INPUTS

Strip Length No. of Strips No. of Welds Weld Deposit Height Density Passes Wastage 4130 mm 5 Nos 4 Nos 5 mm 7860 kg/m3 1 Nos 15 %

OUTPUTS
Welding Length Volume Weight of Deposit 82600 mm 3 1.03E-03 m 8.1155 kg

Total Weight + Wastage

9.33

kg

INPUTS
Pipe OD No. of Welds Weld Deposit Height Density Passes Wastage 0 mm 3720 Nos 4 mm 7860 kg/m3 2 Nos 15 %

INPUTS
Pipe OD No. of Welds Weld Deposit Height Density Passes Wastage 38 mm 4802 Nos 4 mm 7860 kg/m3 1 Nos 15 %

OUTPUTS
Welding Length Volume Weight of Deposit 0 mm 3 0.00E+00 m 0.0000 kg

OUTPUTS
Welding Length Volume Weight of Deposit 573496 mm 3 4.59E-03 m 36.0614 kg

Total Weight + Wastage

0.00

kg

Total Weight + Wastage

41.47

kg

Base Height Area

4 4 8 91 24 115

60000 m 3.62 m/welder/hr 16574.58564 1657.458564 207.1823204 103.5911602

2565 28.5

elder/hr 2520

ROD WEIGHT

INPUTS
Rod Diameter Length of Rod Density Wastage 50.8 mm 1000 mm 7860 kg/m3 0 %

OUTPUTS
Area Volume Weight of Deposit
2 2027.645714 mm 3 2.03E-03 m

15.9373 kg

Total Weight + Wastage

15.94

kg

BUTT WELD
A4
1.5

2.5

A3

A1
T

A2 3
3

A3 A4

Inside Diameter of Shell Thickness of Plate Length of Longitudinal Seem Circumferencial Length No. of Longitudunal Joints No of Circumferencial Joints Groove Angle Density Root Gap Root Face Capping & Root Height Total Longitudinal Length Total Circumferencial Length Total Weld Length Area of Triangles (Filling) Area of Square (Root) Area of Rectangle (Filling) Area of Rectangle (Caping) A1 A2 A3 A4

2286 127 6273 7185 0 1 60 0.5236 7.86E-06 3 3 2.5 0 7185 7185 4439 9 372 388

mm mm mm mm Nos Nos Degrees radian kg/mm3 mm mm mm mm mm mm mm2 mm2 mm2 mm2

2

TRANGLE (A1) Base Perp Area Total Area (4)

RECTANGLE (A3) Length (Filling) Width (Root Gap) Total Area (2)

Total Area Total Volume

Weight of Weld Deposit Wastage

A V

5208 mm

AR A1 A2 A3 A4

37414561 mm3
294.08 kg 50 %

Total Weight of Weld Deposit

441.1 kg

TRANGLE (A1) 62 35.80 1109.67 4438.67

SQUARE (A2) mm mm mm2 mm2 Root Gap Root Face Total Area 3 mm 3 mm
2 9 mm

RECTANGLE (A3) 62 mm 3 mm
2 372 mm

RECTANGLE (A4) Length (Caping) 77.59 mm Height (Caping) 2.5 mm Total Area (2)
2 387.96 mm

AREA PERCENTAGES FILLING CAPING ROOT FILLING E-7018 SAW E-7018 E-7018 3.2 2.4 3.2 85% 0% 7% 7% 376 1 32 33

BUTT WELD

A4
1.5

2.5

A1
T

A2

A3
3

2.5

Inside Diameter of Shell Thickness of Plate Length of Longitudinal Seem Circumferencial Length No. of Longitudunal Joints No of Circumferencial Joints Groove Angle Density Root Gap Root Face Capping & Root Height Total Longitudinal Length Total Circumferencial Length Total Weld Length Area of Triangles Area of Rectangle Area of Rectangle Area of Rectangle A1 A2 A3 A4

2286 127 3403 7185 1 0 30 0.2618 7.86E-06 2 2 2.5 3403 0 3403 4187 254 5 73

mm mm mm mm Nos Nos Degrees radian kg/mm3 mm mm mm mm mm mm mm2 mm2 mm2 mm2

33.4936491 0.52359878

Total Area Total Volume

Weight of Weld Deposit Wastage

A V

2 4519 mm

AREA PERCENTAGES A1 A2 A3 A4 FILLING CAPING ROOT FILLING

15377113.74 mm3
120.86 kg 50 %

Total Weight of Weld Deposit

Time Required

181.3 kg

45.3 Shift 385.25 Man-hrs

125

AREA PERCENTAGES E-7018 SAW E-7018 E-7018 3.2 2.4 3.2 93% 6% 0% 2% 168 10 0 3

BLANK DIAMETER FOR DISH END

Out Side Diameter Thickness Straight Flange Factor

Do t h1 G

1220 mm 6 mm 50 mm 20

G G G G

65 if 50 35 20

h1 < 10 10 < h1 < 20 20 < h1 < 30 h1 > 30

Blank Diameter

1554.2 mm

WEIGHT OF RECTANGULAR PLATE

LENGTH OF PLATE WIDTH OF PLATE THICKNESS OF PLATE DENSITY NO. OF PLATES AREA OF PLATE VOLUME OF PLATE 7184.6 6806 6 7860 1 mm mm mm kg/m3 Nos

WEIGHT OF CIRCULAR PLATE

DIAMETER THICKNESS OF PLATE DENSITY NO. OF PLATES AREA OF PLATE VOLUME OF PLATE 800 125 7860 1 2.01 0.25142857

2 48.90 m 3 0.29338916 m

WEIGHT OF PLATE

2306.0 kg

WEIGHT OF PLATE

1976.2

2306.0
2997.85043

0 0

IRCULAR PLATE
mm mm kg/m3 Nos m2 m3

kg