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Dooan Engine Co.,Ltd.

HEAD OFFICE & Changwon Plant 69-3, Sinchon-Dong, Changwon-City, Gyeongnam, Korea. 641-370 Phone. +82-55-260-6000 / Fax. +82-55-260-6786 GEOJE OFFICE 1, Aju-Dong, Geoje-City, Gyeongnam, Korea. 656-714 Phone. +82-55-682-2261 / Fax. +82-55-681-7427 EUROPE OFFICE Heidenkampsweg 100,8.OG 20097 Hamburg, Germany Phone. +49-40-2533-5656 / Fax. +49-40-2533-5661 SINGAPORE OFFICE 78, Shenton Way, #16-04, Singapore 079120 Phone. +65-6222-5515 / Fax. +65-6222-5525 SHANGHAI OFFICE 828 Hua Du Mansion 14F Room E, Zhang Yang Road, Pudong, Shanghai, China Phone. +21-6875-0876 / Fax. +21-6875-0864

Diesel Power Plant

Your Reliable Partner Doosan Engine


in 2-Stroke and 4-Stroke Diesel Power Plants.
Doosan Engine, a name that is synonymous with excellence in Diesel Power Plants. In every industry, there are forces that stand out as a leader who is benchmarked for joining the ranks of the very best. In the field of Diesel Power Plants, it needs past experience, state of the art technology, capability and quality to become a leader. Doosan Engine has them all and now is creating a new legend with 2-Stroke Low Speed Diesel Power Plant.

Doosan Engine provides not only the turnkey supply of diesel power plant but also the individual service, including :
Engineering
System planning Basic and process engineering Detailed engineering

Civil and Building Works


Site investigation and studies Powerhouse and auxiliary buildings Tank farm Exhaust stacks Storm drainage system Potable and sanitary water system Air conditioning and ventilation system Fire detection, alarm and fighting system Communication system Lighting Fencing, road works, landscaping, etc..

Doosan Engine 2-Stroke Low Speed Diesel Power Plant


Today, it is the availability of electrical energy which is decisive for economic and social development. Reliable power supply is the key element for progress, prosperity and industrial development. Among the various concepts available for meeting these energy requirements, diesel engines are simply stated as the most economical and profitable solution in the range of energy requirement up to 300 MW capacity. In this range of capacity, Doosan Engine offers the right and optimum solution with 2-stroke low speed diesel engine.

Diesel Engine with Accessories Mechanical Auxiliaries


Fuel oil system Lube oil system Primary and secondary cooling water system Compressed air system Combustion air / Exhaust gas system Waste heat recovery and steam generation system Environmental protection system

Erection
Supervisory service for erection Complete erection Erection tools and material

Electrical and I&C Part


Alternator system Transformers H/V, L/V switchgears L/V distribution and MCC Outdoor switchyard Black-start DG system UPS and DC system Grounding and lightning system Plant control system Monitoring and alarm system

Commissioning
Supervisory service for commissioning Acceptance testing Reliability tests

Training
Workshop training On site training during erection, commissioning and operation

Operation and Maintenance


Planning of maintenance Overhaul supervision Technical consulting and trouble-shooting Performing planned maintenance Complete Operation and Maintenance

Project Profile
Nam-Jeju, Korea l Jeju, Korea l Cabras, USA Hirgigo, Eritrea l DMIL, India l Kanudi, PNG Kos, Greece l Paros, Greece l Chios, Greece

Nam-Jeju, Korea

Cabras, USA

DMIL, India

Kos, Greece

Paros, Greece

Jeju, Korea

Hirgigo, Eritrea

Kanudi, PNG

Chios, Greece

PROJECT DATA
Customer : Korea Southern Power Co., Ltd. (KOSPO), Korea Engineer : Korea Power Engineering Co., Inc. (KOPEC), Korea Location : Jeju Island, Korea Gross Electrical Output : 40 MW Scope of Work : Turnkey Supply Commercial Operation Date : September, 1990

PROJECT DATA
Customer : Korea Midland Power Corporation(KOMIPO) Engineer : Hyundai Engineering Co.,Ltd. Location : Jeju Island, Korea Gross Electrical Output : 41.3 MW Scope of Work : Engineering DG Sets with Mechanical and Electrical Auxiliaries, Instrument & Control System,Emission Control System Commercial Operation Date : June 30, 2005

TECHNICAL DATA

Nam-Jeju Low Speed Diesel Power Plant #1~#4


Jeju is an isolated island southwest of Korea. It is located 304 km away from Busan port on the mainland, as the second largest city in Korea. Being an island with beautiful natural settings and a unique traditional culture, Jeju island is well known for summit meeting venue around the world, having already hosted historical peace summits and has been recognized as the Island of Peace. The novelist, Constantin-Virgil Gheorghiu recalled that he had found, there on Jeju, a renewal of lifes spirit and during the Korea-America summit meeting, Bill Clinton, the former President of the United States, repeatedly said Beautiful, Wonderful, Fine. The Newsweek magazine claimed Jeju Island to be The Island of the Gods. Due to its geographical isolation from the main land of Korean peninsula, there has been a separate local electrical grid connecting across the island (Later in 1996, the grids of the island and main land were interconnected to each other by means of an undersea cable). With the completion of a 2-stroke low speed diesel power plant, there could exist on the island almost every possible concept for power generation, including steam turbine cycle, gas turbine cycle, combined cycle, 2-stroke low speed and 4-stroke medium speed diesels, windmills, and even solar energy conversion. However, it is very interesting that almost 20 percent of the islands energy requirement was covered by 2-stroke diesel engines, in spite of the fact that they represented only some 15 percent of the total installed capacity of 260 MW. In order to comply with local emission regulations prevailing at that time, the engine exhaust gas system incorporated electrostatic precipitators, and for the preparation of possible further strict requirements in the future, the engine and other relevant systems were designed and executed to be able to retrofit SCR DeNOx system later when required. Recently SCR De-NOx system was equipped

Diesel Engine : 4 Sets Supplier : Doosan Engine Co., Ltd., Korea Type : DOOSAN-MAN B&W 7K60MC-S (Mk 3) Number of Cylinders : 7 Bore / Stroke : 600 mm / 1650 mm Nominal Speed / Frequency : 138.5 RPM / 60 Hz Fuel Oil Used : Heavy Fuel Oil (HFO #6) Cooling System Primary Circuit : Fresh Water Secondary Circuit : Fresh Water (Cooling Tower Cooling) Generator : 4 Sets Supplier : FUJI Electric Co., Ltd., Japan Type of Cooling : Air to Air Generating Voltage : 6.6 kV (Step-up Voltage) : 66 kV Waste Heat Recovery Boiler : 4 Sets Supplier : Kang Rim Industries Co., Ltd., Korea Capacity : 1000 kg/h Type : Horizontal, Water Tube Pressure : 7 barg Temperature : 170 Electrostatic Precipitator : 2 Sets Type : Dry Exit Particular Loading : Max. 100 mg/N dry Efficiency : 80 % Pressure Drop : 20 mm Aq Power House Area : 90000 mm 51000 mm Height : 23300 mm Overhead Crane (Main / Aux.) : 80 ton / 5 ton Fuel Oil Storage Tank : 2 Sets Type : Cone Roof Capacity : 3800

Jeju Low Speed Diesel Power Plant


The power plant unit is equipped with a DOOSAN-MAN B&W 12K80MC-S diesel engine, generating 41.3MW at 109.1rpm. The unit had originally been blueprinted to support at peak load in summer season, but it had been upgraded to cover any changing demands from part to maximum load. In order to conform to the very strict emission regulations, the plant is equipped with extensive emission control system such as a Selective Catalytic Reduction system(SCR), Electrostatic Precipitator(ESP) and Flue Gas Desulphurization system(FGD). Performance measurements at site have proved that all requirements have been met, and the applied technologies are suitable for any project of any size where such emission controls are required. This plant embodies the world's largest diesel engine generation unit equipped with such extensive emission controls. In December 2003, Doosan Engine was awarded a contract by Korea Midland Power Co., Ltd. (KOMIPO) to design, manufacture, deliver and commission a 40MW diesel power plant on jeju Island of Korea. From the date of contract, Doosan Engine has been involved in the project as the main contractor and successfully completed the plant before the deadline. The plant was put into commercial operation in only 13 months from groundbreaking, thanks to the endeavor and full assistance of Korea Midland Power Co.,Ltd. (KOMIPO), Licensor(MAN B&W) and the other contractors. This astonishing short construction time is almost unbelievable, but it shows how modern technology permits and extremely shortened completion timetable for such large diesel power plant equipped with an extensive emission control system. Since the start of commercial operation, the Jeju Diesel Power Plant with all its electromechanical auxiliary systems has been delivering high quality electricity at maximum load, at utmost high reliability, with extremely clean emission. On these circumstances, the Jeju Diesel Power Plant become an intimate neighbor of the nature and residents of Jeju Island. An amazing environment-friendly large diesel generating power plant designed and supplied by Doosan Engine was recently completed. It was commissioned at the end of June 2005 in Jeju Island, South Korea and since then, the plant has been contributing to stabilizing power distribution to the island grid network with low emissions.

TECHNICAL DATA Diesel Engine : 1 Set Supplier : Doosan Engine Co. Ltd., Korea Type : DOOSAN - MAN B&W 12K80MC-S (MK5) Number of cylinders : 12 Bore/Stroke : 800 mm / 2300 mm Nominal Speed/Frequency : 109.1 RPM/60Hz Fuel Oil Used : Heavy Fuel Oil (HFO #6)
Cooling System Primary Circuit : Fresh Water Secondary Circuit : Seawater(Seawater Direct Cooling) De-Nox System Catalyst Supplier : Haldor Topsoe A/S, Denmark Efficiency : 88% (2000 ppm > 250 ppm) Type : Selective Catalytic Reduction Reducing mediator : Dissolved Urea(Urea Solution) Generator : 1 Set Supplier : ALSTOM, Spain Type of Cooling : Air to Water Generating Voltage : 13.8 kV (Step-up Voltage) : 154 kV Power Housee Area : 18000 mm 22500 mm Height : 17500 mm Overhead Crane(Max/Aux.) : 160 ton / 12.5 ton Special Aspects. HFO Strorage tank : Existing Flue Gas Desulphurization System(70% Effciency) Electrostatic Precipitator(79% Efficiency)

Jeju, Korea
Doosan Engine Co., Ltd. 06 l 07

Nam-Jeju, Korea

Nam-Jeju, Korea

Cabras, USA

DMIL, India

Kos, Greece

Paros, Greece

Jeju, Korea

Hirgigo, Eritrea

Kanudi, PNG

Chios, Greece

PROJECT DATA
Customer : Guam Power Authority (GPA), USA Engineer : Sinclair Knight Merz Pty. Ltd., Australia Location : Guam Island, USA Gross Electrical Output : 80 MW Scope of Work : Turnkey Supply Commercial Operation Date : October, 1995

PROJECT DATA
Customer : Eritrean Electric Corporation(EEC), Eritrea Engineer : Lahmeyer International GmbH, Germany Location : Massawa, Eritrea Gross Electrical Output : 88 MW Scope of Work : Turnkey Supply Commercial Operation Date : July, 2001

Cabras Low Speed Diesel Power Plant Unit #3~#4


The island of Guam is a part of the USA located in the middle of the Pacific Ocean, and appears as a kind of holiday paradise providing many natural and recreational opportunities. The location of the plant is on the western side of the island, and along the sea side beautiful coral beaches attracting a rush of tourists are continuing. Because Guam is in a very frequent earthquake zone, all buildings and structures should be designed and constructed to remain safe in such conditions, therefore the design criteria of seismic zone IV was given against possible seismic loads. Due to the environmental requirements from US-EPA, the NOx content in the exhaust gas turned out to be the first offender, and for the same reason, the gas was not allowed to contain sulphur if the wind direction turned landward. For NOx emission abatement, it was decided to use water emulsification with 50 percent water added to the fuel. The engine was therefore equipped with larger fuel pumps in order to allow for the larger volume of fuel-water mixture to be injected. SOx emission is controlled by the use of either high-sulphur or low-sulphur fuel, kept in separate tanks. The high-sulphur fuel is burnt when the wind is blowing away from the island, while the low-sulphur fuel is burnt when the wind is blowing towards the land. Another requirement in regard to the environmental protection was the sea life protection. Such demand had already ruled out the use of a thermal power plant requiring large amount of cooling water, moreover, even a small waste heat steam plant could not be accepted. Eventually, all fuel heating had to be electrical, because there was no steam available in the plant. On January 1, 2005, GPA awarded the performance Management contract for five years(Option : five years) to Doosan Engine i.e, manage, maintain and operate the Cabras #3~#4 Low Speed Diesel Power Plants.

TECHNICAL DATA
Diesel Engine : 2 Sets Supplier : Doosan Engine Co., Ltd., Korea Type : DOOSAN-MAN B&W 12K80MC-S (Mk5) Number of Cylinders : 12 Bore / Stroke : 800 mm / 2300 mm Nominal Speed / Frequency : 102.9 RPM / 60 Hz Fuel Oil Used : Water Emulsified Heavy Fuel Oil Cooling System Primary Circuit : Fresh Water Secondary Circuit : Seawater (Seawater Central Cooling) Generator : 2 Sets Supplier : ALSTOM, Spain Type of Cooling : Air to Water Generating Voltage : 13.8 kV (Step-up Voltage : 115 kV) Desalination Plant : 2 Sets Supplier : SERCK COMO GmbH, Germany Capacity : 130/day Type : Multi Effect Heat Source : Diesel Engine Jacket Water Homogenizer : 2 Sets Supplier : RESON A/S, Denmark Type : Ultrasonic Fuel Oil Flow : 9.2/h Emulsion Water Flow : 3.9/h Power House Area : 45000 mm51000 mm Height : 30000 mm Overhead Crane (Main / Aux.) : 180 ton / 15 ton Fuel Oil Storage Tank : 2 Sets Type : Cone Roof Capacity : 1600 (For High-Sulphur & Low-Sulphur)

Hirgigo Low Speed Diesel Power Plant Unit #1~#4


For about one year before tendering, there has been an extensive study on the choice of type of plant to be installed, by Lahmeyer International GmbH - an Engineer employed by the plant owner. The result of study made a decision with low speed 2-stroke diesel power plant, particularly due to its high reliability and fuel efficiency. Actually there have been several small and medium size diesel power plants over the country. However, frequent unexpected stoppage of such small and medium size diesel power plants made the grid poor, result in power cuts several times a day. With the completion of Hirgigo 88 MW low speed 2-stroke diesel power plant, the public utility company - EEC(Previous EEA) - could overcome that of unstable power supply completely and could have 40 percent more power reserves. The power plant is located in the vicinity of Massawa city, where water scarcely exists. The 2 500/day desalination plant utilizing the waste heat from jacket cooling water and exhaust gas of diesel engines supplies the water for plant cooling system as well as local community after potabilization. The power plant was designed and constructed to allow easy extension of two identical diesel generator units in the future. Arab funds - Saudi fund, Kuwait fund, Abu Dhabi fund, Badea fund, OPEC -, as well as World Bank participated in the financing of the project.

TECHNICAL DATA
Diesel Engine : 4 Sets Supplier : Doosan Engine Co., Ltd., Korea Type : DOOSAN-MAN B&W 12K60MC-S (Mk 5) Number of Cylinders : 12 Bore / Stroke : 600 mm / 1650 mm Nominal Speed / Frequency : 142.9 RPM / 50 Hz Fuel Oil Used : Heavy Fuel Oil (HFO #6) Cooling System Primary Circuit : Fresh Water Secondary Circuit : Seawater (Seawater Central Cooling) Generator : 4 Sets Supplier : ALSTOM, Spain Type of Cooling : Air to Water Generating Voltage : 10.5 kV (Step-up Voltage) : 132 kV Waste Heat Recovery Boiler : 4 Sets Supplier : Kang Rim Industries Co., Ltd., Korea Capacity : 3000 kg/h Type : Vertical, Water Tube Pressure : 7 barg Temperature : 170 Desalination Plant : 2 Sets Supplier : Alfa Laval Desalt A/S, Denmark Capacity : 500/day Type : Multi Effect Heat Source : Diesel Engine Jacket Water + Saturated Steam Combustion Air Intake Filter : 4 Sets Supplier : AAF-SA, France Type : Wet (Multi-Duty Oil Bath), Self Cleaning Application : Air Filter with Weather Louver, Dust Precipitator Performance : 77 % (ASHRAE Test) Power House Area : 72000 mm 55000 mm Height : 26100 mm Overhead Crane (Main / Aux.) : 115 ton / 10 ton Fuel Oil Storage Tank : 4 Sets Type : Cone Roof Capacity : 2500 2

Hirgigo, Eritrea Cabras, USA


Doosan Engine Co., Ltd. 08 l 09

Nam-Jeju, Korea

Cabras, USA

DMIL, India

Kos, Greece

Paros, Greece

Jeju, Korea

Hirgigo, Eritrea

Kanudi, PNG

Chios, Greece

PROJECT DATA
Customer : Daewoo Motor India Limited (DMIL), India Engineer : Daewoo Construction - Energy Engineering, Korea Location : Delhi, India Gross Electrical Output : 38.4 MW Scope of Work : Engineering, DG Sets with Mechanical and Electrical Auxiliaries, Instrument & Control System (Exclusive of Civil and Building Works) Commercial Operation Date : July, 1998

PROJECT DATA
Customer : PNG Power Ltd.(Previous ELCOM), Papua New Guinea Location : Port Moresby, Papua New Guinea Gross Electrical Output : 25.6 MW Scope of Work : Turnkey Supply including Transmission System, Operation & Maintenance Commercial Operation Date : January, 1999

DMIL Low Speed Diesel Power Plant Unit #1~#3


The power plant is aim to supply necessary electrical energy for the newly established motor vehicle assembly line which in general calls for an astronomical amount of investment. The most advanced and automated car assembly line of this kind required electrical power supply at the highest possible reliability, whereas the local grid condition then, showing a high degree of voltage/frequency variation and even unexpected power blackouts, couldnt provide confidence to the capital investors of this car factory. So, reliable power supply with independent captive power plant became the solution and high reliability was the first parameter of selection to the type of power plant. Consequently that led the decision to 2-stroke Low Speed Diesel Power Plant. Before the customer eventually placed an order with Doosan Engine for the power plant project, he had already spent almost 12 months in evaluating various proposals received from other medium speed 4-stroke diesel suppliers, but the installation of the car assembly factory was continuing according to its initial schedule. Therefore, when the preparation of the order was materialized, Doosan Engine was asked by the customer to supply 2-stroke Low Speed Diesel Engines within an extremely short-term delivery period - within 3 months and 5 months for the first 2 units and the third unit, respectively. In order for Doosan engine to resolve the customers difficulty of such short-term delivery - said impossible by the people working in this industry, an extensive effort and every possible means were made for engine manufacturing and equipment procurement, resulting in very in-time delivery pursuant to the contract. Considering the power plant is to be installed within the premises of the most modernized car manufacturing factory located in an urban area, electrostatic precipitators were installed before the exhaust gas chimneys.

TECHNICAL DATA
Diesel Engine : 3 Sets Supplier : Doosan Engine Co., Ltd., Korea Type : DOOSAN-MAN B&W 7K60MC-S (Mk 5) Number of Cylinders : 7 Bore / Stroke : 600 mm / 1650 mm Nominal Speed / Frequency : 142.9 RPM / 50 Hz Fuel Oil Used : Heavy Fuel Oil (HFO #6) Cooling System Primary Circuit : Fresh Water Secondary Circuit : Fresh Water (Cooling Tower Cooling) Generator : 3 Sets Supplier : ALSTOM, Spain Type of Cooling : Air to Water Generating Voltage : 11 kV (Distribution Voltage) : 11 kV Waste Heat Recovery Boiler : 3 Sets Supplier : Thermax Limited., India Capacity : 1200 kg/h Type : Vertical, Water Tube Pressure : 7 barg Temperature : 170 Power House Area : 56000 mm 46600 mm Height : 21400 mm Overhead Crane (Main / Aux.) : 85 ton / 5 ton

Kanudi Low Speed Diesel Power Plant Unit #1~#2


Identifying the need for additional power for the fast growing national capital district and adjoining regions, PNG Power - the public utility - called on international bidding for setting up a diesel power plant of the required capacity. At that time, Port Moresby and nearby regional centers relied primarily on hydroelectricity for their power need. However, intermittent drought and continuing social development placed a large demand on the power generating infrastructure, often resulting in power shortages and subsequent power rationing. PNG Power undertook investigations on expanding power generation capacity for Port Moresby. Such investigations included the utilization of hydro potential, natural gas, fuel oil, trans-island transmission and other alternative technologies. The option of operating the low speed diesel engine burning heavy fuel oil was eventually considered to be the most cost effective way for meeting the growth in power loads through an intensive assessment of alternative tenders. The Kanudi site is located in the north of the Kanudi community and away approximately 600 meters from NAPA NAPA road and about 6 km northwest of Port Moresby. As the power plant was to be installed near Kanudi community, the Environmental Impact Assessment was carried out in relation to the construction and operation of the power station with regards to noise, dust, air emission, water management, etc.. The power station was designed and constructed with the objective of minimizing the impact on the surrounding social and bio-physical environment pursuant to local and EPA regulations. The Kanudi low speed diesel power station is a typical IPP installation, where high plant efficiency and availability are the necessities in order to keep plant economy as high as possible and thus optimize the rate of return and the payback time. Doosan Engine has been performing operation and maintenance contract for the power station for a period of 15 years since January 1999.

TECHNICAL DATA
Diesel Engine : 2 Sets Supplier : Doosan Engine Co., Ltd., Korea Type : DOOSAN-MAN B&W 7K60MC-S (Mk 5) Number of Cylinders : 7 Bore / Stroke : 600 mm / 1650 mm Nominal Speed / Frequency : 142.9 RPM / 50 Hz Fuel Oil Used : Heavy Fuel Oil (HFO #6) Cooling System Primary Circuit : Fresh Water Secondary Circuit : Fresh Water (Cooling Tower Cooling) Generator : 2 Sets Supplier : ALSTOM, Spain Type of Cooling : Air to Water Generating Voltage : 11 kV (Step-up Voltage) : 66 kV Waste Heat Recovery Boiler : 2 Sets Supplier : Kang Rim Industries Co., Ltd., Korea Capacity : 1200 kg/h Type : Vertical, Water Tube Pressure : 7 barg Temperature : 170 Power House Area : 35000 mm 47000 mm Height : 17900 mm Overhead Crane (Main / Aux.) : 90 ton / 10 ton Fuel Oil Storage Tank : 2 Sets Type : Cone Roof Capacity : 1900 HV Switchyard System Supplier : PMC, USA Type : Outdoor, Single Bus Voltage : 66 kV 66 kV Transmission Line Distance : 7.6 km Type : Single Line (3 Phase, 3 Wire) Type of Transmission Tower : Steel Structure

Kanudi, PNG DMIL, India


Doosan Engine Co., Ltd. 10 l 11

Nam-Jeju, Korea

Cabras, USA

DMIL, India

Kos, Greece

Paros, Greece

Jeju, Korea

Hirgigo, Eritrea

Kanudi, PNG

Chios, Greece

PROJECT DATA
Customer : Public Power Corporation (PPC), Greece Location : Kos Island, Greece Gross Electrical Output : 34.8 MW Scope of Work : Engineering, DG Sets with Mechanical and Electrical Auxiliaries, Instrument & Control System (Exclusive of Civil and Building Works) Commercial Operation Date : September, 1998

PROJECT DATA
Customer : Public Power Corporation(PPC), Greece Location : Kos Island, Greece Gross Electrical Output : 33 MW Scope of Work : Turnkey Supply(Excluding Powerhouse) Commercial Operation Date : #5 - June, 2005 #6 - August, 2005

TECHNICAL DATA

Kos Low Speed Diesel Power Plant Unit #2~#4


The third largest island in the Dodecanese, after Rhodes and Karpathos, Kos island lies between Kalimnos and Nissiros. It is mainly flat with a mountain chain running along the south east. Famous as the birthplace of Hippocrates, the father of medicine, Kos island is also known for its lovely, gentle scenery. It is both lush and fertile, with an abundance of springs and streams, gorgeous beaches and a marvelous climate. The Kos island has been exploited as a cosmopolitan resort area, by virtue of its physical beauty, some historical sites and important monuments - heritages of various eras. On Kos island, the necessary electrical energy demand has been covered by small medium/high speed 4-stroke diesels and gas turbine generating sets. However, the endless flow of young tourists made increasing demands to variations in the entertainment, which put the island community in desperate need of additional power. Until the completion of the first unit, out of three new 2-stroke diesel installations, therefore, the community had to face a grave shortage of power supply, which temporarily had been countered by switching off the electricity during the night hours. However, when the three new generating sets entered into operation, the owner Public Power Corporation - could even export the surplus electrical energy to the adjacent islands by means of undersea cable links. The delivery tests were extensive, and the only occasion which raised some excitement was the load rejection tests. Because of the sheer capacity of the new generator, which would cover a good slice of the islands power supply, the tests were often followed by a total black-out in all the neighborhood, when the main breaker was opened. Otherwise, the test results turned out better than expected.

TECHNICAL DATA
Diesel Engine : 3 Sets Supplier : Doosan Engine Co., Ltd., Korea Type : DOOSAN-MAN B&W 7K60MC-S (Mk 3) Number of Cylinders : 7 Bore / Stroke : 600 mm / 1650 mm Nominal Speed / Frequency : 136.4 RPM / 50 Hz Fuel Oil Used : Heavy Fuel Oil (HFO #6) Cooling System Primary Circuit : Fresh Water Secondary Circuit : Seawater (Seawater Direct Cooling) Generator : 3 Sets Supplier : CKD, Czech Republic Type of Cooling : Air to Air Generating Voltage : 6.3 kV (Step-up Voltage) : 21 kV Waste Heat Recovery Boiler : 3 Sets Supplier : Kang Rim Industries Co., Ltd., Korea Capacity : 2000 kg/h Type : Horizontal, Smoke Tube Pressure : 7 barg Temperature : 170 Combustion Air Intake Filter : 3 Sets Supplier : AAF-SA, France Type : Wet (Multi-Duty Oil Bath), Self Cleaning Application : Air Filter with Integrated Weather Louver Performance : 77 % (ASHRAE Test) Power House Area : 46000 mm 55600 mm Height : 19000 mm Overhead Crane (Main / Aux.) : 80 ton / 20 ton

Kos Low Speed Diesel Power Plant #5~#6 (Extension)


The third largest island in the Dodecanese, after Rhodes and Karpathos, Kos island lies between Kalimnos and Nissiros It is mainly flat with a mountain chain running along the south east. Famous as the birthplace of Hippocrates, the father of medicine, Kos island is also well known for its lovely, gentle scenery. It is both lush and fertile, with an abundance of springs and streams, gorgeous beaches and a marvelous climate. The Kos island has been exploited as a cosmopolitan resort area, by virtue of its physical beauty, some historical sites and important monuments - heritages of various eras. On Kos island, the necessary electrical energy demand has been covered by 2stroke Low Speed Diesel Engine which Doosan Engine supplied in 1998. However, the endless flow of young tourists made increasing demands to variations in the entertainment, which put the island community in desperate need of additional power. Public Power Corporation awarded 16.5 MW(Option: 16.5MW) Diesel Power Plant Project to Doosan Engine (#5: March, 2003/ #6: November, 2003) with praise of successful performances on Kos #2~#4 Power Plants and high level of reliability/availability in operation. These two engines were installed in existing powerhouse and have been operating successfully with good performance and high efficiency.

Diesel Engine : 2 Sets Supplier : Doosan Engine Co. Ltd., Korea Type : DOOSAN - MAN B&W 9K60MC-S (MK5) Number of Cylinders : 9 Bore/Stroke : 600 mm /1650 mm Nominal Speed/Frequency : 142.9 RPM / 50 Hz Fuel Oil Used : Heavy Fuel Oil (HFO #6) Cooling System Primary Circuit : Fresh Water Secondary Circuit : Seawater(Seawater Direct Cooling) Generator : 2 Sets Supplier : OJSC Power Machine, Russia Type of Cooling : Air to Water Generating Voltage : 6.3 kV (Step-up Voltage) : 20 kV Waste Heat Recovery Boiler : 2 Sets Supplier : Thermax Ltd, India Capacity : 3500 kg/h Type : Horizontal, Fire Tube Pressure : 7 bar.g Temperature : 256+/-15 @ 100% Engine Load Combustion Air Intake Filter : 2 Sets Supplier : AF Tech, Korea Type : Wet(Multi-Duty Oil Bath), Self Cleaning Application : Air Filter with Intergrated Weather Louver Performance : 77 % (ASHRAE Test) Power House(Existing) Area : 46000 mm 55600 mm Height : 19000 mm Overhead Crane(Main/Aux.) : 80 ton / 20 ton

Kos, Greece Kos, Greece


Doosan Engine Co., Ltd. 12 l 13

Nam-Jeju, Korea

Cabras, USA

DMIL, India

Kos, Greece

Paros, Greece

Jeju, Korea

Hirgigo, Eritrea

Kanudi, PNG

Chios, Greece

PROJECT DATA
Customer : Public Power Corporation(PPC), Greece Location : Paros Island, Greece Gross Electrical Output : 11.5 MW Scope of Work : Turnkey Supply(Excluding Powerhouse) Commercial Operation Date : May, 2006

PROJECT DATA Customer : Public Power Corporation(PPC), Greece Location : Chios Island, Greece Gross Electrical Output : 14.4 MW Scope of Work : Turnkey Supply(Including Powerhouse) Commercial Operation Date : March, 2008 TECHNICAL DATA Diesel Engine : 2 Sets Supplier : Doosan Engine Co. Ltd., Korea Type : DOOSAN - MAN B&W 9K60MC-S (MK5) Number of cylinders : 9 Bore/Stroke : 600 mm / 1650 mm Nominal Speed/Frequency : 142.9 RPM / 50 Hz Fuel Oil Used : Heavy Fuel Oil (HFO #6)
Cooling System Primary Circuit : Fresh Water Secondary Circuit : Seawater(Seawater Direct Cooling) Generator : 2 Sets Supplier : OJSC Power Machine, Russia. Type of Cooling : Air to Water Generating Voltage : 6.3 kV (Step-up Voltage) : 20 kV Waste Heat Recovery Boiler : 2 Sets Supplier : Thermax Ltd, India Capacity : 3,000 kg/h Type : Horizontal, Smoke Tube Pressure : 7 bar.g Temperature : 170 Combustion Air Intake Filter : 2 Sets Supplier : ENE System. Korea Type : Wet(Multi-Duty Oil Bath), Self Cleaning Application : Air Filter with Intergrated Weather Louver Performance : 77% (ASHRAE Test) Power House Area : 16000 mm 30000 mm Height : 18800 mm Overhead Crane(Max/Aux.) : 20 ton

TECHNICAL DATA

Paros Low Speed Diesel Power Plant Unit # 1


The island of Paros is one of the largest island of the Cyclades. It consists of large valleys and mountains except its central part. Paros island satisfies tourists who want to have relax and enjoyful holidays. So, it has developed as important district of tourism. Paros has many beautiful sandy beaches which are spreaded out along seashore remaining some of them veiled. Byzantine monument Ekatontapyliani Church is always crowded with tourists from other countries. The three major centers are: Parikia, the capital and one of the main harbours of the Cyclades. It is situated on the western side of the island of ancient city. Naousa, one of the prettiest villages, situated in the north side, with white washed houses, narrow paved alleys and small chapels. Lefkes, a delightful and peaceful mountain village built like an amphitheater in a small valley. You can take a trip to the nearby Antiparos and visit its astonishing caves and beautiful beaches. The first Power Station in the Paros island was built by PPC in 1974, with total output 7.2MW. In the next year the Power Station was extended with new buildings and engines. The total installed capacity of the Power Station was approximately 65MW by the end of 2003. The Power Station of Paros supplies with electricty to the nearby island of Antiparos, Naxos, Iraklia, Koufonisia, Schinousa, Ios, Sikinos and Folegandros also. To catch up continuously increasing demands of Power in paros island, PPC awarded to Doosan Engine, a contract for a new 2-stroke low speed diesel generating set of 11.2MW in March of 2004. Consequently Paros became the second island for Doosan Engine having an opportunity to construct Power Station in Greece, since Doosan Engine had constructed Kos Power Plants. The new engine 7K60MC-S had already been inspected successfully in the factory and delivered, installed despite difficulties in installation works due to narrow space of existing power house.

Diesel Engine : 1 Set Supplier : Doosan Engine Co. Ltd., Korea Type : DOOSAN - MAN B&W 7K60MC-S (MK5) Number of cylinders : 7 Bore/Stroke : 600 mm / 1650 mm Nominal Speed/Frequency : 142.9 RPM / 50 Hz Fuel Oil Used : Heavy Fuel Oil (HFO #6) Cooling System Primary Circuit : Fresh Water Secondary Circuit : Seawater(Seawater Direct Cooling) Generator : 1 Set Supplier : OJSC Power Machine, Russia. Type of Cooling : Air to Water Generating Voltage : 6.3 kV (Step-up Voltage) : 21 kV Waste Heat Recovery Boiler : 1 Set Supplier : Thermax Ltd, India Capacity : 1500 kg/h Type : Vertical, Smoke Tube Pressure : 7 bar.g Temperature : 170 Combustion Air Intake Filter : 1 Set Supplier : AF Tech. Korea Type : Wet(Multi-Duty Oil Bath), Self Cleaning Application : Air Filter with Intergrated Weather Louver Performance : 77% (ASHRAE Test) Power House(Existing) Area : 18000 mm 22500 mm Height : 17500 mm Overhead Crane(Max/Aux.) : 12.5 ton

Chios Low Speed Diesel Power Plant Unit # 1~# 2


Chios island is approximately crescent or kidney shaped, 50km long from north to south, 29km at its widest, and covers an area of 842 km~ (325 sq. miles). The terrain is principally mountainous and arid, with a ridge of mountains running through the spine of the island. The largest of these, Pelineon (1297 metres or 4260 ft) and Oros (1188 metres or 3900 ft), are situated in the north of the island. The centre of the island is divided between east and west by a range of smaller peaks, known as Provatas. Chios has a current resident population of 51,936 (2001 census). It is comprised of eight of the ten municipalities in Chios Prefecture (all excepting Oinousses and Psara, which are on separate islands) and has more than 97 percent of its population. Chios has a merchant shipping community. Its chief export is mastic but it also produces olives, figs, and wine as well as small amounts of mandarins and cherries. According to continuously increasing demand of power in Chios island, PPC(Public Power Corporation of Greece) had the plan to construct a new two(2) stroke low speed diesel power plant from 2003 and PPC made a decision to award 29MW new diesel power project to Doosan Enigne as turnkey contractor through the international bidding in the end of 2004 Chios #1 project(14.47MW) had been constructed on the basis of EPC(Engineering, Procurement & Construction) from the first half of 2005 and the commercial operation of #1 project was taken in the March of 2008. Now Chios #2 project(14.47MW) has been under construction and this project will be accomplished in the second quarter of 2009. Chios island have presently 63.3MW installed capacity based on diesel power plant including our chios #1 project.

Chios, Greece
Doosan Engine Co., Ltd. 14 l 15

Paros, Greece

Medium Speed Diesel Power Plant & EDG/AAC DG

Doosan Engine 4-Stroke Medium Speed Diesel Power Plant


is the power generating system by using 4 stroke medium speed diesel engine. It is appropriate for small power generation needs ranging from 1MW to 20MW and its use is classified into pure generation, co-generation and emergency generation for unclear power plant. It is usually installed in remote places or islands. Since Doosan Engine supplied medium speed diesel power plant to Northern Cheju in 1985, it has provided similar plants to Samsung Everland, Korean Aerospace Laboratory, Sungnam bus terminal and the Philippines. It has also provided emergency power generator for nuclear power plant to Wolsong, Youngkwang, Uljin Nuclear Power Plants and made its quality and performance verified.

(Reference List)
Project
Pyongtaek LNG E.D.G Buk-Cheju M.S.D.P.P #5~8 Yonggwang #3&4 EDG, AAC DG Wolsong #2 SDG KARI M.S.D.P.P #1~2 Ulchin #3&4 EDG, AAC DG Wolsong #3&4 SDG Sungnam Terminal G.E.P.P #1~3 SEM Jochiwan M.S.D.P.P SEM Philippines M.S.D.P.P #2 Yonggwang #5&6 EDG Ulchin #5&6 EDG Fujairah E.D.G KORI #1,2,3,4 AAC DG Shin-Kori #1&2 EDG

Customer
KOGAS KEPCO KEPCO KEPCO Korea Aerospace KEPCO KEPCO Hankook Real Estat Samsung Electro Samsung Electro KEPCO KEPCO Offset Group KHNP KHNP

Location
Korea Korea Korea Korea Korea Korea Korea Korea Korea Philippines Korea Korea Arab Emirates Korea Korea

Capacity
6000kWx 4Sets 5000kWx 4Sets 6500kWx 5Sets 6500kWx 2Sets 3600kWx 2Sets 6500kWx 5Sets 6500kWx 4Sets 1400kWx 3Sets 3000kWx 1Set 4150kWx 1Set 7200kWx 4Sets 6500kWx 4Sets 5500kWx 1Set 5500kWx 1Set 6000kWx 4Sets

Usage
Emergency Generation Emergency Emergency Generation Emergency Emergency Co-Generation Generation Co-Generation Emergency Emergency Emergency Emergency Emergency

Operation Date
1985 1986 1996 1997 1998 1999 1999 2000 2000 2002 2002 2003 2003 2005 2010 2011

Shin-Kori #1&2 AAC DG

KHNP

Korea

7200kWx 1Set

Emergency

2010 2011

Shin-Wolsong #1&2 EDG

KHNP

Korea

6000kWx 4Sets

Emergency

2011 2012

Sin-WolSong #1&2 AAC DG

KHNP

Korea

6000kWx 1Set

Emergency

2011 2012

Yonggwang #1&2 AAC DG Ulchin #1&2 AAC DG

KHNP KHNP

Korea Korea

5500kWx 1Set 5500kWx 1Set

Emergency Emergency

2010 2010

Doosan Engine Co., Ltd. 16 l 17

Medium Speed Diesel Power Plant


Project
SEM Philippines Medium Speed Diesel Power Plant #1~2

EDG/ACC DG for Nuclear Power Plant


Capacity
4150kW x 2Sets

Customer
Samsung ElectroMechanics Co., Ltd.

Location
Philippines

Diesel Engine
Supplier : Doosan Engine Co., Ltd. Model : DOOSAN-MAN B&W 9L 32/40 Number of Cylinders : 9 Bore/Stroke : 320mm/400mm Speed/Frequency : 720RPM/60Hz Fuel Oil used : Light Fuel Oil Waste Heat Recovery Boiler Capacity : 2000kg/h x 7barg Scope of Work : Equipment, Erection & Commissioning Operation Date : March, 2000 Supplier : Doosan Engine Co., Ltd. Model : DOOSAN-MAN B&W 12V32/40 Number of Cylinders : 12 Bore/Stroke : 320mm / 400mm Speed/Frequency : 750 RPM / 50Hz Fuel Oil used : Light Fuel Oil Scope of Work : Equipment, Erection & Commissioning Operation Date : March, 2003 Supplier : Dosan Engine Co., Ltd. Model : DOOSAN-SEMT PIELSTICK 14PC2.5 Number of Cylinders : 14 Bore/Stroke : 400mm/460mm Speed/Frequency : 514RPM/60Hz Fuel Oil used : Light Fuel Oil Scope of Work : Equipment, Erection & Commissioning Operation Date : December, 1985 Supplier : Doosan Engine Co., Ltd. Model : DOOSAN-SEMT PIELSTICK 12PC2.5 Number of Cylinders : 12 Bore/Stroke : 400mm/460mm Speed/Frequency : 514RPM/60Hz Fuel Oil used : Light Fuel Oil Scope of Work : Equipment, Erection & Commissioning Operation Date : January, 1995 Supplier : Doosan Engine Co., Ltd. Model : DOOSAN-MAN B&W 18V 28/32 Number of Cylinders : 18 Bore/Stroke : 280mm/320mm Speed/Frequency : 720RPM/60Hz Fuel Oil used : Light Fuel Oil Scope of Work : Equipment, Erection & Commissioning Operation Date : July, 1998

Project
Yonggwang #3&4 Emergency Diesel Generator

Customer
KEPCO

Location
Yonggwang, Korea

Capacity
6500kW x 5Sets

Diesel Engine
Supplie r : Doosan Engine Co., Ltd. Model : SACM UD45 V20 S5D Number of Cylinders : 20 Bore/Stroke : 240mm/220mm Speed/Frequency : 1200RPM/60Hz Fuel Oil used : Light Fuel Oil Scope of Work : Equipment Operation Date : April, 1996 Supplier : Doosan Engine Co., Ltd. Model : DOOSAN-SEMT PIELSTICK 16PC2.5 Number of Cylinders : 16 Bore/Stroke : 400mm/460mm Speed/Frequency : 514RPM/60Hz Fuel Oil used : Light Fuel Oil Scope of Work : Equipment Operation Date : June, 1997 Supplier : Doosan Engine Co., Ltd. Model : DOOSAN-SEMT PIELSTICK 16PC2.5 Number of Cylinders : 16 Bore/Stroke : 400mm/460mm Speed/Frequency : 514RPM/60Hz Fuel Oil used : Light Fuel Oil Scope of Work : Equipment Operation Date : May, 1998 Supplier : Doosan Engine Co., Ltd. Model : DOOSAN-SEMT PIELSTICK 16PC2.5 Number of Cylinders : 16 Bore/Stroke : 400mm/460mm Speed/Frequency : 514RPM/60Hz Fuel Oil used : Light Fuel Oil Scope of Work : Equipment Operation Date : August, 1998

Wolsong #2 Emergency Diesel Generator

KEPCO

Wolsong, Korea

6500kW x 2Sets

Fujairah Emergency Diesel Generator for Water and Power Plant

Offset Group, Arab Emirates

Fujairah,Arab Emirates

5500kW x 1set

Wolsong #3&4 Stand-By DG

KEPCO

Wolsong, Korea

6500kW x 4Sets

Pyongtaek LNG Emergency Power Generator

Korea Gas Corporation

Pyongtaek, Korea

6000kW x1Set

Ulchin #3&4 Emergency Diesel Generator, ACC DG

KEPCO

Ulchin, Korea

7000kW x 5Sets

Buk-Cheju Medium Speed Diesel Power Plant #5~8

KEPCO

Buk-Cheju, Korea

5000kW x 4Sets

KARI Medium Speed Diesel Power Plant #1~2

Korea Arespace Research Institute

Daedok, Korea

3600kW x 2Sets

Doosan Engine Co., Ltd. 18 l 19

EDG/ACC DG for Nuclear Power Plant


Project
Yonggwang #5&6 Emergency Diesel Generator

EDG/ACC DG for Nuclear Power Plant


Capacity
7200W x 4Sets

Customer
KEPCO

Location
Yonggwang, Korea

Diesel Engine
Supplier : Doosan Engine Co., Ltd. Model : DOOSAN-SEMT PIELSTICK 16PC2.5 Number of Cylinders : 16 Bore/Stroke : 400mm/460mm Speed/Frequency : 514RPM/60Hz Fuel Oil used : Light Fuel Oil Scope of Work : Equipment Operation Date : July, 2002 Supplier : Doosan Engine Co., Ltd. Model : DOOSAN-SEMT PIELSTICK 16PC2.5 Number of Cylinders : 16 Bore/Stroke : 400mm/460mm Speed/Frequency : 514 RPM / 60 Hz Fuel Oil used : Light Fuel Oil Scope of Work : Equipment, Erection & Commissioning Operation Date : November, 2003 Supplier : Doosan Engine Co., Ltd. Mode l : DOOSAN-SEMT PIELSTICK 16PC2.5 Number of Cylinders : 16 Bore/Stroke : 400mm/460mm Speed/Frequency : 514RPM/60Hz Fuel Oil used : Light Fuel Oil Scope of Work : Equipment, Erection & Commissioning Operation Date : (December,2010) (December,2011) Supplier : Doosan Engine Co., Ltd. Model : DOOSAN-SEMT PIELSTICK 16PC2.5 Number of Cylinders : 16 Bore/Stroke : 400mm/460mm Speed/Frequency : 514RPM/60Hz Fuel Oil used : Light Fuel Oil Scope of Work : Equipment, Erection & Commissioning Operation Date : (December,2010) (December,2011)

Project
Shin-Wolsong #1&2 Emergency Diesel Generator

Customer
KHNP, Korea

Location
Yangbuk-myeon, Gyeongju-si (Korea)

Capacity
6000kW x 4sets

Diesel Engine
Supplier : Doosan Engine Co., Ltd. Model : DOOSAN-SEMT PIELSTICK 16PC2.5 Number of Cylinders : 16 Bore/Stroke : 400mm/460mm Speed/Frequency : 514RPM/60Hz Fuel Oil used : Light Fuel Oil Scope of Work : Equipment, Erection & Commissioning Operation Date : (October,2010) (October,2012) Supplier : Doosan Engine Co., Ltd. Model : DOOSAN-SEMT PIELSTICK 16PC2.5 Number of Cylinders : 16 Bore/Stroke : 400mm/460mm Speed/Frequency : 514RPM/60Hz Fuel Oil used : Light Fuel Oil Scope of Work : Equipment Operation Date : (October,2011) (October,2012) Supplier : Doosan Engine Co., Ltd. Model : DOOSAN-MAN 14V32/40 Number of Cylinders : 14 Bore/Stroke : 320mm/400mm Speed/Frequency : 720RPM/60Hz Fuel Oil used : Light Fuel Oil Scope of Work : Equipment, Erection & Commissioning Operation Date : (September,2010) Supplier : Doosan Engine Co., Ltd. Model : DOOSAN-MAN 14V32/40 Number of Cylinders : 14 Bore/Stroke : 320mm/400mm Speed/Frequency : 720RPM/60Hz Fuel Oil used : Light Fuel Oil Scope of Work : Equipment, Erection & Commissioning Operation Date : (September,2010)

Ulchin #5&6 Emergency Diesel Generator

KEPCO

Ulchin, Korea

6500 kW x 4 Sets

Shin-Wolsong #1&2 AAC DG

KHNP, Korea

Yangbuk-myeon, Gyeongju-si (Korea)

6000kW x 1sets

Shin-Kori #1&2 Emergency Diesel Generator

KHNP, Korea

Gijang-gun, Busan (Korea)

6000kW x 4sets

Yonggwang #1&2 AAC DG

KHNP, Korea

Yeonggwang-gun, Jeollanam-do (Korea)

5500kW x 1sets

Ulchin #1&2 AAC DG Shin-Kori AAC DG


KHNP, Korea Gijang-gun, Busan (Korea) 7200kW x 1sets

KHNP, Korea

Uljin-gun, Gyeongbuk (Korea)

5500kW x 1sets

Doosan Engine Co., Ltd. 20 l 21

Doosan Engine Diesel Power Plant


www.doosanengine.com

Greece Korea

Arah Emirates Chios 14.4MW Chios, Greece Eritrea Philippines India Guam Kos 34.8 MW (Phase) Kos, Greece Kos 33 MW(Phase) Kos, Greece

PNG Paros 11.2 MW Paros, Greece Nam-Jeju 40MW Nam-Jeju, Korea Jeju 41.3 MW Jeju, Korea

Cabras 80 MW Guam, USA

DMIL 38.4 MW DMIL, India

Kanudi 25.6 MW Kanudi, PNG

Hirgigo 88 MW Massawa, Eritrea

Fujairah 5.5MW Fujairah, Arah Emirates

SEM 8.3MW Philippines

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