MOLD PRODUCTION DATA

S No. 1 2 3 4 5 6 7 8 9 10 11 12 13 M/C Model Omega 150 Omega 150 Omega 150 Omega 150 Omega 150 Omega 350 Omega 350 Omega 350 Omega 350 Omega 350 Omega 350 Omega 150 Omega 350 Product Mug 1.5 Lit Jug 2.0 Lit - Without Lid Jug 3.0 Lit - Without Lid Soap Case - 2 Cavity Bucket 5 Lit - Without Lid Bucket 7 Lit - Without Lid Bucket 9 Lit - Without Lid Bucket 11 Lit - Without Lid Bucket 13 Lit - Without Lid Bucket 16 Lit - Without Lid Patla Fruit Basket Dust Bin - Without Lid Shot Weight Cycle Time Production/Day Production/Day No. of Days Production/Month (gm) (Sec) (Pcs) (Kgs) Running (Pcs) 4659 302.8 5 23294 65 17 3600 576.0 5 18000 160 22 3300 693.0 4 13200 210 24 5280 528.0 4 21120 100 15 3600 648.0 5 18000 180 22 3600 936.0 3 10800 260 22 3168 864.9 4 12672 273 25 2829 848.6 4 11314 300 28 2475 816.8 4 9900 330 32 1760 695.2 4 7040 395 45 1584 578.2 4 6336 365 50 3600 504.0 3 10800 140 22 300 30 2640 792.0 3 7920

TOTAL
* Shot Weight & Cycle Time may vary design to design.

42094

8783

170396

Production/Month (Kgs) 1514.1 2880.0 2772.0 2112.0 3240.0 2808.0 3459.5 3394.3 3267.0 2780.8 2312.6 1512.0 2376.0

34428.3

ESTIMATED COST OF THE PROJECT (BASED ON 3 SHIFT WORKING @ 22 HRS/DAY AND 26 DAYS/MONTH) 1 AVERAGE PRODUCTION (in kg.) : HDPE Production On OMEGA 150 & OMEGA 350 2 MACHINERY & EQUIPMENTS : Basic Machine: Injection Moulding Machine 150 & 350T Excise Duty (12.36%) C.S.T. (2%) Freight & Transit Insurance 2.1 2.2 COST OF Injection Moulding Machine ANCILLARY EQUIPMENTS : a) Mold (as shown in Mold Production Data) b) Scrap Grinder c) Chiller h) Crane H) Hopper Dryer & Loader i) Water Pump & Pipe Line COST OF ANCILLARY EQUIPMENTS 2.3 UTILITY EQUIPMENTS : a) Foundation & Electrification b) Hydraulic Oil c) Deposit for electricity connection COST OF UTILITY EQUIPMENTS 2.4 OTHER CHARGES ON MACHINERY : a) Transport & unloading charges b) Miscellaneous expenses c) Contingencies @1% on (2.1 & 2.2) Total 2.5 3 3.1 TOTAL COST OF PLANT & MACHINERY COST ANALYSIS : (Per month) RAW MATERIALS : a) HDPE + MB @ Rs. 90/- per Kg 34428.30 Total 3.2 SALARY & WAGES : a) Manager b) Operator c) Helper LAND & BUILDING : Covered shed on rental basis 11,000 Sq Ft Rs. 11.00 per sq.ft. 3.4 UTILITY : Load break up for sanction are as follows : Injection Molding Machine Chiller Scrap grinder kw kw kw 112.00 12.00 15.00 121000 (11000 sq ft) Nos. each m/c 1 6 12 Total 3.3 20000 60000 48000 128000 3098547 3098547 Grand Total 100000 50000 120362 270362 14256598 Total 200000 250000 1500000 1950000 1500000 100000 800000 500000 400000 100000 3400000 Total Pcs/Day Pcs/Month Kg/Month
OMEGA 150 & OMEGA 350

Material Processed

170396 34428.30
OMEGA 150 & OMEGA 350

42094

7361000 909819.6 165416 200000 8636236

Total

Crain Motors Water pump Hopper Loader & Dryer

kw kw kw Total kw KWHR/month. Total

10.00 5.00 10.00 164.00 20656.98 123942

Unit consumption @ 0.6 kw-hr/kg for OMEGA 350 & 150 Total electricity charges per month @ Rs.6 per unit 3.5 OTHER OVERHEADS : a) Maintenance & Stores b) Telephone & Postage c) Transport & Conveyance

50000 20000 50000 Total 120000

3.6

WORKING CAPITAL : (for 30 days) a) Salary & Wages b) Land & Building (Rent) c) Utility (Electric Bill) d) Other overheads e) Raw Material stock for 15 days f) Finished goods stock for 15 days Total 128000 121000 123942 20000 7667838 7667838 15728618 15728618

3.6.1 WORKING CAPITAL REQUIRED 4 TOTAL CAPITAL INVESMENT : a) Plant & Machinery b) Working capital

Grand Total

14256598 15728618 TOTAL 29985217

5 5.1

PROFIT & LOSS ACCOUNT : TOTAL EXPENSES : (per month) a) Raw material b) Salary & Wages c) Rent d) Electric Bill e) Other overheads f) Monthly bank interest @ 16% on 4(a) g) Bank interest @ 16% on one month 4(b) h) Depreciation @ 12% on 2.1 & 2.2 3098547 128000 121000 123942 120000 190088 209715 120362 TOTAL 4111654

5.1.1 TOTAL COST OF PRODUCTION PER MONTH 5.2 COST OF PRODUCTION PER KG COST SHEET Total Cost of Production Assuming Sales Price per Kg Total Sales Per Month Net Profit Pay Back Period in Months

119.43

Rs Rs Rs Rs Month

4111654 140.00 4819962 708308 20.13

PRODUCT COSTING VS. SELLING COST BASED ON ABOVE CALCULATION

S No. Product Prod Cost/Pcs Your Selling Cost/Pcs

1 2 3 4 5 6

Mug 1.5 Lit Jug 2.0 Lit - Without Lid Jug 3.0 Lit - Without Lid Soap Case - 2 Cavity Bucket 5 Lit - Without Lid Bucket 7 Lit - Without Lid

7.76 19.11 25.08 5.97 21.50 31.05

9.10 22.40 29.40 7.00 25.20 36.40

7 8 9 10 11 12 13

Bucket 9 Lit - Without Lid Bucket 11 Lit - Without Lid Bucket 13 Lit - Without Lid Bucket 16 Lit - Without Lid Patla Fruit Basket Dust Bin - Without Lid

32.60 35.83 39.41 47.17 43.59 16.72 35.83

38.22 42.00 46.20 55.30 51.10 19.60 42.00

THIS PROJECT REPORT IS FOR YOUR GUIDE LINE ONLY PRICES ARE ON ASSUMPTION