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B Rtu Maintenanc1pgcile
B Rtu Maintenanc1pgcile
M&T / 1
AbCd
INDEX
Maintenance Strategy & Planning Maintenance Procedure DOs & DONTs Probable Problems & Troubleshooting Visual Indications Operator Console - Operation Replacement Procedures
M&T / 2
MAINTENANCE
AbCd
MAINTENANCE PROCEDURE
PREVENTIVE PERIODIC
BREAKDOWN
ALSTOM PROJECTS INDIA LTD
M&T / 3
MAINTENANCE
PREVENTIVE
AbCd
THE OPERATION OF DUMMY CKT. BREAKER WITH ASSOCIATED FEEDBACK TO RTU AS DIGITAL INPUT STATUS - OPEN & CLOSE ENABLES TO CHECK OVERALL FUNCTIONING OF RTU - SIC COMM. CHANNEL MASTER & OPERATOR CONSOLE RC_SBO & DAU MODULES PRINTER
M&T / 4
MAINTENANCE
PLCC
D15 D 25
AbCd
PLCC
MODEM
CFE
S900 RTU
SET & RESET latching relay DB Relay
CONSOLE
PRINTER COM
M&T / 5
MAINTENANCE
USING VT100 AS OP. CON. CHECK VARIOUS PARAMETERS.
AbCd
CHECK & ANALYSE IF ANY FAULT LEDs ARE ON IN RTU. CHECK & ANALYSE IF ANY FAULT LEDs ARE ON IN MODEM. CHECK FUNCTIONING OF L/R SWITCH.
ALSTOM PROJECTS INDIA LTD
M&T / 6
MAINTENANCE
PERIODIC
AbCd
THE PROCEDURE SHALL BE ELABORATE & MAY NEED SPECIAL PERMIT FOR RTU DOWNTIME.
CHECKS ON POWER SUPPLIES. SECURE ALL MODULES INTO RACK (RTU OFF). CLEANING OF AIR FILTERS , USE VACCUM CLEANER.
M&T / 7
MAINTENANCE
AbCd
M&T / 8
MAINTENANCE
USING VT100 AS OP. CON. CHECK VARIOUS PARAMETERS.
AbCd
CHECK & ANALYSE IF ANY FAULT LEDs ARE ON IN RTU. CHECK & ANALYSE IF ANY FAULT LEDs ON IN MODEM.
M&T / 9
AbCd
DOs ENSURE THAT ALL MODULES ARE PROPERLY INSERTED & SECURED IN THE RACK . ALL TERMINAL WIRING IS SECURED & NO LOOSE CONNECTION. ENSURE THAT SUITABLE EARTHING IS PROVIDED & SECURED IN THE CUBICLE. ENSURE THAT PROPER POWER SUPPLY VOLTAGES ARE PRESENT AT MCBs. ENSURE CORRECT CONNECTIONS FOR PREFAB & MODEM CABLES.
M&T / 10
AbCd
DOs ENSURE CORRECT CONNECTION MADE FOR SAU900 / CPU900 FOR DESIGNATED OPERATIONS. ENSURE BOARD CUSTOMISATION BEFORE REPLACING. ENSURE PROPER CHANGE IN DB WHILE ADDING ANY ENTITIES / MODULES. KEEP OUTSIDE / INSIDE OF CUBICLE NEAT & CLEAN. PROVIDE BETTER ENVIRONMENT FOR THE RTU-SIC FOR LONGER LIFE.
ALSTOM PROJECTS INDIA LTD
M&T / 11
MAINTENANCE
DOs AND DONTs
DONTs
AbCd
TO AVOID DAMAGES DUE TO STATIC CHARGE HANDLE MODULES WITH CARE & AFTER GROUNDING YOURSELF TO REMOVE THE STATIC CHARGE. AVOID WEARING GARMENTS WHICH ARE KNOWN HIGH ABSORBERS OF STATIC ELECTRICITY. AVOID UNNECESSARY INSERTION/REMOVAL OF COUPLER MODULES WITH SYSTEM POWERED ON.
M&T / 12
AbCd
HANDLE MODULES USING FRONT FACIA HANDLE. DO NOT TOUCH ELECTRONICS WITH BARE HANDS. BEFORE REMOVING MODULES , ENSURE TWO FASTENING SCREWS LOCATED ON FRONT FACIA SECURING MODULE IN RACK ARE UNSCREWED FULLY.
M&T / 13
AbCd
DO NOT REMOVE THE CPU900 BATTERY BACKUP JUMPER. THIS SHALL DESTROY YOUR SITE DATABASE.
M&T / 14
MAINTENANCE
DOs AND DONTs
DONTs
AbCd
DO NOT ATTEMPT TO REPAIR THE RTU MODULES , MODEM , TRANSDUCERS OR RELAYS. THIS CAN CAUSE SERIOUS DAMAGE. DO NOT SUBJECT THE RTU COMPONENTS TO ABNORMAL INPUT CONDITIONS. THIS CAN CAUSE SERIOUS DAMAGE.
M&T / 15
MAINTENANCE
DOs AND DONTs
DONTs
AbCd
DO NOT ATTEMPT TO INTERCHANGE THE RTU COMPONENTS BEFORE PROPER ANALYSIS. DO NOT REPLACE ANY RTU COMPONENTS WITH THE INPUT SIGNAL / POWER PRESENT .
M&T / 16
MAINTENANCE
DOs AND DONTs
DONTs
AbCd
DO NOT SUBJECT RTU-SIC TO OTHER THAN RECOMMENDED ENVIRONMENTAL CONDITIONS FOR WHICH IT IS SUPPLIED. DO NOT BLOW OUT THE DUST FROM FILTER , USE ONLY VACCUM CLEANER AS THE DUST WILL ACCUMULATE IN THE RTU-SIC CUBICLE.
M&T / 17
MAINTENANCE
PROBABLE PROBLEMS
AbCd
LOSS OF COMMUNICATION / LINK COUPLER FAILURE / FAULTY CHANNEL CLOCK SYNC FAILURE FIP FAULT FAULTY FIELD DEVICE FAILURE OF TRANSDUCERS / RELAYS ETC. LOSS OF POWER SUPPLY REMOTE CONTROL NOT FUNCTIONING
M&T / 18
MAINTENANCE TROUBLESHOOTING
POWER SUPPLY
AbCd
CHECK FOR PROPER VOLTAGES AT RESPECTIVE MCBs - 48VDC / 230VAC 50Hz NOMINAL CHECK FOR GREEN LED ON ON FRONT OF POWER SUPPLY MODULE WHEN SWITCHED ON IF THE LED IS OFF REPEAT AFTER SECURING THE MODULE IN THE RACK IF LED IS STILL OFF , REPLACE THE MODULE
ALSTOM PROJECTS INDIA LTD
M&T / 19
MAINTENANCE
TROUBLESHOOTING
AbCd
COUPLER IF COUPLER FAULT , RED LED DS2-B ON CPU900 WILL BE ON THE COUPLER SHALL BE FAULTY IF GREEN LED ON THE COUPLER IS OFF , MAY BE THE MODULE IS NOT PROPERLY INSERTED. SECURE THE MODULE IN THE RACK. CHECK USING VT100 AS OP. CON. WHICH COUPLER IS OFF ( FAULTY ) REPLACE THE COUPLER IF FAULTY
M&T / 20
MAINTENANCE
TROUBLESHOOTING
AbCd
CLOCK SYNC FAILURE IF CLOCK SYNC FAILURE , RED LED DS4-B ON CPU900 WILL BE ON. REQUEST CONTROL CENTRE OPERATOR TO SEND SYNCHRONISING MESSAGE TO RTU. IF THE LED IS NOT PUT OFF AFTER FEW SECONDS , CHECK GREEN LED ON SAU900 FLASHING - IF NOT REPLACE SAU900.
M&T / 21
MAINTENANCE
TROUBLESHOOTING
CLOCK SYNC FAILURE
AbCd
AFTER REPLACING SAU900 , IF CLOCK SYNC LED IS NOT PUT OFF AFTER FEW SECONDS MAY BE COMMUNICATION PROBLEM. CHECK THE MODEMs. IF COMM. IS OK , REPLACE CPU900 , ASK FOR SYNC. MESSAGE FROM CONTROL CENTRE.
M&T / 22
MAINTENANCE
TROUBLESHOOTING
COMMUNICATION FAILURE- MODEM
AbCd
IF MODEM MD50 IS OK , GREEN LED IS OFF ON SAU900 , CHECK THE CONFIGURATION USING OP. CON. SECURE THE SAU900 MODULE , IF GREEN LED IS STILL OFF , REPLACE THE FAULTY SAU900 MODULE.
M&T / 23
MAINTENANCE
TROUBLESHOOTING
COMMUNICATION FAILURE
AbCd
THE MODEM MD50 SHALL BE FAULTY IF THE YELLOW LED ON MODEM IS EITHER PERMANENTLY ON OR FLASHING 2S / 2S. THE MODEM MD50 IS FAULTY IF THE GREEN LED (RXD) IS FLASHING AND RED LED (INTERNAL FAULT) IS ON.
M&T / 24
MAINTENANCE
TROUBLESHOOTING
COMMUNICATION FAILURE
AbCd
CONNECT VT100 TO MD50 MODEM & CONDUCT BUILTIN SELF DIAGNOSTICS & REPORT THE SPECIFIC FAILURE IN PROPER FORM. COMM. FAILURE , RED LED DS3-A ON CPU900 IS NOT APPLICABLE.
M&T / 25
MAINTENANCE
TROUBLESHOOTING
FAULTY CHANNEL / ABNORMAL READING
AbCd
CHECK THE CORRECTNESS OF ANALOG INPUT & DIGITAL INPUT SS / DS STATUS AS APPLICABLE. USING VT100 AS OP. CONSOLE CHECK THE CORRECTNESS OF THE ANALOG READING OR SS/DS STATUS. IF NOT CORRECT REPLACE COUPLER WITH FAULTY CHANNEL.
M&T / 26
MAINTENANCE
TROUBLESHOOTING
FAULTY CHANNEL / ABNORMAL READING
AbCd
TRANSDUCER SHALL BE FAULTY IF NOT RESPONDING OR READING THE DEFAULT VALUE WHEN THE INPUTS ARE ISOLATED FROM THE TRANSDUCERS. THIS PROVIDES THE QUICK CHECK ON THE FUNCTIONING OF THE TRANSDUCERS.
M&T / 27
MAINTENANCE
TROUBLESHOOTING
L / R SWITCH
AbCd
CHECK THE LAMP RC POL OFF IS OFF WHEN THE L/R SWITCH IS IN R POSITION. CHECK THE LAMP RC POL OFF IS ON WHEN THE L/R SWITCH IS IN L POSITION. IF NOT OK THEN CHECK WIRING , MCB Q5 & Q1 SHOULD BE ON. SIMILARLY THE STATUS IS DISPLAYED ON OP. CON. AS CLOSE - R & OPEN - L.
M&T / 28
MAINTENANCE
VISUAL INDICATIONS
AbCd
ALL S900 MODULES MAINTENANCE LED - GREEN ON FRONT FACIA. THIS LED WHEN ON & FLASHING INDICATES THE MODULE IS HEALTHY & THE RESPECTIVE I/O CHANNELS ARE BEING SCANNED. THIS LED WHEN OFF INDICATES THE RESPECTIVE MODULE IS FAULTY OR THE MODULE IS NOT SCANNED OR MODULE NOT ALLOCATED IN DB.
ALSTOM PROJECTS INDIA LTD
M&T / 29
AbCd
DS2-A DS3-A
DS4-A
DS5-A
DB DOWNLOADING
M&T / 30
MAINTENANCE
DS1
AbCd
DS2B RED LED , NORMALLY OFF , ON INDICATES ONE OF THE COUPLER IS OUT ie. EITHER FAULTY , NOT CONNECTED OR NOT DEFINED IN DB. DS3B RED LED , NORMALLY OFF , ON INDICATES FIP FAULT , CANT ESTABLISH FIP COMMUNICATIOS.
DS4B RED LED , NORMALLY OFF , ON INDICATES CLOCK FAULT. THE BASE RACK IS OUT OF SYNC. FROM MASTER OR EXPN. RACK W.R.T. BASE RACK.
ALSTOM PROJECTS INDIA LTD
M&T / 31
AbCd
DS5B RED LED , NORMALLY OFF , ON INDICATES DB DOWNLOADING IS IN PROGRESS ON BASE RACK OR ONTO EXPN. RACK FROM BASE RACK. DS5A RED LED , NORMALLY OFF , ON INDICATES THE REMOTE RACK IS DISCONNECTED. THE BASE / EXPN. RACK DISCONNECTED.
THESE LEDS ARE APPLICABLE ON BOTH BASE AND EXPN. RACK.
M&T / 32
AbCd
DS2A RED LED , NORMALLY OFF , ON INDICATES EXPN. RACK FAULT , ONE / MORE EXPN. RACKS DISCONNECTED. DS3A RED LED , NORMALLY OFF , ON INDICATES THE COMM. FAULT , LOSS OF COMM. WITH MASTER. DS4A RED LED , NORMALLY OFF , ON INDICATES THE PERIPHERAL FAULT , ONE OF THE PERIPHERALS DISCONNECTED FROM RTU.
THESE LEDS ARE APPLICABLE ONLY ON BASE RACK.
ALSTOM PROJECTS INDIA LTD
M&T / 33
MAINTENANCE
OPERATOR CONSOLE
AbCd
OP. CON. (VT100) IS CONNECTED TO PORT J5 OF SAU900 MODULE. IT PROVIDES USER FRIENDLY MENU FOR MAINTENANCE / DIAGNOSTICS. NOTE SELECT THE FUNCTION & ENTER RETURN TO ENDORSE THE FUNCTION. THE FACELITY IS PROVIDED EITHER TO FOLLOW MENU OR ENTER DIRECT COMMAND AT THE COMMAND LINE WHICH IS ACCESSIBLE BY PRESSING F4 (= CHGWD). IN BOTH CASES ENTER Y TO EXECUTE THE COMMAND.
ALSTOM PROJECTS INDIA LTD
M&T / 34
AbCd
DATE / TIME
VIEW
M&T / 35
AbCd
M&T / 36
AbCd
REPORT
SYSTEM
M&T / 37
AbCd
ACTION
ASSIGN PRINTER SEND RC SEND SP SEND RCT CAPTURE ACTIVITY RESET RTU
M&T / 38
AbCd
* These functions are used only at startup (or other emergencies) and then maintained through periodic synchronization from the Master station by means of SYNC command.
ALSTOM PROJECTS INDIA LTD
M&T / 39
AbCd
VIEW
ARCHIVES LAST_N_EVENTS
ARCHIVES FAULTS W/TIME/RANGE
M&T / 40
MAINTENANCE
F1=HELP F2=.. F3=RETURN F4=CHGWD
AbCd
+----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+ LAST N FAULTS +---------------------------------------------------------------------------------------------------------------ARCHIVE REPORT *.* 28/10/99 16:12:45:240 TEMPLATE // -----------------------------------------------------------------------+
ARC*.*26/10/99 18:19:43:000 Resetting RTU 0000 rack 00 START ARC*.*28/10/99 12:38:26:000 Resetting RTU 0000 rack 00 START ARC*.*28/10/99 16:12:10:000 Resetting RTU 0000 rack 00 START
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Command or Message : FLN , , , conf (y/n) : y ALSTOM PROJECTS INDIA LTD
M&T / 41
MAINTENANCE
F1=HELP F2=.. F3=RETURN F4=CHGWD
AbCd
+----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+ ARCHIVES LAST_N_EVTS +---------------------------------------------------------------------------------------------------------------ARCHIVE REPORT *.* 28/10/99 16:37:25:740 TEMPLATE // ------------------------------------------------------------------------+
00 rack 00 OFF
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Command or Message : ALN , , , , , , , conf (y/n) : y ALSTOM PROJECTS INDIA LTD
M&T / 42
MAINTENANCE
F1=HELP F2=.. F3=RETURN F4=CHGWD
AbCd
+------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+ COUPLER +---------------------------------------------------------------------------------------------------------------STATE REPORT COUPLER *.* 28/10/99 16:42:38:740 TEMPLATE // ----------------------------------------------------------------------+ COUPLER RS 00000000 rack 00 ON COUPLER RS 00000001 rack 00 ON COUPLER ADC 00000000 rack 00 ON COUPLER ARM 00000000 rack 00 ON COUPLER SAU 00000000 rack 00 ON ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Command or Message : CPR , , , , , conf (y/n) : y ALSTOM PROJECTS INDIA LTD
M&T / 43
MAINTENANCE
F1=HELP F2=.. F3=RETURN F4=CHGWD
AbCd
+------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------+ COUPLER +---------------------------------------------------------------------------------------------------------------STATE REPORT COUPLER *.* 28/10/99 16:42:38:740 TEMPLATE // ----------------------------------------------------------------------+ COUPLER RS 00000000 rack 00 ON COUPLER RS 00000001 rack 00 OFF COUPLER ADC 00000000 rack 00 ON COUPLER ARM 00000000 rack 00 ON COUPLER SAU 00000000 rack 00 ON ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Command or Message : CPR , , , , , conf (y/n) : y ALSTOM PROJECTS INDIA LTD
M&T / 44
MAINTENANCE
F1=HELP F2=.. F3=RETURN F4=CHGWD
AbCd
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Command or Message : GDT , , conf (y/n) : y ALSTOM PROJECTS INDIA LTD
M&T / 45
M&T / 46
M&T / 47
M&T / 48
M&T / 49
M&T / 50
M&T / 51
M&T / 52
M&T / 53
M&T / 54
M&T / 55
M&T / 56
8-Downloading will complete within 10min approx for ap-rtu hex. Again repeat the whole procedure for downloading the particular Station hex file. 9-After completing the downloading, close the Winload. Reset the RTU.
M&T / 57