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01 Plastics
01 Plastics
PLASTIC MATERIALS
Large and varied group Consists of wholly or in part combination of carbon with oxygen,hydrogen,nitrogen and other organic or inorganic elements Solid in finished stage or moulded stage Liquid in manufacturing stage Moulded by application of heat / pressure Generally flexible But can be made rigid,stiff,strong,weather resistant,heat resistant,electrical resistant and if required can be made electrically conductive also Basic material of all Plastics is HYDRO CARBON(CH)
PLASTIC MATERIALS Two types of plastics are Thermo plastic and Thermoset plastics THERMOPLASTICS are either AMORPHOUS or
CRYSTALLINE in structure They form a Linear or Branched Molecular Chain
eg. RUBBER
They are having molecules going in all different directions and normally Transparent. They will undergo small volumetric change when processing. They are tougher and more flexible.
SEMI-CRYSTALLINE PLASTICS
AMORPHOUS (Random)
CRYSTALLINE (Orderly)
Since commercially perfect crystalline polymers are not produced they are identified technically as semi- crystalline thermoplastics. A crystalline area is stiffer and stronger. It is difficult to process crystalline materials due to high melt temperature, melt viscosity & shrinkage.
PLASTIC MATERIALS By adding different modifiers,additives,fillersand Reinforcements many formulationsof Plastics are derived (Approx.40,000) Classification of Thermo Plastics:1.Commodity Plastics eg.PE,PS,PP,PVC
2.Engineering Plastics eg.ABS,PA,PC,POM, (has to work under constant loaded condition over long period of life)
3.Speciality Plastics eg.Liquid Crystral Polymer, ( even
in the liquid state structure is Crystalline)
THERMOSETS
Formulated by Condensation Polymerization. Available in Fine Powder form. A compound partially polymerized. Undergoes irreversable chemical change by application of HEAT & PRESSURE. Tightly Cross linked between molecules by the Reactive portion of Compound. Not reusable or recyclable. Difficult to dispose off.
Chain
CROSS LINK
eg. THERMOSET
THERMOSET PLASTICS
Cross-linked Giant macromolecule Structurally set Shape cannot be altered once moulded
Forms a Hard, Dense and Polished Shiny molded component. Brittle, Highly Heat & Electrical Resistant Has a Shelf life. Eg. Phenol Formaldehyde Melamine Formaldehyde Urea Formaldehyde Alkyds, Diallys, Polyurethane, Silicones, Unsaturated Polyesters. Thermosets are normally moulded by 1. Compression moulding. 2. Transfer moulding 3. Injection moulding
A D V A N T A G E S
1. Less weight
2. Ease of fabrication
3. Properties can be Customized 4. Thermal insulation 5. Electrical insulation 6. Corrosion resistant
O F
P L A S T I C S
10.Self Lubrication
11.Less Costly 12.Elastic
D I S A D V A N T A G E S O F P L A S I C S