MS-14/ 1 M

Ill
TOQU """ --

( fl

... IITOiAHC( , .I.IOCTOON

IIIA lN'TtNANCf CATEGC*t' c 0 H

maw

OOIS

(CC.Otd)

DMII11, ST

OAAIR, STOll

(11051768) (11051698) REPAIR 1.0 1,4

f
"

DUCT, AIR COIIOITJOIOI"'

(IIOS3l409) DUCT, AIR COIIOITJOIOIIIG (1105324010)

REPAIR SERVICE REPLACE SERVICE REPLACE

1 .0

1,4

II
ER

IHJ9I'( COIIIECTOA I
O Y CONNECTOII UIIM

(11051023)

0.2 0 .I 0.2 o .I

(11051024)

EA
EA

0_., CONNECTOII Ol.ttll COION[CTOR

01114Y

( 11051025)

SERVICE REPLACE
SERVICE

0 .I 0. 2
0 .I

0 .2

( 11051026)

REPLACE INSPECT
TEST

COIINECTOII , PLUG
(11051554)

REPLACE
REPAIR SLEEVE, ELECTRICAL COioNECT OII ( Ml 51?419/2 ) 011141 0014NECTOA, PLUG ( 11051555)

0. 1 0 .2 0. 1 8.0
0.1 0.1 0.1 0.2 0. 1 8.0 0. 1 0 .I 0. 1 0 .2 0. 1 8 .0 0. 1 0.1

ER Cll
1)10 N C

9 2,14 2 2

co

CP

REPLACE REPAIR
I MSPECT TEST A REP L CE REPlACE

9 2,14

REPAIR
SLEEVE, ELECTRICAL COIINECTOII (IllSl?419/2)

co Cll
CN

CP

IHJ9I'( 0014NECTOA, PlUG

REPAIR
INSPECT TES T REPLACE REPAIR REPLACE REPAIR INSPECT TE ST REPlACE REPAIR REPLACE REPAIR

2
2

ON co
CN
Cll

(11051556)

9 2,14 2 2

" 00 co
Cll

01J11T 0014N[CTOII, PLUG

SLEYE, ELECTRICAl 0014NECTOA (111517419/2)

0. 1
0.2 0.1 8.0 0.1 0.1 9 2,14 2 2

CN
CP

(11051557)

SlY(, ELECTRICAL COIONECTOA (111517419/21

IP

Doq tozed Jy Coogle

t-491511514/1

Cit

MAINTENANCE ALLOCATION CHART

TEST STATION, GMS-SYSTEM COMPOMENTS, SEMITRAILER MTO, ANM5M94X012 11035000
12I

for

111
-

. ' .

tJI

tn'IASt*.l

M41NTNAHC

FUNCTION

IUINJtMANCE CAftQDitf c 0 H D

SOU'WHY
9 2,14 2 2

100U Nil:)

Ill

Itt
I8IAID

0015

DUMMY CONNECTOR, PLUG

(IIOS1SS8)

(Contd)

INSPECT HST REPLACE

REPAIR

0.1 0.2 0.1 8.0 0.1 0.1 0.1 0.2 0. 1 8.0 0.1 0.1 0.1 0.2 0.1 8.0 0. 1 0 .1 0.1 0.2 0. 1 8. 0 0.1 0.1 0.1 0.2 0.1 8.0 0. 1 0.1 0.1 0.2 0.1 8.0 0.1 0.1 0.1 0.2 0.1 80 . 0.1 0.1 .

CN co CP
DP CN

CM

SLEEVE, ELECTRICAL CONNECTOR (MISI7419/2)

REPLACE
REPAIR

DUMMY CONNECTOR ,

PLUG

(IIOSISS9)

INSPECT TEST REPLACE REPAIR

9 2,14 2 2

co CP

CM

StEEVE, ELECTRICAL CONNECTOR (MISI7419/2)

REPLACE REPAIR

DQ
CM

DUMMY CONNECTOR, PLUG

(11051560)

INSPECT
TEST

REPLACE
REPAIR SLEEVE, ELECTRICAL CONNECTOR (MISI741912) REPLACE REPAIR

9 2,14 2 2

co

CP

CM

IJI
ca

DUMMY CONNECTOR, PLUG

(11051561)

INSPECT TEST
REPLACE

9 2,14 2 2

co CP

REPAIR
SLEEVE, ELECTRICAL CORNECTOR (IIIS17419/2) DUMMY CONNECTOR, PLUG (11051562) REPLACE

CM

REPAIR
INSPECT TEST REPLACE

OS

9 2,14 2 2

CN
co CP
or CN

REPAIR
SLEEVE, ELECTRICAL COIIIIECTOR (IIISI7419/l) DUMMY CONNECTOR, PLUG (11051564)

CM

REPLACE REPAIR INSPECT TEST REPLACE REPAIR REPLACE REPAIR INSPECT

9 . . .' . 2,14 2 2

co

CP
DP

CM

SlEEVE, ELECTRICAL CONNECTOR (111517419/2) DUMMY CONNECTOR, PLUG (11051565)

TEST
REPLACE REPAIR

CN
9 .
. l1

2,14 2 2

CM CP
co
ou

StEEVE, ELECTRICAL CONNECTOR (MISI74U/Z)

REPLACE REPAIR

'

'

I
!

Digitized by Google

Ctt

TM 9-4935-115-14/ 1
MAINTENANCE ALLOCATION CHART

for

TEST STAll. GHSSYST COMPONENTS, SEMITAAILR MTO, ANMSM9XOIZ

110:15000

Ill
..,.. ..__

Ill
CO' OMHTt .._ ,

(ll
OIAWTtiOAIOC( FUNCTION

141
IIAINTOIAHCE CA TEOOn c 0 f H

Ill
OOLS T ..... EOU-

I ll
, Mill I AM

0015

(Cofttd)

- COIIICTOII, PlUG IE

(IIOS1566)

INSPECT TEST REPlACE REPAIR REPlACE

0.1 o.z

0.1

9
2.1

c co CP
DY

8.0 0.1 0.1 0.1 0.2 0. 1 8 .0 0 .1 0 .1 0. 1 o.z 0.1 8 .0 0.1 0. 1 0. 1 0.2 0.1 8.0 0. 1 0 .1 0. 1 o.z 0.1 8 .0 0.1
0 .1

CM
CN co CM CP 011 CN co CP

SLEEVE, ElECTRICAL NECTOR

OIM4Y

COIINECT , PLUG OII

(MISI7419/2)

REPAIR
INSPECT TEST REPLACE

2 2 9 2,14 2 2 9
2,14

(11051567)

REPAIR
SLEEVE, ELECTRICAl CONNECTOR (MISI7.1912)
DUMMY CONNECTOR, PLUG

REPLACE
REPAIR INSPECT TES T REPLACE
REPAIR

( 11051568)

CM

SLEEVE, ELECTRICAL CONNECTOR (MISI7419/2) DUMMY CONNECTOR, PLUG (11051569)

REPLACE
REPAIR INSPECT

z 2 9

OX
CN

TES T
REPLACE REPAIR

DUMMY CONNECTOR, PLUG

SLEEVE, ElECTRICAL HECTOR (MISI741912) (11051570)

REPLACE REPAIR INSPECT l EST REPL ACE REPAIR

2 l 9

z,14

CM

co

CP or CN co CP
II'

2,1
z l

CM

SlEEVE, ElECTRICAl CONNECTOR (MI51701912) OUMMY OONMECTOII, PLUG (11051784)

REPLACE AEPAIR INSPECT TEST REPLACE REPAIR REPLACE REPAIR TEST SERVICE REPLACE REPLACE REPAIR

0. 1 o.. z

0.1

9 2,14
l

CN co CP

8 .0 0. 1 0.1 0 .1
0. 2

SlEErE, ELECTRICAl CONNECTOII (MISI741912) ElECTRONIC COMPONENTS ASSOOSLY (11051881) UECTRIC (000f(Jj((MT 80AAO (IIOSJ202)

l
1
l

CM
Ol
CQ
Fl

ll 23 l,l

0.1 0. 5 1. 5

OI,DJ

C-7

og,t '<l .>y ( ;oogle

TM 9o4&93531514/ o
MAINTENANCE ALLOCATION CHART
TEST Ill
QIQW ......

Cl9

STATION, GIISSYSTEIC allf'OliEliTS, SEMITRAilER 0. A/81S1194XOI2 11035000

111 Ill 141 IWiffOIMC( c 0 Ill

for

FPON[NtiAII(-Y

FUIOCTIOII

CA.- .
K 0

lOU ....,.

100LI ..,

.....

Olli S

(Contd)

EQUIPM[lll, IQJNTIIIG
tRAOtEI. IQJMIIIIG

(106.5337) (106.S33l

REPAIR
REPLACE

1 .0 0.2 0.5
o.s

1.2.4
I I

REPAIR REPAIR REPLACE REPAIR

I NSI'ECT
SERVICE

BRACKET, RETAINER (1065393)

BRACKET, SUPPORT (2)

1,.
I

(10626960)
FIRST AID KIT (6SS00922-1200

0.2 0.5 0.1 0.2 0.1 0.1 0.5 0.1

0. 5
o.s

1
"

REPLACE
FIRE EXTINGUISHER INSI'ECT

0
p

(Mil-E-52031)

SERVICE R EPLACE REPAIR

2
2

EXTINGUISHER

ASSEMBLY (11035822) (MIL52031)

REPAIR
SERVICE REPLACE REPAIR

FIRE EXTINGUISHER

I NSPECT

0.1
o.s

0
p

0.1
o .s

2
FC

FAULT ISOLATION MODULES (IIOSI17S) F ILTEA ASSELY FILlER, AlA FILTER PLATE A}SM8LY (11053211 FILlER. AIR (MISI720911)
SERVICE

( 11035218) (MISI7Z09/I)

REPAIR

0.3
o .s

2 2 2

SERVICE
REPLACE REPAIR

0.1 0.3 0.5 0 .I 0. 3 0 .3

FIXTURE. MOTOR GENERATOR

REPLACE
REPLACE

2
I I

(1057.257) (11051-oo) (110515)

REPAIR

FRAME, CONSOlE

r r
F SERVICE o.s

FRAME, MOUNTING ASSEMBLY

GRILLE, IIETAl
FILTU,

(110532-n
(MISI720911) REPLACE

AIR

GRILLE, II(TAL
HANOI.lNG

0.1

"'

(IIOSJ2Jl REPA IR O .J

FRAil ASSE.M8LY ( 105801 1)

0 0

O)l.O

-- I - -- Ott '

l
"

C-8

D wt zed by Coogle

Cit MAINTENANCE ALLOCATION CHART for

TEST STATIOH, QISSYSTEM COOIPOH ENTS, SEMITRAILER MTO, -4XOIZ 111
..,.,

TM 9""935-385-14/ 1

I ZI

11035000

....111 1

..... , ,

I&AINTUWOCl

MAtHTl ltU\NCl CAtlOI)IY c 0 ' ..

141

f....CtiON

IOUIMNT

TOOI.I """'
I

Ill

"' MM+Mii

0015

(Ccotf

HEAIEII (l)

(10608634)

R (PlACE REPAIR REPAIR

0.1 0.5 1.0

H A SINK, EtEC. ELECTROHIC E T C(JII'IJIOENT (110)51tl)

l
F

LEAD, ELECTRICAL
(llWlO)

(110Slll7)
REPL E AC REPAIR TEST SERV ICE REPLACE

COUPLER ASSEM8LY, GROUNDING (HIS17l59/l)

T MAR RIX

DRIVER

1.5 1 .0
O. I

2,11 2 2l
I

( 11051230) (10596906)

o.z
o.I

FB
I

co

MOTOR, &EAWTOR

23

INSPECT TEST R(PLACE

REPAIR OVERAIIL

0.1 1.0 0 .5 0.1 o.s 0.2 0.I 0. 1 8.0 0. 1 0.1 0. 3

MOUNTING FIXIURf, PANEL ( 11035819)

OILER (2)

REPAIR

(S41SOilt0)
OSCILLOSCOPE

SERVICE REPLACE
A C IIIl ATE ll

INSPECT

(6625-D0-115-9201)

REPlACE R(PAIR P EL, AII

ET

ES

SAS(

( 11035519) (110Sllt9)

REPAIR

I ,4
r

PIPE, AIR CONOITIONIN6 PROTECTOR, ELECTRICAL CABLE (IIOJ5l74)

REPAIR

0.2 0.2 1.0 1.0 1.0 1.0 0.1 o.s

RAOt, El.ECTRICAL 0UIPII1T 1 (110)5(113)

RAOt, SlOAN; RrlliSlER BOX

PROTECTOR, ELECTRICAL CABLE (110)5721)

REPAIR REPAIR
REPAIR REPAIR

I
1,4 1,4 1,4
I,4
"

(11035590) (110532419) (110Sll4110) ( 11026257)

REGISTER BOX
SIIIJLATOR, AIR VANE

REPLACE
REPAIR

REP IR A

1,4

I,

'

............. c- 1'1

D tzed .ly Coogk

TM 9-4915-US14/ I MAINTENANCE AUOCATION CJo(ART

TEST
STATIIlll, GMSSYSTOI COit'OIIIll lS, Slllll'AAiltR liTO -UOIZ , IIOJSOOO
I ZI

Cl9

for

Ill

IJl
IWimiiAIOCl

.,... .._.
0015

'
.

ONENTIAWY

fUNCT1C)til

IU.IIIft"SSILUrrtC CATIECIIOM

I'I

.... -

I'OCILI

Ill

ell FE,.-

( CAnt4

STOWAGE fiXTUC!

(IIOJS700)

REPAIR REPAIR

o.s
0.3

I I

LATCH, STOWAGE fiXTURE ( 11035702) STOWAGE fiXTURE SU8ASSEMBLT ( 11035701) TENT

REPAIR

o.s

SUIISHIELD, l ltEOOOliTE
(10601164)

INSPECT REPLACE Rf'AIR Rf'AIR

o.z
0 .1 z .o
1. 0

Z8 1,4

Q .

TEi tiiiiiAI. BOl

(IIOJSI9S)

TEST FIXTUitE, HY-IC ACl\IATOit (1051129) TEsr FUTUitE (IIOS17J1)

R'lACE
REPAIR REPAIR

0.1

1.0 0.3

1,4 2

PlUG I N UIIIT

TEST SET, ElECTRICAL CIRCUIT (110511SO) TAIPOO, SU8VUUCG (6675-00613572) VOlTMETER, ELECTRONIC (MISI1391/I) REPLACE REPAIR INSPECT CALII!ItATE R EPLACE REPAIR 0. 1

o.s
0.1

oc w I

8.0
0.1 0 .I

0000

0060

CA8l ASSOIIU (3Z'oll)

f (11051670)
f

(32W7)

WIRING IWIIESS (11051672)

0010
0080

CA8lE ASSEMBlY
(32Wl) CABlE ASSEMBLY (JZWI) CABLE ASSfltllY (JlWZ) CABLE ASSfltllT (32115) CABLE ASSEitllY (JZW4) WIRING IWINESS (32116) (11052748)

F
F (110527.6) F (11052747) F (11052750)

0090
0100

0110

F
(11052709) F
,

0120

0200
0300

WIRING IWINESS, BRANCHED (11051429) (32MWI)

(11051841)

I
.

01/0GIIOSTIC NISN ASSCitiLT .... 1 8-CASf (11061178)

fD

O. 010)01.0 OIC 'I

C-10

D 1 t'd by Coogle

C19 MAINTENANCE ALLOCATION CHART

for
I TEST STATION, S-SYSTEII COII'OIEJITS, SEIIITAAILEA MTD, AAMSII94X012 11D35000
I>I
MA.ItnfNANCt CATEOOM' c 0 , H 0

TM 9-4935-385-14/ 1

,, .....

C:C*I'OHlNT/sa.,Y

f<JOCTION

TOOlS INO NT .

Ill
-

0310 1000

DIAGNOSTIC ISM ASSEMBLY AAU ( 11061876) HEAOSET-MICAOPHDNE (5) (8WUIIZ600) INSPECT TEST SRVICE REPLACE REPAIR INSTALL REPAIR REPLACE REPAIR REPLACE REPAIR REPAIR 0.1 0.3 0.1 0 .I 0.5 0 .5 1.0
o .s

FO Cl
OA

2 1.2.5 I I I 2 1,5

08 OK

IOlD

MAINTENANCE FIXTURE, AZIMUTH REFERENCE ASSEMBLY (11061899) CRADLE ASSENBlY, MAINTENAHC FUTUllE (11061896) CRADLE ASSEMBLY, MAINTENANCE F!XTUllE ( 11061897) TABlETOP, MAINTENANCE FIXTUE (11061898)

1.0 0.5 1.0

1.0

1060 1065 1067 1010 1080 1082 1084 1086 1088 1090 1092 1094

ADAPTER, TEST STATION (11051125) DOOR, CABINET (11051106)

F
F

ELECTRONIC CCMPOHENTS ASSENBLY (110531113) CABINET, ELECTRICAL EQUIPtiENT (11D51114) CHASSIS, ELECTRICAL (11051065) CIRCUIT CARO ASSE.MBLY (11051155) CIRCUIT CARD ASStMBLY (11051160) CIRCUIT CARD ASSEMBLY (11051165) CIRCUIT CARD ASSEMBLY (11051170) CIRCUIT C D ASSEMBLY AR (11051185) CIRCUIT CARD ASSEMBLY (110SII90) CIRCUIT CARD ASSEMBLY (11051240)

F
f
f

f
f

F
F

to-t CIIOJO$-G DIC Jt

C-11

Digitized by Coogle

TM 9-4935-385-14/1

Clt MAINTENANCE ALLOCATION CHART

for
I TUT STAT IOfl, QIS.STSTIII COII'OIE.TS. SOIITRAILER liTO, -11012 11035000

1 11

Ill

IMOUP z 1096 1098 1100 1102 no 1106 1108 1110 111Z 111 1116 llSO 1180 1190 1600 1610 16)0 1640 1660 1670

CCXosaon t-w' CIRCUIT CARD ASSU.lT (IIOSI250) CIRCUIT CARD ASstMILY (110SllS5)

-FI.IICtiQII

Ill

.......:I CA....., .
0 H

141

'IOClU . ... "

Ill

....

r
r r

CIRCUIT CARD ASSEMilY (110SIZ65) CIRCUIT CARD ASSEMilY (11051275)

r
r

CIRCUIT CARD ASSENILY (110530'5) CIRCUIT CARD ASSEMBLY (11051320) CIRCUIT CARD ASSEMBLY (11051.20) CIRCUIT CARD ASSENILY ( IIOSU25) CIRCUIT tARO ASSEMBLY ( 11051920) CIRCUIT CARD ASSEMBLY (11053105) CIRCUIT CARD ASSEMBLY (1105ll5) JUNCTIO 801 {11051ll7) WIRIIIG HARNESS {IIOSI102) VIAIIIG HARNESS {110SI8ll) FILlER ASSE.NilT (IIOSI21l) CAPACITOR ASSI!IaLY {110SI077)

r
r

F F
r

r
F F
r r r

CA81NT. POWER OISTRIIUTIOfl

CIRCUIT CARD ASSENILT (110S1295) OISTR18UTIOfl 80 1

(IIOS1600)

, F
'
. .

( 110SUS6) FAULT LOCATOR (11052100)

I
!

r
l.

C-12

D wt zed by Coogle

Cl9
MAINTENANCE ALLOCATION CHART
for
TEST STAT!OII, 611S-STSTM COII'OIIEMTS, SEMITRAILER MTD, liDJSOOO Ill
..... .. . -Sit9CXDI2

TM 9-4935-385-14/1

Ill
CCIIIF .,/*FSZ.f CI

Ill

Ill

UIICTIOOI

IIIA idtlliANCE CATEGOI'I'

c 0 H 0

.,., --

IOCLI

... ..,

1100 1110 1120 IIJO

tARO CA( ASSEII!ILT

IACVlAII ASSEIIIL IT

F
(11052454)

F
(11052529)
F

CHASSIS, ELECIICAl COlinot (11052459)

IJIIT

F
(1105(110)

1140
!ISO 1155 1160 1190 1820 1900
U20

O[R, PUNCHED TAP( COVER, TAP( AAOR

(11052800)
(11052930)

F F F F F

PRINTED CIRCUIT ASSEIIIILT (11052812)

CIRCUIT CARD ASSEIIIILT

(IIOS2811)
FAN ASSEMBLY

(IIOS2821) IClTOR, O.C. (11052921) ELECTRICAl COII'ONENTS ASSEII!ILT (11052929) WIA IIIG HAANESS (11052931) CHASSIS, ELECntiCAl (11052928) f f f

1940 1960 1910 1980 1990 2000 2010 20]()

COUITDDWN CONTROL UNIT, MISSILE (11052200)

F
f f f f f
.

CIRCUIT tARO ASSEMILT (11052411) CIRCUIT tARO ASSEMILT (11052412) CICUIT CARD ASSEMBlY (11052416) CIRCUIT CARD ASSEMBLY (1 1052422) CICUIT CARD ASSEMBLY ( IIOS242l) CIRCUIT tARO ASSEIIIILT (11052425)

- DO,..... INC ,.

C13

DlqiiZ ely Coogk

TM 9_.935-315-14/ 1

C19 MAINTENANCE ALLOCATION CHART for

I TUT STATION, GI!SSTSTEM COI!POIIEITS, SVUTRAILER liTO, -U012 11035000
IJI Ill

I .r

.... , ,

__,.,. f...cnooo

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fRM(, StJIAS.S08LY

r r r r r r
r

2100 2120 2130 2160 2170 2230 2270 2280 2290 2300 2760
2950

( 11052509) 140411TOR, VOLTAG (11051UO) ORAIIER, STORAGE (11051711) ORAIIER, STORAGE (11051691) ORAIIER, STORAGE (11051684) ORAW{R, STORAGE (11051712) PAJi1. ASSEMILY (11053085) CASIIET, STORAGl CIRCUIT MEAlER ASSEMILY (1105146819)
lOX,

F
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OOOR

REPAIR

1.0 8.0 c .o 0.5 O .l

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1,4 1,2 l I 1 I 1 1 1 1,4 I

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REPAIR RPLACE REPAIR RfPAIR RPAIR RfPAIR TEST RPL.AC RPAIR

OOOR

FIW!E MO OOOR ASSf""LY ( 11035043)

ODOR, METAL, SLIOIIiG (11035035)

CONTAINER, STORAG ( 1103S705)

OOOR, HOSE

ACCESS OIST. CA81NT (11035039) ASSE..LT (MS1690GOCll70) ( 1103.5009) PANL, TEST, flfCTRICAL ( 11035068) fRAil( ASSEMIU 0111 ASsr..L T (I06012:10l (11035715)

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1 8 I I,C I.e
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1,4 1,4
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(11035181) IOIIIIIW. IOAAO ASSf..LY (11035183)

1MIML IOAAD ASSEMILT

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5400

VI-IIIQ HAAIESS, IUIICH!D (9SAIVZ) (IIDJSSZ7) VIRING HARNESS RANCHED (95A1A32AUIVI! (II035SZ9) CONNECTD-. RECP., ElEC. (MISI7276/1) (6)

(1103S5Z5)

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9 2,7
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5415

WIRING HARNESS, IR.MCH0 (95AIA32MAIV4) (11061146) CONNECTOR, RCP. flEC. 1MISI7276/I)

INSPECT TEST REPAIR REPlACE REPAIR

TEST

EJ

lA
Dt

5420

WIRING HARNESS, IRAN(HEO (9SAIAI2MAIV3 (11035531

INSPECT

REPAIR REPLACE REPAIR INSPECT TEST REPAIR REPlACE REPAIR TEST REP R AI
INSPECT

'

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2 1,2 2
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CONNECTOR, RECP. ElEC. 1 MISI1276/1) 54)() WIRING HARNESS, IRAN(HEO (9SAIA 32MAIW1) (11035531) CONNECTOR, RECP .. ELEC. (MISI7276/1)
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WIRING HARNESS, BRANCHED (95AIA12MA2W1) (11035537) VIRIIIG HARNESS, IRANCMEO (9SAIA32MA2VJI (11015539) CONNECTOR, RECP. ElEC. 1HISI7216/I) (4)

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REPLACE

REPAIR

S<SO

REPAIR

INSPECT TEST

I,.
.

1,2 2 9

(J
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8.0

l,l

5460

CONNECTOR, RECP., ELEC. (MISI7276/I) WIRING HARNESS, BRANCHED (95AIAI2AUZW1) (11035535) CONNECTOR, RECP., ElEC. (MISI127611) (3)

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REPAIR

8.0 0.1 0.3 8.0

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2,7 1,2 2 9 2

REPLACE REPAIR INSPECT TEST REPAIR . '

5470

WIRING HARNESS, BRANCHED (IIOJSS4S) (95AIW4)

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Ill
OOWONEr.T/Mif-Y

11035000

SEMITRAILER MTD, AHHSM94X012

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MA.INTE.NAHC( CATf.GOin' c

5480

WIRING HARNESS, ANCHEO

INSPECT

(95AlV3)
5490

(11035541)

TEST

REPAIR

0. 1 O.J 1.0 0.1 0.3 1.0 0.5 1.0 1.0 1.0 0 .3 0 .s 1.0 0.3 0.5 1.0 0.3 0.3 !.0 1.0 1.0 4.0 o.s 0.2 1 .0 0.2 1.0 1.0 1.0 1.0 1.0 1.0 1.0 .

E J 9 2 9
2
E

WIRING

H RNESS, BRANCHED A

INSPECT
TEST R EPAIR TEST
REPAIR

EJ
EX AA

(9SAIA32A4A4WI)

(11035541) 5510 5520 5530 5540 FRAME, OISIRIBUTION

CAB!! RELAY ASSEMSLY

(11035106) ( 11035064) (11035062)

9
l, z.4 l,2.4

REPAIR REPAIR TEST

CIRCUIT BREER ASSEMBLY

1,2,4
9

BALLAST LAMP (3)

(11035192)

REPAIR

Q CHASSIS, ELECTRICAL EU IP. (11035574)

5550

RfOAIR TEST REPAIR

I ,4 9

BALLAST, LAMP

(11035572)

CHASSIS, ElECTRICAL EQUIP.

2 I ,4

REPAIR
REPAIR

(11035574) (106079311) (106079313) (11028 503) (11028504) (11035125) (10646275) (11026236)

2

5560 5570 5574 5576

5580

FIXTURE, LIGHT (9) FIXTURE, LIGHT (2) ACKET , KlUNTING BRACKET, RETAINING
CASE, INVERTER SLING, liOISTING DOLLY, TEST (2)

OF OF

REPAIR REPAIR RfPAIR

REPAIR

I ,4
I ,4

I ,4 I S , 16

560(1 5610

TEST REPAIR
SERVIC REPAIR

I 1,4,7 I
I ,4

CE
AS

SEARING 5620

(10018950..007 ) (11035003)

SERVICE REPAIR REPAIR

REPAIR

REPLACE

AS

CABINET, STORAGE, CABLE DRAWER, STORAGE

(10645980 (11035006) (10517445) (10577444) (10577564)

1.4 I ,2,4 I ,4 1,4 I ,4

5630

CABINET, STORAGE, JAPE

DRAWER, STORAG
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REPAIR REPAIR

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REPAIR

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CABINET, STORAGE ORAWER, STORAGE

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1,4 1,4 1,4 I I

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FRAME, STORAG CABINET (11035002) GRillE, IIETAl S660 TEST ST, ( 11035073)

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IIAACJr.ET, N!Gl.E (11035329) CIRCUIT CARO ASSEIIBLY {7) (IIOSII8S} CIRCUIT CARO ASSEMBLY {4) (11051240) CIRCUIT CARD ASSEMBLY (28) (11051275) CIRCUIT CARD ASSEMBlY (11053045}
COYER, K.CESS

I
1,4

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TEST REPlACE REPAIR

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0 .I 0.3
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1,11

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1,17

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(11035499}

REPlACE REPAIR REPlK.E REPA.IR

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l9 1 , 17 I I I I 1,4 I 1,4

1111

COYER, PAOTECTIYE
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( Ill S17l09/l} ( 11053243) (IIOJSZ61}

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T ST ADJUST REPLACE REPAIR REPLACE REPA I R REPLACE REPAI. lEST

o.s 0.2 o.s 2.0 1.0 2.0 1 .0 0.3 0.1 0.1 o.s 1.0 o.s 1.0 1.0 0.\ 0.3 1 .0 0.1 o .J 0.1 0. 1 o .J 1 .0 o.s 0.3 1.0 1.0 1.0 (,0 1 .0 o.s 1.0 0.2 0.3 0.3 0.1
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PRINTED WIRING BOARD (3) (II03556S) P.IRTED WIRIMG BOARD (3) (11035566) SliiiCOIIIJUCTOII OCVIO: ASSlY (3) (11035320) STRAP, RETAiliNG (63) ( 110380) SUPPORT, SUPPORT,
WOitX WOitX

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R!PAIR REPAIR REPLACE REPAIR REPLACE REPAIR REPAIR INSPECT TEST REPAIR INSPECT TEST REPAIR INSPECT IESl R(PAIR REPAIR TEST REPlACE REPAIR TEST REPLACE REPAIR REPlAO: REPAIR REPLACE R(PAIR TEST REPlACE REPAIR

29 1,11 I
I

TABlE ( 11035301 ) TABlE ( 11035372) (11035494)

1,4 I I,4 I EJ EK EJ

TOP, WORK TABLE WIRING HARNESS (95A3W7) WIRICIG HARNESS (9SA3WIIl Willi!!; HARNESS (IIOJSS55) FIXTURE, liGHTING (4) ( IID3S412) OIIENT ASSEMILY, ELECTRONIC (2) (11035450) SVNCHRO ASSEMBlY (11035260)

(II03SSIS)

9 2 9 2 9 2 2 29 2 2 29
-

(11035517)

[l

(95AJV9)

EJ EK

5670 5680

N4 AI.

5690

l,2,4, 18 I 1,6 I I

BRACKET, JClllNTING (10576987) COVER, PROTECTIVE (11035264) CIRCUIT (78)

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5700

CIRCUIT CARD ASSEMBLY {., {11035315) RESISTOR ASSEMBLY { 1103532S)

E T ST REPLACE REPAIR TEST REPLACE REPAIR TEST REPLACE REPAIR TEST REPLACE REPAIR TEST AOJ!JST REPLACE REPAIR T{ST REPLAC. REPAIR TEST REPLACE REPAIR TEST ADJ!JST REPLACE REPAIR TEST REPLACE REPAIR TEST ADJUST REPLACE REPAIR TEST ADJUST REPLACE REPAIR TEST REPlACE REPAIR SERV ICt REPAIR REPAIR REPAIR

0.3 0.1

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5705

0.3 o.l

AI

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5710

RESISTOR ASSEMBLY {11035330)

0.3 0.1

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29 1,17

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5115

CIRCUIT CARD ASSEMBLY {11035335) (2)

0.3 o.t

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29

AI

1,17

57

CIRCUIT CARD ASSEMBLY { 2) (11035340)

0.3 0.2 0.1

29 29 29

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2 1,17

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/>.

5725

PMt RELAY ASSEMILY

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{ 1103534S)

0.3 0.1

AI

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1,17

5730

CIRCUIT CARD ASSEM8lY {11035350)

0.3 0.1

..

1,17

.IL
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5735

CIRCUIT CARD ASSEMBLY { 2) {11035355)

0.3 D.2 o.1

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2 9 2 1,17

5740

CIRCUIT CARD ASSEM8lY { 11D3 5360)

0.3 D.l

...

29 29 29
2

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1.17

57s

CIRCUIT CARD ASSEMBLY {11035365)

0.3 0.2 0 .1 '

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5755

POWER SUPPlY {11035678)

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5760

CIRCUIT CARD ASSEMBLY {11035680)

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2 1,17

.IL

AO

CY

5790

000R ASSEM8LY, ACCESS

OOOR, ACCESS

{11035293) (11035286)

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IIAIIWTtiiAI!a FUNCT10ftt TEST

REPLACE REPAITEST REPLACE REPAIR REPAIR

MAINTN.AHC(: CATfGOin c
D F H D

{4 1

TOOL.I AND ICIUI...NT

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o.s o.s
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29 2 1,2 2 9 1,17 1,4 6 1 2

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(6)

(110Sil75)

A H

CHASSIS, ELECTRICAL

!610 5830
5840

SUPPORT

(11035076)

BAR

(4) (11035081) (11035013)

RPAIR
R1'1.A([ RPAIR REPLACE -!PAIR

RESISTOR ASSf-.LY (3)

IUCTIIOIIC COO.OifEIIT I ASSI-.LY (11035017)

o.s o.s o.s o.s .o.s o.s

0.5 1.0 1.0 0.3 0.1
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ELECTRONIC COMPOifEIIT ASSEMBLY

1850

0\!IWI LOAD lllllUP, At STIU (11035275)

(11035085)

REP!.ACt RPAIR TS ET RPLACE REPAIR Al'AIR

2 2 2 9 2 I, 2
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R1'1.ACE REPAIR RPA!R

BAR (4)
5155

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29 1,17

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CIRCUIT tARO

(11035271) (11035310)
TEST RPLACE At:PAIR SERVICE REPAIR REPAIR REPAIR !"SPEC! TEST REPlACE REPAIR REPlACE REPAIR lt(PAIR

6
29

ASSEMBLY

0.3 0.1 0.2 1.0 1.0

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1,17

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5170

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(11035285)

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1,4 1,4 6 29 2 1,2, 1

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5175

MALYZER, LOGIC

SUPPORT BAR

( 11035286)

(8) (11035291)
(11035942)

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0.I 0.5 1.0 1.0 0.2 1.0 0.5 1.0
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101, ELECTRICAL

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VCUMI:TU

REPAIR (MIS11150/2) (IOSI7Ul9) (I0677rll19) (10177UIUl

CAL IIRATt

0.2 2.0 2.0 1.0 2.0 o.s o.s o.s o.s 0.3 0.5 3.0 1.0 1.0 1.0 1 .0 0.1 0.1 1.0 1.0 1.0 1.0 1 .0

o.s

NJ AV AV
AW

..

R!P!.ACE REPAIR REPAIR A(PAIR REPAIR

AW

6080 IOto

SITCH, lOX SNITCH, lOA SNITCH, lOX

MlSSILI

IICO 1110

TIST SIT, PI!(IJIATJC, eu1010 (11031400 IRACICET, IQII!tllle lAACKlT, ICOUICTIMI (11035431) (IIOll4ll) (110354ll) (11015434) (IIOH559) (11028849) (IIOJSU!) (liOlSUl)

INSPECT SUVICI REPAIR REPAIR REPAIR REPAIR REPAIR IMSJIECT ltST REPAIR REPAIR REPAIR
REPAIR REPAIR

I,3 1,2 I' I' 1,. ' 2 1,4

AX AT A2

IRACXET, ICOUICTIMI
IRACIC!T, POIIT CAlLE ASSI!elT

(tSN')

CAS!: , TEST SIT

CKARNfl, SUPPORT

EJ EX

1. 1,4 l,t l,t

CHANNEl, SUPPORT

CHANNEl, SUPPORT (2) (110354tt)

""'"

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TM 9-49S5-S85- 14/

I
MAINTENANCE ALLOCATION CHART
TtsT
STATION,
en
COI:Jroaann

Cl9

GIISSTST!N CMOIIUTS,
I ll

for

1103SOOO

SENITAAILER liTO, -sM941012 141 Ill ICI.J.-n I

--

I ll
M7 .t

.... _

1110

(Contd

COTtA, ACCSS

Fl.IOCTlOII

IJRAII[R, STORAGE

(11027950)

at: PAIR

IIIIIAIId'8II.U CA'flecll

0.3 1.0 0.1 o.z

0.1

- CQIIICTOR

(11015440)

(11035445)

R.PAIR INSIECT TEST

1,4
9 2,14 9 2,14 9 2,14 9 2,14 9 2,14 9 2,14 9 2,14
-

CR CT CT CR CT CR CR

cs

R.PI.AC
DUMMY COMIECTOR REPAIR

8.o

(1103S461)

INSIECT TEST REPlACE REPAIR JNSIECT TEST REPLACE REPAIR JNSIECT TEST REPLACl: REPAIR INSPECT TEST REPLACE REPAIR INSPECT TEST REPLACE REPAIR INSPECT TEST REPlACE REPAIR INSPECT l[ST REPAIR

0 .1

0.2
0.1

cs

8.0

o.- CONNECTOR

(110352)

DUMMY CONNECTOR DUMMY CONNECTOR D1JM11T CONNECTOR

0.1 0.2 0.1 8.0 0.1 o.z 0.1 8.0 0.1 o.z 0.1 8.o 0.1 0.2 0.1 a.o
o.t

cs

(11035463)

cs

CT CR

(1103&464)

cs

CT CR

( 11035465)

cs

CT

DUMMY CONNECTOR

(11035466)

CR

0.2
o.t

cs

DUMMY COMIC(CTOR a.- COMMECTOR a.- CONNECTOR

8.o 0.1 0.1 8.o

o.z

CT CR

(11035467)

9 2,14 9 2,14 9
"
.,

cs

REPlACE
INSPECT T T ES

CT

(11015468)

RPlACE E
( 1103S469) REPAIR

0.1 o.z 0.1 8.0 0.1 0.2 0.1 8.0 0.1 o.z 0 .1 s.o
'

CR

cs
CT

INSPECT TEST REPlACE REPAIR INSPECT TEST REPLACE REPAIR

;
<

CR
CT CR

DUMMY

. ...

cs

2,14 9

COMNECTOR

( 11035804)

-::-:

., Ill

IOIJI,o 010)1.0 OIC ''

;::-::t:
'

:t -{

l,U

cs

CT

Dca t t'd by Coogle

C19

TM 9-4935-385-14/1

TEST STATION, GMS-SYSTEM ONENTS, SEMITRAILER MID, Ms-9. 012 1

MAINTENANCE ALLOCATION CHART for

11035000

Ill
--
..,.,.

l%1
CCJIII'ONIHTtM.:-.t

IJI
..IWrUWICf

44 1 MAIIfTtNAHa CATtQOII'I'
c 0 1 .0 H 0

lll 100.S
(CJU...,

Ill
......

FUNCTION

6110

(Gontd)

FRAI(, MOLJITIIIG

(11035.18)

REPAIR

1,. 1,4
8 GH Cl

llW, SUIIASSEieLY (1103SIlJ

HOSE ASS(teU (2)

RPAIR INSPECT TEST REPLACE INSPECT TEST REPLACE INSPECT TEST REPLACE REPAIR TEST REPLACE TEST REPLACE INSPECT TEST CAliBR ATE REPAIR REPAIR

1.0 0 .1
z.o

(KA$1691-a.-SIRI)

0.2 o. l 2 .0 0.2 0. 1 0.2

2 .0

HOSE ASS(teLY (NASI691a.-2R3)

I
8 I
1,4
24

CH
Cl
CH

HOSE ASSEieLY (10606988) ( 110)514I )

Cl

PANEL, SUPPORT

1.0

SWITCH, THERMOSTATIC (1100095) SWITCH, THERMOSTATIC ( 11040009 ) J 6120 TEST SET, AIR PRESSURE ( 11035390)

O.J
o.s 0 .3
o.s 0.2 1.0

EO

2 4
I

EO

S A 88 8C

8.0 1 .0
1.0

1,2 1,4

CHASSIS, ELECTRICAL EQUIP.

(11035391)

GAGE,

VACUUM

( 11168)

INSPECT TEST REPLACE INSPECT CAL!IRATE REJ'LAC[ REPAIR

0. 1 0.2 o .1

10
1
.,

1-0

I(

MAMOMTER, ANEROID

(11320)

8.0 1.0

IQ ..

OYERJWl.
SliiTCH, PR!SSIJII (11382) SliiTCH, PUSSUIU:

R!J'L AC E
UJ'LACE REPLACE REPAIR

CAl. I IRATE

o .s

2.0
2.0 0.5

1
1

IC IC

(t) (lll83)
(10606009)

CAl.I11MT[

V.II.YE V.ll.VE, fEU

(1 060 7603)

CAlllAAlE
REPlACE

0.3
2.0
o.s

0.5

1
1

8C

o-..o , ,. . . ..

"'"

C-25

01a t t'd

by Coogle

TM 9-4935-115-14/ 1 MAINTENANCE ALLOCATION CHART for

Ill ..... .... 6160 TST STATION, '"S-SYSTEM OOMPONETS, SEMITRAILER MTO, 4X01Z 11035000
121
CXJMP()Iellff /*--.

C19

Ill

141

Ill
(QJifWJff

Ill
-. . .. IIH

IIAINitJWIC(
f l.OICTION

CA
c 0 f

10CILI
/lltD

TEST SET, PIIEIJIATIC (110JSJIS)

INSPECT TEST CAl. IIRATE REPLACE REPAIR RPAIR REPAIR TEST REPLACE REPAIR

0.1

o .s

-o

I.S 1-0
1.0

1
-

II IIJ
IlK

I ,2 1,4 I ,4 9 2 II

C ASSIS, ELCTRICAL H (IIOJSJI6) RETAINER ( 11035380)

1.0 0.] 0.1 o.1

CIRC\111 CARD ASSEIIBLY (4) ( I IOJSJIS) GAGE, PR(SSURt ( 10601050)

..

11M

Ill IN 110

I NSPEC T CALIBRATE
REPLACE

4.0

HOSE ASSEMIIlY

(l)

1.0 0.1 2-0 o.s o.s 2.0 o.s o.s z.o 0.5 o.s o.J o.1 0.1 0.] 1.0 1.0 o.1 0.5 1.5 0.1 0.! 1.0 l.O 0.2
.,

1 19. 20, 21 I
,

(10606002)

INSPECT TEST REPLACE TEST CALIBRATE REPLACE TEST CALIBRATE REPLACE REPLACE REPAIR TEST REPLACE REPAIR l'tS T REPAIR
INSPECT

8 I

CH Cl II IJ

SWITCH, PRESSUR (4) (MI$17328/J) SWITCH, PRESSUR (MI$17328/2) VALVE, AI- P-ESSUR[ (10607647) 6114 SEMICONOUCTO- ASSEMILY (IIOJS320)
CONTROL PAHtL, PHELIIATIC

I
II IIJ

I .. 2 29 17

..

IL 11M .,

1170

(IIOSUM) PANEL, MOUKTIMG (11035399) (11021806)

I ,2 I,4

IQ
Ill IS IT

611)

TUTEl, UILUTIMG VALI'l

CHo\MIEl, VALVl TEST(R ( 11028807) COUPLilli HALf, QUIOt OISCOMIII:CT ( 11028119)

CAlLI o\SS(MILT

INSPECT TEST REPAIR INSP(CT REPLACE REPLACE REPAIR REPAIR

REPAIR

1,2,4 I
"

(11021192)

I 1,4 I

I j
I
-

,_....

.....

_,

C.26

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C19

TM 9-4915-IIJ.I4/I

TEST STATION, &MSSTSTtM COMPOMtTS, stMIILER MTO, 1012 11035000 Ill

IJI c n ., c a n u COE , R ,. --- c 0 f H

MAINTEMANCI ALLOCATION CHART for

Cfl

Ill

"' 7 .. .

10IU IQJ...,.
....,

naoct ..

6190 6210

VALvt TESTER

(11028808)
(110lSOM)

REPt. ACE
REPAIR

0.2 1-0 0.1 0. 1 0.2 0.3 1.0 0.1 0 .3 1.0 0.1 1.0 1.0 0.3 0.1 2.0 0.3 0.2 0.1 z.o 0.2 0.4 0.3
0.1

1,4 1,4 1.2.4 I I 1,4

'

FAM, ammJQAL

CRSPECT REPAIR REPt.ACE REPAIR

REPAIR
IRSPtCT

au

PROlE, AIR OUTLET (IOS7416S)

SlEEVE, AIR CONO.

(10574563) 6220 VIRJIIIi IWI.IIESS, IRAMCittO (11035348) (95A2A2VI)

fRAME SUIIASS(.MIU

EJ
EK

REPAIR
IRSPECT

TEST

6240

(11035401)
MOS( AMO FILm ASSEMILV

REPAIR
REPAIR REPAIR

1,4 1,4
I

OOOR, ACCESS

(ll0l5101) (11027915)

6800

6810

MOst ASSOCII.Y, ROIIIlALLIC (10576468) (110H11t) (11027461)

IRSPECT TEST REPAIR

REPAIR INSPECT REPAIR REPAIR REPAIR

EP

1 1

6820
6830

HOst ASSI:MILY

MOSI: ASSIMILY, AIRIYPASS

TST

o.J

8 I

EP

N40
010 fHO fHO JJOO

HO!I ASSt:MILT, RUIIER (11031517) lfOLO ASSlMILT

VALVf l COUPLIIII QUICX ( 11021517) OISCQIICCT CAlLE ASSEMILT TE.MP. susu

I
I I EJ
,,

(11015571)

U:PAIR INSPECT REPAIR

("VI) CAkE ASSI:MILY '"Ill)

CAlLE ASSlMILY (l)

(11015549)

TEST

o.J

(liOHUl)

TEST lllPAIR TEST REPAa

IASPECT

1.0 0.1
0.1

t
'

EX
u u

EJ

1.0 0.1

2 9
z '

UIO

IRSPEtT (110l55U)

("WI)
1120 CAlLE ASSt:MILY

o.J

EJ

1.0

'"liS)

(1101S600)

INSPECT TEST REPAIR

0.1 0.3 1.0

EJ

...........

-... ,.

'

--

C.27

01(< ''

NJ by Coogk

TM 9-4935-385-14/1
MAINTENANCE ALLOCATION CHART
TEST STATI(III, 6MSSYSTEII OOif' OIIU IIIlRAILE liTO, MIISMM R 1012 110 1 3>UUU

C19

for

ll I

Ill

(:1) COIOietf/AI . ,

(41 -CA- c 0 , "

.....

....

--

13JO

CABLE ASSEIIILY (95118)

(11035605)

SEMITRAILER, VAN 1100 Of 11373A2 (11035050)

INSPET C TEST REPAIR INSPECT SERVICE REPAIR REPAIR

ADJUST

o.t 0.3 1.0 1.0 0.5 2.S 1.0 0.3 o.s 1.0 0.2 4.0 1.5 0.2 0.1 1.0" 1.0
.

9 2

IIII,Ft
ax

ElC

EJ

1,2,4, 14 1

ff

AOAPTER, REGISTEIC 801 (11028902) AIR COIIDITIONER COIITROLS (3) AIR CONDITIDIIER (3) (412D008S8-S79S)

REPLACE REPAIR SERVICE REPLACE REPAIR

2 2 1 1,16.25 27 I
1

8Y

BY

..

IZ

ll

801, INTERCONNECTING (4) (10622534) 801, JUNCTION (3) ( 11035187)

REPAIR INSPECT REPAIR REPAIR REPAIR REPAIR REPAIR INSPECT TEST REPLACE REPAIR REPAIR REPAIR REPAIR REPAIR REPAIR REPAIR REPAIR
.

1,4 1,4 1,4 1,4

CA

BRACKET AND FASTENER (11028951) &RACKET ANO HINGE ( 11028955) &RACKET ANO HINGE (11028965) 8RACKET AN HINGE D (11035173)

1.0 1.0 1.0 .1 .3

CABLE ASSEII8LY (3) (42WIS) (11028977)

.
.

. .

1,4 9 EJ E

CONDUIT, RACEWAY

COIIOUIT, RACEWAY, I!ETAL (110351!10) COVER, ACCSS (11035135)

COIIOUIT, RACEWAY! NETAI. 1103Ul5)

( 11035114)

-2
1.0

1.0

.I

!
'

1,2 1 1,4

1.0

COVER ANO CONNECTIJI ASSEIIIlY {11027302) (l) COVER AN SWITCH ASSEMILY D (11028934) ( 2) COVER ASSEIIILY, ACCESS (11028975)

.3 .3
.3

" I\
..

: '

1,4 I 1 1 1,4

'

' 1\!1'

1.0
i
.

'"It>'

o.OtNol-4 oc M

I .

.....

,..J... -

C.21

Digitized by Coogle

C19 MAINTENANCE AlLOCATION CHART

for
TEST STATIOII, &liS-SYSTEM Clllt'OIEMTS, SEMITRAILER I 11035000 Ill _, c:a I.
HTO,

TM 9-4935-385-14/1
AIIMSH94l012 141 Ill
1Q(]l.S """' ......

oou oeft ... O: /* ,

PUl E,

--

lloiUitiUWICl CATlGCII'I '

c 0 0. 1 H D

rt..CTGN

_,.

(Contd)
6340

COYER

COYER, RACEW4Y Olii!IIJIT

COYER, RACEW4Y

AC t US (11028tS8) (11035111) (1103SII9)

REPAIR

E I

RPAIR RPAIR RPAIR

REPAIR REPAIR REPLACE REPAIR REPAIR INSPECT SERVICE REPLAr.E REPLACE REPAIR REPAIR IKSPECT SE VICE R REPLACE
REPAIR

0.3

COIIOIT O

0.3 1.0 1.0 1.0 o.z 1.0 o.s 0.1 0.5 0.1 1.0

I I
1,4 1,4 I I,4 I

COYU, RAI:EW4Y CQIOUIT

COYER, AACEW4Y

(11035121)

(IIOlSIZl)
(1103SI49) ( 11035151)

COYER, RACEWAY COMOUIT

COER, VENTILATOR
DOOR, MOOD

(11028962)

FILTER, AIR COIIOITIOIIER (1183)

ce

cc

FRAME, AIR INLETOOII.ET

DOOR , MOOD

(1 10289)6) (11028963)

o.s
o.s

I 1.4 I

FILTER, AIR COIIOITIOIIER (1183) FRAME, AIR

0.1 o.s 0.1

ce
c c

IMLOOUTLET
(110289l6) (10140922)

REPLACE llSPECT

o.s
1.0 0.1 0.5 o.1 0.3
J,O
.

I
1,4 cu

FILTU, AIR

n.w, AIR IIII.ETOUTl[T

REPlACE
ROAIR

SIVI CI: R

cv

I
1,4 1,4 1,4

(4)

(11021Ul)
lllPAIR lllP IR A

FUIIE, AU IIII.OOUTLO (IIOUIU) (I)

FUIIE,

FUIIE, AIR IIII.ETOUTLO

FRAME-Wit[I

(J)

AIR llll.tT.OUT\.[1

(IIOU144)
(1103l760) (11035111) (11021H7) (1103S714)

1.0 1.0 0.1 1.0 1.0

.

ltEPAIR ltEPAIR
REPAIR

E
1,4 1,4

FRAME, IIOUIITIIIIi

LOUI'ER, IITAL

ltEPAIR

T 9-4935-385-14/ 1 M
MAINTENANCE ALLOCATION CHART for
TEST STATION, GHSSYSTEM COMPONENTS, stMITRAILER MTO,

C19

11035000
I ll
CC*PONENT ASSEIt / IB.

ANMSM94X012

Ill
....lfTDIAIOC( . fI()Oj IIIAIN'f'ENANCt CA 'ftOOif c 0 f H D ,_. AHD .,.. , .

6340 (Contd)

LOUVE .R, METAL

(11035718) (11028964) ( 11027336) ( 11028903)

REPAIR

1.0 0.3 0.3

1,4 I
I

PANEL, BLAJIK
PANEL, HUHIOITY

REPAIR
REPLACE REPAIR

1.0
0.1 o.s 1.0 0.1 1.0 1.0 0.1 1.0 o.s
O.J

1,4 I 1,4 1,4 1,4

PIPE SECTION

INSPECT
REPLACE REPAIR

Cl

PIPE stCTION

(11028905) (1103510.!1) (11035112) (11028901) (11035758)

INSPECT
REPAIR REPAIR REPAIR REPAIR

CL

PIPE SECTIOH RACK, STORAGE

REGISTER

SOX, AIR COHO.

1,4 A co

SEMITRAILER, VAN

INSPECT SERVICE REPAIR REPAIR

1.0

1,4

SHELF, STORAGE, LIGHT

(11027317}
SPOT LIGHT

1.0
D.I 0.1

1,4

(10608318)
(11035055)

REPLACE REPAIR REPLACE REPAIR REPLACE REPAIR REPLACE REPAIR

E I

STRIP, MOUNTING

o.s

1.0

1,4

STRIP, MOUNTING

(11035060)

0.5 1.o 1.0 2.0 0.1 0.3

.

...

1 ,4

STRIP, COHTACT

(11035270)
WIRING MAR"ESS

I
1,4 '

(42WU)

(3)

(11021976)

tm

cw 1(

INSPECT

EJ

REPLACE REPAIR INSPECT TEST REPAIR INSPECT TEST REP AU INSPECT TUT REPAIR

10
t.o
1,.9,

' . "'
.

,.,

6460

CABLE ASSEIIILY

(UW9)
64&5
CABLE ASSEMBLY

(110l5607)

o.l o.s
.
.

: . \

'
A,

2
'

EJ [( EX

(95W46)

(11035948)

oa

6466

CABLE ASSEIIILY

(951160)

(11061727)

'

'

. I 10
"

o,s
0.1
..

. . ..

,,

,4
'

'

2
9 2 9

EX
EJ

o.s
1.0
'

EJ

. ..l\

' l' l

""

,O otll 0.IOJl<CI Ole ,

I
.

r I r.

C.30

Digitized by Google

C19

fM 9-4935-385-14{ 1 MAINTENNCE ALLOCATION CHART for

TEST STATION, GMSSYSTEM COMPONENTS, SEMITRAILER MTO, AHMSM94XOI2 11035000 111

NA

121
cc.oHlHTJY
IIA IImiiiAHCf

,..

Ill

,.,

MAINftNANCt CATtOOirY "

c 0

TOOLS
AHO --

fUNCTION

6467

CABLE ASSEMIILT (951161)

(110617Z9)

6475

CAll ASSEIIIILT
(951148)

INSPECT TEST EPAIR INSPECT TEST REPAIR INSPECT TEST REPLACE REPAIR INSPECT TEST REPAIR INSPECT TEST REPAIR INSPECT TEST REPAIR INSPECT TEST REPLACE REPAIR INSPECT TEST REPLACE REPAIR INSPECT TUT REPAIR INSPECT TEST REPAIR INSPECT TEST REPAIR INSPECT TEST REPLACE REPAIR INSPECT TfST REPAIR !HSPECT TEST REPAIR

o.t

O.J 1.0 0.1 O.J 1.0

9
l

EJ ( K

(11035952)

6476

CABLE ASSEMIILr (9SII72)

(11061731}

o.t o. J o.l
1.0

EJ EK

9
2

EJ EK

6477

CABLE ASSEMIILT ( 9SII64)

o.t
0.3 1.0 0.1 0.3 1.0 0.1 O.J 1.0 0.1 9
2 9

(11061735)

[K

EJ

6480

CABLE ASSEMBLY (95W6) CABLE ASSEMIILr (%1149)

( 11035 611)

EJ EK

6485

(1103S955)

64!10

[J
EK

CABLE ASSEMBLT

(%1165)

(1106 1137)

o.J
0.1 1.0 0.1 2.0 0.1 1.0 0.1

9 2

DG OH

6500

CABLE ASSEM8Lr (42W8)

(11025752)

12' 13
2,14

G EJ ,H

6505

CABLE ASSEMSLY (ISWSO) CABLE ASSEMIILr (42Wl8)

( 110359S6)

O.J
1.0 0.1 0.3 1.0 0.1 0.3 1.0 0.1 0.3

EJ
9 2 EK

6520

{11035092)

EJ [K

2
9 2 9
I 9

6525

CABLE ASSEM8LY (9SW51 ) CABLE ASSEIIIILr (95W71)

(11035970)

EJ EK

6527

(11061749)

OG

o.t

DH

1.0

6540

CABLE ASSEMIILr (95W17)

( 1 1035621 )

0.1 o.J 1.0 0.1 O.J 1.0

EJ EK

6550

CABLE ASSEMIILY (9SWI9)

(11035623)

EJ EK

... .........
.

OICJt

- -

C31

Digitized by Coogle

TM 9-4935-115-14/ 1
MAINTENANCE ALLOCATION CHART
TEST ST-TIOII , GIISSYSTEM allf'OIIENTS, SEMITRAILER MTD, ANMSII94X012 11035000 1 11
s

Cl9

for

CZJ

Ill
0 ..... -

Ill
.. , .

COPctntt *'
u CAllE -ssE ,. (11035625)

IIA......,.;:(
FI.WCTION IXSP ECT
TEST II{PAIR REPlA IASPECT

CAllGtWI'
c

'IOOLS

6S60

(9511l6)

0. 1 0.3 1 .0 0. 1 0.3 1 .0 0. 1 0 .3 1 .0 0 .1 0.3 1.0 0. 1

9 2 9 2 9 2

EJ EK

6570

6575

CAaE -ssoceu (951127) CAlli.! -sS..LY (95W47) CAllE ASS(. LY . (9SW42) CABlE -sSE..LY (951118) CAllE ASSEM8U (951121) CAllE -sSEit!LY (95W22) CAllE ASSEM8 Y L (95W36) CABLE -s5E..LY (9SW33)

(1103S627-39)

JIST

E J (K

(11035621-49)

INSPECT TEST

REPAIR
(11935630) INSPECT TEST INSPECT TEST

EJ EK EJ

6590

REPAIR

9 2
9

(X
(J EK

6600

(110356ll)

REPAIR

0. 3 I .0 0.3 1.0
0.3 1. 0 0.1 0.3 1 .0 0 .I 0.3 1.0 0.1 0.3 1 .0 0.1 0 .3 1.0 0.1

6610

( 11035633)

TEST REPAIR

INSPECT I NSPECT
TEST

EJ EX

6620

( 11035635)

0.1

EJ

9
2

EX
[J

6630

( 11035637)

INSPECT TEST REPAIR

REPAIR

EK
[J El

6640

( 11035639)

6650

LY CAllE ASSE..

TEST

INSPECT

REPAIR INSPECT TEST REPAIR INSPECT TEST REPAIR IRSPECT REPAIR INSPECT TEST REPAIR

9
2

(951128)

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6740

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6760

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6780

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C-36

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Cl9 MAINTENANCE ALLOCATION CHART

TEST STAT!, GMSSYSTEM COMP DNEN! 1 _SEMITRAILR MTD, AMMSM94X01Z ll03ouuu

T 9-4935-385-14/1 M

for

A 8 C

SCTS TEST INCLUDES THE FOLLOWING PROGRAMS: ADAPTER DIAGNOSTICS 11051851, COMPUTER DIAGNOSTIC 11051860, AMO ASSEM8LY TESTER SELF TEST 11035776.

f INSPECTIDN SCTS LIMIT[!) TO VISUAL INSPECT! PHYSICAl, MECHANICAL ANO ELECTR ICAL CONDITION O SCTS INTERIOR NOD EJTERIOR.

IN ORDER TO INSORE THE REQUIRED CLEAN ENVIROMENT IN THE SCTS loliEN WOIIKING ON GUIDANCE oileD CONTROL SECTIS AND COII'UTEll ASSEN8LIES, THE FOLLOWING YNI PREPARA TIONS PRIOR TO THE REMOVAL OF COVERS ME REQUIRED:

2.
I.

3. 4. 5. 6.
1.

APPLY AllTISEIZE COMPOUND TO BOLT, WASHER. AND NUT COII'UTER MOUNTING HARDWARE . PRIOR T O ACTING EDGES WITH SOLVENT AND APPLY A BEAD REINSTALLING AIR ITIONING DUCTS, CLEAN CONT SEALING COPPOUND. WHEN THE INDEX K EY LOCKIN NU ANY MIS17Z76 CONNECTOR IS REMOVED, SERVICE G T OR DIRT AND/OR CORROSION. If CONTAMINATED OR IF ORIGINAL AS fOLLOWS: INSPECT THREAD AAEA f FINISH HAS WORN F, CLEAN WITH TRICHLOROETHANE, NSN 6810.00-664-0273. APPLY CHEMICAL fiLM, NSN AA 80l000-D650957 TO THREAD A E loliERE ORIGINAL COATING IS HISSING. BDNO AAEAS lottiCH GROUND LUGS CDNTACT STRUCTURf I AV MIL-85087 CLASS R. RESISTANCE 8ETWEEN LUGS AND FRAME T BE LESS THAN 2.5 O MILL IOHMS. N PUSHING PECULIAR TOOLS REQUIRED F R REPAIR FUNCTI . O O N REFER TO PA06AAHMER TEST STATION MACII1051000 I TM9-1427-38012/I.
AND TEST SET, ELECTRICAL CABLE

7930-00-98S-69ll OR EQUIVAlENT, USING SYNTHETIC SPONGE. CHECK All AIR FILTERS: CLEAN OR REPLACE If NECESSARY. 00 NOT CONSIJIE fOOD OR USE T08ACCO. CLEAN ALL HANOTOOLS OIL OR GREASE WITH SOLVENT 6850005979765 OR EQUIVALENT. IHSUHE T A YAH T H T EMP INDICATOR IS f. INSURE T A REELATIVE HUMIDITY IS LESS THAN SO PERCENT. HT

VACUIJI All SORFA CES. L R H AE WIPE THE F OO AND lClttKING SURfACES WIT W T R SOLUBLE DUERGENT.

6
H

TION .ESISTANCE USING CABLE TESTER AN/GSM4SC TEST fOR CONTINUITY, SHOTs, CONDUCTOR AND INSUI.A ORDNANCE, UPON RECEIPT AND AT SIX (6) MOHT INTERVALS. USE TEST ADAPTER, P/N 1051243449 (2 EA.) IN CONJU NCTION WITH CASLE TESTER. INSPECT ASSEMBLY FOR fRAYED OR BROKEN INSULATIDN

INSPECT FOR FRAYED 0A BROKEN INSUI.ATIDN AND BENT CONTACTS IN CONNECTOR PLUGS.

K
L
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O REFER T TEST SET ELECTRICAL CIRCUIT PLUGIN UNIT IW:f11DSI849 IN TN91427380-l2/l. REFER TO COII'UYER MACfllOSI951 IN TM9-14273801211.

TEST FOR C ONTINUI TY, SHOATS, CONDUCTOR AND INSULATION RESISTANCE USING CABLE TESTER AN/GSM-4SC AND TEST SET, ELECTRICAL CASLE, ORDNANCE, UPON RECEIPT AND AT SIX (6) MDNTH INTERVALS. USE TEST ADAPTERS, P/N ID51243465 AND 66, I N CONJUNCTION WITH CABLE TESTER.

AND 8ENT CONTACTS IN CDNNECTOR PLUGS.

0 P

DETEAIIINE THAT THE FIRE EXTINGUISHER IS PRESENT AND I GOOD COND ITION. N NOT BROKEN ANO TKE CERTIFICATION T-.; IS CIJIIRENT. INSPECT DAILY.

INSPECT MOHTHLY fOR COMPLETE INVENTORY.

PRIOR TO INST ALLI NG OR REINSTALLING ASSEMILY, CLEAN CONTACTING EDGES ITH SOLVENT METHYL ETHYL ETONE AND APPLY A BEAD SEALING COMPOUND TO CONTACTING EDGES.

INSURE THAT THE SEAL IS

Y N O R!'IIOYE FILTER MONTltlY AND CLEAN B RINSING I DETUGENT AltO WATER SOLUTIDN. ALLOW fiLTER T AIR T O DRY TltOROUGHLY BEFORE R1NSTALLING. APPLY A ALIGN COAT OF OIL T THE filTER: R1NSTAU FILTEA

MITED T EXCHANGING DEFECTIVE 0A DISCHARGED CYLINDER FOR A NEW OR RECHARGED UNIT. O SERVICE IS LI

.... . ..... OCT,.

C-37

Digitized by Coogle

TM 9-4935385-14/ 1 MAINTENANCE ALLOCATION CHART ,.,

TEST STATION, GMS-SYSTEM COMPONENTS, SEMITRAilER MTD, ANMSN-94XDil 11035000

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lf!EN REPlACING OR REINSTAlliiC; FllTER, APPlY A BEAD Df SEAl! It; COWOUICJ BETWEEN EOGf AND MOUNTING SURFACE. INSPECT RUN TIME METER MONTHlY. RETURN TESTED
AS TO

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INSPECT FOR lOOSE OR MISSING KHOBS, BROKEN CI.ASS, DENTS AND GENERAL APPEAAANIX Of EXTERIOR SURFACE AllO EXPIRATION DATE ON tAl.IIIRATION STICkER. CAliBRATION Wilt 8E PERFORMED BY THE AREA TMOE SUPPORT TEAM (ATST) AT INTERV.It. SPECIFIED IN TB43-180-1. REFR TO T8966l5149lSO FOR CAliBRATION PROCEDURES. COAT RIVETS wiTH ZINC CHRONATE Df PUTTY AFTER RIVETING.
PUTTY

REPAIR AT FilED liMITED TO REPlACEMENT Of FUSE.

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REDUCED I PART PlUTTY TO 4 PARTS TOlUENE.

VIP{ AREA ClEAN

APPlY ZINC CHROMATE PUTTY TO SUPPORT BRACKET PRIOR TO INSTALliNG. USE NUlTINETER AN/URM-105C FOR TESTING RELAYS AMO CIRCUIT BREAKERS. GI!EASE BEARINGS -UALLY. VISUALLY INSPECT FOR PHYSICAL DAMAGE, TESTED 8Y ASSEMBlY TESTER SElF TEST PROGRAM 11035776. GENERAL HOUSEKEEPING. TORQUE THERMOSTATIC SWITCH MOUNTING NUT TO 15 PlUS OR MINUS TESTED AS A UUT WITH TAPE PROGRAM II05311D. TESTED AS A UUT wiTH TAPE PROGRAM 11053110. TESTED AS A UUT wiTH TAPE PROGRAM 11035779. TESTED AS A UUT WITH TAPE PROGRAM 11035779, ADJUST IN ACCORDANCE WITH PRESCRIBED PROCEDURES. TESTED AS A UUT WITH TAPE PROGRAM 11035782. TESTED AS A UUT WITH TAPE PROGRAM 11935780. ADJUST IN ACCORDANCE WITH PRESCR.I8ED PROCEDURS. AFTER AllJUST>ENT RfSEAl WITH GLYPTAL. ADJUSTED WITH UUT PROGRAM 11035782 AND THE ASSEMBLY TESTER. N TESTED IN SCTS tARO A D MODULE TEST fACILITY USING TAPE 11053060. AFTER AOJUSTME.NT RES,01. WITH GlYPTAL.
S

fOOT POUNDS.

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C-31

Digitized by Coogle

C19 MAINTENANCE ALLOCATION CHART

TEST STATION, GKSSYSTEM COMPONENTS, SEMITRAILER "'0, AN94XOI2 11035000

TM 9-4935-385-14/1 for

AS

If BRE.IK OCCURS IN ANY Of Tl COPPER STRIPS WITHIN Tl( ASSELY, REPAIR WILL BE LIMITED TO SOLDERING BUS VIRE QQV343 AWG22, TY SAALCTO TO CONTACTS ADJt.CENT T I!REAK IN COPPER STRIP. O (T\ol) BARE MIRES ADJACENT TO EACH OTHER ARE NOT PERMITTED). WHEN REPLACirtl A CO!INECTOI, CUT THE fLEXIBlE CABlE ON EACH SlOE Of THE CONNECTOR. REPLACE CONNECTOR, INSERT NEV CONTACTS AND CUT A PORTION OF REPAIR PART,- 11035566 TO FIT OVER THE NEW CONTACTS AMI TH{ CONTACTS l)f THE T WO ADJACENT CONNECTORS.

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AT
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TESTED AS A UUT MlTH TAPE PROGRAM 11035781.

AV

S TSTED AMI ADJUSTED A A UUT WITH TAPE PROGRAM 11035782. T RIJN UUT. O

OR DAMASEO lt:TER GlASS, BINDING POSTS, LENS AND KNOBS. INSPECT F O PANEl SPARED ONLY T PROVIDE CAPABILITY

AM

MAINTENANCE CAll BRATE AS UUT WITH TAPE PROGRAM ll035782 BY DSU AT INTERVAL SPECIF lEO IN O TB431801 01 WHENEVER VOlTMETER IS REPLACED. REFER T TM94935-38514/3 FOI CALIBRATION PROCEDURES. INSPECT THE TEST SET FOR ELECTRICAL DEFECTS SUCH AS BROKEN CONNECTORS AND BURN0 WIRING. CHECK THE PNEUMATIC C ONNECTIONS fOI DEFECTS AMI OTHER PROPER ASSELY. INSPECT FOI AN ACCLATION OF DIRT, OIL, AND OTHER FOREIGN MATTER. INSPECT THE GAGI:S AND INDICATORS FOR DNIAGE. REMOVE DIRT AMI DUST WITH A YACIJIJI AND REMOVE. AU GREASE AND OIL WITH A ClEAN, LINT FREE, ORY ClOTH. WHEN INSTALLING HOSE ASSEL IES, Tllt!N THE COUPLING NUTS UNTIL RESISTANCE IS FELT, THEM TORIJJE THE NUTS TO A RANGE OF 70 TO 120 INCH POUNDS. WHEN INSTALL Itt; FLARED METH. TUBE ASSELIES, TIGHTEN THE COUPLING NUTS UNTIL RESISTANCE IS FLT , THEN TORQUE THE NUTS T A RANGE Of 135 TO ISO INCH O POUNDS. COUPLING NUTS O FLARtlESS TUBE ASSEIES ARE TIGHTENED TO TH{ SHARP TOIOUE RISE, THEN N Tllt!NED ONE QUARTER TURN. INSPECT TEST SET FOR PHYSICAL DNIAGE, LOOSE PARTS, AND ACCUIIJLATION OF OUST 01 OTHER FOREIGN MATTER. MAINTENANCE CALIBRATION lO BE PERFOIIt:D BY DSU A ITERYAL SPCIFIEO IN TB43-180-I. T TM9493S-3BS-I4ll FOR CALIBRATION PROCEDURES.

AX

AY

AZ

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88

REFER TO

8C

t TIGHTEN COUPLING NUTS ON THE FLAAED It:TAL TUB ASSELY l. iTIL RESISTANCE IS FELT. THEN TORQUE THE NUTS TO A RANGE OF IJS T 150 INCH POUNDS. O O PRIOR T US( Of GAGE, PUlL HAND PUMP AND OBSERVE THAT GAGE INDICATES VACUUM, RETU GAGE T O NORMAL BY REIClVING OUIO: DISCONNECT (U2) ON RIGHT SIDE OF AIR PRESSURE TEST S(T. INSPECT FOR BROKEN OR CRACKED GLASS, BENT POINTERS. CALlBRATIO!t Will 8E PERFORMED BY THE MEA OOE SUPPORT T[AM (ATST) A INTERVAl SPEC If!EO IN T TB431801. REFER T TB9493SJBS501 FOR CALIBRATION PROCEDURES. O INSPECT THE PNEUMATIC TEST S(T FOR ELECTRICAL DEFECTS SUCH AS BROKEN WIRING, CONNECTOR PINS, BROKEN INDICATORS. TEST0 AS A UUT USING TAPE PROGRAM 11035782. MAINTENANCE CALIBRATION TOBE PERFORMED 8Y DSU AT INTERVAL SPECIFIED IN TB43-180-1. 1119-493538514/1 FOR CALISRATIO!i PROCEDURES. REFER TO INSPECT FOR BROKEN 01 OIACKEO GLASS, 8HT POINTER.

80 8

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81

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C.39

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TM 9-4935-315 14/1

Ctt MAINTINANCE ALLOCATION CHART ,.,

TEST STATION, GMSSYSTEM COMPONENTS, SEMITRAILER MTD, -941012
11035000

TORQIJE VALUE ftll FLARED MET TU81: COUI'LIIIII NUTS IS Ul 150 llQI POIJIIDS, TOlQU( VALUE_ fiJI ASSEMIILY COUPL ING HUTS IS 70 120 INCH POUlOS. TOAQUE VALUE FOil DIODE LOCK IIJT IS 10 10 1l IICII I POUNDS. FAULTY AIR PRESSURE VALVE SHALL 81: RETURNED TO DEPOT,

IL
1M

RETURN FAUlTY UNITS TO DEPOT.

TEST(O BY THE ASSEMBlY TESTER, INSPECT FOR BROKEN til CRACKED GLASS, lENT POINTER.

IN

80
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MAINTEWCE CAUIRATEO WITH TH( PRESSURE QA8E TUTEl IY OSU

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INTtiY._ SPECI'IC ll

TIU-1110-1.

REFER TO TM9-l425382l4 FOR CALIIUTION PROCEOURU.

INSPECT THE CONTROL PANEL Ftll DEFECTIVE INOICAT tll LAMPS A ND ONNC COMPONENTS. TESTED A A UUT USING TAPEPROGRAM 1103S782. S

8Q as

LEAKAGE THT WILL 81: PERFORMED DURING IIORlW. OPERATION TO OIT[RIIIIIt THE lE.AKAal RAT[, M MAXIMUM ALLOWABLE LEAKAGE RATE 1.2 PS!G IN FIVE IIINUT[S AND A STAATIIIII PRESSURE Of 11.5 P$11. flUS TEST PERFORMED IN CONJUNCTION WITH THE AIR PRESSUR TEST SET MD THE oiiiEROID MRIIOIIEtn WILL BE US0 TO MAKE THE MASUREIIEMT. INSPECT CABI.E ASSEMIILY FOR CUTS til BREAKS IN TH INSULATION. E

INSPECT REGULATOR YYE TESTER Ftll LOOSE til IRtiiOI COM'ONEMTS.

8T

8Y

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INSPECT THE CENTRIFUGAL FAN ASSEMBlY Ftll AN ACCIJIU.ATION Of OUST AND Din, ASSEMBLY TO INSUR THAT ALL COII'ONENTS ME SECURELY FAS ENED. E T TORQUE THERMOSTATIC SWITCHES FROM 100 TO 130 INCH POUNDS. VISUALLY INSPECT FOR PHYSICAL DAMAGE,
GENERAl HOUSEKEEPING PROCEDURES. REMOVED FROM AIR CONOIT IONER AND RELOCATED. REPAIR I S RESPONSI81UTY Of TSARCOM.

CMtlX THE foil!

8W
BX

8Y 8Z
CA

REPAIR IS RESPONSIBILITY Of TSARCOM.

INSPECT JVHCTION 80X F SCRATCIIES, OEHTS , DAMAGES GASKET SHIELDS MD OWGtO 1\lltlOCK ll RECEPTACLES.
WASH FILTER WITH DETER ENT AND WATER AND DRY WITH CLEAN, LOW PRESSURE COIIPRESS0 AIR. DIP G SPRAY FILTER WITH FILTER KOTE OIL. DRAIN OFF EXCESS OIL BEFE INSTALLATION. REPLACE FILTER I F DAMAGED.

CB
CC

INSPECT FILTER IIONTHLY AND CLEAN AS NECESSARY.

CO CE
CF CG CH

LOAD TEST TO 840 + 20 POUNOS F THREE (J) MINUTES. LOAD TEST ANNUALLY Ot IIKOIATELT FCJ.I.OIIlllll AllY MODIFICATION lfR REPAIR THAT COULD AFFECT EQU!PMEn LiniNG CAPABILITY.
SERVICING OF ACCESS ODOR ASSEMBLY IS LIMITED TO CLEANING AND PAINTING. APPLY SEALANT ON SURFACE OF HARDWARE WHICH COMES IN CONTACT WITH liE MOUWTI IIII PANEL.

LUBRICATE ALL ENTRANCE ODOR HINGES WITH VVL-800 LUBRICANT EVERY S!l (6) IIONTHS.

T ST HOSE ASSH8LY TO 4500 + 100 PSIG USING HYDROS TIC TESTER AT 12 IIONTM IHTtRYAlS. E TA Y Y PERFORM TEST WHENEVER THERE-IS AN SUSPICION THAT DAMAGE Ml HAVE OCCURRED.

SO

'OMit0 , ... H OCT 1e

Digitized by Google

Cit
MAINTINANCE ALLOCATION CHART fer
TEST STATION, GIIS.SYSTDI COMPONDITS, SDIITRAILER MTO, ANMSII941012

T 9-491511514/ 1 M

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THE couPLINGS 01 THE HOSE ASSDIILY ARE TOUEII TO 70

...

TEST HOSE ASSEMILY TO 4500 + 100 PSIG USING HYDROSTATIC TESTER AT It IIOHTH INYEAYALS. P11101111 TUT WHENEVER THERnS Nft SUSPICION THAT 0AMAG1: HA HAVE OCCURRED. Y

120 !NOt POUNDS,

ALSO

TORQUE INDUING SI.HVE LOCI HUT TO 20 .5 FOOT POUNDS. KEY INDEX SLEEVE TO POSITION fl ON CONNECTOR J2, POSITION 12 ON CONMECTO"'oll AND POSITION U ON CONNECTOR Jl. DIJIMI' CONNECTOR PWIIS ARE STORED IN DltAWER 11051712. INSPECT f Oil -0 OR IDIT PINS PRIOR TO USE. PEAFOIIII CONTINUITY TEST USING IIJLTIHETER, AN/UANI05C. TIE AI.L MIRINt AND COHPONENTS IN POSITION WITH DACRON TAPE NP0330S. APPlY ADHESIVE PRIHEA HIS11262 TY Ill TO REAA SURFACE 01 CONNECTOR INSERT PRIOR TO POTTING. INSURE THAT MIRES AND CONPONEH fS AAE fREE Of PRIMER. CONNECTOR TO IE POTTED MITH SILICONE ELASTOMER HISI1276 IN INSPECT PIPE SECTION fOR DAHAGE.

CM CO CP

ACCORDAIICE MITH PROCEOUitfS. THE CONNECTOR IAAREL . CQ CA CS

CT

TIGIITEN CONNECTOR aACK SHfi.L AFTER POTTING UNTIL fULLY SHOULDERED OH

TEST IN CAAD AND MODULE TEST FACILITY USING DIAGNOSTIC TAPE. INSPECT FOR OAM&ED OR 8NT PINS PRIOR TO US.

AI'PLY ADHESIVE PRIMER MISII26l, TY lll, REO, T RENt SUitFACE 01 CONNECTOR INSERT PRIOR T O O POTTING. CONNECTOR TO 8 POTTED WITH SILICONE ELASTOMER MIS11216 IN ACCORDANCE WITH PROCEDURES. TIGHTEN CONNECTOR SHORTING W AFTER POTTINt.
WASil

PERFOIIII CONTINUitY TfST USINt IIJLTIHETEA AN/UAM-105C.

CU
CY

FILTER WITH SOAr AND WATER AN0 DAY MITH ClEAN LOll PRESSUitE COHPRESSED AIR. DIP OR SPRAY FILTER WITH FILTER KOTE OR OIL PER SPECIFICATION MIL.02104, GRADE 20 OR 30. DRAIN OFF EXCESS OIL 8FOR INSTALLATION. REPLACE FILTER If OAMAGI:D.

INSPECT FILT(R IIOHTHLY ANO ClEAN AS NECESSARY.

CN

Cll

T REPAIR OF RFI CONTACT S RIP MAY 8E EFfECTED WITHOUT REMOVAl AND R[PLEMENT or ENTIRE PIECE. THIS CAN 8 ACCOHPLISitEO BY INSTALLING A REPAIR STRIP OYER TH DNWlm AAEA. INSURE THAI THE REPAIR STRIP EXTENDS TWO (2) FULL TABS BEYOND THE FAILED AREA IN EACH DIRECTION. UTILIZE E TYPE ANO SIZE FASTEN(R AS USED ON Dlti61NAI. INSTALLATION. INSTALL 8LIHO RIVET AI EACH EHO or T REPAIR STRIP AND A A MINIIIJM or EVERY SECOND HOLE B!TVEEN THE END FASTENERS. TESTED AS A UUT WITH TAPE PROGR.II! 11035788. SCTS PAOGR.II! WILL PERfOIIII A GOHOGO TEST ON THIS UNIT. TEST AftD ADJUST AS REQUIRED USING WT TAPE PROGR.II! 110)5784 AND CABLES 11035952 (95W48); MISI74/Z3 LOCATED IN SCTS. PAIDit TO USE, VISUALLY INSPECT HEADSET fOR LOOSE HAADIIARE AND DANA&0 COMPONENTS. AI'PLY A BEAD 01 ADHESIVE, FEO, PROCESS CONI. (97785), GASOILA YAANISII, IISN 803000-?62-9042 IN FOUR PLACED EQUALLY SPACED BETMEDI EM CUSHION ASSDIILIES ANO EAACII' ASSDIILIES. REFER T TECHNICAL MANUAlS TMS-667529612 AND '"5-661529635. O ADJUST PRECISION LEVEL TO INDICATE LEVEL CONDITION NHDI THE DIHEDRAL EDG 01 THE PRISit IS LEVEL. ALLDIIAILE TOLERANCE I S ONE DIVISION. REPAIR LIMITED T REPLACDIENT 01 POLYUitETHANE FOM ANO CASE (11041221). O LIIBRICATE
IIAll.

CY CZ

OC 00

01

SNIVEL ON E.AACII' ASSDIILIES WITH SILICONE COMPOUND, HILS8660 AS REQUIRED.

,_ .. .....

OCT JII

Digitized by Google

TM 9-4935-385-14/1
MAINTENANCE ALLOCATION CHART
TEST STATION, &KS-SYSTEM COMPONENTS, SEMITRAILER MTD, -9tXOI2 11035000

C19

fer

llfiiMNCf COOl

Of
00

INSPECT WIRING HARNESS ASSEMBLY F Oil ruYED OA IIUIKEII INSULATJOII AMD BENT COII TACT IN Tit COIIWECTOA PLUGS. USE TEFLOII TAPE 10 SPIRAL WRAP BOD'I Of CAPAC JTlJI FROM END 10 END WIT!! OV.RI.AP Of 1/8 !NOt. IF MANUAL TROU8t.ESHOOTJIIG IS REQUIRED, USE NULTJIIETER.

REPAIR T LIGHTING FUTURE CONSISTS Of REPLACING M WIMOOII AlCI L- HOLDERS. O

--

D H OJ OJ

llll

E loliEN INSTALLING TNE AZIMUTN REFCRENCE ASSEMBLY MAINTENANCE fUTURE <Jt OIIE Of TN TEST DOLLIES, USE LARGE 0.0. WASHERS, P A119704 AS REQUIRED 10 SHIM F<Jt BEST FIT, WASHERS WHI ARE MDT USED SHOULD BE PLACED UNDER NUT. RUER 10 TMIOZ69 F<Jt MAINTENANCE DATA. KEY INDEX SLEEVE TO POSITION tS.

WARNING: WHEN REPLACING CAPACITOA, INSURE PCI.MITY IS COIIRECT 10 AYOIO EXPLOOIIIQ CAPAC ITOA. If BUTT WELD IS OPEN AND ELECTROLYTE RElEASED, AVOID CONTACT VITN EYES <Jt SltiN. IN CASE Of COIITACT, IMMEDIATELY FLUSH EYES OA SICIM WITH PLENTY Of VATER fOil A LEAST 15 MIIIOTES; fOil UES GET lt:DICAL T ATTENTION.

DL

OM ON
00

KEY INDEX SLEEVE T POSITION 114. O KEY INDEX SlEEVE TO POSITION 113. KEY INDEX SLEEVE TO POSITION fl. KEY INDEX SLEEVE 10 POSITION 12.

DP

0Q
OA OS DT O U OV

KEY INDEX SlEEVE 10 POSITION 17.

KEY INDEX SlEEVE TO POSITION fS, KEY INDEX SLEEVE T POSITION fll. O KEY INDEX SLEEVE 10 POSITION liZ. KEY INDEX SLEEVE TO POSITION 19. KEY INDEX SLEEVE TO POSITION 16. KEY INDEX SLEEVE 10 POSITION 14. KEY INDEX SLEEVE TO POSITION 13. KEY INDEX SLEEVE TO POSITION liS. USE TEST ADAPTER IOSI243tSI (2 [A.) IN USE TEST ADAPTER IOSI243tSO (2 EA.) IN COIIJUIICTIClll VITI! CAllE TESTER.

OW
OX OY DZ EA EB EC ED EE

COIIJUNCTICII YITN CAllE TESTER.

USE TEST ADAPTER IOSI243t-S2 (2 EA.) IN COIIMCTIClll IIITN CMLE TESTER. USE TEST ADAPTER IOSI243tS7 (2 EA.) IN COMMCTICII VITI! CAllE TtSTER. USE TtST ADAPTER IOSI243tS4 (Z EA.) IN COIIMCTION IIITN CMlE TESlR.

C-42

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.

Cl9

TM 9-4935-38$-14/1

MAINTENANCE ALLOCATION CHART

TEST STATION, GMSSYSTEM COMPONENTS, SEMITRAILER MTD, ANMSM94XDI2 11035000

for

EF

USE TEST ADAPTER 1051243455 (2 EA.) IN CONJUNCTION WI CABLE TESTER.

USE

EG EH El
E J

TEST ADN'TER 10512434-58 (2 EA.) IN COIOJIJI(CTION WITH CABLE TESTER.

USE TEST ADAPTERS 1051243457 AND 8599630-6 IN CONJUNCTION WITH CABLE TESTER.
USE TEST ADAPTERS B599630-14 AND \0512434-59 IN CONJUNCTION WITH CABLE TESTER.

INSPCT ASSEI1BLY FCJI FRAYED CJI BROKEN INSUlATION ANO BENT CONTACTS IN CONNECTIJI PlU6S. USE MUlTIMETER AH/URMI05C FOR CONTINUITY TEST. INSPfCT CA6LE ASEI1BLY FCJI FRAYED
CJI

EK
El EM

TtsT Of CA6LE ASSEI1BLY IS PERFORMED PRIOR TO USE UTILIZING TAPE PROGRAM 11061351. TROUBLESHOOTING IS REQUIRED, USE TIMETER. CARD IS TESTED AT FIElD LEVEL A A PART OF E CABLE ASSEI1BLY. S

BROKEN INSULATION AND BENT CONTACTS I N M CONNECTIJI PlU6S,

IF MUAL

EN EO EP

USE TEST ADAPTERS, PIN B5996131 AND 1051243455 IN CONJUNCTION WI CABLE TESTER. TEST HOSE ASSE!t!LY T 4500 + 100 PSIG USING HYDROSTATIC TESTER AT 12 MONTH INYERVAlS. O CAUTION: QUICK DISCONNECT l:OUPLER MUST Bt REIIOVED FROM HOSE ASSEI1BLY PRiot TO TESTIIll HOSE ASSE!t!LY OM HYDROSTATIC TESTER, AFTER TEST, REASSEMBLE COUPLER TO HOSE ASSOI!LY. PERFORM ANNUAL COMPARISON TEST Cll ERMOSTATIC SWITCH USIIll THERIIOMETER.
OUittY CONNECTORS

EQ
ER

MAY BE TOUCHED-UP WI TH PAINT AHO BRUSH TO MAINTAIN IOENTIFVING COLOR. PAINT IIOUNTING SURFACE OR DECAL.

00 NOT

ES ET EU

INSPECT FOR LOOSE OR MISSilE KNOBS, BROKEN GLASS, DENTS AftD GENERAl APPEARANCE OF EXTERIOR SURFACE, AND OPIRAT!ON DATE Cll CALIBRATION STICKER.

CAliBRATION Will Bt PERFORMED B THE AREA TMOE SUPPORT lEAH (ATST) AT INTERVAl SPECIFIED to Y T843-1801. REFER T T8116625271350 Fot CALIBRATION PROCEDURES. O
TORQUE INDEX ING SlEEVE lOCKNUTS TO 20

.5 FOOT POUNDS.

CONNECTOR, IJ3

KEY INDEX SlEEVE KEY INDEX SlEEVE KEY INDEX SlEEVE

TO TO TO

POSITION 114; POSITION 113; POSITION 17;

IB;

CONNECTOR , IJ4
CONNECTOR, lJ5

COMNECTOR, IJ6 CONNECTOR, IJ7 CONNECTOR, lJ8

KEY IMOEX SlEEVE TO POSITION

KEY IHDEX SlEEVE TO POSITION 11; KEY INDEX SlEEVE T POSITION 19. O

EV

TORQUE INDEXING SLEEVE LOCKNUT TO 20 + .5 FOOT POUNDS. CONNECTOR, IJ9 KEY INDEX SlEEVE TO POSITION 14. APPLY ANTISEIZE COMPOUNl! TO THREADS OF INSULATION CLAMP NUT. TIGHTEN UNTIL ClAMP NUT IS BOTTONED BUT 00 NOT EXCEED A TORQUE OF 85 FOOT POUHDS.

APPlY ANTISEIZE COMPOUND TO THREADS OF IHSULATION ClAMP NUT. BOTTUMI:D, BUT 00 NOT EXCEED A TORQUE OF 85 FOOT POUNOS.

TIGHTEM UNTIL ClAMP NUT IS

C-43

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TM 9-4935-38514/1
TEST STATION, GMSSTSTEM COM'ONEIITS, SEMITRAIER MTO, -.MXOI2 11035000

C19 MAINTENANCE ALLOCATION CHAilT ,.,

HUT IS BOTTOMED, BVI DO NOT EXCEED

EX

TONQIJ( OF 85 FOOT PQIOOS.

TORQUE INDEXING SLEEVE O(I(NUTS T 20 ! .5 FOOT I'OUIIOS. O CDNNECTOA, 2JI CONNECTOR, 2JS CDNNECTOA,
2J6

KY IIIDEX SLEEVE T POSITION f5. O

kEY INDEX SLEEVE TO POSITION f2,

KEY INDEX SEEVE TO POSITION fll.

kEY INDEX SLEEVE TO POSITION f6,

CONNECTOR, ZJ8

APPLY ANT!SEIZE CQI90UIID T THREADS OF !NSUI.AT!OI - !M'. O BOTTOMED, BUT DO !lOT EXCEED A TORQUE OF 85 FOOT POUNDS.

TI6TEN UNTIL - IIUT IS

EY

TORQUE IIIDEXING SLEEVE OCI<HUT TO 29 + .5 FOOT POUIIDS. CONNECTOR, 2J2 K1' INDEX SL[[VE TO POSITION II. APPLY ANTISEIZE CDit'OUNlJ TO THREADS OF INSUlATION ClMP !liT, TIN IJITI NUT IS BOTTOMED, BUT DO NOT EXCEED A TONQIJ( OF 85 FOOT POUIIDS. TORQUE INDEXING SLEEVE LO!XHUTS ON SHELL SIZE 16 CONNECTORS T 20 ! .S FOOT POUNDS. O TORQUE IlllXING SLEEVE LOCXHUTS ON SHRL SIZ 20 CONNECTORS TO 29 ! .s FOOT POUNOS. CONNECTOR, 2J3 CONNECTOR, 2J4 CONNECTOR, 2J7

EZ

O KEY INDEX SLEEVE T POSITION fl. O kEY INDEX SLEEVE T POSITION fl. KEY INDEX SLEEVE TO POSITION fl2.
M.

FA

FB FC

ELECTRON! CS COI90NENT ASSEMBLY MAT BE TOUCII0 uP WITH PAINT AHO IIAUSH T laiNTAIN IDEHTI FTIN6 O COLOR. DO NOT PAINT MOUNTING SURFACE OR DECAL.

O TORQUE INDEXING SLEEVE LOCXHUT TO 20 + .S FOOT POUIIDS. CONNECTOR, IJIO K1' INDEX SlEEVE T POSITION #3. APPLY ANTISE I!E CD!t'OUNII TO THREADS OF INSUlATION olll' NUT, TIGHTEN IJITIL NUT IS BOTTOMED, BUT DO NOT EXCEED A TORQUE OF BS FOOT POUNDS.

APPLY AHTISEIZE COMPOUIIl TO THREADS OF INSULATIOI a.MP BOTTOMED, BUT DO NOT EXCEED A TORQUE OF 85 FOOT POUNOS.

TIGHTEN UNTIL

a.MP

IIUT IS

THIS ITEM COVERS A COMPLIMENT OF FAULT ISOLATION NODULES STOWED IN CABINET PIN 110510609 LOCATED IN SCTS. MODULES AAE USED FOR TROUBLESHOOTING MAJOR SCTS COM'ONENTS; ADAPTER ASSEMBLY, COMPUTER, FAULT LOCAOER, READER ASSEMBLY, NID COUNTDOWN DONTROL UNIT. REFER T DIAGNOSTIC PRISM ASSEMBLY MAC 111061282 IN TM9-I43038ll4. O
E INSPECT NDNT"LY, ALL EXTERNAL PTS SHETER MEAS WHERE RIVETS OR SEAMS M LOCATED WATER LEAXAGE.
FOR

FD FE FF

EVIOEWCE OF

COMPOUND, MILSI1031, AROUND EACH RIVET, EXTENDING !liT FROM CENTER OF THE RIVET IUD AT LEAST 3/4 INC" APPLY SEALING COMPOUND, MIL SIID31 CJI fA04 SEN!, AT LEAST 112 IN04 (JI EA04 SIDE WMU CENTERED ON SEAH. PRIME AMD PAINT q[PAIAED SURFACE.

M CLEAN SEAM OR RIVET AREA WKEAE WATER LEAKAGE MAS BEEN FOUND WITH TRICMLONOETHAIIE, NS 6BIOD06640273, AND WIRE BRUSH, BLOW OR BRUSH LOOSE PAATia.fS FROM a.ENAEO AREA. APPLY

SEALING

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C21

APPENDIX D ABBREVIATIONS

TM 9-4915-US-14/1

D-1. Commenly UMCI AltiNevlthtM.

AA AC/DCIDVM ACAS ACS ADJ ADV ALN A.MPL AOL AOT AOU ARS ARU AUX aiminc azimuth
at/de differential voltmeter auiatant ehitf or ammunition H<tion

EOT EXT
EU F FA

eastn.c or tanct't i ectronic unit el external

ALS

I c

BCC CAS
cc

-iatant ehiol or ""lion adjuat ad..nee aliMmmt azimuth layinr 111 amplifier altitudt of launch, automatic optical Uok altitudt of taspt uimuth orient.cl unit automatic reference lyttem azimuth reference unit auliary Si!P'al bus battery control central

FAM
FC FF FIL
FS

fahrenheit firin azimuth n firinM: azimuth i mils

frequenc

Oip-fiop
filtered

OOIItipde

CDCP COP

I CFII CFS CICC Cll CMA CMPNT CMTS

CORR CP CRDE CRV

CE

CNM

alert status capacitor module tountdown control pao>ti central data proc.-r command element cubic feet per minllle ehitf of firing oeetlon computt.r interrupl cou_nter cireuita eommand moclult, crewman table mut aOMmbly eomponeDt ean:l ao>d modulo cat oet ein:uit network modulo

chid of ammunition ttetioo, oombat

. Ht

FSN GACC GARS GEN GNC GRU GSR HEFU HEIS HOB HPS HR IDENT INTO INV INVR 1/0 IR IRI
KV LC

Federal stock number gui ance and control compuT d garrison alert readiness status generator grid nort.h correction gyroscopic rderenc:e unit general !lupport. role high enei"J(y firing unit high energ)' init.iate system
height of burst

firing t.fet.ion

highpreuure t'4itch
beater Hertt (cyciH per !ltCOndl identifcaton i egrator int invertt'r inverter
i

input/output input register inrormation readout indicator kilo olt v latitude of tti"J(e latitude la);ng long eout, lay complete launehina control aroup launch control panel loed module longitude of launch line of siaht longitude of ta!'let low-pressure owitth least tlPifieant bit lout oirnifieant half monitor module, mu ltlpii" oonotant memory addree multiplex e meuurement bus master control panel m tr x drlwr a i manual data entry monitor element meuur me t e n miMiit handier, miulle hoadlna
least ollnifieant dlait latitude or launth

I DC

DE DEMOD DIM DIR DIRAD DLA DP

c:o,...t circular probable onor erou ,..,_ dloplattmtnt acc umulation crou ra..., velocity accumulation d!net ....t ...

LAL LAT LAY LCG LCP LOL LOS LOT LPS LSB LSD
Ul

0011
DR

DSA EAC

II:BW

EL !liP INA INC INDill INF INP !NXL EOL

ECU

ECA

dllital encoder demodulator data input multiplex data Input rorltttr data input rorltttr to a dder diital loll anal)-clata ..,lp\lt mult.ipln r - decrement 0011.1tant clata rociater, clriwr (vthlct.) dllltal aha!\ anrl. encoder end around carry oxplodlnl brldpwtre ond around carry oltctronle eontrol unit oreetor-laUllcher eltctro-tlc pulae tll&bt. A rorltttr tll&blt c rocitter tll&blt clata Input Nli&ter tll&blt ., rociater tll&blt pi'Oifam COIIDtor onablt Indo location rociater oaat1n1 ol launch

IIAM 118

LSH II

IIOf

MCP MD MD ME MICAS IIH liM MOD MON MP

mllliniNr

monitor module modulator monitor

IISD MSH

1188

moot otanino.ant bit moot aianlncant dlalt moot oianincant hail

ma intlnanrt pantl

Dl

iJ,!Zed

Coogle

TM 9.... 935-38 5-14/1

MSLIDENSUPV MT NOL NOT NSG NSN

ocu oo OIC

missile identification supervision test bus northing or launch northing or target north ..eking g)'l'o national stock number offset correction unlt

C21
TP TPRD TN UNREG UUT test point tape rcack!r test number unre11u1Ated unit under test

oUve dnb

OP OR PC PDB PDS PLATF PPS PR PS PSE

p

PVC PWR Q QD QRA R RA REF REG RET RFB RFBB RFI RG RGZ RIST RLT
R P M

PTS

officer ln charge operation. operator output register program prin circuit power distribution box power distribution s'stem platf rm o programmable power supply printer.recei..er power station alent power station equh programmertest station prOKrammable \oltage comparator powtr slant ranjle \1elocity quick disconnec.t quick reaction a1ert r . t (re(ayJ e. reference as..wmbly reference regulated return remote firing box remot firintc box Uus e

D-2. Display Abbreviations.

A AA ACCEL ACCL ACFT ACL ACQ ACT ACTR ADJ ADPT At'M ALG AMP ;\MPL AOL AOT AR ARM ARU AIS A.T. AT AZ A26 A2'1 A28 A29 A30 A91 RA BAT BATT BDI BRG BRKS BT BUTON
c AUTO

ws

VK

volt

ruz.e reference velocity warhead set:tion

actual \'alue aiming azimuth accelerometer accelerometer ac filter

accelerometer

acquisition
actuator, activate actuator adjust adapter &CC(>)eration (requency monitor altnement amplifier amplifier and limiter altitude of launch. automatic optical link altitude of target

air
armmg atimuth reference unit air-surface as.mhly tester assembly tester automatic azimuth relay card tef!,t connector adapter card '- connector alinement amJ)Iifier card tester computer Iogie cards test connector computer memory c.ards test connector test connector for dummy modules battery atti\ate battory battery ball and disk intt!grator bearing circuit brE>aker blink theodolite

radio frequency interference

ranJ{c range beond Kround zero repeat initial self-test repeat last t t es r t mean oquare oo revolutiona per minute

P MS
s sc

RPON RTC RTS

repeat power on

SAVE SBO
scs

SCR

real ti nu clock radio terminal set set (rela.vt slant altitude velocity accumulation shield breakout ih rt coas o t silicon controlled rettifler

silicon controlled switch

sstem components test station apecial electromagneit environment t simulate s quentlal launch adapter e seri.at number slant range displacement accumulation slant range velocity accumulation shleld tie point supervisor "witch 2:uidance cutor coefficient r translating asscmbl:- target atmosphert> temperature thermal fuZR. battery iscnition time telcmetl")
'

button
command parit)' cable cable capacitor module. control computer

SCTS SEC SEME SIM SLA SIN SRDE SRVE STP SUPV SW T TA TAT TEMP TLM
Tt11

seconda

CABL CUI,
cc

CD COCP CDP CHG CK CKSUM

CLD

countdown
countdown coot.rol panel central data prOC<l3S<lr charging check check sum cold load simulator clamp <:oromand test driver large command module

CLIT CUIP CMD CMOC CM-L

0.2

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- --

---

Cl7
CMND CMP CMPLT CMT CloiTS CN CNF CNT CNTRBK..COR CNTR CNTY co COMO COMP COMPL CON CONCT CONT COR CPE CPOT CPPS CPSD CR CRB CRDE CRDT CRG CRVE cs cr CTAC (,,.R CURD CYL command compute, computer complete constant monitor
card and module test aet

lM 9-4985-385-14/1
FLT FIN FREQ FRQ FS FSTG G+C GACC GD GEN GMBL GNC GNCJ GUID GYRO GYROAR GYROSS HEF HEFU HI HLD HLT HOB HORIZ HRZ HTR IC ICO IF IMP IMPR INOP INST INT INTEGRTE INTG INTRUPT INV INVAL INVR IPE JC JC-BX JC-IN JCJC JC-OUT J26 J27 J28 J29 Jao L night f e nort in h ruenc
frequency

continue
confidence

fire uquence (irst lUge

guidance and control computer

'JUidance and control

count
countingreadbac.k-correction

center continuity cutorr and arm test comn1and module computer. comparator and amplifier complete control connect control. container. continuity correction command parity error connect potentiometer programmable power supply pulse sequencer and detector cross range cro-.bar c::ro$$ ranre diaplacement eumulation card tester control register cros1\ range \'elocity accumulation CO\'er stack
count

guidance
generator
J!imhal

grid north correction, guidanc.e section interlock test, test cable entry guidace
g yroscope

gyro air leak spin stabilized high <M'!!Y firing unit. high energy riring unit monitor and timer high ent'!!Y (iring unit. high enrrgy (iring unit monitor and timer high holdinK halt height or burst horiz.ontal horizontal heater lgniti on command

card tf'Ster ac
control

intergrator cutout
interrace improper improper

current dti\er cycled

D DAT DE DIAG DISC DIST DMOD DNGTLT DP OPE DST DTA E EF EL EM EMER EOL E T O ERB ERCf ERR EX EXPL EXT FAD

dala parity dala i dgital encode-r

inoperative
instruction intrator interrupt invertt'r

diagnoatic

interrupt, inrator integrator

diaconnect dual modulator-demodulator dangerous tilt Cuze decrement conetant dala parity error
distributor distributor

invalid invert r e input/output parity error jumper caps jumper caps-box jumper caps.inside jumper cape-jumper capo jumper cape-outside rela) card test connector adapter card test connector alinement amplifier card tut eonne<:tor computer lot(ic ard lt'lt conntor computer memory card le$l connector le(t latitude or laonch latitude of ta'!!el laying long coast. lay complete lock launch control panel loa do leveHng
light

data

emergenc intel'fllpt y erect and fire

emergenc interrupt

erector launeher

emerJ(ency eaatinl! or launch e&atillf! or laflltt earth rate biaa erection

error
ex eeaa

LAL
LAT LAY LC LCK LCP LDS LEV LGHT

F !Iol A
FAP t'CMO

explosive external firina azimuth in degrees firing azimuth in mils (iring uimuth perpendicular frequenC' constant monitor )

.,.,

Digitized by Google

TM 9_.935-38514/ 1
LIT LK LM LO LOL LOT LP LPON load simulator lock. leak load module lift-<>ff lonlritude of launch longitude of t&lli'Ot loop limited power on long range le18 lambda zero lambda ro night prnet I lambda tero night preaet 2 multiplier constant, 1-seeond scan. miuile malfunction malfunction manual matrix matrix driver module circuits maat eject measurement miscellaneous miscellaneous test mil. mils monitor module on main mode modulator-demodulator monitor module monitor lsecond scan missile test bus mate neaathe bit ..:enerator number northin or launeh nontactical northinK of taraet north seekinR: KYro number offset correction unit option option arithmetic overflow offset velocity intea:rate overload panel panel parity patch in-van test mode pat<:hboard interlock teat incontalner test mode patc:hboard inter look test pitch platform platform platform platform stabililing power off PON POS POT pp PPCAM PPS remaining adapter power on and m eellaneoua teat power off sequence potent iometer pitch program pitch program earn programmable power tupply CMTS programmable powff aupply preparadon preaaure preuure long coast program short t prorram printer prorram preparation presetting preaet parity power supply power station equivalent pounds per square inch preaet programmer-test station pulse detector pulae aequencer programmable val...,. comparator power slant range velocity quick riaht readback readback reed ...lay rycle relay

CIS

LR
LS LZ LZI LZ2 M MAL MALF MAN MAT MATO

PPSA
PREP PRESS PRESUR PRG LC PRGSC

PRL'IT
PROG

PRP
PRS

MDC

PRST
PRTY

P.S.
PSE PSI

I MISC
MIST ML MMO MN MOO

ME MEAS

PST
PTS

PUDE
PUSE PVC PWR

MOMO MON MS MSL MT MTE NBG NO NOL NON-TAC NOT NSG NUMB ocu OPT OPTN OVA/OVC OVI OVRLO PAN PAN!. PAR PAT rBDI PHOO

MOOD

Q QCK
R RBK ROBK RDRL RECYCL REL RELY REM REPT RES RESTOR RF RFBX RG RGZ RLYS RM RMOTE RMTE

ROL
RSRL RT RTE RZ s SA SAF SAVE sc

PCH
PLAT PLATF" PI.T PI.TPRP PO

SCTS
SEC SEL

...lay remo\'e repeat reaistor restore relaya fired remote firin bo!C. range r&Ol(e beyond ground aet"O relays re1a;r matrix remote remote roll reset relays i relay test. rat,o real time pa.rit)' error retisunce and impedaoee meuurwtMnta slant raflll" ditplaoement alant altitude aafet)' SA velit:, accumulatt n o short coast stem c:.omponenta tnt stad 011 ...,ond select

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-

C17
SILTATS SEQ SEQ SER SET SFTY SGNC Mleet tarpt atmoepilre coclel opeelal electro auopetlc environment Mriet setting oalety tnt cable entry panel intarlock tall, pneu matle talt eonoole conneetor panel inter lock al oi1111 oimulated oequential launch adaptar -ondotap opeelal opeelal opheroid or launch opheroid or tatwtt a.hort range, a1ant range SRD prnot lor Oight olant renge dioplaeement accumulation olant range velocity aeeunoulation oervoamplifier SRV preoet I SRV preeet 2 tpinup telftalt telltaot atatlon taetieal cable ontry panel inwrlock l t et atandard Ilap atlnouli start ral time timer supply aurfaee tervoanoplifi er owiteb tranaient tactic al tactical target atnooophere tnt card 1 IHI card 2 tall card 3 interlock taot, tactical cable entry inwloek test. tactical fire control cable entry telephone amplifier temperature thermal fuae battery ignition t ime than time tilt time propammer timer wmperature timer card !alter po..., on card tester rei&)' matrix trantient test T-aero ni11ht pretet I T-sero lli11ht preoet 2 unit under tall VAN VEL VERIFICTN VFCN VFY VK VNE VRFY VSNS v-ane velocity

TM 9-4915-3151/ 1

aeque.nce

verification v rification e e v ri()

fuze reference velocity vane

verify voltage sensor warhead

SIG SUI SLA SNDC SPC SPEC SPL SPT SR SRDFLT SRDE SRVE SRVO AMP SRVl SRV2 ss SIT ST STA STCT STD STG STIM STRT SUP SUR SVO AMP

WARHD W/H WH WHI WH2 WH3 WH4 WIF' WlM W2F W 2.'\l W8F W3M W4F W4M XZTQ YTRQ
WL WT

warhead
warhead

preset and verify warhead servo 1 preset and verif warhead servo 2 pre>el and verily warhead servo 3 preset and oerify warhead servo 4 warhead I line oetting warhead I medium setting warhead 2 fine ..,tting warhead 2 medium aeuing warhead 3 fine oetting warhead 3 medium setting warhead 4 line ..,tting warhead 4 medium setting XIZ torquer
Y torquer

%One of launch

lJ02

sw T TAC TACT TAT TCI TC2 TC3 TCT8

TCTJ

TELA TEMP THN TIM

IJ04 lJ06 IJ06 IJ07 IJ08 IJ09 IJIO ISTG ISTGE 2JOI 2J02 2J03 2J04 2J06 2J06 2J07 2J08 2J56 2J57 2J58
2JS9 2J60

IJ08

&One of target 195M32A4AIJ2 tactical cable entry panel (95AI32A4AIJ3 tactical cable entry panel (95AI32A4AIJ4 tactical cable entry panel 195AI32A4AIJ5 tactical cable entry panel (95Al32A4AIJ6 tactical cable entry panel 195AI32A4AIJ7 tactical cable entry panel (95A132A4AIJ8 tactical cable entry panel (95Al32MAIJ9 tactical cable entr:t panel (95Al32A4AIJIO tactical cable entry panel
first stage

lirot stage

(95AI32A4A2Jl test cable entry panel (95A 132A4A2J2 test cable entry panel 195A 132A4A2J3 teol cable entry panel (95A 132A4A2J4 tesl cable entry panel 195AI32A4A2.15 ttst cable entry panel r95A12A4A2J6 t..t cable entry panel (95A13'lA4A2J7 test cable entr panel y 195AI32A4A2J8 test cable entry panel 95A2J:)6 pneumatic test console connector 95A2.157 pneumatic teet console connector
panel panel

TFB

TLT TM TMER TMP TMR TPOA TRMA TRS TST

9SA2J58 pneumatic test console conntor

panel

95A2J59 pneumatic test console connector

panel

2J61
2J63 2J64

95A2J60 pneumatic te!t console conntDr panel 95A2J61 pneumatic test console connrctor
panel

TZ2 UUT

TZI

95A2J63 pneumatic te!t console conntctor panel 95A2J64 pneumatic test console connector
panel

0-5

Digitized by Google

TM 9-"935315-14/1
2J65 2SGJ 2STG 2STGE 95A2J65 pneumatic test console connector panel test cable entry panel interlock test second stage second stage INT IRI J26 J27 J28 J29 J30 LIT M MALF MD MDC MIST MMO PON PPS PUDE PUSE PVC REL TCI TC2 TC3 TPOA TRMA WIH

Cll
interrupt, integrator information readout indicator relay card test connector adapter card test connector alinme.nt amplifier card test conne-ctor computer IOf(ic cards romputer memory cards test conne<-tor load 5imulator multiplier constant. lse<'ond IC&n. missile malrunction matrix driver module circuit miscellaneous teat monitor module on remaining adapter power and mis cellaneou!\ test programmable power pulse detector pulse sequencer programmable voltage comparator rei&)' tt!ll card 1 test eard 2 lest card 3 eard tester power on c-ard te:ter rela:v matrix warhead

D-3. CMTS Abbreviations.

ACT ADPT A26 A27 A28 A29 A30 A91 BRKS cc CDCP CM CMD CMTS CONT CRDT CRG CTAC DMOD ERR actuator adaptor relay card test connector adapter card ttst connector aUnem(!:nt amplifier <::ard teat connector computer logic cards test connettor comput.tr memory cards test connector test connector for dummy modules circuit breaken capa.cltor module, control computer ,. countdown contro1 panel command module command card and module test set control. container. continuity card tester control register card tester ac dual modulator-demodulator error
<

06

Digitized by Coogle

(18 APPENDIX E REFERENCE DESIGNATIONS

Tabll El.
are.,.nQe de&icnatJon

TM 9-493538514/ 1

Reference designations are combinations of let ters and numbers used for identifying units, assemblies, subassemblies, and parts. When read from left to right. a typical reference des ignation (95AIA2CB8) gives the following in formation: 95 is the SCfS, AI is the distribution console within the scrs. A2 is the circuit breaker panel within the distribution console, and CBS is the circuit breaker within the circuit breaker panel. The reference number associated with the reference designat ion is also listed. Ta ble E-1 lists the reference desi nations o all g f assemblies in the SCTS.

&! <rena Dmgntu!d

Ref'enmce -

AuembJJ Diode card (aaaembly) Pressure test aet Pneumatic cllamber ., Cable ....mbly A...,mbly tester Master control panel Low power loada Relay card Component aaembly Component board Resistor auembly High power loads AC stimuti Relay card AC current """""" Cani/relo.y test P&nd +12v de power supply -12v de power "'>Ply +28v de power supply Al80mbly lights)

96A2AW 96A2A3 95A2A4 96A2WI 9S 5A 96A3Al 96ASAS 96A8ASAI-A6 96A3ASA7 96A3ASA8 96A8ASA9-A11 96ASA4 90A3AO 95A3AOA1-A7 96ASA6A8 96ASA6 96ASA9 96ASA10 96ASA11 96.uA12-A16 96A3A17, AlB 96A3AI9-A43

11oil632o 11036390 11028806 11035348 11006300 110S5343 11035076 110131276 II013008'7 110i'l0080 11036083 11030220 11030276 11061276 11035310 11035946 MISI1317/ 1-1 or 1-3 MIS17317/ 1-1 or 1-3 MISI7317/ 1-1 11030472

Tabu E-t.
u... deUntioe

& ....-- AaMmbly Cable -mbly

Rel...encto number

8ZWIO 42Wl 42W2 42W8 42W4 42W6 42W6 42W7 42W8 42W9 42W10 42W13 42W18 96 96Al 96AIA1

11061227 10676322 10676828 10676324 10676326 10676328 10676327 10676828 11026762 11026816 10676331 11028496 11006092 11036000 11 11036068 1108li062 110136064 11036629 11006631 11036633 11061146 1108116S6 11036637

I I I

or 1-3

lights (ttoubleehong oti

tester

interior

96A3A44
Cable aaaembly scrs Distribution COMOie Paid! panel Circuit breaker panel Relay panel Cable ....ly ..,b 96ASA46. A46 96ASA47-A71 96ASA72 96ASA7S. A74 96ASA76-A99 96ASA100 95A8AI03 95A3All5 96A8AI28 96A3Al29 96A3AlZ1-Al27

11061276 11035306 11035306 11061276 11035306 11036306 11061275 11035306 11036306 1103!i67d 11035346 11061186 11063046 .11035325 11006320 11051275 11061275 11036846 11061275 11036846

Relay eard (interface) Relay tree card Relay tree card (..-.urement) Relo.y card (interface) Relo.y tree card Relay tree card (external Relo.y card (interface) Relay tree card Relay tree card (special adjustment) Power supply Power relay card

9MIA2 96AlA3
96AlAS2A4AlW1

measurement)

96A1AS2A4AIW2
96AIAS2A4AlW8 95AIA32A4AIW4 96 AlAS2A4A2Wl

9MlAS2A4A2W2

Current driver (oard) Reed relay card Resister card (NOslative lood) Diode card (aaaembly) Relay card Relay card Power Nlo.y card !Wiay card Power relo.y card

96AlAS2A4.A2W8 11036639 9MIAS2A4A4Wl 11036641 96AlW1 11036626 96A1W2 11086627 96AIW8 11036643 96AIW4 11086646 96A2 11036400 96A2A1 11036396 96A2A2 110063'15 96A2A2Al-A4 110116315

96A8Al30-AI32 Cable aaembly Pneumatic lett eonaole Pneumatie control panel Pneumatic lett chaloia R la card (non-latd>inr) e y 95A3AI33AI39 96A3A14lAI43 96ASA144, Al46, A148 96ASA15C}.Al62 96A3A163

El

Digitized by Coogle

TM9-49U-IIS14/1

C:11

Nil &-1. IW ,_ o.;,....ao...-cw,_,

-b'

86AW66. A168
96AW67. A168 96.UA166 96A8Al.-. 96AW'll 96A3A1'72 96.UA17 4 96.UA178 96.UA1'79 96AV.180 96ASA184 96A3A188 96A8A191 91iA8A192 96ASA196 91iASA197 96ASA199, A200
91iA3A202 91iA3A207 91iA3A208

11061r76

11086816 110116460

11061a40 11086896 1108&340 11061240 11061r76 110116360 11061r76 11 11061240 11006336 11006340 11061240 11006386 11061276 110011260 11061275 11006360 11036380 11086816 110061166 11061275 11086316 11006886 11035842 11035821 11035818 11035880 11035827 11035824 110fli7U6 11 11()366ql 11081160& 11096611 11096618 11096616 11086611
11096666 1 1086606

l\elaf card Relaf card (no>olatdriJII) DC lllmWl ehaail (11 34v de power IUPPI7 00

11061126

Lacldw network card DC llimWi ....,.Jatar card Pow.. IUpply card R la card e y Counter meuuremenu cord Relay card DC etimuU ena.ia (2) 34v de pow .- oupply (S) Lacldor 118twcrk card DC otirnuli card 24v de IJOWC' IUPPIJ (1) RZ meuuremenu card Relay card

11061110 11061210 110611011 11061086

Adapt.w power llliPPIJ MIS17317/ 11 or 13 (-1holtl Adtpt.or power npplr loiiS1 7317/ 11 or 1 -3 . (+11 "" II)

Adapter

Adtpt.or Nllltor boMI Adept.or ,._ boMI Ad&pt.or fill.or I I I R NJ Adtpt.or door (AclapW
electtleal

!IUS17317/ Ad&Mr PDWIUAIIJ (14 11 or 13 volt), lof l MIS17317/ : Ad&pt.or -IUAIIJ (14 11 or 13 volt). riaht

u dl (eb

equipment

I I

11068078

Ael.......- oimulalor

96A3A214 96A3 A216

96ASA218 A219 , 96A3A220 96A3A221 96A8A222 96ASA222A13, A14 96ASA222A18 96ASA222A17 96ASA222A18 96ASA222A20 95ASA222A21 NASW1 . 96ASW2 96ASWS 96ASW4 96ASW6 96ASW8 96ASW1 96ASW8 96ASW8 96A4 96A6 au. A7 e.

96A3A216

Relay card Special stimuli card Special loeda cord Relay cord (no>-I.Ichina)
Beta almulat.or cord

86A82ASAS

96A32ASA2'

11061180 11062100 11062800 11062200 11061110 110610M 11061048 1106W8

-

oembl7 Coneole r..uneb ....,.,. ..,. oembl7

Electronie

Voltaaephone moaitor panel tmlllbiJ panal t''lll>o Tape .......

Relay cord Relay cord Uchtlna fixture Lori an.alyur Reciater loti< cord

b!)-

86A82ASA8'

Cowltdown eoatrol panel mbb' SCI'S power .,..., panel Taet.ical cable .-, panel cable """' panel PT8 pow eable .......,
panal Communleatio111 Uti panalw o b lllb

Monitor loclc eard Strobl &lid I/0 locic cord Proc:tuor controla card Timina coatrola card ARS drive teet card Cable -.nil!)-

96.UIMA4'

11061418 110611110

11061800

11061488 96.ULU'
11061468 118

86A42A17

96AGW14
Cable-.mblY Ballut -.mbb' Ballut .-mb!) Ballut .-mbb' Manifold mbl;y 86AGW18 96AGW17
86AGW16

11081101M

88A8

MAt 96A14A18

96A14A1 86A16AI 96AieAI 96A82 95A82A11 1-2

11086192 11086612 110861tl 11086676 106M808 41110-000612889 or 41110-00868-6786

--

96CB1.cBS

11oc.trJ lnv-

..,..,. t6Wl t&WI NW8

t6W4 t6W6

ll(n 110878 1101171111 101110084

Pow dillllbutioe no b iJ Udlll;r dreult br&Jutr panel ' rabiJ Ill 81pal dltlrlbatloa bait Guida- - bloww PowcUia CcNitrol cUia

"""' panal Card &ad mociiJie --

cable

Cabltt ?
WJrint

Air eondltionerhtater

M..J14

1......
110111111

Coutctor

llloNr-h o ._ _. AW eoed cult bnllrer

--

Control pant! Control p&lltl Control p&lltl PTS equipment uaed In

110811641 1101111 111 110811668 11011800

Cable smmbb

II> Com....,. rmp&lle

reeept.Mie

Cable lllbiJ

11061000

SCI'S
Computer

... tootDCite a' .... et taltM.

'

Digitized by Google

Ct9

1'M 9-4915-US-14/1

Table E-1. R.I .,._

. ........ don

Table E-1. R.t-1>

a.r..--

.., .....,.. .........

dUon

.., .......

Ref.._

nu.mber

A-...bl)< .n

96W6 96W8 96W9 96W11 96WU 96W15 96W16 96W17 95Wl8 96W19 95W20 96WZ! 9SW22 96WZ5 95W26 95W27 95W28 95WZ9 95W30 95WS1 95W3Z 95W33 95W34 95W35 9SW88

11035611 11085605 11036607 11035602 11086617 11035673 11035657 11035621 11035681 11035623 11035645 11035633 11035655 11035667 11035625 1103S6Z7-39 11035641 11035663 11035665 11035669 11035619 11035689 11086671 11035669 11035697

Cable -mbly

96W37 96W88 96W89 96W41 96W42 96W43 96W 9SW46 95W47 95W48 95W49 95W50 95W51 95W60 95W61 95W64 96W65 95W71 9SW7Z 9SW73 95W73Al 95W74

'11035661 11035647 11035649 11035651 11035630 11035658 11035655 11035948 110356Z7-119 1103591'12 11035955 11035956 11035970 11061727 11061729 11061735 11061797 11061749 11061731 11061328 11061329 11061567

Cable _,bly

Cable

.... mbly

C&ble uaembly

1Refer to T!ll 91427-380-12/Z for complete listing of PTS reference dnl anations.

Cable usembly Test point box Cab assembly le

Diglt1zed by Google

C21

TM Nt3WIS..14/1

INDEX
lnatallation ot RFI !Uwo ................
.....h .. IM9JI .._

AO lltlmall: D.criptlon .
. . .

T e.t . . .. . . . .. . . .. . . . . . . . . . . . . . . . . .
.

. , . . .. . .. lutallat!oa. . .... .... . . ....... . ... BeaaoYal ........ ..... .... . . ... ...
. . . . . . . . . . .
.

1-l.Jaa. 1-17o 5-.17a 1-17.

i:.18. i:1J i:11l 2-7 . a..

1-11

I.. tallation of upper ohoek mount& ...., Removal ........................................ !Wnoval ofbello1r0 and bellowa

..

108

D-49j S.JOfl.l l).49a &.100

&.108

Deec:rlptjon

. .

.. . .
. .

. ..

: . . . . . . . . . . . 2-6o('l)t

. .

Pl-eparatlon for traYel A...lromet.r olmulatDr:

2-18 8-21/

2-36
2-22

Aocn.,ry, ted Mt

A-

T..t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Aectptanee tMt, SCTS . . . . . . . . . . . . . . . . .

De.ertption . . . . . . . . . . . . . . . . . . . . . . . Repl&eemeot . . . . . . . . . . . . . . . . . . . . .

I...WU .........................

Adapt.r: C nec:tlve malnt.nanee o 6:lJl Deeoer . . ., ,. 8-20b Deeerfptlon . .. 2-lib(2) Eleetronle equipment raek . . . . . . . . 2-10o

toJ'y.}

(Sn T..t aet ac"

6-22 8-28 2-1

Air condltlonor-btor control pa t: ..

. ..

Romoval ot RFI IIhen ................... Removal of upper ahoek mount& ........ Replacement .. ,,,, RFI gnliiJIC!Ing otrlpa ..................... Replacement of preetve cover ....... t Temperature eont.rol acij111t.mont ......
. ..................

Removol or -m.a frame.............

.......................................... Removal ollowerlhod< mounto ........

6-491> D-49d
l).49r IH9c !).49ft

5-108
108 108 108 &.108

..

..
.

........ 0 , .. .

5-48 , 1 1).49m

&.1111
5-108 5-111

..

IH9o 6-8

0 0 ..

. . . . . . . . .

. . .

. .

&,lJl 8-63 2-16 3-19

. . . . . . .. . . .

. . . . . . . ..

2d;

Eno..,tllnr . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . Adaptor blo1ror . . . . . . . . . . . . . . . . . . . . . . . Adaptor eablnot . . . . . . . . . . . . . . . . . . . . . . AdapCAr diap,.tic
. . . .

. .
.

S-96 Z-10.. 6-6& 2-106 14a 14<: 3-14e 3J.Jd. il-14b a.ue

2,li 117 2-1&

.Ur conclitioMr-heat.or d._ IIOUI(table S..l7) . . . . Air eonditioner-heater operatina eharaet..rlatieo (table 2-21 ............................... . Air eonditlonlng duet. . . . Air dlft'uaer t.nd louver . . . . . . . . . . . . . .
.. ... . .. . . ... . . . . . .. o ...... ..... .. o ..... .... 0....... o . . . . . . . . . . . . . .
,

Air conditioner-beater control oottlnp (table 8-18) . ... . . . 3-llo(lO)

Corr.otin maintenonee .. . .. . . . .. Deouiption .. .. .. .. .. .. .. . .. .. ..

2(6)

3-lt S-18 2:2 6-189 5-118

3-9 () t 7
2-1b 5-81 6-&1

. . .

Air vane elmulator:

General .. ... . ... .. ... . .. .. ... . .. Malfunction and rault W.lation procedures ........................................... Operating proeedum .............................. PreUminary procedures ......................... Program modes ...................................... Adaptor di03nootic test operatin1 procedures (table 20) ..................................
. . . . . . . . . . . . . . . . . . . . . . .. . .

tat:

3-31 32 3 32 32 31 3-32

..

Prtparatlon for tranl . . . . . . . . . . Air nt Alter . . . . . . . . . . . . . . . . . . . . . . . . Airflow awlteh . . . . . . . . . . . . . . . . . . . . . . . . Alloeatlon, mt.lntenanee . . . . . . . . . . . . . .

.

Corr.otiYe maintenance . . . . . ,

DeKriptlon . . . . . . . . . . . . . . . . . . . . .
..

..

6-llt 6-11&.1 L7 Ub S-tlk 6-C'/ !.:{ 2-22 L3

.. . .

2-12<1<:

..

Adaptor modul tlMd 1ritll r amb17

ARU diagn,.tio prism ....mbly ca10 t.nd store brac.ket.. corrective maintenance ARU diagnostic prum aaoembly
(n container A U diagnootic prum JI
aooemb y tt pod l i :

Annual &dlocNie ol-entivmal..vlcoo for the SCTS (table 4-8.1 ........ )

.

. ... .. . . .. . . . . . . .... . .. . . . . . . . . .. . .... . .. . . . . . . .

:h6U It- I ! 20

. .. .. . . .. .. . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 0

tooter operation: RemcrraJ .

.

ln.tallattoa . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .

. . .

, . . . . . . . .

Tt

. . . . . . . . . . .

. . . . . . . . . . . . .o

Air conditioner-beater: Ctrcu.lt brealcen (A.-or plllllll. Pflter

. . . . . .

o .o o ,

Oeec:riptlon . . . . . . . . . . . . . . . . . . . . .
.......

................ . ....0 0 . ....... ..

21t 2-Zcl Z-le, Z-1b

2.7 2-1

Owuapt.aon ........................................... A110mbly Utt..r: .. . . . A atimuli C

Accelerometer simulator . . Airflow awlteb . . . . . . . . . . . . . . . . . . .

Co rt"f!Ct ve maintenance....................... i

. .

..... ..................... . . . . ......... . . . , . . . . . . .

. . .

ln.atal.lation ......................
. . . . . ... . . . . . . . . . .o

Jnotallatlon of lo1rer ohoelt mounte.

Inotallatlon of IDOilntlnr fra-

lMtallation of boll01r1 ud boll01r1 fnJDe . .

.
. . .

It I I Ill! IH9i i>:!08,1 IH9po 1'>-108

IH9A:

2-1. 2:2 us s-19/ !t I i l!

Beta elmulator card . . . . . . . . . . . . . Cable t.c:eua panel . . . . . . . . . . . . . . . Card/rtlay test panel

.. . .

lH:ibl 2-12ag 2-12<1<: 2d2.t 2-121t

2.22 2-22 1-22 2-22 2-21 2-11 H lt lira YU 2-11 2-22

Control and lndleatDn

....

..

..... ..

1-1211

. . . . . .

Corroetive

maintenance

. . . . .

y 6::4 tllru

Counter mea1unm.enta rard . . . . .

2-12,

6-27

Cur,..,nt driver cord . . . . . . . . . . .. .

..

2-12oi

Index I

D tzed

.ly Coogk

TM 9-4HSII514/1
Pancn.pk p -21 2-i2r '2
2-12u 2-6c(3) 212<1m

Cll

DC 1tlmuti . . . . . . . . . . . . . . . . . . . . . . . .
DC otimuli. lator card . . . . . .
.
.

. .

Deeneraizinc . . . . . . . . . . . . . . . . . . . . Deription . . . . . . . . . . . . . . . . . . . . . .

ll-20..

2-21

8-fU
8-20
2-22 222
2:

Top left rear door . . . . . . . . . . . . . . . Top rilfbt rear door ... .

.
.

. .

. . .

. .

.
" 3-15c.I 4:2.1 WI

Diode card Energizinr General

.

. . . . . . . . . . . . . . . . . . ,

. .

. . . . . . . . . . . . . . . . . . . . . . . .

8-9
2-121le 2-12A 2-12...t 2-12<>

Filter ....................................................
. .
. .

Automatic modo ol operation ...................

Check8um error diaplay
.

Authorized palnta for the SCTS (table 42)

.

B-15d

WI

. .

. .

. .

. .

. .

.
.

2-17.
2-22 2-21 2-17 2-21 2-17 Z-21 222 2-17

.. ................... .

Grilles High power loada . . . . . . . . . . . . . . . Interface relay card . . . . . . . . . . . . . . Ladder network card . . . . . . . . . . . . . Light fixture l<>llit analy&er ................................... Low powtr loada ................................ Master control panel......................... Poer relay card ................................ Power supply, 5-volt de ..................... Power aupply, 12-volt de . . . . . . . . . Power aupply, 24-volt de . . . . . . . . . Power supply, 28-volt de . . . . . . . . . . Printed circuit can! connoetor k8Yirw data ............................................ Reed relay card Relay cards ......................................... Relay tree cards................................... Resistor c.ard ....................................... RZ meaaurementl card ..................... Siena! buaea S-Ial loads card . . . . . . . . . . . . . . . . Special atfmuli cord . . . . . . . . . . . . . . . Terminal boarde . . . . . . . . . . . . . . . . . . Teat point panel . . UUT connector panel . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .

2-120
2-121 2124 2-11q.J Z-12ab Hg 2-12aA Z-12an 2-12 i 2-121

. . . . . . . . . . . . . . . . . . . .

..

. .

2-12k

Z-22 2-21 2-21 2-lll

2-22

Deeneraizlnr procodn...., . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . Malfunction '!nd fault laolatlon proeedurea . . . . . . . . . . . . . . . . . . . . . Modtta of operation . . . . . . . . . . . . . . Prel!,.lnary procedure . . . . . . . . . . Reatlrtlnc procram . . . . . . . . . . . . . Semiautomati mode of operation. . c Single atap mode o operation . . . . . f Tnt equipment required . . . . . . . . .
. .

S-15A

8-16i

a.&1

1-41

. .
.

B-lll B-111d 8-41 8-lk 1-41

8-16g 8-16 8-111/ 1-lM 5-Uo. 2.12!. S-41 8-4 8-4 WI

Ballast&: Installation Removal

.

. . . .. .. .. .. . . . . .. . .. .
.

. .. . . .. . . .

........ .......... ... ... ... ..... . . . . .

.. .

.. .

...

. . . . .. .

. .

. . . .

..

..

. . .

. .

Worktable . . . . . . . . . . . . . . . . . . . . . .

..

Y.l. 2-12ak 222 21210 222 . 2-12q 2-21 Z 22 2-12al 2-ll!z 222 2-12Ai 2-32 2-1211 2-22 2-12<1/ 2-22 2-12i 2-21 2-121 2-21 212 2-21 1l 212p 221 2-12m 2-21 641> 116 6-644 116
&-22a 5-22a

Beta eimulator card

.

.. . . . . . . . . . . . . . . . .
.. . . . . . . . . . ..

. . .. . .... . ..

5-80 6-tO 111 1-H 1-H

Blackout override onritch: ln1tallatlon Removal

.

..

. . .

. .

..

. .

. .

. .

...

. .

. . .

. .

..

. . 6-44c(1)

. 44c(2)

Blower (Sff opooi it-.) Box, lena! dlatribullou (Se Stpal distribution box.) Box, atorap (S,. Stor,... box.) Bracket, test dolly and hoiatlnc aling mounting .................................................... Cab inet (S.. opooiM iU....) Cable acceaa panel Cable duet
.

H6 4-1362 2-lh

. . . . . . . . . . . . . .

2-ev,

Auembly teeter blower: Deacription Installation Removal . . . . . . . . . . ,

. . . . . .

. . . . . . . .

. . . . .

. . .

. . .

. . .

..

. . .

..

. . . ..

. . . . . . . . . . . . . . . . . . . . .

Cable duct cover . . . . . . . . . . . . . . . . . . . . . . . Cable entry panel (Sff qui .,.,._) Cable Weer . .
.
.

2-ev

2-11
2dU H

2-t,

. . .

..

. .

. .

. . .

Up

Asaembly tester diagnoatic test o er p at1 ing procedures (table 3-21)

I Assembly tester diagnostic test..................

.

Assembly tester circuit carda: Rela)' matrix ........................................ Teet Top left rear door circuit earda Top ri ht rear door circuit cards ....... g
.

J;:l8.l
8 S-1 .1

........................................................ ......... .
. .

fdU

. .

. .

. .

..

. .

. . . .

Cable storage cabinet:

. .

.
.

5-22b 6:18.1 315 31oo 91 ! 3-41 3-42

Descroptlon ........................................... Installation

Removal
.

.. ... . .... ....... .. . . .. ... .. ... ... . . . . . . . . . .

................................. ....... ..... . .

...................... . .

Calibration, mainte .. . . . . . . .. . . . , nan

. . .

Repair

...... ....... . . .. ... .. ... . . . . . . . .

...

...... ......... .

l>-125 .4:1

l>-125 l>-125

2,ji

Aaaembly teater printed circuit card connector keying data . . . . . . . . . . . . .

.

Aaaembly tester printed circuit card connector keying data (tab 2) . . . le Aaaembly tetter.structure: Cnbleo Equipment rack . . . . . . . . . . . . . . . . . Light fixture Structure , Top left front door . . . . . . . . . . . . . .
. . . .
.

Card and module teat aet: Controls and lndlcaton . . . . . , ,. 3:3 n .. . . . . . . . . . . Corrective ma intena 16 inc DMnerai& 8-20< Deacrlptlon 2-61> 4 (} Energ!linc . . 8-&/
. .
. . .

. . . . . . . .
. . . .

. . .

..

. . . .

. .

. . . . . .

. .

..

. . .

. .

. .

. .

. . . . .

...

. . ..

.
.

..... .. ........ .. .. ... . . ......... . . . . . . . .

2& 5-32.4 S-261> 5-32'

5-31 526a 26 5-32,4

Card and module teat aet controls and ) Indicator (table S-10 . . . . . . . . . . . . . .
. . . . . . . . .

. . . .

. .

. .

.. .. . ... ........................... .. ... .. . .

. .

-26(} .l:llU

Card and module teat aet dlacnoR!c teo t <See CMTS dlagnootlc teot.) Card, circuit (See IIJIci iU....)

Index 2

Digitized by Google

Ctl

TM

9-4915-385-14/1

Card extender . . . . . . . . . . . . . . . . . . . . . . . . D.crtptlon In1tallatlon .

0

. . . . . .

Ca.rde, rtlaJ . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cue,

T"t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RtmoTal

. .

. . . . . . . . . . .

..

.. . .
.

. . . . .

..

. . ... .

2-llg 6-Z1e 6-21 6-21h 2-U..

6--'0

2-11 6-18 6-18 6-18

2-21 1-11

Conltloned-alr duet . . . . . . . . . . . . . . . . . . . (Sit .U.o .Air eondltlonlnr ducta.) Conduit, floor . . . . . . . . . . . . . . , .. .. Connector lnoert location (table 58) . . c.orua.etor paD(..........................., .. . .
. . . .. .
..

. . .

. .

Carcll, relar tne . . . . . . . . . . . . . . . . . . . . . . .

Chamber, pneumatic . . . . . . . . . . . . . . . . . Chaull, pneumatic teet . . . . . . . . . . . . . .

Chair, rota17 (So Rot&r7 chair.)

Central data pl"'CtltW . . . . . . . . . . . . . . . . .

.

rota17 lnnrter ................ ..

H.k
2-9b

6-88

CoiiiOie: Coab'oll aad incators........................ d i

Connector penel, UUT . . . . . . . . . . . . . . . . .

6-82 5-189 6-27 &-46.2 2-6 d, u. 2-24 2-13/t 2-21 2-lZ/t

3-2

2-18

2-1k 2-lS / 6-3&: 2-14<1 2 6)

2-1, 2-2<& s-80

2-26

'

Circuit breaker uoembly: Corrective maintenance..................... Dellcription.......................................... Cl.rcult brooker p&Del -mbly, utili!) ..... Circuli bNakero, air condition.,..hutor.. Circuit carcll, auombly teeU.r (S., AoMmbly taotar.) Cleantnr . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . . CMTS dlarnootlc u.at: General . . . . . . . . . . . . . . . . . . . . . . . . . . . Malfunction and fault loolatlon procedures . . . . . . . . . . . . . . . . . . . . . . ..Operatlnr proeedureo . . . . . . . . . . . . CMT$ dlarn01tlc te.t operetlnr proeeclu- (table 8-22) . . . . . . . . . . . . . . . . . Cold w..thor operation, extreme . . . . ., Command m.t.intenanee m.an&J'Olrltnt Inapeetfon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Common tool and equipment . . . . . . . . . . Commun.lcatlono cable ent17 panel conneeton, eontrole, and tennlnale . . . . . Communications cable ent17 panel con necton, controle, and termlnab (table
.

. .

2: 2,7

8-1611 l:li2.l
8-l6b 8-16e 3-18 W21 8-1lla 8-a8 Ho.& 4-1 8-15
a-u

Malntananee ponel auembly . . . . . Tape reader . . . . . . . . . . . . . . . . . . . . . .. UtiUt panel ueembly . . . . . . . . . . .. Voltappbone monitor penol uHmbly ......................... . Contolt, dlltribution (S., Dlotrlbutlon ' o cntole.) Contole, pneumatic teet cs.. Pneumatic teat conoole.)
.

Corrective: mainte.nanee . . . . . . . . . . . 5:9 CountdoWn control penel auembly. 28 [ S20b DMne.rsi.a:ing . . . . . . . . . . . . . . . . . . . . . . D-.c.ription . . . . . . . . . . . . . . . . . . . . . . 256(3) Enorglzlng . . . . . . . . . . . . . . . . . . . . . . . 39b General 2-& IAuneb control panel ueembly ........... 2-8 ,l c
. . . .. . .. . .. ... ... . . . . . . . . . . ....................... ..

2:1.1

8-68

3-19
Z:ll

2:6

2-8"

2-&

2-Sd

2.,lJ) 2.,lJ) 2:1.1

Control and lndicaton: A11embly teeter . . . . . . . . . . . . . . . . . . . Card and module teot Ht Communication cable entry pone!. Con.eole . . . . . . . . . . . . . . . . . . . . . . . . . . .
.........

Dlltrlbution conoole . . . . . . . . . . . . . . . O.Ctral......................................................

'

cOmpartment, forward . . . . . . . . . . . . . . . Compartment, atoraro . . . . . . . . . . . . . . . . Computor:

8 16)
..

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. .

Convenience outlet&: Corrective maintenance . . . . . . . . . . Deocrlptlon . . . . . . . . . . . . . . . . . . . . . . . Core memory un.tta . . . . . . . . . . . . . .

.

Pneumatic teat c:onaole .

. . . . . . . ,. . . .

5-38 29d 2 .-Sf 3-2 212 2-6p 2-12aj

6-1811 2-28 2-11 2-13

lidJl 2:6 2ill.

Central data proeuaor . . . . . . . . . . :. 2-9b Core mem017 unit& . . . . . . . . . . . . . . . 2-lld Correetive maintenance . . . . . . . . . . U2 Deene,..S.&:fnr . . . . . . . . . . . . . . 8-20b . . . . . . . 2-5b(l} Dtacrlptton Electrical equipment rack auembly 2-9 / Enerrhlnr . . . . . . . . . . . . . . . . . . . . . . . 8-9b General . . . . . . . . . . . . . . . . . . . . . . . . . . 2-94 Input/output assembly . . . . . . . . . . . 2-9 Power oupply . . . . . . . . . . . . . . . . . . . . 2-9 Computar dlarnostlc test:
. . . .
.

Countdown control panel uoernbly eontrolo and indiceton (table ) .... . Counter meuurementa card . . . . . . . . . . . eo . cable duet . . . . . . . . . . . . . . . . . . . . .. .... Current drinr card . . . . . . . . . . . . . . . . . . .
.
.

Countdown conll'ol panel ueembly ............

,
.

2- 6 {
a.s

2-21 2-22

8-68

. .

. .

. . . .

. .

3-19

Dally ochedule of preventive-mainte nance eervlceo for the SCTS (table Damp weather operation, extreme . . . . Data, tranaportation . . . . . . . . . . . . . . . . . .
4-4 )
.

. .

. .

Computer diarnootic test operating procedures (table 19) ..., .. . . .. .. Computer power supply aaoembly main tenance panel. control, indicator, and t.eot polnta (table S-Ill . . . . . . . . . . . . . ..
. . . . . . . .. .. . ... ... .. .. . .. ... .. .

General . . . . . . . . . . . . . . . . . . . . . . . . . . . Operatlnr p . . . . . . . . . . . . .. Prellmlna17 procedures . . . . ... Repeat of diarnoettc teat

. . .
. .

3-134 S.1Sc S-13b 8-1Sd 3-J:lc

8-!S 2S

2:12 2:la 2:la

..

..

..

. .

. .
.

. .

. . ..
.

..

..

. .

..

4.2.2 8-63 2,8

2-12r

8-2

Deenergldnr: Air condltioner-heetara . . . . . . . . . . a-aa-Aootmbly teoter . . . . . . . . . . . . . . . . . . Card and module teat set . . . . . . . . . . Con.ale, adapter, and computer . . . .
' . .

3-23 $-24

DC Illmull: Deocrlptlon . . . . . . . . . .. . . . . . . . . . . .. Jlerulator card ...................................... Rej,Jaeement . . . . . . . . . . . . . . . . . . . . . . Ttt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.

2-1211 5-24a 5-24b 3-20/

2-21 2-21 6-22 6-22 8-64 3-64 8-64 8-88

3-20
s.2ob

a-a

3-20

D ze<'

lndn 3

gle

U TM 9-4H5 5-14/1
Elllorpnev shutdown of SCTS nn . Goneral P'Dtu.matic telt coneolt ......................... scrs van lilhtilllr and hoa!Ar . . . . ... outlttl Demil.it&riutioo........................................... Demolition to prevent enem,y uee...............
- ........... . . . . . . . . . .......................... . . . .. . . ........ . .

C19
ule Cant and mod -an .........

Conaole, odapter, and c:omputer...

. .

Pneuma.tic Iaiit c:onaot. (pneumatlc mode) . . . . . . . . . . . . . . . . . . . . . . . . . . .. e Pneumatie teot c:onaolt (p,...r mode) . . . . . . . . . . . . . . . . . . . . . . . . . .
. .

3.1<! 89<

Deaeriptlon o SCTS van, extarior p!IJ f alcal <S SCTS nn, exterior phJ' ical rlption of.) a I>t.c:rlption, OYerall . . . . . . . . . . . . . . . . . . . Dul,.atlona, re!e"nee . . . . . . . . . . . . . . . Diapoetlc test (S,. lll'ti/ld It,.,)
. .

2-1

hS

21

ina'1' procedaiW . . . . . . . . . . . Prelim Equipment and toolo, common . . . . . . . . Equipment and toolo, opaeW pu.._ . Equipmeat raek.:
. .

s en Portable b ........... ....... .... ... ......

u:u Up u:u 8-h 8-18 4-Z 4-1 u 4-1

8,2jU

D111'1'01tie tell&, uee of ...........................

if e D f rence. a1n011e rnodela ......,.,,. Diode eardt l'slmbq '-tel" .................... Diatribution console:: Controlo aod indieatort......................... an Corrective m i tenanc-e:: Circuit breaker UMmbly.................. Patchboard aaembly and

............ .

Equipment rack. adaptAr electronic ........... Equipment riCk UMmbly, computAr eltrical .....................................................

. Co n-n rrecwYe ma.t anee........................ .. Deecription ...........................................

. .

10c:

2-lf

. .

Relay assembly ................................ Structurt ........ ..................................... D.acription: Circuit breaker aaaembl:r . . . . General . . . . . . . . . . . . . . . . . . . . . . . Pateb panel . . . . . . . . . . . . . . . . . .
. . . .

patchboard roceptaele .....................

Yll..l 5-78 5-72

2-14tl 2-14a 2-14c 2-5c(l) 2-14

Purpoee . . . . . . . . . . . . . . . . . . . . .
Relay uoembly . . . . . . . . . . . . .

. .

..

2-28 2-24 2-24 2dl 2-28

RFI ftlten ................... . partmmt ........ . Storqe c:om Struetun .................... . Diotribution c:onaole circuit bnakor l panel controb and ndlcatou (tabt. 8-16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Doliy, test . . . . . . . . . . . . . . . . . . . . . . . . . . . . Door Interlock awiub (SII Jnt4rloek awluh, door.) Door, personnel . . . . . . . . . . . . . . . . . . . . . . . Door aeals . . . . . . . . . . . . . . . . . . , . . . Doorpoat . . . . . . . . . . . . . . . . . . . . . . . . . . . . , .
.. . . .. . . . . . .

[ 2-14 2-Hg 2-146

3dl

2-26 2-26
2-24

2-611 2-1 5-139 2-1

2-2b 5-77

Doon, forward compartment: tti Corrtve maintenanee .......... Deacrlptlon . . . . . . . . . . . . . . . . . . . . . . . OS and GS mainten&ne4! lnapoctloo ...
. . .

2.2;

Ependtblo bulk and conoumable maintenance items................................... t l!!ploded-view illustraiona......................... Eaterior phY.ieal d0$Cription ot SCTS van (See SCTS van. exterior phyaleal deaeriptlon of.)

Equipm..,t otorago cabineta: " lnltallalton.....- . ... .. Removal . . . . .. ..

. . . . . . .

Equlpmellt atorace: Alr c:oaditloner-beat.r power eablea Cable ltorqe cabinet . . . . . . . . . . . . . Equip-nt atorap cabinet . . . . . . . . Gneral . . . . . . . . . . . . . . . . , . Guidance aect!on In-van teat cablu. Headoet storqe cabinet Pneuma.tic tast conoolt atoraga cabInet and dn.,..r . . . . . . . . . . . . . . . . Tape atoraga cabinet . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .

or Equipment required f malntenanoe cal). OI , ....,_ eJ.dt (table H... bration perf or llquiprnent required f malntananoo caJi. brallon performance eJ.dt (table Hll...,
. .

4-JQ,J

4d.ll.1a

HO.J

2-10[
2-166

2-Uicf
2-Uia 2-18{ 2-16o

1-1'7 2-1'7

2-1'7 2-1'7 1-1'7

ll-2'7

Z-16p

2-16o
7Je

2-1'7 2-1'7

Rtpair

. . . . . . . . . .

.. . . . .

. . . . . ..

. ... . . ... .... . . . . . . .... .. ... . .. ... . . . . . . . .. . . .. ... . . . . . ..

.. . . . ..
..

. . . . . . . . . . . . .

. . . . . . .. . . .

. .

r.-na :t-128,2 nb 5-12112

S-1282

. . .

*-1o.tl

5-189 2:1

Duct, c:ond!tioned-air: Corr.cttve m.aintenance . . . . . . . . . . Deocrlptlon . . . . . . . . . . . . . . . . . . . . . Eloetrlc.ol connector kefinr Information Electrica.l equipment rack aaaembly, mputer . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic equipment rack, adaptor ... . :r Emerronc shutdown of SCTS van . . .
.. . .

Extreme cold weather oparatloo . . . . . . llxtrUt damp weather operation . . . . Extreme hot eothor operation ....... . Filter: A' cond' h Jttoner-.ear ......................... 1r Ai.r vent ................................................ Aatembly tester ...................................
. . . . . . .

.... 'atarior vew r . an1 -.. .,.,. p............................................

3-1h
3-1t.f 8-1$&

z-m

....

Nl

.... ....

$.118

FllW estlftbtr. RFI,,..,,.,,,,,,, .,,.,,, ,,,,.,, ,

.

fkflLI I
2-22 ... ...

,.

......................................
Y.ainte:n&Dct
.. -.

Rl't .........................................
.

. .

Emplacement: Inatructions . . . . . . . . . . . . . . . . . . . . . . Selectlng the site . . . . . . . . . . . . . . . . .

. .

8-18 8-18

Enorgllnr: Aaaembly tester . . . . . , .

. . . . . . . . . . . .

3-9

8-20

Detc.ription ......................................... . Replacement........................................ .. T t...................................................... l F ..year aehedule o( prtvenll malnt.enana nie for tilt SCTS b ta le H..2) ... ........... ........... ......................

f'l....,lt powtr oupply:

for travel........................
. .. . . . . .. . . . . . . . . . . . . . . . . . . . .. . . .

. .

. .

. .

:t-24.16

2-11Do 5-.1

lnclea f.

D tzed .ly Coogk

C17
Fixwre (8 1pecijic ite<.) Fixture. light (8 LightfUture.)

TM

9-4935-315-14/1

Flexible harneu repair (8 Printed wiring board repair.) Floor eonduit ............................................... Flukemetu <S AC/DC dUI'erendal oltmeter.)
.

5-82

5-139

Fluo....nt Jampa: ..,.. Installation . . . . . . . . . . . . . . . . . . . . . ,, Location Removal Fortna Forward compartment:

.

Illustrations, exploded-view ....................... Input/output auemb)Jr Input requirementa, SCTS

n DS a d GS maintenance Preembarkation ..................................... . .. .. Purpoee

. . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ... . . . . . . . .

. .. . . .
.

-13 :kll!.Ji
Jbl.4

. . .. . . . . . .

..

. . . . . . . .

. . . . . . . . . . . .

..

...

...

..

,. . . .

. . . .

. . . . . . . . . . . .

. . . . . . . . . .

6-t1c 5-41CI 6-416

H

5-80

5-80 5-90

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

ldl

lnterf..., relay card . . . . . . . . . . . . . . . . . . Interior Hcht awltch . . . . . . . . . . . . . . . . . . Interior, rear .

. . . . . . . . . . . . . . . . . .

2-7o 2-12c 2-18

2-9e

,jdJ, 5-3

jQ J6
. .

2:13

5-1

. . . . . . .

M 2-17 5-9-4 2-86

Exterior vew . . . . . . . . . . . . . . , i Interior ve iw

..

CorreeUe maintenance Doors

. . .
..

. . . . . . . . . .

..

..

. . . .

. . . . . . . . . .

..

6-78 5-79 2-11b 2-17e 5-6

5-1S9 5-139 2-32

2-32

t................................................. Interlock owltch, door:

Acljuat:Dlent.

. . . . . . . . .

. . .

..

. . . . . . . . . . . . . . . . . . . . .

Light switch . . . . . . . . . . . . . . . . . . . . . Forward p r ition . . . . . . . . . . . . . . . . . . . at

6-94

..

5-80 5-189

lnerter test ftxtuN, rotary (Su Rot ta l')' Inverter ka ftxtuft,) . . . . . . . . .

v Inverter, rotary (5 Rotary in erter )

.

Removal ai>CI installation ................. Inventory liatina ..........................................

..

6-46& Sn l.::!l

6-94 li-94 h'l .

Gear, landing , Grilles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Guidance section i.n.van teat eable1, atora,ge of

.
.
. .

Frame asoembly, ST-120 handling (See ST120 handling frame auembly.)

. .
. .

Jack, leeli.nc
. .

.....

...

.....Ooo.OOO

. .

. . . . . . . . .

. . . . .

2-2v 2-12od

11,1 2-22

. . . . . . . . . . . . .. . . . . . . . . . . .

2-16/ . 2-27 5-'12 fH28.2 321i 3-$1 2-24 2-13<1 2-164 7

2-ec

al ....... .... ..... ... .........,.......... . .... .. .. .. K.,UW ............................. J-e.p k4Jml (tMie 6-11. 1) .
.

...........
o

. .

. . . .

.........

...

.......

....

....

6:fila i:l..lb fi:l.lc

Z.2l

2-1

..

......

6:U

Hand lantern: Corrective mainnanee....................... Preparation lor travel ........................ finnd pump . . . . . . . . . . . . . . . . . . . . . . . . . .

. .

..

Hanger, cable . . . . . . . . . . . . . . . . . . . . . . . . . Headset storage cabinet Heat sink aaoembly . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

2-2'1 5-126

!:1

Keying data: Aloembly teeter printed cireuit card

eonnector .........................................
.

Heater outleta: Dee nerg'lztnc

. . . . . . . . . . . . . . . . . . . . .
I

. Deacription Energizing . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . .

S-20v
2-6v

S-9v
5-57

Heaters, portable: Correttive m.Untenanee ......................... Performance specirJCation and characteriatits ............................. Preparation for trael ...........................
High power loads:

8-64 1:7 $.21),1

EIO<trical connector plua ................. Electrical connect r recepC&cle ........ o Jnatructi0111 Cor inapectina eon nO<tor keyinc................................... Jumper cap
P'TS,

. .

5-6b
\) . 5-6c

a:1

5-9.1
.,'j 5-3

5-3

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-9.1

......................................................

.. EDtllflZlftg ........... ............. , , ..

. ..

. . . . . . .

..

. . . ..

. . .

8-917 3:2nJ.
2-7c 8-21111 2-12o 6-19c 5-19o 6-19& 5-74
u.

5-117

Keying information, electrical

Ladder:

""""ector

5,&

R:li

H..!
6-2 2-1 2-1 221

Aeeea

. . . . . . . . . . . . . . . . . . . . . ., . . . .

..

..

M 3-$1
ll-21

Personnel

. . . . . . . . . . . . . . . . . . . . . . .

2::2!
2-121

2-2

Description

. .

. .

. . .

. . . .

Ladder network card . . . . . . . . . . . . . . . . Lampa, ftuo...nt (See Jl'luo_,t ...,..

..

Teat

Installation . . . . . . . . . . . . . . . . . . . . . Re:movat
. . . . . . . . . . . . . o ..

..

0 0.

. . . . . . . . . . . . . . . o o

:.

6-11 5-16 5-16

2.9 ... 8-68 2:i

Landing gear . . . . . . . . . . . . . . . . . . . . . . . . .

lampe.)

2-2g
Nc.l

2-1
2:11 2oll

Lantern, hand (Su Hand lantern.)

Lanyard,

Hoisting sling: Corrective maintenanee Description PNparatlon for ual . . . . . . . . . . Hot weather operation, extreme. . . . . . . Humidity indicator
. . . .

. . . . . . ., . .

5-12:9

. . . . . . . . . . .

..

..

. .

. .

. . . . . . . . . . . . .

. . . . .

3-21d 8-19b 2-2k,

Mot

t-ach CIDCICrOI panel Mn b ................ il l iJ t-ach control panel s znbiJ COIIIr'OI no (&able 8-6.1 ) ..... . .... ... .. Level oensor le'lellllr fixture:
. ..... . .... ..... .... ......

aafety . . . . . . . . . . . . . . . . . . . . . .

Z-2n

$.2
5-60

8-2 5-119
2:1

2-1,

Hydraulic actuator test ftxture:

Correetjve maintenance
. . . .
.

. . . . . . . . . ..
o

Inspection: Command maintenance manaee-

Deteriptlon Preparation for tr... . . . . . . . . . . a l

. . . . . . .

. .

2-Ge 8-21;
4:1.2.

5-120

8-66

3::1

Leveling fixture: Correc:tin malnt.n&Dce

Correetl.,.. maintenance . . . . . . . . . . Deecrlption . . . . . . . . . . . . . . . . . . . . . . Preparatloo for tn'rel . . . . . . . . . . .

2-64 8211' 6-64 2-6 g 8-211 2-1.2d

2:2L

8-66 6-121

..........

Deacriptlon . . . . . . . . . . . . . . . . . . . . . .
Preparation for tnel . . . . . . . . . . .

ment..................................................

..

4-10. 6

LeeHnc Jaek . . . . . . . . . . . . . . . . . . . . . . . . .. t Lfcb ftxture, UM b 7 - . . . . . . . . . ml

. .

2::i 8-66

Digitized by Google

lnde !i

2-1 2-17

TM 9-4915-315-14/1
Lt lbtun8, SCTS .,...:

......
.

tc:b , Interior IIcht nrl Blackout overrldo .witc:b , , , , , , , , . Forword eompartmo11t lt o'll'ltc:h Location of Items oto...S tn tbo SCTS

Llrht owlt.cb.. :

Delcription ...................... lnataUation . . . . . . . . . . , . , . . Removal

.. . . . . . . . . . . . . .. . ... .

.. . . . . . . . . . .. .

5-43G &-a 6-o

Uo

M &-81 15-81

Oporatiq Dlldw Dlluaal -dltlono:

Em.,DO cold WMtbor operation. . . Ext._. damp wtbor oporatton. . Exttemo hot woaU..r oporatlon. . . . Tropic coral ana oporotlon . . . . . .
. . . . ... . . .. . ... . . . . . . . .

C19

11-lh
S-19cl 8-196 819 Z-18 S-21#

11-a
S-a8
a.aa a.aa 1-16 Nl

. . . . . . . .. . . ..
,

6-84

6-IN

Ooelllooeopo: Doocr!ptlon

. %-6c(7),

1::1.

Loci< analyoer: . . ... . .. ....... . . t. Dt.cripioa ............... ....... .. .

.. lntt&Uatlon............................................ Removal ................................................
Repair.......................................................
. . .

(table 2-4) . . . . . . . . . . . . . . . . . . . . . . . .

J.11o

2-27 J.21

Pnparatton for lnftl . .... . . . . . . .

.

Outloto:

-?9 2 1 .1

Tet

. ........................................................

&-21.16 Jd 1 5:2

21. c 6,]jU 1 5-21.1cz 5-18

5-18 .5:18.1 2-22

De.c:rlption . . . . . . . . . . . . . . . . . . . . . . lnetallatlon . . . . . . . . . . . . . . . . . . . . . .

. . . .

LUbricatiOD

u letioa or scrs oquipm.,t L br (table !:1:!}

Tnt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
o o o o o o oo . o - o oo o o o , o o - -

lt.ernoYal . . . . . . . . . . . . . . . . . . . . . . . . .

2-121lh 1 8c &-18G 186

-

15

li:.1J

15
4-2

2 ...

. .... .. .. . . . . . . . . . . . . . . .. - .

Panol (S.. II*\Iic mm.> Panol numbly (S.. -'fit 1-) Panol mountlfta fiztun: CAtTeetiYe ma.ieteer.ee Dntsiptlua ....................................... ,...._arioe tbr trull............. ............ ....... .. ........ . ..'... p.,.._ . . .. ,.... .,... ..... Patchboard: , Corrwcthe mot11tonaneo ,.
.................... -- . - . . . . . . .
. . .

208-Yolt ac: ll.at.r . . . . . . . . . . . . . . . . . 0Yt.rall deaetiptloa . . . . . . . . ........... Pd, ..nd . . . . . . . . . . . . . . . , . , Painttnc . . . . . . . . . . . . . . . . . . . . . . . . ......
....

120-'tolt ae eonftlllaco

J..eg

2-3(

. .

. . . . ... .

...

2-1 2-2!

2c1 Z::7 t:Z.1 118

. ..

2-1 1-1

6:li8J. s.a.
1
1 S. 4c

. . . . .

..

. ,.

1 ..

. .. . .. . ... . .. ..

. .. . . . . . . .

... . . . ....... .

..

Maintenanee allocatioh ........................... Maintenance calibrotlon: General ...................................................

Requiremente..........................................

on . . . . . . . . . . . , Inatallati
RemoYal .
. ..... . .....

. . . .

. .

f Ptrlormance cboc.k o _.,. nrltcb and p.......,.. retief volvo In p,_

.

Pwiormanceehoek al. pr1111'1 owtt.eMoand 1 1 M I PI' MIN relief valve in pr \n ted II otJ valvo In J>'M'otlc lot atlll oaf
. ... . . . . . . . .

. . . . . . . ...

11-10.

S-al
8-11

3-10.

in pMUmatic t.t eb-IJ, f Performance chock o oofety valve tn

1ure tat aet....................................... Porformuce chock of _..,.. owtlcb

to
. . . . . . . . . . . . .

ellaanbor.

4dU 4,lli.B 4=1llJ. i:l.O.a j,!!

pneumatic chamber .........................

. .

Pretllnl.-, ptoeel.................... r .... l'lrlldlo. ... ..-- ebedc ol p Pw-f

. .

A.dJultment,....................................... '-1!!.2of .211 .. 10 I'IIQUired .... . ..... i: .a. cac:;:;;d f'tn&J PI w. . . . ... l ll
. .
.

1!1.& '-10.8 '-10.!1 4 0 1 4- . 6:10.3

. CII"ffl8nCCI et.k........... ............... Pwf

. . . . . . .. . . . . .
.

i: , g )2h

4-10.

Maintenance panel "'lmblr oontaoola a11d lndtc:aton (ta'blo 8-6) . . . . . . . . . Manifold u:nblr .................... Muter CODUol pa!lel:
. .. .

" b i:l}.............................................. .-mbly ...................

J.8d

4-1 0

W4 H0.1 12 J- 1
6-18o 1eo

1 11-

4,8
...

In- "' Ad,Jultlnent. ..

...

D.ecriptfon

......................
......... ..

J-17
6-U 6-11
H

Remal . . . . . . . . . . . . . . . . . . . . . . . . . . , , Teat Muter contaool panel OOiltl'ola and lndl

. . . . . . .... . . . . . . . . . . . . . . . . . . . . . .. . ... .. .

tnatallatlon

6-186
.....,

) catora (table 811 . . . . . . . . . . . . . . . . . emorp unttl, core . . . . . . . . . . . . . . . . . . . K

.,

. .

ModUieat1011 moomtlq plalll Mottlllr ocbodule of p-t.l--sat. tr tile ICTI (Wile oo Ml'\'1- f nan
. . . . . . . ,

--1( M

...

111

J-1

HJ

. . . . . . .. . . . . . . . . . 0

W4

lf04latl plat., tborm-.................... Multtpluae IMDII . . . . . . . . . . . . . . . . . . . . .

. . . .

lar aUDa......................................................

Nomellolature
) 1-1

eroaa

refonnoo

(IIIWI

f>.?& 5=18U (>.70 5-118..2 6-1 ...

1111

6-111

.....

. . . . . . . . . . . . ...................

.w.

Perform opec:iftcotlona and charoc toriotlco: Alr eond.itionerheat.n ........................... Portable hulen ..................................... scrs input roqutremonll Ptnonntl door ............................................. Ptnonntl l&dder ......................................... troonnol wolltwoy: P Corrective m&intenece ........................ D.erlpttoo ................................................. Phy1leal d..rtptton of 8CT8 ouldllar7 oqtpmmt(Soo scrs ouxlllar7 oqutpmmt, pbyateal d.c:rtptlon of.) Physical d.c:riptlon of 8CT8 mor u oombll (Soo scrs "'' lltlm bll. pbyalcol d.c:rtptlon of.) Pllyatcal d-rtpdon of 8CT8 van, tl riM (SH SCT8 van, oxtorlor phy ta tical d..riptlon of.) Plato, modltlcatlon IIIOUIItl111 .....................

&q\11 I"'CCUUred ... . ''' . Ftnal Cite ..............'.. . Pwf eWk .. ........................ Ilaa l Pt'ellalfW1 PIOOI.....................
. ... . ' . . ..... . '....'. '...... . '..... . . ... .... . . .. . .......... .. . . . .

j.!g,1cf
-JO.Ib

HG.ICI

6:10,14 ..JO.lt

6,10.1

6: I 0 1 4.1JI

i:.lQ . ... 0 .1

2-76

7 Z. c

. .. . . . ............ . . . . . .

2-7o
22h Z.2A

. .

2,9. M M J.l Z.l

. . .

Inti 6

DH;l.zed ..>y Coogle

Cll

TM 9-4935-31514/1

Pneumatic claamb.,:
I.natallatton

DteerJptlon

......................

......................

Performance check of e&fety valve ...... ll.emoYal . . . . . . . . . . . . . . . . . . . . . . . . . Repair . . .

. . . ... . . . . . . . . . . .

:l:ll!.2

111c 6-11o

. . . . . . . .

6-11& &.alb

Power aupplies: Computt:r .................................................. 6--volt dC' 12-olt de.............................................. . 24-volt de .............................................. 28-volt de .............................................
. . .... . ............................................... . .

1:1Dft 21 212t

2k

H3 2-22
221 221 21

Pneumatic tall ehiiMla: Deecript1on . . . . . . . . . . . . . . . . . . . . . . . Inatallatlon . . . . . . . . . . . . . . . . . . . . . . . Performance check of pressure switches ............................................. Removal . . . . . . . . . . . . . . . . . . . . . . . . . Teat . .. .. . .
. . ... . ... . . . . .. . .

Pneumatic control panel: Deacrtption . . . . . . . . . . . . . . . . . . . . . . Inatallatlon . . . . . . . . . . . . . . . . . . . . . . Rval . . . . . . . . . . . . . . . . . . . . . . . . . T..t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic control panel and pneumatic tea chaull nrUie&tlon (table 8-28) t Pneumatic control panel <011trola and indicaton (table 8-12 .............. 1
. . . . .

. ... fLMA HQ.6 H0,6

8-17

Power auppliee, UMmbly teeter -I. +1Z., and 28-volt: . . Removal . . . . . . . . . . . . . . . . . . . . . . . . . Te1t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pr...abarkatioa ic:ioiL....................... Preparatioo f r shipment . .. - ... . o
. . . . . . . . . . . . . . . . . . . ....... . . . . . . . . .. .

. .

2:1.2k

lnatallatlon

,..

I-ZOo &20.

2-18 /
- J:.lJl..l

Proparatioa for travel: ACIDC ditrerestial voltmeter............. Air l'&.DI: aimulator .............................. Diap..tic teat priam ..........................
Fire extiD,Uiabera
. . . . .

. . .

1-106 S-18 .._Io.e .l.:i. :y 8-2V 8-21.1: 8-2b 8-214

&18

1-17

.. .

.. Pneumatic t t con..,lo: Connector panel Controla and Indicaton

Pneumatic teet cbaull control and ,,_ dlcatore (table 8-14 . . . . . . . . . . . . . . . )

129ca I-2U

. . . . . . . . . . . . . . . . . .

. . . . . . . . . ..

218.\

Doenerr!llnc . . . . . . . . . . . . . . . . . . . . .

D-riptlon . . . . . . . . . . . . . . . . . . . . . . Enerctllnc ......................

S:li S-20ci 2.&(2) 8-8d 2-lk

lbl.O.

224

8-64

Ra.nd pump lh.intnance calibration ..................... Pneumatic ehamber ... .. .. .. .. .. Pneumatic control panl ..................... Pneumatie tetl thassls ........................ Pruallro toot Mt . . . . . . . . . . . . . . . . . Purcfna . Storace eelnot a..l drawer.............. Vorifle&tlon teat . . . . . . . . . . . . . . . . .
.. . . . . . . . . . . . . . . . . . . . . . . . .

C.neral .......... ................

.. .

.....................

... .

2-1U 13o 13e 2-181> 818 2-lSg 817

leA l-JO 2:22..1 2-24 !!& 224 2-24 24

Portoble electric heaten .................... R mainten&DCO r ture..................... A lll Rotary ehain .... scrs exterior........................................... S l()rap bo .....................- .... . ... . ST-120 hudlioc rnme -bl;r.. . . Tt dolliee .. .. .. . ....- .... . .. Theodolite auubield tent.....................
. ...... ....
o . .

Hand lontern . . . . . . . . . . . . . . . . . . . . . Holai.nc oUnc . . . . . . . . . . . . . . . . . . . . t H7draullc actuator teet !xtura . . . Inverter 1lxta.re . Level Mnaor Ienllnc btura . . . . . Lnellnc fixture . . . . . . . . . . . . . . . . . . . Otellloseope . P.- fillturw ..... . ..
. . . . . . . . . .
o

...........

........

. o ...... . . .

12H S..21cf 8-21i

. . ..

. . .

. . . . . . . . 0

..

..

. . . o .. ... . . . . . . . . . . . . . . . . .. . . . . . . . . . . .

2 a 8 lz

8-21M
3-21c

&.21q

8-211 821g

S..lb S..llp

a.. 3.f6 a.. I 3.f6 8-88 .... 8-88 8-88 8-88 8-68 ....
....

. . . . .

. .

..

. . .

. ..

. . . .

_ .. .,

. . . .

..

. . . .

. . . . .

S..21a J.21o &-21e S..Zlb

S-2ht 8-211

U4 a.. 3.f6

E1

. . . . . . . . . . . . . ..... .

2:2U

..

8-82 224 8150

Preuure teat Mt: Deacription lnotallatlon .

Tripod (1'21 ..........................................

. . . . . . ... . . . . . . . .. . .. . . ..
0

. .

Pneumatic toot con..,le otructure: Connector pan! . . . . . . . . . . . . . . . . . Mechanical atructure . . . . . . . . . . . . . Pneumatic ayatem . . . . . . . . . . . . . . . . Portab14 blower .. . . .
. ... .... ... ... . ...

.. . . .

-aac.

5-Ub 1-60 5-Uo lld!IU 1-66 S-117

&.eo

Portable bea ten (Soe Beaten, porta ble.) Power cable entry panel lllter assembly: Installation . . . . . . . . . . . . . . . . . . . . . .
Removal ..... ....................
. . . .

Removal . . . . . . . .. . . . . . . . . . .. .. . . .. Repair . . .. Preuure tea aet and pneumatic cham. t bo veriftcatlon (table S-24) . . . . . . . .. r Pr u teet oet cue: .. re laJtallation.. .. ... .... .... .. . .. R.moval . .. ... .. .. . . . Repair .. .. . ... .. .. .
. . . . . . . . . . . . . . . . . . .o... . . . . . . . . . . . . . .. . . . . . .. . . . . .. . . . . ..... . . . . . . . . . . . . . . . . ...... . . . . . .
h

Pu!'lln: . . . . . . . . . . . . . . .. ... . . . . . . . . ' &.SOd

5-80.

. . Performance check or preuure awitche and preuure relief valve .................. .

.. . . . . . . .. .

2136 630c

El
617 612 6-62
a.a

IS...SOII
8-17

Preuure teet oet coatrola and indicaton

. . . .. . . . .

. - . . . . . . . . . . . . .. . .

. ..... . . . . .

(table .. .
.

.......

. ..... . . . . . . .

. .. .... .. ...
. . .

. .. . .

. ..
.. .

s..32b

f>.8:ID

s..32c

S-59

S-60

. .

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . Power dlotrlbutlon cabinet Power di tribution cabinet circuit s 32 breaker panel controla (table 32) ............ Power Input r.qulremenb (table 21) . . 27A . "2'12"" Power relay card .
. . . . . . . . . . . .. . . . . . . . . . . . . .. . . . .. . .

1-Ue I-liA 1-llb 2-5b(&)

.
.......... . . . ....

...o. . . .

. ..
.

.o....... . .. .

Ge..-.1 . .. .... !.pair o brak in nexiblo harneu r between two conDecton . Rapl-t "'..,_,. bohlnd natb .. . le
........ ....... 0 ... ......... ......... .. . o .. .
ooooooooooooooooooooooooooo

1-l'l.ld

lnd z

...;.ogle

TM

,_.935411-14/1
- m m. a:nd JlOO.......................................
u

C21 1'-- .._

27.1
6-17.1< IbM 6:liiU ... _. 8-21<

Replao:o- ftl

Rotary chairs, pnporalion for travel ..........

w M 5-811 ft:fjU 5-811 6-88

,_

ftl .W.etm_ _ ...

0

Rotary inverter:

dwecl to flerlde hllrsl .....,,,, I l

0

110815116. ..............................
lllltlllltioa...... ............ .......... ............. Relno111........

!'l.l t 6::111.2

Program tape and contai- aaembly: Genera ...................................................... l Maintenance proeedureo ...................... PTS ueemblies (See i-.)
.

4-15 4-16

Rotary inverter t.eot fixture: Corrective maintenance........................ Deacription ............................................ R-Z measurements card ...............................
. . .

ptton . . . . . . . . . . . . . . . . . . . . . . . 2<14) lnstallatiOrL . . . o o o 6-ah Removal ................................................ 5-39a Teat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-896 Rotary inverter cue . . . . . . . . . . . , . . . 5-40

5-62 5- I 1 211 2.6i 2:1 2-22 2-12>: 2-2>< 2-2 / 3:12 2-l 8-23 z,a

PTS power cable entty panel:

Detcription lneta11ation

P S keying data ............................................. 1'

.....................

Safety lanya!<l . . . . . . . . . . . . . . . . . . . . . . . Sand pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCTS a<:ceptance teet . . . . . . . . . . . . . . . . . .

.

2-2 , ... 2-1& &-87c 5-874 5-87& 2-13d 3-18

SCI'S auxiliary equipment, phyeical de

ecription of: Air conditioner--heater cireuit

SCTS uaemblies (S.. ,ui /lc i-.) ..

.

Removal Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump, hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pure inl', pneumatic teet con.ole . . . . . . .

. . . . . . . . . . . . . . . . .

................ , . . .. . . .

RA maintenan flXture: ce Deacription ............................................

Installation ............................................ Prtparation f r travel ......................... o Removal .................................................. . Rtpair Raek. adapter electronic equipment ...........
. . . . .. .. . . . . . . . . . . . . . . . . .. . . . . .. . . . . . .. . . . . . . . . . . . .

Quarterly achedule of preveotivf>o maintenance aervicee f r the o SCTS (table 4-71 ................................

breake-ra .............................................. Air vane simulator ............................... ARU diacnostic priam in c:ontal.aer .................................... .... Cable acceu panel ................................ Cable duet . . . . . . . . . . . . . . . . . . . . . . . .. . . . . Cable duet c<rfer Cable hanl"r Conditioned-air duet . . . . . . . . . . . . . .
. ....... ,
. . . . . . . . . . . . . . . . . . . . .

26p.2 2-6 2-8to

!-61>

Rack aeeembly, computer electti<:al eq1.upment.................................................... Raek, equipment:

Corrective maintenaDee........................ DeacrJptJon ............................................ Rear 1ntenor .................................................. Rear wall component.o .................................. Reeorda . . . . . . . . . . . . . : . . . . . . . . . . . . .. . . . . Reed relay card . . . . . . . . . . . . . . , . . . . . . . Reference dealpatloiUI . . . . . . . . . . . . . . .

u .t r 2:i &-'late (;.129 U4 3-2la.1 (;.73.1b 5129 t;.73.1a &-( , 28 3 2-IOe 2-16 &- I 1 26 2-& 2:i 218 2-35 . (;-76 5-136.2

Connector panel . . . . . . . . . . . . . . . . .
Equipment raek . . . . . . . . . . . . . . . . . . . l'orwa!<l compartment doon . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . Hoisti-ng aline . . . . . . . . . . . . . . . . . . . . . Humidity indicator . . . . . . . . . . . . . . . Hydraulic tuator teet tlxture . . . . Level senaor leveling tlxture . . . . . . LeveUng fixture . . . . . . . . . . . . . . . . . .
. .

U. 2-'"' 2-64 2,JI,t Uoc 2-6< !-84 2-6o

2-8c Mol Ud

M lYI..l 2.7 2.:1 2.7 M M 2.7 1:1 lbll 2:2 M 1:1 M 2dt 2:1 2:Jl 2:1 2:1 2::9. 2dt 2:l!

2:&.1 2:i.

Light ftxtureo . . . . . . . . . . . . . . . . . . . .

2-6 q

Port.a,bie heaters ....................................

Returnair regi1ters .............................. RFI filter a mbly ............................. ... Rotary inverter fixture.........................
.

1dli 2-1211k
S.14o,

5-8&6 Reiq eard. int.f:Me............................... S.l.!t a.J.W .ltelaJ eard. poww ............... ................... Rlll;r earcl. l'..t ooooooooooooooo.o ........................o a.tW ..., euda ......................................o.oooo I:1IMt 6-214 fi:.lU Relll' JUtril: cilwit. e..sa......................... .. a.a., tree earda.......... .................... loll 4-1 Repair parte ......................................... . 4-1 Report&................................................. ldi 6'i Rtailtor card ......................................... 2-l24l 2-22 Returnair lilter and piiJe ....................... 5-52 (;.113 turn--air ............................... . 2,1 &i RFl tuter Ulembly ................................ M RFI filters............................................. HM 2-26
0

...... l"'lbbr'D................................. Rela:r _..., .......................................

1dli Mi

2.:1 .... 6-78 ..17 Nil ua Z.22

1dl 2-22 1dl

Sonte box .......................................... Storage cabinet ..................................... ST-120 handling frame uoembly ......... Tett dolly ................. ............ ... ... . Tat panel .............................................. Theodolite sunshielcl tent asaembl,y ..........................,.................. . .. .. . . . . . . Thermometer .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... . . . . .
..

2-6aa 2-ti j :!-& Z-6i 2-61 2:& 2-6ab uu 2-61<

Tripod 1'Z .. . . .. .... ............ 12()-.volt ac eonvenience outleta ............ volt a heater outl te . .. .. .. .. .. . c e
. . . . .
. . . . . . "

. . . . . .

2-61>4 z.g, 2-6p..f

2 f -

2:&.1 2:Jl 2:&.1

2:1 2:1

2:Jl

. .

. .

. .

SCTS cable entry panel and UUT tat cable keying data (8 KeJine data.) SCTS cable entry panel and UUT teet coble connector keying data (table (6-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCTS consoleo (See flPci -) SCTS exterior, PNl'ration f r tranl. . o SCTS input requlremta . . . . . . . . . . . . . .

RFI grolllg tripe .............................. ldin Ribbon wiring harneu repair (SM Wiring harneu repair, ribbon.)

5-48.1

(;.99

tnce. a

Digitized by Coogle

CJI

TM

9-49SWIS.14/1

SCI'S maiD eabt. en try -1:

1. CommuDic:.atloaa cable entry - . .. Z.1Sb(4) c..ru-tor p haa: kO)'iJ>& data

. .

Conooclor ,...ptaele keyillll data ... ... . . . _ _ . . ... .. . . lpttoa . .. n

.

. . . . . . . . . . . . ..

. .

. ... . .

.. . .. . . . .

. .. . . .

. . . . . . . . .

Installation ............................................ 5-a&o 5-88 Panel plaeardlntr................................... 5dl8d 6-88 .. .. . ... ... ... .. .. Remova.l 5-SSo a.a.t R.t i ... .. . par . .. . ... .. . 6 YL1 . 2-1Sb(l) SCI'S power entry panel ....... .. . .. t-It () Tactical cable eatry panel .. .. . ... .. 2 -156 8 2-2'7 Teet cable entry panel . . . . . .. . 2- 15b 2 () 2-2'7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .
. . . . . . . . .. . . . . . . . . . .

Z.l5b

22o,

2-2'1 Z:.'l.
Z.26

Sipal dlotl>lbution lnstellation Re.mOYal .

O..ription

bos:
. . . . . . .. .
. . .

. . .. . . . . . . . . . . . . . . .

..

... .

. ..

.. .

. .. . . . . ... ...
.

H 6 (7)

510o 5-lOG 5-lOb

Repair
Simulator,

. . .

. . .

. .. . .

. .. . . . .

. . .

.. .

. .

... .

. . .

. . ... . . .

. .

SCTS mor UMIIIbllee pbyolc:.al d..

aeription ot:
,

Gae:r&1 . . . . . . . . . . . . . . . . . . . . . . . . . .

bliea SCI'S manuale, uae of: Functional deoc:riptlon and fault ioolation ............................................. Miuile ooction. uimutb layiDa aet, aod aequential launch adapter t st procedures ...................... e Operation and maintenance ................ Test procedure& and maintenance .. ... Wiring data..........................................
. . . .

Major PTS orhli ea ........... Major SCTB ecmaol and .....,._

. . . . . . . . . . . . . . . . . . . .

3d M

Ste Klecti.nr the . . . . . . . . . . . . . . . . . . . . i , Sling, bolatlng (Su Holaling ol!ng.) Special loads card . . . . . . . . . . . . . . ...... Specialloadi eard..: : . . .. ............ Special purpoae toola and equipment ........ Special purpoae toola aad equipment (table 411 .................................................. Special atlmuU card...................................... ST-120 handline fram ao-l,ly: e
. .. . . . . . . . . . . . .
. ..

ulator.)

alr vane (Set Air vane sim

. .

...

. . .

. . . .. . . .

. .. . . ...

..

8-k

1-11

. . .

..

2-ltv 2-tzw 4..:1 2121if

Ua6 3-211 2:61 321o 4-3

2-22 2-22 4-1 4-1 2.-22 5-121

12c

Storaae Storace box:

Corr.etlve maintenance Deaerlptlon . . . . . . . . . . . . . . . . . . . . . . Preparation tor tl>avol

. . . . . . . . .

5-63

. . . . . . . . .

l!dl !& z.7 8-66

. . . . . . . . . .. . . . . . .. . .. . . ... . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .

12b
12d

DeeeriptioD

............

12M

cabinet (S.. """'"" it.m.) Storage compartment . . . . . . . . . . . . . . . . . StoriiJr" drawer, pneumatic tMt eonaole
. . . . . . .

Prepantlon for tra'NI

Storage

2-14# 2-18g

Access ladder .. .. ........... .. .. . Air conditioner-heater .......................... Air conditionerheater connector panel ................................................... Doorpost................................................. General .................................................. . . Humid. tnd" ta tor ............................... tY .I Landing gear................... ...................... Leveling jaek ........................................ . Modificat-ion mo'tnting plate .. ... .. . Pertonnel door ...................................... Peraonnel ladder .................................. Personnel walkway ............................. I PTS powtr cable entry panel .............. Safety lanyard ..................................... scrs main cable entry panel ..... . . .. . Seals. door.................................................... Selecting the ite ......................................... Semi nnual schedule or pre\eotive a maintena.nee Ml'\'kes for the
. . . .
. . .

SCTS van, exterior p byaieal dtaerlption ot:

. .. . . . . . . . . . .

2.-1 2-2d Z.2a 2.-21.: 224 Ul Z.2i Z.2b 2,2A Z.2p Z.2 2-211 Z.2o
!'r71 3-lla

Z.1

21 Z.l

Surve.illa.nee .................................................. Swlteb:

Airflow

storage..) .. Storage ftxtun (S ,..c(Jio 4UM.) Structure (SH apecific ite111.)

Storace,

oqulpmoDt

(B

Equipment

2-26 2-24

h6.

..

. ...

21 2-1 Z.l 2-1 21 2-1 2-1 21

....................

Tables :

Thennootat . . . . . . . . . . . . . . . . . . . . . .

Blackout override . .... . ... ... . . .. Door lnterlodt

. . . . . . . . . ., . . . . . . .

2-124< 6-46 2.-12

2-22 5-94 6-94 2-17

. . .

2,1

6139 3-16

2:ii .2,3

Adopter dlagnootlc teat operating procedure (table 8-20) . . . . . . . . . Air conditioner-beater eontrol oettinp (table 3-18) . . . Air conditioner-heater damper oettinp (table 3-11).......................................... Air conditioner-heater operating charactarlstlc:.a (table Ml . . . . .
.

..

.....

3-18 8-18

'

SCTS (table 4..:1) ........................................ Shipment, proparation for ......................... . Shutdown or SCTS van, emergency ........... . .. . . Slrnal buses
. . . . .. . . . . . . . . . . . . . . . . . .. . . .. . . . . . . . . . . . . . .
. . . . .

General .................................................. Gene.ral services . ............. ... .. ... ...... Removal of static charge. breathtr cans. and asaociated hardware......... Service upon re.ipt aehedule of preven tive-m&intenanc:e Mrvices (or the
. . . . . . . . .

Service upon receipt of materiel; Duties of usinK OJ"K&nitation ...............

SCI'S (table H) ........................................

3-1 31 31 3-1 t:U 2:1 3&4 2-22

Aaaembly tester di"'noatie teat operat ing proc:edures (table 3-21 ) ............... Aaumbb - printed circult card ->r keyina: d- (table 6-2) ..... Authoria, I painta for the SCTS (table 4-2) .................... Card IIIII moclule 11t oolllrola aod iJ>. die&tor (table!!:W........................
. .
.. .

A_,ol ochtclule ol prrtenllv.....U.C. - ..,,iow for tbt SCTS (table t:I,Jl..........................................

21241

3-20h

CMTS

procodu""' (table 8-22) . . . . . . . . .

diarnootic

teet operating

&622

TM MHS-111-14/1
........ . ._

C19

....... .. P-ft teet Itt a11d pMilmatie cii&JDber ..rtSeatlon (table 8-14) Pnuure ton Itt oontroll md !nell catA>n (table 8-18) . . . . . . . . . . . .. Quarterl)l aehtdule of priYIIItl... mainta111nee oervlcu tor tbo SCI'S (tablt 47 .......... ... ... ............. >
. . . . .

,_

Communlcatlona cable e11tr7 pa.J eontrola, <OillltdOH, and tcmlnalo (table 8-18) ....
.
.. .. . . . .

118

a.eo
8.11
6::1. ...

Computer power tuppb' bb' m&lntananee panel control, 11141 ) eator, and teat polnto (table 89 Conntetor lnnrt loeatlon (table 58 . ) . ' '
. . . . . ' .

Y
1-48

.. 0

Countdown control panel -b b' lncllcat n (table eontrolo and o

SOTS cable 111tr7 panel and UUT tltt cabJ. conntotor ktJinr 4ata (tabJt 6-1)
S.mi&IIIIU&l aeh ult o PNYCti... td f mainten&aoa Mrvl- t r tbt o
. . . . .

0 . 0 ' . . . . . . .

8..&)

. . . . . .

8-4

Dally tchtdule o pH"ttntiYmalll f

tonance Mrvl- for tht 8CTS

) (table '4
. . . . . . . . . . . . . . . . . . . . .

Dlaanoetlc tt operatlna

proe.durtt (table . Dlltrl\lut.lon eoiiiOie dmd bNiker t panel oontn>lt lndlealln (tablll 16) .. . ... .... .
.

.............}

9) ....... / ,..
._...

814

. . , . .

. . . .

. . .

Equlpii'IOIIt req1llrtd f or mai

ulibratiotl perlonnanee eheck (1111111 410 ........................................... ) 411 ............................................ )

14mance

Equipment required t r 11111o ulibratlon porfonnanee ehk (1111111 Five-year oehedule of lft\'entlve-11111&

Tape N&dtr control and lndlcatA>H (table 81) . . . . . . . . . . . . . . . . . . . . . UtiUtr elreult bruluor panel eon trola (table s.a . . . . . . . . . . . . . . . }
. . .

PH'ttllt.l.,..malntenanee ttnloM f r the SCTS (tabl 4-8 . . . . . . . . o } Special purpote U>o a d equipment ll n (tabt. '-1)..........................................

Stniot upon -.lpt tclltdult ot

scrs Ctlbl ............................... .

.

Jumper cap keyina dete (table HJ}

H.2l. .'.........................................
oervleu for the SCI'S (table
. . .

Location ot Items stA>red in the SCTS (table 24 . . . . . . . . . . . . . . . ) Lubrication of SCTS equipment (table 4-l . l l . . . . . . . . . . . . . . . . . . . . .
.

Launc.h control panel aaoembly control (table 3-6.1 .. .........................................

. . . . . . . . . . . 2-16b(8} Tape reader................................................... 2..&

.

Toetical cable entry panel

Utlllt)' pent! 11-bb' controla and lndlcatAIH (table 8-8 . . . . . . . . . . ) Voltap.pbont monltA>r panel ... Mmbly eon trola and lndlcatAIH (table 8-7) . . . . . . . . . . . . . . . . . . . . . Weekly tchtdule of pre'ftntl maintenance eervl- tot the SCTS (table '- ) . . . . . . . . . . . . . . IS
. ..

87

2-11

2:.10.

Maintenance ulibration requiNmenll (table 49 ................................... .. >

Maintenance panel aaaembly con trols and indieaton (table S-1) . . Master control panel control and indicator (table 3-1 ) 1
. . . . . . . . .

Tape reader eontrolo and indicatoro (table 31) ................................................... Tape storage eabinetl: . . De:aer1pl1on ............................................ lnstallation ............................................ Removal .... ..........................................

3-2
2- 6 5c( )
5-68.1c 5-1261 5 t s.. 2fi :6tia t 1 5-1i8b :t- I I ! 26

Repair.................................................... Tempereture monltA>rlng 11tem:

.

Inatallation . . . . . . . . . . . . .. . . . . . . .. .

Nomenclature cro.,.referenee (table W . . . . . . . . . . . . . . . . . . . . . . . .

.

Monthly schedule of prevent.l maintenance aervi- for the SCTS (table 4-6 . . . . . . . . . . . . . . . )

Pneumatic control panel and pneu matic test cbaaalo verlfleation (table 3-28) . . . . . . .. . . . . . . . . . . . . . Pneumatic control panel control& and indicatA>ra (table 3-12 . . . . . }
. .

ld.

8-18

Test dollies: . . t.tve Corree ma1ntenance........................ Description ............................................ Preparatjon for travel .......................... Test dolly and boistin olil mounting 1 lll brackets ......................................................

Terminal boards, ....,bly tester . . . . . . 112i Teat cable entry panel . . . . . . . . . . . . . 2-15bl2l
. . . . . . . . .. . . . . .. ... .

Removal .

. ..
. .

IS-681> 5-&So

5-115

5-116 z.l7

3-2lb

1>-73 i>- 3 1 28 M
3-66

Power diltribution eabinet elrcwt breaker panel control (table Power input reQuirement& (table 2-l)............................................ lnd 1.0

Portable heater operatintr ch.... ., te istico (table 2:.al . . . . . . . . . . . . r

.

Pneumatic> test chuaio control and indicator& (table S-14 . . . . . . . . . )

Teat panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Teet point panel . . . . . . . . . . . . . . . . . . . . . . .

.

Teat 1\xture, hydraulic actuator (S Hydraulle aetuatA>r teet ftxture.)

Ttlt a t aeeeeaor . . . . . . . . . . . . . . . . . . . . . e y Test set. pressure ........................................ Theodolite ounohield tent uaembly ............ .
.

2-h M 2-21 2:1Zl 5-66 . 5-I.JI" 2-13b 2:ll2.l

Up.,

32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Thermometer.

Desc:raptton ............................................ . lnatallation and ,..,moval ..................... Thermoetat awiteh. aaaembly tftter ............
.

2-6r u 6-70 5-128.2 211 Z.12o

s.84

2oll
&-152

Digitized by Coogle

C11

Pt.tarapll
. .

Toola and oqlpment, common ................... Toola and oqlpmant, apeclli purpoao ........ Top left rnr door circuit carda, Top r\aht rnr door circuit carda,

embly tetter .........................................

S.22c

4-Z 4=8.

Pact

T 9-4985385-14/1 M
Van 1tructure, SCTS ................................... Verification teat, pneumatic teal
con10le Voltaaphone monitor panel 6-68

li:.1J!.2 5.. 2 1 8

41 41

1>-118
3-68

.......................................... ..............

3-17

....mbly teeter ......................................... T.ranaportatlon data .................................... Tripod Tl ....................................................... Tropic coral ana operation ......................... Utility circuit brtaker panel 1111mbly ...................................................... Utility circuli brtaker panel con troll (t.ablt 1-3 ) . . ... Utility panel UMmbly ................................ Utility panel UMmbly conuolt and ) lndlcaton (table 3-8 . UUT conn.Ctor panel:
. . ............... ................. ...... . ................. .............. . .

6-22b 2:& 2-ep.l

8-19c

2:8.1 3-68
H Z:fi

....mbly .................................................... Voltaaphone moni!Or panel UMmbly CODUOII and lndieaton (table 3-7) .................................................. Walkway, pononnel:
Correc tive maintenance ............................

3-2

3-2

. .

25b(8)

z.llg

3-2

Hl

32

8-2
6-26c 6-26a

Deecrlptlon ................................................. lnatallatlon . .. Removal . . Repair .....................: . ..

............... ...............................

21Sh

. .. ..................... ........................... . ......... ........... .............

2-24 6-22 6-22

3-2

Dete.rlptlon ................................................ Wttkly tchtdule of prevenllvmaln ttnanee ttrvlctt l r tht SCTS o (table 46 ................................................. ) Wlrllll barnett rtpalr, ribbon: Fabrication ot eable . . General . .
.......

6t 5-11
H
6-2'!d 6-2'1a

..

4:2.2

..... .......................... ..

....................................... ..... . . . . .

lnatallatlon of cable .................................

6-2'1

Put required ...........................................

Removal of dtftcdve cable ......................

5-22

. . .

526b

6-2'1 S.2'!b

Wori.tlt, UMmbly ,teattr ........................

2-12p

YU 582.4 2 DS "- 2 6 S 2 6

2-21

'

Index 11 /(Index 1 2 blank) '

Digitized by Coogle

TM

9-4935-385-14/1

C21

B y

Ordw of t.be Seemuy of t.be .V.,: a.-.1, Urtu.l ... Cltltlfofs.tf

E. C. MEYER

ROBERT M. JOYCE MIIJor O.MNI, United Stot. Anny The Ad/utmtt O.MNI

Oft'leial:

Distribution: , To be distributed i accordance vtt'h DA ron 12-32, SectiOft U, Direct n Support Maintenance requinnmta for PlltSRIMG 1a MtaaUe Syat

and

General

Digitized by Goog_le