Chapter 70

Clutch Diagnosis and Service

Objectives
Diagnose clutch problems before disassembly Adjust a clutch Install replacement clutch Inspect worn or damaged clutch parts and determine the cause of the problem

Diagnosis of Clutch Problems

Clutch noises a. Friction lining noise b. Release bearing noise c. Pilot bearing noise Transmission noise Pedal problems a. Pulsating pedal b. Hard pedal Slipping clutch a. Partial engagement b. Partial disengagement

Diagnosis of Clutch Problems (contd)

Dragging clutch Oily clutch facings Damaged friction surfaces Chattering or grabbing clutch

Clutch Service
Clutch adjustment a. Clutch pedal free play Servicing hydraulic components a. Bleeding the hydraulic system 1. Gravity bleeding 2. Manual bleeding

Checking a Pressure Plate for Warpage

Clutch Replacement
Remove the transmission or transaxle Clutch removal a. Mark parts before disassembly b. Clean parts c. Inspect parts Flywheel removal Flywheel starter ring gear replacement Flywheel installation

Clutch Removal
Use an aligning arbor to hold the disc while removing the clutch cover

Clutch Replacement (contd)

Inspect new parts Pilot bushing service Clutch disc service Clutch cover/pressure plate service Clutch installation Release bearing service a. Riding the clutch b. Front bearing retainer c. Lubricate release mechanism contacts Clutch housing installation

Checking a Pilot Bearing

Installing a Bushing or Bearing

A bushing driver is used to install the new bearing or bushing

Release Bearing Service

A hydraulic press is used to install a used release bearing collar on a new bearing

Lubrication
Lightly lubricate the various contacts in the release mechanism Lubricate all pivot points and points of movement