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Summer Training Report: Applications of PLC in Factory Automation (Fa) & Computer Integrated Manufacturing (Cim)
Summer Training Report: Applications of PLC in Factory Automation (Fa) & Computer Integrated Manufacturing (Cim)
APPLICATIONS OF PLC IN FACTORY AUTOMATION (FA) & COMPUTER INTEGRATED MANUFACTURING (cIM)
UNDER THE GUIDANCE OF Mr. J S DHAKA Sr. Manager (operations) & H.O.D (JEWEL BOX Section) MOSER BAER INDIA LIMITED GREATER NOIDA , INDIA SUBMITTED BY RAJAT GUPTA FINAL B.TECH (ELECTRONICS) ROLL NO 0404530031 Sr No 195/04 HBTI KANPUR
founded in New Delhi in 1983 as a Time Recorder unit in collaboration with Maruzen Corp (Japan) and Moser Baer (Switzerland)
In 1988 got into the data storage industry thru5 .25-inch Floppy Disk business . In 1999 set up a capacity plant to manufacture Recordable Compact Disks (CD-Rs) and Recordable Digital Versatile Disks (DVD-Rs).
Today worlds 2nd largest OEM manufacturer. Every 4th CD is from Moser Baer
first to manufacture and market the Blu-ray Discs and HD DVD formats. presence in over 82 countries . preferred supplier to all top global OEM brands. Near Zero Revocation Rate. Signed The Largest Outsourcing Deal in Indian Manufacturing in 2003 of that time. Now in Home Entertainment, Photovoltaic, IT peripherals and consumer electronics
ABOUT PLC
what is PLC
Used in manufacturing processes like machining, packaging, material handling, automated assembly or countless other facilities
Almost any application that needs some type of electrical control has a need for a plc.
INTERNAL UTILITY RELAYS-(contacts) They are simulated relays which eliminate external relays.
COUNTERS Do not physically exist. They are simulated counters and they can be programmed to count pulses.
DATA STORAGE
these are registers to store data.
PLC OPERATION
PLC operation
works by continually scanning a program. scan cycle is consisting of 3 important steps. Other steps are for checking the system and updating the current internal counter and timer values.
PLC PROGRAMMING
Ladder diagrams
mnemonic programming
similar to flowcharts, but much more Powerful Its like a multipath ladder
W, X,Y,Z are ladder diagrams , which can be created and saved in memory
POSITIONING SYSTEM
total no of pulses = (pulses reqd to rotate once) *(Designated distance/movement of load motor on single rotation)
POSITIONING APPS
Punch press
"Positioning" refers to moving a moving body, such as a workpiece or tool at a designated speed, and accurately stopping it at the target position
Palletizer
Using the servo for one axis, the palletizer is positioned at a high accuracy.
The amount to lower the palletizer according to the material thickness is saved.
THANK YOU