2006 Parts Catalog

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2006 Model Year

Parts Catalog
GEM
Models
GEM e2 - 2 Passenger NEV
GEM eS - 2 Passenger Short-Back NEV
GEM eL - 2 Passenger Long-Back NEV
GEM eS- 2 Passenger Short back NEV
P/N 1010-00233
01-01-06JKS
GEM eL - 2 Passenger Long-back NEV

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Disclaimer
This document is based on information available at the time of its publication. While efforts have been made to
be accurate, the information contained herein does not purport to cover all details or variations. Features may
be described herein which are not present in all vehicles. Global Electric Motorcars assumes no obligation of
notice to holders of this document with respect to changes subsequently made.
Global Electric Motorcars makes no representation or warranty, expressed, implied, or statutory with respect
to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information
contained herein.
No warranties of merchantability or fitness for purpose shall apply.
Copyright
2006, Global Electric Motorcars. All rights reserved. Produced and printed in the USA.
Page II
GEM Parts Catalog Introduction

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CONTENTS
INTRODUCTION
Parts Ordering Information ...........................................................................................................................IV
Replacement Parts......................................................................................................................................... IV
V.I.N. Plate Location ...................................................................................................................................... IV
How to Use This Catalog and Locate Parts .................................................................................................. V
Determining if this Part is for Your Model Year Vehicle .............................................................................. V
Parts Order Form ...........................................................................................................................................VI
Parts Return Authorization Form ................................................................................................................ VII
SECTION 1 - FRAME ............................................................................................................................................ 1
SECTION 2 - FRONT AND REAR SUSPENSION .................................................................................................. 6
SECTION 3 - STEERING ..................................................................................................................................... 11
SECTION 4 - WHEEL END COMPONENTS ........................................................................................................ 15
SECTION 5 - BRAKES ........................................................................................................................................ 22
SECTION 6 - DRIVE LINE COMPONENTS ......................................................................................................... 35
SECTION 7 - ELECTRICAL ................................................................................................................................. 37
SECTION 8 - BODY ............................................................................................................................................. 58
SECTION 9 - MISCELLANEOUS........................................................................................................................... 9
SECTION 10 - DECALS ..................................................................................................................................... 102
SECTION 11 - ACCESSORIES ........................................................................................................................... 110
SECTION 12 - OPTIONS ................................................................................................................................... 123
INDEX ................................................................................................................................................................ 135
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PARTS ORDERING INFORMATION

If you need service or parts for your unit:
For service assistance or parts, contact your nearest authorized GEM dealer or the factory. Your nearest authorized
GEM dealer will need to know the vehicle identification number (V.I.N.) of your vehicle to provide the most efficient
service. See below for information on how to identify and record the V.I.N. for your vehicle.
REPLACEMENT PARTS
Only genuine GEM replacement parts should be used to repair the vehicle. GEM replacement parts are available
from your GEM Dealer. To obtain prompt, efficient service, remember to give the Dealer the correct part description
and V.I.N. number of the vehicle.
When ordering parts for your unit provide the following:

1. The V.I.N. of your vehicle.
2. The PART NUMBER of the part.
WARNING
3. The PART DESCRIPTION.

4. The QUANTITY needed.
We urge using only genuine replacement

parts, which meet all the latest requirements.
Replacement parts manufactured by others
could present safety hazards, even though
they may fit on this unit.
V.I.N. PLATE LOCATION

Always give your authorized GEM dealer the V.I.N. of
your vehicle when ordering parts, requesting service, or
any other information. Remember to record the last six
digits of your Vehicle Identification Number (V.I.N.) in the
space provided below before calling. Use (Fig. # 1 & 2) to
locate the V.I.N. plate.
Fig. # 2 use last six numbers
V.I.N.
V.I.N.
PLATE
Fig. # 1 V.I.N. plate location

Page IV

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HOW TO USE THIS CATALOG AND LOCATE PARTS

This catalog is divided into Item Class Groups in which illustrations for parts of a similar function
and/or location are published.
Option 1:
From the contents page of the parts catalog, select the section which would most
logically contain the part to be found. When the part is found, then determine if the
part is for your model of vehicle by located the correct icon at the top of the page.
(See illustration below Determining if the part is for your model of vehicle)
Option 2:
If the part number is known but the applications and/or locations need to be determined, refer to the numerical index. This index shows the Part Number, Description, and Page Numbers that the item is listed.
GEM E2 -
GEM E4 -
GEM ES - 2 Passenger
GEM EL - 2 Passenger
Designates internal
LXXXX-XXXXX
ASSY, WHEEL END KIT - LH REAR

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
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PART NO.
*
*
0311-00833
0311-00834
0311-00883
*
*
*
*
0521-00035
0522-00038
*
0524-00036
0611-00203
*
DESCRIPTION
ASSY, BRAKE - LH REAR
ASSY, HUB
SHOE, BRAKE RIGHT
SHOE, BRAKE LEFT
SPRING, E-BRAKE RELEASE RH
SPINDLE
DRUM
SHAFT, AXLE
TUBE, SPACER - BEARING
NUT, HEX - TOP LOCK - M16 X 1.5 GRADE 12
BOLT, HEX - HHCS - M8 X 1.25 X 34.5 GR 8.8
SCREW, HEX SOCKET - CNTSK M5 X .8 X 12 LG GR 10.9
WASHER, FLAT - M16 NARROW 17.52 ID 32 OD
KIT, CYLINDER - BRAKE - REAR
BEARING, ROLLER
QTY.
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1

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PARTS ORDER FORM
PARTS ORDER FORM

1301 39th St NW Suite 2 - Fargo, ND 58102
Toll Free: 877-447-0102 Fax 701-446-0108
Order Requested by: _______________________________
Fax Confirmation to: _________________________________
Date Requested: __________________________________
Phone Number: _____________________________________
INVOICE INFORMATION:
Bill to:
Ship to:
Ship to phone:
Terms: (Circle One )
On Account
Visa
PO#
MC
AM EXP
Card #
Expiration Date:
Discover
CV2 #
Shipping Terms: (Check One)

GROUND (7-10 DAYS)
2-DAY $20.00 CHARGE PLUS ACTUAL FREIGHT
3-DAY $20.00 CHARGE PLUS ACTUAL FREIGHT
OVERNIGHT $20.00 CHARGE PLUS ACTUAL FREIGHT
FREIGHT SHIPMENT
Qty
Part #
Description
Price EA
Price Total Warranty
VIN #
ADDITIONAL SHIPPING INSTRUCTIONS: _______________________________________________________________________________

SIGNATURE: ___________________________________________________________
Page VI
DATE: _______________________________

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PARTS RETURN AUTHORIZATION FORM

This form is ONLY to be used to return damaged, defective, overstock or wrongfully shipped parts
RA -
Dealer Name:_________________________
Address: ___________________________
__________________________
Please place the above RA number

on the front of the shipping carton in
3" RED numbers.
___________________________
Fax #
___________________________
Dealer Signature:_______________________________
INSTRUCTIONS:
1. After completing the information on this form, fax the form to (701) 446-0105 for approval.
The Parts Department will fax you the form back with the Return Authorization (RA)
number. Please enter the RA number above.
2. As stated above, the RA number must be placed on the front of the shipping carton, RED in
color, and approximately 3" in size.
3. Please keep a copy of this form for your records.
4. Do not write in the COMPANY APPROVALS section of this form
5. When return of specified parts has been approved, ship prepaid within 10 days to:
Global Electric Motorcars, LLC
1301-39th Street NW #2
Fargo, ND 58102
FOR OFFICE USE ONLY
Return Code: ________________________
Company Approvals:
A. Ordered in error by dealer ___________
Approved by:__________________________________
B. Shipped in error by factory __________

C. Inventory overstock
Date:_________________________________________
D. Damage or defective part ____________

E. Other, please explain ______________
Credit will only issued if the part(s) is in re-saleable condition

If returned within a 10 day period, a restocking fee will not
__________________________________
__________________________________
be assessed. (See GEM Return Parts Policy)
Part Number
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Description
Qty
Serial
Number
Return
Code

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Purchasing
Invoice
% Restocking
Fee
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BLANK PAGE
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Parts Catalog
SECTION 1 - FRAME
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GEM Parts Catalog Section 1 - Frame

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WELDMENT, FRAME - 2 PASS

ITEM
PART NO.
0201-00102
Page 2
DESCRIPTION
WELDMENT, FRAME - 2 PASS -

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1
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ITEM
1
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PART NO.
0201-00103
DESCRIPTION
QTY.
1
GEM Parts Catalog Section 1 Frame

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WELDMENT, FRAME - LG BACK UTILITY

ITEM
PART NO.
0201-00104
Page 4
DESCRIPTION
WELDMENT, FRAME - LG BACK UTILITY -

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ASSY, SUPPORT FRAME - FRONT 46 IN WIDE

ITEM
PART NO.
DESCRIPTION
QTY.
0201-00171
WLD, SUPPORT FRAME - FRONT
0521-00100
NUT, HEX FLANGE 3/8-16 UNC GR 6 TECH LOCK
0521-00120
NUT, HEX FLANGE 1/2-13 SPIRALOCK
0522-00063
BOLT, HEX - 3/8-16 UNC x 1.0 LG GR 5 ZINC PLATED
0522-00076
BOLT, HEX - 1/2 - 13 UNC X 3.0 GR 8 ZN YL ZINC PLATED
0523-00032
SCREW, HEX - WHSD 1/4 X .75 ZN - -
0524-00009
WASHER, FLAT - 3/8 SAE .406 ID X .8125 OD X .080 THK ZN
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Parts Catalog
SECTION 2 - FRONT AND REAR SUSPENSION
Page 6
GEM Parts Catalog Section 2 - Front and Rear Suspension

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ASSY, SUSPENSION - FRONT 46 IN WIDE - 10" W/WHEEL END

ITEM
PART NO.
DESCRIPTION
QTY.
0103-00282
ASSY, A-ARM - UPPER LH
0103-00283
ASSY, A-ARM - UPPER RH
0103-00284
ASSY, A-ARM - LOWER
0103-00289
ASSY, SPRING OVER SHOCK
0103-01214
ASSY, KNUCKLE - RH 10 INCH
0103-01215
ASSY, KNUCKLE - LH 10 INCH
0111-01121
ASSY, CALIPER - LOADED
0116-00491
ASSY, HUB - DISC BRAKE
0311-01394
DISC, BRAKE - 7.56" DIA
10
0521-00023
NUT, HEX - NYLOCK M12 X 1.75 ZN
11
0521-00212
NUT, HEX - NYLOCK M10 X 1.5 ZN BLK
12
0522-00048
BOLT, HEX - M12 X 1.75 X 55 LG HHCS - GR 10.9 ZN YLW
13
0522-00213
BOLT, HEX - M10 X 1,50 X 60 LG HHCS - GR 10.9 ZN BLK
14
0522-00246
BOLT, HEX - M10 X 1.50 X 40 LG HHCS - GR 10.9 ZN
15
0522-00395
BOLT, SHOULDER M6 X 1 - 6G X 17.8 LG CL 10.9 RC 33-39
16
0611-00459
PAD, BRAKE - DISC
N/A
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BOLTS ARE AVAILABLE WITH ITEM 0111-01121 ONLY

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ASSY, SUSPENSION - FRONT 46 IN WIDE - 12" W/WHEEL END

ITEM
PART NO.
DESCRIPTION
QTY.
0103-00282
ASSY, A-ARM - UPPER LH
0103-00283
ASSY, A-ARM - UPPER RH
0103-00284
ASSY, A-ARM - LOWER
0103-00289
ASSY, SPRING OVER SHOCK
0103-01216
0103-01217
0111-01121
ASSY, CALIPER - LOADED
0116-00491
ASSY, HUB - DISC BRAKE
0311-01360
DISC, BRAKE - 9.21" DIA
10
0521-00023
11
0521-00212
NUT, HEX - NYLOCK M10 X 1.5 ZN BLK
12
0522-00048
13
0522-00213
BOLT, HEX - M10 X 1,50 X 60 LG HHCS - GR 10.9 ZN BLK
14
0522-00246
15
0522-00395
BOLT, SHOULDER M6 X 1 - 6G X 17.8 LG CL 10.9 RC 33-39
16
0611-00459
PAD, BRAKE - DISC
N/A
Page 8
BOLTS ARE AVAILABLE WITH ITEM 0111-01121 ONLY

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ASSY, SUSPENSION - REAR 2P/4P/SHT - 06

ITEM
PART NO.
DESCRIPTION
QTY.
0102-01035
ASSY, ARM TRAILING
0103-00013
ASSY, SHOCK SPRING OVER SHOCK -
0202-00157
WELD REAR AXLE TRAILING ARM
0521-00023
10
0522-00044
0522-00046
0522-00366
BOLT, HEX - M12 X 1.75 X 150 LG HHCS - GR 10.9 Z
0524-00115
WASHER, FLAT - M12 13mm ID X 24mm OD X 2.5mm THK
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ASSY, SUSPENSION-REAR LNGBCK 06

ITEM
PART NO.
DESCRIPTION
QTY.
0102-01035
ASSY, ARM TRAILING
0103-00013
ASSY, SHOCK SPRING OVER SHOCK -
0202-00157
WELD REAR AXLE TRAILING ARM
0521-00023
10
0522-00044
0522-00046
0522-00366
BOLT, HEX - M12 X 1.75 X 150 LG HHCS - GR 10.9 Z
0524-00115
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Parts Catalog
SECTION 3 - STEERING
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GEM Parts Catalog Section 3 - Steering

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ASSY, STEERING GEAR - 46 IN WT

ITEM
PART NO.
DESCRIPTION
QTY.
0312-01292
MOUNT, STEERING GEAR
0521-00017
NUT, HEX - NYLOCK 5/16-18 UNC GR5 ZN
10
0522-00016
BOLT, HEX - 5/16 - 18 UNC X 1.0 GR 5 ZINC PLATED
0522-00144
BOLT, HEX - 5/16 - 18 UNC X .75 GR 5 ZINC PLATED
0522-00403
0524-00003
10
0612-00432
GEAR, STEERING - 46 IN WIDE
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ASSY, STEERING COLUMN - SPLINED

ITEM
PART NO.
DESCRIPTION
QTY.
0112-01210
ASSY, STEERING COLUMN - SPLINED
0521-00017
0522-00016
0522-00293
BOLT, HEX - M8 X 1.25 X 30MM LG BLK OX
0524-00003
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ASSY, STEERING WHEEL

ITEM
1
2
3
4
5
PART NO.
0350-01511
0521-00343
0523-00177
0612-00034
0612-00043
DESCRIPTION
DECAL, STEERING WHEEL
NUT, HEX - NYLOCK M14 X 1.52 P
SCREW, HI-LOW - PHIL PAN # 10 X 1 BLANK ZINC
WHEEL, STEERING
COVER, STEERING WHEEL
QTY.
1
1
2
1
1
2
3
CENTER - STEERING WHEEL WITH CLIP

ITEM
PART NO.
0107-00527
2
3
DESCRIPTION
QTY.
CENTER-STEERING WHEEL WITH CUP
PENCIL
SCORE CARD
*STARRED ITEMS ARE SHOWN FOR REFERENCE ONLY. STARRED ITEMS ARE NOT AVAILABLE SEPARATELY.
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Parts Catalog
SECTION 4 - WHEEL END COMPONENTS
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GEM Parts Catalog Section 4 - Wheel End Components

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ASSY, WHEEL END - RH REAR - 12MM

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
*
*
0311-00833
0311-00834
0311-00884
*
*
*
*
0521-00035
0522-00038
*
0524-00036
0611-00203
*
16
0116-00166
DESCRIPTION
ASSY, BRAKE - RH REAR
ASSY, HUB
SHOE, BRAKE RIGHT
SHOE, BRAKE LEFT
SPRING, E-BRAKE RELEASE LH
SPINDLE
DRUM
SHAFT, AXLE
BEARING, ROLLER
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
QTY.
ASSY, WHEEL END - RH REAR - 12MM

(Includes all of the items above)
* STARRED ITEMS ARE NOT AVAILABLE SEPARATELY

ITEMS ARE NOT INCLUDED WITH 0116-00166
Page 16

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ASSY, WHEEL END - LH REAR - 12MM

ITEM
PART NO.
DESCRIPTION
QTY.
ASSY, BRAKE - LH REAR
ASSY, HUB
0311-00833
SHOE, BRAKE RIGHT
0311-00834
SHOE, BRAKE LEFT
0311-00883
SPRING, E-BRAKE RELEASE RH
SPINDLE
DRUM
SHAFT, AXLE
10
0521-00035
11
0522-00038
12
13
0524-00036
14
0611-00203
15
16
0116-00167
BEARING, ROLLER
ASSY, WHEEL END - LH REAR - 12MM


ITEMS ARE NOT INCLUDED WITH 0116-00166
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ITEM
PART NO.
DESCRIPTION
QTY.
*1
0303-01403
KNUCKLE, MACHINED - RH 10" AS IS QA1
*2
0610-00455
BEARING, DOUBLE ROW - BALL BEARING
*3
0610-00456
SEAL, WHEEL
0610-00457
RETAINER, SNAPRING - INTERNAL - 2.1"
0103-01214
*Not Sold Separately
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ITEM
PART NO.
DESCRIPTION
QTY.
*1
0303-01402
KNUCKLE, MACHINED - LH - 10" AS IS QA1
*2
0610-00455
*3
0610-00456
SEAL, WHEEL
0610-00457
0103-01215
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ITEM
PART NO.
DESCRIPTION
QTY.
*1
0303-01478
KNUCKLE, MACHINED - RH (QA1)
*2
0610-00455
*3
0610-00456
SEAL, WHEEL
0610-00457
0103-01216
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ITEM
PART NO.
DESCRIPTION
QTY.
*1
0303-01479
KNUCKLE, MACHINED - LH (QA1)
*2
0610-00455
1
1
*3
0610-00456
SEAL, WHEEL
0610-00457
0103-01217
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Parts Catalog
SECTION 5 - BRAKES
Page 22
GEM Parts Catalog Section 5 - Brakes

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*
ASSY, BRAKE PEDAL 06
ITEM
1
PART NO.
0606-00241
DESCRIPTION
QTY.
ASSY, SWITCH BRAKE

(See following pages for breakdown of parts)
0611-00411
ASSY, MASTER CYLINDER

(See following pages for breakdown of parts)
0211-00116
WLDMT, BRAKE PEDAL
0311-00077
BRKT, BRAKE PEDAL - -
0311-00087
SHAFT, BRAKE PEDAL - -
0311-00089
BUSHING, PUSH ROD MNT - -
0311-00285
PAD, BRAKE PEDAL - -
0510-00007
PIN, COTTER 3/32 X 1.0 LONG -
0521-00010
10
0521-00017
11
0522-00008
BOLT, HEX - 3/8-16 UNC x 1.5 LG GR 5 ZINC PLATED
12
0522-00016
13
0524-00003
14
0524-00009
15
0524-00153
WASHER, FLAT - 5/8 MACH BUSHING 5/8 ID X 1.0 OD X .080 ZN
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ASSY, SWITCH BRAKE

ITEM
PART NO.
DESCRIPTION
QTY.
0306-00107
SWITCH, BRAKE LAMP -
0311-00105
BRKT, SWITCH - BRAKE STD -
0521-00013
NUT, HEX - PANEL ZINC PLATED -
0521-00071
NUT, KEPS - 1/4 - 20 UNC ZINC PLATED GR 5 ZINC PLATED
0522-00179
BOLT, HEX - 1/4-20 UNC X .75 LG SERRATED WASHER HD
0524-00062
WASHER, FLAT - 1/4 .282 ID X .715 OD X .063 THK ZN
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January 2006
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760-321-2275
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ASSY, MASTER CYLINDER

ITEM
PART NO.
DESCRIPTION
QTY.
0521-00017
0522-00084
0524-00003
* 0611-00411
ASSY, MASTER CYLINDER .75" LOADED
* 0606-00241
SWITCH, BRAKE LIGHT - PRESS
* 0611-00281
SWITCH, BRAKE - FLOAT 1
* ITEM NUMBERS 5 & 6 CAN BE PURCHASED SEPARATELY BUT ARE SUPPLIED WITH ITEM # 4
January 2006
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760-321-2275
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info@4GEMparts.com
ASSY, BRAKE LINES - FRONT - 06

ITEM
PART NO.
DESCRIPTION
QTY.
0111-01107
ASSY, BRAKE LINE LH FRONT
0111-01106
ASSY, BRAKE LINE - RH FRONT
0111-01111
ASSY, BRAKE LINE SLA - FRONT
0111-01113
ASSY, BRAKE LINE - MC TO TEE
0510-00169
CLIP, HORSE SHOE
0522-00183
BOLT, BANJO
0524-00173
WASHER , COPPER .408 ID X .670 OD X .050 THK
0611-00132
FITTING, TEE UNION BRASS 3/8-24 THD
Page 26

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January 2006
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info@4GEMparts.com
ASSY, BRAKE LINES - MID - 2 PASS

ITEM
PART NO.
DESCRIPTION
QTY.
0111-00667
ASSY, BRAKE LINE REAR (2P)
0319-00534
HOSE, COVER
0510-00171
CLAMP, P - 3/16 WIRE STL/BLK VINYL COATED
0523-00032
January 2006
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Page 27
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760-321-2275
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info@4GEMparts.com
ASSY, BRAKE LINES - MID - 4 PASS

ITEM
PART NO.
DESCRIPTION
QTY.
0111-00668
0319-00534
HOSE, COVER
0510-00171
0523-00032
Page 28

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January 2006
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info@4GEMparts.com
ASSY, BRAKE LINES - MID - LONG BACK

ITEM
PART NO.
DESCRIPTION
QTY.
0111-00667
0111-01178
ASSY, BRAKE LINE - 30"
0311-00533
BRACKET, BRAKE HOSE
0319-00534
HOSE, COVER
0510-00169
CLIP, HORSE SHOE
0510-00171
0523-00032
0611-00472
FITTING, UNION - BRASS 3/8 - 24 THD FOR 3/16 TUBE DIA
January 2006
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Page 29
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760-321-2275
www.4GEMparts.com
info@4GEMparts.com
ASSY, BRAKE LINES - REAR

ITEM
PART NO.
DESCRIPTION
QTY.
0111-01104
ASSY, BRAKE LINE - RH REAR
0111-01105
ASSY, BRAKE LINE - LH REAR
0111-01110
ASSY, BRAKE HOSE SLA - REAR
0510-00171
0523-00032
0611-00132
FITTING, TEE UNION BRASS 3/8-24 THD
Page 30

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January 2006
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info@4GEMparts.com
ASSY, PARKING BRAKE LEVER 2-PASS & SHORT BACK

ITEM
PART NO.
DESCRIPTION
QTY.
0111-00336
ASSY, LEVER PARKING BRAKE -
0211-00209
WLD, BRACKET -PARK BRAKE LEVER -
0311-00117
BRKT, EQUALIZER - PARKING BRAKE CABLE - -
0311-01507
BRKT, BRAKE CABLE - LH PARKING BRAKE
0311-01508
BRKT, BRAKE CABLE - RH PARKING BRAKE
0311-01514
SPACER, BRAKE HANDLE
0510-00018
CLIP, E - 7/16 SHAFT ZINC PLATED -
0510-00019
PIN, CLEVIS - 3/16 ANSI B18.8.1-1972 R1983 - -
0510-00020
PIN, COTTER - 1/16 X 1.O LG ZINC PLATED
10
0521-00017
11
0521-00024
12
0521-00031
NUT, HEX - 5/16-18 UNC GR 5 ZN -
13
0522-00021
14
0522-00080
15
0524-00003
16
0532-00122
SCREW, HEX - WHSD 1/4 X 1.5 ZINC PLATED - -
17
0611-00303
ASSY, CABLE PARKING BRAKE 2 PASS / SM UTILITY
January 2006
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760-321-2275
www.4GEMparts.com
info@4GEMparts.com
ASSY, PARKING BRAKE LEVER 4 PASS

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
0111-00336
0311-00117
0311-01507
0311-01508
0510-00018
0510-00019
0510-00020
0521-00017
0521-00024
0521-00031
0522-00021
0522-00084
DESCRIPTION
ASSY, LEVER PARKING BRAKE BRKT, EQUALIZER - PARKING BRAKE CABLE - BRKT, BRAKE CABLE - LH PARKING BRAKE
CLIP, E - 7/16 SHAFT ZINC PLATED PIN, CLEVIS - 3/16 ANSI B18.8.1-1972 R1983 - PIN, COTTER - 1/16 X 1.O LG ZINC PLATED
NUT, HEX - 5/16-18 UNC GR 5 ZN BOLT, HEX - 1/2 - 13 UNC X 1.0 GR 8 ZN YL ZINC PLATED
13
0523-00177
SCREW, HI-LOW - PHIL PAN #10 X 1 BLANK ZINC

18-8 SELF THREADING -
14
15
16
13
14
15
16
17
0524-00003
0611-00131
0611-00304
0522-00021
0522-00080
0524-00003
0532-00122
0611-00303

BOOT, PARKING BRAKE LEVER
ASSY, CABLE PARKING BRAKE 4 PASS / LG UTILITY
SCREW, HEX - WHSD 1/4 X 1.5 ZINC PLATED - ASSY, CABLE - PARKING BRAKE - 2 PASS / SM UTILITY
5
1
2
2
2
5
4
2
Page 32

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QTY.
1
1
1
1
4
2
2
2
2
2
2
2
January 2006
info@4GEMparts.com
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www.4GEMparts.com
info@4GEMparts.com
ASSY, PARKING BRAKE LEVER LONG BACK

ITEM
PART NO.
DESCRIPTION
QTY.
0111-00336
ASSY, LEVER PARKING BRAKE -
0211-00209
WLD, BRACKET -PARK BRAKE LEVER -
0311-00117
BRKT, EQUALIZER - PARKING BRAKE CABLE - -
0311-01507
BRKT, BRAKE CABLE - LH PARKING BRAKE
0311-01508
0311-01514
SPACER, BRAKE HANDLE
0510-00018
CLIP, E - 7/16 SHAFT ZINC PLATED -
0510-00019
PIN, CLEVIS - 3/16 ANSI B18.8.1-1972 R1983 - -
0510-00020
PIN, COTTER - 1/16 X 1.O LG ZINC PLATED
10
0521-00017
11
0521-00024
12
0521-00031
NUT, HEX - 5/16-18 UNC GR 5 ZN -
13
0522-00021
14
0522-00080
15
0524-00003
16
0532-00122
17
0611-00304
ASSY, CABLE PARKING BRAKE 4 PASS / LG UTILITY
January 2006
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Page 33
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760-321-2275
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info@4GEMparts.com
ASSY, PARKING BRAKE LEVER

ITEM
PART NO.
DESCRIPTION
QTY.
0111-00336
ASSY, PARKING BRAKE LEVER
0306-00120
SWITCH, PARKING BRAKE LEVER
Page 34

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January 2006
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Parts Catalog
SECTION 6 - DRIVE LINE COMPONENTS
January 2006
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GEM Parts Catalog Section 6 - Drive Line Components

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Page 35
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info@4GEMparts.com
ASSY, DRIVE LINE - 72 VOLT 46 IN WIDE ITEM
PART NO.
DESCRIPTION
QTY.
0113-01093
ASSY, HALF SHAFT - LH
0113-01094
ASSY, HALF SHAFT - RH (LONG)
1
1
0313-00168
BUMPER, RESILIENT - DIFF TO MOTOR - -
0313-00417
KEEPER, GEARBOX \ DIFF
0613-00645
DIFFERENTIAL BREATHER VENT
0324-01480
WASHER, AXLE SHAFT
0510-00409
PIN, COTTER 1/8 X 1.25 LG ZC
0521-00401
NUT, HEX - CASTLE - M16 x 2.0 - ZNC
0522-00016
10
0522-00056
11
0524-00081
WASHER, LOCK - 5/16 ZINC PLATED -
12
0613-00634
ASSY, GEAR BOX \ DIFFERENTIAL - 12.44:1
13
0613-00541
MOTOR, ELECTRIC - 72 VOLT, 5 HP, HEAVY DUTY
14
0606-00272
ASSY, SENSOR - SPEED
= ADD LOCTITE 242 OR EQUIVALENT
Page 36
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GEM Parts Catalog Section 6 - Drive Line Components

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January 2006
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Parts Catalog
SECTION 7 - ELECTRICAL
January 2006
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GEM Parts Catalog Section 7 - Electrical

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Page 37
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info@4GEMparts.com
ASSY, ACCELERATOR PEDAL ITEMPART NO.
DESCRIPTION
QTY.
0148-01000
ASSY, PEDAL - ACCELERATOR
0521-00050
0522-00201
BOLT, HEX - 1/4 - 20 UNC X 2.25 GR5 ZN ZINC PLATED
0522-00365
BOLT, HEX - 1/4 - 20 UNC X 3.75 LG GR 5 ZNC PLT
0524-00062
Page 38

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ASSY, CONVERTER - 72 V/12V 30 AMP (SURE POWER)

ITEM
PART NO.
DESCRIPTION
QTY.
0521-00071
0606-00421
CONVERTER, 72V/12V - 30AMP
0606-00485
FUSE, CERAMIC TUBE - FAST-ACTING - 15AMP
ASSY, CHARGER - 72 V 12 AMP (DELTA Q)

ITEM
PART NO.
DESCRIPTION
QTY.
0521-00071
NUT,KEPS - 1/4 - 20 UNC ZINC PLATED GR 5 ZINC PLATED
0606-00523
CHARGER, 72 V - 12 AMP (DELTA Q)
January 2006
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ASSY, EXTERIOR CHARGING INLET, 15A/125VAC, NEMA 5-15

ITEM
PART NO.
DESCRIPTION
QTY.
0110-00832
ASSY, EXTERIOR CHARGING INLET HOUSING
0306-01135
CORD, EXTERIOR CHARGING INLET
0350-02145
DECAL, EXTERIOR CHARGING INLET - EMBLEM
0350-01134
DECAL, EXTERIOR CHARGING INLET - FILLER
Page 40

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ASSY, CONTROL - ELECTRIC MOTOR 5 HP

ITEM
PART NO.
DESCRIPTION
QTY.
0521-00071
*2
0606-00628
CONTROL, ELECTRIC MOTOR - 5 HP 72 V 12 IN WHL

(When ordering a replacement controller, please specify the
vehicles battery type, odometer reading and wheel/tire type and size.)
0106-01047
ASSY, CABLE MA1 TO CA1
0106-01048
ASSY, CABLE MA2 TO CA2
0106-01049
ASSY, CABLE MF2 TO CF2
0106-01050
ASSY, CABLE MF1 TO CF1
January 2006
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Page 41
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760-321-2275
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info@4GEMparts.com
ASSY, CABLES - 2006

ITEM
PART NO.
DESCRIPTION
QTY.
0106-01038
ASSY, CABLE 72+ MC+
0106-01039
ASSY, CABLE MC- TO POS
0106-01040
ASSY, CABLE NEG TO 72GND
0106-01070
ASSY, CABLE +72 TO DSW
Page 42

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January 2006
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NOTE: Use the following 3 pages for the part numbers listed below.
ASSY, WIRE HARNESS - 2006 2P
ITEM
PART NO.
DESCRIPTION
QTY.
0106-01026
ASSY, WIRE HARNESS - FRONT
0106-01027
ASSY, WIRE HARNESS - CONVERTER
0106-01029
ASSY, WIRE HARNESS - CONTROLLER
0106-01097
ASSY, WIRE HARNESS - TAILLIGHT
0106-01137
ASSY, REAR HARNESS AND CABLE (SHORT)
0523-00032
SCREW, HEX - WASHER HEAD SELF DRILL 1/4
0606-00475
CLAMP, CABLE - LOCKING
ASSY, HARNESS - 2006 4-PASS

ITEM
PART NO.
DESCRIPTION
QTY.
0106-01026
0106-01027
0106-01029
0106-01097
0106-01130
ASSY, REAR HARNESS AND CABLE
0523-00032
0606-00475
ASSY, WIRE HARNESS - 2006 SHORT BACK

ITEM
PART NO.
DESCRIPTION
QTY.
0106-01026
0106-01027
0106-01029
0106-01137
0106-01128
ASSY, TAIL LIGHT HARNESS W/ GND - LNG BK
0523-00032
0606-00475
10
0510-00154
CLAMP, P 3/8 STL/BLK VINYL COATED
ASSY, WIRE HARNESS - 2006 LONG BACKP

ITEM
PART NO.
DESCRIPTION
QTY.
0106-01026
0106-01027
0106-01029
0106-01137
0106-01128
0523-00032
0606-00475
10
0510-00154
CLAMP, P 3/8 STL/BLK VINYL COATED
January 2006
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Page 43
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info@4GEMparts.com
ITEM
PART NO.
DESCRIPTION
QTY.
0106-01026
0106-01027
0106-01029
Page 44

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January 2006
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ITEM
PART NO.
DESCRIPTION
QTY.
0106-01097
0106-01137
January 2006
760-321-2275

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Page 45
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760-321-2275
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info@4GEMparts.com
ITEM
PART NO.
DESCRIPTION
QTY.
0106-01130
ASSY, REAR HARNESS AND CABLE
0106-01128
Page 46

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ASSY, PSDM
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
January 2006
760-321-2275
PART NO.
0151-01283
0521-00071
0606-00420
0606-00436
0606-00445
0650-00460
0606-00476
0606-00293
0606-00474
0606-00454
0606-00515
0106-01285
DESCRIPTION
ASSY, PSDM PLATE
CONTACTOR, MAIN
MODULE, POWER & SIGNAL DISTRIBUTION
SWITCH, DISCONNECT - 100A
DECAL, FUSE BLOCK - VIN 37417
FUSE, ATC-1
FUSE, ATC-10
FUSE, CARTRIDGE - 10 AMP SLO-BLO
CAPS, FUSEHOLDER
FUSE, CERAMIC TUBE - 30A SLO- BLO
ASSY, PSDM
QTY.
1
6
1
1
1
1
2
4
3
3
1

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ASSY, BATTERY CABLE 06

ITEM
1
2
3
4
5
6
PART NO.
0106-01036
0106-01042
0106-01043
0106-01044
0106-01045
0106-01046
Page 48
DESCRIPTION
ASSY, CABLE B3+ TO FUSE
ASSY, CABLE B1+ TO B2ASSY, CABLE B2+ TO B3ASSY, CABLE FUSE TO B4ASSY, CABLE B4+ TO B5ASSY, CABLE B5+ TO B6-

760-321-2275
www.4GEMparts.com
QTY.
1
1
1
1
1
1
January 2006
info@4GEMparts.com
760-321-2275
www.4GEMparts.com
info@4GEMparts.com
ASSY, BATTERY LEAD ACID FLD-REAR HLD DWN

ITEM
1
2
3
4
5
6
7
8
9
10
11
January 2006
760-321-2275
PART NO.
0306-01944
0306-02124
0506-00481
0510-00336
0510-00479
0521-00050
0510-00335
0524-00062
0524-00244
0524-00482
0606-00584
DESCRIPTION
BRACKET, BATTER HOLDDOWN
BRKT, BATTERY HOLDDOWN
KNOB, 3/8 - 16 3 PRONG
HOOK, J THREADED 1/4 - 20 UNC X 4"
HOOK, J THREADED 3/8 - 16 UNC X 5-1/2"
NUT, HEX - NYLOCK 1/4-20 UNC GR5
NUT, 3/8-16 FIN. HEX NUT, 18-8 STAINLESS
WASHER, CONICAL - ID .380, OD .750, H .059, T .040, ZN
WASHER, LOCK - 3/8 EXTERNAL/INTERNAL STAR ZP
BATTERY, 12 VOLT DEKA FLOODED EV31
QTY.
2
1
2
2
2
2
12
2
12
2
6

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ASSY, BATTERY LEAD ACID GEL-REAR HLD DWN

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
0201-00138
0306-00996
0306-01364
0510-00286
0510-00287
0510-00336
0510-00342
0521-00050
0521-00335
0524-00062
0524-00478
0606-00364
Page 50
DESCRIPTION
WELDMENT, REAR BATTERY HANDLE
KNOB, 1/4 - 20 3 PRONG
BRKT, BATTERY HOLDDOWN
HOOK, J REAR PIVOT TUBE HOLD DOWN ZINC PLATED
PIN, LYNCH 3/16" ZINC PLATED
HOOK, J THREADED 1/4 - 20 UNC X 4"
O-RING, 3/32 C/S X 7/32 ID X 13/32 OD
NUT, 3/8-16 FIN. HEX NUT, 18-8 STAINLESS WASHER, FLAT - 1/4 .282 ID X .715 OD X .063 THK ZN
WASHER, CONICAL
BATTERY, 12 VOLT-GEL DEEP CYCLE -

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QTY.
1
1
1
2
2
3
1
2
12
2
12
6
January 2006
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info@4GEMparts.com
ASSY, COLUMN STEERING 2&4 PASS

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
January 2006
760-321-2275
PART NO.
0106-01030
0305-01271
0305-01272
0305-01273
0523-00407
0523-00413
0606-00415
0606-00416
0606-00417
0606-00418
0606-00419
0617-00471
0906-00017
0112-00987
DESCRIPTION
HARNESS, INSTRUMENT PANEL
COWL, RH
COWL, LH
COWL, FRONT
SCREW, MACHINE TORX PAN HEAD #6-19x.50
SCREW, MACHINE-TORX PAN HD M4x.7x16mm LG
SWITCH, DRIVE MODE
SWITCH, TURN SIGNAL
SWITCH, LIGHT
SWITCH, TRIP
DISPLAY LCD DRIVER
PLUG, SCREW COVER
KEY SW KIT W/T-HANDLE
ASSY, COLUMN STEERING 2&4 PASS
QTY.
1
1
1
1
10
2
1
1
1
1
1
2
1
1

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ASSY, COLUMN STEERING L&S BACK

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
0106-01030
0305-01271
0305-01272
0305-01273
0523-00407
0523-00413
0606-00415
0606-00416
0606-00417
0606-00418
0606-00419
0617-00471
0906-00016
0112-01025
Page 52
DESCRIPTION
HARNESS, INSTRUMENT PANEL
COWL, RH
COWL, LH
COWL, FRONT
SCREW, MACHINE TORX PAN HEAD #6-19x.50
SCREW, MACHINE-TORX PAN HD M4x.7x16mm LG
SWITCH, DRIVE MODE
SWITCH, TURN SIGNAL
SWITCH, LIGHT
SWITCH, TRIP
DISPLAY LCD DRIVER
PLUG, SCREW COVER
KEY SW KIT
ASSY, COLUMN STEERING L&S BACK

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QTY.
1
1
1
1
10
2
1
1
1
1
1
2
1
1
January 2006
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760-321-2275
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info@4GEMparts.com
ASSY, HORN
ITEM
PART NO.
DESCRIPTION
QTY.
0523-00032
0606-00507
HORN, ECE
ASSY, FUSE -BATTERY

ITEM
PART NO.
DESCRIPTION
QTY.
0606-00443
FUSEHOLDER
0523-00408
SCREW PHILLIPS FLAT HEAD 12-24-1.0
0606-00442
FUSE, BATTERY - 250A -
January 2006
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info@4GEMparts.com
ASSY, TAIL LIGHTS - CAR

ITEM
1
2
3
4
PART NO.
0510-00137
0523-00032
0523-00168
0606-00141
DESCRIPTION
TIE, CABLE W/#10 MOUNT HOLE 9" BLACK
SCREW, HEX - WHSD 1/4 X .75 ZN - SCREW, PHIL TRUSS HEAD-#10 X 1 3/4 LG STEEL ZINC PHIL TRUSS KIT, TAIL LIGHT
QTY.
2
8
4
2
DESCRIPTION
SCREW, HEX - WHSD 1/4 X .75 ZN - SCREW, PHIL TRUSS HEAD-#10 X 1 3/4 LG STEEL ZINC PHIL TRUSS KIT, TAIL LIGHT
QTY.
2
8
4
2
ASSY, TAIL LIGHT HARNESS - LG UTILITY

ITEM
1
2
3
4
PART NO.
0510-00137
0523-00032
0523-00168
0606-00141
Page 54

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ASSY, WIPER MOTOR WINDSHIELD WASHER

ITEM
PART NO.
DESCRIPTION
QTY.
0518-00085
BUSHING, RUBBER
0519-00230
SPACER, SPECIAL NYLON
2
1
0523-00032
0610-00254
MOTOR, WIPER KIT -
0618-00434
GROMMET, SBR RUBBER - 5/8" ID X 1/8" GROOVE FOR 7/8" HOLE
* Starred parts are supplied with item # 4
January 2006
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info@4GEMparts.com
ASSY, LICENSE PLATE BRACKET LIGHT - COMPLETE

ITEM
1
2
3
PART NO.
0521-00014
0523-00134
0607-00164
DESCRIPTION
NUT, KEPS - 12 - 24 UNC ZINC PLATED GR 5 ZINC PLATED
SCREW, MACHINE #12-24 x 1 HEX SLOT HEAD
KIT, LICENSE PLATE MOUNT / LIGHT
QTY.
4
4
1
DESCRIPTION
BRACKET, LICENSE PLATE - FRONT
QTY.
2
2
1
ASSY, LICENSE PLATE MOUNT - FRONT

ITEM
1
2
3
PART NO.
0521-00014
0523-00134
0305-01228
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ASSY, LICENSE PLATE REAR

ITEM
PART NO.
DESCRIPTION
QTY.
0106-00688
ASSY, WIRE HARNESS LICENSE LAMP GROUND
0106-00823
ASSY, WIRE HARNESS - LICENSE LAMP POWER
0305-00928
BRACKET, LICENSE PLATE
0521-00050
0521-00317
NUT, KEPS - 8-32 ZINC PLATED GR 5 ZINC PLATED
0522-00333
BOLT, TORX - TRUSS HD - 1/4 - 20 X 1 - 18-8 S.S.
0523-00282
SCREW, MACH PAN HEAD PHIL 8-32 X 3/4 ZN
0606-00206
KIT, LICENSE PLATE LAMP
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Parts Catalog
SECTION 8 - BODY
Page 58
GEM Parts Catalog Section 8 - Body

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ASSY, ROOF RAILS - 2 PASS

ITEM
PART NO.
DESCRIPTION
QTY.
0204-00086
WELDMENT, ROOF RAIL 2 PASS LH - PAINTED
0204-00087
WELDMENT, ROOF RAIL 2 PASS RH - PAINTED
0521-00024
0522-00021
0522-00059
BOLT, HEX - 1/2 - 13 UNC X 2.5 LG GR 8 ZINC PLATED
0524-00115
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ASSY, ROOF SUPPORTS - 2 PASS

ITEM
PART NO.
DESCRIPTION
QTY.
0304-00146
SUPPORT, WINDSHIELD - UPPER FR
0304-00148
SUPPORT, ROOF - REAR - 2 PASS
0304-00149
SUPPORT, WINDSHIELD - LOWER FR
0523-00032
0523-00057
SCREW, CSNK PHIL FLAT - #6 X 3/4 STAINL
Page 60

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ASSY, ROOF PANEL - 2 PASS

ITEM
PART NO.
DESCRIPTION
QTY.
0304-00157
PANEL, ROOF 2 PASS -
2*
0417-00065
FOAM, VINYL-PVC VF-5600 SERIES .250 X .250 X 50 FT ROLL
(Formerly 0304-00184 - STRIP. WEATHER UPPER WINDSHIELD)

3*
0417-00065
(Formerly 0304-00490 - STRIP, WEATHER ROOF - SIDE)

4*
0417-00065
(Formerly 0304-00491 - STRIP, WEATHER ROOF - REAR)
* For any or all of items 2, 3, & 4, use 0417-00065 FOAM, VINYL-PVC VF-5600 SERIES .250 X .250 X 50 FT ROLL
(Sold as Entire Roll Only P/N 0417-00065)
January 2006
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info@4GEMparts.com
ASSY, ROOF RAILS - 4 PASS

ITEM
PART NO.
DESCRIPTION
QTY.
0204-00139
WELDMENT, ROOF RAIL - LH 4 PASS
0204-00140
WELDMENT , ROOF RAIL - RH 4 PASS
0521-00024
0522-00021
BOLT, HEX - HHCS 1/2 - 13 UNC X 1.0 GR 8 ZN YL ZINC PLATED
0522-00059
BOLT, HEX - HHCS 1/2 - 13 UNC X 2.5 LG GR 8 ZINC PLATED
0524-00115
Page 62

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ASSY, ROOF SUPPORTS - 4 PASS

ITEM
PART NO.
DESCRIPTION
QTY.
0304-00146
SUPPORT WINDSHIELD UPPER FRONT
0304-00149
SUPPORT, WINDSHIELD LOWER FRONT
0304-00152
SUPPORT, SUNROOF FRONT
0304-00153
SUPPORT, SUNROOF REAR
0304-01683
SUPPORT, ROOF - REAR 4 PASS
0523-00032
SCREW, HEX - WHSD 1/4 X .75 ZN
0523-00057
SCREW, CSNK PHIL FLAT - #6 X 3/4 LG STAINLESS STEEL
16
January 2006
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ASSY, WINDSHIELD
ITEM
PART NO.
DESCRIPTION
QTY.
0304-00170
WINDSHIELD
2*
0417-00065
STRIP, WEATHER LOWER WINDSHIELD (Formerly 0304-00183)
3*
0417-00065
STRIP. WEATHER UPPER WINDSHIELD (Formerly 0304-00184)
4*
0417-00065
STRIP, WEATHER SIDE (Formerly 0304-00185)
* FOR ANY OR ALL OF ITEMS 2, 3, & 4, USE 0417-00065 FOAM, VINYL - PVC VF-5600 SERIES .250 X .250 X 50 FT ROLL (SOLD ONLY
AS ENTIRE ROLL)
Page 64

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info@4GEMparts.com
ASSY, ROOF PANEL - 4 PASS

ITEM
PART NO.
DESCRIPTION
QTY.
0304-00155
PANEL, ROOF 4 PASS FRONT -
0417-00065
STRIP. WEATHER UPPER WINDSHIELD (Formerly 0304-00184)
0417-00065
STRIP, WEATHER - FRONT SUNROOF (Formerly 0304-00187)
0417-00065
STRIP, WEATHER SIDE FRONT ROOF (Formerly 0304-00186)
* For any or all of items 2, 3, & 4, use 0417-00065 FOAM, VINYL - PVC VF-5600 SERIES .250 X .250 X 50 FT ROLL (Sold Only as
Entire Roll)
January 2006
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info@4GEMparts.com
ASSY, SUNROOF PANEL

ITEM
PART NO.
DESCRIPTION
QTY.
0304-01687
PANEL, SUNROOF 4 PASS GREY SMOKE
0417-00065
STRIP, WEATHER - FRONT SUNROOF (Formerly 0304-00187)
0417-00065
STRIP, WEATHER - REAR SUNROOF (Formerly 0304-00188)
0417-00065
STRIP, WEATHER - SIDE SUNROOF (Formerly 0304-00189)
Entire Roll)
Page 66

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ASSY, ROOF PANEL - REAR 4 PASS

ITEM
PART NO.
DESCRIPTION
QTY.
0304-01746
PANEL, ROOF - REAR 4 PASS WHITE
0417-00065
STRIP, WEATHER - REAR SUNROOF (Formerly 0304-00188)
0417-00065
STRIP, WEATHER - SIDE - REAR ROOF (Formerly 0304-00190)
0417-00065
STRIP, WEATHER - REAR - REAR ROOF (Formerly 0304-00191)
Entire Roll)
January 2006
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ASSY, ROOF TRIM - 4 PASS

ITEM
PART NO.
DESCRIPTION
QTY.
0417-00067
STRIP, TRIM UPPER WINDSHIELD (per foot)
0417-00067
STRIP, TRIM SIDE WINDSHIELD (per foot)
0417-00067
STRIP, TRIM - SIDE FRONT ROOF - 4 PASS (per foot)
0417-00067
STRIP, TRIM - SIDE - SUNROOF (per foot)
0417-00067
STRIP, TRIM - SIDE REAR ROOF (per foot)
0417-00067
STRIP, TRIM - REAR REAR ROOF (per foot)
0417-00214
STRIP, WIDE TRIM - UPPER WINDSHIELD (per each)
0417-00214
STRIP, WIDE TRIM - FRONT SUN ROOF (per each)
0417-00214
STRIP, WIDE TRIM - REAR SUN ROOF (per each)
Page 68

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ASSY, BACK PANEL 2 & 4 PASSENGER

ITEM
PART NO.
DESCRIPTION
QTY.
0305-00406
PANEL, BACK 2P-4P -
0417-00141
TRIM, EDGE - U SHAPE WHITE VINYL - 59" (per foot)
0532-00122
January 2006
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info@4GEMparts.com
ASSY, BACK PANEL SHORTBACK & LONGBACK

ITEM
PART NO.
DESCRIPTION
QTY.
0305-00462
PANEL, BACK SM AND LG UTILITY -
0417-00141
TRIM, EDGE - U SHAPE WHITE VINYL - 59" (per foot)
0532-00122
Page 70

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ASSY, SIDE PANEL 2 PASSENGER

ITEM
PART NO.
DESCRIPTION
QTY.
0305-01576
PANEL, SIDE - LH FRONT
0305-01577
PANEL, SIDE - RH FRONT
0305-01578
PANEL, SIDE - LH REAR
0305-01579
PANEL, SIDE - RH REAR
0317-00888
TRIM, EDGE-U SHAPE WHITE VINYL METAL
0521-00071
NUT, KEPS - 1/4 - 20 UNC ZINC PLATED
32
0523-00122
SCREW, HEX - WASHER HEAD SELF DRILL
0522-00333
BOLT, TORX - TRUSS HEAD - 1/4 - 20 X 1
32
January 2006
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info@4GEMparts.com
ASSY, SIDE PANEL - 4 PASS ABS

ITEM
PART NO.
DESCRIPTION
QTY.
0305-01517
PANEL, SIDE - LH 4 PASS 05
0305-01518
PANEL, SIDE - RH 4 PASS 05
1
1
3*
0417-00141
TRIM, EDGE - U SHAPE WHITE VINYL - 9"
0521-00071
36
0522-00333
36
0532-00122
* Item # 3 Is sold by the foot only. When replacing trim, order 1 Ft. per side.
Page 72

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ASSY, FLOOR PANEL - 2 PASS

ITEM
1
2
3
4
5
6
7
8
9*
PART NO.
0105-00859
0201-00102
0521-00017
0521-00031
0521-00071
0522-00121
0522-00333
0532-00122
0417-00066
10*
0417-00067
11*
0417-00068
12*
0417-00069
* SOLD AS ENTIRE ROLL ONLY. P/N
January 2006
760-321-2275
DESCRIPTION
ASSY, FLOOR PANEL - 2 PASS - WELDMENT, FRAME - 2 PASS NUT, HEX - NYLOCK 5/16-18 UNC GR5 ZN
NUT, HEX - 5/16-18 UNC GR 5 ZN NUT,KEPS - 1/4 - 20 UNC ZINC PLATED GR 5 ZINC PLATED
BOLT, WELD - PROJECTION 5/16 - 18 UNC X 1.25 GR 5 BLK
SCREW, HEX - WHSD 1/4 X 1.5 ZINC PLATED - FOAM, VINYL - PVC VF-5100 SERIES .187 X .750 X 30 FT ROLL
(APPROX CUT LENGTH 15.0")
FOAM, VINYL - PVC VF-5100 SERIES .187 X .750 X 30 FT ROLL
0414-00066 FOAM, VINYL - PVC VF-5100 SERIES .187 X .750 X 30 FT ROLL
QTY.
1
1
2
2
1
2
1
2
2
2
2
2

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ASSY, FLOOR PANEL - PLASTIC 4 PASS

ITEM
1
2
3
PART NO.
0211-00209
0105-00860
*0417-00066
*0417-00066
5
6
7
8
9
10
11
12
13
14
15
0521-00010
0521-00017
0521-00031
0521-00071
0521-00225
0522-00063
0522-00121
0522-00333
0524-00009
0523-00122
0201-00090
DESCRIPTION
QTY.
WLDMT, BRACKET REAR SEAT HOLDDOWN
1
ASSY, PANEL - FLOOR, PLASTIC-4PASS-W/O C 4 PASS PLASTIC 1
STRIP, VINYL - FOAM PVC VF-5100 SERIES .187 X .75 X 11
(Formerly P/N 0317-00858)
2
STRIP, VINYL - FOAM PVC VF-5100 SERIES .187 X .75 X 41
(Formerly P/N 0317-00973)
4
4
4
NUT, HEX - 5/16-18 UNC GR 5 ZN ZINC PLATED
4
1
NUT, EXTRUDED U-NUT 5/16 - 18 2
BOLT, HEX - HHCS 3/8-16 UNC x 1.0 LG GR 5 ZINC PLATED
4
BOLT, WELD - PROJECTION 5/16 - 18 UNC X 1.25 GR 5 BLK
4
BOLT, TORX - TRUSS HEAD - 1/4 - 20 X 1
1
8
SCREW, HEX - WHSD 1/4 X 1.5 ZINC PLATED
6
WELDMENT, SEAT BASE FRAME
1
* SOLD AS ENTIRE ROLL ONLY. P/N 0414-00066 FOAM, VINYL - PVC VF-5100 SERIES .187 X .750 X 30 FT ROLL
The floor panel is available only without the hole for the outlet plug. Drill to 1.875 for outlet plug
Page 74

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info@4GEMparts.com
ASSY, MUD GUARD

ITEM
PART NO.
DESCRIPTION
QTY.
0305-00782
GUARD, MUD, RED LH - COLOR MATCHED PLAST
0305-00784
GUARD, MUD, YELLOW LH - COLOR MATCHED PL
0305-00786
GUARD, MUD, BLUE LH - COLOR MATCHED PLAS
0305-00788
GUARD, MUD, GREEN LH - COLOR MATCHED PLA
0305-00790
GUARD, MUD, WHITE LH - COLOR MATCHED PLA
0305-00792
GUARD, MUD, SILVER LH - COLOR MATCHED PL
0305-02022
GUARD, MUD, BLACK LH - COLOR MATCHED PL
0305-00781
GUARD, MUD, RED RH - COLOR MATCHED PLAST
0305-00783
GUARD, MUD, YELLOW RH - COLOR MATCHED PL
0305-00785
GUARD, MUD, BLUE RH - COLOR MATCHED PLAS
0305-00787
GUARD, MUD, GREEN RH - COLOR MATCHED PLA
0305-00789
GUARD, MUD, WHITE RH - COLOR MATCHED PLA
0305-00791
GUARD, MUD, SILVER RH - COLOR MATCHED PL
0305-02021
GUARD, MUD, BLACK RH - COLOR MATCHED PL
0521-00092
NUT, WELL - 1/4 - 20 UNC x 5/8" - -
0522-00238
BOLT, HEX - 1/4-20 UNC X 1.25 GR 5 ZINC PLATED
0524-00053
WASHER, FLAT - 1/4 BLACK PLASTIC
January 2006
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info@4GEMparts.com
ASSY, HOOD HINGE

ITEM
1
2
3
4
5
6
7
8
PART NO.
0305-00610
0305-00619
0305-00650
0521-00050
0522-00184
0522-00411
0524-00083
0524-00062
DESCRIPTION
BRKT, HINGE - HOOD
MOUNT, HOOD - RH - MOUNT, HOOD - LH - NUT, HEX - NYLOCK 1/4-20 UNC GR5 ZN
BOLT, CARRIAGE - 1/4 - 20 UNC X .75 LG 18-8 SST - BOLT, CARRIAGE - 1/4 - 20 UNC X 1.25 LG GR 2 ZNC PLT - WASHER, SHOULDER NAT NYLON - 1/4 INCH
WASHER, FLAT - 1/4 .281 ID X .625 OD X .050 THK
QTY.
2
1
1
6
4
2
4
8
DESCRIPTION
BOLT, TORX - TRUSS HD, 3/8 - 16 X 1 - BL ZN. GR5.1
WASHER, NYLON .443 ID X .750 OD X .062 generic ZN
QTY.
2
2
2
2
ASSY, HOOD HARDWARE

ITEM
1
2
3
4
PART NO.
0521-00010
0522-00180
0524-00009
0524-00414
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ASSY, HOOD COMPLETE

ITEM
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
January 2006
760-321-2275
PART NO.
0105-00847
0105-00848
0105-00849
0105-00850
0105-00851
0105-00852
0105-01710
0610-00099
0106-00184
0106-00290
0110-00832
0305-00885
0310-00505
0350-00538
0350-00546
0350-02145
0350-01134
0408-00186
0510-00137
0521-00050
0606-00108
0106-00164
0606-00095
0521-00014
0523-00134
0606-00096
0306-00504
DESCRIPTION
ASSY, HOOD, RED - CMP - W/INLET CUTOUT
ASSY, HOOD, YELLOW - CMP - W/INLET CUTOUT
ASSY, HOOD, BLUE - CMP - W/INLET CUTOUT
ASSY, HOOD, GREEN - CMP - W/INLET CUTOUT
ASSY, HOOD, WHITE - CMP - W/INLET CUTOUT
ASSY, HOOD, SILVER - CMP - W/INLET CUTOUT
ASSY, HOOD, BLACK- CMP - W/INLET CUTOUT
3/4 SQUARE CRADLE MOUNT NYL
ASSY, LIGHT BLINKER - AMBER
ASSY, HARNESS HEADLIGHT
ASSY, EXTERIOR CHARGING INLET HOUSING
TRIM, HOOD BLACK 10.5 INCH
BKT, HEAD LIGHT - SECONDARY DECAL, HOOD GRILLE - RH
DECAL, HOOD GRILLE - LH
DECAL, EXTERIOR CHARGING INLET - EMBLEM
DECAL, EXTERIOR CHARGING INLET - FILLER
ADHESIVE, METHACRYLATE
TERMINAL, SPADE - FEMALE INSULATED 1/4 16 - 14 GA WIRE
ASSY, LIGHT - HEAD
TERMINAL, RING 22-18 - 1/4 - RED
CONNECTOR, BUTT SPLICE - 18-22 GA. - PINK
WIRE, GROUND - HEAD LIGHT
QTY.
1
1
1
1
1
1
1
2
2
1
1
2
2
1
1
1
1
1
2
2
2
2
2
2
2
2
2

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10
1
2
9
8
3
ASSY., HOOD LATCH

ITEM
11
PART NO.
DESCRIPTION
QTY.
0305-01542
BRACKET, HOOD LATCH
0521-00071
NUT, KEPS - 1/4 - 20 UNC ZINC PLATED
1
1
0521-00145
NUT, HEX - #8 - 32 ZINC PLATED
0522-00179
BOLT, HEX - 1/4-20 UNC X 75 LG SERRATED WASHER HD
0523-00110
SCREW, MACH - PAN HEAD PHIL 8 -32 X 1/2 ZN
0523-00464
SCREW, MACH - PAN HEAD PHIL 8 -32 X 1.75 ZN
0524-00109
WASHER, LOCK - #8 ZINC PLATED
0524-00189
WASHER, FLAT 187 ID X .625 OD X .062 THK STL ZN BLK
0528-00231
BUSHING
10
0605-00245
KIT, LATCH HOOD
11
0105-00589
ASSY, HOOD LATCH
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760-321-2275
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ASSY, LEG POCKETS SWAPACK

ITEM
PART NO.
DESCRIPTION
QTY.
0309-00286
POCKET, LEG - SWAPAK 2004 MODEL -
0523-00032
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ASSY, SEAT - LH FRONT

ITEM
1
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
0105-00656
0205-00185
0310-01527
0521-00024
0521-00031
0521-00050
0521-00129
0521-00203
0521-00322
0522-00021
0522-00056
0522-00229
0605-00290
0523-00316
0524-00115
0524-00310
0605-00289
0605-00357
0605-00358
Page 80
DESCRIPTION
ASSY, BUCKET SEAT - LEFT
WELDMENT, BRACKET, SEAT BELT - LH
COVER, COSMETIC NUT - 3/4"
NUT, HEX - 5/16-18 UNC GR 5 ZN NUT, HEX - NYLOCK 1/4-20 UNC GR 5 ZN TECH LOCK
NUT, HEX FLANGE 7/16-14 UNC GR 5 ZN TECH LOCK
NUT, HEX - NYLOCK -7/16-14 UNC GR 8
BOLT, TORX HEAD 1/2 - 13 UNC X 1.0 GR 8 ZN
SCREW, MACHINE - 5/16 - 18 UNC X 0.75 6LI BU M/S X PR
WASHER, BELL - 5/16
KIT, SAFETY RESTRAINT - 3 POINT FRONT
SLIDE, SEAT - NO HANDLE
SLIDE, SEAT - WITH HANDLE

760-321-2275
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QTY.
1
1
1
2
2
1
1
4
2
1
1
1
1
4
2
4
1
1
1
January 2006
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760-321-2275
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info@4GEMparts.com
ASSY, SEAT - RH FRONT

ITEM
1
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
January 2006
760-321-2275
PART NO.
0105-00657
0205-00184
0310-01527
0521-00024
0521-00031
0521-00050
0521-00129
0521-00203
0521-00322
0522-00021
0522-00056
0522-00229
0522-00252
0523-00316
0524-00115
0524-00310
0605-00291
0605-00357
0605-00358
DESCRIPTION
ASSY, BUCKET SEAT - RIGHT
WELDMENT, BRACKET, SEAT BELT - RH
COVER, COSMETIC NUT - 3/4"
NUT, HEX - 5/16-18 UNC GR 5 ZN NUT, HEX - NYLOCK 1/4-20 UNC GR 5 ZN TECH LOCK
NUT, HEX - NYLOCK -7/16-14 UNC GR 8
BOLT, TORX HEAD 1/2 - 13 UNC X 1.0 GR 8 ZN
SCREW, MACHINE - 5/16 - 18 UNC X 0.75 6LI BU M/S XPR
WASHER, BELL - 5/16
SLIDE, SEAT - NO HANDLE
SLIDE, SEAT - WITH HANDLE
QTY.
1
1
1
2
2
1
1
4
2
1
1
1
1
4
2
4
1
1
1

www.4GEMparts.com
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760-321-2275
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info@4GEMparts.com
ASSY, SEAT - 2 PASS

ITEM
1
2
2
PART NO.
0105-00653
0105-00654
0105-01133
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
0305-00927
0310-00966
0521-00017
0522-00016
0522-00144
0522-00238
0523-00273
0524-00003
0524-00081
0524-00115
0524-00167
0524-00315
0532-00122
0605-00236
0605-00237
0610-00299
Page 82
DESCRIPTION
ASSY, SEAT BACK - BENCH
ASSY, BENCH SEAT - CUSHION (RCO) (Early 2005 Models)
ASSY, BENCH SEAT - CUSHION - FLXSTL (FLEXSTEEL)
(Later 2005 Models)
BRACKET, SAFETY - RH SEAT
STRAP, SEAT BOTTOM RELEASE
BOLT, HEX - 1/4-20 UNC X 1.25 GR 5 ZINC PLATED
SCREW, PHIL FLAT FT THRD ROL TT - 1/4 - - WASHER, FLAT - 5/16 SAE .344 ID X .688 OD X .065 THK ZN
WASHER, LOCK - 5/16 ZINC PLATED WASHER, FLAT - M12 13mm ID X 24mm OD X 2.5mm THK
WASHER, FLAT - 5/16 X 1.5 OD ZINC PLATED
WASHER, FENDER - .25 ID x 1.0 OD generic ZN
SCREW, HEX - WHSD 1/4 X 1.5 ZINC PLATED - STEM, SEAT HOLD DOWN
SOCKET, SEAT HOLD DOWN
BUMPER, SEAT BASE/BACK

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1
1
1
1
1
2
2
1
1
2
3
1
1
2
2
2
1
1
2
January 2006
info@4GEMparts.com
760-321-2275
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ASSY, SEAT - REAR

ITEM
1
2
2
PART NO.
0105-00653
0105-00654
0105-01133
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
0305-00926
0305-00927
0310-00966
0521-00017
0522-00016
0522-00144
0522-00238
0523-00273
0524-00003
0524-00081
0524-00115
0524-00167
0524-00315
0523-00122
0605-00236
0605-00237
0610-00299
January 2006
760-321-2275
DESCRIPTION
ASSY, SEAT BACK - BENCH
ASSY, BENCH SEAT - CUSHION (RCO) (Early 2005 Models)
ASSY, BENCH SEAT - CUSHION - FLXSTL
(FLEXSTEEL) (Later 2005 Models)
BRACKET, SAFETY - LH SEAT
BRACKET, SAFETY - RH SEAT
STRAP, SEAT BOTTOM RELEASE
BOLT, HEX - HHCS 5/16 - 18 UNC X 1.0 GR 5 ZINC PLATED
BOLT, HEX - HHCS 5/16 - 18 UNC X .75 GR 5 ZINC PLATED
BOLT, HEX HD 1/4-20 UNC X 1.25 GR 5 ZINC PLATED
SCREW, PHIL FLAT FT THRD ROL TT - 1/4 WASHER, FLAT - 5/16 SAE .344 ID X .688 OD X .065 THK ZN
WASHER, LOCK - 5/16 ZINC PLATED WASHER, FLAT - M12 13mm ID X 24mm OD X 2.5mm THK
WASHER, FLAT - 5/16 X 1.5 OD ZINC PLATED
WASHER, FENDER - .25 ID x 1.0 OD generic ZN
SCREW, HEX - WHSD 1/4 X 1.5 ZINC PLATED
STEM, SEAT HOLD DOWN
SOCKET, SEAT HOLD DOWN
BUMPER, SEAT BASE/BACK
QTY.
1
1
1
1
1
1
2
2
1
1
4
3
1
1
2
2
2
1
1
2

www.4GEMparts.com
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760-321-2275
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ASSY, SAFETY RESTRAINT - BENCH (NEW STYLE USED WITH RCO SEATS & FLEXSTEEL SEATS)
ITEM
PART NO.
DESCRIPTION
QTY.
0521-00024
0521-00129
0522-00021
BOLT, HEX - HHCS 1/2 - 13 UNC X 1.0 GR 8 ZN YL ZINC PLATED
0522-00164
BOLT, HEX 7/16 - 14 UNC X 1.25 GR 8 ZINC PLATED
0522-00229
BOLT, TORX HEAD 1/2 - 13 X 1" GR 8 ZN PL
6
7
8
0524-00115
0522-00290
0605-00289

2
1
1
Page 84

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January 2006
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760-321-2275
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info@4GEMparts.com
ASSY, MIRROR - SIDE

ITEM
PART NO.
DESCRIPTION
QTY.
0310-00856
GASKET, SIDE MIRROR
0523-00208
SCREW, PHIL PAN HEAD- #10 X 1.0 LG STL 18-8 SELF

THREADING -
0610-00243
MIRROR, SIDE
(MIRROR IS INTERCHANGEABLE FOR LEFT AND RIGHT)
0110-00588
ASSY, MIRROR - SIDE (Includes all of the items above)
DESCRIPTION
QTY.
NOTE: Mirror assembly is used for left and right side
ASSY, REARVIEW MIRROR ASSEMBLY

ITEM
PART NO.
0523-00064
SCREW, PHIL PAN HEAD- #6 X 3/4 LG BLACK SELF THREADING
0523-00066
SCREW, PHIL PAN HEAD - #6 X 3/8 BLACK SELF THREADING
0610-00023
MIRROR, REARVIEW - SCREW ON MODEL
January 2006
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MAT, FLOOR - 2 PASS

ITEM
PART NO.
DESCRIPTION
0318-01513
QTY.
MAT, FLOOR - 2 PASS
ASSY, FLOOR MAT - 4 PASS

ITEM
PART NO.
DESCRIPTION
QTY.
0318-01513
MAT, FLOOR - 2 PASS
0318-00230
MAT, FLOOR - REAR 4 PASS
0521-00050
0523-00052
SCREW, MACH - OVAL PHIL 1/4 - 20 UNC X 1.5 LG ZINC PLATED
0524-00054
WASHER, COUNTER SINK 1/4 INCH
0524-00062
Page 86

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January 2006
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760-321-2275
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ASSY, LOWER DASH

ITEM
PART NO.
DESCRIPTION
QTY.
0105-01141
ASSY, DASH - LOWER
2*
0417-00089
TRIM, EDGE - U SHAPE BLACK VINYL METAL R

(Formerly P/N 0305-00515 TRIM, LOWER DASH - RH)
3*
0417-00089
TRIM, EDGE - U SHAPE BLACK VINYL METAL R

(Formerly P/N 0305-00516 TRIM, LOWER DASH - LH)
0305-01355
DOOR, FUSE ACCESS PANEL
0521-00391
NUT, HEX - NYLON 6/6 #10 -32 UNF BLK -
0523-00032
0523-00392
SCREW, MACHINE- THB #10 X 32 UNF X .50 LG BLK NYLON 6/6
**0906-00016
LOCK, DOOR - FUSE ACCESS PANEL

(ORDER P/N 0906-00016 FOR ES AND EL MODELS)
***0906-00017
LOCK, DOOR - FUSE ACCESS PANEL

(ORDER P/N 0906-00017 FOR E2 AND E4 MODELS)
* (0417-00089 TRIM, EDGE - U SHAPE BLACK VINYL METAL R ) Is sold by the foot only. For the lower dash, order 2 Ft. per side.
** LOCKS ARE ONLY AVAILABLE AS A COMPLETE MATCHED SET WHICH INCLUDES THE ON/OFF, GLOVE BOX, FUSE
BOX PANEL, AND ACCESSORY LOCK HANDLE FOR E2 AND E4 MODELS.
*** LOCKS ARE ONLY AVAILABLE AS A COMPLETE MATCHED SET WHICH INCLUDES THE ON/OFF, GLOVE BOX, AND
FUSE BOX PANEL FOR ES AND EL MODELS.
January 2006
760-321-2275

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760-321-2275
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info@4GEMparts.com
ASSY, DASH UPPER

ITEM
PART NO.
DESCRIPTION
QTY.
0105-00070
ASSY, DASH
0521-00092
NUT, WELL - 1/4 - 20 UNC x 5/8"
0522-00333
**0906-00016
LOCK, GLOVE BOX MATCHED KEY

LOCK, GLOVE BOX MATCHED KEY

PULL FINGERTAB-MACHINED
***0906-00017
0305-01458
**LOCKS ARE ONLY AVAILABLE AS A COMPLETE MATCHED SET WHICH INCLUDES THE ON/OFF, GLOVE BOX, FUSE BOX
PANEL, ANDACCESSORY LOCK HANDLE FOR E2 AND E4 MODELS.
***LOCKS ARE ONLY AVAILABLE AS A COMPLETE MATCHED SET WHICH INCLUDES THE ON/OFF, GLOVE BOX, AND
Page 88

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January 2006
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760-321-2275
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info@4GEMparts.com
ASSY, SPAT BRACKETS - 46 IN WT

ITEM
PART NO.
DESCRIPTION
QTY.
0351-01587
BRACKET, SPAT MNT - LH (2005 MODEL)
0351-01588
BRACKET, SPAT MNT - RH 2005 MODEL
0523-00032
January 2006
760-321-2275

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760-321-2275
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info@4GEMparts.com
ASSY, SPAT - 2006

ITEM
PART NO.
DESCRIPTION
QTY.
0305-01606
SPAT, RED 46 IN WT CMP
0305-01607
SPAT, YELLOW 46 IN WT CMP
0305-01608
SPAT, BLUE 46 IN WT CMP
0305-01609
SPAT, GREEN 46 IN WT CMP
0305-01610
SPAT, WHITE 46 IN WT CMP
0305-01611
SPAT, SILVER 46 IN WT CMP
0305-02023
SPAT BLACK 46 IN WT CMP
0305-02028
PANEL, ACCESS - BATTERY BLACK
0305-01447
PANEL, ACCESS - BATTERY RED
0305-01448
PANEL, ACCESS - BATTERY YELLOW
0305-01449
PANEL, ACCESS - BATTERY BLUE
0305-01450
PANEL, ACCESS - BATTERY GREEN
0305-01451
PANEL, ACCESS - BATTERY WHITE
0305-01452
PANEL, ACCESS - BATTERY SILVER
0317-01462
CAP, DECORATIVE
1
10
0350-00542
DECAL, REFLECTOR
0350-01501
DECAL, REFLECTOR - BACK PANEL
0520-00406
RIVET, PUSH 1/4 BLK NYLON
0522-00396
BOLT, HEX - 1/4 - 20 UNSLT X 5/8 LG WSR HD ZN
10
0524-00404
WASHER, FLAT - .265 ID X .875 OD X .093 THK BLK NYLON 6/6
10
0350-01055
DECAL, REFLECTIVE - REAR SIDES
Page 90

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January 2006
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ASSY, BED SMALL UTILITY

ITEM
PART NO.
DESCRIPTION
QTY.
0524-00115
0205-00177
WLD, BED - SHORT BACK -
0305-01428
COVER, BATTERY ACCESS
0305-01490
TRIM, FENDER WELL - RUBBER - SH BACK
0520-00158
RIVET, POP - 3/16 ALUM .25 GRIP X .375 FLANGE DIA.

BLACK FINISH
14
0521-00024
0521-00385
NUT, EXTRUDED J - #8 - BLK
0522-00076
0523-00397
SCREW, PHILLIPS - FLAT HEAD - #8 X 3/4 TAPPING, ZINC PLATED
10
0606-00147
KIT, TAIL LIGHT - LG UTILITY BED
11
0606-00108
TERMINAL SPADE-FEMALE INSULATED 1/4"14-16
January 2006
760-321-2275

www.4GEMparts.com
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ASSY, BED - LONG BACK

ITEM
PART NO.
DESCRIPTION
QTY.
0524-00115
0205-00176
WLD, BED - LONG BACK
8
1
0305-00890
SUPPORT, SIDE SHEET - LG UTILITY
0305-01428
COVER, BATTERY ACCESS
0305-01491
TRIM, FENDER WELL - RUBBER - LG BACK
0520-00158

BLACK FINISH
16
0521-00024
0521-00050
0521-00385
NUT, EXTRUDED J - #8 - BLK
10
0522-00076
11
0522-00096
BOLT, CARRIAGE - 1/4 - 20 UNC X .750 LG GR 5 - -
12
0523-00032
13
0523-00397
SCREW, PHILLIPS - FLAT HEAD - #8 X 3/4 TAPPING, ZINC PLATED
14
0524-00062
15
0606-00108
TERMINAL SPADE-FEMALE INSULATED 1/4"14-16
16
0606-00147
KIT, TAIL LIGHT - LG UTILITY BED
Page 92

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January 2006
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Parts Catalog
SECTION 9 - MISCELLANEOUS
January 2006
760-321-2275
GEM Parts Catalog Section 9 - Miscellaneous

www.4GEMparts.com
Page 93
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760-321-2275
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info@4GEMparts.com
ASSY, LATCH - PACK

ITEM
PART NO.
DESCRIPTION
QTY.
0309-00283
PLATE, LATCH MOUNT
0521-00050
0521-00251
NUT, HEX - NYLOCK L/N 5/16 - 18 NTE THIN ZN
0522-00056
0522-00228
BOLT, TORX HD 5/16 - 18 X 1 1/4" ZN PL
0609-00045
LATCH, PACK - -
Page 94

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January 2006
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ASSY, T - HANDLE - PACK LATCH

ITEM
1
1
PART NO.
**0906-00016
***0906-00017
DESCRIPTION
QTY.
HANDLE, LOCK - SWIVEL PAK

HANDLE, LOCK - SWIVEL PAK

1
2
0523-00200
SCREW, TEK - PHI OVL #8-18 X 1 1/4 #2 PT - -
0521-00194
NUT, HEX - SERRATED FLANGE 3/8 - 24 ZN
0309-00854
TAB, TURNBUCKLE - PAK RELEASE
0609-00098
ASSY, TURNBUCKLE PACK - RELEASE
**LOCKS ARE ONLY AVAILABLE AS A COMPLETE MATCHED SET WHICH INCLUDES THE ON/OFF, GLOVE BOX, FUSE BOX
PANEL, AND ACCESSORY LOCK HANDLE FOR E2 AND E4 MODELS.
***LOCKS ARE ONLY AVAILABLE AS A COMPLETE MATCHED SET WHICH INCLUDES THE ON/OFF, GLOVE BOX, AND
January 2006
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Page 95
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info@4GEMparts.com
ASSY, WIPER
ITEM
PART NO.
DESCRIPTION
QTY.
0310-00979
ARM, WIPER
0610-00270
BLADE, WIPER
Page 96

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January 2006
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info@4GEMparts.com
ASSY, GRAB HANDLE

ITEM
PART NO.
DESCRIPTION
QTY.
0523-00105
SCREW, SELF DRILL - #8-18 X 3/4 - -
0610-00080
GRAB HANDLE
January 2006
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760-321-2275
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info@4GEMparts.com
2
5
3
1
ASSY, SPLASH PROTECTION

ITEM
PART NO.
DESCRIPTION
QTY.
0310-01593
SHEET, ONE-PIECE SPLASH PROTECTION
0310-01470
ANGLE, SPLASH PROTECTION
0520-00175
RIVET, PIN - REMOVABLE
0521-00071
0523-00163
SCREW, HEX - WHSD 10 - 16 X 1/2 # 2 POINT STL BLK ZINC - -
Page 98

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January 2006
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info@4GEMparts.com
ASSY, BATTERY TRAY REAR LH

ITEM
PART NO.
DESCRIPTION
QTY.
0310-00349
BASE, BATTERY TRAY - REAR SIDE
0310-00350
MAT, BATTERY TRAY REAR SIDE
ASSY, BATTERY TRAY - REAR RH

ITEM
PART NO.
DESCRIPTION
QTY.
0310-00349
BASE, BATTERY TRAY - REAR SIDE
0310-00350
MAT, BATTERY TRAY REAR SIDE
January 2006
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ASSY, BATTERY TRAY - REAR MID

ITEM
PART NO.
DESCRIPTION
QTY.
0310-00347
BASE, BATTERY TRAY - REAR MID
0310-00348
MAT, BATTERY TRAY REAR MID -
0523-00105
SCREW, DRILL- #8-18 x 3/4 PH OVAL #2 ZIN
Page 100
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January 2006
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ASSY, BATTERY TRAY - FAR REAR

ITEM
PART NO.
DESCRIPTION
QTY.
0310-01481
BASE, BATTERY TRAY - REAR
2.
0310-01482
MAT, BATTERY TRAY - REAR
January 2006
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Parts Catalog
SECTION 10 - DECALS
Page 102
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GEM Parts Catalog Section 10 - Decals

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DISCLOSURE TO LOW
SPEED VEHICLE BUYER
ATTENTION DEALERS!
WITHIN 24 HOURS OF RECEIVING VEHICLE:
VEHICLE MUST BE PLUGGED IN AND ALLOWED TO
FULLY CHARGE
UPON COMPLETION OF CHARGE:
Vehicle Storage - Short term
This vehicle
Has a maximum speed of 25 miles
per hour.
May be hazard on the roadways
if it impedes traffic.
May subject the driver to citations
for impeding traffic.
Vehicle Emission Control Information
Vehicle Storage - Long term
This vehicle is certified to operate on DC Electricity.

This Vehicle conforms to California regulations
applicable to 2005 model year new ZEV passenger
cars.
Test Group: 5GEMV0000001
10
As always, please refer to Manual for complete review of

charging procedures.
7
8
0350-01229
12
11
13
14
ASSY, DECAL 2006 - 2 PASS

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
January 2006
760-321-2275
PART NO.
0350-01522
0350-00540
0350-00545
0350-00549
0350-00550
0350-01511
0350-00733
0650-00209
0350-01229
0350-01459
0650-00460
0350-01079
0350-01531
0350-01532
DESCRIPTION
DECAL, MODEL - E2
DECAL, 1.875 GEM-REAR
DECAL, WINDOW
DECAL, WARNING - 2 SEATER
DECAL, GLOBAL 888 NBR
DECAL, STEERING WHEEL 06
DECAL, LOW SPEED DISCLOSURE
DECAL, WARNING - HIGH VOLTAGE PSA
DOCUMENT, CHARGE WARNING
DECAL, 2006 VEHICLE EMISSION CONTROL INF
DECAL, FUSE BLOCK - 30 AMP FUSE
DECAL, SMOG EMISSIONS - CA
DOCUMENT, WARRANTY ACTIVATION
DOCUMENT, NOTICE - BATTERY CONDITIONING

www.4GEMparts.com
QTY.
2
1
1
1
1
1
1
2
1
1
1
1
1
1
Page 103
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info@4GEMparts.com
2
1
DISCLOSURE TO LOW
SPEED VEHICLE BUYER
ATTENTION DEALERS!
FULLY CHARGE
This vehicle
per hour.

cars.
10

7
8
0350-01229
12
11
13
14
ASSY, DECAL 2006 - 4 PASS

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
0350-01523
0350-00540
0350-00545
0350-00548
0350-00550
0350-01511
0350-00733
0650-00209
0350-01229
0350-01459
0650-00460
0350-01079
0350-01531
0350-01532
Page 104
760-321-2275
DESCRIPTION
DECAL, MODEL - E4
DECAL, WINDOW

www.4GEMparts.com
QTY.
2
1
1
1
1
1
1
1
1
1
1
1
1
1
January 2006
info@4GEMparts.com
760-321-2275
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info@4GEMparts.com
3
1
DISCLOSURE TO LOW
SPEED VEHICLE BUYER
ATTENTION DEALERS!
FULLY CHARGE
This vehicle
per hour.

cars.
10

0350-01229
12
11
13
14
15
16
ASSY, DECAL 2006 - S BACK

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
January 2006
760-321-2275
PART NO.
0350-01521
0350-00540
0350-00545
0350-00549
0350-00550
0350-01511
0350-00733
0650-00209
0350-01229
0350-01459
0650-00460
0350-01079
0350-01531
0350-01532
0350-00542
0350-01162
DESCRIPTION
DECAL, MODEL - ES
DECAL, WINDOW
DECAL, REFLECTORS
DECAL, WARNING - PAY LOAD SM UTILITY
GEM Parts Catalog Section 10 - Decal

www.4GEMparts.com
QTY.
2
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
Page 105
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info@4GEMparts.com
1
2
DISCLOSURE TO LOW
SPEED VEHICLE BUYER
ATTENTION DEALERS!
FULLY CHARGE
This vehicle
per hour.

cars.
10

0350-01229
12
11
13
14
15
16
ASSY, DECAL 2006 - L BACK

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
0350-01520
0350-00540
0350-00545
0350-00549
0350-00550
0350-01511
0350-00733
0650-00209
0350-01229
0350-01459
0650-00460
0350-01079
0350-01531
0350-01532
0350-00542
0350-01161
Page 106
760-321-2275
DESCRIPTION
DECAL, MODEL - EL
DECAL, WINDOW
DECAL, REFLECTORS
DECAL, WARNING - PAY LOAD LG UTILITY

www.4GEMparts.com
QTY.
2
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
January 2006
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760-321-2275
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BLANK PAGE
January 2006
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7
1 2
3 4
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5 6

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January 2006
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HARD DOOR DECALS

ITEM
PART NO.
DESCRIPTION
QTY.
0350-00954
DECAL, STRIPE - HARD DOOR - 2 PASS LH - GRAY
0350-02055
DECAL, STRIPE - HARD DOOR - 2 PASS LH - BLUE
0350-02057
DECAL, STRIPE - HARD DOOR - 2 PASS LH - RED
0350-00959
DECAL, STRIPE - HARD DOOR - 2 PASS LH -YELLOW
0350-02061
DECAL, STRIPE - HARD DOOR - 2 PASS LH - GREEN
0350-02063
DECAL, STRIPE - HARD DOOR - 2 PASS LH - BLACK
0350-00955
DECAL, STRIPE - HARD DOOR - 2 PASS RH - GRAY
0350-02054
DECAL, STRIPE - HARD DOOR - 2 PASS RH - BLUE
0350-02056
DECAL, STRIPE - HARD DOOR - 2 PASS RH - RED
0350-02058
DECAL, STRIPE - HARD DOOR - 2 PASS RH - YELLOW
0350-02060
DECAL, STRIPE - HARD DOOR - 2 PASS RH - GREEN
0350-02062
DECAL, STRIPE - HARD DOOR - 2 PASS RH - BLACK
0350-00956
DECAL, STRIPE-HARD DR-4 PASS-FRONT-LH - GRAY
0350-02035
DECAL, STRIPE-HARD DR-4 PASS-FRONT-LH - BLUE
0350-02039
DECAL, STRIPE-HARD DR-4 PASS-FRONT-LH - RED
0350-02043
DECAL, STRIPE-HARD DR-4 PASS-FRONT-LH - YELLOW
0350-02047
DECAL, STRIPE-HARD DR-4 PASS-FRONT-LH - GREEN
0350-02051
DECAL, STRIPE-HARD DR-4 PASS-FRONT-LH - BLACK
0350-00957
DECAL, STRIPE-HARD DR-4 PASS-FRONT-RH - GRAY
0350-02034
DECAL, STRIPE-HARD DR-4 PASS-FRONT-RH - BLUE
0350-02038
DECAL, STRIPE-HARD DR-4 PASS-FRONT-RH - RED
0350-02039
DECAL, STRIPE-HARD DR-4 PASS-FRONT-RH - YELLOW
0350-02042
DECAL, STRIPE-HARD DR-4 PASS-FRONT-RH - GREEN
0350-02046
DECAL, STRIPE-HARD DR-4 PASS-FRONT-RH - BLACK
0350-00958
DECAL, STRIPE-HARD DR-4 PASS-REAR-LH - GRAY
0350-02037
DECAL, STRIPE-HARD DR-4 PASS-REAR-LH - BLUE
0350-02041
DECAL, STRIPE-HARD DR-4 PASS-REAR-LH - RED
0350-02045
DECAL, STRIPE-HARD DR-4 PASS-REAR-LH - YELLOW
0350-02049
DECAL, STRIPE-HARD DR-4 PASS-REAR-LH - GREEN
0350-02053
DECAL, STRIPE-HARD DR-4 PASS-REAR-LH - BLACK
0350-00959
DECAL, STRIPE-HARD DR-4 PASS-REAR-RH - GRAY
0350-02036
DECAL, STRIPE-HARD DR-4 PASS-REAR-RH - BLUE
0350-02040
DECAL, STRIPE-HARD DR-4 PASS-REAR-RH - RED
0350-02044
DECAL, STRIPE-HARD DR-4 PASS-REAR-RH - YELLOW
0350-02048
DECAL, STRIPE-HARD DR-4 PASS-REAR-RH - GREEN
0350-02052
DECAL, STRIPE-HARD DR-4 PASS-REAR-RH - BLACK
0350-00940
DECAL, NOTE-WINDOW OPENING INSTRUCTION

(Qty. 4 NEEDED FOR 4 -PASS, & 2 NEEDED FOR 2-PASS)
January 2006
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Parts Catalog
SECTION 11 - ACCESSORIES
Page 110
760-321-2275
GEM Parts Catalog Section 11 - Accessories

www.4GEMparts.com
January 2006
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ASSY, SCUFF GUARDS - 2 PASS

ITEM
PART NO.
DESCRIPTION
QTY.
0307-01856
GUARD, SCUFF - RH BLACK PLASTIC 2 PASS
0307-01857
GUARD, SCUFF - LH BLACK PLASTIC 2 PASS
NOTE: EXISTING HARDWARE IS USED TO INSTALL SCUFF GUARDS
ASSY, SCUFF GUARDS - 4 PASS

ITEM
PART NO.
DESCRIPTION
QTY.
0307-01858
GUARD, SCUFF - RH BLACK PLASTIC 4 PASS W/ PL TUB
0307-01859
GUARD, SCUFF - LH BLACK PLASTIC 4 PASS W/ PL TUB
NOTE: 1. FOR PLASTIC TUBS ONLY.

2. ALTHOUGH THIS SCUFF GUARD PACKAGE WILL WORK ON ALL 4 PASSENGER VEHICLES WITH PLASTIC TUBS,
THESE SCUFF GUARDS HAVE BEEN SPECIFICALLY DESIGNED TO BE USED WITH THE HARD DOOR ACCESSORY
January 2006
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info@4GEMparts.com
ASSY, CHARGING CORDSET KIT

ITEM
PART NO.
DESCRIPTION
QTY.
0310-00867
BAG, CHARGING CORDSET
0606-00266
CORDSET, CHARGING, 25'-14/3 W/GFCI PLUG
PART NO.
0207-00220
0351-01975
0521-00050
0522-00056
0522-00333
0610-00652
0107-01693
DESCRIPTION
WLD, BUMPER - CHROME
BRACKET, CHROME BUMPER
NUT, HEX - NYLOCK 1/4-20 UNC GR5
BOLT, HEX - 1/4 - 20 UNC X 1.0 GR 8 ZN YL
PLUG, TUBING - 1.95 DIA, 10 - 14 GA, BLACK PLASTIC
BUMPER ASSY 06, (INCLUDES ITEMS 1-6)
ASSY, BUMPER 06
ITEM
1
2
3
4
5
6
7
Page 112
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www.4GEMparts.com
QTY.
1
1
4
4
2
2
January 2006
info@4GEMparts.com
760-321-2275
www.4GEMparts.com
info@4GEMparts.com
ASSY, KIT - CLIP IN STAKE BED

ITEM
PART NO.
DESCRIPTION
QTY.
0109-01257
ASSY, PACK - CLIP IN STAKE BED
0109-01676
ASSY, SUPPORT - PACK LATCH
0609-00588
STRAP, CAM - PACK SAFETY
0523-00032
SCREW, HEX - WASHER HEAD SELF DRILL 1/4 X .75 ZINC
0109-01694
POCKET, LEG - PACK
January 2006
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760-321-2275
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info@4GEMparts.com
ASSY, SIDE KIT - SHORT BACK (ES)

ITEM
PART NO.
DESCRIPTION
QTY.
0205-00039
WLD, REAR - SIDE KIT
0205-00040
WLD, STAKE POCKET
0205-00069
WLD, SIDE - LH SIDE KIT
0521-00010
12
0522-00063
18
0524-00009
24
0524-00178
WASHER, LOCK 3/8 INTERNAL TOOTH ZINC PLATED
0610-00024
CAP, TUBE - PLASTIC 1 X 2 BLACK
18
0350-01198
DECAL, BED RAIL
10
0105-00119
ASSY, SIDE KIT - SHORT BACK (ES)
Page 114
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January 2006
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ASSY, SIDE KIT - LONG BACK (EL)

ITEM
PART NO.
DESCRIPTION
QTY.
0205-00039
WLD, REAR - SIDE KIT
0205-00040
WLD, STAKE POCKET
0205-00123
WLD, SIDE - RH SIDE KIT
0205-00124
WLD, SIDE - LH SIDE KIT
0521-00010
NUT, HEX - NYLOCK - 3/8-16 UNC GR5

ZINC PLATED ZINC PLATED
12
0522-00063
18
0524-00009
WASHER, FLAT - 3/8 SAE .406 ID X .8125 OD X .080 THK

ZINC PLATED
24
0524-00178
WASHER, LOCK - INTERNAL STAR ZINC PLATED ZINC PLATED
6
18
0610-00024
CAP, TUBE - PLASTIC 1 X 2 BLACK
10
0350-01198
DECAL, BED RAIL
11
0105-00062
ASSY, SIDE KIT - LONG BACK (EL)
January 2006
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info@4GEMparts.com
ASSY, REAR WINDOW - 2P HARD DOOR-SERVICE

ITEM
PART NO.
0305-01026
DESCRIPTION
QTY.
REAR WINDOW- 2 PASS
0417-00066
STRIP, VINYL - FOAM - 13.5" (Formerly 0317-01081)
0524-00324
WASHER, FLAT - NEOPRENE - 0.5" OD - 0.18
0523-00308
SCREW, REAR WINDOW MOUNTING
0417-00194
MOLDING, REAR WINDOW, TOP - 38"
0417-00067
MOLDING, REAR WINDOW, SIDE - 15"
0417-00247
SEAL, REAR WINDOW
0105-00958
ASSY, REAR WINDOW - 2P HARD DOOR-SERVICE (Entire Kit)
Page 116
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3 FT
1
January 2006
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ASSY, REAR WINDOW - 4P HARD DOOR-KIT

ITEM
PART NO.
DESCRIPTION
QTY.
0305-01025
REAR WINDOW - 4 PASS 1
0317-00935
MOLDING, REAR WINDOW, TOP - 38"
0317-00936
MOLDING, REAR WINDOW, SIDE - 15"
0317-01081
STRIP, VINYL - FOAM - 13.5"
0523-00308
SCREW, REAR WINDOW MOUNTING
0524-00324
WASHER, FLAT - NEOPRENE - 0.5" OD - 0.18
0417-00247
SEAL, REAR WINDOW
0105-00959
ASSY, REAR WINDOW - 4P HARD DOOR-SERVICE (Entire Kit)
January 2006
760-321-2275

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3 FT
1
Page 117
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info@4GEMparts.com
ASSY, ACCESSORY PLUG KIT 2006

ITEM
PART NO.
DESCRIPTION
QTY.
0106-01242
ASSY, WIRE-ACCESSORY PLUG
0606-00293
FUSE, ATC-10
0607-00177
PLUG, ACCESSORY
1010-00166
INSTRUCTIONS, ACCESSORY PLUG INSTALLATION 06

(NOT SHOWN)
ASSY, ACCESSORY PLUG KIT 2006
0107-01241
Page 118
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January 2006
info@4GEMparts.com
760-321-2275
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info@4GEMparts.com
ASSY, STEREO PACKAGE - 2006

ITEM
PART NO.
DESCRIPTION
QTY.
0106-01218
ASSY, STEREO PACKAGE OVERHEAD CONSOLE 06
0350-01504
DECAL, RADIO MEMORY
0408-00139
ADHESIVE, METHACRYLATE
0606-00095
TERMINAL, RING 22-18 - 1/4 - RED
0606-00293
FUSE, ATC-10
0606-00403
TERMINAL, SPADE - FEMALE INSULATED 1/4", 22-18 GA
0606-00476
FUSE, ATC-1
0619-00359
BUSHING, OPEN/CLOSE -.50 INCH HOLE
0107-01224
ASSY, STEREO PACKAGE - 2006 (Includes All of the items above)
January 2006
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info@4GEMparts.com
ASSY, DOME LIGHT

ITEM
PART NO.
0107-01228
Page 120
760-321-2275
DESCRIPTION
ASSY, DOME LIGHT

www.4GEMparts.com
QTY.
1
January 2006
info@4GEMparts.com
760-321-2275
www.4GEMparts.com
info@4GEMparts.com
ASSY, STORAGE COVER - 2 PASS

ITEM
1
PART NO.
0307-01463
DESCRIPTION
COVER, STORAGE - 2 PASS
QTY.
1
ASSY, STORAGE COVER - 4 PASS

ITEM
1
January 2006
760-321-2275
PART NO.
0307-01465
DESCRIPTION
COVER, STORAGE - 4 PASS

www.4GEMparts.com
QTY.
1
Page 121
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ASSY, STORAGE COVER - S/L BACK

ITEM
PART NO.
0307-01465
Page 122
760-321-2275
DESCRIPTION
COVER, STORAGE - S/L BACK

www.4GEMparts.com
QTY.
1
January 2006
info@4GEMparts.com
760-321-2275
www.4GEMparts.com
info@4GEMparts.com
Parts Catalog
SECTION 12 - OPTIONS
January 2006
760-321-2275
GEM Parts Catalog Section 12 - Options

www.4GEMparts.com
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WHEEL OPTION - 10 INCH

ITEM
PART NO.
0116-00298
2
2
3
4
0521-00214
0521-00060
0616-00157
0350-00749
Page 124
760-321-2275
DESCRIPTION
ASSY, WHEEL - 10 INCH (TIRE SPECS:
MANUFACTURE: GOODYEAR MODEL: DOUBLE EAGLE
SIZE & PROFILE: 205/50 - 10 LOAD INDEX:
(665 lbs. @ 30 PSI) TIRE PLY: 4 PLY
NUT, LUG M12 -1.5 (FOR V.I.N. 018998 AND UP)
NUT, LUG M10 -1.5 (FOR V.I.N. 018997 AND LOWER)
COVER, WHEEL 10"
DECAL, HUBCAP 10"

www.4GEMparts.com
QTY.
1
4
4
1
1
January 2006
info@4GEMparts.com
760-321-2275
www.4GEMparts.com
info@4GEMparts.com
ASSY, WHEEL OPTION - 12 INCH

ITEM
PART NO.
DESCRIPTION
QTY.
0116-00294
ASSY, WHEEL - 12" (TIRE SPECS: MANUFACTURE: NANKANG

MODEL: NY361 SIZE & PROFILE: 165/70R12 LOAD INDEX:
(908 lbs. @ 32 PSI) TIRE PLY: SIDEWALL - 1 PLY POLYESTER,
TREAD - 1 PLY POLYESTER, 2 PLIES STEEL
0521-00214
NUT, LUG M12 -1.5 (FOR V.I.N. 018998 AND UP)
0521-00060
NUT, LUG M10 -1.5 (FOR V.I.N. 018997 AND LOWER)
0616-00183
COVER, WHEEL - 12 INCH (NEW STYLE WHEEL COVER)
January 2006
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760-321-2275
www.4GEMparts.com
info@4GEMparts.com
2
4
3
OPTION, WHEELS, CHROME & SILVER

ITEM
PART NO.
0105-00834
DESCRIPTION
ASSY, WHEEL 10" - CHROME
QTY.
1
0105-00835
ASSY, WHEEL 10" - SILVER
0305-01149
COVER, WHEEL CENTER - SILVER
0305-01152
COVER, WHEEL CENTER - CHROME
2
4
3
OPTION, WHEELS, CHROME & SILVER

ITEM
PART NO.
DESCRIPTION
QTY.
0105-00836
ASSY, WHEEL 12" - CHROME
0105-00837
ASSY, WHEEL 12" - SILVER
0305-01149
COVER, WHEEL CENTER - SILVER
0305-01152
COVER, WHEEL CENTER - CHROME
Page 126
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January 2006
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info@4GEMparts.com
ASSY, SWIVELPACK - ABS

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
0309-00646
0109-00484
0209-00077
0309-00601
0309-00639
0309-00656
0350-00767
0510-00007
0520-00186
0521-00050
0521-00209
0522-00185
0523-00210
0609-00054
0609-00075
0609-00165
0609-00193
DESCRIPTION
RECEIVER, LATCH - SWIVEL PAK
ASSY, SWIVELPACK LID
WLD, SWIVEL PAK MOUNT
MNT, CYLINDER - PACK
SUPPORT, FOAM BLOCK
SUPPORT, HINGE
DECAL, LOAD LIMIT
PIN, COTTER
RIVET, POP - ALUM 3/16 GRP .375 - .50 LG FLANGE
NUT, HEX - NYLOCK - 1/4-20 UNC GR5 ZINC PLATED
NUT, EXTERNAL TOOTH LOCK 10-24 UNC ZINC
BOLT, SHOULDER - 5/16 X 1 LG 1/4 - 20 UNC SST
SCREW, MACHINE - CARRIAGE 10-24 UNC ZINC
BOOT, RUBBER - PAK LEG`
PIN, CLEVIS 1/2" DIA x 2.5" LG - SWIVEL PACK
STRUT, GAS - PACK
LATCH, SLAM - BLACK - KEYED
18
0109-00113
ASSY, SWIVEL PACK - ABS

January 2006
760-321-2275

www.4GEMparts.com
QTY.
1
1
1
2
2
2
1
1
16
2
4
2
4
2
1
1
1
1
Page 127
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info@4GEMparts.com
0109-00059 - ASSY, LINKSPAK

ITEM
1
PART NO.
*
4
5
6
0209-00050
0209-00064
0524-00003
0520-00158
8
9
10
0521-00017
0522-00051
0523-00032
11
0109-00059
DESCRIPTION
ASSY, UPPER FRAME LINKSPAK
(SEE FOLLOWING PAGES FOR PARTS BREAKDOWN)
QTY.
1
ASSY, FRAME MOUNT - LINKSPAK

ASSY, LOWER FRAME - LINKSPAK
WLD, BRACE LINKSPAK
WLD, BRACE TUBE - LINKSPAK
1
2
1
16

BLACK FINISH
BOLT, HEX - HHCS 5/16 - 18 UNC X 2.0 GR 5 ZINC PLATED
2
8
8
1
ASSY, LINKSPAK
(INCLUDES ALL OF THE ITEMS ABOVE ENTIRE PACKAGE)
* STARRED PARTS ARE NOT AVAILABLE SEPARATELY
Page 128

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January 2006
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ASSY, UPPER FRAME LINKSPAK

ITEM
1
2
3
4
5
6
7
8
9
10
11
`
12
13
PART NO.
0209-00048
0609-00166
0309-00399
0309-00402
0309-00403
0309-00431
0309-00640
0309-00641
0309-00644
0309-00774
0520-00158
14
15
16
17
18
19
20
21
0523-00074
0523-00176
0524-00159
0524-00189
0609-00054
0609-00167
0609-00168
0609-00169
January 2006
760-321-2275
0523-00032
0523-00064
DESCRIPTION
WLD, FRAME - UPPER
BASKET, WIRE LINKSPAK
SUPPORT, LYNXPAK COVER
COVER, UPPER FRAME - LYNXPAK - BASKET, PLASTIC RH LINKS PACK
MAT, HINGE BACKING
TUBE, STABILIZER LINKSPAK
STRAP, BAG HOLDER LINKSPAK
BASKET, PLASTIC LH LINKS PACK
LID - LINKSPAK
BLACK FINISH
SCREW, HEX - WHSD 1/4 X .75 ZN - SCREW, PHIL PAN HEAD- #8 X 1 SLF THRD BLACK ZNC 18-8 SELF THREADING SCREW, T/S TYPE A OVAL PHIL # 12 X 1 LG 18-8 SST SCREW, HEX - WHSD #6 x 3/4 ZINC PLATED - WASHER, FLAT .192 ID X .437 OD X .050 THK STL ZN BLK
WASHER, FLAT .187 ID X .625 OD X .062 THK STL ZN BLK
BOOT, RUBBER - PAK LEG
BUCKLE, BAG RETAINER LINKSPAK
HINGE, LID - LINKSPAK
HANDLE, LINKSPAK - BLACK

www.4GEMparts.com
QTY.
1
1
2
1
1
1
2
2
1
1
3
8
14
4
4
4
7
2
2
1
2
Page 129
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ASSY, LOWER FRAME - LINKSPAK

ITEM
PART NO.
0209-00049
DESCRIPTION
WLD, FRAME - LOWER LINKSPAK
QTY.
1
0309-00404
BASE, BAG - LYNXPAK
0309-00642
PAD, BAG HOLDER - LH
0309-00643
PAD, BAG HOLDER - RH
0523-00064
SCREW, PHIL PAN HEAD- #8 X 1 SLF THRD BLACK ZNC 18-8 SELF THREADING -
0524-00189
WASHER, FLAT .187 ID X .625 OD X .062 THK STL ZN BLK
Page 130

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ASSY, FRAME MOUNT - LINKSPAK

ITEM
PART NO.
DESCRIPTION
QTY.
0209-00047
WLD, FRAME MOUNT - LINKSPAK
0609-00054
BOOT, RUBBER - PAK LEG
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ASSY, HEATER/DEFROSTER - 05
ITEM
PART NO.
DESCRIPTION
QTY.
0106-01073
ASSY, WIRE HARNESS 2006 HEATER/DEFROSTER
0106-01074
ASSY, WIRE HARNESS 2006 HEATER SWITCH
1
1
0106-01075
ASSY, WIRE HARNESS 2006 HEATER/DEFROST
0106-01671
ASSY, HEATER - PTC ELEMENT W/BLOWER, 3 PORT
0310-00848
HOSE, 2" HEATER DUCT, 16" LENGTH
0310-01932
HOSE, 2" HEATER DUCT, 24" LENGTH
0350-01839
DECAL, HEATER SWITCH
0510-00137
0521-00272
10
0522-00270
11
0523-00032
SCREW, HEX - WHSD 1/4 X .75 ZN WASHER HD SELF DRILLING
12
0524-00271
WASHER, FLAT - M5
13
0606-00108
TERMINAL, SPADE - FEMALE INSULATED 1/4 16 - 14 GA WIRE
14
0606-00117
TERMINAL, SPADE - MALE INSULATED 1/4 22 - 18 GA WIRE
15
0606-00170
TERMINAL, RING 14-16 GAGE 5/16 BLU
16
0606-00640
CONTACTOR, HEATER - 12VDC COIL -
17
0606-00293
FUSE, ATC-10
18
0606-00515
FUSE CERAMIC TUBE - 30A SLOW BLOW
19
0606-00537
SWITCH, HEATER - THREADED ROUND ROCKER
20
0607-00412
LOUVER, 2" MIRAGE W/HOSE ADAPTER
21
0106-01669
ASSY, HEATER/DEFROSTER, 3 PORT
0105-01709
COLUMN SEAL KIT
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ASSY, WINDSHIELD WASHER MAIN

ITEM
PART NO.
DESCRIPTION
QTY.
0106-01639
ASSY, SWITCH - WASHER PUMP
0106-01230
ASSY, WIRE HARNESS WASHER
0106-01231
ASSY, WIRE - WASHER POWER
0107-00817
ASSY, WASHER FLUID RESERVOIR
0107-01232
ASSY, WINDSHIELD WASHER
0307-01109
BRACKET, WASHER FLUID RESERVOIR
0310-01122
TUBING, RUBBER-WASHER PUMP TO NOZZLE 42"
0310-01123
CLIP, WIPER ARM RUBBER TUBING
0350-01524
DECAL, WASHER 2006
1
2
11
0521-00017
12
0522-00144
13
0523-00032
14
0524-00003
15
0524-00081
WASHER, LOCK - 5/16 ZINC PLATED -
16
0606-00176
CONNECTOR, T - WIRE
17
0607-00372
NOZZLE, WINDSHIELD WASHER
18
0107-01233
ASSY, WINDSHIELD WASHER MAIN (ENTIRE PACKAGE)
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12
9
10
3
11
14
ASSY, BEACON -YELLOW WARNING - SERVICE

ITEM
PART NO.
DESCRIPTION
QTY.
0607-00224
LIGHT, WARNING BEACON
0417-00167
WIRE, RED - 18ga
7FT.
1
7FT.
0417-00134
WIRE, 18ga BLACK
0523-00210
SCREW, MACHINE - #10 - 24 X 3/4" CARRIAGE ZINC
0521-00209
NUT, HEX - EXTERNAL TOOTH LOCK - 10 - 24 UNC
0523-00190
SCREW, TEK - PHIL PAN #8 - 18 X 1 #2 PT STL BLK ZNC
0519-00296
SPACER, .50 O.D. X .375
0606-00117
TERMINAL, SPADE - MALE INSULATED 1/4"
0606-00094
TERMINAL, RING 22-18 #6
10
0606-00285
TERMINAL, SPLICE TAP, SEALANT FILLED, 18-14 GA
11
0606-00264
STRAP, TIE
12
0606-00096
CONNECTOR, BUTT - INSULATED 22-18
13
1010-00059
INSTRUCTION, BEACON LIGHT INSTALLATION
14
0106-00714
ASSY, BEACON-YELLOW WARNING
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ALPHABETICAL ORDER
INDEX - A
Part#
0408-00139
0408-00186
0310-01470
0310-00979
0103-00284
0103-00284
0103-00282
0103-00282
0103-00283
0103-00283
0107-01241
0102-01035
0106-00714
0105-01132
0105-01133
0105-01133
0105-00654
0111-01178
0111-01107
0111-01105
0111-01106
0111-01104
0111-00667
0111-00668
0111-01111
0111-01110
0111-01113
0105-00656
0105-00657
0105-01135
0105-00431
0106-01042
0106-01043
0106-01036
0106-01045
0106-01046
0106-01044
0106-01047
0106-01048
0106-01039
0106-01050
0106-01049
0106-01040
0611-00304
0106-01070
0106-01038
0111-01121
0112-01025
0112-00987
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Description
Page
ADHESIVE, METHACRYLATE ............................................................................................... 119
ADHESIVE, METHACRYLATE ................................................................................................ 77
ANGLE, SPLASH PROTECTION ............................................................................................ 98
ARM, WIPER .......................................................................................................................... 96
ASSY, A-ARM - LOWER ...................................................................................................... 2, 8
ASSY, A-ARM - LOWER ........................................................................................................... 7
ASSY, A-ARM - UPPER LH ...................................................................................................... 7
ASSY, A-ARM - UPPER LH ................................................................................................. 1, 8
ASSY, A-ARM - UPPER RH ...................................................................................................... 7
ASSY, A-ARM - UPPER RH ................................................................................................. 1, 8
ASSY, ACCESSORY PLUG KIT 2005 .................................................................................... 118
ASSY, ARM TRAILING ....................................................................................................... 9, 10
ASSY, BEACON-YELLOW WARNING .................................................................................. 134
ASSY, BENCH SEAT - BACK FLXSTL .................................................................................... 83
ASSY, BENCH SEAT - CUSHION - FLXSTL ............................................................................ 83
ASSY, BENCH SEAT - CUSHION - FLXSTL ............................................................................ 82
ASSY, BENCH SEAT - CUSHION (RCO) ........................................................................... 82, 83
ASSY, BRAKE LINE ......................................................................................................... 30 29
ASSY, BRAKE LINE LH FRONT ............................................................................................. 26
ASSY, BRAKE LINE - LH REAR ............................................................................................. 30
ASSY, BRAKE LINE - RH FRONT ........................................................................................... 26
ASSY, BRAKE LINE - RH REAR ............................................................................................. 30
ASSY, BRAKE LINE REAR (2P) ....................................................................................... 27, 29
ASSY, BRAKE LINE REAR (4P) ............................................................................................. 28
ASSY, BRAKE LINE SLA - FRONT ......................................................................................... 26
ASSY, BRAKE HOSE SLA - REAR ........................................................................................ 30
ASSY, BRAKE LINE - MC TO TEE .......................................................................................... 26
ASSY, BUCKET SEAT - LEFT (RCO) ...................................................................................... 80
ASSY, BUCKET SEAT - RIGHT (RCO) .................................................................................... 81
ASSY, BUCKET SEAT - RIGHT - FLXSTL .......................................................................... 80, 82
ASSY, BUMPER W/CHROME ............................................................................................... 112
ASSY, CABLE B1+ TO B2- ..................................................................................................... 48
ASSY, CABLE B2+ TO B3- ..................................................................................................... 48
ASSY, CABLE B3+ TO FUSE ................................................................................................. 48
ASSY, CABLE B4+ TO B5- ..................................................................................................... 48
ASSY, CABLE B5+ TO B6- ..................................................................................................... 48
ASSY, CABLE FUSE TO B4- .................................................................................................. 48
ASSY, CABLE MA1 TO CA1 ................................................................................................... 41
ASSY, CABLE MA2 TO CA2 ................................................................................................... 41
ASSY, CABLE MC- TO POS ................................................................................................... 42
ASSY, CABLE MF1 TO CF1 ................................................................................................... 41
ASSY, CABLE MF2 TO CF2 ................................................................................................... 41
ASSY, CABLE NEG TO 72GND .............................................................................................. 42
ASSY, CABLE PARKING BRAKE 4 PASS / LG ................................................................31, 33
ASSY, CABLE +72 TO DSW ................................................................................................... 42
ASSY, CABLE 72+ MC+ ......................................................................................................... 42
ASSY, CALIPER - LOADED ................................................................................................. 7, 8
ASSY, COLUMN STEERING L&S BACK ................................................................................ 52
ASSY, COLUMN STEERING 2&4 PASS ................................................................................. 51
GEM Parts Catalog Section 13 - Index

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INDEX - A
Part#
0105-00070
0105-01141
0107-01228
0110-00832
0105-00859
0613-00634
0113-01093
0113-01094
0106-00290
0105-00849
0105-00850
0105-00847
0105-00852
0105-00848
0105-00851
0116-00491
0103-01215
0103-01215
0103-01214
0103-01214
0103-01217
0103-01216
0103-01216
0111-00336
0106-00164
0106-00184
0109-00059
0611-00281
0611-00411
0110-00588
0105-00860
0111-00336
0148-01000
0151-01283
0106-01130
0106-01137
0105-00651
0105-00628
0105-00958
0105-00959
0105-00653
0103-00013
0105-00062
0105-00119
0103-00289
0112-01210
0106-01218
0107-01224
0606-00272
0606-00241
0106-01639
0109-00113
Description
Page
ASSY, DASH ..................................................................................................................... 1, 88
ASSY, DASH - LOWER .......................................................................................................... 87
ASSY, DOME LIGHT ............................................................................................................. 120
ASSY, EXTERIOR CHARGING INLET HOUSING ............................................................... 40, 77
ASSY, FLOOR PANEL - 2 PASS - - ........................................................................................ 73
ASSY, GEAR BOX \ DIFFERENTIAL - 12.44 ........................................................................... 36
ASSY, HALF SHAFT - LH ....................................................................................................... 36
ASSY, HALF SHAFT - RH (LONG) .......................................................................................... 36
ASSY, HARNESS HEADLIGHT ............................................................................................... 77
ASSY, HOOD, BLUE - CMP - W/INLET CUTO ........................................................................ 77
ASSY, HOOD, GREEN - CMP - W/INLET CUT ........................................................................ 77
ASSY, HOOD, RED - CMP - W/INLET CUTOU ........................................................................ 77
ASSY, HOOD, SILVER - CMP - W/INLET CU .......................................................................... 77
ASSY, HOOD, YELLOW - CMP - W/INLET CU ....................................................................... 77
ASSY, HOOD, WHITE - CMP - W/INLET CUT ......................................................................... 77
ASSY, HUB - DISC BRAKE ................................................................................................. 7, 8
ASSY, KNUCKLE - LH 10 INCH .............................................................................................. 19
ASSY, KNUCKLE - LH 10 INCH ................................................................................................ 7
ASSY, KNUCKLE - RH 10 INCH ................................................................................................ 7
ASSY, KNUCKLE - RH 10 INCH .............................................................................................. 18
ASSY, KNUCKLE - LH 12 INCH ................................................................................................ 8
ASSY, KNUCKLE - RH 12 INCH ......................................................................................... 8, 20
ASSY, LEVER PARKING BRAKE - ............................................................................ 31, 32, 33
ASSY, LIGHT - HEAD.............................................................................................................. 77
ASSY, LIGHT BLINKER - AMBER ........................................................................................... 77
ASSY, LINKSPAK ................................................................................................................. 128
ASSY, MASTER CYLINDER ................................................................................................... 23
ASSY, MASTER CYLINDER .75" LOADED ............................................................................. 25
ASSY, MIRROR - SIDE ........................................................................................................... 85
ASSY, PANEL - FLOOR, PLASTIC-4PASS-W/ ........................................................................ 74
ASSY, PARKING BRAKE LEVER ........................................................................................... 34
ASSY, PEDAL - ACCELERATOR ............................................................................................ 38
ASSY, PSDM PLATE .............................................................................................................. 47
ASSY, REAR HARNESS AND CABLE .............................................................................. 43, 46
ASSY, REAR HARNESS AND CABLE (SHORT) ............................................................... 43, 45
ASSY, REAR WINDOW- 2 PASS ........................................................................................... 116
ASSY, REAR WINDOW - 4 PASS ......................................................................................... 117
ASSY, REAR WINDOW - 2P HARD DOOR-SERV ................................................................. 116
ASSY, REAR WINDOW - 4P HARD DOOR-KIT ..................................................................... 117
ASSY, SEAT BACK - BENCH (RCO) (Early ...................................................................... 82, 83
ASSY, SHOCK SPRING OVER SHOCK - ........................................................................ 9, 10
ASSY, SIDE KIT - LONG BACK (EL) ...................................................................................... 115
ASSY, SIDE KIT - SHORT BACK (ES) ................................................................................... 114
ASSY, SPRING OVER SHOCK .............................................................................................. 7
ASSY, STEERING COLUMN - SPLINED ................................................................................. 13
ASSY, STEREO PACKAGE OVERHEAD CONSOLE ............................................................ 119
ASSY, STEREO PACKAGE - 2005 ........................................................................................ 119
ASSY, SENSOR - SPEED ...................................................................................................... 36
ASSY, SWITCH BRAKE ......................................................................................................... 23
ASSY, SWITCH - WASHER PUMP ....................................................................................... 133
ASSY, SWIVEL PACK - ABS ................................................................................................ 127
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INDEX - A, B
Part#
0109-00484
0106-01128
0609-00098
0107-00817
0116-00167
0116-00298
0116-00755
0105-00834
0105-00835
0105-00836
0105-00837
0116-00294
0107-01232
0107-01233
0106-01242
0106-01026
0106-00688
0106-00823
0106-01029
0106-01027
0106-01073
0106-01075
0106-01074
0106-01097
0106-01230
0106-01231
Description
Page
ASSY, SWIVELPACK LID ..................................................................................................... 127
ASSY, TAIL LIGHT HARNESS W/ GND - LNG .................................................................. 43, 46
ASSY, TURNBUCKLE PACK - RELEASE ............................................................................... 95
ASSY, WASHER FLUID RESERVOIR .................................................................................. 133
ASSY, WHEEL END - LH REAR - 12MM ................................................................................ 17
ASSY, WHEEL - 10 INCH (TIRE SPECS: .............................................................................. 124
ASSY, WHEEL - 10" - CARLISLE ......................................................................................... 124
ASSY, WHEEL 10" - CHROME ............................................................................................. 126
ASSY, WHEEL 10" - SILVER ................................................................................................ 126
ASSY, WHEEL 12" - CHROME ............................................................................................. 126
ASSY, WHEEL 12" - SILVER ................................................................................................ 126
ASSY, WHEEL - 12" (TIRE SPECS: MANUFA ...................................................................... 125
ASSY, WINDSHIELD WASHER ............................................................................................ 133
ASSY, WINDSHIELD WASHER MAIN (ENTIRE .................................................................... 133
ASSY, WIRE-ACCESSORY PLUG......................................................................................... 118
ASSY, WIRE HARNESS - FRONT .................................................................................... 43, 44
ASSY, WIRE HARNESS LICENSE LAMP GROUN ............................................................... 57
ASSY, WIRE HARNESS - LICENSE LAMP POW ................................................................. 57
ASSY, WIRE HARNESS - CONTROLLER .........................................................................43, 44
ASSY, WIRE HARNESS - CONVERTER ........................................................................ 43, 44
ASSY, WIRE HARNESS 2005 HEATER/DEFROST ............................................................ 132
ASSY, WIRE HARNESS 2005 HEATER/DEFROS .............................................................. 132
ASSY, WIRE HARNESS 2005 HEATER SWITCH ................................................................. 132
ASSY, WIRE HARNESS - TAILLIGHT ............................................................................. 43, 45
ASSY, WIRE HARNESS WASHER .................................................................................... 133
ASSY, WIRE - WASHER POWER ........................................................................................ 133
0310-00867
0309-00404
0310-01481
0310-00347
0310-00349
0309-00403
0309-00644
0609-00166
0606-00364
0610-00270
0610-00455
0522-00183
0522-00411
0522-00184
0522-00096
0522-00021
0522-00059
0522-00076
0522-00056
0522-00179
0522-00365
0522-00396
0522-00201
0522-00238
BAG, CHARGING CORDSET ................................................................................................. 112

BASE, BAG - LYNXPAK ........................................................................................................ 130
BASE, BATTERY TRAY - REAR ........................................................................................... 101
BASE, BATTERY TRAY - REAR MID .................................................................................... 100
BASE, BATTERY TRAY - REAR SIDE .................................................................................... 99
BASKET, PLASTIC RH LINKS PACK .................................................................................... 129
BASKET, PLASTIC LH LINKS PACK ..................................................................................... 129
BASKET, WIRE LINKSPAK ................................................................................................... 129
BATTERY, 12 VOLT-GEL DEEP CYCLE - ................................................................................ 50
BLADE, WIPER ...................................................................................................................... 96
BEARING, DOUBLE ROW - BALL BEARING ...................................................... 18, 19, 20, 21
BOLT, BANJO ......................................................................................................................... 26
BOLT, CARRIAGE - 1/4 - 20 UNC X 1.25 ................................................................................. 76
BOLT, CARRIAGE - 1/4 - 20 UNC X .75 L ........................................................................ 76, 112
BOLT, CARRIAGE - 1/4 - 20 UNC X .750 ................................................................................. 92
BOLT, HEX - 1/2 - 13 UNC X 1.0 GR 8 Z ................................................. 31, 32, 33, 59, 80, 81
BOLT, HEX - 1/2 - 13 UNC X 2.5 LG GR .................................................................................. 59
BOLT, HEX - 1/2 - 13 UNC X 3.0 GR 8 Z ....................................................................... 5, 91, 92
BOLT, HEX - 1/4 - 20 UNC X 1.0 GR 8 Z ...................................................... 36, 80, 81, 94, 112
BOLT, HEX - 1/4-20 UNC X .75 LG SERRA .............................................................................. 24
BOLT, HEX - 1/4 - 20 UNC X 3.75 LG GR ................................................................................ 38
BOLT, HEX - 1/4 - 20 UNSLT X 5/8 LG W ................................................................................. 90
BOLT, HEX - 1/4 - 20 UNC X 2.25 GR5 Z ................................................................................. 38
BOLT, HEX - 1/4-20 UNC X 1.25 GR 5 ZI ............................................................................75, 82
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INDEX - B
Part#
0522-00063
0522-00008
0522-00144
0522-00144
0522-00016
0522-00016
0522-00080
0522-00084
0522-00403
0522-00164
0522-00252
0522-00021
0522-00016
0522-00051
0522-00063
0522-00038
0522-00270
0522-00293
0522-00246
0522-00213
0522-00048
0522-00046
0522-00044
0522-00366
0522-00144
0522-00238
0522-00179
0522-00185
0522-00395
0522-00180
0522-00333
0522-00228
0522-00229
0522-00229
0522-00333
0522-00121
0609-00054
0609-00054
0305-01525
0305-01526
0311-00533
0305-01542
0305-00928
0305-01228
0305-00926
0305-00927
0351-01587
0351-01588
0307-01109
0306-01364
0311-01507
0311-01508
Description
Page
BOLT, HEX - 3/8-16 UNC x 1.0 LG GR 5 .................................................................................... 5
BOLT, HEX - 3/8-16 UNC x 1.5 LG GR 5 .................................................................................. 23
BOLT, HEX - 5/16 - 18 UNC X .75 GR 5 Z ................................................................................ 12
BOLT, HEX - 5/16 - 18 UNC X .75 GR 5 ........................................................................... 82, 133
BOLT, HEX - 5/16 - 18 UNC X 1.0 GR 5 ...................................................................... 23, 36, 82
BOLT, HEX - 5/16 - 18 UNC X 1.0 GR 5 Z .......................................................................... 12, 13
BOLT, HEX - 5/16 - 18 UNC X 1.25 GR 5 ........................................................................... 31, 33
BOLT, HEX - 5/16 - 18 UNC X 1.5 GR 5 ............................................................................. 25, 32
BOLT, HEX - 5/16 - 18 UNC X 3.75 GR 5 ................................................................................. 12
BOLT, HEX - 7/16 - 14 UNC X 1.25 GR 8 Z .............................................................................. 84
BOLT, HEX - 7/16 - 14 UNC X 1.0 GR 5 ............................................................................. 80, 81
BOLT, HEX - HHCS 1/2 - 13 UNC X 1.0 G ................................................................................ 84
BOLT, HEX - HHCS 5/16 - 18 UNC X 1.0 .................................................................................. 83
BOLT, HEX - HHCS 5/16 - 18 UNC X 2.0 ................................................................................ 128
BOLT, HEX - HHCS 3/8-16 UNC x 1.0 LG ................................................................ 74, 114, 115
BOLT, HEX - HHCS - M8 X 1.25 X 34.5 .................................................................................... 16
BOLT, HEX - M8 X 0.8 X 25 LG HHCS - G ............................................................................. 132
BOLT, HEX - M8 X 1.25 X 30MM LG BLK OX ........................................................................... 13
BOLT, HEX - M10 X 1.50 X 40 LG HHCS - ............................................................................ 7, 8
BOLT, HEX - M10 X 1,50 X 60 LG HHCS - ............................................................................ 7, 8
BOLT, HEX - M12 X 1.75 X 55 LG HHCS - ............................................................................ 7, 8
BOLT, HEX - M12 X 1.75 X 65 LG HHCS - .......................................................................... 9, 10
BOLT, HEX - M12 X 1.75 X 150 LG HHCS ........................................................................... 9, 10
BOLT, HEX - HHCS 5/16 - 18 UNC X .75 .................................................................................. 83
BOLT, HEX HD 1/4-20 UNC X 1.25 GR 5 Z ............................................................................... 83
BOLT, HEX HD - 1/4-20 UNC X 75 LG SE ............................................................................... 78
BOLT, SHOULDER - 5/16 X 1 LG 1/4 - 20 .............................................................................. 127
BOLT, SHOULDER M6 X 1 - 6G X 17.8 LG ........................................................................... 7, 8
BOLT, TORX - TRUSS HD, 3/8 - 16 X 1 - .................................................................................. 76
BOLT, TORX - TRUSS HD - 1/4 - 20 X 1 ............................................................... 57, 72, 73, 88
BOLT, TORX HD 5/16 - 18 X 1 1/4" ZN P .................................................................................. 94
BOLT, TORX HEAD 1/2 - 13 UNC X 1.0 GR ....................................................................... 80, 81
BOLT, TORX HEAD 1/2 - 13 X 1" GR 8 ZN ............................................................................... 84
BOLT, TORX - TRUSS HEAD - 1/4 - 20 X ................................................................................. 74
BOLT, WELD - PROJECTION 5/16 - 18 UNC ..................................................................... 73, 74
BOOT, RUBBER - PAK LEG ......................................................................................... 129, 131
BOOT, RUBBER - PAK LEG` ................................................................................................ 127
BRACKET, BUMPER - LH ...................................................................................................... 112
BRACKET, BUMPER - RH ..................................................................................................... 112
BRACKET, BRAKE HOSE ...................................................................................................... 29
BRACKET, HOOD LATCH ....................................................................................................... 78
BRACKET, LICENSE PLATE ................................................................................................... 57
BRACKET, LICENSE PLATE - FRONT .................................................................................... 56
BRACKET, SAFETY - LH SEAT .............................................................................................. 83
BRACKET, SAFETY - RH SEAT ........................................................................................ 82, 83
BRACKET, SPAT MNT - LH (2005 MODEL) ............................................................................. 89
BRACKET, SPAT MNT - RH 2005 MODEL ............................................................................... 89
BRACKET, WASHER FLUID RESERVOIR ............................................................................ 133
BRKT, BATTERY HOLDDOWN .......................................................................................... 49, 50
BRKT, BRAKE CABLE - LH PARKING BRAKE .......................................................... 31, 32, 33
BRKT, BRAKE CABLE - RH PARKING BRAKE ......................................................... 31, 32, 33
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INDEX - B, C
Part#
0311-00077
0311-00117
0310-00505
0305-00610
0311-00105
0609-00167
0313-00168
0610-00299
0528-00231
0619-00359
0311-00089
0518-00085
Description
Page
BRKT, BRAKE PEDAL - - ........................................................................................................ 23
BRKT, EQUALIZER - PARKING BRAKE CABLE ........................................................ 31, 32, 33
BRKT, HEAD LIGHT - SECONDARY - ..................................................................................... 77
BRKT, HINGE - HOOD ............................................................................................................ 76
BRKT, SWITCH - BRAKE STD - .............................................................................................. 24
BUCKLE, BAG RETAINER LINKSPAK .................................................................................. 129
BUMPER, RESILIENT - DIFF TO MOTOR - - ........................................................................... 36
BUMPER, SEAT BASE/BACK .......................................................................................... 82, 83
BUSHING ................................................................................................................................ 78
BUSHING, OPEN/CLOSE -.50 INCH HOLE ............................................................................ 119
BUSHING, PUSH ROD MNT - - ............................................................................................... 23
BUSHING, RUBBER ................................................................................................................ 55
0317-01462
0606-00454
0610-00024
0107-00527
0606-00523
0606-00475
0510-00154
0510-00171
0510-00018
0510-00169
0310-01123
0606-00096
0606-00096
0606-00176
0606-00259
0606-00420
0606-00628
0606-00421
0306-01135
0606-00266
0305-01428
0310-01527
0612-00043
0307-01463
0307-01465
0307-01465
0309-00402
0305-01152
0305-01149
0616-00157
0616-00183
0305-01273
0305-01272
0305-01271
CAP, DECORATIVE ................................................................................................................ 90

CAPS, FUSEHOLDER ............................................................................................................ 47
CAP, TUBE - PLASTIC 1 X 2 BLACK ............................................................................ 114, 115
CENTER-STEERING WHEEL WITH CUP ............................................................................... 14
CHARGER, 72 V - 12 AMP (DELTA Q) - .................................................................................. 39
CLAMP, CABLE - LOCKING .................................................................................................... 43
CLAMP, P 3/8 STL/BLK VINYL COATED ................................................................................ 43
CLAMP, P - 3/16 WIRE STL/BLK VINYL CO ....................................................... 27, 28, 29, 30
CLIP, E - 7/16 SHAFT ZINC PLATED - ........................................................................ 31, 32, 33
CLIP, HORSE SHOE ......................................................................................................... 26, 29
CLIP, WIPER ARM RUBBER TUBING ................................................................................... 133
CONNECTOR, BUTT - INSULATED 22-18 ............................................................................. 134
CONNECTOR, BUTT SPLICE - 18-22 GA. - ............................................................................ 77
CONNECTOR, T - WIRE ....................................................................................................... 133
CONTACTOR, HEATER-12VDC COIL - .................................................................................. 132
CONTACTOR, MAIN ................................................................................................................ 47
CONTROL, ELECTRIC MOTOR - 5 HP 72 V 1 ........................................................................ 41
CONVERTER, 72V/12V - 30AMP ............................................................................................ 39
CORD, EXTERIOR CHARGING INLET ..................................................................................... 40
CORDSET, CHARGING, 25'-14/3 W/GFCI PL ......................................................................... 112
COVER, BATTERY ACCESS ............................................................................................ 91, 92
COVER, COSMETIC NUT - 3/4" .............................................................................................. 80
COVER, STEERING WHEEL .................................................................................................. 14
COVER, STORAGE - 2 PASS .............................................................................................. 121
COVER, STORAGE - 4 PASS .............................................................................................. 121
COVER, STORAGE - S/L BACK ........................................................................................... 122
COVER, UPPER FRAME - LYNXPAK - - ............................................................................... 129
COVER, WHEEL CENTER - CHROME ................................................................................. 126
COVER, WHEEL CENTER - SILVER .................................................................................... 126
COVER, WHEEL 10" ............................................................................................................ 124
COVER, WHEEL - 12 INCH (NEW STYLE WHE .................................................................. 125
COWL, FRONT ................................................................................................................. 51, 52
COWL, LH ........................................................................................................................ 51, 52
COWL, RH ........................................................................................................................ 51, 52
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info@4GEMparts.com
INDEX - D, E
Part#
0350-01459
0350-00540
0350-01198
0350-01133
0350-01134
0350-00546
0350-00538
0650-00460
0650-00460
0350-00550
0350-00733
0350-1839
0350-00749
0350-00767
0350-01520
0350-01521
0350-01522
0350-01523
0350-01504
0350-01055
0350-00542
0350-00542
0350-01501
0350-01511
0350-01511
0350-00954
0350-00955
0350-00956
0350-00957
0350-00958
0350-00959
0350-01079
0350-01161
0350-00548
0350-00549
0650-00209
0350-01162
0350-00545
0350-01524
0350-01229
0350-01531
0350-01532
0311-01360
0311-01394
0606-00419
0305-01355
Description
Page
DECAL, 2005 VEHICLE EMISSION CONTROL ............................................ 103, 104, 105, 106
DECAL, 1.875 GEM-REAR ......................................................................... 103, 104, 105, 106
DECAL, BED RAIL ........................................................................................................ 114, 115
DECAL, EXTERIOR CHARGING INLET - EMBL ................................................................ 40, 77
DECAL, EXTERIOR CHARGING INLET - FILL ................................................................... 40, 77
DECAL, HOOD GRILLE - LH ................................................................................................... 77
DECAL, HOOD GRILLE - RH .................................................................................................. 77
DECAL, FUSE BLOCK - 30 AMP FUSE ...................................................... 103, 104, 105, 106
DECAL, FUSE BLOCK - VIN 37417 ........................................................................................ 47
DECAL, GLOBAL 888 NBR .......................................................................... 103, 104, 105, 106
DECAL, LOW SPEED DISCLOSURE .......................................................... 103, 104, 105, 106
DECAL, HEATER SWITCH 05 ............................................................................................... 132
DECAL, HUBCAP 10" ........................................................................................................... 124
DECAL, LOAD LIMIT ............................................................................................................. 127
DECAL, MODEL - EL ............................................................................................................ 106
DECAL, MODEL - ES ........................................................................................................... 105
DECAL, MODEL - E2 ............................................................................................................ 103
DECAL, MODEL - E4 ............................................................................................................ 104
DECAL, RADIO MEMORY ..................................................................................................... 119
DECAL, REFLECTIVE - REAR SIDES .................................................................................... 90
DECAL, REFLECTOR ............................................................................................................. 90
DECAL, REFLECTORS ................................................................................................. 105, 106
DECAL, REFLECTOR - BACK PANEL .................................................................................... 90
DECAL, STEERING WHEEL ................................................................................................... 14
DECAL, STEERING WHEEL 05 ................................................................... 103, 104, 105, 106
DECAL, STRIPE - HARD DOOR - 2PASS LH ....................................................................... 109
DECAL, STRIPE - HARD DOOR - 2 PASS RH ...................................................................... 109
DECAL, STRIPE-HARD DR-4 PASS-FRONT-LH.................................................................... 109
DECAL, STRIPE-HARD DR-4 PASS-FRONT-RH ................................................................... 109
DECAL, STRIPE-HARD DR-4 PASS-REAR-LH ..................................................................... 109
DECAL, STRIPE-HARD DR-4 PASS-REAR-RH ..................................................................... 109
DECAL, SMOG EMISSIONS - CA ................................................................ 103, 104, 105, 106
DECAL, WARNING - PAY LOAD LG UTILITY ........................................................................ 106
DECAL, WARNING - 4 SEATER ........................................................................................... 104
DECAL, WARNING - 2 SEATER .......................................................................... 103, 105, 106
DECAL, WARNING - HIGH VOLTAGE PSA .................................................. 103, 104, 105, 106
DECAL, WARNING - PAY LOAD SM UTILITY ....................................................................... 105
DECAL, WINDOW ....................................................................................... 103, 104, 105, 106
DECAL, WASHER 2005 ........................................................................................................ 133
DOCUMENT, CHARGE WARNING ............................................................... 103, 104, 105, 106
DOCUMENT, WARRANTY ACTIVATION ....................................................... 103, 104, 105, 106
DOCUMENT, NOTICE - BATTERY CONDITIONING ...................................... 103, 104, 105, 106
DISC, BRAKE - 9.21" DIA ......................................................................................................... 8
DISC, BRAKE - 7.56" DIA ......................................................................................................... 7
DISPLAY LCD DRIVER ..................................................................................................... 51, 52
DOOR, FUSE ACCESS PANEL .............................................................................................. 87
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INDEX - F, G, H
Part#
0611-00132
0611-00472
0417-00066
0417-00067
0417-00065
0417-00068
0417-00069
0606-00476
0606-00293
0606-00060
0606-00474
0606-00485
0606-00515
0606-00515
0606-00443
Description
Page
FITTING, TEE UNION BRASS 3/8-24 THD .........................................................................26, 30
FITTING, UNION - BRASS 3/8 - 24 THD F ............................................................................... 29
FOAM, VINYL - PVC VF-5100 SERIES .187 ........................................................................... 73
FOAM, VINYL-PVC VF-5600 SERIES .250 X .......................................................................... 61
FUSE, ATC-1 ................................................................................................................... 47, 119
FUSE, ATC-10 ................................................................................................ 47, 118, 119, 132
FUSE, BATTERY - 250A - ....................................................................................................... 53
FUSE, CARTRIDGE - 10 AMP SLO-BLO ................................................................................ 47
FUSE, CERAMIC TUBE - FAST-ACTING - 15 .......................................................................... 39
FUSE CERAMIC TUBE - 30A SLO BLO ................................................................................ 132
FUSE, CERAMIC TUBE - 30A SLO- BLO ................................................................................ 47
FUSEHOLDER ........................................................................................................................ 53
0310-00856
0612-00432
0610-00080
0618-00434
0305-00786
0305-00785
0305-00788
0305-00787
0305-00782
0305-00781
0305-00792
0305-00791
0305-00784
0305-00783
0305-00790
0305-00789
0307-01857
0307-01856
0307-01859
0307-01858
GASKET, SIDE MIRROR ......................................................................................................... 85

GEAR, STEERING - 46 IN WIDE ............................................................................................ 12
GRAB HANDLE ...................................................................................................................... 97
GROMMET, SBR RUBBER - 5/8" ID X 1/8" ............................................................................. 55
GUARD, MUD, BLUE LH - COLOR MATCHED P .................................................................... 75
GUARD, MUD, BLUE RH - COLOR MATCHED P.................................................................... 75
GUARD, MUD, GREEN LH - COLOR MATCHED .................................................................... 75
GUARD, MUD, GREEN RH - COLOR MATCHED .................................................................... 75
GUARD, MUD, RED LH - COLOR MATCHED PL .................................................................... 75
GUARD, MUD, RED RH - COLOR MATCHED PL .................................................................... 75
GUARD, MUD, SILVER LH - COLOR MATCHED..................................................................... 75
GUARD, MUD, SILVER RH - COLOR MATCHED .................................................................... 75
GUARD, MUD, YELLOW LH - COLOR MATCHED .................................................................. 75
GUARD, MUD, YELLOW RH - COLOR MATCHED ................................................................. 75
GUARD, MUD, WHITE LH - COLOR MATCHED ...................................................................... 75
GUARD, MUD, WHITE RH - COLOR MATCHED ..................................................................... 75
GUARD, SCUFF - LH BLACK PLASTIC 2 PAS ...................................................................... 111
GUARD, SCUFF - RH BLACK PLASTIC 2 PAS ..................................................................... 111
GUARD, SCUFF - LH BLACK PLASTIC 4 PAS ...................................................................... 111
GUARD, SCUFF - RH BLACK PLASTIC 4 PAS ..................................................................... 111
0609-00169
0906-00016
0906-00017
0106-01030
0609-00168
0510-00336
0510-00286
0319-00534
0310-00848
HANDLE, LINKSPAK - BLACK .............................................................................................. 129

HANDLE, LOCK - SWIVEL PAK (ORDE ................................................................................. 95
HANDLE, LOCK - SWIVEL PAK (ORDE ................................................................................. 95
HARNESS, INSTRUMENT PANEL .................................................................................... 51, 52
HINGE, LID - LINKSPAK ....................................................................................................... 129
HOOK, J THREADED 1/4 - 20 UNC X 4" ........................................................................... 49, 50
HOOK, J REAR PIVOT TUBE HOLD DOWN ZIN ............................................................... 49, 50
HOSE, COVER 27, 28, ........................................................................................................ 29
HOSE, 2" HEATER DUCT, 16" LENGTH ................................................................................ 132
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INDEX - I, K, L, M
Part#
1010-00166
1010-00059
Description
Page
INSTRUCTIONS, ACCESSORY PLUG INSTALLA .................................................................. 118
INSTRUCTION, BEACON LIGHT INSTALLATIO ..................................................................... 134
0313-00417
0906-00016
0906-00017
0605-00245
0606-00206
0607-00164
0605-00296
0605-00291
0606-00141
0606-00147
0306-00996
0303-01402
0303-01403
0303-01479
0303-01478
KEEPER, GEARBOX \ DIFF ................................................................................................... 36

KEY SW KIT ........................................................................................................................... 52
KEY SW KIT W/T-HANDLE ..................................................................................................... 51
KIT, LATCH HOOD .................................................................................................................. 78
KIT, LICENSE PLATE LAMP ................................................................................................... 57
KIT, LICENSE PLATE MOUNT / LIGHT .................................................................................... 56
KIT, SAFETY RESTRAINT - 3 POINT ....................................................................................... 84
KIT, SAFETY RESTRAINT - 3 POINT FRON ...................................................................... 80, 81
KIT, TAIL LIGHT ....................................................................................................................... 54
KIT, TAIL LIGHT - LG UTILITY BED .................................................................................... 91, 92
KNOB, 1/4 - 20 3 PRONG ................................................................................................. 49, 50
KNUCKLE, MACHINED - LH - 10" AS IS QA ......................................................................... 19
KNUCKLE, MACHINED - RH 10" AS IS QA1 ........................................................................ 18
KNUCKLE, MACHINED - LH (QA1) ......................................................................................... 21
KNUCKLE, MACHINED - RH (QA1) ...................................................................................... 20
0609-00045
0609-00193
0309-00774
0607-00224
0906-00016
0906-00017
0906-00017
0906-00016
0607-00412
LATCH, PACK - - ..................................................................................................................... 94

LATCH, SLAM - BLACK - KEYED ......................................................................................... 127
LID - LINKSPAK .................................................................................................................... 129
LIGHT, WARNING BEACON 1 ............................................................................................... 134
LOCK, DOOR - FUSE ACCESS PANEL ................................................................................. 87
LOCK, DOOR - FUSE ACCESS PANEL ................................................................................. 87
LOCK, GLOVE BOX MATCHED KEY ...................................................................................... 88
LOCK, GLOVE BOX MATCHED KEY (OR............................................................................... 88
LOUVER, 2" MIRAGE W/HOSE ADAPTER .......................................................................... 132
0310-01482
0310-00348
0310-00350
0318-01513
0318-00230
0309-00431
0610-00023
0610-00243
0309-00601
0613-00541
0610-00254
0606-00436
0417-00067
0317-00936
0417-00194
0317-00935
0312-01292
0305-00650
0305-00619
MAT, BATTERY TRAY - REAR ............................................................................................... 101

MAT, BATTERY TRAY REAR MID - ....................................................................................... 100
MAT, BATTERY TRAY REAR SIDE .......................................................................................... 99
MAT, FLOOR - 2 PASS 05 ...................................................................................................... 86
MAT, FLOOR - REAR 4 PASS ................................................................................................. 86
MAT, HINGE BACKING ......................................................................................................... 129
MIRROR, REARVIEW - SCREW ON MODEL ......................................................................... 85
MIRROR, SIDE (MIRROR IS INTERCH .................................................................................... 85
MNT, CYLINDER - PACK ....................................................................................................... 127
MOTOR, ELECTRIC - 72 VOLT, 5 HP, HEAV ........................................................................... 36
MOTOR, WIPER KIT - ............................................................................................................. 55
MODULE, POWER & SIGNAL DISTRIBUTION ........................................................................ 47
MOLDING, REAR WINDOW, SIDE - 15" ................................................................................ 116
MOLDING, REAR WINDOW, SIDE - 15" ................................................................................ 117
MOLDING, REAR WINDOW, TOP - 38" .................................................................................. 116
MOLDING, REAR WINDOW, TOP - 38" .................................................................................. 117
MOUNT, STEERING GEAR ..................................................................................................... 12
MOUNT, HOOD - LH - - ........................................................................................................... 76
MOUNT, HOOD - RH - - ........................................................................................................... 76
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INDEX - N, O
Part#
0607-00372
0521-00209
0521-00225
0521-00385
0521-00401
0521-00209
0521-00024
0521-00100
0521-00120
0521-00129
0521-00203
0521-00050
0521-00050
0521-00050
0521-00017
0521-00017
0521-00322
0521-00010
0521-00010
0521-00251
0521-00391
0521-00272
0521-00212
0521-00023
0521-00343
0521-00013
0521-00035
0521-00194
0521-00145
0521-00244
0521-00031
0521-00031
0521-00014
0521-00071
0521-00071
0521-00071
0521-00317
0521-00060
0521-00214
0521-00092
0521-00092
0521-00335
Description
Page
NOZZLE, WINDSHIELD WASHER ........................................................................................ 133
NUT, EXTERNAL TOOTH LOCK 10-24 UNC ZI ....................................................................... 127
NUT, EXTRUDED U-NUT 5/16 - 18 - ......................................................................................... 74
NUT, EXTRUDED J - #8 - BLK ...........................................................................................91, 92
NUT, HEX - CASTLE - M16 x 2.0 - ZNC ................................................................................... 36
NUT, HEX - EXTERNAL TOOTH LOCK - 10 - ......................................................................... 134
NUT, HEX FLANGE 1/2-13 UNC GR 6 TECH ............................. 31, 32, 33, 59, 80, 84, 91, 92
NUT, HEX FLANGE 3/8-16 UNC GR 6 TECH ............................................................................. 5
NUT, HEX FLANGE 1/2-13 SPIRALOCK .................................................................................... 5
NUT, HEX FLANGE 7/16-14 UNC GR 5 ZN T .............................................................. 80, 81, 84
NUT, HEX FLANGE 5/16-18 UNC GR 5 ZN T ..................................................................... 80, 81
NUT, HEX - NYLOCK - 1/4-20 UNC GR5 ZI ............................................................................ 127
NUT, HEX - NYLOCK 1/4-20 UNC GR 5 ZN ............................................................................. 80
NUT, HEX - NYLOCK 1/4-20 UNC GR5 ZN ................. 38, 49, 50, 57, 76, 77, 86, 92, 94, 112
NUT, HEX - NYLOCK 5/16-18 UNC GR5 ZN ...... 23, 25, 31, 32, 33, 73, 74, 82, 83, 128, 133
NUT, HEX - NYLOCK 5/16-18 UNC GR5 ZN ......................................................................12, 13
NUT, HEX - NYLOCK -7/16-14 UNC GR 8 .......................................................................... 80, 81
NUT, HEX - NYLOCK - 3/8-16 UNC GR5 ................................................................................. 115
NUT, HEX - NYLOCK 3/8-16 UNC GR5 ZN ......................................................... 23, 74, 76, 114
NUT, HEX - NYLOCK L/N 5/16 - 18 NTE T ............................................................................... 94
NUT, HEX - NYLON 6/6 #10 -32 UNF BLK ............................................................................... 87
NUT, HEX - NYLOCK M5 X 0.8 ZN ......................................................................................... 132
NUT, HEX - NYLOCK M10 X 1.5 ZN BLK .............................................................................. 7, 8
NUT, HEX - NYLOCK M12 X 1.75 ZN ......................................................................... 7, 8, 9, 10
NUT, HEX - NYLOCK M14 X 1.52 P ......................................................................................... 14
NUT, HEX - PANEL ZINC PLATED - ......................................................................................... 24
NUT, HEX - TOP LOCK - M16 X 1.5 GRADE ............................................................................ 16
NUT, HEX - SERRATED FLANGE 3/8 - 24 Z ............................................................................ 95
NUT, HEX - #8 - 32 ZINC PLATED ........................................................................................... 78
NUT, HEX - 5/16-18 STAINLESS - ........................................................................................... 49
NUT, HEX - 5/16-18 UNC GR 5 ZN - .............................................................. 31, 32, 33, 73, 80
NUT, HEX - 5/16-18 UNC GR 5 ZN ZINC P ............................................................................... 74
NUT, KEPS - 12 - 24 UNC ZINC PLATED G ......................................................................56, 77
NUT, KEPS - 1/4 - 20 UNC ZIN ................................................................................................ 78
NUT, KEPS - 1/4 - 20 UNC ZINC PLATED .........................................................................24, 98
NUT, KEPS - 1/4 - 20 UNC ZINC PLATED G .................................... 39, 41, 47, 72, 73, 74, 98
NUT, KEPS - 8-32 ZINC PLATED GR 5 ZIN ............................................................................. 57
NUT, LUG M10 -1.5 (FOR V.I.N. 018997 ........................................................................ 124, 125
NUT, LUG M12 -1.5 (FOR V.I.N. 018998 ........................................................................ 124, 125
NUT, WELL - 1/4 - 20 UNC x 5/8" ............................................................................................ 88
NUT, WELL - 1/4 - 20 UNC x 5/8" - - ........................................................................................ 75
NUT, 3/8-16 FIN. HEX NUT, 18-8 STAINL ................................................................................. 50
0510-00342
O-RING, 3/32 C/S X 7/32 ID X 13/32 OD ............................................................................49, 50
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INDEX - P, R, S
Part#
0309-00642
0309-00643
0611-00459
0311-00285
0305-01449
0305-01450
0305-01447
0305-01452
0305-01451
0305-01448
0305-00406
0305-00462
0304-00157
0304-00155
0304-01746
0305-01515
0305-01516
0305-01517
0305-01518
0609-00075
0510-00007
0510-00020
0510-00409
0510-00007
0510-00019
0510-00287
0309-00283
0607-00177
0617-00471
0617-00471
0309-00286
0305-01458
Description
Page
PAD, BAG HOLDER - LH ...................................................................................................... 130
PAD, BAG HOLDER - RH ..................................................................................................... 130
PAD, BRAKE - DISC ............................................................................................................ 7, 8
PAD, BRAKE PEDAL - - ......................................................................................................... 23
PANEL, ACCESS - BATTERY BLUE ....................................................................................... 90
PANEL, ACCESS - BATTERY GREEN .................................................................................... 90
PANEL, ACCESS - BATTERY RED ......................................................................................... 90
PANEL, ACCESS - BATTERY SILVER .................................................................................... 90
PANEL, ACCESS - BATTERY WHITE ..................................................................................... 90
PANEL, ACCESS - BATTERY YELLOW ................................................................................. 90
PANEL, BACK 2P-4P - ........................................................................................................... 69
PANEL, BACK SM AND LG UTILITY - ..................................................................................... 70
PANEL, ROOF 2 PASS - ........................................................................................................ 61
PANEL, ROOF 4 PASS FRONT - .......................................................................................... 65
PANEL, ROOF - REAR 4 PASS WHITE ................................................................................ 67
PANEL, SIDE - LH 2 PASS 05 ................................................................................................ 71
PANEL, SIDE - RH 2 PASS 05 ................................................................................................ 71
PANEL, SIDE - LH 4 PASS 05 ................................................................................................ 72
PANEL, SIDE - RH 4 PASS 05 ................................................................................................ 72
PIN, CLEVIS 1/2" DIA x 2.5" LG - SWIV ............................................................................... 127
PIN, COTTER ........................................................................................................................ 127
PIN, COTTER - 1/16 X 1.O LG ZINC PLAT .................................................................. 31, 32, 33
PIN, COTTER 1/8 X 1.25 LG ZC .............................................................................................. 36
PIN, COTTER 3/32 X 1.0 LONG - ............................................................................................ 23
PIN, CLEVIS - 3/16 ANSI B18.8.1-1972 ...................................................................... 31, 32, 33
PIN, LYNCH 3/16" ZINC PLATED ...................................................................................... 49, 50
PLATE, LATCH MOUNT .......................................................................................................... 94
PLUG, ACCESSORY 1........................................................................................................... 18
PLUG, SCREW COVER .................................................................................................... 51, 52
PLUG,SCREW COVER ........................................................................................................... 52
POCKET, LEG - SWAPAK 2004 MODEL - .............................................................................. 79
PULL FINGERTAB-MACHINED ............................................................................................... 88
0309-00646
0610-00457
0520-00175
0520-00158
0520-00186
RECEIVER, LATCH - SWIVEL PAK ...................................................................................... 127

RETAINER, SNAPRING - INTERNAL - 2.1" ......................................................... 18, 19, 20, 21
RIVET, PIN - REMOVABLE ..................................................................................................... 98
RIVET, POP - 3/16 ALUM .25 GRIP X .37 ......................................................... 91, 92, 128, 129
RIVET, POP - ALUM 3/16 GRP .375 - .50 ............................................................................. 127
0523-00057
0523-00105
0523-00032
0523-00122
0523-00176
0523-00032
SCREW, CSNK PHIL FLAT - #6 X 3/4 STA ............................................................................. 60

SCREW, DRILL- #8-18 x 3/4 PH OVAL #2 ............................................................................. 100
SCREW, HEX - WASHER HEAD SELF DRILL 1 ............................................................... 43, 60
SCREW, HEX - WHSD 1/4 X 1.5 ZINC PLAT ..................................................................... 74, 83
SCREW, HEX - WHSD #6 x 3/4 ZINC PLATE ........................................................................ 129
SCREW, HEX - WHSD 1/4 X .75 ZN - - ............................... 5, 27, 28, 29, 30, 54, 55, 79, 87,
....................................................................................................... 89, 92, 128, 129, 132, 133
SCREW, HEX - WHSD 1/4 X 1.5 ZINC PLAT ............................. 31, 33, 69, 70, 71, 72, 73, 82
SCREW, HEX - WHSD 10 - 16 X 1/2 # 2 P .............................................................................. 98
SCREW, HI-LOW - PHIL PAN #10 X 1 BLAN .......................................................................... 32
0532-00122
0523-00163
0523-00177
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INDEX - S
Part#
0523-00177
0523-00210
0523-00134
0523-00210
0523-00282
0523-00316
0523-00392
0523-00413
0523-00407
0523-00110
0523-00464
0523-00052
0523-00397
0523-00408
0523-00273
0523-00064
0523-00066
0523-00064
0523-00208
0523-00168
0523-00308
0523-00105
0523-00074
0523-00190
0523-00200
0610-00456
0310-01593
0311-00087
0311-00833
0311-00834
0605-00357
0605-00358
0605-00237
0311-01514
0311-01514
0519-00230
0519-00296
0305-01608
0305-01609
0305-01606
0305-01611
0305-01607
0305-01610
0311-00884
0311-00883
0605-00236
0309-00641
0310-00966
0606-00264
0417-00067
0417-00067
January 2006
760-321-2275
Description
Page
SCREW, HI-LOW - PHIL PAN # 10 X 1 BLAN ......................................................................... 14
SCREW, MACHINE - #10 - 24 X 3/4" CARR .......................................................................... 134
SCREW, MACHINE #12-24 x 1 HEX SLOT HE ....................................................................... 56
SCREW, MACHINE - CARRIAGE 10-24 UNC Z .................................................................... 127
SCREW, MACH PAN HEAD PHIL 8-32 X 3/4 .......................................................................... 57
SCREW, MACHINE - 5/16 - 18 UNC X 0.75....................................................................... 80, 81
SCREW, MACHINE- THB #10 X 32 UNF X .5 .......................................................................... 87
SCREW, MACHINE-TORX PAN HD M4x.7x16mm ............................................................ 51, 52
SCREW, MACHINE TORX PAN HEAD #6-19x.5 ............................................................... 51, 52
SCREW, MACH - PAN HEAD PHIL 8 -32 X 1 .......................................................................... 78
SCREW, MACH - PAN HEAD PHIL 8 -32 X 1 .......................................................................... 78
SCREW, MACH - OVAL PHIL 1/4 - 20 UNC ............................................................................ 86
SCREW, PHILLIPS - FLAT HEAD - #8 X 3/ ....................................................................... 91, 92
SCREW PHILLIPS FLAT HEAD 12-24-1.0 ............................................................................... 53
SCREW, PHIL FLAT FT THRD ROL TT - 1/4 .....................................................................82, 83
SCREW, PHIL PAN HEAD- #6 X 3/4 LG BLA .......................................................................... 85
SCREW, PHIL PAN HEAD - #6 X 3/8 BLACK .......................................................................... 85
SCREW, PHIL PAN HEAD- #8 X 1 SLF THRD ............................................................... 129, 130
SCREW, PHIL PAN HEAD- #10 X 1.0 LG ST ........................................................................... 85
SCREW, PHIL TRUSS HEAD-#10 X 1 3/4 LG ......................................................................... 54
SCREW, REAR WINDOW MOUNTING ......................................................................... 116, 117
SCREW, SELF DRILL - #8-18 X 3/4 - - .................................................................................... 97
SCREW, T/S TYPE A OVAL PHIL # 12 X 1 ............................................................................ 129
SCREW, TEK - PHIL PAN #8 - 18 X 1 #2 .............................................................................. 134
SCREW, TEK - PHI OVL #8-18 X 1 1/4 #2 ............................................................................... 95
SEAL, WHEEL.................................................................................................... 18, 19, 20, 21
SHEET, ONE-PIECE SPLASH PROTECTION ......................................................................... 98
SHAFT, BRAKE PEDAL - - ..................................................................................................... 23
SHOE, BRAKE RIGHT 16, ................................................................................................... 17
SHOE, BRAKE LEFT ........................................................................................................ 16, 17
SLIDE, SEAT - NO HANDLE ............................................................................................. 80, 81
SLIDE, SEAT - WITH HANDLE .......................................................................................... 80, 81
SOCKET, SEAT HOLD DOWN .......................................................................................... 82, 83
SPACER, BRAKE HANDLE ..............................................................................................31, 33
SPACER, BRAKE HANDLE ................................................................................................ 2 31
SPACER, SPECIAL NYLON ................................................................................................... 55
SPACER, .50 O.D. X .375 ..................................................................................................... 134
SPAT, BLUE 46 IN WT CMP .................................................................................................... 90
SPAT, GREEN 46 IN WT CMP ................................................................................................ 90
SPAT, RED 46 IN WT CMP ..................................................................................................... 90
SPAT, SILVER 46 IN WT CMP ................................................................................................. 90
SPAT, YELLOW 46 IN WT CMP .............................................................................................. 90
SPAT, WHITE 46 IN WT CMP .................................................................................................. 90
SPRING, E-BRAKE RELEASE LH .......................................................................................... 16
SPRING, E-BRAKE RELEASE RH.......................................................................................... 17
STEM, SEAT HOLD DOWN ..............................................................................................82, 83
STRAP, BAG HOLDER LINKSPAK ....................................................................................... 129
STRAP, SEAT BOTTOM RELEASE ..................................................................................82, 83
STRAP, TIE ........................................................................................................................... 134
STRIP, TRIM - SIDE FRONT ROOF - 4 PAS ............................................................................ 68
STRIP, TRIM - SIDE REAR ROOF (formerl .............................................................................. 68
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INDEX - S, T
Part#
0417-00067
0417-00067
0417-00067
0417-00067
0417-00214
0417-00214
0417-00214
0417-00066
0417-00066
0317-01081
0417-00065
0417-00065
0417-00065
0417-00065
0417-00065
0417-00065
0417-00065
0417-00065
0609-00165
0309-00639
0309-00656
0309-00399
0305-00890
0304-00148
0304-00149
0304-00146
0611-00281
0306-00107
0606-00241
0606-00445
0606-00415
0606-00537
0606-00417
0306-00120
0606-00418
0606-00416
Description
Page
STRIP, TRIM - REAR REAR ROOF (formerl ............................................................................. 68
STRIP, TRIM - SIDE - SUNROOF (formerl................................................................................ 68
STRIP, TRIM SIDE WINDSHIELD (formerly .............................................................................. 68
STRIP, TRIM UPPER WINDSHIELD (formerl ............................................................................ 68
STRIP, WIDE TRIM - FRONT SUN ROOF (fo ........................................................................... 68
STRIP, WIDE TRIM - REAR SUN ROOF (for............................................................................ 68
STRIP, WIDE TRIM - UPPER WINDSHIELD ( .......................................................................... 68
STRIP, VINYL - FOAM - 13.5" (Formerly ................................................................................ 116
STRIP, VINYL - FOAM PVC VF-5100 SERIE .......................................................................... 74
STRIP, VINYL - FOAM - 13.5" ................................................................................................ 117
STRIP, WEATHER - FRONT SUNROOF (Forme ...................................................................... 65
STRIP, WEATHER LOWER WINDSHIELD (Form .................................................................... 64
STRIP, WEATHER - REAR - REAR ROOF (Fo ........................................................................ 67
STRIP, WEATHER - REAR SUNROOF (Former ...................................................................... 67
STRIP, WEATHER - SIDE - REAR ROOF (Fo ......................................................................... 67
STRIP, WEATHER SIDE (Formerly 0304-00 ............................................................................ 64
STRIP, WEATHER SIDE FRONT ROOF (Forme ...................................................................... 65
STRIP. WEATHER UPPER WINDSHIELD (Form ............................................................... 64, 65
STRUT, GAS - PACK ............................................................................................................ 127
SUPPORT, FOAM BLOCK .................................................................................................... 127
SUPPORT, HINGE ................................................................................................................ 127
SUPPORT, LYNXPAK COVER .............................................................................................. 129
SUPPORT, SIDE SHEET - LG UTILITY .................................................................................... 92
SUPPORT, ROOF - REAR - 2 PASS ....................................................................................... 60
SUPPORT, WINDSHIELD - LOWER FR .................................................................................. 60
SUPPORT, WINDSHIELD - UPPER FR ................................................................................... 60
SWITCH, BRAKE - FLOAT 1 ................................................................................................... 25
SWITCH, BRAKE LAMP - ..................................................................................................... 24
SWITCH, BRAKE LIGHT - PRESS .......................................................................................... 25
SWITCH, DISCONNECT - 100A............................................................................................... 47
SWITCH, DRIVE MODE .................................................................................................... 51, 52
SWITCH, HEATER - THREADED ROUND ROCKE ............................................................... 132
SWITCH, LIGHT ................................................................................................................ 51, 52
SWITCH, PARKING BRAKE LEVER ....................................................................................... 34
SWITCH, TRIP .................................................................................................................. 51, 52
SWITCH, TURN SIGNAL ................................................................................................... 51, 52
0309-00854
0606-00170
0606-00094
0606-00095
0606-00403
0606-00108
0606-00108
0606-00117
0606-00117
0606-00285
0510-00137
0417-00089
0317-00887
TAB, TURNBUCKLE - PAK RELEASE .................................................................................... 95

TERMINAL, RING 14-16GAGE 5/16 BLU .............................................................................. 132
TERMINAL, RING 22-18 #6 ................................................................................................... 134
TERMINAL, RING 22-18 - 1/4 - RED ................................................................................ 77, 119
TERMINAL, SPADE - FEMALE INSULATED 1/ ...................................................................... 119
TERMINAL, SPADE - FEMALE INSULATED 1/ ....................................................................... 77
TERMINAL, SPADE - FEMALE INSULATED 1/4"1 ............................................................ 91, 92
TERMINAL, SPADE - MALE INSULATED 1/4 ........................................................................ 132
TERMINAL, SPADE - MALE INSULATED 1/4" ...................................................................... 134
TERMINAL, SPLICE TAP, SEALANT FILLED, ....................................................................... 134
TIE, CABLE W/#10 MOUNT HOLE 9" BLACK .......................................................... 54, 77, 132
TRIM, EDGE - U SHAPE BLACK VINYL META ....................................................................... 87
TRIM, EDGE - U SHAPE WHITE VINYL - ................................................................... 59 69, 70
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info@4GEMparts.com
INDEX - T, W
Part#
0417-00141
0305-01490
0305-01491
0305-00885
0309-00640
0310-01122
Description
Page
TRIM, EDGE - U SHAPE WHITE VINYL - 9" ..................................................................... 71, 72
TRIM, FENDER WELL - RUBBER - SH BACK ........................................................................ 91
TRIM, FENDER WELL - RUBBER - LG BACK ........................................................................ 92
TRIM, HOOD BLACK 10.5 INCH ............................................................................................. 77
TUBE, STABILIZER LINKSPAK ........................................................................................... 129
TUBING, RUBBER-WASHER PUMP TO NOZZLE ................................................................. 133
0324-01480
0524-00310
0524-00173
0524-00054
0524-00315
0524-00053
0524-00062
0524-00062
0524-00153
0524-00003
0524-00003
0524-00167
0524-00009
0524-00189
0524-00189
524-00189
0524-00159
0524-00271
0524-00115
0524-00036
0524-00324
0524-00404
0524-00081
0524-00152
0524-00109
0524-00178
0524-00414
0524-00083
0202-00157
0205-00185
0201-00102
0201-00104
0201-00090
0201-00138
0204-00086
0204-00087
0612-00034
0304-00170
0306-00504
0417-00134
0417-00167
0205-00176
0205-00177
WASHER, AXLE SHAFT ......................................................................................................... 36

WASHER, BELL - 5/16 ..................................................................................................... 80, 81
WASHER, COPPER .408 ID X .670 OD X . ............................................................................. 26
WASHER, COUNTER SINK 1/4 INCH ..................................................................................... 86
WASHER, FENDER - .25 ID x 1.0 OD gene ......................................................................82, 83
WASHER, FLAT - 1/4 BLACK PLASTIC .................................................................................. 75
WASHER, FLAT - 1/4 .281 ID X .625 OD ................................................................................. 76
WASHER, FLAT - 1/4 .282 ID X .715 OD ................................................ 24, 38, 49, 50, 86, 92
WASHER, FLAT - 5/8 MACH BUSHING 5/8 I .......................................................................... 23
WASHER, FLAT - 5/16 SAE .344 ID X .68 ........................... 23, 25, 31, 33, 82, 83, 128, 133
WASHER, FLAT - 5/16 SAE .344 ID X .688 ..................................................................... 12, 13
WASHER, FLAT - 5/16 X 1.5 OD ZINC PLA ....................................................................... 82, 83
WASHER, FLAT - 3/8 SAE .406 ID X .812 ........................................... 5, 23, 74, 76, 114, 115
WASHER, FLAT - .187 ID X .625 OD X .062 .......................................................................... 129
WASHER, FLAT - .187 ID X .625 OD X .062 ............................................................................ 78
WASHER, FLAT - M5 ............................................................................................................ 132
WASHER, FLAT - M12 13mm ID X 24mm OD ................ 9, 10, 59, 80, 81, 82, 83, 84, 91, 92
WASHER, FLAT - M16 NARROW 17.52 ID 3 .......................................................................... 16
WASHER, FLAT - NEOPRENE - 0.5" OD - 0 ................................................................ 116, 117
WASHER, FLAT - .265 ID X .875 OD X .0 ................................................................................ 90
WASHER, LOCK - 5/16 ZINC PLATED - ............................................................ 36, 82, 83, 133
WASHER, LOCK - 5/16 INTERNAL TOOTH ZINC .................................................................... 49
WASHER, LOCK - #8 ZINC PLATED ....................................................................................... 78
WASHER, LOCK - INTERNAL STAR ZINC PLA ................................................................... 115
WASHER, NYLON .443 ID X .750 OD X .06 ............................................................................ 76
WASHER, SHOULDER NAT NYLON - 1/4 INCH ..................................................................... 76
WELD REAR AXLE TRAILING ARM ................................................................................... 9, 10
WELDMENT, BRACKET, SEAT BELT - LH .............................................................................. 80
WELDMENT, FRAME - 2 PASS - ............................................................................................ 73
WELDMENT, FRAME - LG BACK UTILITY - .............................................................................. 4
WELDMENT, SEAT BASE FRAME ......................................................................................... 74
WELDMENT, REAR BATTERY HANDLE ........................................................................... 49, 50
WELDMENT, ROOF RAIL 2 PASS LH - PAINT ........................................................................ 59
WELDMENT, ROOF RAIL 2 PASS RH - PAINT ....................................................................... 59
WHEEL, STEERING ............................................................................................................... 14
WINDSHIELD .......................................................................................................................... 64
WIRE, GROUND - HEAD LIGHT .............................................................................................. 77
WIRE, 18ga BLACK .............................................................................................................. 134
WIRE, RED - 18ga ................................................................................................................ 134
WLD, BED - LONG BACK ....................................................................................................... 92
WLD, BED - SHORT BACK - .................................................................................................. 91
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info@4GEMparts.com
INDEX - W
Part#
0209-00050
0209-00064
0211-05209
0211-00113
0209-00047
0209-00048
0209-00049
0205-00039
0205-00069
0205-00123
0205-00124
0205-00040
0201-00171
0209-00077
0211-00116
0211-00209
0610-00099
Description
Page
WLD, BRACE LINKSPAK ..................................................................................................... 128
WLD, BRACE TUBE - LINKSPAK ......................................................................................... 128
WLD, BRACKET -PARK BRAKE LEVER - .............................................................................. 33
WLD, BRACKET -PARK BRAKE LEVER - .............................................................................. 31
WLD, FRAME MOUNT - LINKSPAK ...................................................................................... 131
WLD, FRAME - UPPER ........................................................................................................ 129
WLD, FRAME - LOWER LINKSPAK ..................................................................................... 130
WLD, REAR - SIDE KIT ................................................................................................ 114, 115
WLD, SIDE - LH SIDE KIT ...................................................................................................... 114
WLD, SIDE - RH SIDE KIT ..................................................................................................... 115
WLD, SIDE - LH SIDE KIT ...................................................................................................... 115
WLD, STAKE POCKET ................................................................................................. 114, 115
WLD, SUPPORT FRAME - FRONT ........................................................................................... 5
WLD, SWIVEL PAK MOUNT ................................................................................................. 127
WLDMT, BRAKE PEDAL ........................................................................................................ 23
WLDMT, BRACKET REAR SEAT HOLDDOWN ....................................................................... 74
3/4 SQUARE CRADLE MOUNT NYL ..................................................................................... 77
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NUMERICAL ORDER
INDEX
Part#
0102-01035
0103-00013
0103-00282
0103-00282
0103-00283
0103-00283
0103-00284
0103-00284
0103-00289
0103-01214
0103-01214
0103-01215
0103-01215
0103-01216
0103-01216
0103-01217
0105-00062
0105-00070
0105-00119
0105-00431
0105-00628
0105-00651
0105-00653
0105-00654
0105-00656
0105-00657
0105-00834
0105-00835
0105-00836
0105-00837
0105-00847
0105-00848
0105-00849
0105-00850
0105-00851
0105-00852
0105-00859
0105-00860
0105-00958
0105-00959
0105-01132
0105-01133
0105-01133
0105-01135
0105-01141
0106-00164
0106-00184
0106-00290
0106-00688
0106-00714
0106-00823
0106-01026
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760-321-2275
Description
Page
ASSY, ARM TRAILING ..................................................................................................... 9, 10
ASSY, SHOCK SPRING OVER SHOCK - ........................................................................ 9, 10
ASSY, A-ARM - UPPER LH .................................................................................................... 7
ASSY, A-ARM - UPPER LH ................................................................................................. 1, 8
ASSY, A-ARM - UPPER RH .................................................................................................... 7
ASSY, A-ARM - UPPER RH ................................................................................................. 1,, 8
ASSY, A-ARM - LOWER ......................................................................................................... 7
ASSY, A-ARM - LOWER ....................................................................................................... 2 8
ASSY, SPRING OVER SHOCK ............................................................................................... 7
ASSY, KNUCKLE - LH 10 INCH ............................................................................................ 19
ASSY, KNUCKLE - LH 12 INCH ............................................................................................ 21
ASSY, KNUCKLE - RH 12 INCH ....................................................................................... 8, 20
ASSY, SIDE KIT - LONG BACK (EL) .................................................................................... 115
ASSY, DASH ..................................................................................................................... 1 , 88
ASSY, SIDE KIT - SHORT BACK (ES) ................................................................................. 114
ASSY, BUMPER W/CHROME ............................................................................................. 112
ASSY, REAR WINDOW - 4 PASS ....................................................................................... 117
ASSY, REAR WINDOW- 2 PASS ........................................................................................ 116
ASSY, SEAT BACK - BENCH (RCO) (Early .................................................................... 82, 83
ASSY, BENCH SEAT - CUSHION (RCO) (Ear ................................................................. 82, 83
ASSY, BUCKET SEAT - LEFT (RCO) (Early .......................................................................... 80
ASSY, BUCKET SEAT - RIGHT (RCO) (Earl .......................................................................... 81
ASSY, WHEEL 10" - CHROME ........................................................................................... 126
ASSY, WHEEL 10" - SILVER .............................................................................................. 126
ASSY, WHEEL 12" - CHROME ........................................................................................... 126
ASSY, WHEEL 12" - SILVER .............................................................................................. 126
ASSY, HOOD, RED - CMP - W/INLET CUTOU ..................................................................... 77
ASSY, HOOD, YELLOW - CMP - W/INLET CU ..................................................................... 77
ASSY, HOOD, BLUE - CMP - W/INLET CUTO ...................................................................... 77
ASSY, HOOD, GREEN - CMP - W/INLET CUT ..................................................................... 77
ASSY, HOOD, WHITE - CMP - W/INLET CUT ....................................................................... 77
ASSY, HOOD, SILVER - CMP - W/INLET CU ........................................................................ 77
ASSY, FLOOR PANEL - 2 PASS - - ...................................................................................... 73
ASSY, PANEL - FLOOR, PLASTIC-4PASS-W/ ..................................................................... 74
ASSY, REAR WINDOW - 2P HARD DOOR-SERV ............................................................... 116
ASSY, REAR WINDOW - 4P HARD DOOR-KIT ................................................................... 117
ASSY, BENCH SEAT - BACK FLXSTL (FLEXS ..................................................................... 83
ASSY, BENCH SEAT - CUSHION - FLXSTL .......................................................................... 83
ASSY, BENCH SEAT - CUSHION - FLXSTL ( ........................................................................ 82
ASSY, BUCKET SEAT - RIGHT - FLXSTL (F ...................................................................80, 82
ASSY, DASH - LOWER ........................................................................................................ 87
ASSY, LIGHT - HEAD ........................................................................................................... 77
ASSY, LIGHT BLINKER - AMBER ......................................................................................... 77
ASSY, HARNESS HEADLIGHT ............................................................................................. 77
ASSY, WIRE HARNESS LICENSE LAMP GROUN ............................................................... 57
ASSY, BEACON-YELLOW WARNING ................................................................................ 134
ASSY, WIRE HARNESS - LICENSE LAMP POW ................................................................. 57
ASSY, WIRE HARNESS - FRONT ..................................................................................43, 44
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INDEX
Part#
0106-01027
0106-01029
0106-01030
0106-01036
0106-01038
0106-01039
0106-01040
0106-01042
0106-01043
0106-01044
0106-01045
0106-01046
0106-01047
0106-01048
0106-01049
0106-01050
0106-01070
0106-01073
0106-01074
0106-01075
0106-01097
0106-01128
0106-01130
0106-01137
0106-01218
0106-01230
0106-01231
0106-01242
0106-01639
0107-00527
0107-00817
0107-01224
0107-01228
0107-01232
0107-01233
0107-01241
0109-00059
0109-00113
0109-00484
0110-00588
0110-00832
0111-00336
0111-00336
0111-00667
0111-00668
0111-01104
0111-01105
0111-01106
0111-01107
0111-01110
0111-01111
Description
Page
ASSY, WIRE HARNESS - CONVERTER ........................................................................ 43, 44
ASSY, WIRE HARNESS - CONTROLLER ....................................................................... 43, 44
HARNESS, INSTRUMENT PANEL .................................................................................. 51, 52
ASSY, CABLE B3+ TO FUSE ............................................................................................... 48
ASSY, CABLE 72+ MC+ ....................................................................................................... 42
ASSY, CABLE MC- TO POS ................................................................................................. 42
ASSY, CABLE NEG TO 72GND ............................................................................................ 42
ASSY, CABLE B1+ TO B2- ................................................................................................... 48
ASSY, CABLE B2+ TO B3- ................................................................................................... 48
ASSY, CABLE FUSE TO B4- ................................................................................................ 48
ASSY, CABLE B4+ TO B5- ................................................................................................... 48
ASSY, CABLE B5+ TO B6- ................................................................................................... 48
ASSY, CABLE MA1 TO CA1 ................................................................................................. 41
ASSY, CABLE MA2 TO CA2 ................................................................................................. 41
ASSY, CABLE MF2 TO CF2 ................................................................................................. 41
ASSY, CABLE MF1 TO CF1 ................................................................................................. 41
ASSY, CABLE +72 TO DSW ................................................................................................ 42
ASSY,WIRE HARNESS 2005 HEATER/DEFROST ............................................................. 132
ASSY, WIRE HARNESS 2005 HEATER SWITCH ............................................................... 132
ASSY, WIRE HARNESS 2005 HEATER/DEFROS .............................................................. 132
ASSY, WIRE HARNESS - TAILLIGHT ............................................................................. 43, 45
ASSY, TAIL LIGHT HARNESS W/ GND - LNG ................................................................ 43, 46
ASSY, REAR HARNESS AND CABLE ............................................................................ 43, 46
ASSY, REAR HARNESS AND CABLE (SHORT) ............................................................. 43, 45
ASSY, STEREO PACKAGE OVERHEAD CONSOLE .......................................................... 119
ASSY, WIRE HARNESS WASHER .................................................................................... 133
ASSY, WIRE - WASHER POWER ...................................................................................... 133
ASSY, WIRE-ACCESSORY PLUG ...................................................................................... 118
ASSY, SWITCH - WASHER PUMP ..................................................................................... 133
CENTER-STEERING WHEEL WITH CUP ............................................................................. 14
ASSY, WASHER FLUID RESERVOIR ................................................................................ 133
ASSY, STEREO PACKAGE - 2005 ...................................................................................... 119
ASSY, DOME LIGHT ........................................................................................................... 120
ASSY, WINDSHIELD WASHER .......................................................................................... 133
ASSY, WINDSHIELD WASHER MAIN (ENTIRE .................................................................. 133
ASSY, ACCESSORY PLUG KIT 2005 .................................................................................. 118
ASSY, LINKSPAK ............................................................................................................... 128
ASSY, SWIVEL PACK - ABS .............................................................................................. 127
ASSY, SWIVELPACK LID ................................................................................................... 127
ASSY, MIRROR - SIDE .......................................................................................................... 85
ASSY, EXTERIOR CHARGING INLET HOUSING ............................................................ 40, 77
ASSY, LEVER PARKING BRAKE - .......................................................................... 31, 32, 33
ASSY, PARKING BRAKE LEVER ......................................................................................... 34
ASSY, BRAKE LINE REAR (2P) ..................................................................................... 27, 29
ASSY, BRAKE LINE REAR (4P) ........................................................................................... 28
ASSY, BRAKE LINE - RH REAR .......................................................................................... 30
ASSY, BRAKE LINE - LH REAR ........................................................................................... 30
ASSY, BRAKE LINE - RH FRONT ......................................................................................... 26
ASSY, BRAKE LINE LH FRONT ........................................................................................... 26
ASSY, BRAKE HOSE SLA - REAR ...................................................................................... 30
ASSY, BRAKE LINE SLA - FRONT ....................................................................................... 26
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info@4GEMparts.com
INDEX
Part#
0111-01113
0111-01121
0111-01178
0112-00987
0112-01025
0112-01210
0113-01093
0113-01094
0116-00167
0116-00294
0116-00298
0116-00491
0116-00755
0148-01000
0151-01283
0201-00090
0201-00102
0201-00104
0201-00138
0201-00171
0202-00157
0204-00086
0204-00087
0205-00039
0205-00040
0205-00069
0205-00123
0205-00124
0205-00176
0205-00177
0205-00185
0209-00047
0209-00048
0209-00049
0209-00050
0209-00064
0209-00077
0211-00113
0211-00116
0211-00209
0211-05209
0303-01402
0303-01403
0303-01478
0303-01479
0304-00146
0304-00148
0304-00149
0304-00155
0304-00157
0304-00170
January 2006
760-321-2275
Description
Page
ASSY, BRAKELINE - MC TO TEE ......................................................................................... 26
ASSY, CALIPER - LOADED ............................................................................................... 7, 8
ASSY, BRAKE LINE - ....................................................................................................... 30 29
ASSY, COLUMN STEERING 2&4 PASS ............................................................................... 51
ASSY, COLUMN STEERING L&S BACK .............................................................................. 52
ASSY, STEERING COLUMN - SPLINED ............................................................................... 13
ASSY, HALF SHAFT - LH ..................................................................................................... 36
ASSY, HALF SHAFT - RH (LONG) ........................................................................................ 36
ASSY, WHEEL END - LH REAR - 12MM .............................................................................. 17
ASSY, WHEEL - 12" (TIRE SPECS: MANUFA .................................................................... 125
ASSY, WHEEL - 10 INCH (TIRE SPECS: ........................................................................... 124
ASSY, HUB - DISC BRAKE ............................................................................................... 7, 8
ASSY, WHEEL - 10" - CARLISLE (12" Tur 124
ASSY, PEDAL - ACCELERATOR 38
ASSY, PSDM PLATE 47
WELDMENT, SEAT BASE FRAME 74
WELDMENT, FRAME - 2 PASS - 73
WELDMENT, FRAME - LG BACK UTILITY - 4
WELDMENT, REAR BATTERY HANDLE ........................................................................ 49, 50
WLD, SUPPORT FRAME - FRONT ......................................................................................... 5
WELD REAR AXLE TRAILING ARM ................................................................................. 9, 10
WELDMENT, ROOF RAIL 2 PASS LH - PAINT ...................................................................... 59
WELDMENT, ROOF RAIL 2 PASS RH - PAINT ..................................................................... 59
WLD, REAR - SIDE KIT .............................................................................................. 114, 115
WLD, STAKE POCKET ............................................................................................... 114, 115
WLD, SIDE - LH SIDE KIT ................................................................................................... 114
WLD, SIDE - RH SIDE KIT ................................................................................................... 115
WLD, SIDE - LH SIDE KIT ................................................................................................... 115
WLD, BED - LONG BACK .................................................................................................... 92
WLD, BED - SHORT BACK - ................................................................................................ 91
WELDMENT, BRACKET, SEAT BELT - LH ............................................................................ 80
WLD, FRAME MOUNT - LINKSPAK ................................................................................... 131
WLD, FRAME - UPPER ...................................................................................................... 129
WLD, FRAME - LOWER LINKSPAK ................................................................................... 130
WLD, BRACE LINKSPAK ................................................................................................... 128
WLD, BRACE TUBE - LINKSPAK ....................................................................................... 128
WLD, SWIVEL PAK MOUNT ............................................................................................... 127
WLD, BRACKET -PARK BRAKE LEVER - ............................................................................ 31
WLDMT, BRAKE PEDAL ...................................................................................................... 23
WLDMT, BRACKET REAR SEAT HOLDDOWN ..................................................................... 74
WLD, BRACKET -PARK BRAKE LEVER - ............................................................................ 33
KNUCKLE, MACHINED - LH - 10" AS IS QA ......................................................................... 19
KNUCKLE, MACHINED - RH 10" AS IS QA1 ........................................................................ 18
KNUCKLE, MACHINED - RH (QA1) ...................................................................................... 20
KNUCKLE, MACHINED - LH (QA1) ....................................................................................... 21
SUPPORT, WINDSHIELD - UPPER FR ................................................................................. 60
SUPPORT, ROOF - REAR - 2 PASS ..................................................................................... 60
SUPPORT, WINDSHIELD - LOWER FR ................................................................................ 60
PANEL, ROOF 4 PASS FRONT - .......................................................................................... 65
PANEL, ROOF 2 PASS - ...................................................................................................... 61
WINDSHIELD ........................................................................................................................ 64
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info@4GEMparts.com
INDEX
Part#
0304-01746
0305-00406
0305-00462
0305-00610
0305-00619
0305-00650
0305-00781
0305-00782
0305-00783
0305-00784
0305-00785
0305-00786
0305-00787
0305-00788
0305-00789
0305-00790
0305-00791
0305-00792
0305-00885
0305-00890
0305-00926
0305-00927
0305-00928
0305-01149
0305-01152
0305-01228
0305-01271
0305-01272
0305-01273
0305-01355
0305-01428
0305-01447
0305-01448
0305-01449
0305-01450
0305-01451
0305-01452
0305-01458
0305-01490
0305-01491
0305-01515
0305-01516
0305-01517
0305-01518
0305-01525
0305-01526
0305-01542
0305-01606
0305-01607
0305-01608
0305-01609
Description
Page
PANEL, ROOF - REAR 4 PASS WHITE ................................................................................ 67
PANEL, BACK 2P-4P - ......................................................................................................... 69
PANEL, BACK SM AND LG UTILITY - ................................................................................... 70
BRKT, HINGE - HOOD .......................................................................................................... 76
MOUNT, HOOD - RH - - ......................................................................................................... 76
MOUNT, HOOD - LH - - ......................................................................................................... 76
GUARD, MUD, RED RH - COLOR MATCHED PL ................................................................. 75
GUARD, MUD, RED LH - COLOR MATCHED PL .................................................................. 75
GUARD, MUD, YELLOW RH - COLOR MATCHED ............................................................... 75
GUARD, MUD, YELLOW LH - COLOR MATCHED ................................................................ 75
GUARD, MUD, BLUE RH - COLOR MATCHED P ................................................................. 75
GUARD, MUD, BLUE LH - COLOR MATCHED P .................................................................. 75
GUARD, MUD, GREEN RH - COLOR MATCHED .................................................................. 75
GUARD, MUD, GREEN LH - COLOR MATCHED .................................................................. 75
GUARD, MUD, WHITE RH - COLOR MATCHED ................................................................... 75
GUARD, MUD, WHITE LH - COLOR MATCHED ................................................................... 75
GUARD, MUD, SILVER RH - COLOR MATCHED .................................................................. 75
GUARD, MUD, SILVER LH - COLOR MATCHED .................................................................. 75
TRIM, HOOD BLACK 10.5 INCH ........................................................................................... 77
SUPPORT, SIDE SHEET - LG UTILITY ................................................................................. 92
BRACKET, SAFETY - LH SEAT ............................................................................................ 83
BRACKET, SAFETY - RH SEAT ...................................................................................... 82, 83
BRACKET, LICENSE PLATE ................................................................................................... 57
COVER, WHEEL CENTER - SILVER .................................................................................... 126
COVER, WHEEL CENTER - CHROME ............................................................................... 126
BRACKET, LICENSE PLATE - FRONT .................................................................................... 56
COWL, RH ...................................................................................................................... 51, 52
COWL, LH ...................................................................................................................... 51, 52
COWL, FRONT ............................................................................................................... 51, 52
DOOR, FUSE ACCESS PANEL ............................................................................................ 87
COVER, BATTERY ACCESS .......................................................................................... 91, 92
PANEL, ACCESS - BATTERY RED ....................................................................................... 90
PANEL, ACCESS - BATTERY YELLOW ............................................................................... 90
PANEL, ACCESS - BATTERY BLUE ....................................................................................... 90
PANEL, ACCESS - BATTERY GREEN ................................................................................. 90
PANEL, ACCESS - BATTERY WHITE ................................................................................... 90
PANEL, ACCESS - BATTERY SILVER .................................................................................. 90
PULL FINGERTAB-MACHINED ............................................................................................. 88
TRIM, FENDER WELL - RUBBER - SH BACK ...................................................................... 91
TRIM, FENDER WELL - RUBBER - LG BACK ........................................................................ 92
PANEL, SIDE - LH 2 PASS 05 .............................................................................................. 71
PANEL, SIDE - RH 2 PASS 05 ............................................................................................. 71
PANEL, SIDE - LH 4 PASS 05 .............................................................................................. 72
PANEL, SIDE - RH 4 PASS 05 ............................................................................................. 72
BRACKET, BUMPER - LH .................................................................................................... 112
BRACKET, BUMPER - RH ................................................................................................... 112
BRACKET, HOOD LATCH ..................................................................................................... 78
SPAT, RED 46 IN WT CMP ................................................................................................... 90
SPAT, YELLOW 46 IN WT CMP ............................................................................................ 90
SPAT, BLUE 46 IN WT CMP ................................................................................................. 90
SPAT, GREEN 46 IN WT CMP .............................................................................................. 90
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January 2006
info@4GEMparts.com
760-321-2275
www.4GEMparts.com
info@4GEMparts.com
INDEX
Part#
0305-01610
0305-01611
0306-00107
0306-00120
0306-00504
0306-00996
0306-01135
0306-01364
0307-01109
0307-01463
0307-01465
0307-01465
0307-01856
0307-01857
0307-01858
0307-01859
0309-00283
0309-00286
0309-00399
0309-00402
0309-00403
0309-00404
0309-00431
0309-00601
0309-00639
0309-00640
0309-00641
0309-00642
0309-00643
0309-00644
0309-00646
0309-00656
0309-00774
0309-00854
0310-00347
0310-00348
0310-00349
0310-00350
0310-00505
0310-00848
0310-00856
0310-00867
0310-00966
0310-00979
0310-01122
0310-01123
0310-01470
0310-01481
0310-01482
0310-01527
0310-01593
January 2006
760-321-2275
Description
Page
SPAT, WHITE 46 IN WT CMP ................................................................................................ 90
SPAT, SILVER 46 IN WT CMP ............................................................................................... 90
SWITCH, BRAKE LAMP - ..................................................................................................... 24
SWITCH, PARKING BRAKE LEVER ..................................................................................... 34
WIRE, GROUND - HEAD LIGHT ........................................................................................... 77
KNOB, 1/4 - 20 3 PRONG ............................................................................................... 49, 50
CORD, EXTERIOR CHARGING INLET ................................................................................... 40
BRKT, BATTERY HOLDDOWN ....................................................................................... 49, 50
BRACKET, WASHER FLUID RESERVOIR .......................................................................... 133
COVER, STORAGE - 2 PASS ............................................................................................ 121
COVER, STORAGE - 4 PASS ............................................................................................ 121
COVER, STORAGE - S/L BACK ......................................................................................... 122
GUARD, SCUFF - RH BLACK PLASTIC 2 PAS ................................................................... 111
GUARD, SCUFF - LH BLACK PLASTIC 2 PAS .................................................................... 111
GUARD, SCUFF - RH BLACK PLASTIC 4 PAS ................................................................... 111
GUARD, SCUFF - LH BLACK PLASTIC 4 PAS .................................................................... 111
PLATE, LATCH MOUNT ........................................................................................................ 94
POCKET, LEG - SWAPAK 2004 MODEL - ............................................................................ 79
SUPPORT, LYNXPAK COVER ............................................................................................ 129
COVER, UPPER FRAME - LYNXPAK - - ............................................................................ 129
BASKET, PLASTIC RH LINKS PACK .................................................................................. 129
BASE, BAG - LYNXPAK ..................................................................................................... 130
MAT, HINGE BACKING ....................................................................................................... 129
MNT, CYLINDER - PACK .................................................................................................... 127
SUPPORT, FOAM BLOCK .................................................................................................. 127
TUBE, STABILIZER LINKSPAK ........................................................................................... 129
STRAP, BAG HOLDER LINKSPAK ..................................................................................... 129
PAD, BAG HOLDER - LH .................................................................................................... 130
PAD, BAG HOLDER - RH ................................................................................................... 130
BASKET, PLASTIC LH LINKS PACK .................................................................................. 129
RECEIVER, LATCH - SWIVEL PAK .................................................................................... 127
SUPPORT, HINGE .............................................................................................................. 127
LID - LINKSPAK .................................................................................................................. 129
TAB, TURNBUCKLE - PAK RELEASE .................................................................................. 95
BASE, BATTERY TRAY - REAR MID .................................................................................. 100
MAT, BATTERY TRAY REAR MID - ..................................................................................... 100
BASE, BATTERY TRAY - REAR SIDE .................................................................................. 99
MAT, BATTERY TRAY REAR SIDE ....................................................................................... 99
BKT, HEAD LIGHT - SECONDARY - ..................................................................................... 77
HOSE, 2" HEATER DUCT, 16" LENGTH ............................................................................. 132
GASKET, SIDE MIRROR ...................................................................................................... 85
BAG, CHARGING CORDSET ............................................................................................... 112
STRAP, SEAT BOTTOM RELEASE ................................................................................ 82, 83
ARM, WIPER ........................................................................................................................ 96
TUBING, RUBBER-WASHER PUMP TO NOZZLE ............................................................... 133
CLIP, WIPER ARM RUBBER TUBING ................................................................................. 133
ANGLE, SPLASH PROTECTION .......................................................................................... 98
BASE, BATTERY TRAY - REAR ......................................................................................... 101
MAT, BATTERY TRAY - REAR ............................................................................................ 101
COVER, COSMETIC NUT - 3/4" ............................................................................................ 80
SHEET, ONE-PIECE SPLASH PROTECTION ....................................................................... 98
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760-321-2275
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info@4GEMparts.com
INDEX
Part#
0311-00077
0311-00087
0311-00089
0311-00105
0311-00117
0311-00285
0311-00533
0311-00833
0311-00834
0311-00883
0311-00884
0311-01360
0311-01394
0311-01507
0311-01508
0311-01514
0311-01514
0312-01292
0313-00168
0313-00417
0317-00887
0317-00935
0317-00936
0317-01081
0317-01462
0318-00230
0318-01513
0319-00534
0324-01480
0350-00538
0350-00540
0350-00542
0350-00542
0350-00545
0350-00546
0350-00548
0350-00549
0350-00550
0350-00733
0350-00749
0350-00767
0350-00954
0350-00955
0350-00956
0350-00957
0350-00958
0350-00959
0350-01055
0350-01079
Description
Page
BRKT, BRAKE PEDAL - - ....................................................................................................... 23
SHAFT, BRAKE PEDAL - - ................................................................................................... 23
BUSHING, PUSH ROD MNT - - ............................................................................................. 23
BRKT, SWITCH - BRAKE STD - ............................................................................................ 24
BRKT, EQUALIZER - PARKING BRAKE CABLE ...................................................... 31, 32, 33
PAD, BRAKE PEDAL - - ....................................................................................................... 23
BRACKET, BRAKE HOSE .................................................................................................... 29
SHOE, BRAKE RIGHT .................................................................................................... 16, 17
SHOE, BRAKE LEFT ...................................................................................................... 16, 17
SPRING, E-BRAKE RELEASE RH ....................................................................................... 17
SPRING, E-BRAKE RELEASE LH ........................................................................................ 16
DISC, BRAKE - 9.21" DIA ....................................................................................................... 8
DISC, BRAKE - 7.56" DIA ....................................................................................................... 7
BRKT, BRAKE CABLE - LH PARKING BRAKE ........................................................ 31, 32, 33
BRKT, BRAKE CABLE - RH PARKING BRAKE ....................................................... 31, 32, 33
SPACER, BRAKE HANDLE ............................................................................................ 31, 33
SPACER, BRAKE HANDLE ................................................................................................ 2 31
MOUNT, STEERING GEAR ................................................................................................... 12
BUMPER, RESILIENT - DIFF TO MOTOR - - ......................................................................... 36
KEEPER, GEARBOX \ DIFF ................................................................................................. 36
TRIM, EDGE - U SHAPE WHITE VINYL - 59 .................................................................. 69, 70
MOLDING, REAR WINDOW, TOP - 38" ................................................................................ 117
MOLDING, REAR WINDOW, SIDE - 15" .............................................................................. 117
STRIP, VINYL - FOAM - 13.5" .............................................................................................. 117
CAP, DECORATIVE .............................................................................................................. 90
MAT, FLOOR - REAR 4 PASS .............................................................................................. 86
MAT, FLOOR - 2 PASS 05 .................................................................................................... 86
HOSE, COVER ........................................................................................................ 27, 28, 29
WASHER, AXLE SHAFT ....................................................................................................... 36
DECAL, HOOD GRILLE - RH ................................................................................................ 77
DECAL, 1.875 GEM-REAR ....................................................................... 103, 104, 105, 106
DECAL, REFLECTOR ........................................................................................................... 90
DECAL, REFLECTORS ............................................................................................... 105, 106
DECAL, WINDOW ..................................................................................... 103, 104, 105, 106
DECAL, HOOD GRILLE - LH ................................................................................................. 77
DECAL, WARNING - 4 SEATER ......................................................................................... 104
DECAL, WARNING - 2 SEATER ........................................................................ 103, 105, 106
DECAL, GLOBAL 888 NBR ........................................................................ 103, 104, 105, 106
DECAL, LOW SPEED DISCLOSURE ........................................................ 103, 104, 105, 106
DECAL, HUBCAP 10" ......................................................................................................... 124
DECAL, LOAD LIMIT ........................................................................................................... 127
DECAL, STRIPE - HARD DOOR - 2PASS LH ..................................................................... 109
DECAL, STRIPE - HARD DOOR - 2 PASS RH .................................................................... 109
DECAL, STRIPE-HARD DR-4 PASS-FRONT-LH ................................................................. 109
DECAL, STRIPE-HARD DR-4 PASS-FRONT-RH ................................................................. 109
DECAL, STRIPE-HARD DR-4 PASS-REAR-LH ................................................................... 109
DECAL, STRIPE-HARD DR-4 PASS-REAR-RH ................................................................... 109
DECAL, REFLECTIVE - REAR SIDES .................................................................................. 90
DECAL, SMOG EMISSIONS - CA .............................................................. 103, 104, 105, 106
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January 2006
info@4GEMparts.com
760-321-2275
www.4GEMparts.com
info@4GEMparts.com
INDEX
Part#
0350-01133
0350-01134
0350-01161
0350-01162
0350-01198
0350-01229
0350-01459
0350-01501
0350-01504
0350-01511
0350-01511
0350-01520
0350-01521
0350-01522
0350-01523
0350-01524
0350-01531
0350-01532
0350-1839
0351-01587
0351-01588
0408-00139
0408-00186
0417-00065
0417-00065
0417-00065
0417-00065
0417-00065
0417-00065
0417-00065
0417-00065
0417-00065
0417-00066
0417-00066
0417-00066
0417-00067
0417-00067
0417-00067
0417-00067
0417-00067
0417-00067
0417-00067
0417-00067
0417-00068
0417-00069
0417-00089
0417-00134
0417-00141
0417-00167
0417-00194
0417-00214
January 2006
760-321-2275
Description
Page
DECAL, EXTERIOR CHARGING INLET - EMBL ................................................................40, 77
DECAL, EXTERIOR CHARGING INLET - FILL ................................................................. 40, 77
DECAL, WARNING - PAY LOAD LG UTILITY ...................................................................... 106
DECAL, WARNING - PAY LOAD SM UTILITY ..................................................................... 105
DECAL, BED RAIL ...................................................................................................... 114, 115
DOCUMENT, CHARGE WARNING ............................................................. 103, 104, 105, 106
DECAL, 2005 VEHICLE EMISSION CONTROL .......................................... 103, 104, 105, 106
DECAL, REFLECTOR - BACK PANEL .................................................................................. 90
DECAL, RADIO MEMORY ................................................................................................... 119
DECAL, STEERING WHEEL ................................................................................................. 14
DECAL, STEERING WHEEL 05 ................................................................. 103, 104, 105, 106
DECAL, MODEL - EL .......................................................................................................... 106
DECAL, MODEL - ES ......................................................................................................... 105
DECAL, MODEL - E2 .......................................................................................................... 103
DECAL, MODEL - E4 .......................................................................................................... 104
DECAL, WASHER 2005 ..................................................................................................... 133
DOCUMENT, WARRANTY ACTIVATION ..................................................... 103, 104, 105, 106
DOCUMENT, NOTICE - BATTERY CONDITIONI ......................................... 103, 104, 105, 106
DECAL, HEATER SWITCH 05 ............................................................................................. 132
BRACKET, SPAT MNT - LH (2005 MODEL) ........................................................................... 89
BRACKET, SPAT MNT - RH 2005 MODEL ............................................................................ 89
ADHESIVE, METHACRYLATE ............................................................................................. 119
ADHESIVE, METHACRYLATE .............................................................................................. 77
FOAM, VINYL-PVC VF-5600 SERIES .250 X ........................................................................ 61
STRIP, WEATHER - FRONT SUNROOF (Forme ................................................................... 65
STRIP, WEATHER - REAR - REAR ROOF (Fo ...................................................................... 67
STRIP, WEATHER - REAR SUNROOF (Former .................................................................... 67
STRIP, WEATHER - SIDE - REAR ROOF (Fo ....................................................................... 67
STRIP, WEATHER LOWER WINDSHIELD (Form .................................................................. 64
STRIP, WEATHER SIDE (Formerly 0304-00 .......................................................................... 64
STRIP, WEATHER SIDE FRONT ROOF (Forme .................................................................... 65
STRIP. WEATHER UPPER WINDSHIELD (Form .............................................................64, 65
FOAM, VINYL - PVC VF-5100 SERIES .187 ......................................................................... 73
STRIP, VINYL - FOAM - 13.5" (Formerly .............................................................................. 116
STRIP, VINYL - FOAM PVC VF-5100 SERIE ........................................................................ 74
MOLDING, REAR WINDOW, SIDE - 15" .............................................................................. 116
STRIP, TRIM - REAR REAR ROOF (formerl .......................................................................... 68
STRIP, TRIM - SIDE - SUNROOF (formerl ............................................................................. 68
STRIP, TRIM - SIDE FRONT ROOF - 4 PAS .......................................................................... 68
STRIP, TRIM - SIDE REAR ROOF (formerl ............................................................................ 68
STRIP, TRIM SIDE WINDSHIELD (formerly ............................................................................ 68
STRIP, TRIM UPPER WINDSHIELD (formerl ......................................................................... 68
TRIM, EDGE - U SHAPE BLACK VINYL META ..................................................................... 87
WIRE, 18ga BLACK ............................................................................................................ 134
TRIM, EDGE - U SHAPE WHITE VINYL - 9" ...................................................................71, 72
WIRE, RED - 18ga .............................................................................................................. 134
MOLDING, REAR WINDOW, TOP - 38" ................................................................................ 116
STRIP, WIDE TRIM - FRONT SUN ROOF (fo ......................................................................... 68
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760-321-2275
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info@4GEMparts.com
INDEX
Part#
0417-00214
0417-00214
0510-00007
0510-00007
0510-00018
0510-00019
0510-00020
0510-00137
0510-00154
0510-00169
0510-00171
0510-00286
0510-00287
0510-00336
0510-00342
0510-00409
0518-00085
0519-00230
0519-00296
0520-00158
0520-00175
0520-00186
0521-00010
0521-00010
0521-00013
0521-00014
0521-00017
0521-00017
0521-00023
0521-00024
0521-00031
0521-00031
0521-00035
0521-00050
0521-00050
0521-00050
0521-00060
0521-00071
0521-00071
0521-00071
0521-00092
0521-00092
0521-00100
0521-00120
0521-00129
0521-00145
0521-00194
0521-00203
0521-00209
0521-00209
0521-00212
Description
Page
STRIP, WIDE TRIM - REAR SUN ROOF (for ......................................................................... 68
STRIP, WIDE TRIM - UPPER WINDSHIELD ( .......................................................................... 68
PIN, COTTER ...................................................................................................................... 127
PIN, COTTER 3/32 X 1.0 LONG - .......................................................................................... 23
CLIP, E - 7/16 SHAFT ZINC PLATED - ..................................................................... 31, 32, 33
PIN, CLEVIS - 3/16 ANSI B18.8.1-1972 .................................................................... 31, 32, 33
PIN, COTTER - 1/16 X 1.O LG ZINC PLAT ................................................................ 31, 32, 33
TIE, CABLE W/#10 MOUNT HOLE 9" BLACK ....................................................... 54, 77, 132
CLAMP, P 3/8 STL/BLK VINYL COATED .............................................................................. 43
CLIP, HORSE SHOE ....................................................................................................... 26, 29
CLAMP, P - 3/16 WIRE STL/BLK VINYL CO ..................................................... 27, 28, 29, 30
HOOK, J REAR PIVOT TUBE HOLD DOWN ZIN ............................................................. 49, 50
PIN, LYNCH 3/16" ZINC PLATED 49, .................................................................................... 50
HOOK, J THREADED 1/4 - 20 UNC X 4" ......................................................................... 49, 50
O-RING, 3/32 C/S X 7/32 ID X 13/32 OD .......................................................................... 49, 50
PIN, COTTER 1/8 X 1.25 LG ZC ............................................................................................ 36
BUSHING, RUBBER ............................................................................................................. 55
SPACER, SPECIAL NYLON ................................................................................................. 55
SPACER, .50 O.D. X .375 ................................................................................................... 134
RIVET, POP - 3/16 ALUM .25 GRIP X .37 ....................................................... 91, 92, 128, 129
RIVET, PIN - REMOVABLE ................................................................................................... 98
RIVET, POP - ALUM 3/16 GRP .375 - .50 ........................................................................... 127
NUT, HEX - NYLOCK - 3/8-16 UNC GR5 .............................................................................. 115
NUT, HEX - NYLOCK 3/8-16 UNC GR5 ZN ....................................................... 23, 74, 76, 114
NUT, HEX - PANEL ZINC PLATED - ....................................................................................... 24
NUT, KEPS - 12 - 24 UNC ZINC PLATED G .................................................................... 56, 77
NUT, HEX - NYLOCK 5/16-18 UNC GR5 ZN .... 23, 25, 31, 32, 33, 73, 74, 82, 83, 128, 133
NUT, HEX - NYLOCK 5/16-18 UNC GR5 ZN 12, 13
NUT, HEX - NYLOCK M12 X 1.75 ZN ....................................................................... 7, 8, 9, 10
NUT, HEX FLANGE 1/2-13 UNC GR 6 TECH ........................... 31, 32, 33, 59, 80, 84, 91, 92
NUT, HEX - 5/16-18 UNC GR 5 ZN - ............................................................ 31, 32, 33, 73, 80
NUT, HEX - 5/16-18 UNC GR 5 ZN ZINC P ............................................................................. 74
NUT, HEX - TOP LOCK - M16 X 1.5 GRADE ......................................................................... 16
NUT, HEX - NYLOCK - 1/4-20 UNC GR5 ZI .......................................................................... 127
NUT, HEX - NYLOCK 1/4-20 UNC GR 5 ZN ........................................................................... 80
NUT, HEX - NYLOCK 1/4-20 UNC GR5 ZN ............... 38, 49, 50, 57, 76, 77, 86, 92, 94, 112
NUT, LUG M10 -1.5 (FOR V.I.N. 018997 ...................................................................... 124, 125
NUT, KEPS - 1/4 - 20 UNC ................................................................................................... ZIN 78
NUT, KEPS - 1/4 - 20 UNC ZINC PLATED ....................................................................... 24, 98
NUT,KEPS - 1/4 - 20 UNC ZINC PLATED G ................................... 39, 41, 47, 72, 73, 74, 98
NUT, WELL - 1/4 - 20 UNC x 5/8" .......................................................................................... 88
NUT, WELL - 1/4 - 20 UNC x 5/8" - - ..................................................................................... 75
NUT, HEX FLANGE 3/8-16 UNC GR 6 TECH ........................................................................... 5
NUT, HEX FLANGE 1/2-13 SPIRALOCK ................................................................................. 5
NUT, HEX FLANGE 7/16-14 UNC GR 5 ZN T ............................................................ 80, 81, 84
NUT, HEX - #8 - 32 ZINC PLATED ......................................................................................... 78
NUT, HEX - SERRATED FLANGE 3/8 - 24 Z ......................................................................... 95
NUT, HEX FLANGE 5/16-18 UNC GR 5 ZN T ................................................................... 80, 81
NUT, EXTERNAL TOOTH LOCK 10-24 UNC ZI ..................................................................... 127
NUT, HEX - EXTERNAL TOOTH LOCK - 10 - ....................................................................... 134
NUT, HEX - NYLOCK M10 X 1.5 ZN BLK ............................................................................ 7, 8
Page 156
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www.4GEMparts.com
January 2006
info@4GEMparts.com
760-321-2275
www.4GEMparts.com
info@4GEMparts.com
INDEX
Part#
0521-00214
0521-00225
0521-00244
0521-00251
0521-00272
0521-00317
0521-00322
0521-00335
0521-00343
0521-00385
0521-00391
0521-00401
0522-00008
0522-00016
0522-00016
0522-00016
0522-00021
0522-00021
0522-00038
0522-00044
0522-00046
0522-00048
0522-00051
0522-00056
0522-00059
0522-00063
0522-00063
0522-00076
0522-00080
0522-00084
0522-00096
0522-00121
0522-00144
0522-00144
0522-00144
0522-00164
0522-00179
0522-00179
0522-00180
0522-00183
0522-00184
0522-00185
0522-00201
0522-00213
0522-00228
0522-00229
0522-00229
0522-00238
0522-00238
0522-00246
0522-00252
January 2006
760-321-2275
Description
Page
NUT, LUG M12 -1.5 (FOR V.I.N. 018998 124, 125
NUT, EXTRUDED U-NUT 5/16 - 18 - ...................................................................................... 74
NUT, HEX - 5/16-18 STAINLESS - ......................................................................................... 49
NUT, HEX - NYLOCK L/N 5/16 - 18 NTE T ............................................................................. 94
NUT, HEX - NYLOCK M5 X 0.8 ZN ...................................................................................... 132
NUT, KEPS - 8-32 ZINC PLATED GR 5 ZIN ........................................................................... 57
NUT, HEX - NYLOCK -7/16-14 UNC GR 8 ........................................................................ 80, 81
NUT, 3/8-16 FIN. HEX NUT, 18-8 STAINL ............................................................................... 50
NUT, HEX - NYLOCK M14 X 1.52 P ....................................................................................... 14
NUT, EXTRUDED J - #8 - BLK ......................................................................................... 91, 92
NUT, HEX - NYLON 6/6 #10 -32 UNF BLK ............................................................................. 87
NUT, HEX - CASTLE - M16 x 2.0 - ZNC ................................................................................. 36
BOLT, HEX - 3/8-16 UNC x 1.5 LG GR 5 ............................................................................... 23
BOLT, HEX - 5/16 - 18 UNC X 1.0 GR 5 .................................................................... 23, 36, 82
BOLT, HEX - HHCS 5/16 - 18 UNC X 1.0 ............................................................................... 83
BOLT, HEX - 5/16 - 18 UNC X 1.0 GR 5 Z ........................................................................ 12, 13
BOLT, HEX - 1/2 - 13 UNC X 1.0 GR 8 Z ............................................... 31, 32, 33, 59, 80, 81
BOLT, HEX - HHCS 1/2 - 13 UNC X 1.0 G .............................................................................. 84
BOLT, HEX - HHCS - M8 X 1.25 X 34.5 .................................................................................. 16
BOLT, HEX - M12 X 1.75 X 90 LG HHCS - ........................................................................ 9, 10
BOLT, HEX - M12 X 1.75 X 65 LG HHCS - ........................................................................ 9, 10
BOLT, HEX - HHCS 5/16 - 18 UNC X 2.0 ............................................................................. 128
BOLT, HEX - 1/4 - 20 UNC X 1.0 GR 8 Z .................................................... 36, 80, 81, 94, 112
BOLT, HEX - 1/2 - 13 UNC X 2.5 LG GR ................................................................................ 59
BOLT, HEX - 3/8-16 UNC x 1.0 LG GR 5 ................................................................................. 5
BOLT, HEX - HHCS 3/8-16 UNC x 1.0 LG .............................................................. 74, 114, 115
BOLT, HEX - 1/2 - 13 UNC X 3.0 GR 8 Z ..................................................................... 5, 91, 92
BOLT, HEX - 5/16 - 18 UNC X 1.25 GR 5 .........................................................................31, 33
BOLT, HEX - 5/16 - 18 UNC X 1.5 GR 5 ........................................................................... 25, 32
BOLT, CARRIAGE - 1/4 - 20 UNC X .750 ............................................................................... 92
BOLT, WELD - PROJECTION 5/16 - 18 UNC ...................................................................73, 74
BOLT, HEX - 5/16 - 18 UNC X .75 GR 5 ......................................................................... 82, 133
BOLT, HEX - HHCS 5/16 - 18 UNC X .75 .................................................................................. 83
BOLT, HEX - 5/16 - 18 UNC X .75 GR 5 Z .............................................................................. 12
BOLT, HEX 7/16 - 14 UNC X 1.25 GR 8 Z .............................................................................. 84
BOLT, HEX - 1/4-20 UNC X .75 LG SERRA ............................................................................ 24
BOLT, HEX HD - 1/4-20 UNC X 75 LG SE ............................................................................. 78
BOLT, TORX - TRUSS HD, 3/8 - 16 X 1 - ................................................................................ 76
BOLT, BANJO ....................................................................................................................... 26
BOLT, CARRIAGE - 1/4 - 20 UNC X .75 L ...................................................................... 76, 112
BOLT, SHOULDER - 5/16 X 1 LG 1/4 - 20 ............................................................................ 127
BOLT, HEX - 1/4 - 20 UNC X 2.25 GR5 Z ............................................................................... 38
BOLT, HEX - M10 X 1,50 X 60 LG HHCS - .......................................................................... 7, 8
BOLT, TORX HD 5/16 - 18 X 1 1/4" ZN P ................................................................................ 94
BOLT, TORX HEAD 1/2 - 13 UNC X 1.0 GR ..................................................................... 80, 81
BOLT, TORX HEAD 1/2 - 13 X 1" GR 8 ZN ............................................................................. 84
BOLT, HEX - 1/4-20 UNC X 1.25 GR 5 ZI .........................................................................75, 82
BOLT, HEX HD 1/4-20 UNC X 1.25 GR 5 Z ............................................................................ 83
BOLT, HEX - 7/16 - 14 UNC X 1.0 GR 5 ........................................................................... 80, 81
www.4GEMparts.com
Page 157
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760-321-2275
www.4GEMparts.com
info@4GEMparts.com
INDEX
Part#
0522-00270
0522-00293
0522-00333
0522-00333
0522-00365
0522-00366
0522-00395
0522-00396
0522-00403
0522-00411
0523-00032
0523-00032
0523-00052
0523-00057
0523-00064
0523-00064
0523-00066
0523-00074
0523-00105
0523-00105
0523-00110
0523-00122
0523-00134
0523-00163
0523-00168
0523-00176
0523-00177
0523-00177
0523-00190
0523-00200
0523-00208
0523-00210
0523-00210
0523-00273
0523-00282
0523-00308
0523-00316
0523-00392
0523-00397
0523-00407
0523-00408
0523-00413
0523-00464
0524-00003
0524-00003
0524-00009
0524-00036
0524-00053
0524-00054
0524-00062
0524-00062
Description
Page
BOLT, HEX - M8 X 0.8 X 25 LG HHCS - G ........................................................................... 132
BOLT, HEX - M8 X 1.25 X 30MM LG BLK OX ......................................................................... 13
BOLT, TORX - TRUSS HD - 1/4 - 20 X 1 ............................................................. 57, 72, 73, 88
BOLT, TORX - TRUSS HEAD - 1/4 - 20 X ............................................................................... 74
BOLT, HEX - 1/4 - 20 UNC X 3.75 LG GR .............................................................................. 38
BOLT, HEX - M12 X 1.75 X 150 LG HHCS ......................................................................... 9, 10
BOLT, SHOULDER M6 X 1 - 6G X 17.8 LG ........................................................................... 7, 8
BOLT, HEX - 1/4 - 20 UNSLT X 5/8 LG W .............................................................................. 90
BOLT, HEX - 5/16 - 18 UNC X 3.75 GR 5 ............................................................................... 12
BOLT, CARRIAGE - 1/4 - 20 UNC X 1.25 ............................................................................... 76
SCREW, HEX - WASHER HEAD SELF DRILL 1 ............................................................. 43, 60
SCREW, HEX - WHSD 1/4 X .75 ZN - - .............................. 5, 27, 28, 29, 30, 54, 55, 79, 87
....................................................................................................... 89, 92, 128, 129, 132, 133
SCREW, MACH - OVAL PHIL 1/4 - 20 UNC .......................................................................... 86
SCREW, CSNK PHIL FLAT - #6 X 3/4 STA ........................................................................... 60
SCREW, PHIL PAN HEAD- #6 X 3/4 LG BLA ........................................................................ 85
SCREW, PHIL PAN HEAD- #8 X 1 SLF THRD ............................................................. 129, 130
SCREW, PHIL PAN HEAD - #6 X 3/8 BLACK ........................................................................ 85
SCREW, T/S TYPE A OVAL PHIL # 12 X 1 ......................................................................... 129
SCREW, DRILL- #8-18 x 3/4 PH OVAL #2 .......................................................................... 100
SCREW, SELF DRILL - #8-18 X 3/4 - - .................................................................................. 97
SCREW, MACH - PAN HEAD PHIL 8 -32 X 1 ........................................................................ 78
SCREW, HEX - WHSD 1/4 X 1.5 ZINC PLAT ................................................................... 74, 83
SCREW, MACHINE #12-24 x 1 HEX SLOT HE ..................................................................... 56
SCREW, HEX - WHSD 10 - 16 X 1/2 # 2 P ............................................................................ 98
SCREW, PHIL TRUSS HEAD-#10 X 1 3/4 LG ....................................................................... 54
SCREW, HEX - WHSD #6 x 3/4 ZINC PLATE ..................................................................... 129
SCREW, HI-LOW - PHIL PAN #10 X 1 BLAN ........................................................................ 32
SCREW, HI-LOW - PHIL PAN # 10 X 1 BLAN ....................................................................... 14
SCREW, TEK - PHIL PAN #8 - 18 X 1 #2 ............................................................................ 134
SCREW, TEK - PHI OVL #8-18 X 1 1/4 #2 ............................................................................ 95
SCREW, PHIL PAN HEAD- #10 X 1.0 LG ST ........................................................................ 85
SCREW, MACHINE - #10 - 24 X 3/4" CARR ........................................................................ 134
SCREW, MACHINE - CARRIAGE 10-24 UNC Z .................................................................. 127
SCREW, PHIL FLAT FT THRD ROL TT - 1/4 .................................................................... 82, 83
SCREW, MACH PAN HEAD PHIL 8-32 X 3/4 ........................................................................ 57
SCREW, REAR WINDOW MOUNTING ....................................................................... 116, 117
SCREW, MACHINE - 5/16 - 18 UNC X 0.75 .................................................................... 80, 81
SCREW, MACHINE- THB #10 X 32 UNF X .5 ........................................................................ 87
SCREW, PHILLIPS - FLAT HEAD - #8 X 3/ ..................................................................... 91, 92
SCREW, MACHINE TORX PAN HEAD #6-19x.5 5 ............................................................ 1, 52
SCREW PHILLIPS FLAT HEAD 12-24-1.0 53
SCREW, MACHINE-TORX PAN HD M4x.7x16mm .......................................................... 51, 52
SCREW, MACH - PAN HEAD PHIL 8 -32 X 1 ........................................................................ 78
WASHER, FLAT - 5/16 SAE .344 ID X .68 ........................... 23, 25, 31, 33, 82, 83, 128, 133
WASHER, FLAT - 5/16 SAE .344 ID X .688 ..................................................................... 12, 13
WASHER, FLAT - 3/8 SAE .406 ID X .812 ........................................... 5, 23, 74, 76, 114, 115
WASHER, FLAT - M16 NARROW 17.52 ID 3 ........................................................................ 16
WASHER, FLAT - 1/4 BLACK PLASTIC ................................................................................ 75
WASHER, COUNTER SINK 1/4 INCH ................................................................................... 86
WASHER, FLAT - 1/4 .281 ID X .625 OD ............................................................................... 76
WASHER, FLAT - 1/4 .282 ID X .715 OD .............................................. 24, 38, 49, 50, 86, 92
Page 158
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www.4GEMparts.com
January 2006
info@4GEMparts.com
760-321-2275
www.4GEMparts.com
info@4GEMparts.com
INDEX
Part#
0524-00081
0524-00083
0524-00109
0524-00115
0524-00152
0524-00153
0524-00159
0524-00167
0524-00173
0524-00178
0524-00178
0524-00189
0524-00189
0524-00271
0524-00310
0524-00315
0524-00324
0524-00404
0524-00414
0528-00231
0532-00122
0605-00236
0605-00237
0605-00245
0605-00291
0605-00296
0605-00357
0605-00358
0606-00060
0606-00094
0606-00095
0606-00096
0606-00096
0606-00108
0606-00108
0606-00117
0606-00117
0606-00141
0606-00147
0606-00170
0606-00176
0606-00206
0606-00241
0606-00241
0606-00259
0606-00264
0606-00266
0606-00272
0606-00285
0606-00293
0606-00364
January 2006
760-321-2275
Description
Page
WASHER, LOCK - 5/16 ZINC PLATED - ......................................................... 36, 82, 83, 133
WASHER, SHOULDER NAT NYLON - 1/4 INCH ................................................................... 76
WASHER, LOCK - #8 ZINC PLATED .................................................................................... 78
WASHER, FLAT - M12 13mm ID X 24mm OD .............. 9, 10, 59, 80, 81, 82, 83, 84, 91, 92
WASHER, LOCK 5/16 INTERNAL TOOTH ZINC .................................................................... 49
WASHER, FLAT - 5/8 MACH BUSHING 5/8 I ........................................................................ 23
WASHER, FLAT .192 ID X .437 OD X .050 .......................................................................... 129
WASHER, FLAT - 5/16 X 1.5 OD ZINC PLA ..................................................................... 82, 83
WASHER , COPPER .408 ID X .670 OD X . .......................................................................... 26
WASHER, LOCK - INTERNAL STAR ZINC PLA ................................................................... 115
WASHER, LOCK 3/8 INTERNAL TOOTH ZINC .............................................................. 50, 114
WASHER, FLATE 187 ID X .625 OD X .062 ........................................................................... 78
WASHER, FLAT - M5 .......................................................................................................... 132
WASHER, BELL - 5/16 ................................................................................................... 80, 81
WASHER, FENDER - .25 ID x 1.0 OD gene ...................................................................82, 83
WASHER, FLAT - NEOPRENE - 0.5" OD - 0 .............................................................. 116, 117
WASHER, FLAT - .265 ID X .875 OD X .0 .............................................................................. 90
WASHER, NYLON .443 ID X .750 OD X .06 .......................................................................... 76
BUSHING .............................................................................................................................. 78
SCREW, HEX - WHSD 1/4 X 1.5 ZINC PLAT ........................... 31, 33, 69, 70, 71, 72, 73, 82
STEM, SEAT HOLD DOWN ............................................................................................ 82, 83
SOCKET, SEAT HOLD DOWN ........................................................................................82, 83
KIT, LATCH HOOD ................................................................................................................ 78
KIT, SAFETY RESTRAINT - 3 POINT FRON .................................................................... 80, 81
KIT, SAFETY RESTRAINT - 3 POINT .................................................................................... 84
SLIDE, SEAT - NO HANDLE 80, .......................................................................................... 81
SLIDE, SEAT - WITH HANDLE ........................................................................................80, 81
FUSE, BATTERY - 250A - ..................................................................................................... 53
TERMINAL, RING 22-18 #6 ................................................................................................. 134
TERMINAL, RING 22-18 - 1/4 - RED ............................................................................. 77, 119
CONNECTOR, BUTT - INSULATED 22-18 ........................................................................... 134
CONNECTOR, BUTT SPLICE - 18-22 GA. - .......................................................................... 77
TERMINAL, SPADE - FEMALE INSULATED 1/ ..................................................................... 77
TERMINAL SPADE-FEMALE INSULATED 1/4"1 .............................................................91, 92
TERMINAL, SPADE - MALE INSULATED 1/4 ..................................................................... 132
TERMINAL, SPADE - MALE INSULATED 1/4" .................................................................... 134
KIT, TAIL LIGHT ..................................................................................................................... 54
KIT, TAIL LIGHT - LG UTILITY BED ..................................................................................91, 92
TERMINAL, RING 14-16GAGE 5/16 BLU ............................................................................ 132
CONNECTOR, T - WIRE ..................................................................................................... 133
KIT, LICENSE PLATE LAMP ................................................................................................. 57
SWITCH, BRAKE LIGHT - PRESS ........................................................................................ 25
ASSY, SWITCH BRAKE ....................................................................................................... 23
CONTACTOR, HEATER-12VDC COIL - ................................................................................ 132
STRAP, TIE ......................................................................................................................... 134
CORDSET, CHARGING, 25'-14/3 W/GFCI PL ....................................................................... 112
ASSY, SENSOR - SPEED .................................................................................................... 36
TERMINAL, SPLICE TAP, SEALANT FILLED, ..................................................................... 134
FUSE, ATC-10 .............................................................................................. 47, 118, 119, 132
BATTERY, 12 VOLT-GEL DEEP CYCLE - .............................................................................. 50
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Page 159
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760-321-2275
www.4GEMparts.com
info@4GEMparts.com
INDEX
Part#
0606-00403
0606-00415
0606-00416
0606-00417
0606-00418
0606-00419
0606-00420
0606-00421
0606-00436
0606-00443
0606-00445
0606-00454
0606-00474
0606-00475
0606-00476
0606-00485
0606-00515
0606-00515
0606-00523
0606-00537
0606-00628
0607-00164
0607-00177
0607-00224
0607-00372
0607-00412
0609-00045
0609-00054
0609-00054
0609-00075
0609-00098
0609-00165
0609-00166
0609-00167
0609-00168
0609-00169
0609-00193
0610-00023
0610-00024
0610-00080
0610-00099
0610-00243
0610-00254
0610-00270
0610-00299
0610-00455
0610-00456
0610-00457
0611-00132
0611-00281
Description
Page
TERMINAL, SPADE - FEMALE INSULATED 1/ .................................................................... 119
SWITCH, DRIVE MODE .................................................................................................. 51, 52
SWITCH, TURN SIGNAL ................................................................................................. 51, 52
SWITCH, LIGHT .............................................................................................................. 51, 52
SWITCH, TRIP ................................................................................................................ 51, 52
DISPLAY LCD DRIVER ................................................................................................... 51, 52
CONTACTOR, MAIN .............................................................................................................. 47
CONVERTER, 72V/12V - 30AMP .......................................................................................... 39
MODULE, POWER & SIGNAL DISTRIBUTION ..................................................................... 47
FUSEHOLDER ...................................................................................................................... 53
SWITCH, DISCONNECT - 100A ............................................................................................ 47
CAPS, FUSEHOLDER .......................................................................................................... 47
FUSE, CARTRIDGE - 10 AMP SLO-BLO .............................................................................. 47
CLAMP, CABLE - LOCKING .................................................................................................... 43
FUSE, ATC-1 ................................................................................................................ 47, 119
FUSE, CERAMIC TUBE - FAST-ACTING - ........................................................................ 15 39
FUSE CERAMIC TUBE - 30A SLO BLO .............................................................................. 132
FUSE, CERAMIC TUBE - 30A SLO- BLO ............................................................................. 47
CHARGER, 72 V - 12 AMP (DELTA Q) - ................................................................................ 39
SWITCH, HEATER - THREADED ROUND ROCKE ............................................................. 132
CONTROL, ELECTRIC MOTOR - 5 HP 72 V 1 ...................................................................... 41
KIT, LICENSE PLATE MOUNT / LIGHT .................................................................................. 56
PLUG, ACCESSORY ........................................................................................................... 118
LIGHT, WARNING BEACON 1 ............................................................................................... 134
NOZZLE, WINDSHIELD WASHER ...................................................................................... 133
LOUVER, 2" MIRAGE W/HOSE ADAPTER ........................................................................ 132
LATCH, PACK - - ................................................................................................................... 94
BOOT, RUBBER - PAK LEG 129, ....................................................................................... 131
BOOT, RUBBER - PAK LEG` .............................................................................................. 127
PIN, CLEVIS 1/2" DIA x 2.5" LG - SWIV ............................................................................. 127
ASSY, TURNBUCKLE PACK - RELEASE ............................................................................. 95
STRUT, GAS - PACK .......................................................................................................... 127
BASKET, WIRE LINKSPAK ................................................................................................ 129
BUCKLE, BAG RETAINER LINKSPAK ................................................................................ 129
HINGE, LID - LINKSPAK ..................................................................................................... 129
HANDLE, LINKSPAK - BLACK ........................................................................................... 129
LATCH, SLAM - BLACK - KEYED ....................................................................................... 127
MIRROR, REARVIEW - SCREW ON MODEL ....................................................................... 85
CAP, TUBE - PLASTIC 1 X 2 BLACK .......................................................................... 114, 115
GRAB HANDLE .................................................................................................................... 97
3/4 SQUARE CRADLE MOUNT NYL ..................................................................................... 77
MIRROR, SIDE (MIRROR IS INTERCH ................................................................................. 85
MOTOR, WIPER KIT - ........................................................................................................... 55
BLADE, WIPER .................................................................................................................... 96
BUMPER, SEAT BASE/BACK ........................................................................................ 82, 83
BEARING, DOUBLE ROW - BALL BEARING .................................................... 18, 19, 20, 21
SEAL, WHEEL ................................................................................................. 18, 19, 20, 21
RETAINER, SNAPRING - INTERNAL - 2.1" ....................................................... 18, 19, 20, 21
FITTING, TEE UNION BRASS 3/8-24 THD ....................................................................... 26, 30
SWITCH, BRAKE - FLOAT 1 ................................................................................................. 25
Page 160
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www.4GEMparts.com
January 2006
info@4GEMparts.com
760-321-2275
www.4GEMparts.com
info@4GEMparts.com
INDEX
Part#
0611-00281
0611-00304
0611-00411
0611-00459
0611-00472
0612-00034
0612-00043
0612-00432
0613-00541
0613-00634
0616-00157
0616-00183
0617-00471
0617-00471
0618-00434
0619-00359
0650-00209
0650-00460
0650-00460
0906-00016
0906-00016
0906-00016
0906-00016
0906-00017
0906-00017
0906-00017
0906-00017
1010-00059
1010-00166
524-00189
January 2006
760-321-2275
Description
Page
ASSY, MASTER CYLINDER ................................................................................................. 23
ASSY, CABLE PARKING BRAKE 4 PASS / LG .............................................................. 31, 33
ASSY, MASTER CYLINDER .75" LOADED ........................................................................... 25
PAD, BRAKE - DISC 7, .......................................................................................................... 8
FITTING, UNION - BRASS 3/8 - 24 THD F ............................................................................. 29
WHEEL, STEERING ............................................................................................................. 14
COVER, STEERING WHEEL ................................................................................................ 14
GEAR, STEERING - 46 IN WIDE .......................................................................................... 12
MOTOR, ELECTRIC - 72 VOLT, 5 HP, HEAV ......................................................................... 36
ASSY, GEAR BOX \ DIFFERENTIAL - 12.44 ......................................................................... 36
COVER, WHEEL 10" .......................................................................................................... 124
COVER, WHEEL - 12 INCH (NEW STYLE WHE ................................................................ 125
PLUG, SCREW COVER .................................................................................................51, 52
PLUG,SCREW COVER ......................................................................................................... 52
GROMMET, SBR RUBBER - 5/8" ID X 1/8" ........................................................................... 55
BUSHING, OPEN/CLOSE -.50 INCH HOLE .......................................................................... 119
DECAL, WARNING - HIGH VOLTAGE PSA ............................................... 103, 104, 105, 106
DECAL, FUSE BLOCK - 30 AMP FUSE .................................................... 103, 104, 105, 106
DECAL, FUSE BLOCK - VIN 37417 ...................................................................................... 47
HANDLE, LOCK - SWIVEL PAK (ORDE ............................................................................... 95
KEY SW KIT ......................................................................................................................... 52
LOCK, DOOR - FUSE ACCESS PANEL ............................................................................... 87
LOCK, GLOVE BOX MATCHED KEY (OR ............................................................................ 88
HANDLE, LOCK - SWIVEL PAK (ORDE ............................................................................... 95
KEY SW KIT W/T-HANDLE ................................................................................................... 51
LOCK, DOOR - FUSE ACCESS PANEL( .............................................................................. 87
LOCK, GLOVE BOX MATCHED KEY (ORD .......................................................................... 88
INSTRUCTION, BEACON LIGHT INSTALLATIO ................................................................... 134
INSTRUCTIONS, ACCESSORY PLUG INSTALLA ................................................................ 118

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2006 Parts Catalog

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2006 Parts Catalog

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760-321-2275

2006 Model Year

GEM e4 - 4 Passenger NEV

GEM eS- 2 Passenger Short back NEV

GEM eL - 2 Passenger Long-back NEV

GEM Parts Catalog Introduction

GEM Parts Catalog Introduction

PARTS ORDERING INFORMATION

When ordering parts for your unit provide the following:

3. The PART DESCRIPTION.

We urge using only genuine replacement

V.I.N. PLATE LOCATION

Fig. # 2 use last six numbers

Fig. # 1 V.I.N. plate location

GEM Parts Catalog Introduction

HOW TO USE THIS CATALOG AND LOCATE PARTS

ASSY, WHEEL END KIT - LH REAR

GEM Parts Catalog Introduction

PARTS ORDER FORM

PARTS ORDER FORM

Toll Free: 877-447-0102 Fax 701-446-0108

Order Requested by: _______________________________

Fax Confirmation to: _________________________________

Date Requested: __________________________________

Phone Number: _____________________________________

Shipping Terms: (Check One)

Price Total Warranty

ADDITIONAL SHIPPING INSTRUCTIONS: _______________________________________________________________________________

GEM Parts Catalog Introduction

PARTS RETURN AUTHORIZATION FORM

Please place the above RA number

A. Ordered in error by dealer ___________

B. Shipped in error by factory __________

D. Damage or defective part ____________

Credit will only issued if the part(s) is in re-saleable condition

be assessed. (See GEM Return Parts Policy)

GEM Parts Catalog Introduction

GEM Parts Catalog Section 1 - Frame

WELDMENT, FRAME - 2 PASS

GEM Parts Catalog Section 1 - Frame

WELDMENT, FRAME - 4 PASS

GEM Parts Catalog Section 1 Frame

WELDMENT, FRAME - LG BACK UTILITY

GEM Parts Catalog Section 1 - Frame

ASSY, SUPPORT FRAME - FRONT 46 IN WIDE

WLD, SUPPORT FRAME - FRONT

NUT, HEX FLANGE 3/8-16 UNC GR 6 TECH LOCK

NUT, HEX FLANGE 1/2-13 SPIRALOCK

BOLT, HEX - 3/8-16 UNC x 1.0 LG GR 5 ZINC PLATED

BOLT, HEX - 1/2 - 13 UNC X 3.0 GR 8 ZN YL ZINC PLATED

SCREW, HEX - WHSD 1/4 X .75 ZN - -

WASHER, FLAT - 3/8 SAE .406 ID X .8125 OD X .080 THK ZN

GEM Parts Catalog Section 1 - Frame

GEM Parts Catalog Section 2 - Front and Rear Suspension

ASSY, SUSPENSION - FRONT 46 IN WIDE - 10" W/WHEEL END

ASSY, A-ARM - UPPER LH

ASSY, A-ARM - UPPER RH

ASSY, A-ARM - LOWER

ASSY, SPRING OVER SHOCK

ASSY, KNUCKLE - RH 10 INCH

ASSY, KNUCKLE - LH 10 INCH

ASSY, CALIPER - LOADED

ASSY, HUB - DISC BRAKE