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Ansaldo Service Roadshow - Jeddah - Steam Turbines5
Ansaldo Service Roadshow - Jeddah - Steam Turbines5
Ansaldo Service Roadshow - Jeddah - Steam Turbines5
STEAM TURBINES
GE USA IMPULSE
Siemens-KWU
REACTION
Westinghouse
REACTION
USA
BBC
REACTION
CH
Alsthom
IMPULSE
GEC
IMPULSE
UK
1970
N. Pignone (1)
BHEL
Parsons
1987
1989 LMZ
Mitsubishi
ABB
De Pretto Ansaldo
GEC Alsthom
Fuji Hitachi
Zamech
1998
1999
GE
IMPULSE
USA
Siemens Westinghouse
REACTION
Mitsubishi
REACTION
ABB-Alstom
REACTION
F
(2)
2000
Hitachi
Toshiba
J
ESG
Fuji
Ansaldo I
1) Industrial Turbines 2) Impulse on Nuclear Turbines
STEAM TURBINES
GT
20
INDUSTRIAL TURBINES
- Steam Cycle - Combined Heat and Power - Combined Cycle
100
CT, IT
20
100
MT, MR (2-cylinders)
70
REHEAT TURBINES
- Steam Cycle - Combined Cyle - Combined Heat and Power
300
RT (3-4cylinders)
300
1000
5
AIR COOLED
- Steam Turbines - Gas Turbines - Geothermal Turbines
up to 300 MVA
HYDROGEN COOLED
14 6 10 11 12 13 21 9 5 4 3 2
7 8 16 15 16
22 23 17 17
up to 600 MVA
24
18 20 19
18
HYDROGEN/WATER COOLED
- Steam Turbines
Rating ( MVA )
6
Modular concept Ansaldo builds single-/multiple-casing STs to match output ranges up to 1000 MW for combined cycle and conventional fossil-fired power plants for both 50 and 60 Hz. Also used for steam extraction in co-generation / district heating systems, desalination or chemical processes
Frame turbines MT10C RT20C MT25S RT60S
Welded rotors Welded rotors Valves directly connected Valves directly connected
LSB type
23 25 33G 33 37 43 48
With lacing wire With lacing wire Laced Free standing Free standing Free standing Continuous coupling
23 25 30 36
60 60 60 60
With lacing wire With lacing wire Free standing Free standing
PERFORMANCE DATA
Output range Live steam pressure Live steam temperature Back pressure 100-250 MW 70-100 bar 540-565 C 1-4 bar
DESIGN FEATURES
Full arc or control stage admission Single / Double stop/control valve assembly One controlled extraction solution available for coogeneration application Downward or upward exhaust for low-profile plant Shipped assembled for fast installation
10
Controlled extraction, condensing Steam Turbine for C.C. and Desalination Plant
MTG20-C
Controlled extraction Controlled extraction Single flow axial exhaust Single flow axial exhaust
PERFORMANCE DATA
Output range Live steam pressure Live steam temperature Controlled extrac. pressure Condenser pressure 100-250 MW 70-100 bar 540-565 C 1-4 bar
0.08-0.2 bar
DESIGN FEATURES
Full arc or control stage admission Single / Double stop/control valve assembly One controlled extraction solution available for coogeneration application Downward or upward exhaust for low-profile plant HP shipped assembled for fast installation
11
DESIGN TOPICS
Full arc admission One stop / control valves assembly HP, LP opposite flow configuration - LSB 50 Hz 43 Welded rotor for material optimization Axial exhaust for low profile plant Modular LP design for optimized performance
12
13
HP SECTION
Separated HP section for high efficiency Full arc admission or control stage admission for high efficiency at partial load Welded rotor solution for material optimization Two stop / control valve assembly Shipped assembled for fast installation
IP SECTION
Separated IP section for high efficiency Double casing design Two combined reheat valves Welded rotor solution for material optimization Shipped assembled for fast installation
LP SECTION
Double flow design Bearing pedestals connected directly to turbine foundation Cast inner casing with 360 inlet scroll to optimize steam flow Modular design for optimized performance - LSB 50 Hz : 33 , 43 - LSB 60 Hz : 36
14
HP SECTION
Separated HP section for high efficiency Full arc admission Two stop / control valve assembly Welded rotor solution for material optimization Shipped assembled for fast installation
IP SECTION
Separated IP section for high efficiency Double casing design Double flow design Two combined reheat valves Welded rotor solution for material optimization Shipped assembled for fast installation
LP SECTION
Four flow design Bearing pedestals connected directly to turbine foundation Cast inner casing with 360 inlet scroll to optimize steam flow Modular design for optimized performance - LSB 50 Hz : 33 , 43 - LSB 60 Hz : 36
15
Application Fossil fueled power plants Nuclear power plants Combined Cycles Waste to Energy power plants Geothermal power plants Industrial plants Total
16
Know-how Ansaldo had full access to ABB/Alstom-CH technology relating to Design, Manufacture, Quality Control, R&D, Erection, Commissioning Continue to use ABB/Alstom-CH technology on new units and for retrofit/modification of old units, including BBC/ABB fleet Subcontract components manufacturing to third parties Grant licenses to third parties
17
STEAM TURBINES
18
19
Development of a new Last Stage Steel Blade 48 length with an annular area of 12 m2
(JRP Ansaldo Energia Skoda Power)
20
STEAM TURBINES
21
56 %
10%
22
mcond=70%
Feedwatwer cycle
23
mSH=40%
mcond=65%
32.5%
56 %
24
STEAM TURBINES
25
GE USA IMPULSE
Siemens-KWU
REACTION
Westinghouse
REACTION
USA
BBC
REACTION
CH
Alsthom
IMPULSE
GEC
IMPULSE
UK
1970
N. Pignone (1)
BHEL
Parsons
1987
1989 LMZ
Mitsubishi
ABB
De Pretto Ansaldo
GEC Alsthom
Fuji Hitachi
Zamech
1998
1999
GE
IMPULSE
USA
Siemens Westinghouse
REACTION
Mitsubishi
REACTION
ABB-Alstom
REACTION
F
(2)
2000
Hitachi
Toshiba
J
ESG
Fuji
Ansaldo I
1) Industrial Turbines 2) Impulse on Nuclear Turbines
26
Westinghouse Westinghouse
1949 - 1988
Ansaldo Componenti
ESG ESG
AnsaldoEnergia AnsaldoEnergia
27
USA
Toshiba Hitachi
J J
Westinghouse
REACTION
USA
Mitsubishi
ABB-Alstom
REACTION
BBC CEM
CH F
28
Retrofit
The modification/change of the existing turbine hardware into a new one of updated design in order to improve thermal performance (IEC Code 60953-3) Performance improving is needed when: The steam turbine has to match the steam parameters of a new Combined Cycle repowering the original fossil fired one The steam turbine output power has to suit the capacity of upgraded boilers The steam plant heat rate has to be improved, without changing steam parameters, through the increase of ST efficiency (e.g. by adopting enlarged LP flows to reduce exhaust losses) Additionally, the retrofit provides improved reliability and life time
29
Retrofit solutions
According to the expected effects, the retrofit hardware can include: Partial replacement of blading on existing rotor and casing
Replacement of one or more complete inner blocks (steam path, rotor, inner casing)
30
Retrofit technologies
Two technologies reaction type blading (drum construction) impulse type (disc and diaphragm construction) Ansaldo has developed updates for both technologies and selected the most cost-effective retrofit solution This means that machines originally designed for impulse operation can be totally or partially retrofitted with impulse or reaction design and viceversa
Retrofit process
32
Updated technology
Performance improvements can be realized through the introduction of updated steam path technology
1. Three dimensional blading (3D) on HP-IP section to reduce profile and secondary losses.
2.
Longer last stage blade to reduce exhaust losses and convert them to additional power output. Improved gland seal arrangements to reduce interstage leakage, particularly important for short HP and IP blades The application of brush tip seals reduces the amount of steam leakages and improves the stage efficiency in the HP-IP turbine sections
3.
33
STEAM TURBINES
34
Chivasso 2
OEM: Ansaldo (GE licence) 1 x 250 MW Comm. Year: 1966
Retrofit Solution
Scope of supply
Complete replacement of the old HP-IP section (impulse design) with a new HP-IP turbine (reaction design) connected to the existing LP section.
Effects
Nominal rating: 129.5 MW. High temperature inlet 565C/565C.
35
Porto Corsini 3 4
OEM: F. Tosi (Westingh. lic.) 2 x 156 MW Comm. Year: 1964 - 1966 BB070
Retrofit Solution
Scope of supply
A complete new 33 LP inner block with larger exhaust area in the existing LP outer casing.
Effects
Nominal rating: 124.5 MW. Gain of 5.6 MW in power output with reference to the original design.
36
Retrofit Solution
2x43
Scope of supply
A complete new 43 LP inner block with larger exhaust area in the existing LP outer casing.
Effects
Nominal rating: 267 MW. Gain of 8 MW in power output with reference to the original deisgn.
37
Fusina 3 4
OEM: F. Tosi (Westingh. lic.) 2 x 320 MW Comm. Year: 1973 - 1975
BB073
Retrofit Solution
Scope of supply
A complete new 43 LP inner block (new steam path, rotor, inner casing) with larger exhaust area in the existing LP outer casing.
Effects
Nominal rating: 337.5 MW. Gain of 8 MW in power output with reference to the original design.
38
1990 1990
1994 1994
Greece Greece
LAVRION LAVRION
1 x 66.5 --New HP Rotor and diaphragms 1 x 66.5 New HP Rotor and diaphragms --New LP Rotor and diaphragms New LP Rotor and diaphragms 4 x 120 4 x 120 --New HP Rotor and diaphragms New HP Rotor and diaphragms --New IP Rotor and diaphragms New IP Rotor and diaphragms --New LP Rotor and diaphragms New LP Rotor and diaphragms --New 1HP nozzle stage New 1HP nozzle stage --New HP-IP section New HP-IP section --New LP last stage blading New LP last stage blading --New HP-IP rotor and diaphragms New HP-IP rotor and diaphragms --New LP rotor and diaphragms New LP rotor and diaphragms --New HP blading New HP blading --New LP inner block New LP inner block --New HP-IP section New HP-IP section --New HP blading New HP blading --New LP inner block New LP inner block New LP inner block New LP inner block
1990 1990
1994 1994
Argentina Argentina
COSTANERA COSTANERA
2 x 60 2 x 60 2 x 120 2 x 120
1999 1999
2001 2001
Italy Italy
Ansaldo Ansaldo
1 x 80 1 x 80
2000 2000 2001 2001 2002 2002 2002 2002 2002 2002 2006 2006
2001 2001 2002 2002 2003 2003 2003 2003 2003 2003 2007 2007
Italy Italy Italy Italy Italy Italy Italy Italy Italy Italy Italy Italy
LA CASELLA 1-4 LA CASELLA 1-4 PORTO CORSINI PORTO CORSINI CHIVASSO 2 CHIVASSO 2 PRIOLO GARGALLO 1-2 PRIOLO GARGALLO 1-2
F.T. / /Westinghouse F.T. Westinghouse F.T. / /Westinghouse F.T. Westinghouse Ansaldo Ansaldo F.T. / /Westinghouse F.T. Westinghouse
4 x 120 4 x 120 2 x 123 2 x 123 1 x 130 1 x 130 2 x 120 2 x 120 1 x 267 1 x 267 2 x 350 2 x 350
TORREVALDALIGA SUD 2 Ansaldo TORREVALDALIGA SUD 2 Ansaldo FUSINA 3-4 FUSINA 3-4 F.T. / /Westinghouse F.T. Westinghouse
39
Steam Turbines
Jeddah Roadshow, 22 July 2006