Efficiency and Performance Calculations

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Earned minutes = No. of produced pieces X SMV of that activity Available Minutes = Working Minutes Example 1 An operator worked for 8 hours on an activity of having a SMV of 5. She produced 82 pieces of that activity. What was her efficiency?

=85.42% Example 2 An operator worked for 9 hours on activity of having SMV of 1.21 & 0.80. She produced 195 & 250 of those activities respectively. What was her efficiency?

=80.66% Line Efficiency =

Total Earned Minutes = no of produced Gmts. x SMV of that Gmt. Total Available Minutes = No of operators x working minutes.

Example 3 A unit of 24 operators produced 400 Gmts. SMV of Garments is 20 assume a working day has 480 minutes what was the line efficiency? Line

=69.79%

Example 4
An operator worked for 8 hours on an activity of having a SMV of 5. She produced 82 pieces of that activity. She had 40 minutes of stoppage time due to machine breakdown & power failure. What was her performance? ( =93.18% )

Example 5
An operator needs 35.27 seconds to perform a job, observed by an industrial engineer. He rates the worker as 92% efficient. Also machines allowances are 25 %. Compute1. Basic time for the process 2. SMV of the process 3. Capacity of the worker

= 32.45 sec SMV= BT+allowance =32.45+(32.45 x 25%) = 40.56 sec Capacity=3600/40.56 =88 pcs/hr