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Selectivity (based on C2H2) = 98% Main Reaction: Side Reactions: C2H2 + C2H4O2 -----> C4H6O2 1) C2H2 + H2O ------> C2H4O 2) C2H2 + 2C2H4O2 ------> C6H10O4 3 ) 2C2H4O -----> C4H6O + H2O Basis: 1hr operation Production: 10,000 MTPY VAM = VAM (10,000*1000)/(300*24) 1388 16.13953488
= =
Material balance on the Main Reaction: 0.98 kmol/hr of VAM requires ETY 1 kmol/hr of VAM requires ETY 16.14 kmol/hr of VAM requires ETY = = = 1 1.020408 16.46891 = 428.1917 = 0.428192 kmol/hr kmol/hr kmol/hr kg/hr tonne/hr
Material balance on the 1st Side Reaction: ACT produced 1 kmol/hr of ETY = ACT produced by 16.47 kmol/hr of ETY = ACT produced by 0.009 kmol/hr of ETY =
= = =
16.47 kmol/hr of ETY gives EDA 0.011 kmol/hr of ETY gives EDA
H2O used in 1st Side Reaction: 1 kmole/hr of ETY requires kmole of WA = 16.47 kmol/hr of ETY requires kmol of WA = (0.013*16.47) kmol/hr of ETY requires kmol of WA = 1 kmole/hr 16.46891 kmol/hr 0.214096 kmol/hr 3.853726 kg/hr
C2H4O2 used in 2nd Side Reaction: 1 kmol/hr of ETY requires = 2 kmol/hr of AA 32.94 kmol/hr of AA 0.23058 kmol/hr of AA
13.8348 kg/hr 0.0138348 ton
Material balance on the 3rd Side Reaction: 1 kmole/hr of C4H6O 2 kmol/hr of C2H4O gives 1 kmole/hr of C2H4O gives = 0.5 kmol/hr of C4H6O = 0.07411 kmol/hr of C4H6O 3.260845 kg/hr 0.003261 tonne
(mole ratio of C2H2 = 0.94) (mole ratio of C2H2 = 0.009) (mole ratio of C2H2 = 0.011)
mass
kmol
C2H2 C2H4O2
C4H6O2 C2H4O C6H10O4 H2O
26 ETY 60 AA
86 VAM
16.1395
0.329378263
2H4O2 input
16.6995 2.23976
134.385
60
/hr of C4H6O
hr of C4H6O
hr of C4H6O
Overall Mat. Bal. Components Ethyne Acetic Acid Vinyl Acetatylene Water Vinyl Acetate Ethylene Diacetate Acetaldehyde Stream1 kg/h 428 7 Stream2 kg/h 1136 14 Stream 9 kg/h 8 7 1 -
Balnce Across M01, V01 & E56 Components Ethyne Acetic Acid Vinyl Acetatylene Water Vinyl Acetate Ethylene Diacetate Acetaldehyde Stream3 kg/h 428 7 Stream4 kg/h 1136 14 Stream5 kg/h 428 1136 7 14 -
Balance Across Reactor R-126 Components Ethyne Acetic Acid Vinyl Acetatylene Water Vinyl Acetate Ethylene Diacetate Acetaldehyde Stream 7 kg/h 428 1136 7 14 Stream 8 kg/h 9 134 7 3 1389 26 8
Balance Across Exchanger E-56 Components Stream 6 Stream 7 kg/h Stream 8 kg/h
Ethyne Acetic Acid Vinyl Acetatylene Water Vinyl Acetate Ethylene Diacetate Acetaldehyde
428 1136 7 14 -
428 1136 7 14 -
9 134 7 3 1389 26 8
Balance Across Flash Drum D-203 Components Ethyne Acetic Acid Vinyl Acetatylene Water Vinyl Acetate Ethylene Diacetate Acetaldehyde Stream 9 kg/h 9 134 7 3 1389 26 8 Stream 10 kg/h 8 22 5 269 6 Stream 11 kg/h 1 112 2 3 1120 26 2
Balance Across Scrubber C-231 Components Ethyne Acetic Acid Vinyl Acetatylene Water Vinyl Acetate Ethylene Diacetate Acetaldehyde Stream 10 kg/h 8 22 5 269 6 Stream 12 kg/h 8 2 50 Stream 24 kg/h 40 -
Balance Across Light Component Distillation Column Components Ethyne Acetic Acid Vinyl Acetatylene Water Vinyl Acetate Ethylene Diacetate Acetaldehyde Stream 9 kg/h 9 134 7 3 1389 26 8 Stream 16 kg/h 9 0 7 0 1 6 Stream 17 kg/h 0 134 0 3 1388 26 2
Balance Across VAM Column Components Ethyne Acetic Acid Vinyl Acetatylene Water Vinyl Acetate Ethylene Diacetate Acetaldehyde Stream 11 kg/hr 0 134 0 3 1388 26 2 Stream 12 kg/hr 0 0 0 1 1388 0 0 Stream 13 kg/hr 0 134 0 2 0 26 2
Balance Across Acetic Acid Column Components Ethyne Acetic Acid Vinyl Acetatylene Water Vinyl Acetate Ethylene Diacetate Acetaldehyde Stream 14 kg/hr 0 134 0 2 0 26 2 Stream 15 kg/hr 0 134 0 0 0 0 0 Stream16 kg/hr 0 0 0 0 0 26 2
Stream16 kg/h 10 2 26 6
Stream 9 kg/h
9 134 7 3 1389 26 8
13 14 15 16 411 411 413 480 200 350 200 272 0 0 1 0 -1132939 -1132912 -928439 -145731