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  • Thermal Spray Coatings For Composites: Substrate Materials

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    Thermal spray coatings can be applied to composite substrates to enhance surface properties and provide wear resistance, thermal barriers, corrosion protection, and EMI/RFI shielding. Common composite substrates include carbon or glass fiber reinforced with polymer resins, and common coating materials include aluminum, zinc, tungsten carbide, and chrome oxide. The application of thermal spray coatings to composites provides unique challenges at every step of the process. An example is arc-wire applied aluminum used as a thermal barrier coating on missile components made of vinyl ester glass fiber composites.

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    Composites

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    Thermal spray coatings can be applied to composite substrates to enhance surface properties and provide wear resistance, thermal barriers, corrosion protection, and EMI/RFI shielding. Common composite substrates include carbon or glass fiber reinforced with polymer resins, and common coating materials include aluminum, zinc, tungsten carbide, and chrome oxide. The application of thermal spray coatings to composites provides unique challenges at every step of the process. An example is arc-wire applied aluminum used as a thermal barrier coating on missile components made of vinyl ester glass fiber composites.

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    20 views1 page

    Thermal Spray Coatings For Composites: Substrate Materials

    Uploaded by

    suresh_501
    Thermal spray coatings can be applied to composite substrates to enhance surface properties and provide wear resistance, thermal barriers, corrosion protection, and EMI/RFI shielding. Common composite substrates include carbon or glass fiber reinforced with polymer resins, and common coating materials include aluminum, zinc, tungsten carbide, and chrome oxide. The application of thermal spray coatings to composites provides unique challenges at every step of the process. An example is arc-wire applied aluminum used as a thermal barrier coating on missile components made of vinyl ester glass fiber composites.

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    THERMAL SPRAY COATINGS FOR COMPOSITES

    Thermal Spray Solutions offers a variety of coatings that can be applied to composite substrates. Thermal spray coatings can enhance the surface properties of composites to provide wear resistance, thermal barriers, EMI/RFI shielding, and corrosion protection.
    SUBSTRATE MATERIALS Carbon or glass fiber composites reinforced with polymer resins such as polyester, epoxy, phenolic, and vinyl ester, and some plastic substrates. COATING MATERIALS A wide variety of coating materials can be applied to composites such as aluminum, zinc, tungsten carbide, chrome oxide, aluminum oxide, and yttria-stabilized zirconia. SPECIAL CONSIDERATIONS

    Surface Prep Bond Coat Material Selection Spray Parameters Finishing Techniques
    THE UNIQUE CHALLENGE The successful application of thermal spray coatings on composite substrates provides unique challenges in every step of the thermal spray process.
    ARC-WIRE APPLIED ALUMINUM ON VINYL ESTER GLASS FIBER SUBSTRATE

    Department of Defense Aerospace Application Missile Components Thermal Spray Coated With Arc-Wire Applied Aluminum As A Thermal Barrier Coating. Similar applications have received thermal spray coatings to provide EMI/RFI shielding.

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