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    The document summarizes the process for manufacturing cement. It involves collecting raw materials like limestone, clay, and iron oxide and grinding them together. The ground materials are then fired at high temperatures in a rotary kiln to form clinker. The clinker is cooled and ground into a fine powder with the addition of gypsum. The final cement powder is stored in silos, packed, and transported for use in construction projects. The key steps are grinding raw materials, mixing them, firing the mixture in a kiln to form clinker, adding gypsum, and grinding the clinker to produce the final cement powder.

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    The document summarizes the process for manufacturing cement. It involves collecting raw materials like limestone, clay, and iron oxide and grinding them together. The ground materials are then fired at high temperatures in a rotary kiln to form clinker. The clinker is cooled and ground into a fine powder with the addition of gypsum. The final cement powder is stored in silos, packed, and transported for use in construction projects. The key steps are grinding raw materials, mixing them, firing the mixture in a kiln to form clinker, adding gypsum, and grinding the clinker to produce the final cement powder.

    Copyright:

    Attribution Non-Commercial (BY-NC)
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    14 views22 pages

    Manufacturing

    Uploaded by

    satish_jadhav_3
    The document summarizes the process for manufacturing cement. It involves collecting raw materials like limestone, clay, and iron oxide and grinding them together. The ground materials are then fired at high temperatures in a rotary kiln to form clinker. The clinker is cooled and ground into a fine powder with the addition of gypsum. The final cement powder is stored in silos, packed, and transported for use in construction projects. The key steps are grinding raw materials, mixing them, firing the mixture in a kiln to form clinker, adding gypsum, and grinding the clinker to produce the final cement powder.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd
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    of 22

    MANUFACTURING OF CEMENT

    MANUFACTURING.
    MAKING USE OF : -- MACHINES. -- TOOLS. -- LABOURS.

    CEMENT.
    FINE, SOFT, POWDERY-TYPE. BINDER. BINDS MATERIALS TOGETHER. CONSTRUCTION WORKS. PRODUCTION OF MORTAR AND CONCRETE.

    CEMENT.

    PROCESS OF MAKING CEMENT.

    RAW MATERIALS.
    BASIC NEED. COLLECTION OF RAW MATERIALS. SILICA, LIME, ALUMINA. IRON OXIDE, SULPHUR TRIOXIDE ETC.

    MIXING AND GRINDING.


    IMPORTANT STEP. CONVERTS LARGE SIZE MATERIALS TO SMALL SIZE. MIXING IN PROPORTION.

    ROLLER MILLS.
    WE SELECT THE PROCESS. TWO PROCESS: a) WET PROCESS. b) DRY PROCESS.

    ROLLER MILL.

    PROCESS.
    (A) WET PROCESS: 1. USE OF WATER. 2. MORE FUEL. 3. SLURRY (B) DRY PROCESS: 1. USE OF AIR. 2. LESS FUEL. 3. POWDER.

    BLEN SILOS.
    MIXING OF RAW MATERIALS. CHECKING OF PROPERTIES. IF THEY DONT MEET THE REQUIREMENTS, THEY ARE REJECTED.

    THEY

    ROTARY KILN.
    BURNING. TEMPERATURE ABOUT 1300-1500*C. CLINKERS ARE FORMED.

    ROTARY KILN.

    CLINKER.
    SOLID MATERIAL. IN THE FORM OF LUMPS. DIAMETER RANGES FROM 3-25 mm. STORED IN SILOS.

    GYPSUM.
    CLINKER IS COOLED AND CONVERTED TO FINE POWDER. ADDITION OF GYPSUM ABOUT 2-3%. DECREASES SETTING TIME OF CEMENT.

    BALL MILLS.
    GRINDING OF CLINKERS AND GYPSUM. BALLS CRUSH THE MIXTURE. FINE POWDER IS FORMED.

    CEMENT OR BALL MILL.

    STEEL BALLS.

    CEMENT.
    FINE POWDER OF CEMENT IS FORMED. STORED IN SILOS. PACKED. TRANSPORTED.

    IMPORTANT STEPS.
    1) GRINDING OF RAW MATERIALS. 2) MIXING THEM IN PROPORTION. 3) SELECTION OF PROCESS. 4) BURNING THEM IN KILN. 5) CLINKERS ARE FORMED. 6) GYPSUM IS ADDED. 7) CEMENT OR BALL MILL 8) CEMENT IS FORMED.

    THANK YOU ALL.

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