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    jasmin45
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    The document provides instructions for removing, inspecting, and installing a thermostat in an engine cooling system. It describes draining coolant, disconnecting hoses, and removing the thermostat. It specifies checking the thermostat's valve opening temperature and lift against specifications. For installation, it lists placing a new gasket and installing the thermostat and outlets, reconnecting hoses, filling with coolant, and checking for leaks. It also provides instructions for cleaning a radiator with water or steam and inspecting the radiator cap's relief valve pressure.

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    The document provides instructions for removing, inspecting, and installing a thermostat in an engine cooling system. It describes draining coolant, disconnecting hoses, and removing the thermostat. It specifies checking the thermostat's valve opening temperature and lift against specifications. For installation, it lists placing a new gasket and installing the thermostat and outlets, reconnecting hoses, filling with coolant, and checking for leaks. It also provides instructions for cleaning a radiator with water or steam and inspecting the radiator cap's relief valve pressure.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    16 views2 pages

    51 Ther Most

    Uploaded by

    jasmin45
    The document provides instructions for removing, inspecting, and installing a thermostat in an engine cooling system. It describes draining coolant, disconnecting hoses, and removing the thermostat. It specifies checking the thermostat's valve opening temperature and lift against specifications. For installation, it lists placing a new gasket and installing the thermostat and outlets, reconnecting hoses, filling with coolant, and checking for leaks. It also provides instructions for cleaning a radiator with water or steam and inspecting the radiator cap's relief valve pressure.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 2

    EG1228

    ENGINE COOLING SYSTEM

    THERMOSTAT
    THERMOSTAT REMOVAL
    1. DRAIN COOLANT 2. DISCONNECT FOLLOWING HOSES: (a) Vacuum hoses (b) PCV hose (c) (with A/C) Idleup hose 3. DISCONNECT RADIATOR INLET HOSE 4. REMOVE THERMOSTAT (a) Remove the two bolts and water outlet from the intake manifold. (b) Remove the thermostat with the gasket. (c) Remove the gasket from the thermostat.

    THERMOSTAT INSPECTION
    HINT: The thermostat is numbered according to the valve opening temperature. (a) Immerse the thermostat in water and heat the water gradually. (b) Check the valve opening temperature and valve lift. Valve opening temperature: 8690_C (187184_F) Valve lift: 8 mm (0.31 in.) or more at 100_C (212_F) If the valve opening temperature and valve lift are not within specifications, replace the thermostat. (c) Check that the valve spring is tight when the ther mostat is fully closed, and replace if it is not tight.

    THERMOSTAT INSTALLATION
    1. PLACE THERMOSTAT IN INTAKE MANIFOLD (a) Place a new gasket to the thermostat. (b) Install the thermostat to the intake manifold. (c) Install the water outlet with the two bolts. Torque: 19 Nm (195 kgfcm, 14 ftlbf) 2. CONNECT RADIATOR INLET HOSE 3. CONNECT FOLLOWING HOSES:

    EG1229
    ENGINE COOLING SYSTEM

    (a) (with A/C) Idleup hose (b) PCV hose (c) Vacuum hoses 4. FILL WITH ,COOLANT 5. START ENGINE AND CHECK FOR LEAKS

    RADIATOR
    RADIATOR CLEANING
    Using water or a steam cleaner, remove mud and dirt from the radiator core. NOTICE: If using a highpressure type cleaner, be car eful not to deform the fins of the radiator core. For example, keep a distance of more than 4050 cm (15.75 19.69 in.) between the radiator core and cleaner nozzle when the cleaner nozzle pressure is 2.9423.432 kPa (30 35 kgf/cm2. 427498 psi).

    RADIATOR INSPECTION
    1. CHECK RADIATOR CAP Using radiator cap tester, pump the tester until relief valve opens. Check that the valve opens between 174 kPa (0.75 kgf/cm2, 10.7 psi) and 103 kPa (1.05 kgf/ cm2, 14.9 psi). Check that pressure gauge does not drop rapidly when pressure on cap is below 59 kPa (0.6 kgf/cm2, 8.5 psi). If either check is not within limit, replace the radiator cap.

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