HRDD-___(01)

Mabuhay Vinyl Corporation

Assumption Heights, Buru-un, Iligan City

Date : March 30,2012

EASY KAIZEN FORM

Control Number :

______________
(Pls. do not fill this up)

Division : OPERATION Department/Section : ENGINEERING / MOTORPOOL Date Started : DEC. 15,2011

Entry Title : IMPROVISED SHOCK ABSORBER Quarter : FIRST QUARTER 2012 Statement of the Problem : FORKLIFT-1 ( KOMATSU )

Date Completed : DEC. 18,2011 BEFORE IMPROVEMENT

(Description in Text, Illustrations, Process Flow, Pictures, etc., as appropriate)

AFTER IMPROVEMENT
(Description in Text, Illustrations, Process Flow, Pictures, etc., as appropriate)

Implemented by : MECHANICAL SECTION C/O ENGR NOEL A. ABAO ENGG. SUPERINTENDENT

Approved by : ENGR RENE SAUL C. ORTIZ MATL & ENGG MANAGER

BENEFITS COMPUTATION/EXTENT/DETAILS OF BENEFITS, SAVINGS, AND/OR RESULTS 1Productivity Improvement

(means measurable impact to increase output, reduction of cost, or reduction of usages)

- the project cost more or less than

21,000/year,

But the price of bearing 5,500x 6pcs = 33,000/year Save = 12,000

2 .Quality
(means better quality output based on specification, reduction of non-conformances on quality, or faster delivery of goods/services)

Replacement of bearing to bushing tested due to Bearing was easy to damaged when loaded

3.Safety/Health
(means prevention or reduction of incidents/accidents, contributes to a healthy workplace, or promotes wellness/fitness)

Expose to chemical fumes was minimized due to repair Of back rest bearing frequently. maintenance personnel could now complete other work orders ahead of time
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4.Environment
(means prevention or reduction of environmental impact, promotes 3Rs[recovery, re-use, recycle], or generates extraordinary income for company)

No bearing will be rotten & greasing will be eliminated

5.System Standardization
(means establishing or formulation of a system/ standard/procedure/method, or updating existing appropriate management system[QMS/ EMS/OSHAS)

-- With the success of this project, all back rest bearing will be replaced to bushing.

6.Impact to People
(means promotion of camaraderie and teamwork in workplace, or better understanding of colleague)

Boost morale of personnel due to small improvement group activity had improved the unity of the group and enhanced the teamwork ability of personnel.