INSPECTION REPORT

(VERTICAL TURBINE PUMP)

WO # JDE TAG / SERVICE LOCATION

INCOMING AFTER REPAIRS

DESCRIPTION OF WORK

C-945375 (PACKAGE B) PUMP

MANUFACTURER MODEL/TYPE IMP DIA STG GPM TDH

COLUMN
DIA LENGTH

SHAFT DIA
BOWL COLUMN MFCTR RPM

DRIVER
HP RATIO

TASK

CONDITION 1 2 3

CHECK FLATNESS AND 1A CLEANLINESS 1B 2A

MOTOR BASE DISCHARGE NOZLE MOTOR MOUNTING MOUNTING SCREWS GLAND MOUNTING MOUNTING SCREWS

CHECK THREAD CONDITION

2B

2C COOLING NOZZLE

CHECK COATING CONDITION CHECK MEASSUREMENT H-1 H-2 H-3 H-4 D-1 D-2

3A 3B

EXTERNAL COATING INTERNAL HARD COATING STANDARD ACTUAL 1 2 3

D-3 DISCHARGE HEAD D-4 D-5 D-6 D-7 H-1 H-2 H-3

DISCHARGE HEAD
1 2

H-4

TASK
CHECK FLATNESS AND 1C CLEANLINESS 1E CHECK THREAD CONDITION 2D 2E CHECK MEASSUREMENT D-8 D-9 GLAND SEAT STF. BOX TO DISCH HEAD PACKING GLAND MOUNTING MOUNTING SCREWS COOLING NOZZLE STANDARD ACTUAL

D-10 STUFFING BOX D-11 H-5 H-6 H-7

STUFFING BOX
(*) CONDITION : 1 = GOOD 2 = NEED TO BE REPAIRED 3 = NEED TO BE REPLACED

H-8
DATE : SHEET : 1 OF 4

REMARKS

INSPECTED BY

CHECKED BY

APPROVED BY

ACKNOWLEDGED

Hendri Saputra # 1204288 Date :

Juliyanto # 1160227

Hardiansyah # 0504859

INSPECTION REPORT
(VERTICAL TURBINE PUMP)
WO # JDE TAG / SERVICE LOCATION

INCOMING AFTER REPAIRS

DESCRIPTION OF WORK

C-945375 (PACKAGE B) PUMP

MANUFACTURER MODEL/TYPE IMP DIA STG GPM TDH

COLUMN
DIA LENGTH

SHAFT DIA
BOWL COLUMN MFCTR RPM

DRIVER
HP RATIO

TASK

SHAFT SECTION
L1
H.SHAFT L.SHAFT 1 L.SHAFT 2 L.SHAFT 3 L.SHAFT 4 L.SHAFT 5 L.SHAFT 6 L.SHAFT 7 L.SHAFT 8 L.SHAFT 9

ACTUAL MEASUREMENT
L2 L3 D12 D13 D14

OVERALL CONDITION 1 2 3

UNC THREAD
STANDARD MEASUREMENT

L1

L2

L3

D12

D13

D14

CHECK MEASUREMENT AND THREAD CONDITION

ACTUAL RUN-OUT
TASK 10 FEET SHAFT STRAIGHTNESS STANDARD
MAXIMUM RUN-OUT (TIR) POSITION

SHAFT SECTION
HEAD SHAFT LINE SHAFT 1 LINE SHAFT 2 LINE SHAFT 3 LINE SHAFT 4 LINE SHAFT 5 LINE SHAFT 6 LINE SHAFT 7 LINE SHAFT 8 LINE SHAFT 9

POSITION (10' SHAFT)

POSITION ( 5' SHAFT)

OVERALL CONDITION 1 2 3

0.002"

0.004"

0.006"

5 FEET SHAFT STRAIGHTNESS STANDARD

POSITION MAXIMUM RUN-OUT (TIR)

A 0.002"

C 0.004"

CHECK SHAFT STRIGHTNESS

TASK

COUPLING SECTION
L4
HEAD COUPLING LS COUPLING 1 LS COUPLING 2 LS COUPLING 3 LS COUPLING 4 LS COUPLING 5 LS COUPLING 6 LS COUPLING 7 LS COUPLING 8 LS COUPLING 9

ACTUAL MEASUREMENT
L5 L6 D15 D16

OVERALL CONDITION 1 2 3

SHAFT
(*) CONDITION : 1 = GOOD 2 = NEED TO BE REPAIRED 3 = NEED TO BE REPLACED

CHECK MEASUREMENT AND THREAD CONDITION

COUPLING
DATE : 25/01/2011 SHEET : 2 OF 4

REMARKS

INSPECTED BY

CHECKED BY

APPROVED BY

ACKNOWLEDGED

Hendri Saputra # 1204288 Date :

Juliyanto # 1160227

Hardiansyah # 0504859

INSPECTION REPORT
(VERTICAL TURBINE PUMP)
WO # JDE TAG / SERVICE LOCATION

INCOMING AFTER REPAIRS

DESCRIPTION OF WORK

C-945375 (PACKAGE B) PUMP

MANUFACTURER MODEL/TYPE IMP DIA STG GPM TDH

COLUMN
DIA LENGTH

SHAFT DIA
BOWL COLUMN MFCTR RPM

DRIVER
HP RATIO

TASK
CHECK MEASUREMENT AND THREAD CONDITION

COLUMN SECTION
L7
COLUMN -1 (TOP) COLUMN -2 COLUMN -3 COLUMN -4 COLUMN -5 COLUMN -6 COLUMN -7 COLUMN -8 COLUMN -9 (BOTTOM)

ACTUAL MEASUREMENT
L8 L9 D16 D17 D18

OVERALL CONDITION 1 2 3

B.C. STANDARD MEASUREMENT

REG

L7
59.880

L8
1.250

L9
0.375

D16
12.250

D17
10.688

D18
9.000
+0.002

1F

3C
EXTERNAL COATING 1 2 3

3D
INTERNAL COATING 1 2 3 1

TASK

COLUMN SECTION
COLUMN -1 (TOP) COLUMN -2

REGISTER FLATNESS 1 2 3

ANODE
2 3

OVERALL CONDITION 1 2 3

CHECK COATING

COLUMN -3 COLUMN -4 COLUMN -5 COLUMN -6 COLUMN -7 COLUMN -8

PUMP COLUMN TASK

COLUMN -9 (BOTTOM)

LINE SHAFT BEARING AND RETAINER SECTION

COLOUMN 1-2

ACTUAL MEASUREMENT
D19 D19A D12A D18A L9A L10

OVERALL CONDITION 1 2 3

CHECK MEASUREMENT

COLOUMN 2-3 COLOUMN 3-4 COLOUMN 4-5 COLOUMN 5-6 COLOUMN 6-7 COLOUMN 7-8 COLOUMN 8-9

BEARING RETAINER
STANDARD MEASUREMENT

D19

D19A

D12A

D18A

L9A

L10

LOCATION

C1

C2

C3

C4

LINE SHAFT BEARING AND RETAINER

CHECK CLEARANCE

COLOUMN 1-2 COLOUMN 2-3 COLOUMN 3-4 COLOUMN 4-5 COLOUMN 5-6 COLOUMN 6-7 COLOUMN 7-8 COLOUMN 8-9

C1 STANDARD CLEARANCE AND RET - REG INTERFERENCE D18-D18A COLUMN ASSEMBLY CLEARANCE
(*) CONDITION : 1 = GOOD 2 = NEED TO BE REPAIRED 3 = NEED TO BE REPLACED

C2
RET- FLG

C3
BRG - RET

C4
SHAFT- BRG

L9A-2L9

D19-D19A

D12A-D12

DATE :

25/01/2011

SHEET :

3 OF 6

REMARKS

INSPECTED BY

CHECKED BY

APPROVED BY

ACKNOWLEDGED

Hendri Saputra # 1204288 Date :

Juliyanto # 1160227

Hardiansyah # 0504859

INSPECTION REPORT
(VERTICAL TURBINE PUMP)
WO # JDE TAG / SERVICE LOCATION

INCOMING AFTER REPAIRS

DESCRIPTION OF WORK

C-945375 (PACKAGE B) PUMP

MANUFACTURER MODEL/TYPE IMP DIA STG GPM TDH

COLUMN
DIA LENGTH

SHAFT DIA
BOWL COLUMN MFCTR RPM

DRIVER
HP RATIO

CHECK MEASUREMENT
BOWL, SUCTION BELL DISCHARGE CASE ,WEAR RING AND BUSHING
D20 D20A D21 D21A D21B D22 D22A D22B H8 H8A H9 H9A H10 OVERALL CONDITION

STAGE STG - 1 STG - 2 STG - 3 STG - 4 STG - 5 STG - 6 STG - 7

STG - 1

STG - 2

STG - 3

STG - 4 STAGE

STG - 5

STG - 6

STG - 7

CHECK MEASUREMENT
D23

STG - 1

STG - 2

STG - 3

STG - 4

STG - 5

STG - 6

STG - 7

IMPELLER AND WEAR RING

D23A D24 D24A D21C D22C D22A D22B H9B H10 W

OVERALL CONDITION

STG - 1
CHECK MEASUREMENT AND RUN-OUT

STG - 2

STG - 3

STG - 4

STG - 5

STG - 6

STG - 7

POSITION
STG - 1 STG - 2 STG - 3 STG - 4 STG - 5 STG - 6 STG - 7

BOWL SHAFT

D25 TIR
ACTUAL MEASUREMENT AT STAGE STG - 1 STG - 2 STG - 3 STG - 4 STG - 5 STG - 6 STG - 7

DESCRIPTION
BOWLS FIT WEAR RING TO BOWL FIT BEARING TO BOWL FIT WEAR RING TO IMP. FIT IMPELLER TO SHAFT FIT WEAR RINGS CLEARANCE SHAFT TO BUSHING CLEARANCE D2O-D20A

STANDARD

CHECK MEASUREMENT
D2O-D20A

FIT AND CLEARANCE

D21-D21A D22-D22A D24A-D24 D24A-D24 D21B-D21C D22B-D25

D21-D21A D22-D22A D22B-D25

D21B-D21C D22C-D25

(*) CONDITION :

1 = GOOD

2 = NEED TO BE REPAIRED

3 = NEED TO BE REPLACED

DATE :

SHEET :

5 Of 6

REMARKS IMPELLER BLADE QTY :

INSPECTED BY

CHECKED BY

APPROVED BY

ACKNOWLEDGED

Hendri Saputra Date :

Juliyanto # 1160227

Hardiansyah