Professional Documents
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Catalog Electr
Catalog Electr
Catalog Electr
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GENERAL INDEX
GROUP I - Materials for the welding of carbon steels and of low alloyed steels . 4 GROUP II - Materials for the welding of the stainless steels, resistant to corrosion
and temperature ................................................................................................... 29
GROUP III Materials for the welding of nickel and nickel alloys 60 GROUP IV - Materials for the welding of cast iron 65 GROUP V Materials for welding of the aluminum and light alloys 73 GROUP VI Materials for the welding of copper and copper alloys 88 GROUP VII Materials for hardfacing 93 GROUP VIII Electrodes for cutting and chamfering 121 GROUP IX Brazing and soft soldering alloys 124 GROUP X Flame spraying powder alloys - Cold & Hot Process 133 GROUP XI Wear resistant plates 136 GROUP XII Fluxes 139 GROUP XIII Several products 140
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GROUP I
MATERIALS FOR THE WELDING OF CARBON STEELS AND OF LOW ALLOYED STEELS
MONOART 6012
DESCRIPTION AND APPLICATION FIELD: Rutile-cellulosic coated electrode for welding all kinds of steels. It is particularly suited for welding jobs at poorly accessible points and badly prepared seams, as well as for vertical down position. It is especially recommended for the following materials: St 35; St 45; St 52; St 34.4; St 45.4 St 37 a St 52 HI a HIII St 35.8; St 45.8 Shipbuilding steels DIN 1629 / 17172 DIN 17100 DIN 17155 DIN 17175 Grades A - D
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Impact properties (ISO-V) [ J]: CURRENT ADJUSTMENT: Up to 430 Up to 550 Up to 25 83
2.0 40 - 60
2.5 60 - 90
3.15 90 - 130
WELDING INSTRUCTIONS: For vertical-down welds amperage must be enhanced by 10% and the arc kept short. Keep the arc medium, in all other applications.
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MONOART 6013
DESCRIPTION AND APPLICATION FIELD: Rutile coated electrode with wide application for joining and surfacing steel structures of all kinds in metallic construction like body and wagon building, in the manufacture of vessels and containers, and in shipbuilding. Due to its low penetration, it is especially suited for welding thin and/or galvanised plates. The deposit can be galvanised or enamelled. It is especially recommended for the following materials: St 37; St37.4; St 44; St 44.4; St 52; St 52.4 DIN 1629 / 1630 St 33; St 37; St 44; St 52 DIN 17100 StE 255 StE 355 DIN 17102 H I; H II; StE 255 (H III); 17 Mn 4 DIN 17155 St 35.8; St 45.8 DIN 17175 Shipbuilding steels Grades A D CHEMICAL ANALYSIS OF THE WELD METAL:
C 0.08%
Si 0.3%
Mn 0.8%
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Impact properties (ISSO-V) [ J]: CURRENT ADJUSTMENT: 420 480 510 570 24 30 70 100
2.0 40 70
2.5 70 90
3.15 90 140
CURRENT TYPE: DC (electrode negative) or AC WELDING INSTRUCTIONS: Keep the arc short to medium and the electrode at a slight angle to the base metal. It is also very good as contact electrode for string beads.
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SLV 7018.1
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISSO-V) [ J]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.0 50 70 2.5 80 100 3.15 100 150 4.0 140 200 5.0 200 260 430 490 530 590 27 33 + 20C > 200
- 20C 160-200
- 46C 80-160
CURRENT TYPE:DC (electrode positive) WELDING INSTRUCTIONS: Keep the arc short and the electrode perpendicular. Use dry electrodes only. Damped electrodes must be dried 2-3 hours at 250-300 C. Preheat base metal, if necessary.
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SLV 7018 - A1
MECHANICAL PROPERTIES OF THE WELD METAL: untreated Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: + 20C - 50C CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 70 - 110 500 - 580 600 - 680 24 - 30 180 - 230 60 - 100 3.15 110 - 140 2h 600C/air 490 - 570 580 - 650 24 - 30 130 - 180 4.0 140 - 180 30min 920C/oven 290 - 340 450 - 500 30 - 35 130 - 180 5.0 190 - 240
CURRENT TYPE:DC (electrode positive) WELDING INSTRUCTIONS: Keep the arc short and use dry electrodes only. Rebaking 1-3 hours at 300-350C. HEAT TREATMENT: More than 10 mm thick low-alloyed and medium carbon steels should be preheated at 220-250 C. Highcarbon steels should be preheated at 370 C, then annealed at 600-650C, during 1 hour, for stress-relief.
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SLV 8018 B2
DESCRIPTION AND APPLICATION FIELD: Cr-Mo basic coated electrode, suited for welding of high-temperature pressure vessel and tube steels, up to 570 C. Preferential use for 13CrMo44 steels or alike. The weld metal is ductile, crackresistant and can be heat-treated. Also suitable for heat treatable steels of corresponding chemical composition, for case-hardening and nitriding steels as well as for steels resistant to caustic cracking. It is especially recommended for the following materials: 13 Cr Mo 44 GS 17 Cr Mo 5 5 15 Cr Mo 5 24 Cr Mo 5 CHEMICAL ANALYSIS OF THE WELD METAL: C 0.07% Si 0.3% Mn 0.7% Cr 1.1% 2h 680C / air 510 600 610 710 22 28 140 200 Mo 0.5% 30 min 920C/air + 1h 680C/air 320 400 480 560 28 34 160 220
MECHANICAL PROPERTIES OF THE WELD METAL: Untreated Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Impact properties (ISSO-V) [ J]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 70 100 3.15 100 140 510 600 620 720 20 25 100 130
CURRENT TYPE:DC (electrode positive) WELDING INSTRUCTIONS: Keep the arc short and use dry electrodes only. Electrode oscillations must not exceed 3 times the core diameter. Rebaking 1-3 hours at 250-350 C. HEAT TREATMENT: Steels similar to the base metal should be preheated at 250-300 C, depending on the thickness. The heat treatments must be in agreement with the desired mechanical properties of the weld metal.
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SLV 9018 B3
MECHANICAL PROPERTIES OF THE WELD METAL: 2h 730C/air Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Impact properties (ISSO-V) [ J]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 70 110 3.15 110 140 4.0 540 620 620 740 20 26 140 200
140 180
CURRENT TYPE:DC (electrode positive) WELDING INSTRUCTIONS: Use dry electrodes only. Rebaking 2 hours at 300-350 C. In order to avoid zone cracking, electrodes should be preheated at 250 C. HEAT TREATMENT: The heat treatments must be in agreement with the desired mechanical properties of the weld metal.
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SLV 7016
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Impact properties (ISSO-V) [ J]: -30C CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 70 110 3.15 110 140 4.0 140 180 5.0 180 230 > 380 > 470 > 20 60
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Use dry electrodes only. Rebaking 2 hours at 300-350 C.
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SLV 11018 M
DESCRIPTION AND APPLICATION FIELD: Basic coated electrode for welding of high-strength heat-treatable fine-grained structural steels. Also suited for welding high pressure tubes, T1, SAC 50, COR-TEM and similar steels, and pressure vessels for liquid gases and refrigerating plants operating at temperatures down to -40C. It is especially recommended for the following materials: StE 550, StE 620, StE 690, N-A-XTRA 63, N-A-XTRA 70, T1 CHEMICAL ANALYSIS OF THE WELD METAL: C 0.07% Si 0.4% Mn 1.5% Cr 0.4% Mo 0.5% Ni 2.0% 15h 600C/oven > 645 745 825 18 51 31 HSB 77 V
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Impact properties (ISSO-V) [ J]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 70 110 3.15 110 140 4.0 140 180 5.0 180 240 untreated > 665 765 845 18 82 59
+ 20C - 20C
CURRENT TYPE:DC (electrode positive) WELDING INSTRUCTIONS: Keep the arc short and use dry electrodes only. Rebaking 2 hours at 350 C. HEAT TREATMENT: Tempered high-resistant, fine-grained steels, with thickness between 10 and 15 mm, should be preheated at 100 C. For thicker plates and carbon contents above 0.25%, a preheating at 250 C is necessary. Heat-treatment at 600 C, during 15 hours, if necessary.
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SLV 502-15
The alloy is an air-hardening material; therefore, preheat and postweld heat treatment are required
CHEMICAL ANALYSIS OF THE WELD METAL: C <0,01% Si 0,5% Mn 1,0% Cr 4 a 6% Mo 0,45 a 0,65% Ni <0.4%
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (DVM) [ J]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 65 - 90 3.15 100 - 130 4.0 130 - 180 up to 500 up to 600 up to 20 100
CURRENT TYPE:DC (electrode positive) WELDING INSTRUCTIONS: Keep the arc short and use dry electrodes only. HEAT TREATMENT: Steels similar to the base metal should be preheated at 250-300 C, depending on the thickness.
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SLV 8018-C1
MECHANICAL PROPERTIES OF THE WELD METAL: untreated Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: + 20C - 60C - 100C CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 70 - 100 440 540-640 25 110 55 35 Rebaked 420 540-620 25 110 55 -
CURRENT TYPE:DC (electrode positive) WELDING INSTRUCTIONS: Keep the arc short and use dry electrodes only. . In case it is necessary to dry them during 2
at 3 hours to a temperature between 250 and 300C. To use short arch and electrodes completely dry. In case it is necessary to dry them during 2 at 3 hours to a temperature between 100 and 300C. Base metal should be preheated at 100 C,
depending on the thickness
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SLV 7024
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Impact properties (ISO-V) [ J]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 80 - 120 3.15 130 - 170 4.0 150 - 240 5.0 210 - 230 490-530 580-640 ~25 50
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Keep the arc short and the electrode perpendicular.
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FERRART SG2
DESCRIPTION AND APPLICATION FIELD: Solid wire electrode for GMAW under shielding gases, especially suited for mild and lowalloyed steels. It is especially recommended for the following materials Mild steels A37 A52 (AFNOR) Shipbuilding steels ABCD-E Boiler steels A42C1 A52P2 Pipe steels AP 1X52, X60 Yield strength steels YS between 360 and 450N/mm Special steels CORTEN - PATINAX CHEMICAL ANALYSIS OF THE WELD METAL: C 0,08-0,12% MECHANICAL PROPERTIES: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Impact properties (KV) [ J]: Sob CO2 430 - 550 540 - 610 23 - 27 50 - 100 Sob Mistura Gasosa 430 - 500 570 - 640 25 - 30 75 - 120 60 - 80 Si 0,4-0,6% Mn 1,0-1,3%
-20C -40C
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ER 80-D2
of -45C for the TIG procedure. It is specially recommended for the following materials:
DIN 17100 DIN 17155 DIN 17175 Fine grained structural steels St 37, St 44, St 52 H II, 17 Mn4, 19 Mn6, 15 Mo3/ H III, 19 Mn5 St 45.8, 15 Mo3 StE 355-StE 460, WstE 355 WstE 460
MECHANIC CHARACTERISTICS OF THE WELD METAL AT 20C: DIN 32526-C = 450 470 - 670 = 20 = 80 DIN 32526-M2 = 450 530 - 680 = 20 = 100 DIN 32526-I = 470 530 - 680 = 22 = 100
SHIELDING GAS Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]:
SHIELDING GAS DIN 32526: MAG MAG-M: Mixture of gases MAG-C: CO2 TIG Argon, Helium and mixtures of Argon and Helium AVAILABILITY: MAG copper coated wire : 0,8mm; 1,0mm; 1,2mm; 1,6mm TIG Rod 1000 mm length : 1,2mm; 3,0mm
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ER 80S-B2
DESCRIPTION AND APPLICATION FIELD: MAG wires and TIG rods joined with CrMo, specially indicated for steels of the same type in boilers, pressure capsules, and tubing, resistant to temperatures up to 570C. It is specially recommended for the following materials: 13Cr Mo44 (W.-N: 1.7335) GS 17 CrMo55 (W.-N: 1.5357) CHEMICAL ANALYSIS OF THE WELD METAL: C 0,11% Si 0,6% Mn 1,0% Cr 1,1% Mo 0,5%
MECHANIC CHARACTERISTICS OF THE WELD METAL AT 20C: DIN 32526-C 2H 680C = 420 470 - 620 = 20 = 80 DIN 32526-M2 2H 680C = 450 500 - 650 = 20 = 90 DIN 32526-I 2H 680C = 470 520 - 670 = 22 = 100
SHIELDING GAS HEAT TREATMENT Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]:
SHIELDING GAS DIN 32526: MAG MAG-M: Mixture of gases MAG-C: CO2 TIG Argon, Helium and mixtures of Argon and Helium AVAILABILITY: MAG copper coated wire : 0,8mm; 1,0mm; 1,2mm; 1,6mm TIG Rod 1000 mm length : 1,2mm; 3,0mm
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ER 100
MECHANIC CHARACTERISTICS OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: -40C SHIELDING GAS: Ar/CO2 mixture CURRENT TYPE: DC + AVAILABILITY: MIG wire :1,2mm 610 690 16 38
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ER 70 S-3
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ER 70 S-3
DESCRIPTION AND APPLICATION FIELD: TIG rod for the welding of carbon steels and steels of low alloy. Specially used in the welding of thin metal-sheets, tubes, as well as in root passes for thick metal-sheets. Due to its weak proportion of silica, it is especially applicable in components that must be galvanised after welding. CHEMICAL ANALYSIS OF THE WELD METAL: C 0,1% MECHANICAL PROPERTIES: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: SHIELDING GAS: TIG: Argon, Helium or mixtures of Argon / Helium AVAILABILITY: TIG: Copper coated rods of 1000mm length 1,8mm / 2,0mm / 2,4mm / 3,0mm = 450 500 - 650 = 23 = 80 Si 0,6% Mg 1,2%
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E 70-T4
DESCRIPTION AND APPLICATION FIELD: Fluxed wire for the welding of carbon steels and of steels of low alloy. Ideal for general fabrication, as well as for cushion layers in hard coverings. CHEMICAL ANALYSIS OF THE WELD METAL: C 0.28% Si 0,15% Mn 0.7% S 0,01% P 0,02% Al 1,0%
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: SHIELDING GAS NOT REQUIRED CURRENT ADJUSTMENT: [mm] CURRENT [A] VOLTAGE (Volts) CURRENT TYPE: DC - electrode positive 1.2 120 - 230 24-30 1.6 180 - 400 26-32 2.4 250 - 500 27-35 420 610 18
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E 70-T5
DESCRIPTION AND APPLICATION FIELD: Basic fluxed wire special for welding carbon steels and steels of low alloy used in the construction of machines, boilers, capsules, vehicles and building construction. Also used for molten steels, as well as for unions by welding, using pottery supports. Its deposit makes few sprinkles, the dross is easily detached, and the moulding has an excellent aspect and has no porosities. CHEMICAL ANALYSIS OF THE WELD METAL: C 0.05% Si 0,4% Mn 1,3%
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO V) (J) > 420 500-600 > 26 120 60
-20C - 40C
SHIELDING GAS: CO2 or mixtures CURRENT ADJUSTMENT: [mm] CURRENT [A] VOLTAGE (Volts) CURRENT TYPE: DC - electrode positive 1.2 120 - 230 22-27 1.6 180 - 260 25-27 2.4 350 - 550 27-34
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METAL-CORED (AMC-01)
DESCRIPTION AND APPLICATION FIELD: Fluxed wire of excellent welding in short arc and in spray arc, practically without sprinkles and with regular speck. Its deposit without dross makes it specially indicated for automatic welding and in mechanical installations. It enables the successive execution of several welding mouldings, with no need to eliminate the dross. Good mechanical characteristics until -30C. It is especially recommended for the following materials: St 33, St 37-2, St 44-2, St 52-3, H I, H II, 17 Mn 4 St E290.7 TM up to St E480.7 TM X42 up to X70 Shipbuilding steels A, B, D, E, AH32, EH36 Fine grained structural steels St E255 up to St E460 CHEMICAL ANALYSIS OF THE WELD METAL: C 0.10% Si 0,65% Mn 1,40% P 0,020% max S 0,020& max
MECHANICAL PROPERTIES OF THE WELD METAL: untreated Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO V) (J) 420 540-620 24 >80 >60 Treated (2h a 580C) 400 520-600 24 >80 >60
-20C - 30C
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E 71-T1
DESCRIPTION AND APPLICATION FIELD: Rutile-fluxed wire, providing fast solidifying dross. It is indicated for welding in every position, provided amperages of big intensity are used. Weak formation of sprinkles, easily detached dross and excellent radiographic quality. It is especially recommended for the following materials: Carbon steel H I, H II, 17 Mn 1 St E290.7 TM up to St E480.7 TM X42 up to X70 Fine grained structural steels St E255 up to St E460 CHEMICAL ANALYSIS OF THE WELD METAL: C 0.05% Si 0,45% Mn 1,25% P 0,030% max S 0,030& max
MECHANICAL PROPERTIES OF THE WELD METAL: untreated Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO V) (J) SHIELDING GAS: CO2 CURRENT TYPE: DC + AVAILABILITY: MIG wire :1,2mm 460 530-600 24 >70 Treated (2h at 580C) 460 530-600 24 >70 30 min./ 940c/ air 300 400-500 28 -
-20C
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GROUP II
MATERIALS FOR THE WELDING OF THE STAINLESS STEELS, RESISTANT TO CORROSION AND TEMPERATURE
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SLV 308 L
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.0 40 - 55 2.5 55 - 75 3.25 75 - 100 4.0 100 - 130 5.0 130 - 170 > 380 > 580 > 35 > 60
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Keep the arc short and use dry electrodes only. Clean and degrease the workpiece.
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SLV 347
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.0 40 - 55 2.5 55 - 75 3.25 75 - 100 4.0 100 - 130 5.0 130 - 170 375 600 > 30 63
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Keep short arc, use dry electrodes only
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SLV 316 L
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Impact properties (ISO-V) [ J]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.0 40 - 55 2.5 55 - 75 3.25 75 - 100 4.0 100 - 130 5.0 130 - 170 > 380 > 550 > 35 > 60
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Keep the arc short and use dry electrodes only. Clean and degrease the workpiece.
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SLV 318
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.0 55 - 60 2.5 60 - 70 3.25 80 - 110 4.0 130 - 150 5.0 150 - 160 > 400 > 600 > 30 > 60
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Keep the arc short and use dry electrodes only. Clean and degrease the workpiece.
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SLV 308H
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 50 - 70 3.25 75 - 105 4.0 110 - 140 > 350 > 600 35
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Keep short arc, use dry electrodes only
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SLV 309 Mo
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Impact properties (ISO-V) [ J]: Hardness [HB]: > 490 640 - 740 30 - 40 60 - 90 natural 240 com endurecimento a frio up to 350
CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 50 - 80 3.25 80 - 110 4.0 110 - 140 5.0 140 - 180
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Keep the arc short and use dry electrodes only. Use steeply guided electrode and low amperage adjustment. Clean and degrease the workpiece thoroughly.
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SLV 310
DESCRIPTION AND APPLICATION FIELD: Fully austenitic coated electrode, suitable for joining and surfacing of 25/20 Cr-Ni steels with high heat and scaling resistance, at operating temperatures up to 1200 C. Stable in air and nitrogenous low sulphur combustion gases. Also suited for welding heat-resistant ferriticpearlitic Cr, Cr-Si and Cr-Al steels, as well as heat-resistant cast steels. This electrode finds wide application in welding of furnaces, pipework and fittings. It is especially recommended for the following materials: X 10 CrAl 7 X 10 CrAl 24 GX 30 CrSi 6 X 15 CrNiSi 25 20 X 12 CrNi 25 21 GX 15 CrNiSi 25 20 GX 40 CrNiSi 25 20 GX 40 CrNiSi 26 14 X 15 CrNiSi 20 12 CHEMICAL ANALYSIS OF THE WELD METAL: C < 0.12% Cr 25% Ni 20% W. Nr. 1.4713 1.4762 1.4710 1.4841 1.4845 1.4849 1.4848 1.4846 1.4828
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.0 55 - 60 2.5 60 - 70 3.25 80 - 110 4.0 130 - 150 5.0 150 - 160 > 320 > 550 > 30 > 70
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Clean the degrease the workpiece. Keep the arc short and use dry electrodes only. Weld with stringer beads and slightly weaving.
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SLV 2112Ti
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Impact properties (ISO-V) [ J]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.0 30 - 50 2.5 45 - 70 3.25 70 - 110 4.0 100 - 130 450 650 35 45
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Keep the arc short and use dry electrodes only. Use amperage adjustment as low as possible. Damped electrodes must be dried 2-3 hours in an oven at 250-300 C.
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SLV 312
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Hardness [ HB]: CURRENT ADJUSTMENT: > 500 > 750 > 20 220
2.0 35 - 50
2.5 50 - 70
3.25 70 - 100
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Clean and degrease the workpiece thoroughly. Keep the arc short and use dry electrodes only. Guide the electrode steeply. Preheating is not necessary in most cases. Only with strainhardening and thick workpieces a slight preheating is recommended, followed by slow cooling after welding. In order to avoid the sigma-phase precipitation ,the weld metal should not remain at 500-900 C. Use amperage adjustment as low as possible, in order to improve slag removal.
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Standards:
SLV 929
DESCRIPTION AND APPLICATION FIELD: Austenitic-ferritic coated electrode with a high alloying elements content, with excellent mechanical properties and high crack resistance. Especially recommended for pin withdrawing. It finds a wide variety of applications in repairing and maintenance, for allowing joining and recovering of poorweldability steels, as well as heterogeneous joints, not possible to obtain with other material CHEMICAL ANALYSIS OF THE WELD METAL: C, Ni, Mo, Mn, Si CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.0 40 - 65 2.5 50 - 80 3.25 80 - 130 4.0 100 - 150 5.0 110 - 180
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Clean and degrease the workpiece thoroughly. Keep the arc short and guide the electrode vertically. Use amperage adjustment as low as possible in order to improve slag removal.
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SLV 307
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Impact properties (DVM) [ J]: Hardness [HB]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 50 - 70 3.25 70 - 100 4.0 100 - 130 5.0 130 - 160 Up to 490 Up to 685 > 40 Up to 83 200
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Keep the arc short or medium and use dry electrodes only. Guide the electrode vertically. Use amperage adjustment as low as possible in welding manganese HADFIELD steels, which shall never be preheated.
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Standards: DIN 8556: E 13 B 20 + DIN 8555: E 5 350 rz - revestido AWS/ASME-SFA 5.4: E 410 - 15
SLV 410
DESCRIPTION AND APPLICATION FIELD: Basic coated electrode martensitic-perlitic, suitable goes the welding of the steels with 13% of chromium, resistant to the corrosion and heat, (this type of union requests the subsequent heat treatment). It is also indicated for coverings of surfaces that should resist to the water, steam and gas up to temperatures of 450C. It keeps inoxidable up to 850C. Good weldability with the following base materials: DIN 17006: X7 Cr 13; X7 Cr 14; X10 Cr 13; X20 Cr 13; X15 Cr 13 G; X20 Cr 14. CHEMICAL ANALYSIS OF THE WELD METAL: C <0.10% Cr 11-13,5% Si 0,3% Mn 1,0%
MECHANICAL PROPERTIES OF THE WELD METAL: 2 horas a 750C / air > 450 > 650 > 12 200 S / tratamento > 650 > 800 >2 350
Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Hardness [HB]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 50 - 70
3.25 70 - 90
4.0 90 - 120
CURRENT TYPE:DC (electrode positive) WELDING INSTRUCTIONS: Keep short arc, use dry electrodes only It is advisable pr-heating of 300C and maintain this temperature during the welding of steels of the same type. After the welding operation, we recommended a rebaking for 700800C with slow cooling. To anneal, use 750C for 2 hours, with cooling to the air. If this type of electrode be used for rechargings, the a pr-heating of 250C, should be proceeded in case the recharging is made about steels of high resistance and strong thickness. As norm, Electrodes of small diameter should be used and to use intensities of current lowest as possible.
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ER 308L
DESCRIPTION AND APPLICATION FIELD: MIG wires light in carbon, specially indicated for stainless steels of the CrNi type. The austenitic deposit contains approximately 10% of ferrite, presenting a good performance at low temperatures. Applicable at temperatures between -269C and +350C. Never use gas containing more than 2,5% of CO2 in the MIG procedure if the purpose is to obtain a deposit of the extra light carbon type (maximum 0,03%).
CHEMICAL ANALYSIS OF THE WELD METAL: ROD C 0,02% WIRE C 0,02% Si 0,9% Mn 1,2% Cr 19,9% Ni 10,7% Si 0,5% Mn 1,8% Cr 19,9% Ni 9,9%
MECHANIC CHARACTERISTICS OF THE WELD METAL AT 20C: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: SHIELDING GAS DIN 32526: MIG: Argon S1-S3, gas mixture AVAILABILITY: MIG: Wire : 0,8mm; 1,0mm; 1,2mm = 350 500 - 650 = 35 = 80
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ER 316L
DESCRIPTION AND APPLICATION FIELD: MIG wires light in carbon specially indicated for stainless steels of the CrNiMo type. Due to the addition of Mo, this material is specially recommended for works that demand resistance to chlorinated means. The austenitic deposit contains approximately 10% of ferrite, presenting a good performance at low temperatures. Applicable at temperatures between -196C and +400C. Never use gas containing more than 2,5% of CO2 in the MIG procedure, if the objective is to obtain a deposit of the extra light carbon type (maximum 0,03%). It is specially recommended for the following materials: W.-N W.-N X 5 CrNiMo 17 12 2 X 2 CrNiMo 18 14 3 1.4401 1.4435 X 2 CrNiMo 17 13 2 X 5 CrNiMo 17 13 3 1.4404 1.4436 X 2 CrNiMoN 17 13 3 1.4429 CHEMICAL ANALYSIS OF THE WELD METAL: WIRE C 0,02% Si 0,9% Mn 1,2% Cr 18,4% Ni 11,8% Mo 2,8%
MECHANIC CHARACTERISTICS OF THE WELD METAL AT 20C: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: SHIELDING GAS DIN 32526: MIG: Argon S1-S3, gas mixture AVAILABILITY: MIG: Wire : 0,8mm; 1,0mm; 1,2mm = 350 500 - 650 = 35 = 80
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ER 309LSI
DESCRIPTION AND APPLICATION FIELD: MIG wires light in carbon specially indicated for austenitic steels of the CrNi type, as well as for ferrous steels united in chromium, and for unions of CrNi steels with carbon steels. Also applicable as cushion layer in carbon steels and in steels of low alloy. CHEMICAL ANALYSIS OF THE WELD METAL: C 0,03% Si 0,5% Mn 1,7% Cr 23,5% Ni 12,6%
MECHANIC CHARACTERISTICS OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: SHIELDING GAS DIN 32526: MIG: Argon S1-S3, gas mixture AVAILABILITY: MIG: Wire : 0,8mm; 1,0mm; 1,2mm = 380 550 - 700 = 30 = 80
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ER 307SI
DESCRIPTION AND APPLICATION FIELD: MIG wires, indicated for the union of not alloyed steels of great resistance, and also for steels of low alloy and steels with thermic treatment, as well as for the union of dissimilar steels as for instance, steels of low alloy with steels highly united with chromium and CrNi. Good performance at low temperatures and in the union of austenitic steels with manganese. Use also as cushion layer for hard coverings. Its deposit also contains a small part of ferrite. CHEMICAL ANALYSIS OF THE WELD METAL: C 0,08% Si 0,8% Mn 7,0% Cr 19,3% Ni 9%
MECHANIC CHARACTERISTICS OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: SHIELDING GAS DIN 32526: MIG: Argon S1-S3, gas mixture AVAILABILITY: MIG: Wire : 0,8mm; 1,0mm; 1,2mm; 1,6mm = 370 600 - 750 = 30 = 80
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ER 312
DESCRIPTION AND APPLICATION FIELD: Austenitic ferrous MIG wires containing approximately 40% of ferrite, high resistance of the deposit to fissures and corrosion. Recommended for alloy problems in materials as for example not alloyed steels and steels of great resistance, steels with thermic treatment and tool steels. Also applicable in austenitic steels with manganese or for the dissimilar union of metals, and also for the union of ferrous steels with chromium containing approximately 30% of chromium. Also used as cushion layer in hard coverings and for the covering of components where the deformation by heat might occur. CHEMICAL ANALYSIS OF THE WELD METAL: C 0,12% Si 0,9% Mn 2,0% Cr 30% Ni 9,5%
MECHANIC CHARACTERISTICS OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: SHIELDING GAS DIN 32526: MIG: Argon S1-S3, gas mixture AVAILABILITY: MIG: Wire :1,0mm; 1,2mm = 500 700 - 850 = 18 = 30
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ER 310
DESCRIPTION AND APPLICATION FIELD: MIG wire for chromium steels and CrNi resistant to heat. Applicable in work temperatures up to 1200C. The austenitic deposit has an excellent resistance to calamine under the attack of oxidation, nitrogen and gas low in oxygen. Not recommended for welding that demands a good resistance to sulphurous reductive gas. It is especially recommended for the following materials: W.-N X 10 CrAl 24 1.4762 X 12 CrNi 25 21 1.4845 X 15 CrNiSi 25 20 1.4841 G X 15 CrNiSi 25 20 1.4849 CHEMICAL ANALYSIS OF THE WELD METAL: C 0,13% Si 1,0% Mn 3,3% Cr 25,0% Ni 20,5%
MECHANIC CHARACTERISTICS OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: SHIELDING GAS DIN 32526: MIG: Argon S1-S3, gas mixture AVAILABILITY: MIG: Wire : 0,8mm; 1,0mm; 1,2mm = 300 500 - 650 = 25 = 65
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E 308L T-1
DESCRIPTION AND APPLICATION FIELD: Austenitic fluxed wire alloyed with CrNi, with acid rutile dross, for welding of stainless steels of the CrNi type. Resistant to the formation of calamine up to 800C. Practically without sprinkles, with a moulding of excellent aspect and easy detachment of the dross. CHEMICAL ANALYSIS OF THE WELD METAL: C <0,04% Si 0,6% Mn 1,6% Cr 20,0% Ni 10,0%
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO V) (J) SHIELDING GAS: Gas mixture M21 CURRENT ADJUSTMENT: [mm] CURRENT [A] VOLTAGE (Volts) CURRENT TYPE: DC - electrode positive 1.2 100 - 250 20-28 > 450 550 - 620 > 35 > 55
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E 316L T-1
DESCRIPTION AND APPLICATION FIELD: Austenitic fluxed wire alloyed to CrNiMo, with acid rutile dross, for the welding of stainless steels of the CrNiMo type. Resistant to the formation of calamine up to 800C. Practically without sprinkles, with a moulding of excellent aspect and easy detachment of the dross. CHEMICAL ANALYSIS OF THE WELD METAL: C <0,04% Si 0,6% Mn 1,6% Cr 19,5% Ni 12,5% Mo 2,6%
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO V) (J) SHIELDING GAS: Gas mixture M21 CURRENT ADJUSTMENT: [mm] CURRENT [A] VOLTAGE (Volts) CURRENT TYPE: DC - electrode positive 1.2 100 - 250 20-28 > 380 560 - 620 > 30 > 55
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ER T 308L
DESCRIPTION AND APPLICATION FIELD: TIG rods light in carbon, specially indicated for stainless steels of the CrNi type. The austenitic deposit contains approximately 10% of ferrite, presenting a good performance at low temperatures. Applicable at temperatures between -269C and +350C. W.-N 1.4301 1.4306 1.4311 1.6903 1.4002 W.-N 1.4024 1.4021 1.4016 1.4510 1.4511
X 15 Cr 13 X 20 Cr 13 X 8 Cr 17 X 8 CrTi 17 X 8 CrNb 17
CHEMICAL ANALYSIS OF THE WELD METAL: ROD C 0,02% Si 0,5% Mn 1,8% Cr 19,9% Ni 9,9%
MECHANIC CHARACTERISTICS OF THE WELD METAL AT 20C: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: SHIELDING GAS DIN 32526: TIG: Argon, Helium and mixtures AVAILABILITY: TIG: Rod 1000 mm length : 1,2mm; 1,6mm; 2,0mm; 2,4mm = 350 500 - 650 = 35 = 80
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ER T 316L
DESCRIPTION AND APPLICATION FIELD: MIG wires light in carbon specially indicated for stainless steels of the CrNiMo type. Due to the addition of Mo, this material is specially recommended for works that demand resistance to chlorinated means. The austenitic deposit contains approximately 10% of ferrite, presenting a good performance at low temperatures. Applicable at temperatures between -196C and +400C. It is specially recommended for the following materials: W.-N W.-N X 5 CrNiMo 17 12 2 X 2 CrNiMo 18 14 3 1.4401 1.4435 X 2 CrNiMo 17 13 2 X 5 CrNiMo 17 13 3 1.4404 1.4436 X 2 CrNiMoN 17 13 3 1.4429 CHEMICAL ANALYSIS OF THE WELD METAL: ROD C 0,02% Si 0,5% Mn 1,8% Cr 18,6% Ni 11,3% Mo 2,8%
MECHANIC CHARACTERISTICS OF THE WELD METAL AT 20C: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: SHIELDING GAS DIN 32526: TIG: Argon, Helium and mixtures AVAILABILITY: TIG: Rod 1000 mm length : 1,0mm; 1,2mm; 1,6mm; 2,0mm; 2,4mm; 3,2mm = 350 500 - 650 = 35 = 80
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ER T 309LSI
DESCRIPTION AND APPLICATION FIELD: TIG rods light in carbon specially indicated for austenitic steels of the CrNi type, as well as for ferrous steels united in chromium, and for unions of CrNi steels with carbon steels. Also applicable as cushion layer in carbon steels and in steels of low alloy. CHEMICAL ANALYSIS OF THE WELD METAL: C 0,03% MECHANICAL PROPERTIES: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: SHIELDING GAS DIN 32526: TIG: Argon, Helium and mixtures AVAILABILITY: TIG: Rod 1000 mm length :1,2mm; 1,6mm = 380 550 - 700 = 30 = 80 Si 0,5% Mn 1,7% Cr 23,5% Ni 12,6%
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ER T 307SI
DESCRIPTION AND APPLICATION FIELD: TIG rods, indicated for the union of not alloyed steels of great resistance, and also for steels of low alloy and steels with thermic treatment, as well as for the union of dissimilar steels as for instance, steels of low alloy with steels highly united with chromium and CrNi. Good performance at low temperatures and in the union of austenitic steels with manganese. Use also as cushion layer for hard coverings. Its deposit also contains a small part of ferrite. CHEMICAL ANALYSIS OF THE WELD METAL: C 0,08% MECHANICAL PROPERTIES: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: SHIELDING GAS DIN 32526: TIG: Argon, Helium and mixtures AVAILABILITY: TIG: Rod 1000 mm length :1,2mm; 1,6mm = 370 600 - 750 = 30 = 80 Si 0,8% Mn 7,0% Cr 19,3% Ni 9%
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ER T 312
DESCRIPTION AND APPLICATION FIELD: Austenitic ferrous TIG rods containing approximately 40% of ferrite, high resistance of the deposit to fissures and corrosion. Recommended for alloy problems in materials as for example not alloyed steels and steels of great resistance, steels with thermic treatment and tool steels. Also applicable in austenitic steels with manganese or for the dissimilar union of metals, and also for the union of ferrous steels with chromium containing approximately 30% of chromium. Also used as cushion layer in hard coverings and for the covering of components where the deformation by heat might occur. CHEMICAL ANALYSIS OF THE WELD METAL: C 0,12% MECHANICAL PROPERTIES: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: SHIELDING GAS DIN 32526: TIG: Argon, Helium and mixtures AVAILABILITY: TIG: Rod 1000 mm length :1,2mm; 1,6mm = 500 700 - 850 = 18 = 30 Si 0,9% Mn 2,0% Cr 30% Ni 9,5%
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ER T 310
DESCRIPTION AND APPLICATION FIELD: TIG rod for chromium steels and CrNi resistant to heat. Applicable in work temperatures up to 1200C. The austenitic deposit has an excellent resistance to calamine under the attack of oxidation, nitrogen and gas low in oxygen. Not recommended for welding that demands a good resistance to sulphurous reductive gas. It is especially recommended for the following materials: W.-N X 10 CrAl 24 1.4762 X 12 CrNi 25 21 1.4845 X 15 CrNiSi 25 20 1.4841 G X 15 CrNiSi 25 20 1.4849 CHEMICAL ANALYSIS OF THE WELD METAL: C 0,13% MECHANICAL PROPERTIES: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: SHIELDING GAS DIN 32526: TIG: Argon, Helium and mixtures AVAILABILITY: TIG: Rod 1000 mm length : 1,2mm; 1,6mm = 300 500 - 650 = 25 = 65 Si 1,0% Mn 3,3% Cr 25,0% Ni 20,5%
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GROUP III
MATERIALS FOR THE WELDING OF NICKEL AND NICKEL ALLOYS
SLV 7015 SLV 3.190 SLV 7015-2 SLV 3.141
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SLV 7015
DESCRIPTION AND APPLICATION FIELD: Special electrode totally austenitic, stabilized, with low low of cobalt, especially suitable goes sophisticated applications where great resistance demanded to corrosion in the petrochemic, chemistries, cryogenic constructions and nuclear industries. Particularly suitable for the welding of INCONEL 600 and 601 and of INCOLOY 800 and 800H, as well as for the welding of these materials with Carbon steel, stainless steel, NICKEL 200 and MONEL 400. It can also be used in the welding of MONEL 400 with carbon steel, NICKEL 200 with stainless steel and stainless steel with carbon steel, as well as for steels to the NICKEL, tenacious with cold work temperatures of up to -200C. CHEMICAL ANALYSIS OF THE WELD METAL: C <0,05% P <0,02% Cr 13-17% Nb 1,5-2,5% Si 1,0% S <0,015% Mn 5-9,5% Ni <59% Fe <10%
MECHANICAL PROPERTIES OF THE WELD METAL: 650C 15h / air > 390 > 700 > 30 >79 >70 S / tratamento > 400 > 630 > 30 >79 >79
Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) (J)
+20C -196C
CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 40 - 65 3.25 65 - 95 4.0 95 - 125 5.0 125 - 165
Clean the area conscientiously to weld. To uses shorts arc and sloping lightly the electrode. Before using the electrodes, dry them during 2,5h at 300C and maintain them during the welding in portable muffle.
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SLV 3.190
DESCRIPTION AND APPLICATION FIELD: Basic coated electrode of copper-nickel, especially suitable for the welding of MONEL 400 or of this material with stainless steels and carbon steels, as well as for the copper welding with carbon steel. It finds great application in the chemical and petrochemical industries, in the shipbuilding and facilities of evaporation of sea water. CHEMICAL ANALYSIS OF THE WELD METAL: C <0,10% P <0,02% Cu 30% Ti <1% Al <0,7% S <0,015% Mn <4% Ni 62-68% Fe <2,5%
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) (J) CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 55 - 75 3.25 75 - 110 4.0 110 - 150 5.0 150 - 190 > 290 > 500 30 90
To clean the area conscientiously to weld. To use short arc and electrode lightly sloping. Before using the electrodes, dry them during 2,5h at 300C and maintain them during the welding in portable muffle.
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SLV 7015-2
DESCRIPTION AND APPLICATION FIELD: Electrode of high nickel content, especially suitable for the welding and recharging of nickel base materials resistant at high temperatures. Also indicated for the welding of austenitic steels to ferritic steels, as well as for the welding of INCOLOY 800 and 800H. CHEMICAL ANALYSIS OF THE WELD METAL: C <0,1% P <0,02% Cr 13-17% Nb 0,5-3% Si <0,75% S <0,02% Mn 1-3,5% Cu <0,5% Ni <62% Mo 0,5-2,5% Fe 6-12%
MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) (J) 350 550 30 >79 >63
+20C -196C
CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 50 - 70 3.25 75 - 100 4.0 90 - 130 5.0 110 - 150
To clean the area conscientiously to weld. To use short arc and electrode lightly sloping. Before using the electrodes, dry them during 2,5h at 300C and maintain them during the welding in portable muffle.
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SLV 3.141
Basic coated electrode of pure nickel, especially suitable for the welding and recharging of nickel type 200 and 201 between itself, or with carbon steel and where the resistance to the corrosion and the thermal requests are decisive.
CHEMICAL ANALYSIS OF THE WELD METAL: C Al S Mn Ni >92% Fe <0,75% P <0,03%
<0,05% <1% <0,02% <0,75% MECHANICAL PROPERTIES OF THE WELD METAL: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) (J) CURRENT ADJUSTMENT: Electrode[mm] CURRENT[A] 2.5 70 - 105 3.25 100 - 135
To clean the area conscientiously to weld. To use short arc and electrode lightly sloping. Before using the electrodes, dry them during 2,5h at 300C and maintain them during the welding in portable muffle.
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GROUP IV
MATERIALS FOR THE WELDING OF CAST IRON
SLV NICKEL 200 SLV NICKEL 300 SLV 140 NC SLV NiFe 60 SLV 95 GG SLV 95 St
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DESCRIPTION AND APPLICATION FIELD: Low-hydrogen pure nickel electrode, suited for maintenance and repairing cold-welding of grey and malleable cast iron and cast steel. Also suited for joining these materials with mild steels, copper and copper alloys. Weld metal shows no increase in hardness can be easily machined. The weld metal and heat-affected zone can be filed. CHEMICAL ANALYSIS OF THE WELD METAL: Ni > 98% MECHANICAL PROPERTIES OF THE WELD METAL: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Hardness [ HB]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.0 40 - 60 2.5 60 - 80 3.25 80 - 110 4.0 110 - 140 5.0 140 - 170 > 490 > 30 175
CURRENT TYPE: DC (electrode negative) or AC WELDING INSTRUCTIONS: Keep the arc short and guide the electrode steeply. The casting skin of the base metal must be removed over sufficient depth. Thin and short passes are necessary (the width should not exceed twice the diameter of the core wire). In order to avoid overheating the seams length should not exceed 10 times the electrode diameter. Remove the slag immediately after welding, then peen the weld metal carefully. Reignite on the weld metal and never on the base metal.
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DESCRIPTION AND APPLICATION FIELD: High-efficiency pure nickel electrode, especially suited for cold-filling of grey cast iron. Also suited as first pass when joining rotten or oil-impregnated cast iron parts. It can be welded in all positions, and does not require slag removal for multi-pass welding. The weld metal presents high colour similarity to the base metal and is free of slag inclusions, making it the ideal electrode for repairing foundry defects. The weld metal and the heat-affected zone can be filed. CHEMICAL ANALYSIS OF THE WELD METAL: Ni, Fe, Cu, Mn MECHANICAL PROPERTIES OF THE WELD METAL: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Hardness [ HB]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.0 40 - 60 2.5 60 - 80 3.25 90 - 110 4.0 110 - 130 5.0 140 - 150 > 490 > 20 175
CURRENT TYPE: DC (electrode negative) or AC WELDING INSTRUCTIONS: Keep the arc short and guide the electrode steeply. Thin and short passes are necessary (the width should not exceed twice the diameter of the core wire). Peen the weld metal carefully and reignite on the weld metal
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SLV 140NC
DESCRIPTION AND APPLICATION FIELD: Electrode of pure nickel destined to the welding of all types of weldable cast iron. Weld in all the positions. The main characteristic of this electrode is to possess a non-conductive coating being able to be leaned to the walls of pieces without there being the danger of lateral arcs. Deposit and transition area perfectly machinable. CHEMICAL ANALYSIS OF THE WELD METAL: Ni > 98% MECHANICAL PROPERTIES OF THE WELD METAL: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Hardness [ HB]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 70 - 90 3.25 80 - 120 4.0 130 - 160 > 490 > 30 160
Use short arc and electrode vertical. Deposit the material and to move forward quickly in the direction of the work. It is not necessary to remove the slag if it intend to do deposits on the applied material. Relight the arc on the material applied.
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SLV NiFe 60
MECHANICAL PROPERTIES OF THE WELD METAL: Tensile strength [N/mm2]: Hardness [ HB]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 70 - 100 3.25 100 - 130 4.0 130 - 150 5.0 150 - 170 > 400 180
CURRENT TYPE: DC (electrode negative) or AC WELDING INSTRUCTIONS: Keep the arc short and guide the electrode steeply. Thin and short passes are necessary (the width should not exceed twice the diameter of the core wire). In order to avoid overheating the seams length should not exceed 10 times the electrode diameter. Remove the slag immediately after welding, then peen the weld metal carefully. Reignite on the weld metal and never on the base metal.
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SLV 95 GG
MECHANICAL PROPERTIES OF THE WELD METAL: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Hardness [ HB]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 70 - 100 3.25 100 - 130 4.0 140 - 180 5.0 170 - 230 6.0 220 - 290 > 450 > 20 175
CURRENT TYPE: DC (electrode negative) or AC WELDING INSTRUCTIONS: Keep the arc short and guide the electrode steeply. Thin and short passes are necessary (the width should not exceed twice the diameter of the core wire). Preheating at 400-500 C, followed by slow cooling in an oven, is recommended. In order to avoid overheating the seams length should not exceed 10 times the electrode diameter. Remove the slag immediately after welding, then peen the weld metal carefully. Reignite on the weld metal and never on the base metal.
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SLV 95 St
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Keep the arc short and guide the electrode steeply. Thin and short passes are necessary (the width should not exceed twice the diameter of the core wire. If the surface of the welded joint is to be machined, it is advisable to weld the cover passes with SLV NICKEL 200.
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GROUP V
MATERIALS FOR WELDING OF THE ALUMINUM AND LIGHT ALLOYS
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SLV AlSi5
Special electrode for the welding of aluminum and aluminum-silicon alloys. Exempt of porosities.
CHEMICAL ANALYSIS OF THE WELD METAL: Si 5% Al 95%
MECHANICAL PROPERTIES OF THE WELD METAL: Tensile strength [N/mm]: Elongation (1 = 5xd) (%) Yield strength CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] CURRENT TYPE:DC (electrode positive) WELDING INSTRUCTIONS: Keep shorts arc, use dry electrodes only. Clean the area to weld conscientiously, and do a prheating from 150 to 200C. In case it is necessary, to remove the sslag residues with caustic soda solution to 10%. We also supplied rods of the same type for gas welding and TIG. 2.5 40 - 70 3.25 60 - 90 4.0 80 - 120 > 200 25 > 80
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SLV AlSi12
DESCRIPTION AND APPLICATION FIELD: Electrode of aluminum, destined to the welding and covering of laminated or casted aluminum alloys. CHEMICAL ANALYSIS OF THE WELD METAL: Si 11-13% Mn up to 0,5% MECHANICAL PROPERTIES OF THE WELD METAL: Tensile strength [N/mm]: Hardness (HB) Yield strength CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 50 - 70 3.25 70 - 100 4.0 100 - 130 5.0 130-150 > 200 60 > 80 rest Al
CURRENT TYPE:DC (electrode positive) WELDING INSTRUCTIONS: Keep shorts arc, use dry electrodes only. Clean the area to weld conscientiously, and do a prheating from 150 to 200C. In case it is necessary, to remove the sslag residues with caustic soda solution to 10%. We also supplied rods of the same type for gas welding and TIG.
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ER AlSi5
SHIELDING GAS: MIG: Argon and mixtures of Argon/Helium AVAILABILITY: MIG: Wire :1,2mm
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ER AlSi12
DESCRIPTION AND APPLICATION FIELD: MIG Wires for the welding of aluminum-silicon alloys (Si up to 7%), such as: G-AlSi12, GAlSi10Mg(Cu), G-AlSi5Mg. A careful cleaning and a careful preparation, is always necessary. Sheets with more than 15mm of thickness, should be pr-heated to 150C. Can be anodized. CHEMICAL ANALYSIS OF THE WELD METAL: Si 11-13% Mn up to 0,5% SHIELDING GAS: MIG: Argon and mixtures of Argon/Helium AVAILABILITY: MIG: Wire :0,8mm; 1,0mm; 1,2mm rest Al
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ER AlMg5
DESCRIPTION AND APPLICATION FIELD: MIG Wires for the welding of cast aluminum treated or untreated , as well as for cast alloys AlMgMn, AlMg3, AlMg5, AlZnMg1, AlMgSi1, G-AlMg3, G-AlMg3 Si, G-AlMg3 (Cu), G-AlMg5, GAlMg5 Si, and G-AlMg10. A careful cleaning and a careful preparation, is always necessary. Sheets with more than 15mm of thickness, should be pr-heated to 150C. Can be anodized. CHEMICAL ANALYSIS OF THE WELD METAL: Mg 5,0% Mn 0,3% Cr 0,2% Ti 0,2% Al Rest%
SHIELDING GAS: MIG: Argon and mixtures of Argon/Helium AVAILABILITY: MIG: Wire :0,8mm; 1,0mm; 1,2mm
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ER AlMg4,5 Mn
DESCRIPTION AND APPLICATION FIELD: MIG Wires for the welding of cast aluminum treated or untreated, as well as for cast alloys AlMgMn, AlMg3, AlMg5, AlZnMg1, AlMgSi1, G-AlMg3, G-AlMg3 Si, G-AlMg3 (Cu), G-AlMg5, GAlMg5 Si, and G-AlMg2. A careful cleaning and a careful preparation, is always necessary. Sheets with more than 15mm of thickness, should be pr-heated to 150C. CHEMICAL ANALYSIS OF THE WELD METAL: Mg 4,8% Mn 0,8% Cr 0,2% Ti 0,2% Al Rest%
SHIELDING GAS: MIG: Argon and mixtures of Argon/Helium AVAILABILITY: MIG: Wire :1,2mm
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GROUP V 3 Rods(TIG)
ER T ALSI5 ER T ALSI12 ER T AlMg5 ER T AlMg4,5 Mn
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ER T AlSi5
SHIELDING GAS: TIG: Argon and mixtures of Argon/Helium AVAILABILITY: TIG: Rod 1000 mm length : 1,2mm; 1,6mm
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ER T AlSi12
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ER T AlMg5
WELDING INSTRUCTIONS: A careful cleaning and a careful preparation, is always necessary. Sheets with more than 15mm of thickness, should be pr-heated to 150C. Can be anodized.
SHIELDING GAS: TIG: Argon and mixtures of Argon/Helium AVAILABILITY: TIG: Rod 1000 mm length : 1,2mm; 1,6mm
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ER AlMg4,5 Mn
DESCRIPTION AND APPLICATION FIELD: TIG rod for the welding of cast aluminum treated or untreated, as well as for cast alloys AlMgMn, AlMg3, AlMg5, AlZnMg1, AlMgSi1, G-AlMg3, G-AlMg3 Si, G-AlMg3 (Cu), G-AlMg5, GAlMg5 Si, and G-AlMg2. A careful cleaning and a careful preparation, is always necessary. Sheets with more than 15mm of thickness, should be pr-heated to 150C. CHEMICAL ANALYSIS OF THE WELD METAL: Mg 4,8% Mn 0,8% Cr 0,2% Ti 0,2% Al Rest%
SHIELDING GAS: TIG: Argon and mixtures of Argon/Helium AVAILABILITY: TIG: Rod 1000 mm length : 1,2mm; 1,6mm
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GROUP VI
MATERIALS FOR THE WELDING OF COPPER AND COPPER ALLOYS
SLV 5C SLV 5B ER CuSn6 ER CuAl8
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SLV 5C
CURRENT TYPE:DC (electrode positive) WELDING INSTRUCTIONS: Use short arc and quick rocking movement. Clean the area conscientiously to weld. Prheating of 300C the base materials with thickness superior to 5mm, and use electrodes of the largest possible diameter.
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SLV 5B
MECHANICAL PROPERTIES OF THE WELD METAL: Tensile strength [N/mm]: Elongation (1 = 5xd) (%) Hardness [ HB]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 70 - 100 3.25 100 - 130 4.0 140 - 170 5.0 170 - 200 > 300 > 30 75
CURRENT TYPE:DC (electrode positive) WELDING INSTRUCTIONS: Use short arc and electrode in the vertical. Pr-heating of 300C the base materials with superior thickness to 5mm. Use electrodes completely dry. If necessary, dry them 2,5h to 150C.
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ER CuSn6
DESCRIPTION AND APPLICATION FIELD: Solid wire of bronze/tin for the welding or recharging of similar base metals. Applicable for copper/tin and copper/zinc alloys, as well as for the welding of cast iron. CHEMICAL ANALYSIS OF THE WELD METAL: Sn 6,0% SHIELDING GAS: MIG: Argon and mixtures of Argon/Helium AVAILABILITY: MIG: Wire :1,0mm; 1,2mm Cu Rest%
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ER CuAl8
DESCRIPTION AND APPLICATION FIELD: Copper-aluminum wire, containing between 7 to 9% of aluminum, suitable for copper alloys, low carbon alloys, as well for cast iron. CHEMICAL ANALYSIS OF THE WELD METAL: Zn 0,019% Si 0,05% Mn 0,31% Al 8,32% Fe 0,08% Cu Rest
MECHANIC CHARACTERISTICS OF THE WELD METAL AT 20C: Yield strength [N/mm2]: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Resiliency (ISO-V) [ J]: SHIELDING GAS DIN 32526: MIG rgon WELDING INSTRUCTIONS: It is not necessary pre-heating. The welding is recommended with closed arc for the 1st pass between anti-wear and tear metals and iron. AVAILABILITY: MIG wire :1,0mm; 1,2mm 200 430 40 100
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GROUP VII
MATERIALS FOR HARDFACING
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SLV 5BAM
DESCRIPTION AND APPLICATION FIELD: Bronze-aluminum-manganese coated electrode destined to the welding and recharging of bronze-aluminum alloys with high content of manganese, as for recharging on carbon steels and gray cast iron. Due to it great resistance to sea water, it is particularly suitable for the recharging of propellers and water pumps of ships, being also used in the chemical industry, where great chemical aggression associated to the erosion is verified. Due to it low attrition coefficient, it is also indicated for the recharging of shaft, dyes, etc. CHEMICAL ANALYSIS OF THE WELD METAL: Cu, Mn, Al, Ni, Fe MECHANICAL PROPERTIES OF THE WELD METAL: Tensile strength [N/mm]: Elongation (1 = 5xd) (%) Hardness [ HB]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 55 - 80 3.25 80 - 100 4.0 100 - 120 5.0 120 - 150 > 650 > 20 200
CURRENT TYPE:DC (electrode positive) WELDING INSTRUCTIONS: Use medium arc and electrode in the vertical. Deposit the material quickly to avoid overheating the pieces. Pr-heating of 200C the base materials with superior thickness to 5mm. Use electrodes completely dry and if necessary, dry them during 2,5h to 150C.
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SLV 300
DESCRIPTION AND APPLICATION FIELD: Cr-alloyed electrode for high strength hardfacing (wear, impact and compression resistant). It finds wide application in the manufacture of rails, gearwheels, gear parts of track-laying vehicles, axiles, etc. Also suited for the first pass in surfacing. The deposit is machinable, resistant to cracking, stress and deformation under pressure, and is heattreatable. Welding can be carried out in all positions, except in vertical-down. Recovery is 120% CHEMICAL ANALYSIS OF THE WELD METAL: C, Ni, Mo, Cr, Mn, Si MECHANICAL PROPERTIES OF THE WELD METAL: Hardness [HB]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 70 - 100 3.25 100 - 130 4.0 130 - 170 5.0 170 - 230 300
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Keep the arc short and use dry electrodes only. Damped electrodes must be dried 2 to 3 hours at 250-300 C. Preheat base metal when welding low-alloy tool steels or cast steels.
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DESCRIPTION AND APPLICATION FIELD: Rutile high-performance electrode for hardfacing of steels, cast steels and high-manganese steels, exposed to wear by impact, abrasion and compression. It finds wide application in tools, rollers, running surfaces, rolls, caterpillar tracks, wheel rims, impellers, edge runners, screw conveyors, beaters, stamp mills, excavator parts, rope pulleys, baffle plates, etc. Due to its high recovery (130%) it is particularly suited for quick single-pass weld. CHEMICAL ANALYSIS OF THE WELD METAL: C, Si, Cr MECHANICAL PROPERTIES OF THE WELD METAL: Hardness [HB]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 50 - 70 3.15 90 - 120 4.0 130 - 160 5.0 170 - 210 600
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Clean the weld zone. In crack-sensitive steels, preheat at 250-300 C, or use SLV 307 for the first pass and let it slowly cool after welding. The full hardness is then only obtained after 3 passes. With high-manganese steels, in order to keep base metal as cool as possible, use low amperage. Use dry electrodes only. Rebaking 2-3 hours at 250-300 C, is recommended.
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SLV 60
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Use short arc and electrode in the vertical. In combined welding and great recharching, Use cushion layers with SLV 7018-A1; SLV 312; SLV 307 or SLV 307LR. In cases of recharging on manganese steels be the careful of always maintaining the piece the coldest as possible, for that use currents the lowest possible. Use electrodes completely dry.
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Standards:
SLV 63
DESCRIPTION AND APPLICATION FIELD: High recovery (220%), low-hydrogen , Nb and Mo carbide-based electrode, for hardfacing under extreme abrasive and sliding wear conditions, at operating temperatures up to 500 C. Due toits high grade alloying constituents, this electrode is more effective than chromium carbide-based electrodes with the same hardness. It is recommended for machine components like screw conveyors, impact breaker strips, slag crushers, ore processing plants working at high temperatures, sandblasting plants, mixers, kneaders, etc. CHEMICAL ANALYSIS OF THE WELD METAL: C, Cr, Mo, Nb, W, V MECHANICAL PROPERTIES OF THE WELD METAL: Hardness [HRC]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 3.15 110 - 140 4.0 140 - 190 5.0 190 - 250 63
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Keep the arc medium and guide the electrode steeply. Use amperage as low as possible. If the weld metal is exposed to severe impact conditions, an austenitic interpass (e.g. SLV 307) is recommended. However the full hardness is then only obtained in the second or third pass. Use dry electrodes only.
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SLV 40T
DESCRIPTION AND APPLICATION FIELD: Basic electrode for hardfacing in applications where high temperature (up to 550 C) impact, compression and abrasion high strengths are necessary. This electrode is particularly recommended for dies surfacing. It is also suited for surfacing rollers, drive clover leaves, hot shear blades, etc. Also recommended for the manufacture of hot or cold-work tools, as long as the base metals tensile strength exceeds 1000 N/mm2. The weld deposit can be machined. CHEMICAL ANALYSIS OF THE WELD METAL: C, Cr, Mo, Mn, Si MECHANICAL PROPERTIES OF THE WELD METAL: Hardness [HRC]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 3.25 80 - 110 4.0 110 - 140 5.0 130 - 170 40
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Keep the arc medium and guide the electrode as vertically as possible. Preheat the workpiece at 250-300 C. After surfacing, slow cooling under asbestos is recommended. Subsequent machining with tungsten carbide tools or grinding. Use dry electrodes only.
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SLV 55T
DESCRIPTION AND APPLICATION FIELD: Basic electrode for hardfacing machine components and tools exposed to abrasion and compression with moderate impact loads, at operating temperatures up to 500 C. It fins wide application in dies, hot shear blades, hot and cold cut-off attachments, extrusion press pistons, dead centres, tongs, slide and guideaways, valves, slides, strippers, deburrers, sheet punching tools, etc. Also recommended for the manufacture of hot or cold-work tools, as long as the base metals tensile strength exceeds 1000 N/mm2. CHEMICAL ANALYSIS OF THE WELD METAL: C, Cr, Mo, Mn, Si MECHANICAL PROPERTIES OF THE WELD METAL: Hardness [HRC]: CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 3.25 80 - 110 4.0 100 - 140 5.0 130 - 170 58
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Keep the arc medium and guide the electrode as vertically as possible. Preheat the workpiece to 250-300 C. After surfacing, slow cooling under asbestos is recommended. Use dry electrodes only.
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SLV 64
DESCRIPTION AND APPLICATION FIELD: Electrode destined to the maintenance and production of cutting tools and hot /cold forming tools , especially in the automobile industry. It can be deposited on carbon steels, chrome-molibdenium steels and chrome steels , as well as in casted steels of the same type. Excellent weldability and finishing with self detached slag, it is indicated for recharching of plane surfaces and in sharp corners. Resistant to the impact and the abrasion. Having need of machining the deposit, it i necessary to anneal, afterwards could treat it thermicaly (tempering and anneal). CHEMICAL ANALYSIS OF THE WELD METAL: C, Si, Mn, Cr, Mo MECHANICAL PROPERTIES OF THE WELD METAL: Hardness as welded [HRC]: Hardness annealled (HB) Hardness (tempered) (HRC) Hardness annealled (HRC) CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 50 - 70 3.15 90 - 120 4.0 130 - 160 5.0 140-180 58 61 280 (2h a 750C slow cooling (oven) 60-62 (950C oil cooling 58 60 (200C)
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: The recharging on carbon steels should be done with the minimum of 3 passes to obtain the suitable characteristics. On chrome alloyed steels, we advised a slow pr-heating from 400 to 420C with hammering after deposit. In the temperate and annealed tools, pr-heat up from 350 to 500C according to thickness.
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SLV 7 RS
CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.0 50 - 70 2.5 80 - 90 3.15 100 - 110 4.0 120 - 130 5.0 140-160
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Keep the arc short and guide the electrode as vertical as possible. Thick workpieces should be preheated to 400-600C and kept at this temperature during welding. Smaller workpieces may be welded without preheating. SLV 309Mo or SLV 312 first pass is recommended. Slowly cool in an oven or under asbestos, after welding. If machining is necessary, grinding after cooling is recommended. In this case annealing is necessary, followed by quenching and subsequent one or two temperings of 30 min at 540-560 C.
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SLV 7HDF
DESCRIPTION AND APPLICATION FIELD: Basic coated electrode destined to recharging where great resistance is demanded to extreme requests to the impact and the compression. Of high rentability (~130%), is especially suitable in works where are demanded the properties of the austenitic manganese steel of the type HADFIELD. Also suitable for the welding between carbon steels and manganese steels. It finds great application in the recovery of earth-moving machines, in the stone quarries, in mining equipment, sand treatment equipment, needles and rails, etc. With 14% of Mn, it possesses a structure totally austenitic. Due to also having nickel as alloy element, is quite resistant to cracking. CHEMICAL ANALYSIS OF THE WELD METAL: C, Ni, Mn MECHANIC CHARACTERISTICS OF THE WELD METAL: Hardness [HB] Work hardening (HB) CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 3.25 100 - 140 4.0 140 - 180 5.0 180 - 220 = 250 = 450
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Use medium arc and electrode in the vertical. Maintain the piece the coldest possible, depositing small fillets and current lowest the possible. After depositing each fillet, cool down with a cloth soaked in water or with compressed air. The ideal will be to weld the piece partially submerged in water, in such a way that only the area to weld is out of the water.
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SLV 7RIC
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Use shorts arc and electrode in the vertical. Clean the area carefully to weld. Use intensities of current the lowest as possible, in order to avoid great dilution with the base material. Prheat the base material when necessary, and let the piece to cool slowly.
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Standards: DIN 8555: E20 - 55zct revestido G20 - 55zct nu AWS/ASME-SFA 5.13: E CoCrC
SLAVIT 1
DESCRIPTION AND APPLICATION FIELD: Co-Cr-W bar rod and coated electrode for high temperature, abrasion and compression resistance hardfacing. STELLITE 1 alloy type, especially recommended for severe metal-tometal friction wear, erosion and corrosion. Its high hardness is kept even after working at high temperatures. It is suited for pump bushes, screw conveyors, wear rings, guide rails, cutters, twist rolls and wire guide pulleys. SLAVIT 6 should be given preference where impact strength is necessary. CHEMICAL ANALYSIS OF THE WELD METAL: C, Co, Cr, W MECHANIC CHARACTERISTICS OF THE WELD METAL: Hardness [HRC] +20C Hardness (HRC) +600C CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 3.25 70 - 100 4.0 90 - 120 4.8 110 - 140 54 - 58 42
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Clean the weld zone of rust, scale and grease. Keep the arc short and guide the electrode vertically. Use amperage as low as possible. Weave only slightly. Preheat thick workpieces at 300 C. Slow cool in na oven or under asbestos, after welding. SLAVIT 1 bar rod can be used with oxyacetylene torch or by the TIG process. In order to obtain the maximum hardness, these two processes are recommended due to the lower melting of the base metal, comparing to the use of the coated electrode. When joining thick workpieces, the coated electrode is recommended due to its quicker deposition. WE also supply rods for autogeneous and TIG welding
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Standards: DIN 8555: E20 - 40zct revestido G20 - 40zct nu AWS/ASME-SFA 5.13: E CoCr-A
SLAVIT 6
DESCRIPTION AND APPLICATION FIELD: Co-Cr-W alloy bar rod and coated electrode for impact, abrasion and corrosion resistance hardfacing. It is recommended for workpieces exposed to high alternating temperature and corrosion. STELLITE 6 type alloy, it finds specific applications in valves and valve seats, sealing surfaces, hot shear blades, hot pressing tools, forging deburrers, wire mill rolls and beaters for coke comminution. CHEMICAL ANALYSIS OF THE WELD METAL: C, Co, Cr, W MECHANIC CHARACTERISTICS OF THE WELD METAL: Hardness [HRC] +20C Hardness (HRC) +600C CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 3.25 70 - 100 4.0 90 - 120 4.8 110 - 140 38 - 43 33
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Clean the weld zone of rust, scale and grease. Keep the arc short and guide the electrode vertically. Use amperage as low as possible. Weave only slightly. Preheat thick workpieces at 300 C. Slow cool in na oven or under asbestos, after welding. SLAVIT 6 bar rod can be used with oxyacetylene torch or by the TIG process. In order to obtain the maximum hardness, these two processes are recommended due to the lower melting of the base metal, comparing to the use of the coated electrode. When joining thick workpieces, the coated electrode is recommended due to its quicker deposition. WE also supply rods for autogeneous and TIG welding
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Standards: DIN 8555: E20 - 50zct revestido G20 - 50zct nu AWS/ASME-SFA 5.13: E CoCr-B
SLAVIT 12
DESCRIPTION AND APPLICATION FIELD: Co-Cr-W alloy bar rod and coated electrode for high temperature, abrasion and corrosion resistance hardfacing. Comparing to SLAVIT 1 and 6 types, SLAVIT 12 is more effective when high temperature corrosion, abrasion and impact resistance are imposed simultaneously. It finds wide application for cutters and tools for processing plastics, wood and paper, as well as highly stressed sealing and sliding surfaces. CHEMICAL ANALYSIS OF THE WELD METAL: C, Co, Cr, W MECHANIC CHARACTERISTICS OF THE WELD METAL: Hardness [HRC] +20C Hardness (HRC) +600C CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 3.25 70 - 100 4.0 90 - 120 4.8 110 - 140 42 - 50 40
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Clean the weld zone of rust, scale and grease. Keep the arc short and guide the electrode vertically. Use amperage as low as possible. Weave only slightly. Preheat thick workpieces at 300 C. Slow cool in na oven or under asbestos, after welding. SLAVIT 12 bar rod can be used with oxyacetylene torch or by the TIG process. In order to obtain the maximum hardness, these two processes are recommended due to the lower melting of the base metal, comparing to the use of the coated electrode. When joining thick workpieces, the coated electrode is recommended due to its quicker deposition. WE also supply rods for autogeneous and TIG welding
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VIDALLOY 33
DESCRIPTION AND APPLICATION FIELD: Tubular electrode of chromium carbide specially indicated for applications on manganese steels, where a great resistance to abrasion and impact is obtained. May also be used in carbon steels and steels of low alloy with similar results. CHEMICAL ANALYSIS OF THE WELD METAL: C 5,5% Cr 40,0% Mn 1,5%
MECHANICAL PROPERTIES OF THE WELD METAL: Hardness [ HRC]: 1st pass Multipass 50 - 55 55 - 60
CURRENT ADJUSTMENT:
6.0 80 - 130
12 190 - 260
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Use the electrode vertically and the amperage as weak as possible.
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VIDALLOY 35
DESCRIPTION AND APPLICATION FIELD: Tubular electrode, with great quantity of chromium carbide and molybdenum on an austenitic matrix. With a great resistance to abrasion, may be applied directly on cast iron or on carbon steels without pre heating. Main applications: pottery industry, mines, etc. CHEMICAL ANALYSIS OF THE WELD METAL: C 4,0% Cr 27,0% Mn 4,0% V 1,0% Mo 4,0% B 0,5%
MECHANICAL PROPERTIES OF THE WELD METAL: Hardness [ HRC]: 1st pass Multipass 50 - 60 58 - 62
CURRENT ADJUSTMENT:
6.0 80 - 130
12 190 - 260
CURRENT TYPE:DC (electrode positive) or AC WELDING INSTRUCTIONS: Use the electrode vertically and the amperage as weak as possible.
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ER 300
DESCRIPTION AND APPLICATION FIELD: MIG wire alloyed to chromium designed for the welding and covering of pieces that get used up with work. Great applicability for welding rails, cogwheels, axes, etc. Also applicable as cushion layer in hard coverings. Its deposit can be finished mechanically. CHEMICAL ANALYSIS OF THE WELD METAL: C 0,55% MECHANICAL PROPERTIES: Hardness (HB) SHIELDING GAS: MAG: CO2 AVAILABILITY: MAG: Copper coated wire :1,2mm; 1,6mm 300 Si 0,5% Mn 1,1% Cr 0,9%
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ER 600
DESCRIPTION AND APPLICATION FIELD: MAG wires joined with CrSi, highly resistant to detritions, which field of application is as follows: mines, levelling machines, twist transporters. Its deposit hardens with the air, and is very resistant to abrasion, chocks and impacts. Mechanically workable solely by trimmer. CHEMICAL ANALYSIS OF THE WELD METAL: C 0,45% MECHANICAL PROPERTIES: Hardness (HB) NOTE: the Hardness depends on the dilution on the base material. SHIELDING GAS: MAG: CO2 AVAILABILITY: MAG: Copper coated wire :0,8mm; 1,2mm; 1,6mm 600 Si 3,0% Mg 0,4% Cr 9,5%
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CS 600
DESCRIPTION AND APPLICATION FIELD: Fluxed wire for hard coverings with a deposit that hardens with the air. Its deposit is extremely resistant to abrasion. CHEMICAL ANALYSIS OF THE WELD METAL: C <0,8% Si 0,8% Mn 2,0% Cr 2,5% Al 1,7% Mo 0,2%
MECHANICAL PROPERTIES OF THE WELD METAL: Hardness (HRC) SHIELDING GAS NOT REQUIRED: CURRENT ADJUSTMENT: [mm] CURRENT [A] VOLTAGE (Volts) 1.2 100 - 250 20 - 28 1.6 180 - 300 24 - 30 2.4 250 - 500 26 - 35 57 - 59
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Standards:
60 MF
DESCRIPTION AND APPLICATION FIELD: Fluxed wire of strong alloy for covering pieces that work with great abrasion by polishing with emery. Special for mixers blades, pottery industry, helicoidal transporters, etc. CHEMICAL ANALYSIS OF THE WELD METAL: C 5,0% Si 0,9% Mn 0,5% Cr 22,5% Nb 7,0%
MECHANICAL PROPERTIES OF THE WELD METAL: Hardness (HRC) SHIELDING GAS NOT REQUIRED: CURRENT TYPE: DC - electrode positive Availability: 1,6mm; 2,4mm; 2,8mm 58 - 61
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Standards:
AIR A62
DESCRIPTION AND APPLICATION FIELD: Fluxed wire of hard alloy carbonchromium, suited to work when a great resistance to abrasion with moderate impact is needed. Resistant to temperatures up to 530C. Ideal to use on carbon steels and steels of low alloy, manganese steels and cast iron. CHEMICAL ANALYSIS OF THE WELD METAL: C, Cr MECHANICAL PROPERTIES OF THE WELD METAL: Hardness (HRC) Gas or gasless CURRENT TYPE: DC - electrode positive Availability: 1,2mm 58 - 62
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Standards:
SLV 7PET
DESCRIPTION AND APPLICATION FIELD: Special rod designed for coverings in which a great resistance to extreme abrasion is demanded. Has great applicability in the covering of drills for oil prospecting, drills for the opening of galleries and tunnels, mixers blades, etc. HEAT SOURCES: Oxyacetylene torch. WORKING TEMPERATURE: 770C. FLAME ADJUSTMENT: Neutrall. FLUXES: SLV 8UN . WELDING INSTRUCTIONS: Carefully clean the welding area and apply the pickling flux. Deposit a layer with the SLV 5LR rod. Then deposit the SLV 7PET layer as thick as desired. If after the application there are prominences in the hard metal included in the alloy, complete the filling with SLV 5LR or SLV 5NS, until all the prominences are covered.
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GROUP VIII
ELECTRODES FOR CUTTING AND CHAMFERING
SLV 6 CUT SLV 6 CH
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Standards:
SLV 6 CUT
DESCRIPTION AND APPLICATION FIELD: Special electrode, recommended for cutting and piercing all industrial metals. Useful when oxyacetylene cutting machine is not available. Easy to use, allowing the use of high amperage, thus providing perfect cuts even with thick workpieces. CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 100 - 150 3.25 150 - 180 4.0 180 - 230 5.0 220 - 250
CURRENT TYPE: DC (electrode negative) or AC CUTTING INSTRUCTIONS: Set up the workpiece so that the molten metal can run-off easily. It is advisable to use an upand-down sawing movement, pushing the molten metal away with the electrode. For cutting or piercing copper, a preheat is recommended.
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Standards:
SLV 6 CH
DESCRIPTION AND APPLICATION FIELD: Special electrode recommended for chamfering all industrial metals. It is easier to use than the ARC-AIR traditional method, finding wide application in manufacturing, repairing and maintenance. This electrode is also suitable for removing corroded metal layers and for fusion-cutting metallic materials. Easy to use electrode, it generates a high gas pressure, enabling a clean, smooth and deep cut to be achieved. CURRENT ADJUSTMENT: Electrode[mm] CURRENT [A] 2.5 150 - 250 3.25 200 - 300 4.0 250 - 400 5.0 300 - 500
CURRENT TYPE: DC (electrode negative) or AC CHAMFERING INSTRUCTIONS: Set up the workpiece so that the molten metal can run-off easily. The electrode should be set to the base metal as horizontally as possible and kept constantly in contact with it. The working speed is increased by slight up-and-down sawing movements. Base metal left on the edge of the groove is easily removed with the slag hammer.
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GROUP IX
BRAZING AND SOFT SOLDERING ALLOYS
SLV 5PF SLV 5Cu P7 SLV 5NS SLV 5L ARTAG 912 ARTAG 920 ARTAG 930 ARTAG 940
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SLV 5PF
DESCRIPTION AND APPLICATION FIELD: Ag-P alloy, with good penetration and conductibility, for brazing cooper and cooper alloys. Suited for shipbuilding and electrical engineering industries. No flux on copper. CHEMICAL ANALYSIS OF THE WELD METAL: Cu, P, Ag MECHANICAL PROPERTIES OF THE WELD METAL: Tensile strength [N/mm]: Elongation (l = 5d) [ %]: Hardness [HB]: Electrical conductivity [(S.m)/ mm]: 250 (on copper) 18 135 6
HEAT SOURCES: Oxyacetylene torch , oven and HF indution oven WORKING TEMPERATURE: 710C. FLAME ADJUSTMENT: Neutrall. FLUXES: SLV 8PF for brazing cooper alloys
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SLV 5Cu P7
DESCRIPTION AND APPLICATION FIELD: Rod with good penetration and conductivity, destined to the brazing of the copper. Usable on copper without need of fux, being recommended, just goes the brazing of pieces of great dimensions and also goes brass and bronze. This alloys should not be used in the brazing of ferrous metals, steels and nickel alloys. CHEMICAL ANALYSIS OF THE WELD METAL: Cu 93% P 7%
MECHANICAL PROPERTIES OF THE WELD METAL: Tensile strength [N/mm]: Density 568 8,1
HEAT SOURCES: Oxyacetylene torch, oven and HF induction oven. WORKING TEMPERATURE: 710 800C FLAME ADJUSTMENT: Neutrall. WELDING INSTRUCTIONS:
Clean the brazing area conscientiously. Pre-heat up the piece evenly until reach the color red-darkness.
ROD SIZE: 500mm: SLV 5PF - s 1.5, 2 and 3 mm.
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SLV 5NS
DESCRIPTION AND APPLICATION FIELD: Nickel-based alloy, for brazing steel, grey and malleable cast iron, nickel alloys and cooper alloys. It hs versatile applications and excellent mechanical properties. It is recommended for steel structures, especially in the manufacture of bicycles, motorcycles and car bodies, furniture, sanitary installations, as well as in repairing and maintenance. It provides excellent finishing. CHEMICAL ANALYSIS OF THE WELD METAL: Cu, Zn, Ni, Si MECHANICAL PROPERTIES OF THE WELD METAL: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: 400 - 450 (sobre Fe37 e Fe50) 30
HEAT SOURCES: Oxyacetylene torch, oven and HF induction oven. WORKING TEMPERATURE: 910C. FLAME ADJUSTMENT: Neutral. FLUXES: SLV 8UN - Universal flux (paste); SLV 8UNPo - Universal flux (powder). WELDING INSTRUCTIONS: Clean the brazing zone. This rod can be used for braze welding as well as for capillary brazing. Coat the rods and brazing zone with SLV flux. Uniformly preheat the workpiece. Place the tip of the rod on the joint, melt-off a drop and spread it out with the torch. Do not overheat the workpiece, in order to keep the mechanical properties of the joint. ROD SIZE: 500mm: SLV 5NS (Rod) - s 1.5, 2, 3 e 4 mm. SLV 5NSR (Rod coated) - s 2, 3 and 4 mm.
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SLV 5L
DESCRIPTION AND APPLICATION FIELD: Special brass alloy for brazing carbon steel, malleable cast iron, cooper and copper alloys. It finds a special application in the manufacture of bicycles, motorcycles and all kinds of tube structures. It can be used on galvanised iron, without damaging it. CHEMICAL ANALYSIS OF THE WELD METAL: Cu, Zn, Si MECHANICAL PROPERTIES OF THE WELD METAL: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: 350 - 400 (on Fe37 and Fe50) 30
HEAT SOURCES: Maarico oxiacetilnico. WORKING TEMPERATURE: 900C. FLAME ADJUSTMENT: On brass, bronze and galvanized steel: slightly oxydizing On steel and copper: Neutral. FLUXES: SLV 8UN - Universal flux (paste); SLV 8UNPo - Universal flux (powder). WELDING INSTRUCTIONS: Clean the brazing zone. Coat brazing zone with SLV flux. Uniformly preheat the workpiece. Place the tip of the rod on the joint, melt-off a drop and spread it out with the torch ROD SIZE: 500mm: SLV 5L (Rod ) s 1.5, 2, 3 and 4 mm. SLV 5LR (Rod coated) s 2, 3 and 4 mm.
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ARTAG 912
DESCRIPTION AND APPLICATION FIELD: Low silver alloy (12%), suitable for welding copper and copper alloys, as well as for joining copper alloys with iron alloys. It finds wide application in the manufacture of lamps, small metallic artefacts, etc. CHEMICAL ANALYSIS OF THE WELD METAL: Ag, Cu, Zn, Cd, Si MECHANICAL PROPERTIES OF THE WELD METAL: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Hardness [HB]: Electrical conductivity [(S.m)/mm2]: 300 26 145 16
HEAT SOURCES: Oxyacetylene torch, oven and HF induction oven. WORKING TEMPERATURE: 750C. FLAME ADJUSTMENT: Neutral. FLUXES: SLV 8AG (paste); SLV 8AGPo (powder). WELDING INSTRUCTIONS: Clean the brazing zone. Apply SLV flux and wait until it melts. Large workpieces should be uniformly preheated. Place the tip of the rod on the joint, melt-off a droplet and spread it out with the torch. ROD SIZE: 500mm: ARTAG 912 (Rod) - s 1.5, 2 and 3 mm. ARTAG 912R (Rod coated) - s 2 and 3 mm.
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ARTAG 920
DESCRIPTION AND APPLICATION FIELD: Silver alloy rod, with good capillary action, recommended for brazing carbon steels, stainless steels, nickel and nickel alloys, copper and copper alloys, tungsten carbide, as well as for joining these materials among each other. Due to its good flow properties, absence of porosity and brass colour, it is especially suited for the mass production of brass articles (e.g. lighting fittings). CHEMICAL ANALYSIS OF THE WELD METAL: Ag, Cu, Zn MECHANICAL PROPERTIES OF THE WELD METAL: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Hardness [HB]: Electrical conductivity [(S.m)/mm2]: 350 - 430 (on Fe37 and Fe50) 22 100 12
HEAT SOURCES: Oxyacetylene torch, oven and HF induction oven. WORKING TEMPERATURE: 750C. FLAME ADJUSTMENT: Neutrall. FLUXES: SLV 8AG (paste); SLV 8AGPo (powder). WELDING INSTRUCTIONS: Clean the brazing zone. Apply SLV flux and wait until it melts. Large workpieces should be uniformly preheated. Place the tip of the rod on the joint, melt-off a droplet and spread it out with the torch. ROD SIZE: 500mm: ARTAG 920 (Rod) - s 1.5, 2 and 3 mm. ARTAG 920R (Rod coated) - s 2 and 3 mm.
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ARTAG 930
DESCRIPTION AND APPLICATION FIELD: High-silver alloy, with low melting point, good flow properties and excellent capillary action, recommended for brazing mass production. It is also suited for joining carbon steels, stainless steels, nickel and nickel alloys, cooper and cooper alloys, as well as for joining these materials among each other. It finds wide applications in the electrical industry, in equipment engineering, shipbuilding, sanitary installations and domestic appliances. It is used extensively for the manufacture, repairing and maintenance of nipples, fittings and copper pipework. No subsequent machining is required. CHEMICAL ANALYSIS OF THE WELD METAL: Ag, Cd, Cu, Zn MECHANICAL PROPERTIES OF THE WELD METAL: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Electrical conductivity [(S.m)/mm2]: 380 - 470 (On Fe37 and Fe50) 23 13
HEAT SOURCES: Oxyacetylene torch, oven and HF induction oven. WORKING TEMPERATURE: 680C. FLAME ADJUSTMENT: Neutral. FLUXES: SLV 8AG (paste); SLV 8AGPo (powder). WELDING INSTRUCTIONS: Clean the brazing zone. Apply SLV flux and wait until it melts. Large workpieces should be uniformly preheated. Place the tip of the rod on the joint, melt-off a droplet and spread it out with the torch. ROD SIZE: 500mm: ARTAG 930 (Rod) - s 1.5, 2 e 3 mm. ARTAG 930R (Rod coated) - s 2 e 3 mm.
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ARTAG 940
DESCRIPTION AND APPLICATION FIELD: Extremely fluid high-silver alloy, with a low melting point and excellent capillary action, recommended for joining carbon steels, stainless steels, grey and malleable cast iron, nickel and nickel alloy , cooper and cooper alloys, brasses, bronzes, tungsten carbide, silver and gold, as well as for joining these materials among each other. No subsequent machining is required. CHEMICAL ANALYSIS OF THE WELD METAL:
Ag, Cd, Cu, Zn MECHANICAL PROPERTIES OF THE WELD METAL: Tensile strength [N/mm2]: Elongation (l = 5d) [ %]: Hardness [HB]: Electrical conductivity [(S.m)/mm2]: 410 - 510 (On Fe37 and Fe50) 22 108 15
HEAT SOURCES: Oxyacetylene torch, oven and HF induction oven. WORKING TEMPERATURE: 610C. FLAME ADJUSTMENT: Neutral. FLUXES: SLV 8AG (paste); SLV 8AGPo (powder). WELDING INSTRUCTIONS: Clean the brazing zone. Apply SLV flux and wait until it melts. Large workpieces should be uniformly preheated. Place the tip of the rod on the joint, melt-off a droplet and spread it out with the torch. ROD SIZE: 500mm: ARTAG 940 (Rod) - s 1.5, 2 e 3 mm. ARTAG 940R (Rod coated) - s 2 e 3 mm.
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GROUP X
FLAME SPRAYING POWDER ALLOYS - COLD & HOT PROCESS
HOT PROCESS 2100S 40P 50P 60WSC 906 912 COLD PROCESS 9001 9002 9003 9004
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REFERENCE
WORK TEMP. (C) 1020 - 1080 960 - 1040 950 - 1100 2850 - 2860 1260 - 1310 1260 - 1310
APPLICATION FIELD Excellent resistance to chocks and corrosion. Special for glass industry. Deposit mechanically workable. Good resistance to chocks and corrosion. Great resistance to abrasion, attrition of metal against metal and to corrosion. Great resistance to abrasion and heat. Resistance to acids. Great resistance to impact, corrosion and erosion, associated to thermic solicitations. Great resistance to impact, corrosion and erosion, with great thermic solicitations.
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Alloys specially conceived for coverings on pieces of circular section that develop little heat, that way avoiding deformations, distortions or changes in the structure of different base materials where they can be applied, such as : steel and cast iron, stainless steels, nickel steels, copper steels and aluminium.
9001
Alloy to deposit, always as a union layer. During the projection operation of that alloy, an exothermic reaction happens that permits the deposit at a temperature of 100C. That alloy ensures the union of the alloys 9002, 9003 e 9004.
9002
Alloy on the base Ni-Cr-B-Si, of relatively weak hardness, for coverings of pieces specially subjected to detritions, rollerbearings, shafts rebounds, valve rods, etc.
9003
Alloy on the base Ni-Cr-B-Si, identical to alloy 9002, but harder.
9004
Bronze aluminium alloy, with an excellent attrition coefficient (dry or with lubrication), special for coverings of bearings, anti-friction sleeves, valve rods, liners, etc.
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GROUP XI
WEAR RESISTANT PLATES
T 200X T 211
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T 200X
DESCRIPTION AND APPLICATION FIELD: Pre covered plates. Characterised by the covering of several densities of great alloy of chromium carbides on a matrix of chromium iron. In spite of its great resistance to abrasion, it may be easily worked for: tubing, cones, spiral continued plates, etc. CHEMICAL ANALYSIS OF THE WELD METAL: Fe, Cr,C,Mn,Mo,Si MECHANICAL PROPERTIES OF THE WELD METAL: Hardness (HRC) Hardness (HRC) Plate thickness 8 10 12 12 13 17 19 19 21 25 29 1st Pass Multipass 54 - 56 56 - 58 Bending radius Base 5 6 6 8 8 10 10 12 12 12 12 Coating 3 4 6 4 5 7 9 7 9 13 17 1500 2000 250 500 Internal coating 150 External coating 300
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T 211
DESCRIPTION AND APPLICATION FIELD: Pre-covered plate, characterised by the covering of several layers of strong alloy of chromium carbide that gives a versatile and durable protection in most of the areas in installations where we observe severe detritions, such as : Covering of storage silos, rail covering, covering of crushing machines, covering of mills, edge plates for lifting cylinders, fan blades, riddles, equipment for handling with dross, buckets, etc. CHEMICAL ANALYSIS OF THE WELD METAL: Fe, Cr,C,Mn,Mo,Si,B MECHANICAL PROPERTIES OF THE WELD METAL: Hardness (HRC) Hardness (HRC) Plate thickness 1st Pass Multipass 58 - 62 60 - 66 Bending radius Base 5 6 6 8 8 10 10 12 12 12 12 16 16 16 Coating 3 4 6 4 5 7 9 7 9 13 17 7 9 13 1500 2000 250 500 Internal coating 150 External coating 300
8 10 12 12 13 17 19 19 21 25 29 23 25 29
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GROUP XII
FLUXES
SLV 8AG Universal silver solder flux paste SLV 8AGPo Universal silver solder flux powder SLV 8UN - Universal flux paste SLV 8UNPo - Universal flux powder SLV 8Al Special flux for aluminium brazing SLV 8PF Special flux for copper brazing
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Anti-Spatter Spray Silicone free Anti-Spatter Spray TIP-DIP NDT-Non destructive testing Protex
Aerosol for protection of the nozzle of MIG torch Paste for protection of the nozzle of MIG torch (the torch can be plunged in the product).
Set of liquids (cleaning, penetrating and revealing), for the detection of welding defects.
Protective liquid for the welding areas. Also used in thermic treatment, to avoid calamine plates. Pickling paste for cleaning stainless steels. Baton constituted of two concentric products, which after mixed up acquire the properties of metal. After the reaction, we can drill, polish, fashion, etc.
Beizpaste
Magic Metal
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