Time Cycle

JAN 2004
STRAIGHT TIME
Total
282
228
220
239
261
260
229
248
250
241
199
271
263
229
Target
Strt/Time
261
222
261
228
261
192
261
216
261
233
261
214
261
211
261
217
261
235
261
241
261
173
261
242
261
250
261
229
261
261
261
261
261
261
261
261
261
261
261
261
261
EFFICIENCY
NET DOWNTIME
GROSS DOWNTIME
GROSS NET
Date
RESPOT HEM. L
HEM. R INSP
NO BODY LINE FULLOTHER EFF%
EFF%
Target
12-Jan
2
6
2
33
23 103.68%
81.62%
96%
13-Jan
2
5
24
24
7 83.82%
83.82%
96%
14-Jan
6
19
73
28 80.88%
70.59%
96%
15-Jan
1
12
60
10
8 87.87%
79.41%
96%
16-Jan
6
12
42
6
8 95.96%
85.66%
96%
19-Jan
2
7
2
83
4
6 95.59%
78.68%
96%
20-Jan
4
4
48
41 84.19%
77.57%
96%
21-Jan
7
6
12
20
12
43 91.18%
79.78%
96%
22-Jan
7
33
12
15 91.91%
86.40%
96%
23-Jan
4
1
2
12
16
7
11 88.60%
88.60%
96%
27-Jan
20
131
32 73.16%
63.60%
96%
28-Jan
4
29
19 99.63%
88.97%
96%
29-Jan
4
25
1
4 96.69%
91.91%
96%
30-Jan
7
56
84.19%
84.19%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
5
0.00%
0.00%
96%
0.00%
0.00%
96%
22
25
28
64
508
280
250
NET DOWNTIME. JAN 2004

RESPOT
HEM. L
HEM. R
20
18
16
14
12
10
8
6
4
2
0
12- 13- 14- 15- 16- 19- 20- 21- 22- 23- 27- 28- 29- 30Jan Jan Jan Jan Jan Jan Jan Jan Jan Jan Jan Jan Jan Jan
INSP
GROSS DOWNTIME. JAN 2004

RESPOT
HEM. L
HEM. R
INSP
NO BODY
LINE FULL
200
180
160
140
120
100
80
60
40
20
0
STRAIGHT TIME EFFICIENCY JAN 2004
EFF%
Target
120%
100%
80%
60%
40%
20%
0%
TOTAL DOWNTIME JAN 2004
OTHER
600
500
400
300
200
100
0
RESPOT
HEM. L
HEM. R
INSP
NO BODY LINE FULL
OTHER
JAN 2003
STRAIGHT TIME
Capacity Total
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
Target
Strt/Time Date
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
NET DOWNTIME
RESPOT HEM. L
HEM. R
INSP
NET DOWNTIME. JAN 2003

RESPOT
1.2
DOWNTIME MIN
1
0.8
HEM. L
HEM. R
DOWNTIME MIN
0.6
0.4
0.2
0
GROSS DOWNTIME. JAN 2003

RESPOT
HEM. L
HEM. R
INSP
NO BODY
1.2
DOWNTIME MIN
0.8
0.6
0.4
0.2
STRAIGHT TIME EFFICIENCY JAN 2003

EFF%
100%
Target
100%
90%
80%
EFFICIENCY %
70%
60%
50%
40%
30%
20%
10%
0%
MINUTS
TOTAL DOWNTIME JAN 2003

1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
RESPOT
HEM. L
HEM. R
INSP
EFFICIENCY JAN 2003

EFF%
EFF%
100%
90%
80%
EFFICIENCY %
70%
60%
50%
40%
30%
20%
10%
0%
DOWNTIME EFFICIENCY JAN 2003
EFFICIENCY %
GROSS EFF
110%
100%
90%
80%
70%
60%
50%
40%
NET EFF
DOWNTIME CHECK JAN 2003
EFFICIENCY %
PROD EFF
140%
90%
40%
DOWNTIME EFF
EFFICIENCY
GROSS DOWNTIME
NO BODY LINE FULLOTHER
GROSS NET
EFF%
EFF%
Target
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
STRAIGHT TIME
GROSS
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
NET
Capacity Total
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
. JAN 2003
INSP
1.2
1
DOWNTIME MIN
HEM. R
0.8
0.6
DOWNTIME MIN
0.6
0.4
0.2
0
1Feb
E. JAN 2003
NO BODY
LINE FULL
OTHER
1.5
1
0.5
0
1Feb
ENCY JAN 2003

Target
100%
80%
80%
60%
40%
20%
0%
1Feb
ME JAN 2003
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
NO BODY LINE FULL
OTHER
RESPOT
Target
100%
80%
60%
40%
20%
0%
1Feb
NCY JAN 2003

NET EFF
TARGET
110%
100%
90%
80%
70%
60%
50%
40%
1Feb
K JAN 2003
TARGET
EFFICIENCY %
OWNTIME EFF
110%
100%
90%
80%
70%
60%
50%
40%
1Feb
FEB 2003
IGHT TIME
Target
Strt/Time Date
244
1-Feb
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
NET DOWNTIME
RESPOT HEM. L
HEM. R
GROSS DOWNTIME
INSP
NET DOWNTIME. FEB 2003

RESPOT
HEM. L
HEM. R
INSP
GROSS DOWNTIME. FEB 2003

RESPOT
HEM. L
HEM. R
INSP
NO BODY
LINE FULL
STRAIGHT TIME EFFICIENCY FEB 2003

EFF%
Target
OTHER
TOTAL DOWNTIME FEB 2003
RESPOT
HEM. L
HEM. R
INSP
EFFICIENCY FEB 2003
NO BODY
LINE FULL
EFFICIENCY FEB 2003

EFF%
EFF%
Target
DOWNTIME EFFICIENCY FEB 2003

GROSS EFF
NET EFF
TARGET
DOWNTIME EFFICIENCY FEB 2003

PROD EFF
DOWNTIME EFF
TARGET
GROSS NET
EFF%
EFF%
Target
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
STRAIGHT TIME
GROSS
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
NET
Capacity Total
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
100.00%
257
257
1.2
1
DOWNTIME MIN
EFFICIENCY
0.8
0.6
Target
Strt/Time Date
244
1-Mar
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
244
DOWNTIME MIN
0.6
0.4
0.2
0
1Mar
RESPOT
1.5
1
0.5
0
1Mar
STRAIGHT
100%
90%
80%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
1Mar
TOTAL DO
LINE FULL
OTHER
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
RESPOT
HEM. L
100%
80%
60%
40%
20%
0%
1Mar
110%
100%
90%
80%
70%
60%
50%
40%
1Mar
EFFICIENCY %
120%
100%
80%
60%
40%
1Mar
MAR 2003
EFFICIENCY
NET DOWNTIME
RESPOT HEM. L
HEM. R
GROSS DOWNTIME
INSP
NET DOWNTIME. MAR 2003

RESPOT
HEM. L
HEM. R
INSP
GROSS NET
EFF%
EFF%
Target
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0
GROSS DOWNTIME. MAR 2003

RESPOT
HEM. L
HEM. R
INSP
NO BODY
LINE FULL
STRAIGHT TIME EFFICIENCY MAR 2003

EFF%
Target
OTHER
TOTAL DOWNTIME MAR 2003
HEM. R
INSP
EFFICIENCY MAR 2003
NO BODY LINE FULL
OTHER
EFFICIENCY MAR 2003

EFF%
EFF%
Target
DOWNTIME EFFICIENCY MAR 2003

GROSS EFF
NET EFF
TARGET
DOWNTIME EFFICIENCY MAR 2003

PROD EFF
DOWNTIME EFF
TARGET
APR 2003
STRAIGHT TIME
NET
Capacity Total
Target
Strt/Time
100.00%
257
242
244
219
100.00%
257
221
244
197
100.00%
257
38
244
38
100.00%
257
259
244
219
100.00%
257
263
244
215
100.00%
257
177
244
145
100.00%
257
209
244
176
100.00%
257
236
244
201
100.00%
257
244
100.00%
257
244
100.00%
257
244
100.00%
257
244
100.00%
257
244
100.00%
257
244
100.00%
257
244
100.00%
257
244
100.00%
257
244
100.00%
257
244
100.00%
257
244
100.00%
257
244
100.00%
257
244
100.00%
257
244
100.00%
257
244
100.00%
257
244
100.00%
257
244
100.00%
257
244
100.00%
257
244
15
35
NET DOWNTIME. APR 2003

RESPOT
35
30
DOWNTIME MIN
GROSS
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
NET DOWNTIME
Date
RESPOT HEM. L
HEM. R
10-Apr
2
11-Apr
14-Apr
3
15-Apr
31
16-Apr
28-Apr
7
1
29-Apr
6
30-Apr
25
20
HEM. L
DOWNTIME MIN
20
15
10
5
0
10- 11- 14- 15- 16- 28- 29- 30Apr Apr Apr Apr Apr Apr Apr Apr
GRPSS DOWNTIME APR 2003

RESPOT
HEM. L
HEM. R
INSP
600
400
200
0
STRAIGHT TIME EFFICIENCY APR 2

EFF%
100%
50%
50%
0%
TOTAL DOWNTIME FOR AP

1200
1000
800
600
400
200
0
RESPOT
HEM. L
HEM. R
INSP
EFFICIENCY APR 2003
EFFICIENCY APR 2003

EFF%
EFF%
110%
100%
90%
80%
70%
60%
50%
40%
DOWNTIME EFFICIENCY APR 2003

GROSS
120%
100%
80%
60%
40%
NET
DOWNTIME EFFICIENCY APR 200

EFFICIENCY %
PROD EFF
120%
100%
80%
60%
40%
DOWNTIME EFF
EFFICIENCY
INSP
1
1
2
13
6
STRAIGHT TIME
GROSS DOWNTIME
30
2
72
8
33
346
5
7
7
10
18
32
2
10
121
72
23
372
365
GROSS NET
EFF%
EFF%
Target
GROSS NET
Capacity
94.16%
85.21%
95%
92.51%
99.56%
257
85.99%
76.65%
95%
82.16%
99.78%
257
14.79%
14.79%
95%
15.64%
99.12%
257
100.78%
85.21%
95%
90.09%
92.73%
257
102.33%
83.66%
95%
92.29% 100.00%
257
68.87%
56.42%
95%
85.68%
95.37%
257
81.32%
68.48%
95%
70.70%
97.36%
257
91.83%
78.21%
95%
84.14% 100.00%
257
0.00%
0.00%
95%
257
0.00%
0.00%
95%
257
0.00%
0.00%
95%
257
0.00%
0.00%
95%
257
0.00%
0.00%
95%
257
0.00%
0.00%
95%
257
0.00%
0.00%
95%
257
0.00%
0.00%
95%
257
0.00%
0.00%
95%
257
0.00%
0.00%
95%
257
0.00%
0.00%
95%
257
0.00%
0.00%
95%
257
0.00%
0.00%
95%
257
0.00%
0.00%
95%
257
0.00%
0.00%
95%
257
0.00%
0.00%
95%
257
0.00%
0.00%
95%
257
0.00%
0.00%
95%
257
0.00%
0.00%
95%
257
38
80.01%
68.58%
76.65%
97.99%
WNTIME. APR 2003

HEM. R
INSP
60
50
DOWNTIME MIN
HEM. L
40
30
DOWNTIME MIN
30
20
10
0
DOWNTIME APR 2003

INSP
NO BODY
LINE FULL
OTHER
300
200
100
0
1-May
ME EFFICIENCY APR 2003

Target
150%
100%
50%
100%
50%
0%
May
TIME FOR APR 2003

1200
1000
800
600
400
200
0
INSP
IENCY APR 2003
NO BODY LINE FULL
OTHER
IENCY APR 2003

EFF%
Target
120%
100%
80%
60%
40%
20%
0%
May
EFFICIENCY APR 2003

NET
TARGET
120%
100%
80%
60%
40%
EFFICIENCY APR 2003

TARGET
EFFICIENCY %
DOWNTIME EFF
100%
90%
80%
70%
60%
50%
40%
MAY 2003
STRAIGHT TIME
Total
217
226
214
205
235
258
208
236
109
252
236
245
148
249
218
170
272
247
227
235
212
247
Target
Strt/Time
244
188
244
202
244
164
244
170
244
194
244
230
244
208
244
224
244
80
244
236
244
190
244
229
244
148
244
221
244
218
244
148
244
218
244
185
244
227
244
191
244
182
244
247
244
244
244
244
244
NET DOWNTIME
Date
RESPOT HEM. L
HEM. R INSP
1-May
12
18
2-May
17
4
5-May
2
6-May
3
7-May
15
5
8-May
9-May
6
12-May
2
19
13-May
2
5
14-May
4
3
15-May
45
2
8
16-May
23
19-May
3
20-May
5
21-May
2
32
5
22-May
23-May
7
26-May
27-May
1
28-May
29-May
1
30-May
1
8
127
119
14
4
1
5
14
1
2
45
3
8
9
7
4
2
GROSS DOWNTIME
NO BODY LINE FULL
24
26
67
2
98
2
85
10
60
21
9
32
3
19
5
212
10
59
4
17
185
1
21
2
14
180
47
8
11
84
16
4
34
36
112
5
105
1085
NET DOWNTIME. MAY 2003

RESPOT
60
50
40
30
HEM. L
HEM. R
INSP
440
30
20
10
0
125678912- 13- 14- 15- 16- 19- 20- 21- 22- 23- 26- 27- 28May May May May May May May May May May May May May May May May May May May May
GROSS DOWNTIME. MAY 2003

RESPOT
HEM. L
HEM. R
INSP
NO BODY
LINE FULL
OTHER
1-May2-May5-May6-May7-May8-May9-May 12- 13- 14- 15- 16- 19- 20- 21- 22- 23- 26- 27- 28May May May May May May May May May May May May May
STRAIGHT TIME EFFICIENCY MAY 2003

EFF%
Target
TOTAL DOWNTIME MAY 2003

1200
1000
800
600
400
200
0
RESPOT
HEM. L
HEM. R
INSP
EFFICIENCY MAY 2003
NO BODY LINE FUL
EFFICIENCY MAY 2003

EFF%
EFF%
Target
EFFICIENCY MAY 2003

GROSS
NET
TARGET
DOWNTIME EFFICIENCY MAY 2003

PROD EFF
100%
90%
80%
70%
60%
50%
40%
DOWNTIME EFF
TARGET
EFFICIENCY
STRAIGHT TIME
OSS DOWNTIME
GROSS NET
OTHER EFF%
EFF%
Target
GROSS NET
Capacity Total
Target
Strt/Time
20
84.44%
73.15%
95%
77.09%
92.51%
257
214
244
214
87.94%
78.60%
95%
79.96%
95.15%
257
246
244
124
83.27%
63.81%
95%
76.43%
98.46%
257
230
244
230
79.77%
66.15%
95%
75.33%
96.26%
257
229
244
229
35
91.44%
75.49%
95%
74.67%
95.59%
257
211
244
211
100.39%
89.49%
95%
93.17%
99.78%
257
201
244
155
80.93%
80.93%
95%
90.97%
98.68%
257
239
244
239
91.83%
87.16%
95%
90.09%
95.37%
257
198
244
246
42.41%
31.13%
95%
51.76%
98.46%
257
246
244
141
98.05%
91.83%
95%
96.26%
98.46%
257
141
244
198
91.83%
73.93%
95%
74.01%
87.89%
257
241
244
229
95.33%
89.11%
95%
91.19%
94.93%
257
191
244
147
57.59%
57.59%
95%
58.15%
98.90%
257
240
244
220
5
96.89%
85.99%
95%
83.04%
88.99%
257
248
244
218
84.82%
84.82%
95%
87.22%
90.75%
257
245
244
245
8
66.15%
57.59%
95%
58.59% 100.00%
257
217
244
217
105.84%
84.82%
95%
84.58%
96.70%
257
217
244
217
96.11%
71.98%
95%
77.09%
98.02%
257
229
244
217
88.33%
88.33%
95%
93.83%
98.24%
257
256
244
229
91.44%
74.32%
95%
84.58% 100.00%
257
219
244
219
82.49%
70.82%
95%
74.23%
98.90%
257
239
244
212
96.11%
96.11%
95%
96.48%
97.58%
257
244
0.00%
0.00%
95%
257
244
0.00%
0.00%
95%
257
244
0.00%
0.00%
95%
257
244
0.00%
0.00%
95%
257
244
0.00%
0.00%
95%
257
244
68
86.06%
76.05%
80.40%
96.35%
90
80
DOWNTIME MIN
70
60
50
DOWNTIME MIN
50
40
30
20
10
0
23456- 10Jun Jun Jun Jun Jun Jun
28- 29- 30May May May
OTHER
300
200
100
0
23456- 10- 11Jun Jun Jun Jun Jun Jun Jun
100%
80%
60%
80%
60%
40%
BODY LINE FULL
1200
1000
800
600
400
200
0
OTHER
RESPOT
HEM. L
110%
100%
90%
80%
70%
60%
50%
40%
110%
100%
90%
80%
70%
60%
50%
40%
EFFICIENCY
%
140%
40%
2- 3- 4- 5- 6Jun Jun Jun Jun Jun
JUNE 2003
EFFICIENCY
Date
2-Jun
3-Jun
4-Jun
5-Jun
6-Jun
10-Jun
11-Jun
12-Jun
13-Jun
14-Jun
16-Jun
17-Jun
18-Jun
19-Jun
20-Jun
23-Jun
24-Jun
25-Jun
26-Jun
27-Jun
30-Jun
NET DOWNTIME
RESPOT HEM. L
HEM. R
INSP
25
7
7
1
1
1
16
4
29
4
2
4
4
16
3
4
6
2
1
2
2
2
2
52
7
17
49
141
32
8
4
2
7
1
3
7
14
5
23
37
2
9
19
41
5
9
5
201
GROSS DOWNTIME
GROSS NET
NO BODY LINE FULLOTHER EFF%
EFF%
47
14
83.27%
83.27%
4
55
8
95.72%
48.25%
15
89.49%
89.49%
30
89.11%
89.11%
164
12
30
82.10%
82.10%
32
78.21%
60.31%
17
93.00%
93.00%
8
8
77.04%
95.72%
21
12
95.72%
54.86%
21
8
54.86%
77.04%
49
15
93.77%
89.11%
168
3
20
74.32%
57.20%
33
13
93.39%
85.60%
4
25
96.50%
84.82%
8
4
95.33%
95.33%
15
28
84.44%
84.44%
1
52
84.44%
84.44%
2
9
20
89.11%
84.44%
2
40
99.61%
89.11%
8
85.21%
85.21%
44
8
93.00%
82.49%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
640
321
116
87.03%
80.73%
NET DOWNTIME. JUN 2003

RESPOT
HEM. L
HEM. R
INSP
10- 11- 12- 13- 14- 16- 17- 18- 19- 20- 23- 24- 25- 26- 27- 30Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun
GROSS DOWNTIME. JUN 2003

RESPOT
HEM. L
HEM. R
INSP
NO BODY
LINE FULL
OTHER
11- 12- 13- 14- 16- 17- 18- 19- 20- 23- 24- 25- 26- 27- 30Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun
STRAIGHT TIME EFFICIENCY JUN 2003
EFF%
Target
TOTAL DOWNTIME JUN2003
HEM. L
HEM. R
INSP
EFFICIENCY JUNE 2003
NO BODY LINE FULL
OTHER
EFFICIENCY JUNE 2003

EFF%
EFF%
Target
DOWNTIME EFFICIENCY JUN 2003

GROSS
NET
TARGET
DOWNTIME EFFICIENCY JUNE 2003

PRODUCTION EFF
DOWNTIME EFF
TARGET
6- 10- 11- 12- 13- 14- 16- 17- 18- 19- 20- 23- 24- 25- 26- 27- 30Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun Jun
Target
GROSS
95%
83.48%
95%
73.13%
95%
87.00%
95%
95.15%
95%
53.74%
95%
86.34%
95%
93.17%
95%
94.27%
95%
90.09%
95%
91.85%
95%
75.77%
95%
60.35%
95%
81.94%
95%
79.30%
95%
94.71%
95%
81.06%
95%
72.25%
95%
86.56%
95%
79.96%
95%
80.62%
95%
83.70%
95%
95%
95%
95%
95%
95%
82.12%
NET
100.00%
98.24%
93.61%
95.15%
95.15%
93.39%
96.92%
97.80%
100.00%
100.00%
93.17%
98.68%
94.93%
91.19%
98.24%
96.70%
95.37%
90.97%
98.02%
82.38%
96.92%
95.56%
STRAIGHT TIME
Capacity Total
Target
Strt/Time Date
RESPOT
257
240
244
225
1-Jul
4
257
254
244
225
2-Jul
3
257
237
244
192
3-Jul
7
257
230
244
230
4-Jul
1
257
226
244
208
14-Jul
3
257
198
244
198
15-Jul
2
257
222
244
222
16-Jul
4
257
220
244
220
17-Jul
8
257
240
244
240
18-Jul
257
213
244
213
21-Jul
12
257
246
244
233
22-Jul
257
231
244
197
23-Jul
257
260
244
237
24-Jul
1
257
267
244
229
25-Jul
3
257
241
244
214
28-Jul
5
257
240
244
208
29-Jul
257
241
244
212
30-Jul
3
257
252
244
211
31-Jul
257
244
257
244
257
244
257
244
257
244
257
244
257
244
257
244
257
244
56
NET DOWNT
60
50
DOWNTIME MIN
DOWNTIME
EFFICIENCY
40
30
DOWNTIME MIN
30
20
10
0
1-Jul 2-Jul 3-Jul 4-Jul 14Jul
15Jul
16Jul
17Jul
18Jul
21Jul
GROSS DOWNT
RESPOT
HEM. L
150
100
50
0
15Jul
16Jul
17Jul
18Jul
21Jul
22Jul
STRAIGHT TIME EF
100%
90%
80%
70%
60%
50%
40%
1-Jul 2-Jul 3-Jul 4-Jul 14-
15-
16-
17-
18-
21-
40%
15Jul
16Jul
17Jul
18Jul
21Jul
TOTAL DOWNT
1200
1000
800
600
400
200
0
OTHER
RESPOT
HEM. L
HEM. R
110%
100%
90%
80%
70%
60%
50%
40%
15Jul
16Jul
17Jul
18Jul
21Jul
DOWNTIME EFFI
110%
100%
90%
80%
70%
60%
50%
40%
15Jul
16Jul
17Jul
18Jul
21Jul
EFFICIENCY %
DOWNTIME EFFI
100%
90%
80%
70%
60%
50%
40%
1-Jul 2-Jul 3-Jul 4-Jul 14- 15- 16- 17- 18- 21Jul Jul Jul Jul Jul Jul
JULY 2003
EFFICIENCY
NET DOWNTIME
HEM. L
HEM. R
INSP
14
24
32
30
33
1
6
11
23
11
5
26
3
19
4
13
14
3
9
29
3
10
8
12
9
5
7
15
2
4
202
48
161
14
GROSS DOWNTIME
41
7
2
20
48
4
17
6
5
36
5
46
20
5
47
1
8
9
13
16
13
4
7
23
23
42
20
14
33
8
42
9
57
45
4
20
38
8
383
NET DOWNTIME. JUL 2003

RESPOT
HEM. L
HEM. R
INSP
277
DOWNTIME
EFFICIENCY
GROSS NET
EFF%
EFF%
Target
GROSS
93.39%
87.55%
95%
90.09%
98.83%
87.55%
95%
86.34%
92.22%
74.71%
95%
72.25%
89.49%
89.49%
95%
89.87%
87.94%
80.93%
95%
80.62%
77.04%
77.04%
95%
75.99%
86.38%
86.38%
95%
85.46%
85.60%
85.60%
95%
86.56%
93.39%
93.39%
95%
92.95%
82.88%
82.88%
95%
83.92%
95.72%
90.66%
95%
91.63%
89.88%
76.65%
95%
78.63%
101.17%
92.22%
95%
91.63%
103.89%
89.11%
95%
89.21%
93.77%
83.27%
95%
85.46%
93.39%
80.93%
95%
79.96%
93.77%
82.49%
95%
82.82%
98.05%
82.10%
95%
0.00%
0.00%
0.00%
95%
0.00%
0.00%
0.00%
95%
0.00%
0.00%
0.00%
95%
0.00%
0.00%
0.00%
95%
0.00%
0.00%
0.00%
95%
0.00%
0.00%
0.00%
95%
0.00%
0.00%
0.00%
95%
0.00%
0.00%
0.00%
95%
0.00%
0.00%
0.00%
95%
0.00%
106
92.04%
84.61%
80.19%
21Jul
22Jul
23Jul
24Jul
25Jul
28Jul
29Jul
30Jul
31Jul
GROSS DOWNTIME. JUNE 2003

HEM. L
HEM. R
22Jul
23Jul
INSP
24Jul
25Jul
NO BODY
28Jul
29Jul
LINE FULL
30Jul
31Jul
STRAIGHT TIME EFFICIENCY JULY 2003

EFF%
21-
22-
23-
24-
25-
Target
28-
29-
30-
31-
OTHER
21Jul
22Jul
23Jul
24Jul
25Jul
28Jul
29Jul
30Jul
31Jul
OTAL DOWNTIME JUL 2003
HEM. R
INSP
EFFICIENCY JUL 2003
NO BODY LINE FULL
OTHER
EFFICIENCY JUL 2003

EFF%
21Jul
22Jul
23Jul
24Jul
EFF%
25Jul
28Jul
Target
29Jul
30Jul
31Jul
DOWNTIME EFFICIENCY JUL 2003

GROSS EFF
21Jul
22Jul
23Jul
24Jul
NET EFF
25Jul
28Jul
TARGET
29Jul
30Jul
31Jul
DOWNTIME EFFICIENCY JUL 2003

PROD EFF
DOWNTIME
TARGET
21- 22- 23- 24- 25- 28- 29- 30- 31Jul Jul Jul Jul Jul Jul Jul Jul Jul
AUG 2003
DOWNTIME
EFFICIENCY
STRAIGHT TIME
NET
Capacity Total
Target
Strt/Time Date
99.12%
257
235
244
207
1-Aug
92.73%
257
226
244
187
4-Aug
87.44%
257
191
244
191
5-Aug
91.19%
257
258
244
233
6-Aug
89.65%
257
234
244
200
7-Aug
91.63%
257
242
244
228
8-Aug
96.92%
257
219
244
195
11-Aug
90.53%
257
274
244
236
12-Aug
99.34%
257
247
244
227
13-Aug
87.67%
257
260
244
246
14-Aug
98.24%
257
241
244
187
15-Aug
97.36%
257
236
244
205
18-Aug
94.71%
257
262
244
217
19-Aug
98.24%
257
191
244
145
20-Aug
96.70%
257
259
244
237
21-Aug
92.51%
257
261
244
237
23-Aug
98.02%
257
214
244
214
25-Aug
0.00%
257
248
244
234
26-Aug
0.00%
257
274
244
233
27-Aug
0.00%
257
277
244
238
28-Aug
0.00%
257
254
244
225
29-Aug
0.00%
257
244
0.00%
257
244
0.00%
257
244
0.00%
257
244
0.00%
257
244
0.00%
257
244
89.00%
NET DOWNTIME
RESPOT HEM. L
HEM. R
1
1
1
2
11
12
7
1
3
5
1
3
11
3
6
2
5
5
1
9
1
1
7
6
1
2
48
INSP
42
22
19
1
2
11
17
12
4
16
1
105
24
8
7
34
4
12
6
1
10
18
4
2
3
155
NET DOWNTIME. AUG 2003

RESPOT
90
80
70
60
50
HEM. L
HEM. R
INSP
50
40
30
20
10
0
145678- 11- 12- 13- 14- 15- 18- 19- 20- 21- 23Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug
GROSS DOWNTIME. AUG

RESPOT
HEM. L
HEM. R
INSP
2003
NO BODY
500
0
145678- 11- 12- 13- 14- 15- 18- 19- 20- 21- 23Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug
STRAIGHT TIME EFFICIENCY AUG 2003

EFF%
120%
100%
80%
60%
40%
20%
0%
Target
20%
0%
TOTAL DOWNTIME AUG 2003

600
500
400
300
200
100
0
RESPOT
HEM. L
HEM. R
INSP
EFFICIENCY AUG 2003
NO BOD
EFFICIENCY AUG 2003

EFF%
EFF%
Target
120%
100%
80%
60%
40%
20%
0%
DOWNTIME EFFICIENCY AUG 2003

GROSS EFF
NET EFF
110%
100%
90%
80%
70%
60%
50%
1-Aug4-Aug5-Aug6-Aug7-Aug8-Aug 11- 12- 13- 14- 15- 18- 19- 20- 21- 23Aug Aug Aug Aug Aug Aug Aug Aug Aug Aug
DOWNTIME EFFICIENCY AUG 2003
EFFICIENCY %
PROD EFF
GROSS DOWNTIME
120%
110%
100%
90%
80%
70%
60%
50%
40%
EFFICIENCY
GROSS DOWNTIME
81
4
102
23
68
24
18
1
20
6
44
48
39
3
105
19
4
2
24
20
1
3
1
42
29
27
11
17
10
3
163
27
11
8
12
1
24
12
7
9
30
7
45
550
395
GROSS NET
EFF%
EFF%
Target
91.44%
80.54%
95%
87.94%
72.76%
95%
74.32%
74.32%
95%
100.39%
90.66%
95%
91.05%
77.82%
95%
94.16%
88.72%
95%
85.21%
75.88%
95%
106.61%
91.83%
95%
96.11%
88.33%
95%
101.17%
95.72%
95%
93.77%
72.76%
95%
91.83%
79.77%
95%
101.95%
84.44%
95%
74.32%
56.42%
95%
100.78%
92.22%
95%
101.56%
92.22%
95%
83.27%
83.27%
95%
96.50%
91.05%
95%
106.61%
90.66%
95%
107.78%
92.61%
95%
98.83%
87.55%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
0.00%
0.00%
95%
210
94.55%
83.79%
STRAIGHT TIME
GROSS
81.06%
75.99%
70.93%
91.41%
77.75%
88.33%
76.65%
89.65%
87.67%
95.15%
82.82%
77.31%
83.26%
55.73%
94.27%
91.63%
85.24%
90.97%
90.31%
94.05%
88.33%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
84.21%
NET
Capacity Total
99.78%
257
240
98.46%
257
251
96.26%
257
239
100.00%
257
258
99.34%
257
207
97.58%
257
225
99.78%
272
261
94.71%
272
246
97.80%
272
260
96.04%
272
216
83.04%
272
244
98.90%
272
250
91.63%
272
228
98.24%
272
262
98.46%
272
230
94.27%
272
239
90.75%
272
204
95.15%
272
228
98.90%
272
226
95.59%
272
267
98.24%
272
203
100.00%
272
214
100.00%
272
100.00%
272
100.00%
272
100.00%
272
100.00%
272
96.33%
. AUG 2003
INSP
160
140
120
100
80
80
60
40
20
23- 25- 26- 27- 28- 29Aug Aug Aug Aug Aug Aug
E. AUG
0
123Sep Sep Sep
2003
NO BODY
LINE FULL
OTHER
200
150
100
50
0
123Sep Sep Sep
IENCY AUG 2003

Target
120%
100%
80%
60%
40%
40%
20%
0%
12Sep Sep
ME AUG 2003
UG 2003
600
500
400
300
200
100
0
RESPOT
NO BODY LINE FULL
OTHER
UG 2003
Target
120%
100%
80%
60%
40%
20%
0%
12Sep Sep
NCY AUG 2003

TARGET
110%
100%
90%
80%
70%
60%
50%
40%
12Sep Sep Sep
NCY AUG 2003

TARGET
EFFICIENCY %
OSS DOWNTIME
120%
100%
80%
60%
40%
12Sep Sep
SEP 2003
IGHT TIME
Target
Strt/Time
244
220
244
234
244
226
244
237
244
176
244
172
261
244
261
205
261
245
261
216
261
213
261
250
261
212
261
248
261
230
261
225
261
204
261
228
261
181
261
225
261
190
261
214
261
261
261
261
261
NET DOWNTIME
GROSS DOWNTIME
Date
RESPOT HEM. L
HEM. R INSP
1-Sep
17
38
2-Sep
10
12
15
9
15
3-Sep
2
3
3
12
2
29
4-Sep
20
16
1
7
5-Sep
7
128
10
8-Sep
141
4
30
9-Sep
7
27
3
7
1
10-Sep
4
9
4
3
102
11-Sep
5
3
1
2
13
17
11
12-Sep
1
31
3
16
30
15-Sep
19
2
2
35
16-Sep
2
5
6
3
17-Sep
13
1
18
3
16
16
20
18-Sep
15
3
2
3
19-Sep
1
14
5
1
31
22-Sep
12
9
2
52
23-Sep
6
7
1
3
17
75
24-Sep
15
1
17
26
25-Sep
6
8
2
131
26-Sep
4
3
1
2
40
3
29-Sep
1
1
9
48
66
30-Sep
4
5
3
4
58
59
201
99
218
NET DOWNTIME. SEP

RESPOT
HEM. L
399
2003
HEM. R
INSP
408
325
34589- 10- 11- 12- 15- 16- 17- 18- 19- 22- 23- 24- 25- 26- 29- 30Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep
GROSS DOWNTIME. SEP 2003

RESPOT
HEM. L
HEM. R
INSP
NO BODY
LINE FULL
OTHER
34589- 10- 11- 12- 15- 16- 17- 18- 19- 22- 23- 24- 25- 26- 29- 30Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep
STRAIGHT TIME EFFICIENCY SEP 2003

EFF%
Target
234589- 10- 11- 12- 15- 16- 17- 18- 19- 22- 23- 24- 25- 26- 29- 30Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep Sep
TOTAL DOWNTIME SEP 2003
RESPOT
HEM. L
HEM. R
INSP
NO BODY LINE FULL
PRODUCTION EFFICIENCY SEP 2003
PRODUCTION EFFICIENCY SEP 2003

EFF%
EFF%
Target
DOWNTIME EFFICIENCY SEP 2003

GROSS EFF
NET EFF
TARGET
DOWNTIME EFFICIENCY SEP 2003

PROD EFF"
GROSS DOWN TIME
TARGET
EFFICIENCY
GROSS NET
EFF%
EFF%
Target
93.39%
85.60%
95%
97.67%
91.05%
95%
93.00%
87.94%
95%
100.39%
92.22%
95%
80.54%
68.48%
95%
87.55%
66.93%
95%
95.96%
89.71%
96%
90.44%
75.37%
96%
95.59%
90.07%
96%
79.41%
79.41%
96%
89.71%
78.31%
96%
91.91%
91.91%
96%
83.82%
77.94%
96%
96.32%
91.18%
96%
84.56%
84.56%
96%
87.87%
82.72%
96%
75.00%
75.00%
96%
83.82%
83.82%
96%
83.09%
66.54%
96%
98.16%
82.72%
96%
74.63%
69.85%
96%
78.68%
78.68%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
88.25%
81.36%
STRAIGHT TIME
GROSS
87.89%
86.56%
88.77%
90.31%
68.06%
61.45%
90.09%
73.13%
88.55%
82.16%
87.22%
96.48%
80.84%
94.93%
88.55%
83.48%
75.99%
87.00%
67.62%
88.33%
72.47%
83.70%
100.00%
100.00%
100.00%
100.00%
100.00%
82.89%
NET
Capacity Total
Target
Strt/Time Date
96.26%
272
258
261
216
1-Oct
91.85%
272
245
261
233
2-Oct
98.24%
272
237
261
237
3-Oct
91.85%
272
245
261
245
6-Oct
98.46%
272
281
261
241
7-Oct
68.94%
272
264
261
231
8-Oct
90.31%
272
263
261
263
9-Oct
96.26%
272
265
261
250
10-Oct
97.58%
272
227
261
227
13-Oct
88.77%
272
262
261
234
14-Oct
95.37%
272
239
261
204
15-Oct
98.46%
272
283
261
243
16-Oct
92.29%
272
260
261
246
17-Oct
95.59%
272
240
261
215
20-Oct
95.37%
272
252
261
220
21-Oct
94.93%
272
300
261
252
22-Oct
96.26%
272
249
261
225
23-Oct
96.48%
272
253
261
253
24-Oct
96.92%
272
280
261
233
27-Oct
97.80%
272
252
261
252
28-Oct
97.58%
272
233
261
233
29-Oct
97.36%
272
265
261
220
30-Oct
100.00%
272
249
261
204
31-Oct
100.00%
272
261
100.00%
272
261
100.00%
272
261
100.00%
272
261
94.22%
60
50
40
30
30
20
10
0
1-Oct2-Oct3-Oct6-Oct7-Oct8-Oct9-Oct 10- 13Oct Oct
30Sep
RESPOT
150
100
50
0
30Sep
1-Oct2-Oct3-Oct6-Oct7-Oct8-Oct9-Oct 10- 13Oct Oct
STRAIGHT T
150%
100%
100%
50%
0%
30Sep
1-Oct2-Oct3-Oct6-Oct7-Oct8-Oct9-Oct 10Oct
TOTAL DO
600
500
400
300
200
100
0
LINE FULL
OTHER
RESPOT
HEM. L
150%
100%
50%
0%
30Sep
110%
100%
90%
80%
70%
60%
50%
40%
30Sep
EFFICIENCY %
30Sep
120%
100%
80%
60%
40%
1236789- 10Oct Oct Oct Oct Oct Oct Oct Oct
OCT 2003
EFFICIENCY
RESPOT
3
9
1
4
3
1
NET DOWNTIME
HEM. L
HEM. R INSP
31
3
4
39
9
15
40
4
5
5
11
3
4
6
1
6
11
11
1
10
1
3
9
14
4
5
4
8
6
1
2
4
8
1
6
7
263
73
129
36
39
5
15
12
6
5
1
2
3
5
34
10
9
2
3
4
GROSS DOWNTIME
6
7
25
31
17
9
1
6
4
11
12
29
3
5
3
16
33
19
10
48
6
4
23
45
16
1
6
5
68
21
27
1
45
13
50
1
4
4
9
44
14
4
4
6
12
9
31
67
23
28
57
463
NET DOWNTIME. OCT 2003

RESPOT
HEM. L
HEM. R
INSP
94
386
GROSS NET
EFF%
EFF%
Target
94.85%
79.41%
96%
90.07%
85.66%
96%
87.13%
87.13%
96%
90.07%
90.07%
96%
103.31%
88.60%
96%
97.06%
84.93%
96%
96.69%
96.69%
96%
97.43%
91.91%
96%
83.46%
83.46%
96%
96.32%
86.03%
96%
87.87%
75.00%
96%
104.04%
89.34%
96%
95.59%
90.44%
96%
88.24%
79.04%
96%
92.65%
80.88%
96%
110.29%
92.65%
96%
91.54%
82.72%
96%
93.01%
93.01%
96%
102.94%
85.66%
96%
92.65%
92.65%
96%
85.66%
85.66%
96%
97.43%
80.88%
96%
91.54%
75.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
13- 14- 15- 16- 17- 20- 21- 22- 23- 24- 27- 28- 29- 30- 31Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct
GROSS DOWNTIME. OCT 2003

RESPOT
HEM. L
HEM. R
INSP
NO BODY
LINE FULL
OTHER
13- 14- 15- 16- 17- 20- 21- 22- 23- 24- 27- 28- 29- 30- 31Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct
STRAIGHT TIME EFFICIENCY OCT

EFF%
Target
2003
10- 13- 14- 15- 16- 17- 20- 21- 22- 23- 24- 27- 28- 29- 30- 31Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct Oct
TOTAL DOWNTIME OCT 2003
HEM. R
INSP
NO BODY LINE FULL
PRODUCTION EFFICIENCY OCT 2003
OTHER
PRODUCTION EFFICIENCY OCT 2003

GROSS EFF%
NET EFF%
Target
DOWNTIME EFFICIENCY OCT 2003

GROSS EFF
NET EFF
TARGRT
DOWNTIME EFFICIENCY OCT 2003

PROD EFF
GROSS DOWNTIME
TARGET
NOV 2003
STRAIGHT TIME
NET
Capacity Total
Target
Strt/Time Date
90.53%
272
210
261
210
1-Nov
96.92%
272
266
261
250
6-Nov
90.09%
272
244
261
244
7-Nov
92.29%
272
251
261
242
10-Nov
87.89%
272
277
261
244
11-Nov
96.70%
272
216
261
170
12-Nov
97.80%
272
249
261
249
13-Nov
99.78%
272
257
261
257
14-Nov
90.97%
272
241
261
193
17-Nov
98.02%
272
237
261
237
18-Nov
88.33%
272
279
261
246
19-Nov
98.02%
272
206
261
203
20-Nov
93.17%
272
240
261
240
21-Nov
93.61%
272
246
261
246
24-Nov
96.92%
272
247
261
247
25-Nov
96.48%
272
246
261
230
26-Nov
98.68%
272
238
261
238
27-Nov
98.24%
272
235
261
235
28-Nov
99.12%
272
261
96.26%
272
261
96.26%
272
261
97.80%
272
261
96.26%
272
261
100.00%
272
261
100.00%
272
261
100.00%
272
261
100.00%
272
261
3
3
3
4
1
1
5
2
13
2
7
3
2
4
1
10
1
1
17
8
1
6
5
3
5
6
3
2
20
44
66
NET DOWNTIME. NOV 2003

RESPOT
60
50
DOWNTIME MIN
GROSS
82.16%
86.34%
88.11%
90.75%
84.58%
87.67%
96.04%
88.33%
84.58%
85.24%
73.35%
94.27%
90.75%
74.01%
80.84%
93.61%
87.44%
94.49%
86.34%
93.17%
84.80%
77.97%
77.53%
100.00%
100.00%
100.00%
100.00%
NET DOWNTIME
RESPOT HEM. L
HEM. R
40
30
HEM. L
DOWNTIME MIN
30
20
10
0
167- 10- 11- 12- 13- 14- 17- 18- 19- 20- 21- 24Nov Nov Nov Nov Nov Nov Nov Nov Nov Nov Nov Nov Nov Nov
GROSS DOWNTIME. NOV
DOWNTIME MIN
RESPOT
HEM. L
HEM. R
2003
INSP
200
150
100
50
0
NET EFFICIENCY NOV 2003
EFFICIENCY %
EFF%
150%
100%
50%
EFFICIENCY %
100%
50%
0%
TOTAL DOWNTIME NOV 2

600
MINUTS
500
400
300
200
100
0
RESPOT
HEM. L
HEM. R
INSP
PRODUCTION EFFICIENCY NOV 20
PRODUCTION EFFICIENCY NOV 20
EFFICIENCY %
GROSS EFF%
150%
100%
50%
0%
DOWNTIME EFFICIENCY NOV 200
EFFICIENCY %
GROSS EFF
120%
100%
80%
60%
40%
DOWNTIME EFFICIENCY NOV 200
EFFICIENCY %
PRODUCTION EFF
110%
100%
90%
80%
70%
60%
50%
40%
EFFICIENCY
INSP
8
10
3
5
3
13
5
3
6
3
22
6
5
12
1
7
3
4
GROSS DOWNTIME
30
34
20
5
11
9
24
2
13
10
16
6
2
4
5
140
7
11
7
1
4
7
91
1
20
3
92
8
1
11
6
2
16
10
25
10
27
2
20
32
3
19
33
29
119
427
115
GROSS NET
EFF%
EFF%
Target
77.21%
77.21%
96%
97.79%
91.91%
96%
89.71%
89.71%
96%
92.28%
88.97%
96%
101.84%
89.71%
96%
79.41%
62.50%
96%
91.54%
91.54%
96%
94.49%
94.49%
96%
88.60%
70.96%
96%
87.13%
87.13%
96%
102.57%
90.44%
96%
75.74%
74.63%
96%
88.24%
88.24%
96%
90.44%
90.44%
96%
90.81%
90.81%
96%
90.44%
84.56%
96%
87.50%
87.50%
96%
86.40%
86.40%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
STRAIGHT TIME
GROSS
79.07%
91.63%
87.89%
90.31%
95.81%
62.33%
94.27%
96.04%
74.01%
92.51%
92.07%
76.21%
93.61%
90.09%
90.75%
85.90%
84.58%
85.46%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
NET
Capacity
97.58%
272
97.14%
272
96.48%
272
97.36%
272
98.24%
272
94.71%
272
98.24%
272
98.68%
272
94.05%
272
97.14%
272
92.73%
272
98.24%
272
97.58%
272
96.26%
272
98.46%
272
96.70%
272
96.48%
272
99.12%
272
100.00%
272
100.00%
272
100.00%
272
100.00%
272
100.00%
272
100.00%
272
100.00%
272
100.00%
272
100.00%
272
287
WNTIME. NOV 2003

HEM. R
INSP
60
50
DOWNTIME MIN
HEM. L
40
30
DOWNTIME MIN
30
20
10
0
24- 25- 26- 27- 28Nov Nov Nov Nov Nov
INSP
2003
NO BODY
LINE FULL
OTHER
DOWNTIME MIN
OWNTIME. NOV
120
100
80
60
40
20
0
ICIENCY NOV 2003

Target
EFFICIENCY %
EFF%
150%
100%
EFFICIENCY %
100%
50%
0%
WNTIME NOV 2003

600
MINUTS
500
400
300
200
100
INSP
NO BODY LINE FULL
N EFFICIENCY NOV 2003
OTHER
N EFFICIENCY NOV 2003

Target
EFFICIENCY %
NET EFF %
150%
100%
50%
0%
EFFICIENCY NOV 2003

TARGET
EFFICIENCY %
NET EFF
110%
100%
90%
80%
70%
60%
50%
40%
EFFICIENCY NOV 2003

TARGET
EFFICIENCY %
GROS DOWNTIME
110%
100%
90%
80%
70%
60%
50%
40%
DEC 2003
STRAIGHT TIME
Total
261
279
237
238
245
234
267
245
265
251
232
238
224
226
Target
Strt/Time Date
RESPOT
261
232
1-Dec
261
236
2-Dec
7
261
225
3-Dec
2
261
238
4-Dec
10
261
245
5-Dec
261
234
8-Dec
4
261
243
9-Dec
261
232
10-Dec
1
261
228
11-Dec
261
251
12-Dec
17
261
232
15-Dec
6
261
238
16-Dec
261
224
17-Dec
6
261
211
18-Dec
261
261
261
261
261
261
261
261
261
261
261
261
261
53
NET DOWNTIME
HEM. L
HEM. R INSP
13
2
4
4
5
16
15
3
2
3
12
3
4
12
8
12
13
1
2
7
3
75
72
GROSS DOWNTIME
NO BODY LINE FULL
11
30
2
5
4
1
48
16
9
29
1
12
17
30
5
9
15
16
40
8
8
1
21
13
1
21
6
27
1
2
67
79
352
NET DOWNTIME. DEC 2003

RESPOT
60
50
40
30
HEM. L
HEM. R
INSP
45
30
20
10
0
1234589- 10- 11- 12- 15- 16- 17- 18Dec Dec Dec Dec Dec Dec Dec Dec Dec Dec Dec Dec Dec Dec
GROSS DOWNTIME. DEC 2003

RESPOT
HEM. L
HEM. R
INSP
NO BODY
LINE FULL
120
100
80
60
40
20
0
STRAIGHT TIME EFFICIENCY DEC 2003

EFF%
150%
100%
Target
OTHER
100%
50%
0%
TOTAL DOWNTIME DEC 2003

600
500
400
300
200
100
0
RESPOT
HEM. L
HEM. R
INSP
EFFICIENCY DEC 2003
NO BODY LINE FU
EFFICIENCY DEC 2003

GROSS EFF %
NET EFF %
Target
150%
100%
50%
0%
DOWNTIME EFFICIENCY DEC 2003

GROSS EFF
NET EFF
110%
100%
90%
80%
70%
60%
50%
40%
TARGET
DOWNTIME EFFICIENCY DEC 2003

PROD EFF
GROSS EFF
110%
100%
90%
80%
70%
60%
50%
40%
TARGET
EFFICIENCY
4
29
34
4
18
29
16
25
23
24
22
30
GROSS NET
EFF%
EFF%
Target
95.96%
85.29%
96%
102.57%
86.76%
96%
87.13%
82.72%
96%
87.50%
87.50%
96%
90.07%
90.07%
96%
86.03%
86.03%
96%
98.16%
89.34%
96%
90.07%
85.29%
96%
97.43%
83.82%
96%
92.28%
92.28%
96%
85.29%
85.29%
96%
87.50%
87.50%
96%
82.35%
82.35%
96%
83.09%
77.57%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
0.00%
0.00%
96%
GROSS
86.34%
88.33%
80.18%
86.56%
86.56%
82.82%
87.22%
84.58%
77.09%
87.00%
90.75%
88.99%
90.97%
76.87%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
NET
94.27%
95.59%
98.24%
87.44%
96.92%
95.59%
98.46%
93.39%
90.97%
94.27%
98.24%
99.78%
97.14%
98.24%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
80%
75%
70%
65%
60%
55%
EFFICIENCY %
OSS DOWNTIME
OTHER
50%
45%
40%
35%
30%
25%
20%
15%
JAN
10%FEB
5%
0%
EFFICIENCY %
258
80%
75%
70%
65%
60%
55%
50%
45%
40%
EFFICIENCY %
JAN
OTHER
40%
35%
30%
25%
20%
15%
FEB
10%
5%
0%
BODY LINE FULL
OTHER
PRODUCTION EFFICIENCY 2003

GROSS D,TIME
MAR
APR
MAY
JUN
NET DOWNTIME
JUL
AUG
TARGET
SEP
DOWNTIME EFFICIENCY 2003

GROSS EFF
NET EFF
TARGET
OCT
NOV
DEC
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
NOV
DEC
5/10/2003
WORK SHEET FOR PRODUCTION VOLUME

TOTAL WORK TIME= 454 min/day
= 27240 seconds
x .95 =25878
@ 95 % EFF,TOTAL TIME' ='25878 SECONDS

CYCLE TIME = 106 seconds
TOTAL BODIES =25878

106
= 244 DAILY PRODUCTION
PROD TARGET @ 95% EFF

total sec cycle time
25878
106
25878
105
25878
110
25878
100
25878
140
25878
25878
PROD TARGET @ 95% EFF

target
244
246
235.2545
259
185
#DIV/0!
#DIV/0!

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JAN 2004

NET DOWNTIME. JAN 2004

GROSS DOWNTIME. JAN 2004

STRAIGHT TIME EFFICIENCY JAN 2004

TOTAL DOWNTIME JAN 2004

NO BODY LINE FULL

NET DOWNTIME. JAN 2003

GROSS DOWNTIME. JAN 2003

STRAIGHT TIME EFFICIENCY JAN 2003

TOTAL DOWNTIME JAN 2003

EFFICIENCY JAN 2003

DOWNTIME EFFICIENCY JAN 2003

DOWNTIME CHECK JAN 2003

ENCY JAN 2003

NO BODY LINE FULL

NCY JAN 2003

NET DOWNTIME. FEB 2003

GROSS DOWNTIME. FEB 2003

STRAIGHT TIME EFFICIENCY FEB 2003

TOTAL DOWNTIME FEB 2003

EFFICIENCY FEB 2003

EFFICIENCY FEB 2003

DOWNTIME EFFICIENCY FEB 2003

DOWNTIME EFFICIENCY FEB 2003

NET DOWNTIME. MAR 2003

GROSS DOWNTIME. MAR 2003

STRAIGHT TIME EFFICIENCY MAR 2003

TOTAL DOWNTIME MAR 2003

EFFICIENCY MAR 2003

NO BODY LINE FULL

EFFICIENCY MAR 2003

DOWNTIME EFFICIENCY MAR 2003

DOWNTIME EFFICIENCY MAR 2003

NET DOWNTIME. APR 2003

GRPSS DOWNTIME APR 2003

STRAIGHT TIME EFFICIENCY APR 2

TOTAL DOWNTIME FOR AP

EFFICIENCY APR 2003

EFFICIENCY APR 2003

DOWNTIME EFFICIENCY APR 2003

DOWNTIME EFFICIENCY APR 200

WNTIME. APR 2003

DOWNTIME APR 2003

ME EFFICIENCY APR 2003

TIME FOR APR 2003

IENCY APR 2003

NO BODY LINE FULL

IENCY APR 2003

EFFICIENCY APR 2003

EFFICIENCY APR 2003

NET DOWNTIME. MAY 2003

GROSS DOWNTIME. MAY 2003

STRAIGHT TIME EFFICIENCY MAY 2003

TOTAL DOWNTIME MAY 2003

EFFICIENCY MAY 2003

NO BODY LINE FUL

EFFICIENCY MAY 2003

EFFICIENCY MAY 2003

DOWNTIME EFFICIENCY MAY 2003

28- 29- 30May May May

23456- 10- 11Jun Jun Jun Jun Jun Jun Jun

28- 29- 30May May May

BODY LINE FULL

28- 29- 30May May May