Thermax Babcock & Wilcox Limited

Customer: Consultant: Specification No. Sheet :

D-1 Block, Plot # 7/2, R.D. Aga road, MIDC, Chinchwad, Pune-411019, INDIA Order No.: PC0391 / 392 ROHIT FERROTECH LTD. Boiler No.: PC0391 / 392 DEVELOPMENT CONSULTANTS PVT. LTD.
D12-CF-CS-49340 1 of 2

S. A. No : Utility requirement data

D12

1) Blow down quality and quantity :

a) Blow down quantity : 4500 kg/hr per boiler b) Blow down quality : i) pH value : 9.7 to 10.2 ii) Silica : 0.91 PPM iii) TDS : <100 PPM iv) Residual phosphate : 10-22 PPM as NA3PO4

2) Cooling water requirement :

i) ii) iii) iv) Sr. no Cooling water inlet pressure = 3.0 kg/cm(g) at terminal point. Cooling water outlet pressure = 2.0 kg/cm(g). Cooling water inlet temperature = 33 C Cooling water outlet temperature = 43 C Description Cooling water requirement (kg/hr) per boiler For Sample coolers 12640

Remarks

1.

For 4 nos. of sample coolers (Main steam, Saturated Steam, Blow down water, Boiler Feed Water)

4). Instrument air requirement: (Oil and moisture free air at 6 Kg/cm (g), Temp- 40C ) Sr. Total consumption Description Number of instruments no (SCFM) Continuous requirement 1. Control valve 9 9 2. 3 4. 5 Power cylinder (Regulating) AFR Oxygen analyzer Scanners 16 64 1 2 Total Intermittent Requirement 1. Notes 1. Air Consumption given here is actual & customer to consider at least 20 % spare capacity during sizing of compressor. 2. Customer shall also consider operation of 2 shut off valves at a time. 5) Plant air requirement : Air quantity required for Atomizing in Start up burner is 780 kg/hr. ON-OFF Valves/ Power cylinder 38 Total 380 380 16 12.8 1 20 58.8

SPECIFICATION NO: D12-CF-CS-49340 (Rev-0)

Thermax Babcock & Wilcox Limited

Customer: Consultant: Specification No. Sheet :

D-1 Block, Plot # 7/2, R.D. Aga road, MIDC, Chinchwad, Pune-411019, INDIA Order No.: PC0391 / 392 ROHIT FERROTECH LTD. Boiler No.: PC0391 / 392 DEVELOPMENT CONSULTANTS PVT. LTD.
D12-CF-CS-49340 2 of 2

S. A. No : Utility requirement data

D12

6) Water quality :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 Total hardness (Max.) pH Value at 25c Oxygen (Max.) (As O2) Iron (Max.) Copper (Max.) Silica (Max.) (As SiO2) Total dissolved solids (Max.) Total suspended solids Oil & Organic matter (Max.) Specific electrical conductivity at 25c after Degassing (Max.) in micro siemens/Centimeter Residual Hydrazine (Max.) (As N2H4) (Eco I/L) Residual Phosphate Total CO2 ( Max ) Permanganate No. PPM PPM PPM PPM PPM PPM PPM PPM Feed Water 0 9.3 9.5 0.007 0.01 0.005 <0.02 0.1 0 0 --PPM PPM ----0 --Boiler Water 0 9.7 10.2 ------0.91 100 0 0 --0.02 10 - 22 0 ---

Service water required for quenching arrangement at IBD tank per boiler = 13480 kg/hr assuming cooling water inlet temperature of 40C is being provided & drain outlet temperature of 60C.

DD MADE BY

GS CHECKED BY

AKS APPROVED BY

17/08/2011 DATE

FIRST ISSUE DESCRIPTION

0 REV. NO

SPECIFICATION NO: D12-CF-CS-49340 (Rev-0)