GE OSMONICS EZ2 - SERIES

WATER PURIFICATION MACHINES

ASSEMBLY GUIDE

GE OSMONICS EZ2-SERIES WATER PURIFICATION MACHINES ASSEMBLY MANUAL TABLE OF CONTENTS Figure Description Manifold Assembly Pump and Motor Group (375 - 750, 1125 - 2535) Frame/Panel and Pump & Motor Kits (375 - 750) Frame/Panel and Pump & Motor Kits (1125 - 2535) Panel Hardware and Fastners (Economy and Deluxe) Frame Panel Assembly Kit Pre-Filter Plumbing Group Conductivity Probe (Deluxe Only) Housing and Membrane Element Kit (Bottom End Caps) Housing and Membrane Element Kit (Top End Caps) Housing and Membrane Element Kit Common Tubing (Economy and Deluxe) Tubing Installation (375 Machine) Tubing Installation (620, 750, 1400, 1690 Machines) Tubing Installation (1125, 2100, 2535 Machines) Electrical Connections (All Models) Motor Wiring (All Models) Motor Wiring Diagrams (All Models) Assembled EZ2-Series Reverse Osmosis Machine Page 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Introduction The GE Osmonics EZ2-Series Reverse Osmosis Kit are designed for ease of assembly and reliable operation. Following the instructions in this assembly guide will assure that the machine remains reliable for many years to come. Tools Assembly of an EZ2-Series machine can be completed with a small assortment of common tools. A list of the tools is shown below: Safety Glasses #2 Phillips (Cross blade) Screwdriver #2 Regular (Flat blade) Screwdriver, medium Wire Cutter / Stripper Wire Crimping Tool Razor or tubing cutter Wrench Set Slip Joint Pliers Bench Vise Ratchet/Socket Set Square Level Tape Measure Special Notes: 1.0 CAUTION: Inspect parts thoroughly before assembling the machine. Once the EZ2-Series machine is assembled, parts damaged during assembly are not replaced under warranty. It is advisable to assemble your machine on a hard, smooth surface that you can walk around to perform various assembly procedures. Use thread tape on all threaded fittings. Lubricate all O-ring seals. NOTE: This manual, along with all GE Osmonics manuals are available at http://www.gewater.com.

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NOTE: Bold type indicates that a wire is from the power supply. All other wires shown are internal to the motor housing.

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Assembled EZ2-Series Reverse Osmosis Machine

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Fo r M o r e I n forma tion: Call GE Osmonics at (800) 848-1750 in the U.S. or (952) 933-2277 for additional information or visit www.gewater.com

North American Sales 5951 Clearwater Drive Minnetonka, MN 55343-8995 USA (952) 933-2277 Phone (952) 933-0141 Fax

Euro/Africa Sales 230 rue Robert Schurman ZA des Uselles 77350 Le Me sur Seine FRANCE +33 1 64 10 2000 Phone + 33 1 64 10 3747 Fax

Asia/Pacific Sales 1044/8 SOI 44/2 Sukhumvit Road Parkanog Bangkok 10110 THAILAND + 66 2 38 14213 Phone + 66 2 39 18183 Fax

GE Osmonics Headquarters: 5951 Clearwater Drive, Minnetonka, MN 55343-8995 USA (952) 933-2277 Phone in the U.S., or visit www.gewater.com
' Copyright 2002 GE Osmonics Printed in USA, P/N 1227272 Rev. B