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0255

PREPARATION AUDIO & VISUAL SYSTEM

AUDIO & VISUAL SYSTEM


022KX01

PREPARATION
Recomended Tools
0904200010
Torx Socket T30 NAVIGATION ANTENNA ASSY

0904200030

Torx Socket T20

CIGARETTE LIGHTER ASSY

0905000032

Air Drill

FRONT NO.1 SPEAKER ASSY REAR SPEAKER ASSY

(0905000210)

Chuck Set

FRONT NO.1 SPEAKER ASSY REAR SPEAKER ASSY

(0905000220)

Handle

FRONT NO.1 SPEAKER ASSY REAR SPEAKER ASSY

0905020010

Air Riveter

FRONT NO.1 SPEAKER ASSY REAR SPEAKER ASSY

(0905002010)

Dust Cap

FRONT NO.1 SPEAKER ASSY REAR SPEAKER ASSY

(0905002020)

Nose Piece No.1

FRONT NO.1 SPEAKER ASSY REAR SPEAKER ASSY

0906060350

Revet Cutter

FRONT NO.1 SPEAKER ASSY REAR SPEAKER ASSY

0907020010

Moulding Remover

RADIO RECEIVER ASSY ANTENNA CORD SUBASSY POWER POINT SOCKET ASSY NAVIGATION ANTENNA ASSY ANTENNA CORD SUBASSY NO.3 AMPLIFIER ANTENNA ASSY(LIFTBACK MODELS) AMPLIFIER ANTENNA ASSY(SEDAN MODELS) AMPLIFIER ANTENNA ASSY(WAGON MODELS)

Equipment
Torque wrench

AVENSIS REPAIR MANUAL (RM1018E)

0236
PREPARATION AUTOMATIC TRANSMISSION / TRANS

AUTOMATIC TRANSMISSION / TRANS


022L402

PREPARATION
SST
0711058060
Air Conditioner Service Tool Set TRANSMISSION CONTROL CABLE ASSY

(0711758060)

Refrigerant Drain Service Valve

TRANSMISSION CONTROL CABLE ASSY

(0711758070)

TJoint

TRANSMISSION CONTROL CABLE ASSY

(0711758080)

Quick Disconnect Adapter

TRANSMISSION CONTROL CABLE ASSY

(0711758090)

Quick Disconnect Adapter

TRANSMISSION CONTROL CABLE ASSY

(0711778050)

Refrigerant Charging Gauge

TRANSMISSION CONTROL CABLE ASSY

(0711788060)

Refrigerant Charging Hose

TRANSMISSION CONTROL CABLE ASSY

(0711788070)

Refrigerant Charging Hose

TRANSMISSION CONTROL CABLE ASSY

(0711788080)

Refrigerant Charging Hose

TRANSMISSION CONTROL CABLE ASSY

0902312700

Union Nut Wrench 17mm

AUTOMATIC ASSY(U241E) AUTOMATIC ASSY(U341E)

TRANSAXLE TRANSAXLE

0930800010

Oil Seal Puller

FRONT DIFFERENTIAL SEAL(U241E) FRONT DIFFERENTIAL SEAL(U341E)

OIL OIL

0931660011

Transmission & Transfer Bearing Replacer

FRONT DIFFERENTIAL SEAL(U241E)

OIL

AVENSIS REPAIR MANUAL (RM1018E)

0237
PREPARATION AUTOMATIC TRANSMISSION / TRANS
FRONT DIFFERENTIAL SEAL(U241E) OIL

(0931600011)

Replacer Pipe

0935032014

TOYOTA Automatic Transmission Tool Set

TORQUE CONVERTER CLUTCH AND DRIVE PLATE(ATM) AUTOMATIC TRANSAXLE ASSY(U241E) AUTOMATIC ASSY(U341E) TRANSAXLE

(0935132010)

Oneway Clutch Test Tool

TORQUE CONVERTER CLUTCH AND DRIVE PLATE(ATM) AUTOMATIC TRANSAXLE ASSY(U241E) AUTOMATIC ASSY(U341E) TRANSAXLE

(0935132020)

Stator Stopper

TORQUE CONVERTER CLUTCH AND DRIVE PLATE(ATM) AUTOMATIC TRANSAXLE ASSY(U241E) AUTOMATIC ASSY(U341E) TRANSAXLE TRANSAXLE TRANSAXLE OIL

0952001010

Drive Shaft Remover Attachment

AUTOMATIC ASSY(U241E) AUTOMATIC

ASSY(U341E) FRONT DIFFERENTIAL SEAL(U341E)

0952024010

Differential Side Gear Shaft Puller

AUTOMATIC ASSY(U241E) AUTOMATIC

TRANSAXLE TRANSAXLE OIL

ASSY(U341E) FRONT DIFFERENTIAL SEAL(U341E)

(0952032040)

Shocker Set

AUTOMATIC ASSY(U241E) AUTOMATIC

TRANSAXLE TRANSAXLE OIL OIL

ASSY(U341E) FRONT DIFFERENTIAL SEAL(U341E)

0955414010

Differential Oil Seal Replacer

FRONT DIFFERENTIAL SEAL(U341E)

0962862011

Boll Joint Puller

AUTOMATIC ASSY(U241E) AUTOMATIC

TRANSAXLE TRANSAXLE OIL OIL

ASSY(U341E) FRONT DIFFERENTIAL SEAL(U341E)

0964917010

Steering Knuckle Tool

FRONT DIFFERENTIAL SEAL(U241E)

0972627012

Front Suspension Arm Bushing Remover & Replacer

FRONT DIFFERENTIAL SEAL(U341E)

OIL

AVENSIS REPAIR MANUAL (RM1018E)

0238
PREPARATION AUTOMATIC TRANSMISSION / TRANS
FRONT DIFFERENTIAL SEAL(U341E) OIL

(0972602041)

Replacer

0993000010

Drive Shaft Nut Chisel

AUTOMATIC ASSY(U241E) AUTOMATIC

TRANSAXLE TRANSAXLE OIL OIL OIL

ASSY(U341E) FRONT DIFFERENTIAL SEAL(U341E)

0995070010

Handle Set

FRONT DIFFERENTIAL SEAL(U241E) FRONT DIFFERENTIAL SEAL(U341E)

(0995107150)

Handle 150

FRONT DIFFERENTIAL SEAL(U241E)

OIL

(0995107200)

Handle 200

FRONT DIFFERENTIAL SEAL(U341E)

OIL

Recomended Tools
0901112301
Socket Wrench 30 mm AUTOMATIC ASSY(U241E) AUTOMATIC TRANSAXLE TRANSAXLE OIL

ASSY(U341E) FRONT DIFFERENTIAL SEAL(U341E)

0904000011

Hexagon Wrench Set

AUTOMATIC TRANSAXLE ASSY(U241E) TRANSMISSION WIRE(U241E) TRANSMISSION VALVE ASSY(U241E) FRONT DIFFERENTIAL SEAL(U241E) AUTOMATIC ASSY(U341E) BODY OIL

TRANSAXLE

(0904320100)

Socket Hexagon Wrench 10

AUTOMATIC TRANSAXLE ASSY(U241E) TRANSMISSION WIRE(U241E) TRANSMISSION VALVE ASSY(U241E) FRONT DIFFERENTIAL SEAL(U241E) AUTOMATIC ASSY(U341E) BODY OIL

TRANSAXLE

TRANSMISSION VALVE BODY ASSY(U341E) TRANSMISSION WIRE(U341E) FRONT DIFFERENTIAL SEAL(U341E) OIL

0904200010

Torx Socket T30

TRANSMISSION CONTROL CABLE ASSY

AVENSIS REPAIR MANUAL (RM1018E)

0239
PREPARATION AUTOMATIC TRANSMISSION / TRANS
AUTOMATIC ASSY(U241E) AUTOMATIC ASSY(U341E) TRANSAXLE TRANSAXLE

0909004020

Engine Sling Device

9541600140

Gas Leak Detector (Halogen Leak Detector) (DENSO Part No.)

TRANSMISSION CONTROL CABLE ASSY

0921600021

Belt Tension Gauge

AUTOMATIC ASSY(U151E/U151F)

TRANSAXLE

SSM
0883300080
Adhesive 1344 THREE BOND 1344 LOCTITE 242 or equivalent TRANSMISSION WIRE(U241E) TRANSMISSION VALVE BODY ASSY(U241E)

Equipment
Straight edge Torque wrench Vernier calipers Dial indicator with magnetic base Slide calipers Chain block Automatic transaxle assy Torque converter and drive plate Automatic transaxle assy Automatic transaxle assy Automatic transaxle assy

Lubricant
U341E Automatic transaxle fluid Dry fill Drain and refill U241F Automatic transaxle fluid Dry fill Drain and refill ATF type TIV

6.9 liter (7.7 USqts, 6.4 lmp.qts) 3.0 liter (3.2 USqts, 2.6 lmp.qts)

8.6 liter (9.0 USqts, 7.6 lmp.qts) 3.5 liter (3.7 USqts, 3.1 lmp.qts)

ATF type TIV

AVENSIS REPAIR MANUAL (RM1018E)

0233
PREPARATION BRAKE

BRAKE
022KS01

PREPARATION
SST
0902300100
Union Nut Wrench 10 mm BRAKE FLUID BRAKE MASTER SUBASSY CYLINDER

FRONT BRAKE REAR BRAKE BRAKE BOOSTER ASSY(LHD) BRAKE BOOSTER ASSY(RHD) BRAKE ACTUATOR ASSY(W/ VSC) BRAKE ACTUATOR ASSY(W/O VSC)

0902338400

Union Nut Wrench 14mm

BRAKE FLUID BRAKE MASTER SUBASSY

CYLINDER

FRONT BRAKE REAR BRAKE BRAKE BOOSTER ASSY(LHD) BRAKE BOOSTER ASSY(RHD) BRAKE ACTUATOR ASSY(W/ VSC)

0921476011

Crankshaft Pulley Replacer

SKID CONTROL SENSOR

0952000031

Rear Axle Shaft Puller

SKID CONTROL SENSOR

(0952000040)

Shocker

SKID CONTROL SENSOR

0952100020

Drive Shaft Boot Clamping Tool

SKID CONTROL SENSOR

0955060010

Differential Side Bearing Replacer

FRONT BRAKE

(0971006051)

Replacer

REAR BRAKE

0995000020

Bearing Remover

SKID CONTROL SENSOR

Recomended Tools
0904200010
Torx Socket T30 STEERING SENSOR

AVENSIS REPAIR MANUAL (RM1018E)

0234
PREPARATION BRAKE

Equipment
Micrometer Dial indicator w/ magnetic base Brake drum gauge Slide calipers Torque wrench

Lubricant
Item Brake fluid Capacity Classification SAE J1704 or FMVSS No. 116 DOT4

AVENSIS REPAIR MANUAL (RM1018E)

0243
PREPARATION CLUTCH

CLUTCH
022KZ01

PREPARATION
SST
0902300100
Union Nut Wrench 10 mm CLUTCH ACCUMULATOR ASSY(1CDFTV) CLUTCH RELEASE CYLINDER ASSY(MTM) CLUTCH MASTER ASSY(MTM) CYLINDER

0930100220

Clutch Guide Tool

CLUTCH UNIT(MTM)

0933300013

Universal Joint Bearing Remover & Replacer

CLUTCH UNIT(MTM)

Recomended Tools
0904000011
Hexagon Wrench Set CLUTCH PEDAL SUBASSY(MTM)

Equipment
Torque wrench Vernier calipers Dial indicator with magnetic base Vernier calipers

Lubricant
Item Brake fluid Capacity Classification SAE J1704 or FMVSS No.116 DOT 4

AVENSIS REPAIR MANUAL (RM1018E)

0256
PREPARATION COMMUNICATION SYSTEM

COMMUNICATION SYSTEM
022L201

PREPARATION
Recomended Tools
0908200050
TOYOTA Electrical Tester Set HORN SYSTEM

AVENSIS REPAIR MANUAL (RM1018E)

0218
PREPARATION COOLING

COOLING
022KA01

PREPARATION
SST
0902312700
Union Nut Wrench 17mm WATER PUMP ASSY(1CDFTV)

0921354015

Crankshaft Pulley Holding Tool

WATER PUMP ASSY(1CDFTV)

(9010508076)

Bolt

WATER PUMP ASSY(1CDFTV)

0924963010

Torque Wrench Adaptor

WATER PUMP ASSY(1AZFE) THERMOSTAT(1AZFE) WATER PUMP ASSY(1AZFSE) THERMOSTAT(1AZFSE)

0933000021

Companion Flange Holding Tool

WATER PUMP ASSY(1CDFTV)

0995050013

Puller C Set

WATER PUMP ASSY(1CDFTV)

(0995105010)

Hanger 150

WATER PUMP ASSY(1CDFTV)

(0995205010)

Slide Arm

WATER PUMP ASSY(1CDFTV)

(0995305020)

Center Bolt 150

WATER PUMP ASSY(1CDFTV)

(0995405021)

Claw No.2

WATER PUMP ASSY(1CDFTV)

(0995405031)

Claw No.3

WATER PUMP ASSY(1CDFTV)

0996010010

Variable Pin Wrench Set

WATER PUMP ASSY(1AZFE) WATER PUMP ASSY(1AZFSE) WATER PUMP ASSY(1CDFTV)

AVENSIS REPAIR MANUAL (RM1018E)

0219
PREPARATION COOLING
WATER PUMP ASSY(1AZFE) WATER PUMP ASSY(1AZFSE) WATER PUMP ASSY(1CDFTV)

(0996201000)

Variable Pin Wrench Arm Assy

(0996300700)

Pin 7

WATER PUMP ASSY(1AZFE) WATER PUMP ASSY(1AZFSE)

(0996301000)

Pin 10

WATER PUMP ASSY(1CDFTV)

Recomended Tools
0921600021
Belt Tension Gauge WATER PUMP ASSY(1CDFTV)

Equipment
Hexagon wrench (8mm) Ohmmeter Radiator cap tester Thermometer Torque wrench Slide calipers Wooden block Heater

SSM
0882600080
Seal Packing Black or equivalent (FIPG) WATER PUMP ASSY(1AZFE) WATER PUMP ASSY(1AZFSE) WATER PUMP ASSY(1CDFTV)

Coolant
Item Engine coolant (3ZZFE) Lefthand drive vehicles Righthand drive vehicles Engine coolant (1ZZFE) Lefthand drive vehicles Righthand drive vehicles Engine coolant (1AZFE/1AZFSE) Lefthand drive vehicles Righthand drive vehicles M/T A/T M/T A/T M/T A/T M/T A/T Capacity 5.8 liters (6.1 US qts, 5.1 lmp. qts) 5.9 liters (6.2 US qts, 5.2 lmp. qts) TOYOTA long life coolant 5.8 liters (6.1 US qts, 5.1 lmp. qts) 5.7 liters (6.0 US qts, 5.0 lmp. qts) 5.9 liters (6.2 US qts, 5.2 lmp. qts) 5.8 liters (6.1 US qts, 5.1 lmp. qts) TOYOTA long life coolant 6.0 liters (6.3 US qts, 5.3 lmp. qts) 6.3 liters (6.7 US qts, 5.5 lmp. qts) 6.1 liters (6.4 US qts, 5.4 lmp. qts) 6.4 liters (6.8 US qts, 5.6 lmp. qts) TOYOTA long life coolant 7.6 liters (8.0 US qts, 6.7 lmp. qts) 7.4 liters (7.8 US qts, 6.5 lmp. qts) Classification TOYOTA long life coolant

Engine coolant (1CDFTV) w/ power heater w/o power heater

AVENSIS REPAIR MANUAL (RM1018E)

021
PREPARATION DIAGNOSTICS

DIAGNOSTICS
022LX01

PREPARATION
SST
0924300020
Idle Adjusting Screw Wrench SFI SYSTEM(1AZFE)

0984318040

Diagnosis Check Wire No.2

AIR CONDITIONING SYSTEM ELECTRONIC MOTOR POWER STEERING SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM SFI SYSTEM(1AZFE) ECD SYSTEM(1CDFTV) SFI SYSTEM(1ZZFE/3ZZFE)

0999200242

Turbocharger Pressure Gauge

ECD SYSTEM(1CDFTV)

Recomended Tools
0908200040
TOYOTA Electrical Tester COMBINATION METER SFI SYSTEM(1AZFE) SFI SYSTEM(1AZFSE) ECD SYSTEM(1CDFTV) SFI SYSTEM(1ZZFE/3ZZFE) ELECTRONIC CONTROLLED AUTOMATIC TRANSAXLE [ECT](U241E(1AZFE)) ELECTRONIC CONTROLLED AUTOMATIC TRANSAXLE [ECT](U241E(1AZFSE)) ELECTRONIC CONTROLLED AUTOMATIC [ECT](U341E) TRANSAXLE

AVENSIS REPAIR MANUAL (RM1018E)

022
PREPARATION DIAGNOSTICS
AIR CONDITIONING SYSTEM ABS WITH EBD SYSTEM ELECTRONIC MOTOR POWER STEERING SYSTEM MULTIPLEX COMMUNICATION SYSTEM ENGINE IMMOBILISER SYSTEM ABS WITH EBD & BA & TRC & VSC SYSTEM WIRELESS DOOR LOCK CONTROL SYSTEM COMBINATION METER KEY REMINDER WARNING SYSTEM POWER DOOR LOCK CONTROL SYSTEM SFI SYSTEM(1AZFE) SFI SYSTEM(1AZFSE) ECD SYSTEM(1CDFTV) SFI SYSTEM(1ZZFE/3ZZFE) ELECTRONIC CONTROLLED AUTOMATIC TRANSAXLE [ECT](U241E(1AZFE)) ELECTRONIC CONTROLLED AUTOMATIC TRANSAXLE [ECT](U241E(1AZFSE)) ELECTRONIC AUTOMATIC [ECT](U341E) CONTROLLED TRANSAXLE

(0908300150)

Test Lead Set

0908200050

TOYOTA Electrical Tester Set

POWER DOOR LOCK CONTROL SYSTEM

(0908300150)

Test Lead Set

AIR CONDITIONING SYSTEM ABS WITH EBD SYSTEM ELECTRONIC MOTOR POWER STEERING SYSTEM MULTIPLEX COMMUNICATION SYSTEM ENGINE IMMOBILISER SYSTEM ABS WITH EBD & BA & TRC & VSC SYSTEM WIRELESS DOOR LOCK CONTROL SYSTEM COMBINATION METER KEY REMINDER WARNING SYSTEM POWER DOOR LOCK CONTROL SYSTEM SFI SYSTEM(1AZFE) SFI SYSTEM(1AZFSE) ECD SYSTEM(1CDFTV) SFI SYSTEM(1ZZFE/3ZZFE) ELECTRONIC CONTROLLED AUTOMATIC TRANSAXLE [ECT](U241E(1AZFE)) ELECTRONIC CONTROLLED AUTOMATIC TRANSAXLE [ECT](U241E(1AZFSE)) ELECTRONIC AUTOMATIC [ECT](U341E) CONTROLLED TRANSAXLE

AVENSIS REPAIR MANUAL (RM1018E)

0229
PREPARATION DRIVE SHAFT / PROPELLER SHAFT

DRIVE SHAFT / PROPELLER SHAFT


022KL01

PREPARATION
SST
0924000020
Wire Gauge Set FRONT DRIVE SHAFT

0952000031

Rear Axle Shaft Puller

FRONT AXLE HUB SUBASSY LH

0952001010

Drive Shaft Remover Attachment

FRONT DRIVE SHAFT

0952024010

Differential Side Gear Shaft Puller

FRONT DRIVE SHAFT

(0952032040)

Shocker Set

FRONT DRIVE SHAFT

0952124010

Rear Axle Shaft Puller

FRONT DRIVE SHAFT

0952710011

Rear Axle Shaft Bearing Remover

FRONT DRIVE SHAFT

0952717011

Rear Axle Shaft Bearing Remover

FRONT AXLE HUB SUBASSY LH

0960816042

Front Hub Bearing Adjusting Tool

FRONT DRIVE SHAFT

(0960802021)

Bolt & Nut

FRONT DRIVE SHAFT

(0960802041)

Retainer

FRONT DRIVE SHAFT

0960832010

Steering Knuckle Oil Seal Replacer

FRONT AXLE HUB SUBASSY LH

AVENSIS REPAIR MANUAL (RM1018E)

0230
PREPARATION DRIVE SHAFT / PROPELLER SHAFT
REAR AXLE CARRIER SUBASSY LH

0961020012

Pitman Arm Puller

0962810011

Ball Joint Puller

REAR AXLE LH HUB BOLT FRONT AXLE LH HUB BOLT

0962862011

Boll Joint Puller

FRONT AXLE HUB SUBASSY LH REAR AXLE CARRIER SUBASSY LH FRONT DRIVE SHAFT

0971004081

Base

FRONT DRIVE SHAFT

0971800010

Shoe Hold Down Spring Driver

REAR AXLE CARRIER SUBASSY LH

0972640010

Lower Control Shaft Bearing Replacer

FRONT DRIVE SHAFT

0993000010

Drive Shaft Nut Chisel

FRONT AXLE HUB SUBASSY LH FRONT DRIVE SHAFT

0995000020

Bearing Remover

FRONT DRIVE SHAFT

0995040011

Puller B Set

FRONT AXLE HUB SUBASSY LH

(0995104020)

Hanger 200

FRONT AXLE HUB SUBASSY LH

(0995204010)

Slide Arm

FRONT AXLE HUB SUBASSY LH

(0995304030)

Center Bolt 200

FRONT AXLE HUB SUBASSY LH

(0995404010)

Arm 25

FRONT AXLE HUB SUBASSY LH

AVENSIS REPAIR MANUAL (RM1018E)

0231
PREPARATION DRIVE SHAFT / PROPELLER SHAFT
FRONT AXLE HUB SUBASSY LH

(0995504061)

Claw No.6

(0995704010)

Attachment

FRONT AXLE HUB SUBASSY LH

(0995804010)

Holder (J)

FRONT AXLE HUB SUBASSY LH

0995060010

Replacer Set

FRONT AXLE HUB SUBASSY LH

(0995100370)

Replacer 37

FRONT AXLE HUB SUBASSY LH

(0995100600)

Replacer 60

FRONT AXLE HUB SUBASSY LH

(0995100640)

Replacer 64

FRONT AXLE HUB SUBASSY LH

0995060020

Replacer Set No.2

FRONT AXLE HUB SUBASSY LH FRONT DRIVE SHAFT

(0995100710)

Replacer 71

FRONT DRIVE SHAFT

(0995100720)

Replacer 72

FRONT AXLE HUB SUBASSY LH

0995070010

Handle Set

FRONT AXLE HUB SUBASSY LH FRONT DRIVE SHAFT

(0995107100)

Handle 100

FRONT AXLE HUB SUBASSY LH FRONT DRIVE SHAFT

Recomended Tools
0901112301
Socket Wrench 30 mm FRONT AXLE HUB SUBASSY LH FRONT DRIVE SHAFT

AVENSIS REPAIR MANUAL (RM1018E)

0232
PREPARATION DRIVE SHAFT / PROPELLER SHAFT
FRONT AXLE HUB SUBASSY LH FRONT DRIVE SHAFT

0904000011

Hexagon Wrench Set

(0904320060)

Socket Hexagon Wrench 6

FRONT AXLE HUB SUBASSY LH FRONT DRIVE SHAFT

0990400010

Expander Set

FRONT DRIVE SHAFT

(0990400050)

No. 4 Claw

FRONT DRIVE SHAFT

0990500012

Snap Ring No.1 Expander

FRONT DRIVE SHAFT

0990500013

Snap Ring Pliers

FRONT AXLE HUB SUBASSY LH

Equipment
Torque wrench Dial indicator with magnetic base

Lubricant
Item Front drive shaft 1AZFSE, 1AZFE, 1CDFTV 3ZZFE, 1ZZFE Outboard joint grease: Inboard joint grease: Outboard joint grease: Inboard joint grease: Capacity 152.0 162.0 g (5.4 5.7 oz.) 170.0 190.0 g (6.0 6.7 oz.) 85.0 105.0 g (3.0 3.7 oz.) 125.5 135.5 g (4.4 4.8 oz.)

AVENSIS REPAIR MANUAL (RM1018E)

023
PREPARATION ENGINE CONTROL SYSTEM

ENGINE CONTROL SYSTEM


022J501

PREPARATION
SST
0926821010
Fuel Hose Puller KNOCK SENSOR(1AZFE)

Recomended Tools
0908200040
TOYOTA Electrical Tester SFI SYSTEM(1AZFE) SFI SYSTEM(1AZFSE) SFI SYSTEM(1ZZFE/3ZZFE)

(0908300150)

Test Lead Set

SFI SYSTEM(1AZFE) SFI SYSTEM(1AZFSE) SFI SYSTEM(1ZZFE/3ZZFE)

Equipment
Ohmmeter Radiator cap tester Service Wire Harness Torque wrench Vernier calipers Voltmeter

AVENSIS REPAIR MANUAL (RM1018E)

0261
PREPARATION ENGINE HOOD/DOOR

ENGINE HOOD/DOOR
022K801

PREPARATION
SST
0981200010
Door Hinge Set Bolt Wrench FRONT DOOR

0981200020

Door Hinge Set Bolt Wrench

FRONT DOOR

Recomended Tools
0904200010
Torx Socket T30 FRONT DOOR REAR DOOR

0904200020

Torx Socket T40

FRONT DOOR REAR DOOR LUGGAGE COMPARTMENT DOOR BACK DOOR(LIFTBACK MODELS) BACK DOOR(WAGON MODELS)

0905000032

Air Drill

FRONT DOOR

0905020010

Air Riveter

FRONT DOOR

SSM
0883300070
Adhesive 1324, THREE BOND 1324 or equivalent FRONT DOOR REAR DOOR

Equipment
Brass bar Clip remover Hand riveter Hammer Plasticfaced hammer Tape Torque wrench To avoid surface damage

AVENSIS REPAIR MANUAL (RM1018E)

028
PREPARATION ENGINE MECHANICAL

ENGINE MECHANICAL
022KB01

PREPARATION
SST
0902300100
Union Nut Wrench 10 mm PARTIAL ENGINE ASSY(1CDFTV)

0902312700

Union Nut Wrench 17mm

VALVE CLEARANCE(1CDFTV) CAMSHAFT(1CDFTV) CYLINDER HEAD GASKET(1CDFTV) PARTIAL ENGINE ASSY(1CDFTV)

0902312900

Union Nut Wrench 19mm

VALVE CLEARANCE(1AZFSE) PARTIAL ENGINE ASSY(1AZFSE) CHAIN SUBASSY(1AZFSE) CAMSHAFT(1AZFSE) CYLINDER GASKET(1AZFSE) HEAD

0903200100

Oil Pan Seal Cutter

CHAIN SUBASSY(1AZFE) CYLINDER HEAD GASKET(1AZFE) CHAIN SUBASSY(1AZFSE) CYLINDER GASKET(1AZFSE) HEAD

0921354015

Crankshaft Pulley Holding Tool

PARTIAL ENGINE ASSY(1AZFE) CHAIN SUBASSY(1AZFE) CYLINDER HEAD GASKET(1AZFE) ENGINE REAR OIL SEAL(1AZFE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFE) PARTIAL ENGINE ASSY(1AZFSE) CHAIN SUBASSY(1AZFSE) CYLINDER HEAD GASKET(1AZFSE) ENGINE REAR OIL SEAL(1AZFSE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFSE) TIMING BELT(1CDFTV) CAMSHAFT(1CDFTV) CYLINDER HEAD GASKET(1CDFTV) CRANKSHAFT SEAL(1CDFTV) ENGINE REAR OIL SEAL(1CDFTV) PARTIAL ENGINE ASSY(1CDFTV)

(9010508076)

Bolt

TIMING BELT(1CDFTV) CAMSHAFT(1CDFTV) CYLINDER

HEAD

GASKET(1CDFTV) CRANKSHAFT SEAL(1CDFTV) ENGINE REAR OIL SEAL(1CDFTV) PARTIAL ENGINE ASSY(1CDFTV)

AVENSIS REPAIR MANUAL (RM1018E)

029
PREPARATION ENGINE MECHANICAL
PARTIAL ENGINE ASSY(1AZFE) CHAIN SUBASSY(1AZFE) CYLINDER HEAD GASKET(1AZFE) ENGINE REAR OIL SEAL(1AZFE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFE) PARTIAL ENGINE ASSY(1AZFSE) CHAIN SUBASSY(1AZFSE) CYLINDER HEAD GASKET(1AZFSE) ENGINE REAR OIL SEAL(1AZFSE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFSE) Oil Seal & Bearing Replacer ENGINE REAR SEAL(1ZZFE/3ZZFE) OIL

(9165160855)

Bolt

0922315020

0922315030

Oil Seal & Bearing Replacer

ENGINE REAR OIL SEAL(1AZFE) ENGINE REAR OIL SEAL(1AZFSE) ENGINE REAR OIL SEAL(1CDFTV)

0922322010

Crankshaft Front Oil Seal Replacer

TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFSE) CHAIN SUBASSY(1ZZFE/3ZZFE) CYLINDER HEAD GASKET(1ZZFE/3ZZFE) TIMING CHAIN OR BELT COVER OIL SEAL(1ZZFE/3ZZFE)

0922346011

Crankshaft Front Oil Seal Replacer

CAMSHAFT(1CDFTV) CYLINDER GASKET(1CDFTV)

HEAD

CRANKSHAFT SEAL(1CDFTV)

0924855050

Valve Clearance Adjust Tool Set

VALVE CLEARANCE(1CDFTV)

(0924805510)

Valve Lifter Press

VALVE CLEARANCE(1CDFTV)

(0924805520)

Valve Lifter Stopper

VALVE CLEARANCE(1CDFTV)

AVENSIS REPAIR MANUAL (RM1018E)

0210
PREPARATION ENGINE MECHANICAL
FAN AND GENERATOR BELT(1AZFE) CHAIN SUBASSY(1AZFE) V

0924963010

Torque Wrench Adaptor

CYLINDER HEAD GASKET(1AZFE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFE) FAN AND GENERATOR BELT(1AZFSE) CHAIN SUBASSY(1AZFSE) V

CYLINDER HEAD GASKET(1AZFSE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFSE) Fuel Hose Puller CYLINDER GASKET(1ZZFE/3ZZFE) HEAD

0926821010

0926846021

Nozzle Holder Retaining Nut Wrench

PARTIAL ENGINE ASSY(1AZFE) PARTIAL ENGINE ASSY(1AZFSE)

0930100210

Clutch Guide Tool

PARTIAL ENGINE ASSY(1CDFTV) PARTIAL ENGINE ASSY(1ZZFE/3ZZFE)

0930100220

Clutch Guide Tool

ENGINE REAR OIL SEAL(1CDFTV)

0931660011

Transmission & Transfer Bearing Replacer

CRANKSHAFT SEAL(1CDFTV)

(0931600011)

Replacer Pipe

CRANKSHAFT SEAL(1CDFTV)

0933000021

Companion Flange Holding Tool

PARTIAL ENGINE ASSY(1AZFE) CHAIN SUBASSY(1AZFE) CYLINDER HEAD GASKET(1AZFE) ENGINE REAR OIL SEAL(1AZFE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFE) PARTIAL ENGINE ASSY(1AZFSE) CHAIN SUBASSY(1AZFSE) CYLINDER HEAD GASKET(1AZFSE) ENGINE REAR OIL SEAL(1AZFSE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFSE) TIMING BELT(1CDFTV) CAMSHAFT(1CDFTV) CYLINDER HEAD GASKET(1CDFTV) CRANKSHAFT SEAL(1CDFTV) ENGINE REAR OIL SEAL(1CDFTV) PARTIAL ENGINE ASSY(1CDFTV)

AVENSIS REPAIR MANUAL (RM1018E)

0211
PREPARATION ENGINE MECHANICAL
PARTIAL ENGINE ASSY(1AZFE) PARTIAL ENGINE ASSY(1AZFSE)

(0933000030)

Pin

0952001010

Drive Shaft Remover Attachment

ENGINE REAR OIL SEAL(1CDFTV)

0952024010

Differential Side Gear Shaft Puller

ENGINE REAR OIL SEAL(1CDFTV)

(0952032040)

Shocker Set

ENGINE REAR OIL SEAL(1CDFTV)

0962862011

Boll Joint Puller

ENGINE REAR OIL SEAL(1CDFTV) PARTIAL ENGINE ASSY(1CDFTV) PARTIAL ENGINE ASSY(1ZZFE/3ZZFE)

0967000010

Front Crossmember Guide Tool

ENGINE REAR OIL SEAL(1CDFTV) PARTIAL ENGINE ASSY(1ZZFE/3ZZFE)

0981733190

Sensor Socket Wrench

PARTIAL ENGINE ASSY(1AZFE) PARTIAL ENGINE ASSY(1AZFSE) PARTIAL ENGINE ASSY(1ZZFE/3ZZFE)

0984318020

Diagnosis Check Wire

ENGINE(1AZFSE) ENGINE(1ZZFE/3ZZFE)

0984318040

Diagnosis Check Wire No.2

ENGINE(1AZFE) ENGINE(1AZFSE) ENGINE(1CDFTV) ENGINE(1ZZFE/3ZZFE) PARTIAL ASSY(1ZZFE/3ZZFE) CYLINDER GASKET(1ZZFE/3ZZFE) ENGINE HEAD

0993000010

Drive Shaft Nut Chisel

ENGINE REAR OIL SEAL(1CDFTV) PARTIAL ENGINE ASSY(1CDFTV) PARTIAL ENGINE ASSY(1ZZFE/3ZZFE)

AVENSIS REPAIR MANUAL (RM1018E)

0212
PREPARATION ENGINE MECHANICAL
CHAIN SUBASSY(1AZFE) CYLINDER HEAD GASKET(1AZFE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFE) CHAIN SUBASSY(1AZFSE) CYLINDER HEAD GASKET(1AZFSE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFSE) TIMING BELT(1CDFTV) CAMSHAFT(1CDFTV) CYLINDER

0995050013

Puller C Set

HEAD

GASKET(1CDFTV) CRANKSHAFT SEAL(1CDFTV) PARTIAL ENGINE ASSY(1CDFTV)

(0995105010)

Hanger 150

CHAIN SUBASSY(1AZFE) CYLINDER HEAD GASKET(1AZFE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFE) CHAIN SUBASSY(1AZFSE) CYLINDER HEAD GASKET(1AZFSE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFSE) TIMING BELT(1CDFTV) CAMSHAFT(1CDFTV) CYLINDER

HEAD

GASKET(1CDFTV) CRANKSHAFT SEAL(1CDFTV) PARTIAL ENGINE ASSY(1CDFTV)

(0995205010)

Slide Arm

CHAIN SUBASSY(1AZFE) CYLINDER HEAD GASKET(1AZFE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFE) CHAIN SUBASSY(1AZFSE) CYLINDER HEAD GASKET(1AZFSE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFSE) TIMING BELT(1CDFTV) CAMSHAFT(1CDFTV) CYLINDER

HEAD

GASKET(1CDFTV) CRANKSHAFT SEAL(1CDFTV) PARTIAL ENGINE ASSY(1CDFTV)

(0995305010)

Center Bolt 100

CRANKSHAFT SEAL(1CDFTV)

AVENSIS REPAIR MANUAL (RM1018E)

0213
PREPARATION ENGINE MECHANICAL
CHAIN SUBASSY(1AZFE) CYLINDER HEAD GASKET(1AZFE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFE) CHAIN SUBASSY(1AZFSE) CYLINDER HEAD GASKET(1AZFSE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFSE) TIMING BELT(1CDFTV) CAMSHAFT(1CDFTV) CYLINDER

(0995305020)

Center Bolt 150

HEAD

GASKET(1CDFTV) CRANKSHAFT SEAL(1CDFTV) PARTIAL ENGINE ASSY(1CDFTV)

(0995405021)

Claw No.2

CHAIN SUBASSY(1AZFE) CYLINDER HEAD GASKET(1AZFE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFE) CHAIN SUBASSY(1AZFSE) CYLINDER HEAD GASKET(1AZFSE) TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL(1AZFSE) CRANKSHAFT SEAL(1CDFTV)

(0995405031)

Claw No.3

TIMING BELT(1CDFTV) CAMSHAFT(1CDFTV) CYLINDER

HEAD

GASKET(1CDFTV) CRANKSHAFT SEAL(1CDFTV) PARTIAL ENGINE ASSY(1CDFTV)

0995070010

Handle Set

ENGINE REAR OIL SEAL(1AZFE) ENGINE REAR OIL SEAL(1AZFSE) ENGINE REAR OIL SEAL(1CDFTV) ENGINE REAR SEAL(1ZZFE/3ZZFE) OIL

(0995107100)

Handle 100

ENGINE REAR OIL SEAL(1AZFE) ENGINE REAR OIL SEAL(1AZFSE) ENGINE REAR OIL SEAL(1CDFTV) ENGINE REAR SEAL(1ZZFE/3ZZFE) OIL

0996010010

Variable Pin Wrench Set

TIMING BELT(1CDFTV) CAMSHAFT(1CDFTV) CYLINDER

HEAD

GASKET(1CDFTV) CRANKSHAFT SEAL(1CDFTV) PARTIAL ENGINE ASSY(1CDFTV) PARTIAL ASSY(1ZZFE/3ZZFE) CHAIN ENGINE

SUBASSY(1ZZFE/3ZZFE) CYLINDER HEAD GASKET(1ZZFE/3ZZFE) TIMING CHAIN OR BELT COVER OIL SEAL(1ZZFE/3ZZFE) ENGINE REAR OIL SEAL(1ZZFE/3ZZFE)

AVENSIS REPAIR MANUAL (RM1018E)

0214
PREPARATION ENGINE MECHANICAL
TIMING BELT(1CDFTV) CAMSHAFT(1CDFTV) CYLINDER

(0996201000)

Variable Pin Wrench Arm Assy

HEAD

GASKET(1CDFTV) CRANKSHAFT SEAL(1CDFTV) PARTIAL ENGINE ASSY(1CDFTV) PARTIAL ASSY(1ZZFE/3ZZFE) CHAIN ENGINE

SUBASSY(1ZZFE/3ZZFE) CYLINDER HEAD GASKET(1ZZFE/3ZZFE) TIMING CHAIN OR BELT COVER OIL SEAL(1ZZFE/3ZZFE) ENGINE REAR OIL SEAL(1ZZFE/3ZZFE)

(0996301000)

Pin 10

TIMING BELT(1CDFTV) CAMSHAFT(1CDFTV) CYLINDER

HEAD

GASKET(1CDFTV) CRANKSHAFT SEAL(1CDFTV) PARTIAL ENGINE ASSY(1CDFTV) PARTIAL ASSY(1ZZFE/3ZZFE) CHAIN ENGINE

SUBASSY(1ZZFE/3ZZFE) CYLINDER HEAD GASKET(1ZZFE/3ZZFE) TIMING CHAIN OR BELT COVER OIL SEAL(1ZZFE/3ZZFE) ENGINE REAR OIL SEAL(1ZZFE/3ZZFE)

0999200025

Cylinder Compression Check Gauge Set

ENGINE(1CDFTV)

(0999200121)

No. 4 Attachment

ENGINE(1CDFTV)

(0999200211)

Gauge Assy

ENGINE(1CDFTV)

0999200242

Turbocharger Pressure Gauge

VALVE CLEARANCE(1CDFTV) CAMSHAFT(1CDFTV) CYLINDER HEAD GASKET(1CDFTV)

0999200500

Compression Gauge Attachment

ENGINE(1AZFE) ENGINE(1AZFSE) ENGINE(1ZZFE/3ZZFE) CYLINDER GASKET(1ZZFE/3ZZFE) HEAD

AVENSIS REPAIR MANUAL (RM1018E)

0215
PREPARATION ENGINE MECHANICAL

Recomended Tools
0901112301
Socket Wrench 30 mm ENGINE REAR OIL SEAL(1CDFTV) PARTIAL ENGINE ASSY(1CDFTV) PARTIAL ENGINE ASSY(1ZZFE/3ZZFE) ENGINE REAR SEAL(1ZZFE/3ZZFE) OIL

0901738120

Deep Socket Wrench 12 mm

PARTIAL ENGINE ASSY(1CDFTV)

0904000011

Hexagon Wrench Set

PARTIAL ASSY(1ZZFE/3ZZFE)

ENGINE

(0904320050)

Socket Hexagon Wrench 5

PARTIAL ASSY(1ZZFE/3ZZFE)

ENGINE

(0904320100)

Socket Hexagon Wrench 10

PARTIAL ASSY(1ZZFE/3ZZFE)

ENGINE

0904350100

Bihexagon Wrench 10 mm

CYLINDER HEAD GASKET(1AZFE) CYLINDER HEAD GASKET(1AZFSE)

0909004020

Engine Sling Device

PARTIAL ENGINE ASSY(1CDFTV) PARTIAL ENGINE ASSY(1ZZFE/3ZZFE)

0921600021

Belt Tension Gauge

ENGINE(1CDFTV) DRIVE BELT(1CDFTV) TIMING BELT(1CDFTV) CAMSHAFT(1CDFTV) CYLINDER GASKET(1CDFTV) HEAD

CRANKSHAFT SEAL(1CDFTV)

(0985700031)

Spark Plug Gap Gauge

ENGINE(1AZFE) ENGINE(1AZFSE) ENGINE(1ZZFE/3ZZFE)

Equipment
Hexagon wrench (6mm) Feeler gauge CO/HC meter Compression gauge Dial indicator Dial indicator or dial indicator with magnetic base Micro meter Radiator cap tester Straight edge Tachometer Torque wrench AVENSIS REPAIR MANUAL (RM1018E)

0216
PREPARATION Vernier calipers Tire pressure gauge Alignment tester Toein gauge OBD II scan tool Deep socket wrench 24 mm Slide calipers Sand paper (#400) Wooden block Chain block Spark plug cleaner Angle gauge Universal engine lifter ENGINE MECHANICAL

SSM
0882600080
Seal Packing Black or equivalent (FIPG) VALVE CLEARANCE(1AZFE) CYLINDER HEAD GASKET(1AZFE) VALVE CLEARANCE(1AZFSE) CYLINDER HEAD GASKET(1AZFSE) VALVE CLEARANCE(1CDFTV) TIMING BELT(1CDFTV) CAMSHAFT(1CDFTV) CYLINDER

HEAD

GASKET(1CDFTV) CRANKSHAFT SEAL(1CDFTV) PARTIAL ENGINE ASSY(1CDFTV) VALVE CLEARANCE(1ZZFE/3ZZFE) CHAIN SUBASSY(1ZZFE/3ZZFE) CAMSHAFT(1ZZFE/3ZZFE) CYLINDER HEAD GASKET(1ZZFE/3ZZFE)

0883300070

Adhesive 1324, THREE BOND 1324 or equivalent

PARTIAL ENGINE ASSY(1AZFE) ENGINE REAR OIL SEAL(1AZFE) PARTIAL ENGINE ASSY(1AZFSE) ENGINE REAR OIL SEAL(1AZFSE) ENGINE REAR OIL SEAL(1CDFTV) PARTIAL ENGINE ASSY(1CDFTV) PARTIAL ASSY(1ZZFE/3ZZFE) ENGINE REAR SEAL(1ZZFE/3ZZFE) ENGINE OIL

AVENSIS REPAIR MANUAL (RM1018E)

0217
PREPARATION EXHAUST

EXHAUST
022J701

PREPARATION
Equipment
Torque wrench Vernier calipers Wooden block

AVENSIS REPAIR MANUAL (RM1018E)

0262
PREPARATION EXTERIOR/INTERIOR TRIM

EXTERIOR/INTERIOR TRIM
022KP01

PREPARATION
Recomended Tools
0907020010
Moulding Remover FRONT DOOR BELT MOULDING ASSY LH REAR DOOR BELT MOULDING ASSY LH ROOF HEADLINING ASSY(LIFTBACK MODELS) ROOF HEADLINING ASSY(SEDAN MODELS) ROOF HEADLINING ASSY(WAGON MODELS)

Equipment
Adhesive tape Clip remover Piano wire Protective tape Torque wrench Wooden block For tying both piano wire ends To avoid surface damage. To avoid surface damage.

AVENSIS REPAIR MANUAL (RM1018E)

0225
PREPARATION FRONT SUSPENSION

FRONT SUSPENSION
022KF01

PREPARATION
SST
0962862011
Boll Joint Puller LOWER BALL JOINT ASSY FRONT LH STABILIZER BAR FRONT FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH(ATM)

0972730021

Coil Spring Compressor

FRONT SHOCK ABSORBER WITH COIL SPRING

0972922031

Front Spring Upper Seat Holder

FRONT SHOCK ABSORBER WITH COIL SPRING

0993000010

Drive Shaft Nut Chisel

LOWER BALL JOINT ASSY FRONT LH

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Socket Wrench 30 mm LOWER BALL JOINT ASSY FRONT LH

0904000011

Hexagon Wrench Set

FRONT SHOCK ABSORBER WITH COIL SPRING STABILIZER BAR FRONT FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH(ATM) FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH(MTM)

(0904320060)

Socket Hexagon Wrench 6

FRONT SHOCK ABSORBER WITH COIL SPRING STABILIZER BAR FRONT FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH(ATM) FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH(MTM)

Equipment
Torque wrench Dial indicator with magnetic base Tire pressure gauge Alignment tester Toein gauge Angle gauge Cambercasterkingpingauge Engine Sling Device Drill

AVENSIS REPAIR MANUAL (RM1018E)

024
PREPARATION FUEL

FUEL
022J601

PREPARATION
SST
0902312700
Union Nut Wrench 17mm INJECTOR ASSY(1CDFTV) INJECTION OR SUPPLY PUMP ASSY(1CDFTV) COMMON RAIL ASSY(1CDFTV)

0921354015

Crankshaft Pulley Holding Tool

INJECTION OR ASSY(1CDFTV)

SUPPLY

PUMP

(9010508076)

Bolt

INJECTION OR ASSY(1CDFTV)

SUPPLY

PUMP

0922864030

Fuel Filter Wrench

FUEL FILTER ASSY(1CDFTV)

0926821010

Fuel Hose Puller

FUEL INJECTOR ASSY(1AZFE) FUEL PRESSURE PULSATION DAMPER ASSY(1AZFE) FUEL INJECTOR ASSY (1ZZFE/3ZZFE)

0926841047

Injection Measuring Tool Set

FUEL SYSTEM(1AZFE) FUEL SYSTEM(1ZZFE/3ZZFE)

(0926841110)

Adaptor

FUEL SYSTEM(1AZFE) FUEL SYSTEM(1ZZFE/3ZZFE)

(0926841300)

Clamp

FUEL SYSTEM(1AZFE) FUEL SYSTEM(1ZZFE/3ZZFE)

(9533608070)

Hose

FUEL SYSTEM(1AZFE) FUEL SYSTEM(1ZZFE/3ZZFE)

0928000010

Union Bolt,inspection

INJECTOR ASSY(1CDFTV)

0933000021

Companion Flange Holding Tool

INJECTION OR SUPPLY PUMP ASSY(1CDFTV)

(0961724011)

Steering Rack Wrench

FUEL PUMP ASSY(1AZFSE)

AVENSIS REPAIR MANUAL (RM1018E)

025
PREPARATION FUEL
FUEL TANK ASSY(DIESEL) FUEL PUMP ASSY(GASOLINE) FUEL TANK ASSY(GASOLINE)

0980814010

Fuel Sender Gauge Tool Assy

0984230080

Wire H EFI Inspection

FUEL SYSTEM(1AZFE) FUEL SYSTEM(1ZZFE/3ZZFE)

0995050013

Puller C Set

INJECTION OR SUPPLY PUMP ASSY(1CDFTV)

(0995105010)

Hanger 150

INJECTION OR SUPPLY PUMP ASSY(1CDFTV)

(0995205010)

Slide Arm

INJECTION OR SUPPLY PUMP ASSY(1CDFTV)

(0995305020)

Center Bolt 150

INJECTION OR SUPPLY PUMP ASSY(1CDFTV)

(0995405021)

Claw No.2

INJECTION OR SUPPLY PUMP ASSY(1CDFTV)

(0995405031)

Claw No.3

INJECTION OR SUPPLY PUMP ASSY(1CDFTV)

0996010010

Variable Pin Wrench Set

INJECTION OR SUPPLY PUMP ASSY(1CDFTV)

(0996201000)

Variable Pin Wrench Arm Assy

INJECTION OR SUPPLY PUMP ASSY(1CDFTV)

(0996301000)

Pin 10

INJECTION OR SUPPLY PUMP ASSY(1CDFTV)

0999200242

Turbocharger Pressure Gauge

INJECTOR ASSY(1CDFTV)

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Torx Socket T40 FUEL INJECTOR ASSY(1AZFSE)

AVENSIS REPAIR MANUAL (RM1018E)

026
PREPARATION FUEL
FUEL SYSTEM(1CDFTV) FUEL SYSTEM(1ZZFE/3ZZFE)

0908200040

TOYOTA Electrical Tester

(0908300150)

Test Lead Set

FUEL SYSTEM(1AZFE) FUEL SYSTEM(1AZFSE) FUEL SYSTEM(1ZZFE/3ZZFE)

0913000150

Water Pump Pliers

FUEL FILTER ASSY(1CDFTV)

0921600021

Belt Tension Gauge

INJECTION OR SUPPLY PUMP ASSY(1CDFTV)

Equipment
Clip Hexagon wrench (6 mm) Measuring Flask Ohmmeter Radiator cap tester Service Wire Harness Stopwatch Torque wrench Vernier calipers Wooden block

SSM
0882600080
Seal Packing Black or equivalent (FIPG) INJECTOR ASSY(1CDFTV)

0885000065

Butyl Tape Set

FUEL TANK ASSY(DIESEL)

AVENSIS REPAIR MANUAL (RM1018E)

0247
PREPARATION HEATER & AIR CONDITIONER

HEATER & AIR CONDITIONER


022KJ01

PREPARATION
SST
0711058060
Air Conditioner Service Tool Set REFRIGERANT AIR CONDITIONING ASSY RADIATOR

W/RECEIVER CONDENSER ASSY W/PULLEY COMPRESSOR ASSY(1AZFE) W/PULLEY ASSY(1AZFSE) W/PULLEY ASSY(1CDFTV) W/PULLEY ASSY(1ZZFE) W/PULLEY ASSY(2AZFSE) W/PULLEY ASSY(3ZZFE) COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

(0711758060)

Refrigerant Drain Service Valve

REFRIGERANT AIR CONDITIONING ASSY

RADIATOR

W/RECEIVER CONDENSER ASSY W/PULLEY COMPRESSOR ASSY(1AZFE) W/PULLEY ASSY(1AZFSE) W/PULLEY ASSY(1CDFTV) W/PULLEY ASSY(1ZZFE) W/PULLEY ASSY(2AZFSE) W/PULLEY ASSY(3ZZFE) COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

(0711758070)

TJoint

REFRIGERANT AIR CONDITIONING ASSY

RADIATOR

W/RECEIVER CONDENSER ASSY W/PULLEY COMPRESSOR ASSY(1AZFE) W/PULLEY ASSY(1AZFSE) W/PULLEY ASSY(1CDFTV) W/PULLEY ASSY(1ZZFE) W/PULLEY ASSY(2AZFSE) W/PULLEY ASSY(3ZZFE) COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

AVENSIS REPAIR MANUAL (RM1018E)

0248
PREPARATION HEATER & AIR CONDITIONER
REFRIGERANT AIR CONDITIONING ASSY

(0711758080)

Quick Disconnect Adapter

RADIATOR

W/RECEIVER CONDENSER ASSY W/PULLEY COMPRESSOR ASSY(1AZFE) W/PULLEY ASSY(1AZFSE) W/PULLEY ASSY(1CDFTV) W/PULLEY ASSY(1ZZFE) W/PULLEY ASSY(2AZFSE) W/PULLEY ASSY(3ZZFE) COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

(0711758090)

Quick Disconnect Adapter

REFRIGERANT AIR CONDITIONING ASSY

RADIATOR

W/RECEIVER CONDENSER ASSY W/PULLEY COMPRESSOR ASSY(1AZFE) W/PULLEY ASSY(1AZFSE) W/PULLEY ASSY(1CDFTV) W/PULLEY ASSY(1ZZFE) W/PULLEY ASSY(2AZFSE) W/PULLEY ASSY(3ZZFE) COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

(0711778050)

Refrigerant Charging Gauge

REFRIGERANT AIR CONDITIONING ASSY

RADIATOR

W/RECEIVER CONDENSER ASSY W/PULLEY COMPRESSOR ASSY(1AZFE) W/PULLEY ASSY(1AZFSE) W/PULLEY ASSY(1CDFTV) W/PULLEY ASSY(1ZZFE) W/PULLEY ASSY(2AZFSE) W/PULLEY ASSY(3ZZFE) COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

AVENSIS REPAIR MANUAL (RM1018E)

0249
PREPARATION HEATER & AIR CONDITIONER
REFRIGERANT AIR CONDITIONING ASSY

(0711788060)

Refrigerant Charging Hose

RADIATOR

W/RECEIVER CONDENSER ASSY W/PULLEY COMPRESSOR ASSY(1AZFE) W/PULLEY ASSY(1AZFSE) W/PULLEY ASSY(1CDFTV) W/PULLEY ASSY(1ZZFE) W/PULLEY ASSY(2AZFSE) W/PULLEY ASSY(3ZZFE) COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

(0711788070)

Refrigerant Charging Hose

REFRIGERANT AIR CONDITIONING ASSY

RADIATOR

W/RECEIVER CONDENSER ASSY W/PULLEY COMPRESSOR ASSY(1AZFE) W/PULLEY ASSY(1AZFSE) W/PULLEY ASSY(1CDFTV) W/PULLEY ASSY(1ZZFE) W/PULLEY ASSY(2AZFSE) W/PULLEY ASSY(3ZZFE) COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

(0711788080)

Refrigerant Charging Hose

REFRIGERANT AIR CONDITIONING ASSY

RADIATOR

W/RECEIVER CONDENSER ASSY W/PULLEY COMPRESSOR ASSY(1AZFE) W/PULLEY ASSY(1AZFSE) W/PULLEY ASSY(1CDFTV) W/PULLEY ASSY(1ZZFE) W/PULLEY ASSY(2AZFSE) W/PULLEY ASSY(3ZZFE) COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

0711748130

Vacuum Pump (220 V)

W/RECEIVER CONDENSER ASSY

0711748140

Vacuum Pump (240 V)

W/RECEIVER CONDENSER ASSY

0987000015

A/C Quick Joint Puller No.1

AIR CONDITIONING ASSY

RADIATOR

AVENSIS REPAIR MANUAL (RM1018E)

0250
PREPARATION HEATER & AIR CONDITIONER
AIR CONDITIONING ASSY RADIATOR

0987000025

A/C Quick Joint Puller No.2

0995050013

Puller C Set

AIR CONDITIONING ASSY BLOWER ASSY

RADIATOR

(0995105010)

Hanger 150

AIR CONDITIONING ASSY BLOWER ASSY

RADIATOR

(0995205010)

Slide Arm

AIR CONDITIONING ASSY BLOWER ASSY

RADIATOR

(0995305020)

Center Bolt 150

AIR CONDITIONING ASSY BLOWER ASSY

RADIATOR

(0995405021)

Claw No.2

AIR CONDITIONING ASSY BLOWER ASSY

RADIATOR

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Socket Hexagon Wrench 5

AIR CONDITIONING ASSY

RADIATOR

(0904320100)

Socket Hexagon Wrench 10

W/RECEIVER CONDENSER ASSY

0904100030

Torx Driver T30

AIR CONDITIONING ASSY BLOWER ASSY

RADIATOR

0904200010

Torx Socket T30

AIR CONDITIONING ASSY BLOWER ASSY

RADIATOR

0907020010

Moulding Remover

AIR CONDITIONING ASSY AIR CONDITIONING ASSY BLOWER ASSY

CONTROL RADIATOR

0921600021

Belt Tension Gauge

V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1

AVENSIS REPAIR MANUAL (RM1018E)

0251
PREPARATION HEATER & AIR CONDITIONER
REFRIGERANT AIR CONDITIONING ASSY W/PULLEY ASSY(1AZFE) W/PULLEY ASSY(1AZFSE) W/PULLEY ASSY(1CDFTV) W/PULLEY ASSY(1ZZFE) W/PULLEY ASSY(2AZFSE) W/PULLEY ASSY(3ZZFE)

9541600140

Gas Leak Detector (Halogen Leak Detector) (DENSO Part No.)

RADIATOR

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

Equipment
Voltmeter Anmeter Ohmmeter Vinyl tape Hexagon wrench 4 mm (0.15 in.) Hexagon wrench 14 mm (0.55 in.) Gas leak detector Dial indicator with magnetic base Radiator cap tester Torque wrench

Lubricant
Item Compressor oil Capacity Classification NDOIL 8 or equivalent

AVENSIS REPAIR MANUAL (RM1018E)

0223
PREPARATION IGNITION

IGNITION
022J801

PREPARATION
SST
0924963010
Torque Wrench Adaptor CRANKSHAFT POSITION SENSOR (1AZFE/1AZFSE)

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Test Lead Set

IGNITION SYSTEM(1AZFE) IGNITION SYSTEM(1AZFSE) IGNITION SYSTEM (1ZZFE/3ZZFE)

0920000010

Engine Adjust Kit

IGNITION SYSTEM(1AZFE) IGNITION SYSTEM(1AZFSE) IGNITION SYSTEM (1ZZFE/3ZZFE)

(0985700031)

Spark Plug Gap Gauge

IGNITION SYSTEM(1AZFE) IGNITION SYSTEM(1AZFSE) IGNITION SYSTEM (1ZZFE/3ZZFE)

Equipment
Ohmmeter Service Wire Harness Torque wrench

AVENSIS REPAIR MANUAL (RM1018E)

0258
PREPARATION INSTRUMENT PANEL/METER

INSTRUMENT PANEL/METER
022G701

PREPARATION
SST
0995050013
Puller C Set INSTRUMENT PANEL SUBASSY LOWER

(0995105010)

Hanger 150

INSTRUMENT PANEL SUBASSY LOWER

(0995205010)

Slide Arm

INSTRUMENT PANEL SUBASSY LOWER

(0995305020)

Center Bolt 150

INSTRUMENT PANEL SUBASSY LOWER

(0995405021)

Claw No.2

INSTRUMENT PANEL SUBASSY LOWER

Recomended Tools
0908200040
TOYOTA Electrical Tester COMBINATION METER

(0908300150)

Test Lead Set

COMBINATION METER

0904100030

Torx Driver T30

INSTRUMENT PANEL SUBASSY LOWER

0904200010

Torx Socket T30

INSTRUMENT PANEL SUBASSY LOWER

0907020010

Moulding Remover

INSTRUMENT PANEL SUBASSY LOWER MULTIDISPLAY (CRT DISPLAY) DISPLAY

Equipment
Torque wrench Tape To avoid surface damage

AVENSIS REPAIR MANUAL (RM1018E)

027
PREPARATION INTAKE

INTAKE
022KR01

PREPARATION
SST
0999200242
Turbocharger Pressure Gauge TURBO CHARGER SYSTEM (1CDFTV)

Recomended Tools
0908200040
TOYOTA Electrical Tester TURBO CHARGER SYSTEM (1CDFTV)

(0908300150)

Test Lead Set

TURBO CHARGER SYSTEM (1CDFTV)

Equipment
Vacuum gauge Voltmeter Ohmmeter Service wire harness Torque wrench Slide calipers Radiator cap testor Vernier calipers Handheld vacuum pump Wooden block

AVENSIS REPAIR MANUAL (RM1018E)

0220
PREPARATION LUBRICATION

LUBRICATION
022K901

PREPARATION
SST
0902312900
Union Nut Wrench 19mm OIL PUMP ASSY(1AZFSE)

0903200100

Oil Pan Seal Cutter

OIL PUMP ASSY(1AZFE) OIL PUMP ASSY(1AZFSE) OIL PUMP ASSY(1CDFTV)

0921354015

Crankshaft Pulley Holding Tool

OIL PUMP ASSY(1AZFE) OIL PUMP ASSY(1AZFSE) OIL PUMP ASSY(1CDFTV)

(9010508076)

Bolt

OIL PUMP ASSY(1CDFTV)

(9165160855)

Bolt

OIL PUMP ASSY(1AZFE) OIL PUMP ASSY(1AZFSE)

0922346011

Crankshaft Front Oil Seal Replacer

OIL PUMP ASSY(1CDFTV)

0922806501

Oil Filter Wrench

OIL FILTER SUBASSY(1AZFE) OIL FILTER SUBASSY(1AZFSE) OIL FILTER SUBASSY(1ZZFE/3ZZFE)

0922810002

Oil Filter Wrench

OIL FILTER SUBASSY(1CDFTV)

0924963010

Torque Wrench Adaptor

OIL PUMP ASSY(1AZFE) OIL PUMP ASSY(1AZFSE)

0931660011

Transmission & Transfer Bearing Replacer

OIL PUMP ASSY(1CDFTV)

(0931600011)

Replacer Pipe

OIL PUMP ASSY(1CDFTV)

(0931600021)

Replacer A

OIL PUMP ASSY(1CDFTV)

AVENSIS REPAIR MANUAL (RM1018E)

0221
PREPARATION LUBRICATION
OIL PUMP ASSY(1AZFE) OIL PUMP ASSY(1AZFSE) OIL PUMP ASSY(1CDFTV)

0933000021

Companion Flange Holding Tool

0995050013

Puller C Set

OIL PUMP ASSY(1AZFE) OIL PUMP ASSY(1AZFSE) OIL PUMP ASSY(1CDFTV)

(0995105010)

Hanger 150

OIL PUMP ASSY(1AZFE) OIL PUMP ASSY(1AZFSE) OIL PUMP ASSY(1CDFTV)

(0995205010)

Slide Arm

OIL PUMP ASSY(1AZFE) OIL PUMP ASSY(1AZFSE) OIL PUMP ASSY(1CDFTV)

(0995305010)

Center Bolt 100

OIL PUMP ASSY(1CDFTV)

(0995305020)

Center Bolt 150

OIL PUMP ASSY(1AZFE) OIL PUMP ASSY(1AZFSE) OIL PUMP ASSY(1CDFTV)

(0995405021)

Claw No.2

OIL PUMP ASSY(1AZFE) OIL PUMP ASSY(1AZFSE) OIL PUMP ASSY(1CDFTV)

(0995405031)

Claw No.3

OIL PUMP ASSY(1CDFTV)

0996010010

Variable Pin Wrench Set

OIL PUMP ASSY(1CDFTV)

(0996201000)

Variable Pin Wrench Arm Assy

OIL PUMP ASSY(1CDFTV)

(0996301000)

Pin 10

OIL PUMP ASSY(1CDFTV)

Recomended Tools
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Belt Tension Gauge OIL PUMP ASSY(1CDFTV)

Equipment
Radiator cap tester Torque wrench Wooden block AVENSIS REPAIR MANUAL (RM1018E)

0222
PREPARATION LUBRICATION

SSM
0882600080
Seal Packing Black or equivalent (FIPG) OIL PUMP ASSY(1CDFTV)

Lubricant
Item Oil grade (gasoline engine) Oil grade (Diesel engine) Drain and refill (1ZZFE/3ZZFE) w/ oil filter change w/o oil filter change Drain and refill (1AZFE/1AZFSE) w/ oil filter change w/o oil filter change Drain and refill (1CDFTV) w/ oil filter change w/o oil filter change Dry fill (1ZZFE/3ZZFE) Dry fill (1AZFE/1AZFSE) Dry fill (1CDFTV) Capacity Classification API grade SJ EnergyConserving, SL Energy Conserving multigrade engine oil or ILSAC multigrade engine oil ACEA B1, API CF4 or CF (You may also use API CE or CD.)

3.7 liters (3.9 US qts, 3.3 lmp. qts) 3.5 liters (3.7 US qts, 3.1 lmp. qts) 4.2 liters (4.4 US qts, 3.7 lmp. qts) 4.0 liters (4.2 US qts, 3.5 lmp. qts) 5.9 liters (6.2 US qts, 5.2 lmp. qts) 5.3 liters (5.6 US qts, 4.7 lmp. qts) 4.2 liters (4.4 US qts, 3.7 lmp. qts) 4.9 liters (5.2 US qts, 4.3 lmp. qts) 6.7 liters (7.1 US qts, 5.9 lmp. qts)

AVENSIS REPAIR MANUAL (RM1018E)

0240
PREPARATION MANUAL TRANSMISSION/TRANSAXLE

MANUAL TRANSMISSION/TRANSAXLE
022KY01

PREPARATION
SST
0902300100
Union Nut Wrench 10 mm MANUAL ASSY(1CDFTV) TRANSAXLE

0902312700

Union Nut Wrench 17mm

MANUAL TRANSAXLE ASSY(1AZFE/1AZFSE) MANUAL TRANSAXLE ASSY(1CDFTV)

0930800010

Oil Seal Puller

FRONT DIFFERENTIAL SEAL(C50/C250) FRONT DIFFERENTIAL SEAL(E354/E357)

OIL OIL

0952001010

Drive Shaft Remover Attachment

MANUAL TRANSAXLE ASSY(1AZFE/1AZFSE) MANUAL TRANSAXLE ASSY(1CDFTV) MANUAL TRANSAXLE ASSY(1ZZFE/3ZZFE) FRONT DIFFERENTIAL SEAL(C50/C250) FRONT DIFFERENTIAL SEAL(E354/E357) OIL OIL

0952024010

Differential Side Gear Shaft Puller

MANUAL TRANSAXLE ASSY(1AZFE/1AZFSE) MANUAL TRANSAXLE ASSY(1CDFTV) MANUAL TRANSAXLE ASSY(1ZZFE/3ZZFE) FRONT DIFFERENTIAL SEAL(C50/C250) FRONT DIFFERENTIAL SEAL(E354/E357) OIL OIL

(0952032040)

Shocker Set

MANUAL TRANSAXLE ASSY(1AZFE/1AZFSE) MANUAL TRANSAXLE ASSY(1CDFTV) MANUAL TRANSAXLE ASSY(1ZZFE/3ZZFE) FRONT DIFFERENTIAL SEAL(C50/C250) FRONT DIFFERENTIAL SEAL(E354/E357) OIL OIL OIL

0955414010

Differential Oil Seal Replacer

FRONT DIFFERENTIAL SEAL(C50/C250)

0960810010

Steering Knuckle Oil Seal Replacer

FRONT DIFFERENTIAL SEAL(E354/E357)

OIL

AVENSIS REPAIR MANUAL (RM1018E)

0241
PREPARATION MANUAL TRANSMISSION/TRANSAXLE
FRONT DIFFERENTIAL SEAL(E354/E357) OIL

0960832010

Steering Knuckle Oil Seal Replacer

0962862011

Boll Joint Puller

MANUAL TRANSAXLE ASSY(1AZFE/1AZFSE) MANUAL TRANSAXLE ASSY(1CDFTV) MANUAL TRANSAXLE ASSY(1ZZFE/3ZZFE) FRONT DIFFERENTIAL SEAL(C50/C250) FRONT DIFFERENTIAL SEAL(E354/E357) OIL OIL

0967000010

Front Crossmember Guide Tool

MANUAL TRANSAXLE ASSY(1AZFE/1AZFSE) MANUAL TRANSAXLE ASSY(1CDFTV) MANUAL TRANSAXLE ASSY(1ZZFE/3ZZFE)

0993000010

Drive Shaft Nut Chisel

MANUAL TRANSAXLE ASSY(1AZFE/1AZFSE) MANUAL TRANSAXLE ASSY(1CDFTV) MANUAL TRANSAXLE ASSY(1ZZFE/3ZZFE) FRONT DIFFERENTIAL SEAL(C50/C250) FRONT DIFFERENTIAL SEAL(E354/E357) OIL OIL OIL OIL

0995070010

Handle Set

FRONT DIFFERENTIAL SEAL(C50/C250) FRONT DIFFERENTIAL SEAL(E354/E357)

(0995107200)

Handle 200

FRONT DIFFERENTIAL SEAL(C50/C250) FRONT DIFFERENTIAL SEAL(E354/E357)

OIL OIL

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0901112301
Socket Wrench 30 mm MANUAL TRANSAXLE ASSY(1AZFE/1AZFSE) MANUAL TRANSAXLE ASSY(1CDFTV) MANUAL TRANSAXLE ASSY(1ZZFE/3ZZFE) FRONT DIFFERENTIAL SEAL(C50/C250) FRONT DIFFERENTIAL SEAL(E354/E357) OIL OIL

AVENSIS REPAIR MANUAL (RM1018E)

0242
PREPARATION MANUAL TRANSMISSION/TRANSAXLE

Equipment
Torque wrench Hexagon wrench (6 mm)

Lubricant
Item C50, C250 Manual Transaxle oil (w/ Differential oil) E354, E357 Manual Transaxle oil (w/ Differential oil) Capacity 1.9 litters (2.0 US qts, 1.7 Imp. qts) Classification API GL4 or GL5 SAE 75W90 API GL4 or GL5 SAE 75W90

2.5 litters (2.6 US qts, 2.2 Imp. qts)

AVENSIS REPAIR MANUAL (RM1018E)

0235
PREPARATION PARKING BRAKE

PARKING BRAKE
022JT01

PREPARATION
SST
0971800010
Shoe Hold Down Spring Driver PARKING BRAKE ASSY PARKING BRAKE CABLE ASSY NO.3

Recomended Tools
0907020010
Moulding Remover PARKING BRAKE CABLE ASSY NO.1 PARKING BRAKE LEVER SUBASSY

Equipment
Torque wrench Slide calipers

AVENSIS REPAIR MANUAL (RM1018E)

0245
PREPARATION POWER STEERING

POWER STEERING
022KE01

PREPARATION
SST
0902312700
Union Nut Wrench 17mm RACK & PINION POWER STEERING GEAR ASSY VANE PUMP ASSY(1CDFTV)

0924963010

Torque Wrench Adaptor

VANE PUMP ASSY(AZ Series)

0952124010

Rear Axle Shaft Puller

STEERING GEAR ASSY RACK & PINION POWER STEERING GEAR ASSY

0961200012

Rack & Pinion Steering Rack Housing Stand

STEERING GEAR ASSY

0961600011

Steering Worm Bearing Adjusting Socket

STEERING GEAR ASSY

0963000014

Power Steering Gear Housing Overhaul Tool Set

VANE PUMP ASSY(1CDFTV) VANE PUMP ASSY(AZ Series)

(0963100132)

Vane Pump Bracket

VANE PUMP ASSY(1CDFTV) VANE PUMP ASSY(AZ Series)

0992210010

Variable Open Wrench

STEERING GEAR ASSY

0995060010

Replacer Set

VANE PUMP ASSY(1CDFTV) VANE PUMP ASSY(AZ Series)

(0995100280)

Replacer 28

VANE PUMP ASSY(1CDFTV) VANE PUMP ASSY(AZ Series)

0995070010

Handle Set

VANE PUMP ASSY(1CDFTV) VANE PUMP ASSY(AZ Series)

(0995107100)

Handle 100

VANE PUMP ASSY(1CDFTV) VANE PUMP ASSY(AZ Series)

AVENSIS REPAIR MANUAL (RM1018E)

0246
PREPARATION POWER STEERING

Recomended Tools
0902500010
Torque Wrench (30 kgfcm) STEERING GEAR ASSY RACK & PINION POWER STEERING GEAR ASSY VANE PUMP ASSY(1CDFTV) VANE PUMP ASSY(AZ Series)

0909004020

Engine Sling Device

STEERING GEAR ASSY RACK & PINION POWER STEERING GEAR ASSY

0990500012

Snap Ring No.1 Expander

VANE PUMP ASSY(1CDFTV) VANE PUMP ASSY(AZ Series)

Equipment
Caliper gauge Belt tension gauge Vernier calipers Feeler gauge Micrometer Torque wrench Vane pump assy Vane pump assy Vane pump assy Vane pump assy Vane pump assy

AVENSIS REPAIR MANUAL (RM1018E)

0226
PREPARATION REAR SUSPENSION

REAR SUSPENSION
022L801

PREPARATION
SST
0961020012
Pitman Arm Puller REAR SUSPENSION ARM ASSY NO.1 LH LOWER CONTROL ARM ASSY LH

0962862011

Boll Joint Puller

REAR SUSPENSION ARM ASSY NO.1 LH

0963236010

Steering Vane Pump Bearing Replacer

REAR SUSPENSION ARM ASSY NO.1 LH

0972730021

Coil Spring Compressor

REAR SHOCK ABSORBER WITH COIL SPRING

(0972700010)

Bolt Set

REAR SHOCK ABSORBER WITH COIL SPRING

(0972700021)

Arm Set

REAR SHOCK ABSORBER WITH COIL SPRING

(0972700031)

Compressor

REAR SHOCK ABSORBER WITH COIL SPRING

0995040011

Puller B Set

REAR SUSPENSION ARM ASSY NO.1 LH

(0995104010)

Hanger 150

REAR SUSPENSION ARM ASSY NO.1 LH

(0995204010)

Slide Arm

REAR SUSPENSION ARM ASSY NO.1 LH

(0995304030)

Center Bolt 200

REAR SUSPENSION ARM ASSY NO.1 LH

(0995404020)

Arm 100

REAR SUSPENSION ARM ASSY NO.1 LH

AVENSIS REPAIR MANUAL (RM1018E)

0227
PREPARATION REAR SUSPENSION
REAR SUSPENSION ARM ASSY NO.1 LH

(0995504051)

Claw No.5

(0995704010)

Attachment

REAR SUSPENSION ARM ASSY NO.1 LH

(0995804011)

Holder

REAR SUSPENSION ARM ASSY NO.1 LH

Recomended Tools
0904000011
Hexagon Wrench Set REAR SHOCK ABSORBER WITH COIL SPRING REAR SUSPENSION ARM ASSY NO.1 LH STABILIZER BAR REAR

(0904320050)

Socket Hexagon Wrench 5

REAR SHOCK ABSORBER WITH COIL SPRING REAR SUSPENSION ARM ASSY NO.1 LH STABILIZER BAR REAR

(0904320060)

Socket Hexagon Wrench 6

REAR SHOCK ABSORBER WITH COIL SPRING

Equipment
Torque wrench Dial indicator with magnetic base Wheel balancer Tire pressure gauge Alignment tester Toein gauge Cambercasterkingpingauge Drill

AVENSIS REPAIR MANUAL (RM1018E)

0259
PREPARATION SEAT

SEAT
022L601

PREPARATION
Recomended Tools
0908200050
TOYOTA Electrical Tester Set FRONT POWER SEAT CONTROL SYSTEM SEAT HEATER SYSTEM

0908200040

TOYOTA Electrical Tester

FRONT POWER SEAT CONTROL SYSTEM SEAT HEATER SYSTEM

Equipment
Hog ring Hog ring pliers Tape Torque wrench To avoid surface damage

AVENSIS REPAIR MANUAL (RM1018E)

0260
PREPARATION SLIDING ROOF/CONVERTIBLE

SLIDING ROOF/CONVERTIBLE
022KO01

PREPARATION
Recomended Tools
0904100020
Torx Driver T25 SLIDING ROOF

0908200040

TOYOTA Electrical Tester

SLIDING ROOF SYSTEM

Equipment
Torque wrench

AVENSIS REPAIR MANUAL (RM1018E)

0224
PREPARATION STARTING & CHARGING

STARTING & CHARGING


022J901

PREPARATION
SST
0924963010
Torque Wrench Adaptor GENERATOR ASSY(1AZFE/1AZFSE)

Recomended Tools
0908200040
TOYOTA Electrical Tester STARTING SYSTEM(1AZFE) STARTING SYSTEM(1AZFSE) STARTING SYSTEM (1ZZFE/3ZZFE)

(0908300150)

Test Lead Set

STARTING SYSTEM(1AZFE) STARTING SYSTEM(1AZFSE) STARTING SYSTEM (1ZZFE/3ZZFE)

0921600021

Belt Tension Gauge

GENERATOR ASSY(1CDFTV)

Equipment
Slide calipers Ammeter(A) Ohmmeter Radiator cap tester Torque wrench Service Wire Harness

AVENSIS REPAIR MANUAL (RM1018E)

0244
PREPARATION STEERING COLUMN

STEERING COLUMN
022JS01

PREPARATION
SST
0961600011
Steering Worm Bearing Adjusting Socket STEERING COLUMN ASSY

0995050013

Puller C Set

STEERING COLUMN ASSY

(0995105010)

Hanger 150

STEERING COLUMN ASSY

(0995205010)

Slide Arm

STEERING COLUMN ASSY

(0995305020)

Center Bolt 150

STEERING COLUMN ASSY

(0995405021)

Claw No.2

STEERING COLUMN ASSY

Recomended Tools
0902500010
Torque Wrench (30 kgfcm) STEERING COLUMN ASSY

0904200010

Torx Socket T30

STEERING COLUMN ASSY

0907020010

Moulding Remover

STEERING COLUMN ASSY POWER STEERING ECU ASSY

EQUIPMENT
Torque wrench

AVENSIS REPAIR MANUAL (RM1018E)

0252
PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM

SUPPLEMENTAL RESTRAINT SYSTEM


022L501

PREPARATION
SST
0908200700
SRS Airbag Deployment Tool HORN BUTTON ASSY CURTAIN SHIELD AIR BAG ASSY LH FRONT SEAT AIRBAG ASSY LH INSTRUMENT PANEL PASSENGER AIR BAG ASSY INSTRUMENT PANEL AIR BAG ASSY Airbag Deployment Wire Subharness No.3 FRONT SEAT AIRBAG ASSY LH

0908200750

0908200780

Airbag Deployment Wire Subharness No.6

HORN BUTTON ASSY INSTRUMENT PANEL PASSENGER AIR BAG ASSY

0908200802

Airbag Deployment Wire SubHarness No. 8

HORN BUTTON ASSY CURTAIN SHIELD AIR BAG ASSY LH INSTRUMENT PANEL AIR BAG ASSY

(0908210801)

Wire A

HORN BUTTON ASSY CURTAIN SHIELD AIR BAG ASSY LH INSTRUMENT PANEL AIR BAG ASSY

(0908220801)

Wire B

CURTAIN SHIELD AIR BAG ASSY LH INSTRUMENT PANEL AIR BAG ASSY

(0908230801)

Wire C

HORN BUTTON ASSY

0995050013

Puller C Set

SPIRAL CABLE SUBASSY

(0995105010)

Hanger 150

SPIRAL CABLE SUBASSY

(0995205010)

Slide Arm

SPIRAL CABLE SUBASSY

(0995305020)

Center Bolt 150

SPIRAL CABLE SUBASSY

(0995405021)

Claw No.2

SPIRAL CABLE SUBASSY

AVENSIS REPAIR MANUAL (RM1018E)

0253
PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM

Recomended Tools
0904200010
Torx Socket T30 HORN BUTTON ASSY SPIRAL CABLE SUBASSY

0907020010

Moulding Remover

AIR BAG SENSOR ASSY CENTER

Equipment
Torque wrench Bolt Length: 35.0 mm (1.378 in.) Diam.: 6.0 mm (0.236 in.) Tire Width: 185 mm (7.28 in.) Pitch: 1.0 mm (0.039 in.) Inner diam.: 360 mm (14.17 in.) Airbag disposal Airbag disposal Airbag disposal Airbag disposal

Tire with disc wheel Width: 185 mm (7.28 in.) Inner diam.: 360 mm (14.17 in.) Plastic bag

AVENSIS REPAIR MANUAL (RM1018E)

0228
PREPARATION TIRE & WHEEL

TIRE & WHEEL


022KG01

PREPARATION
Equipment
Tire pressure gauge Dial indicator with magnetic base Wheel balancer

AVENSIS REPAIR MANUAL (RM1018E)

0263
PREPARATION VEHICLE CONTROL SYSTEM

VEHICLE CONTROL SYSTEM


022L301

PREPARATION
Recomended Tools
0908200040
TOYOTA Electrical Tester IGNITION OR STARTER SWITCH ASSY

0908200050

TOYOTA Electrical Tester Set

IGNITION OR STARTER SWITCH ASSY

AVENSIS REPAIR MANUAL (RM1018E)

0257
PREPARATION WINDSHIELD/WINDOWGLASS/MIRROR

WINDSHIELD/WINDOWGLASS/MIRROR
022L701

PREPARATION
Recomended Tools
0907020010
Moulding Remover WINDSHIELD GLASS

0908200040

TOYOTA Electrical Tester

POWER WINDOW CONTROL SYSTEM WINDOW DEFOGGER SYSTEM POWER SYSTEM MIRROR WINDOW CONTROL CONTROL

(0908300150)

Test Lead Set

POWER SYSTEM

(0908300350)

AC/DC 400 A Probe

POWER SYSTEM

WINDOW

CONTROL

Equipment
Knife Piano wire Plastic sheet Sealer gun Tape Torque wrench Wooden block or similar object For tying both piano wire ends To avoid surface damage. Windshield To avoid surface damage.

SSM
0885000065
Butyl Tape Set INNER REAR VIEW MIRROR ASSY

0885000801

Windshield Glass Adhesive Set or equivalent

WINDSHIELD GLASS BACK DOOR GLASS(LIFTBACK MODELS) BACK WINDOW GLASS(SEDAN MODELS) QUARTER WINDOW ASSY LH(WAGON MODELS) BACK DOOR GLASS(WAGON MODELS)

AVENSIS REPAIR MANUAL (RM1018E)

0254
PREPARATION WIPER & WASHER

WIPER & WASHER


022KW01

PREPARATION
SST
0984318040
Diagnosis Check Wire No.2 WIPER AND WASHER SYSTEM

Recomended Tools
0904200010
Torx Socket T30 WINDSHIELD WIPER MOTOR ASSY

0908200040

TOYOTA Electrical Tester

WIPER AND WASHER SYSTEM

(0908300150)

Test Lead Set

WIPER AND WASHER SYSTEM

Equipment
Torque wrench

AVENSIS REPAIR MANUAL (RM1018E)

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