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Tower Nozzle "Z" Addition
Tower Nozzle "Z" Addition
Table of Contents
Contents
Cover
Table of Contents
Summary
Material Properties
Pipe and Shell
Nozzle
Weld Neck
Oct 8 2002
Page 2 of 9
Page
1
2
3
4
5
6-8
9
Oct 8 2002
XYZ Vessel Corp.
Dehydrator Tower
Tower Nozzle "Z" Addition
XYZ Sample 1
PVE-Sample 1
97
120
Solvent
7.5
Minimum Temperature, F
650
Test Pressure, psi
Customer
Vessel
Part Number
Drawing
Job
100
Maximum Temperature, F
Page 3 of 9
-20
650
At Pressure, psi
100
130
50
30 min.
Seismic Zone
Foundation Factor
SA-516 70
17,500
0.0625
no
no
None
0.0625
ASME VIII-1
2001
none
1992/1994
None
Material Properties
6
7
8
9
10
11
12
13
14
15
16
17
Design Pressure
20
21
Hydro Test
(UG-99(b))
Test Press = P * 1.3 * MR
mDp = 100.0
= 100 * 1.3 * 1
mTp = 130
Material Properties
(ASME IID)
650 <- mTemp, design temp F
Material
Where Used
SA-516 70 Plate
SA-106 B Seamless Pipe
SA-105 Forging
Shell, Reinforcing
Nozzle
Flange
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40
41
42
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48
Page 4 of 9
UG-22(a)
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19
Oct 8 2002
www.pveng.com
3
4
5
ver 1.29
1.000
Ext
Graph
CS-2
CS-2
CS-2
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www.pveng.com
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Page 5 of 9
Oct 8 2002
Dimensions:
97.000
0.500
0.063
120.000
120.000
0.063
Do
t
Length
Long Seam
12
= 0.5*0+0
= 0.5-0.063-0
= 97/2-0.438
= 120/97
UT =
nt =
Ri =
LDo =
0.000
0.438
48.063
1.237
Do/tre
= 97/0.266
Interpolated from IID Part D Table G
(3*Do*Pa)/(4*Bb)
= (3*97*7.5)/(4*2049)
tre+corr
= 0.266+0.063
DoT = 221.714
Aa = 0.000346
Acceptable PaMax = 25.7
DoTe =
Ab =
tre =
Acceptable treCorr =
364.267
0.000166
0.266
0.329
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90
93
99
102
105
106
109
114
118
127
128
130
131
132
133
135
141
145
146
156
Shell:
SA-516 70 <- Shell material
17,500 <- Sv, shell allowable stress level, PSI
1.00 <- Eone, efficiency of shell at nozzle
0.500
0.276
0.266
0.063
0.063
Nozzle:
SA-106B
15,000
2,667
1.00
Do
Nt
Leg5
Leg41
Leg42
Nozzle
31
5-Aug-03
Page 1
Automatic dh - not hillside
Automatic Limit Diameter
Curved Shell or Head Section
22
30
UW16(q)M
www.pveng.com
Shell
Dp
LegG
UW-16.1(q) - modified
te
Ring
= 0.5 * 0.125
Undertolerance
= 8.625/2 - (0.5-0.063) + 0.063 Effective Radius
= Min(2*7.75,16)
Effective Reinforcing
= 0.5 - 0.063
Effective Shell Thickness
= 0.5 - 2 * 0.063
Nom Thick of Int. Proj.
= 0.5-0.063
Avail. Nozzle Thick. No UT
= 8.625 - 2*0.438
Opening Dia.
= MIN(15000/17500, 1)
= MIN(15000/17500, 1)
= MIN(15000/17500, 17500/17500,1)
= MIN(17500/17500,1)
= 8.625/2
= Min(0.25,0.7*Min(0.75,0.438,0.5))
UT =
Rn =
Dp =
t=
ti =
tn =
d=
fr1 =
fr2 =
fr3 =
fr4 =
Ro =
tc41 =
F=
0.063
3.938
15.500
0.438
0.375
0.438
7.750
0.857
0.857
0.857
1.000
4.313
0.250
1.000
Pipe Required Wall Thickness - trn from internal, trnE from external pressure
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (100*3.938)/(15000*1 - 0.6*100)
trnE = (3*Do*Pa)/(4*B) <= tn-ut
= (3*8.625*7.5)/(4*2667)
trn = 0.026
trnE = 0.018
Acceptable
Acceptable
Geometry Constraints:
0.7*Leg41 >= tc41
0.7*Leg42 >= 0.5*Min(0.75,te,t)
Leg5 >= 0.7*Min(0.75,te,tn)
LegG >= 0.7*Min(0.75,t,tn)
>=
>=
>=
>=
Acceptable
Acceptable
Acceptable
Acceptable
0.263
0.263
0.500
0.500
0.250
0.219
0.306
0.306
160
161
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163
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167
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176
177
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186
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199
202
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234
235
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240
241
242
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249
253
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266
271
273
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277
278
285
286
291
292
298
299
300
0.02636
0.276
5-Aug-03
= PI()/2*(8.625-0.438)*0.438*15000*0.7
= PI()/2*8.625*0.5*Min(17500,15000)*0.74
= PI()/2*8.625*0.375*Min(15000,17500)*0.49
= PI()/2*15.5*0.375*Min(17500,17500)*0.49
= PI()/2*8.625*0.5*Min(15000,17500)*0.74
Failure mode along strength path (Greater than Weld Load, see App L-7)
S1-1 = A42s + A2s >= W1-1
= 78292 + 59080 >= 18606
S2-2 = A41s + gt + Leg5t + A43s >= W2-2
= 37342 + 87724 + 75192 + 0 >= 18606
S3-3 = gt + A42s + A43s >= W3-3
= 87724 + 78292 + 0 >= 18606
Page
Internal
2.174
External
1.047
1.231
1.308
0.771
0.786
3.438
0.121
0.141
5.701
3.527
3.438
0.121
0.141
5.793
4.745
WmaxI = 18,606
W1-1 = 18,606
W2-2 = 18,606
W3-3 = 18,606
WmaxE = 0
W1-1e = 0
W2-2e = 0
W3-3e = 0
A2s =
gt =
A41s =
A42s =
Leg5t =
59,080
87,724
37,342
78,292
75,192
Acceptable
S1-1 = 137,372
Acceptable
S2-2 = 200,258
Acceptable
S3-3 = 166,016
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343
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345
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362
05-Aug-03
Page
Tstd =
Swre =
Nact =
Tt =
3
0.322
0.021
0.438
0.000
UG-45
UG45 = Max(UG45a, UG45b) <= Nact
= Max(0.089, 0.339) <= 0.438
UG45 = 0.339
Acceptable
UG-45(a)
UG45a = Max(trn,trnE) + Nca + Tt
Max(0.026,0.018) + 0.063 + 0
UG-45(b)
UB45b = Min(UG45b3,UG45b4)
= Min(0.339, 0.344)
UG45a = 0.089
3
0.3385
UB45b = 0.339
UG-45(b)(1)
UG45b1 = Max(tr + Sca, Tmin16b + Sca)
Max(0.276 + 0.063, 0.063 + 0.063)
UG45b1 = 0.339
UG-45(b)(2)
UG45b2 = Max(Swre + Sca,Tmin + Sca)
Max(0.021 + 0.063,0.063 + 0.063)
UG45b2 = 0.125
UG-45(b)(3)
UG45b3 = Max(UG45b1,UG45b2)
= Max(0.339,0.125)
UG45b3 = 0.339
UG-45(b)(4)
UG45b4 = Tstd*0.875 + Nca
= 0.322*0.875 + 0.063
UG45b4 = 0.344
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Select Flange
SA
Forged
SA 105
150
8
<- Category
<- Material Type
<- Material
<- Pressure Class
<- Nominal Size
OD
5
6
Page 9 of 9
Oct 8 2002
Ver 1.21
BCD
2
3
A
B
Operating Conditions
650 <- Temperature F
100.0 <- Pressure, psig
C-Si
2-1.1
1000
8.625
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31
32
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34
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39
40
41
Min Sa = Min(15000,17500)
Max Weld Stress = Sa * E
= 15,000
= 15000 * 0.7
= 10,500
= 5843
= 11.253
= 519
Okay
Okay
Okay