JLG 40 HA Partes PDF

Illustrated Parts Manual
Model 40HA
P/N - 3120673
August 1, 2006
REVISION LOG
June 15, 1990 - Original Issue Of Manual April, 1995 - Revised Manual August 22, 2003 - Revised Manual (Edited to 0010392 Revision 42) August 1, 2006 - Revised Manual (Edited to 0010392 Revision 42)
3120673
REVISION LOG
3120673
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14 DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18 DRIVE BRAKE ASSEMBLY - AUSCO (PRIOR TO MARCH 1992) . . . . . . . . . . . . . . . . . .1-20 DRIVE BRAKE ASSEMBLY - MICO (MARCH 1992 TO PRESENT) . . . . . . . . . . . . . . . . .1-22 DRIVE HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-26 DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992) . . . . . . . . . . . . . . . . . . . . . . . . . .1-30 DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . .1-34 VALVES INSTALLATION - FRAME-MOUNTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-40 LOCKOUT VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-44 VALVE ASSEMBLY (USED WITH OPTIONAL 4WS) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-46 TOW PACKAGE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-48
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 CONTROL VALVES INSTALLATION (DEUTZ ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES) . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 CONTROL VALVES INSTALLATION (FORD/KUBOTA ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES) . . . . . . . . . . . . . . . . . .2-8 CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION . . . . . . . . .2-14 CONTROL VALVE ASSEMBLY - BANG-BANG (STANDARD CONTROLS) . . . . . . . . . .2-18 CONTROL VALVE ASSEMBLY - PROPORTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-20 CONTROL VALVES INSTALLATION (HYDRAULIC CONTROLS) . . . . . . . . . . . . . . . . . .2-24 VALVE ASSEMBLY - GROUND CONTROL (HYDRAULIC CONTROLS) . . . . . . . . . . . .2-28 TURNTABLE, BEARING AND SWING DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . .2-30 SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991) . . . . . . . . . . . . . . . . . . . . . . .2-34 SWING MOTOR ASSEMBLY (AUGUST 1991 THROUGH 1992) . . . . . . . . . . . . . . . . . .2-36 SWING MOTOR ASSEMBLY (1993 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-38 SWING BRAKE ASSEMBLY (PRIOR TO AUGUST 1991) . . . . . . . . . . . . . . . . . . . . . . . .2-40 BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 THROUGH 1992) . . . . . . . . . . . .2-42 SWING HUB ASSEMBLY (MACHINES BUILT THROUGH 1992 ONLY) . . . . . . . . . . . .2-44 DEUTZ ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-46 110 VOLT GENERATOR INSTALLATION (DEUTZ) . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-56 FORD ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-58 DUAL FUEL INSTALLATION (FORD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-68 110 VOLT GENERATOR INSTALLATION (FORD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-70 KUBOTA V1200B DIESEL ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-72 PUMP ASSEMBLY - SUNSTRAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-78 PUMP ASSEMBLY - BARNES. (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUILT APRIL /MAY 1990 TO JANUARY 1993) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-82 PUMP ASSEMBLY - BARNES (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUILT JANUARY 1993 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-84 PUMP ASSEMBLY - BARNES (USED ON HYDRAULIC CONTROL MACHINES WITH DEUTZ ENGINES BUILT PRIOR TO OCTOBER 1991) . . . . . . . . . . . . . . . .2-86
2-23
2-24
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FIGURE NO.
2-25
TITLE
PAGE NO.
2-26 2-27 2-28 2-29 2-30 2-31 2-32
PUMP ASSEMBLY - BARNES (USED ON HYDRAULIC CONTROLS MACHINES WITH DEUTZ ENGINES BUILT APRIL 1993 TO PRESENT AND FORD ENGINES BUILT FEBRUARY 1993 TO PRESENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-88 TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90 ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTALLATION . . . . . . . . . 2-94 GROUND CONTROL BOX INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-98 ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . 2-104 HOODS INSTALLATIONS (WITH 2 DOORS AT GROUND CONTROL BUILT PRIOR TO AUGUST 1990) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-106 HOODS INSTALLATIONS (WITH SINGLE DOOR AT GROUND CONTROL) (AUGUST 1990 TO PRESENT WITHOUT NOISE REDUCTION OPTION). . . . . . . 2-110 HOODS INSTALLATIONS (WITH NOISE REDUCTION OPTION). . . . . . . . . . . . . . . . . . 2-114
SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-1 3-2 3-3 BOOMS AND LIMIT SWITCHES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 MAIN BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 BOOM WIPERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
SECTION 4 - PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 STANDARD PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . 4-2 LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONS . . . . . . . . . . . . . . . 4-8 ROTATOR MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS) . . . . . . . . . . . . 4-14 CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - PRIOR TO FEBRUARY 1993) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18 CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - FEBRUARY 1993 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 CONTROL BOX ASSEMBLY (HYDRAULIC CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . 4-26 CONTROL VALVE ASSEMBLY - GRESEN (6-STACK) (HYDRAULIC CONTROLS ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30 OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . . 4-34
SECTION 5 - CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD/4WS (STANDARD PARTS) (USE WITH OPTIONAL OSCILLATING AXLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 LEVEL (PLATFORM) CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JANUARY 1990) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 LEVEL (PLATFORM) CYLINDER ASSEMBLY (MACHINES BUILT OCTOBER 1992 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS) . . . . . . . . . . . . . . . . . 5-10 LIFT CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS) . . . . . . . . . . . . . . . . 5-14 LIFT CYLINDER ASSEMBLY - TOWER BOOM (STANDARD PARTS) . . . . . . . . . . . . . . 5-18 STEER CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS) . . . . . . . . . 5-24 CLYINDER BELLOWS INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-1 6-2 6-3 HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 HYDRAULIC DIAGRAM - AXLE LOCKOUT (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 HYDRAULIC DIAGRAM - DRIVE (2WD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
ii
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FIGURE NO.
6-4 6-5 6-6 6-7 6-8 6-9 6-10
TITLE
PAGE NO.
HYDRAULIC DIAGRAM - DRIVE (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10 HYDRAULIC DIAGRAM - ROTATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14 HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS / DEUTZ MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16 HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS/ FORD AND KUBOTA MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20 HYDRAULIC DIAGRAM - STANDARD (HYDRAULIC CONTROLS) . . . . . . . . . . . . . . . . .6-24 HYDRAULIC DIAGRAM - STEER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-28 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-30
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2 DUAL FUEL ELECTRICAL DIAGRAM (FORD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7 GENERATOR ELECTRICAL DIAGRAM (110V) (DEUTZ). . . . . . . . . . . . . . . . . . . . . . . . .7-8 GENERATOR ELECTRICAL DIAGRAM (110V) (FORD) . . . . . . . . . . . . . . . . . . . . . . . .7-9 PLATFORM ELECTRICAL DIAGRAM - BANG-BANG (STANDARD) CONTROLS. . . . . .7-10 PLATFORM ELECTRICAL DIAGRAM - HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . .7-11 STANDARD ELECTRICAL DIAGRAM - DEUTZ WITH STANDARD BANG-BANG CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-12 STANDARD ELECTRICAL DIAGRAM - DEUTZ WITH HYDRAULIC CONTROLS . . . . . .7-14 STANDARD ELECTRICAL DIAGRAM - FORD WITH STANDARD BANG-BANG CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-16 STANDARD ELECTRICAL DIAGRAM - FORD WITH HYDRAULIC CONTROLS . . . . . . .7-18
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8-1 DECALS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
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TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
iv
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SECTION 1 FRAME
TABLE OF CONTENTS
FIGURE DESCRIPTION PAGE
1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13
FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIRE AND WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE BRAKE ASSEMBLY - AUSCO (PRIOR TO MARCH 1992) . . . . . . . . . . . . . . . . . . . . . . DRIVE BRAKE ASSEMBLY - MICO (MARCH 1992 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . DRIVE HUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . VALVE INSTALLATION - FRAME MOUNTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCKOUT VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VALVE ASSEMBLY (USED WITH OPTIONAL 4WS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOW PACKAGE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2 1-8 1-14 1-18 1-20 1-22 1-26 1-30 1-34 1-40 1-44 1-46 1-48
S E C T I O N 1 F R A M E
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1-1
SECTION 1 FRAME S E C T I O N 1 F R A M E
FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER)
1-2
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SECTION 1 FRAME
FIG & ITEM # PART NUMBER DESCRIPTION FRAME, STEERING AND AXLE INSTALLATIONS 2WD AND 4WD (WITH 2 WHEEL STEER) 2360299 2360300 2360305 2360386 Frame (2WD Fixed Axle) Frame (4WD Fixed Axle) Frame (All With Oscillating Axle - Prior to October 1994) Frame (All With Oscillating Axle - October 1994 to Present) AXLE INSTALLATION - MACHINES WITH OPTION ALOSCILLATING AXLE (STANDARD PARTS) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Not Used Not Used 0641610 4740185 0100019 Not Used 2160002 Not Used 0641406 4761400 4843286 4842794 Not Used 4751400 4712600 QTY. Ref. REV.
1 1 1 1
Ref.
Bolt 3/8"-16NC x 1 1/4" Washer, Hardened Loctite #271 (Not Shown) Fitting, Grease Bolt 1/4"-20NC x 3/4" Lockwasher 1/4" Pin Pin Flatwasher 1/4" Flatwasher 1" AXLE INSTALLATION - 2WD MACHINES WITH OPTIONAL OSCILLATING AXLE (VARIABLE PARTS) BUILT PRIOR TO SEPTEMBER 1990 BUILT SEPTEMBER 1990 TO OCTOBER 1994 BUILT OCTOBER 1994 TO PRESENT Front Axle Weldment Options: Prior to October 1994 October 1994 to Present Lockout Cylinder Assembly Options (See Section 5 for Breakdown): Built Prior to September 1990 September 1990 to June 1992 June 1992 to October 1994 Pin Options: Prior to October 1994 October 1994 to Present O-Ring Options: Prior to October 1994
A/R A/R A/R 1 4 4 2 2 4 A/R Ref.
0250382 0251330 0255069 51 4843477 4844848 52 1681785 1682406 1682757 53 4842621 3422401 54 Not Required
Ref. Ref. Ref. 1
D C C
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1-3
61 4843447 4844849 0961029 62 1681785 1682406 1682757 63 4842621 3422401 64 Not Required 3780183 65 Not Required 4640812
FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) (CONTINUED)
FIG & ITEM # 55 Not Required 4640812 PART NUMBER 3780183 DESCRIPTION October 1994 to Present Valve, Relief Options: Prior to October 1994 October 1994 to Present AXLE INSTALLATION - 4WD MACHINES WITH OPTIONAL OSCILLATING AXLE (VARIABLE PARTS) BUILT PRIOR TO SEPTEMBER 1990 BUILT SEPTEMBER 1990 TO OCTOBER 1994 BUILT OCTOBER 1994 TO PRESENT Front Axle Weldment Options: Prior to October 1994 October 1994 to Present Bushing, Bronze Lockout Cylinder Assembly Options (See Section 5 for Breakdown): Cylinder - Prior to September 1990 Cylinder - September 1990 to June 1992 Cylinder - June 1992 to Present Pin Options: Prior to October 1994 October 1994 to Present O-Ring Options: Prior to October 1994 October 1994 to Present Valve, Relief Options: Prior to October 1994 October 1994 to Present STEERING AND SPINDLES INSTALLATION - 2WD MACHINES STANDARD CSA Steer Cylinder Assembly (See Section 5 for Breakdown) Tie-Rod Kingpin Options: Domestic (Prior to February 1994) CSA (Prior to February 1994) All (February 1994 to Present) Bearing, Thrust Seal, Hub Nut, Wheel Stud, Wheel Hub Assembly QTY. 1 REV.
Ref.
0250334 0251329 0255070
Ref. Ref. Ref. 1
E D
4 2
Ref. Ref. Ref. 1 1 2 O F
0236449 0251521 101 102 103 104 1681562 3840863 Not Used 3421243 3421835 3422261 0440183 3960098 3300012 0630137 2780091
105 106 107 108 109
2 2 18 18 2
1-4
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SECTION 1 FRAME
FIG & ITEM # 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 PART NUMBER 1120032 0721003 4761000 4740016 3323403 3451012 0440019 0440018 3300175 4130160 0961778 3312602 0440091 2160002 4712600 0560605 3323002 4130161 0961778 0630425 3450606 3431622 Not Used Not Used 0100011 2160003 0560714 3300229 3450810 4640812 3780183 3323403 3313403 DESCRIPTION Cap, Hub Bolt #10-24NC x 3/8" Lockwasher #10 Washer, Hardened Nut 1 1/2"- 6NF Pin, Cotter 5/16" x 3" Cone, Bearing Cup, Bearing Locknut Spindle (Right Side) Bushing, Excel Nut, Jam 1"-8NC Bearing, Thrust Fitting, Grease Flatwasher 1" Narrow Block, Tie-Rod (Right Side) Nut, Jam 1 1/4"-12NF (Right Side) Spindle (Left Side) Bushing, Excel Bolt 1"-8NC x 3 3/4" Pin, Cotter 3/16" x 1 1/2" Pin, Clevis 1" x 2 3/4" QTY. 2 6 6 2 2 2 4 4 1 1 2 2 3 3 1 1 1 1 2 2 1 1 REV.
Loctite #242 (Not Shown) Fitting, Grease - 45 Block, Tie-Rod (Left Side) Nut, Jam 1 1/4"-12NF LH (Left Side) Pin, Cotter 1/4" x 2 1/2" Valve, Relief (After February 1994) O-Ring (After February 1994) Nut, Slotted 1 1/2" - 6NF (Prior to May 1994) Nut, Slotted 1 1/2" - 6NC (May 1994 to Present) STEERING AND SPINDLES INSTALLATION - 4WD MACHINES (STANDARD PARTS)
A/R 2 1 1 2 2 4 2 2 Ref.
201 202 203 204 205 206 207 208 209 210 211
4130221 4130222 1681555 3841018 0560714 3300229 0560605 3323002 3300175 0440091 2160002
Spindle (Right Side) Spindle (Left Side) Steer Cylinder Assembly (See Section 5 for Breakdown) Tie-Rod Block, Tie-Rod (Left Side) Nut, Jam 1 1/4"-12NF (Left Side) Block, Tie-Rod (Right Side) Nut, Jam 1 1/4"-12NF Locknut Bearing, Thrust Fitting, Grease
1 1 1 1 1 1 1 1 3 3 4
3120673
1-5
216 217 218 219 220 221 222 223
FIG & ITEM # 212 213 214 PART NUMBER 2160003 0440161 3530244 3536411 215 0641404 2080026 4300106 4761400 3431622 4712600 3450606 0641608 4751600 1380124 4920096 DESCRIPTION Fitting, Grease - 45 Bearing, Thrust Cover Options: (Prior to August 1992) (August 1992 to Present) Fastener Options: Bolt 1/4"-20NC x 1/2" (Prior to August 1992) Stud, Drive (August 1992 to May 1994) Stud, Drive (May 1994 to Present) Lockwasher 1/4" (Prior to August 1992 Only) Pin, Clevis Flatwasher, 1" Pin, Cotter 3/16" x 1 1/2" Bolt 3/8"-16NC x 1" Flatwasher 3/8" Clip, Retainer Wire, Safety QTY. 4 4 4 REV.
A/R
8 1 1 1 8 8 8 4 ft./ 1.22m Ref. Ref. E B
0250085 0252333
STEERING AND SPINDLES INSTALLATION - 4WD DOMESTIC MACHINES (VARIABLE PARTS) STEERING AND SPINDLES INSTALLATION - CSA 4WD MACHINES (VARIABLE PARTS) Kingpin Options: Standard CSA
251 3421190 3421887
1-6
3120673
SECTION 1 FRAME
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
3120673
1-7
1-8
3120673
SECTION 1 FRAME
FIG & ITEM # PART NUMBER DESCRIPTION FRAME, STEERING AND AXLE INSTALLATIONS 2WD AND 4WD (WITH 4 WHEEL STEER) 2360380 2360381 2360334 2360385 0961029 Frame (2WD Fixed Axle) Frame (4WD Fixed Axle) Frame (All With Oscillating Axle - Prior to October 1994) Frame (All With Oscillating Axle - October 1994 to Present) Bushing, Bronze (Rear Axle) FRONT AXLE INSTALLATION (STANDARD PARTS) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Not Used Not Used 0641610 4740185 0100019 Not Used 2160002 Not Used 0641406 4761400 4843286 4842794 Not Used 4751400 4712600 QTY. Ref. REV.
1 1 1 1 4 Ref.
Bolt 3/8"-16NC x 1 1/4" Washer, Hardened Loctite #271 (Not Shown) Fitting, Grease Bolt 1/4"-20NC x 3/4" Lockwasher 1/4" Pin (Oscillating Axle Only) Pin (Oscillating Axle Only) Flatwasher 1/4" Flatwasher 1" FRONT AXLE INSTALLATION - 2WD MACHINES WITH FIXED AXLE (VARIABLE PARTS) BUILT PRIOR TO OCTOBER 1994 BUILT OCTOBER 1994 TO PRESENT FRONT AXLE INSTALLATION - 2WD MACHINES WITH OSCILLATING AXLE (VARIABLE PARTS) BUILT PRIOR TO SEPTEMBER 1990 BUILT SEPTEMBER 1990 TO OCTOBER 1994 BUILT OCTOBER 1994 TO PRESENT Front Axle Weldment Options: Prior to October 1994 October 1994 to Present Lockout Cylinder Assembly Options (See Section 5 for Breakdown): Fixed Axle Oscillating Axle Prior to September 1990 September 1990 to June 1992 June 1992 to October 1994
A/R A/R A/R 1 4 4 2 2 4 A/R Ref. Ref. Ref. Ref. Ref. Ref. Ref. 1
0253173 0255075
0250382 0251330 0255069 51 4843477 4844848 52 Not Required 1681785 1682406 1682757
D C
3120673
1-9
FIG & ITEM # 53 4842621 3422401 54 Not Required Not Required 3780183 55 Not Required 4640812 56 0361953 Not Required 57 0361954 Not Required PART NUMBER DESCRIPTION Pin Options: Prior to October 1994 October 1994 to Present O-Ring Options: Fixed Axle Oscillating Axle Prior to October 1994 October 1994 to Present Valve, Relief Options: Prior to October 1994 October 1994 to Present Bar, Axle Block Options: Fixed Axle Oscillating Axle Bar, Axle Block Options: Fixed Axle Oscillating Axle FRONT AXLE INSTALLATION - 4WD MACHINES WITH FIXED AXLE (VARIABLE PARTS) BUILT PRIOR TO OCTOBER 1994 BUILT OCTOBER 1994 TO PRESENT FRONT AXLE INSTALLATION - 4WD MACHINES WITH OSCILLATING AXLE (VARIABLE PARTS) BUILT PRIOR TO SEPTEMBER 1990 BUILT SEPTEMBER 1990 TO OCTOBER 1994 BUILT OCTOBER 1994 TO PRESENT Front Axle Weldment Options: Prior to October 1994 October 1994 to Present Bushing, Bronze Lockout Cylinder Assembly Options (See Section 5 for Breakdown): Fixed Axle Oscillating Axle Prior to September 1990 September 1990 to June 1992 June 1992 to October 1994 Pin Options: Prior to October 1994 October 1994 to Present O-Ring Options: Fixed Axle Oscillating Axle Prior to October 1994 October 1994 to Present Valve, Relief Options: Prior to October 1994 QTY. 1 REV.
Ref. Ref. Ref. Ref. Ref. Ref. Ref. 1 B
0253174 0255076
0250334 0251329 0255070 61 4843447 4844849 0961029 62 Not Required 1681785 1682406 1682757 63 4842621 3422401 64 Not Required Not Required 3780183 65 Not Required
E D
4 2
1-10
3120673
SECTION 1 FRAME
FIG & ITEM # 66 0361951 0361953 0362531 Not Required 67 0361952 0361954 0361952 Not Required 0236449 0251521 PART NUMBER 4640812 DESCRIPTION October 1994 to Present Bar, Axle Blocking Options: Fixed Axle (Prior to October 1994) Fixed Axle (October 1994 to March 1995) Fixed Axle (March 1995 to Present) Oscillating Axle Bar, Axle Blocking Options: Fixed Axle (Prior to October 1994) Fixed Axle (October 1994 to August 1995) Fixed Axle (August 1995 to Present) Oscillating Axle STEERING AND SPINDLES INSTALLATION - 2WD FRONT (STANDARD) STEERING AND SPINDLES INSTALLATION - 2WD FRONT (CSA) Steer Cylinder Assembly (See Section 5 for Breakdown) Tie-Rod Kingpin Options: Domestic (Prior to February 1994) CSA (Prior to February 1994) All (February 1994 to Present) Bearing, Thrust Seal, Hub Nut, Wheel Stud, Wheel Hub Assembly Cap, Hub Bolt #10-24NC x 3/8" Lockwasher #10 Washer, Hardened Nut 1 1/2"-6NF Pin, Cotter 5/16" x 3" Cone, Bearing Cup, Bearing Locknut Spindle (Right Side) Bushing, Excel Nut, Jam 1"- 8NC Bearing, Thrust Fitting, Grease Flatwasher 1" Narrow Block, Tie-Rod (Right Side) Nut, Jam 1 1/4"-12NF (Right Side) Spindle (Left Side) Bushing, Excel QTY. 2 REV.
Ref. Ref.
O F
101 102 103 104
1681562 3840863 Not Used 3421243 3421835 3422261 0440183 3960098 3300012 0630137 2780091 1120032 0721003 4761000 4740016 3323403 3451012 0440019 0440018 3300175 4130160 0961778 3312602 0440091 2160002 4712600 0560605 3323002 4130161 0961778
1 1 2
105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126
2 2 18 18 2 2 6 6 2 2 2 4 4 1 1 2 2 3 3 1 1 1 1 2
3120673
1-11
FIG & ITEM # 127 128 129 130 131 132 133 134 135 136 137 138 139 PART NUMBER 0630425 3450606 3431622 Not Used Not Used 0100011 2160003 0560714 3300229 3450810 4640812 3780183 3323403 3313403 DESCRIPTION Bolt 1"-8NC x 3 3/4" Pin, Cotter 3/16" x 1 1/2" Pin, Clevis 1" x 2 3/4" QTY. 2 1 1 REV.
Loctite #242 (Not Shown) Fitting, Grease - 45 Block, Tie-Rod (Left Side) Nut, Jam 1 1/4"-12NF LH (Left Side) Pin, Cotter 1/4" x 2 1/2" Valve, Relief (After February 1994) O-Ring (After February 1994) Nut, Slotted 1 1/2"-6NF (Prior to May 1994) Nut, Slotted 1 1/2"-6NC (May 1994 to Present) STEERING AND SPINDLES INSTALLATION - 4WD FRONT AND ALL REAR STEER (STANDARD PARTS)
A/R 2 1 1 2 2 4 2 2 Ref.
201 202 203 204 205 206 207 208 209 210 211 212 213 214
4130221 4130222 1681555 3841018 0560714 3300229 0560605 3323002 3300175 0440091 2160002 2160003 0440161 3530244 3536411
215 0641404 2080026 4300106 4761400 3431622 4712600 3450606 0641608 4751600 1380124 4920096
216 217 218 219 220 221 222 223
Spindle (Front Right Side and Rear Left Side) Spindle (Front Left Side and Front Right Side) Steer Cylinder Assembly (See Section 5 for Breakdown) Tie-Rod Block, Tie-Rod (Left Side) Nut, Jam 1 1/4"-12NF (Left Side) Block, Tie-Rod (Right Side) Nut, Jam 1 1/4"-12NF Locknut Bearing, Thrust Fitting, Grease Fitting, Grease - 45 Bearing, Thrust Cover Options: (Prior to August 1992) (August 1992 to Present) Fastener Options: Bolt 1/4"-20NC x 1/2" (Prior to August 1992) Stud, Drive (August 1992 to May 1994) Stud, Drive (May 1994 to Present) Lockwasher 1/4" (Prior to August 1992 Only) Pin, Clevis Flatwasher 1" Pin, Cotter 3/16" x 1 1/2" Bolt 3/8"-16NC x 1" Flatwasher 3/8" Clip, Retainer Wire, Safety
1 1 1 1 1 1 1 1 3 3 4 4 4 4
A/R
8 1 1 1 8 8 8
4 ft./1.22m
1-12
3120673
SECTION 1 FRAME
FIG & ITEM # PART NUMBER DESCRIPTION STEERING AND SPINDLES INSTALLATION DOMESTIC 4WD FRONT AND DOMESTIC REAR (VARIABLE PARTS) DOMESTIC 4WD FRONT AND DOMESTIC REAR CSA 4WD FRONT AND CSA REAR Kingpin Standard CSA (Prior to S/N 24769) CSA (S/N 24769 to Present) STEERING AND SPINDLES INSTALLATION - 2WD Uses: 0256449 (Front) and 0250085 (Rear) Installations STEERING AND SPINDLES INSTALLATION - 4WD DOMESTIC Uses: (2) 0250085 (Front and Rear) Installations STEERING AND SPINDLES INSTALLATION - 4WD CSA Uses: (2) 0252333 (Front and Rear) Installations QTY. Ref. REV.
0250085 0252333 251 3421190 3421887 3421190 0251662
Ref. Ref. 4
E C
S E C T I O N 1
Ref.
0251663
Ref.
F R A M E
0253986
Ref.
3120673
1-13
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS
1-14
3120673
SECTION 1 FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS
FIG & ITEM # PART NUMBER 0250148 0270215 DESCRIPTION WHEEL DRIVE INSTALLATION - 2WD/2WS WHEEL DRIVE INSTALLATION - 2WD/2WS (POST PRODUCTION ALTERNATIVE) Drive Hub Assembly (See Figure 1-7 for Breakdown) Drive Motor Assembly (See Figure 1-4 for Breakdown) Bolt 5/8"-11NC x 2" Lockwasher 5/8" Stud 1/2"-13NC x 5 1/2" Lockwasher 1/2" Lugnut 1/2"-20NF Drive Brake Options: Brake (Prior to March 1992) (See Figure 1-5 for Breakdown) Brake (March 1992 to Present) (See Figure 1-6 for Breakdown) March 1992 to S/N 33896 S/N 33896 to Present Post Production Alternative Nut 1/2"-13NC Loctite #242 (Not Shown) Flatwasher 1/2" Loctite #271 WHEEL DRIVE INSTALLATIONS 2WD/4WS 4WD/2WS 4WD/2WS (POST PRODUCTION ALTERNATIVE) 4WD/4WS Drive Hub/Brake Assembly Options: Hub/Brake (See Figure 1-8 for Breakdown) 2WD/4WS (Prior to September 1992) 4WD/2WS & 4WD/4WS (Prior to February 1992) Hub/Brake (See Figure 1-9 for Breakdown) 2WD/4WS (September 1992 to Present) 4WD/2WS & 4WD/4WS (February 1992 to Present) Drive Motor Assembly (See Figure 1-4 for Breakdown) 2WD/4WS & 4WD/2WS 4WD/4WS Bolt Options: 2WD/4WS & 4WD/4WS - Bolt 5/8"-11NC x 1 3/ 4" 4WD/2WS - Bolt 5/8"-11NC x 2" Lockwasher 5/8" Bolt 1/2"-13NC Lockwasher 1/2" QTY. Ref. Ref. REV. 6 1
1 2 3 4 5 6 7 8
2780169 3160158 0642016 4762000 4300092 4761800 3300012 0920072
2 2 12 12 4 4 18 2
9 10 11 12
0920084 0920110 0920117 3311801 0100011 4751800 0100019
4 A/R 4 A/R Ref. Ref. Ref. Ref. Ref. 2
0251661 0250093 0270122 0251660 101 2780157 2780172
B H 1 B
2780195 2780191 102 3160158
A/R 2 4 A/R
103 0642014 0642016 4762000 0641810 4761800
104 105 106
A/R 4 4
3120673
1-15
0920084 0920110 0920117 0254486 0253132 0253133 0250102 0250100 0255805 0250975 0250930 0250172 0255808 0254860
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

FIG & ITEM # 107 PART NUMBER 3300012 DESCRIPTION Lugnut 1/2"-20NF Note: Items 108-110 Not Required on 2WD/4WS Machines. Drive Hub Assembly (Rear) (See Figure 1-7 for Breakdown) Bolt 1/2"-20NC x 5 1/2" Drive Brake (Rear) Options: Brake (Prior to March 1992) (See Figure 1-5 for Breakdown) Brake (See Figure 1-6 for Breakdown) March 1992 to S/N 33896 S/N 33896 to Present Post Production Alternative TIRE AND WHEEL INSTALLATION - 7.50 x 15-30 NON-MARKING (2WD) TIRE AND WHEEL INSTALLATION - 8.75 x 16.5 PNEUMATIC (2WD) TIRE AND WHEEL INSTALLATION - 8.75 x 16.5 FOAM-FILLED (2WD AND 4WD) TIRE AND WHEEL INSTALLATION - 14 x 17.5 PNEUMATIC (2WD) TIRE AND WHEEL INSTALLATION - 14 x 17.5 PNEUMATIC (4WD) (PRIOR TO JULY 1995) TIRE AND WHEEL INSTALLATION - 14 x 17.5 PNEUMATIC (4WD) (JULY 1995 TO PRESENT) TIRE AND WHEEL INSTALLATION - 14 x 17.5 NHS PNEUMATIC (4WD) TIRE AND WHEEL INSTALLATION - 14 x 17.5 FOAMFILLED (2WD) TIRE AND WHEEL INSTALLATION - 14 x 17.5 FOAMFILLED (4WD) (PRIOR TO JULY 1995) TIRE AND WHEEL INSTALLATION - 14 x 17.5 FOAMFILLED (4WD) (JULY 1995 TO PRESENT) TIRE AND WHEEL INSTALLATION - 14 x 17.5 FOAMFILLED (4WD) 2WD Options: (Note: Non-Marking and Foam-Filled Tire and Wheel Assemblies Sold As Assembly Only) Tire and Wheel Assembly - 7.50 x 15-30 NonMarking Tire and Wheel Assembly - 8.75 x 16.5 LT Pneumatic Goodyear Unisteel Tire and Wheel Assembly - 8.75 x 16.5 LT FoamFilled Goodyear Unisteel Tire and Wheel Assembly - 14 x 17.5 Pneumatic Goodyear Hi-Miler Tire and Wheel Assembly - 14 x 17.5 Pneumatic Goodyear X-Tra Grip (Prior to July 1995) Tire and Wheel Assembly - 14 x 17.5 Pneumatic Galaxy (Right Side) (July 1995 to Present) QTY. A/R Ref. 2 4 2 REV.
108 109 110
2780167 0641844 0920072
Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
4520133 0253130 0253131 0239287 0239288 0255806
4 4 4 2 2 2
1-16
3120673
SECTION 1 FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
FIG & ITEM # PART NUMBER 0255807 0250929 0250171 DESCRIPTION Tire and Wheel Assembly - 14 x 17.5 Pneumatic Galaxy (Left Side) (July 1995 to Present) Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Goodyear Hi-Miler Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Goodyear X-Tra Grip 4WD Options: (Note: Foam-Filled Tire and Wheel Assemblies Sold As Assembly Only) Tire and Wheel Assembly - 8.75 x 16.5 LT FoamFilled Goodyear Unisteel Tire and Wheel Assembly - 14 x 17.5 Pneumatic Goodyear X-Tra Grip Tire and Wheel Assembly - 14 x 17.5 Pneumatic Non-Highway Style (NHS) (Left Side) Tire and Wheel Assembly - 14 x 17.5 Pneumatic Non-Highway Style (NHS) (Right Side) Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Traction Tread (Right Side) Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Traction Tread (Left Side) Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Non-Highway Style (NHS) (Left Side) Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Non-Highway Style (NHS) (Right Side) Tire 8.75 x 16.5 LT Goodyear Unisteel Tire 14 x 17.5 Goodyear Hi-Miler Tire 14 x 17.5 Goodyear X-Tra Grip Tire 14 x 17.5 Non-Highway Style Tire 14 x 17.5 Galaxy Rim, Wheel - 16.5" Rim, Wheel - 17.5" Stem, Valve 8.75 x 16.5 Tires Stem, Valve 14 x 17.5 Tires Decal - Tire Pressure (Not Shown) QTY. 2 2 2 REV.
S E C T I O N 1
0253131 0239288 0250973 0250974 0250171 0250170 0254859 0254858
4 4 2 2 2 2 2 2
F R A M E
201
202 203 204
4520143 4520024 4520025 4520124 4520171 4842561 4860115 4640392 4640113 1702738
1 1 1 1 1 1 1 1 1 1
3120673
1-17
FIGURE 1-4. DRIVE MOTOR ASSEMBLY
1-18
3120673
SECTION 1 FRAME
FIGURE 1-4. DRIVE MOTOR ASSEMBLY
FIG & ITEM # PART NUMBER 3160158 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Kit Kit 7004906 Kit 7004907 7004908 7007874 7004910 7007875 7007876 7007880 7004917 Kit 7007878 7007879 2900714 DESCRIPTION DRIVE MOTOR ASSEMBLY Ring, Retaining Seal, Shaft Washer Ring, Retaining Race, Thrust Bearing Shaft, Drive Bearing Housing Assembly (Includes Item 8) Camplate Rotating Kit Assembly Bearing O-Ring Backplate Assembly (Includes Item 12) Bolt Repair Kit Includes Items 1,2,4 and 13) QTY. Ref. 1 1 1 2 2 1 1 1 1 1 1 1 1 1 6 1 REV.
3120673
1-19
FIGURE 1-5. DRIVE BRAKE ASSEMBLY - AUSCO (PRIOR TO MARCH 1992)
1-20
3120673
SECTION 1 FRAME
FIGURE 1-5. DRIVE BRAKE ASSEMBLY - AUSCO (PRIOR TO MARCH 1992)
FIG & ITEM # PART NUMBER 0920072 DESCRIPTION DRIVE BRAKE ASSEMBLY - AUSCO (PRIOR TO MARCH 1992) Housing Gasket Bearing Seal, Oil Retainer, Spring Spring, Compression Shaft, Splined Pin, Torque Disc, Primary Spring, Separator Disc, Rotating Disc, Stationary Piston Ring, Backup O-Ring Ring, Backup O-Ring Bearing Screw, Bleeder Plate, Power Screw Valve, Pressure Plug Gasket Seal Kit (Includes Items 2,4,14,15,16,17 and 24) QTY. Ref. REV. D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
7003047 Kit 7003049 Kit 7003051 7003052 7003070 7000717 7003054 7003006 7003055 7003056 7003057 Kit Kit Kit Kit 7000760 7000796 7003071 7003007 7003059 7000728 Kit 2900662
1 1 1 1 1 8 1 2 1 6 3 3 1 1 1 1 1 1 1 1 4 1 1 2 1
3120673
1-21
FIGURE 1-6. DRIVE BRAKE ASSEMBLY - MICO (MARCH 1992 TO PRESENT)
1-22
3120673
SECTION 1 FRAME
.

FIG & ITEM # PART NUMBER 0920084 0920110 1 2 7011712 7011717 7018606 3 7007979 7007980 7007970 7018602 4 7011713 7018605 5 Kit 7011715 7011714 7007983 Kit 6 7 8 9 Kit Kit Kit 7007985 7018607 7007986 7000796 7018609 7007987 Kit 7011716 Kit 7007977 Kit Kit Kit Kit 7007923 7018603 7007933 Kit DESCRIPTION DRIVE BRAKE ASSEMBLY OPTIONS: March 1992 to S/N 33896 S/N 33896 to Present Shaft Guide, Spring Options: 0920084 Brake (March 1992 to S/N 33896) 0920110 Brake (S/N 33896 to Present) Spring Options: 0920084 Brake (Inner) (March 1992 to S/N 33896) 0920084 Brake (Outer) (March 1992 to S/N 33896) 0920110 Brake (Red) (S/N 33896 to Present) 0920110 Brake (Blue) (S/N 33896 to Present) Housing Options: 0920084 Brake (March 1992 to S/N 33896) 0920110 Brake (S/N 33896 to Present) Return Plate & Separator Assembly Options: Return, Plate - 0920084 Brake (March 1992 to S/N 33896) Separator Assy - 0920084 Brake (March 1992 to S/N 33896) Pin Separator Return Plate & Separator - 0920110 Brake (S/N 33896 to Present) Rotor Stator Seal, Case Bolt, Washer Head Options: 0920084 Brake (March 1992 to S/N 33896) 0920110 Brake (S/N 33896 to Present) Cover Hardware Options: Screw, Bleeder (Prior to S/N 33906) Plug, Pipe (S/N 33906 to S/N 56536) Pin, Dowel Seal, Oil Ring, Retaining Bearing Ring, Retaining Ring, Back-Up Ring, Back-Up O-Ring O-Ring Piston Options: 0920084 Brake (March 1992 to S/N 33896) 0920110 Brake (S/N 33896 to Present) Gasket O-Ring QTY. Ref. Ref. Ref. 1 1 REV. A C
A/R 6 6 6 3 1
A/R 1 2 4 2 1 2 2 1 4
10 11
1 1
12 13 14 15 16 17 18 19 20 21
2 1 1 1 1 1 1 1 1 1
22 23
2 2
3120673
1-23
FIG & ITEM # 24 PART NUMBER 7007924 2900766 2900768 2900767 7018608 0920117 DESCRIPTION Plug, Pipe Seal Kit (Includes Items 8,13,17,18,19,20,22 & 23) Seal Kit (Includes Items 8,13,15,22 & 23) Lining Kit Options: (Includes Items 5,6,7,8,22 & 23) 0920084 Brake (March 1992 to S/N 33896) 0920110 Brake (S/N 33896 to Present) DRIVE BRAKE ASSEMBLY (NOT SHOWN) (Post Production Alternative) Kit, Repair Note: Repair Kit is the only thing available QTY. 1 1 1 1 REV.
Ref.
7018612
1 Ref.
1-24
3120673
SECTION 1 FRAME
3120673
1-25
FIGURE 1-7. DRIVE HUB ASSEMBLY
1-26
3120673
SECTION 1 FRAME
FIGURE 1-7. DRIVE HUB ASSEMBLY
FIG & ITEM # PART NUMBER 2780169 2780167 1 7000206 DESCRIPTION DRIVE HUB ASSEMBY (2WD/2WS) DRIVE HUB ASSEMBLY (4WD/2WS REAR) Coupling Hub-Spindle Sub-Assembly Spindle Seal Cone, Bearing Cup, Bearing Bolt, Wheel Plug, Pipe Hub Cup, Bearing Cone, Bearing Spacer Ring, Retaining Gear, Internal Input Shaft Assembly Options: (See Items 201-204 for Breakdown) Washer, Thrust Spacer (2780169) Spacer Gear, Input (2780169) Gear, Input (2780167) Spacer (1780167 Only) Carrier Assembly Carrier Shaft Pin, Roll Washer, Thrust Roller, Needle Spacer Gear, Cluster O-Ring Gear, Ring Washer, Thrust Cover Assembly Cover Assembly (Includes Items 101-108) Bolt Options: Production Cast Cover Post Production Aluminum Cover Hardware Options: Bolt, Shoulder (Production Cast Cover) Dowel Pin (Post Production Aluminum Cover) Flatwasher QTY. Ref. Ref. 1 1 1 1 1 1 9 2 1 1 1 1 1 1 1 REV.
2 3 4 5 6 7 8 9 10 11 12 13 14 15 to 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 to 39 40
7001997 7001998 Kit Kit 7007697 7000242 7007601 7000257 7000258 7000232 7000229 7000246
Not Used 7000253 7000252 7007653 7000251 7007652 7007654 7000247 7001931 7001911 7001913 7001985 7001909 7000263 7001912 7000230 7000248 7000253 7001989 Not Used
1 1 1 1 1 1 1 1 3 3 6 96 3 3 2 1 1 1 1 12
7000217 7017067 41 7000214 7017080 7007603
42
16
3120673
1-27
FIGURE 1-7. DRIVE HUB ASSEMBLY (CONTINUED)
FIG & ITEM # PART NUMBER 7010429 DESCRIPTION (CONTINUED) Bearing Kit (Includes Items 4 and 5) COVER ASSEMBLY Production Cast Cover Post Production Aluminum Cover Cover Options: Production Cast Cover (Was p/n 7000226) Post Production Aluminum Cover O-Ring Options: Production Cast Cover Post Production Aluminum Cover Cap, Cover Production Cast Cover Post Production Aluminum Cover O-Ring Options: Production Cast Cover Post Production Aluminum Cover Rod, Disconnect Options: Production Cast Cover Post Production Aluminum Cover Cap, Disconnect Production Cast Cover Post Production Aluminum Cover Bolt Options: Production Cast Cover Post Production Aluminum Cover Plug, Pipe Options: Production Cast Cover Post Production Aluminum Cover INPUT SHAFT ASSEMBLY 2WD 4WD Shaft Options: 2WD 4WD Spacer Spring Ring, Retaining Kit Options: Bearing Kit (Includes Items 4 and 5) Seal Kit (Includes Items 3, 11, 12 and 29) Cover Kit Options: Production Cast Cover (Was p/n 7001989) QTY. 1 Ref. REV.
See Kit Options See Kit Options 101 See Kit Options 7017091 102 Kit 7017070 103 Kit Not Required 104 Kit 7017095 105 Kit 7017092 106 Kit 7017093 107 7000216 7000216 108 7000243 7017094
A/R 4 2 A/R 1 2 Ref. Ref. Ref. 1
7000250 7007650 201 7000260 7007651 7000263 7000262 7000261
202 203 204
2 1 1 Ref. 1 1 1
7010429 2900034 No Longer Available
1-28
3120673
SECTION 1 FRAME
FIGURE 1-7. DRIVE HUB ASSEMBLY (CONTINUED)
FIG & ITEM # PART NUMBER 7017099 DESCRIPTION (CONTINUED) Aluminum Replacement for Production Cast Cover (Includes 29, 31 (Spacer), 40, 41 (Dowel Pins), 101, 102 & 104-108) Post Production Aluminum Cover (Includes 29, 101 & 104-107) QTY. REV.
7017090
2901157 301 302 303 304 305 306 7002025 7000215 7007669 7010446 7010444 7010447 7010448
DISCONNECT HUB ASSEMBLY (OPTIONAL) Cover O-Ring Pin, Spring Seal Rod, Disconnect Cap, Dust O-Ring
Ref. 1 1 1 1 1 1 1
3120673
1-29
FIGURE 1-8. DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992)
1-30
3120673
SECTION 1 FRAME
.
FIGURE 1-8. DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992)

FIG & ITEM # PART NUMBER DESCRIPTION DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992) 2780172 2780157 DRIVE HUB/BRAKE ASSEMBLIES - 4WD (PRIOR TO FEBRUARY 1992) DRIVE HUB/BRAKE ASSEMBLIES - 2WD/4WS (PRIOR TO SEPTEMBER 1992) Hub Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Not Used Kit 7007683 7007684 7007685 7007686 7007687 7007688 7007689 7007690 7000241 7000242 7007617 7007691 7001931 7001985 7001909 7000263 7001911 7001912 7001913 7000248 KIt 7001989 7000226 7000227 7000220 7000211 7000212 Kit Kit 7000243 7007650 7000250 7007651 7000260 7000261 7000262 7000263 7007652 Seal Cup, Bearing Cone, Bearing Cup, Bearing Cone, Bearing Hub Washer, Tongued Lockwasher Locknut Stud Plug, Pipe Plug, Magnetic Gear, Internal Carrier Assembly Carrier Washer, Thrust Roller, Needle Spacer Shaft, Planet Gear, Cluster Pin, Roll Gear, Ring O-Ring Cover Assembly Cover Cap, Cover Bolt Cap, Disconnect Rod, Disconnect O-Ring O-Ring Plug, Pipe Input Shaft Assembly (2780172) Input Shaft Assembly (2780157) Shaft, Input (2780172) Shaft, Input (2780157) Ring, Retaining Spring Spacer Gear, Input (2780172) QTY. Ref. Ref. Ref. A REV.
1 1 1 1 1 1 1 1 1 1 9 2 2 1 1 1 6 96 3 3 3 3 1 2 1 1 1 4 1 1 1 1 2 1 1 1 1 1 1 2 1
32 33 34 35 36
3120673
1-31
FIGURE 1-8. DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992) (CONTINUED)
FIG & ITEM # 37 38 39 40 41 42 43 44 PART NUMBER 7000251 7007653 Not Required 7000252 7000253 7000217 7000215 7007603 Kit 7010454 DESCRIPTION Gear, Input (2780157) Spacer, Input (2780172) Spacer, Input (2780157) Spacer, Input (2780157) Washer, Thrust Bolt Bolt, Shoulder Flatwasher Gasket Spindle (No longer available - purchase 7010473 as replacement) Brake Assembly Options (No longer available - purchase 7010473 as replacement): Brake Assembly (Hub Model W1BJ4Y) Brake Assembly (Hub Model W1BJ4U) Disc, Stationary Disc, Rotating Piston Spring Screw Coupling Seal Kit - Hub (Includes Items 2,23,29,30 and 43) Seal Kit - Brake (Includes Piston Rings and Gaskets) QTY. 1 1 0 1 2 12 4 16 1 REV.
45 46 47 48 49 50
7010453 7010452 7003087 7003089 7003088 7003432 7003433 7010455 2900754 2900755
1 1 2 3 1 10 8 1 1 1
1-32
3120673
SECTION 1 FRAME
FIGURE 1-8. DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992) (CONTINUED)
3120673
1-33
FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT)
1-34
3120673
SECTION 1 FRAME
.
FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT)

FIG & ITEM # PART NUMBER DESCRIPTION DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT) DRIVE HUB/BRAKE ASSEMBLIES (STANDARD PARTS) 1 2 3 4 5 6 7 8 9 10 11 12 7000217 7017067 13 7000214 7017067 Not Used 7007603 7007692 Not Used 7010470 Not Used 7010459 7001922 2780191 2780195 7007691 7000248 Kit Hub/Spindle/Brake Assembly (See Items 101-113 for Breakdown) Gear, Internal Carrier Assembly (See Variable Parts) Gear, Internal O-Ring Cover Assembly (See Items 301-308 for Breakdown) Input Shaft Assembly (See Variable Parts) Gear, Input (See Variable Parts) Spacer, Input (See Variable Parts) Spacer, Input (See Variable Parts) Washer, Thrust Spacer (Post Production Aluminum Cover Only) Bolt Options: Production Cast Cover Post Production Aluminum Cover Hardware Options: Bolt Used on Production Cast Cover Dowel Pin Used on Post Production Aluminum Cover Flatwasher Gasket Coupling Ring, Retainer Washer, Thrust DRIVE HUB/BRAKE ASSEMBLY - 4WD FEBRUARY 1992 TO PRESENT (VARIABLE PARTS) DRIVE HUB/BRAKE ASSEMBLY - 2WD/4WS SEPTEMBER TO PRESENT (VARIABLE PARTS) QTY. Ref. Ref. REV.
1 1 1 1 2 1 1 1 1 1 2 1 12
7000253 7017096
14 to 15 16 17 18 19 20 21 22
16 1 1 1 1 Ref. Ref.
51 52 53
Not Used Not Used 7000247 NPN
Carrier Assembly (2780191) (See Items 201-207 for Breakdown) Carrier Assembly (2780195) (See Items 201-207 for Breakdown)
1 1
54 55 56 57
Not Used Not Used Not Used 7007650 7000250
Input Shaft Assembly (2780191) (See Items 401-404 for Breakdown) Input Shaft Assembly (2780195) (See items 401-404
1 1
3120673
1-35
SECTION 1 FRAME S E C T I O N 1
101 7010469
FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT) (CONTINUED)

FIG & ITEM # 58 59 60 PART NUMBER 7007652 7000251 7007653 7000252 7007654 Not Required DESCRIPTION for Breakdown) Gear, Input (2780191) Gear, Input (2780195) Spacer, Input (2780191) Spacer, Input (2780195) Spacer, Input (2780191) Spacer, Input (2780195) SPINDLE/BRAKE SUB-ASSEMBLY Brake Assembly With I.D. Plate (Item 309) Stamped June 1992 or Earlier (See Items 501-514 for Breakdown) Brake Assembly With I.D. Plate (Item 309) Stamped July 1992 or Later (See Items 601-604 for Breakdown) Seal, Lip Cup, Bearing Cone, Bearing Cup, Bearing Cone, Bearing Housing Flatwasher, Tanged Flatwasher, Tanged Nut, Bearing Plug, Pipe 1/4" NPT Stud, Wheel Plug, Pipe 3/8" NPT (Magnetic) CARRIER ASSEMBLY (2780191) CARRIER ASSEMBLY (2780195) Carrier Washer, Thrust - Tanged Bearing, Needle Spacer, Thrust Shaft, Planet Gear, Cluster Rollpin (2780191) Rollpin (1780195) COVER ASSEMBLY Production Cast Cover Post Production Aluminum Cover Cover Options: Production Cast Cover (Was p/n 7000226) Post Production Aluminum Cover O-Ring Options: Production Cast Cover QTY. 1 1 1 1 1 1 Ref. 1 REV.
F R A M E
7010473
102 103 104 105 106 107 108 109 110 111 112 113
Kit 7007683 7007684 7007685 7007686 7007687 7007688 7007689 7007690 7000242 7000241 7007617 7000247 NPN
1 1 1 1 1 1 1 1 1 2 9 2 Ref. Ref. 1 6 96 3 3 3 3 3 Ref.
201 202 203 204 205 206 207
7001931 7001985 7001909 7000263 7001911 7001912 7001913 7010474
See Kit Options See Kit Options 301 See Kit Options 7017091 302 Kit
1-36
3120673
SECTION 1 FRAME
FIG & ITEM # 303 Kit Not Required 304 Kit 7017095 305 7000212 7017092 306 7000211 7017093 307 7000220 7000216 308 7000243 7017094 PART NUMBER 7017070 DESCRIPTION Post Production Aluminum Cover Cap, Cover Production Cast Cover Post Production Aluminum Cover O-Ring Options: Production Cast Cover Post Production Aluminum Cover Rod, Disconnect Options: Production Cast Cover Post Production Aluminum Cover Cap, Disconnect Options: Production Cast Cover Post Production Aluminum Cover Bolt Options: Production Cast Cover Post Production Aluminum Cover Plug, Pipe Options: Production Cast Cover Post Production Aluminum Cover Cover Kit Options: Production Cast Cover (Was p/n 7001989) Aluminum Replacement for Production Cast Cover (Includes 5, 11 (Spacer), 12, 13 (Dowel Pins), 301, 302 & 304-308) Post Production Aluminum Cover (Includes 5, 301 & 304-307) INPUT SHAFT ASSEMBLY (2780191) INPUT SHAFT ASSEMBLY (2780195) Shaft (2780191) Shaft (2780195) Ring, Retaining Spring Spacer, Thrust BRAKE/SPINDLE ASSEMBLY WITH I.D. PLATE (ITEM 309) STAMPED JUNE 1992 OR EARLIER Spindle Spacer Disc, Stationary Disc, Rotating Ring, Back-up O-Ring Ring, Back-up Ring O-Ring Piston QTY. 1 REV.
S E C T I O N 1
A/R 4 2 A/R 1 2 1
F R A M E
No Longer Available
7017099
7017090
7007650 7000250 401 402 403 404 7007651 7000260 7000261 7000262 7000263 7010469
Ref. Ref. 1 1 1 1 2 Ref.
501 502 503 504 505 506 507 508 509
7014100 7014101 7014102 7014103 Kit Kit Kit Kit 7014108
1 1 7 6 1 1 1 1 1
3120673
1-37
601 602 603 604

FIG & ITEM # 510 511 512 513 514 PART NUMBER 7014109 7014110 Kit 7014112 Not Available 7014113 2900816 7010473 DESCRIPTION Spring Spring O-Ring Cover Bolt, Socket Head 3/8"-16NC x 1 1/4" Expander Brake O-Ring Kit (Includes Items 505-508 and 511) BRAKE/SPINDLE ASSEMBLY WITH I.D. PLATE (ITEM 309) STAMPED JULY 1992 OR LATER Brake Lining Kit Brake O-Ring Kit Brake Spring Repair Kit Brake Piston Repair Kit Seal Kit - Hub (Includes items 5,17,102,306 and 307) QTY. 6 2 1 1 8 1 1 Ref. REV.
7010475 7010476 7010477 7010478 2900754
1 1 1 1 1
1-38
3120673
SECTION 1 FRAME
3120673
1-39
FIGURE 1-10. VALVES INSTALLATION - FRAME-MOUNTED
1-40
3120673
SECTION 1 FRAME
.
FIGURE 1-10. VALVES INSTALLATION - FRAME-MOUNTED

FIG & ITEM # PART NUMBER DESCRIPTION DRIVE VALVES INSTALLATION (STANDARD PARTS) 1 2 3 4 5 4640629 2900745 0641528 4751500 4761500 3311501 0250144 Positive Traction Valve Assembly Seal Kit - 4640629 Valve Bolt 5/16"-18NC x 3 1/2" Flatwasher 5/16" Lockwasher 5/16" Nut 5/16"-18NC DRIVE VALVES INSTALLATION - 2WD/2WS (VARIABLE PARTS) QTY. Ref. 1 1 2 A/R A/R A/R Ref. B REV.
51 to 56
Not Required 0250109 DRIVE VALVES INSTALLATION - 4WD/2WS (VARIABLE PARTS) Flow Divider Valve Assembly Cartridge (Vickers/Modular Controls) Seal Kit (Vickers/Modular Controls) Cartridge (Fluid Controls) Seal Kit (Fluid Controls) Bolt 5/16"-18NC x 2 3/4" Ref. C
51
52 53 to 56
4640260 Not Available 7009739 7007321 7003723 0641522 Not Required 0251668
2 1 1 1 1 4
DRIVE VALVES INSTALLATION - 2WD/4WS (VARIABLE PARTS)
Ref.
51 to 54 55 56
Not Required 4060806 Not Required 0251669
Flex-Guard
6 ft./1.8m
DRIVE VALVES INSTALLATION - 4WD/4WS (VARIABLE PARTS) Flow Divider Valve Assembly Cartridge (Vickers/Modular Controls) Seal Kit (Vickers/Modular Controls) Cartridge (Fluid Controls) Seal Kit (Fluid Controls) Bolt 5/16"-18NC x 2 3/4" Fitting Fitting Flex-Guard Flex-Guard (Not Shown)
Ref.
51
52 53 54 55 56
4640260 Not Available 7009739 7007321 7007323 0641522 2220844 2220376 4060806 4060808
2 1 1 1 1 2 1 1 3 ft./.9m 6 ft./1.8m
3120673
1-41
FIGURE 1-10. VALVES INSTALLATION - FRAME-MOUNTED (CONTINUED)
FIG & ITEM # PART NUMBER 0251310 DESCRIPTION OSCILLATION LOCKOUT VALVE INSTALLATION (USED ON OPTIONAL OSCILLATING AXLE) (JUNE 1992 TO PRESENT) Valve Assembly Repair Kit - 4640668 Valve Mounting Weldment Bolt 3/8"-16NC x 2 1/2" Flatwasher 3/8" Lockwasher 3/8" Nut 3/8"-16NC Bolt, Socket Head #10-24NC x 1" Flatwasher #10 Lockwasher #10 Nut #10-24NC QTY. Ref. REV. D
101 102 103 104 105 106 107 108 109 110 111 112 113
4640668 7012516 4643742 0641620 4751600 4761600 3311601 3931016 4751000 4761000 3311001 Not Used Not Used 3534778 0238908
1 1 1 2 4 2 2 4 8 4 4
Plate, Spacer OSCILLATION LOCKOUT VALVE INSTALLATION (USED OPTIONAL OSCILLATING AXLE (PRIOR TO JUNE 1992) Lockout Valve Assembly (See Figure 1-11 for Breakdown) Angle, Mounting Bolt 3/8"-16NC x 4 1/4" Lockwasher 3/8" Nut 3/8"-16NC Flatwasher 3/8" Bolt 3/8"-16NC x 3 1/4" Cam (Welded to T/T) Shim (1/16"-1.6mm) Shim (1/8"-3.1mm) Shim (3/16"-4.8mm) CONTROL VALVES INSTALLATION - 4WD MACHINES WITH BANG-BANG VALVES WITHOUT ROTATE MACHINES WITH BANG-BANG VALVES WITH ROTATE MACHINES WITH PARKER PROPORTIONAL VALVES WITHOUT ROTATE MACHINES WITH PARKER PROPORTIONAL VALVES WITH ROTATE Valve Assembly - 4WS Valve (See Figure 1-12 for Breakdown) Nut 1/4"-20NC Lockwasher 1/4" Flatwasher 1/4"
1 Ref. C
151 152 153 154 155 156 157 158 159 160 161
4640485 0181333 0641634 4761600 3311601 4751600 0641626 1100041 4070410 4070411 4070412
1 2 2 6 6 4 4 1 A/R A/R A/R Ref. Ref. Ref. Ref. Ref.
0251716/ 0253774 0251717/ 0253773 0252099 0252098
B/D B/E C D
201 202 203 204
4640693 3311401 4761400 4751400
1 4 4 4
1-42
3120673
SECTION 1 FRAME
FIGURE 1-10. VALVES INSTALLATION - FRAME-MOUNTED (CONTINUED)
FIG & ITEM # 205 PART NUMBER 0641407 DESCRIPTION Bolt 1/4"-20NC x 7/8" QTY. 4 REV.
3120673
1-43
FIGURE 1-11. LOCKOUT VALVE ASSEMBLY
1-44
3120673
SECTION 1 FRAME
.
FIGURE 1-11. LOCKOUT VALVE ASSEMBLY

FIG & ITEM # PART NUMBER 4640485 DESCRIPTION LOCKOUT VALVE ASSEMBLY (PRIOR TO JUNE 1992 ONLY) Block, Top Valve Bolt 5/16"-18NC x 2 1/4" Lockwasher 5/16" Seal, Rod O-Ring Roller, Cam Clevis Pin With Cotter Pin Pin Plunger, Rod Rod O-Ring Block, Bottom Valve Plug Loctite Ball Spring Plug QTY. Ref. REV.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
0560679 0641518 4761500 3960047 3790116 3860037 3430407 3421284 3840833 3840854 3790231 0560467 2200202 0100011 0320008 4160078 2180658
1 2 2 1 1 1 1 2 1 4 1 1 1 A/R 4 4 4
3120673
1-45
FIGURE 1-12. VALVE ASSEMBLY (USED WITH OPTIONAL 4WS)
1-46
3120673
SECTION 1 FRAME
.
FIGURE 1-12. VALVE ASSEMBLY (USED WITH OPTIONAL 4WS)

FIG & ITEM # PART NUMBER 4640693 101 102 201 202 203 301 302 401 402 501 7010766 7010772 7010767 7010768 7010769 7010763 7010773 7010770 7010774 7010771 2900794 DESCRIPTION VALVE ASSEMBLY (USED WITH OPTIONAL 4WS) Valve Section Without Relief Valve Coil (2 Per Section) Valve, Relief Block Cartridge, Valve (2 Per Block) Seal Kit - 7010768 (1 Per Cartridge) Stacking Kit O-Ring (Between Valve Section and Relief Block) (2 Per Kit) Mounting Kit O-Ring Plug Seal Kit - 4640693 Valve (Includes Quantity 4 of Items 203, 302 and 402) QTY. Ref. 2 4 2 4 4 2 4 1 2 2 1 REV.
3120673
1-47
FIGURE 1-13. TOW PACKAGE INSTALLATIONS
1-48
3120673
SECTION 1 FRAME
.
FIGURE 1-13. TOW PACKAGE INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION Note: See Section 10 for Boeing Spec Machines. TOW PACKAGE INSTALLATION (STANDARD PARTS) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Not Used 1660114 3323002 Not Used Not Used Not Used Not Used 4340575 2880410 3421151 2160001 4712600 3420292 1260017 3532649 0900479 4640261 0641507 4751500 4761500 3250872 3250840 1702305 3820001 Not Used 0361651 0360016 0100003 0250384 QTY. Ref. REV.
Coupling, Tie-Rod Nut, Jam 1 1/4"-12NF
2 4
S E C T I O N 1
23 24 25 26 27
Plate, Support Keystock Pin Fitting, Grease Flatwasher 1" Pin, Quick Release Chain Plate Bracket, Valve Mounting Valve, Select Bolt 5/16"-18NC x 7/8" Flatwasher 5/16" Lockwasher 5/16" Nameplate - Tow Select Nameplate - Instructions (Prior to May 1994) (May 1994 to Present) Rivet Bar Tow Bar Assembly (See Items 101-104 for Breakdown) Loctite (#277) (Not Shown) TOW PACKAGE INSTALLATION (2WD) (VARIABLE PARTS) Hitch, Tow Tie-Rod Bolt 1"-8NC x 3 1/2" Lockwasher 1" Lug, Spindle Bolt 1"-8NC x 2 3/4" Nut, Jam 1"-8NC (Prior to October 1990 Only) TOW PACKAGE INSTALLATION (4WD - PRIOR TO MARCH 1993) (VARIABLE PARTS) Hitch, Tow Tie-Rod
1 1 1 1 2 1 8"/20cm 1 1 1 2 2 2 1 1
F R A M E
8 2 1 A/R Ref. C
51 52 53 54 55 56 57
2620034 3840643 0642628 4762600 3040464 0642622 3312602 0251753
1 1 1 2 1 1 1 Ref. A
51 52
2620034 3840822
1 1
3120673
1-49
FIGURE 1-13. TOW PACKAGE INSTALLATIONS (CONTINUED)
FIG & ITEM # 53 54 55 56 57 PART NUMBER 0642628 4562346 Not Required 0642636 3312605 0254095 DESCRIPTION Bolt 1"-8NC x 3 1/2" Spacer Bolt 1"-8NC x 4 1/2" Locknut, 1"-8NC TOW PACKAGE INSTALLATION (4WD - MARCH 1993 TO PRESENT) (VARIABLE PARTS) Hitch, Tow Tie-Rod Bolt 1"-8NC x 4 1/2" Spacer Bolt 1"-8NC x 4 1/2" Locknut 1"-8NC TOW BAR ASSEMBLY Coupling Hairpin Pin, Tow Flatwasher QTY. 1 3 1 1 Ref. A REV.
51 52 53 54 55 56 57
2620038 3841048 0642636 4562346 Not Required 0642636 3312605 0360016
1 1 1 2 1 2 Ref. 1 1 1 1 I
101 102 103 104
1660009 3420158 3420352 4751900
1-50
3120673
SECTION 2 TURNTABLE
TABLE OF CONTENTS
2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-23 2-24 2-25 2-26 2-27 2-28 2-29 2-30 2-31 2-32
CONTROL VALVES INSTALLATION (Deutz Engines With Standard Bang-Bang or Proportional Valves) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTROL VALVES INSTALLATION (Ford/Kubota Engines With Standard Bang-Bang or Proportional Valves). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION . . . . . . . . . . . . . . . . . . CONTROL VALVE ASSEMBLY - BANG-BANG (Standard Controls) . . . . . . . . . . . . . . . . . . . . . CONTROL VALVE ASSEMBLY - PROPORTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTROL VALVES INSTALLATION (Hydraulic Controls) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VALVE ASSEMBLY - GROUND CONTROL (Hydraulic Controls) . . . . . . . . . . . . . . . . . . . . . . . TURNTABLE, BEARING AND SWING DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . SWING MOTOR ASSEMBLY (Prior to August 1991) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWING MOTOR ASSEMBLY (August 1991 Through 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWING MOTOR ASSEMBLY (1993 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWING BRAKE ASSEMBLY (Prior to August 1991). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BRAKE ASSEMBLY - AUSCO 37845 (August 1991 Through 1992) . . . . . . . . . . . . . . . . . . . . . SWING HUB ASSEMBLY (Machines Built Through 1992 Only). . . . . . . . . . . . . . . . . . . . . . . . . DEUTZ ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 VOLT GENERATOR INSTALLATION (DEUTZ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FORD ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DUAL FUEL INSTALLATION (FORD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 VOLT GENERATOR INSTALLATION (FORD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KUBOTA V1200B DIESEL ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PUMP ASSEMBLY - SUNSTRAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PUMP ASSEMBLY - BARNES (Used On Standard Bang-Bang and Proportional Controls Machines Built April/May 1990 to January 1993) . . . . . . . . . . . . . . . . . . . . . . . . . . PUMP ASSEMBLY - BARNES (Used On Standard Bang-Bang and Proportional Controls Machines Built January 1993 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PUMP ASSEMBLY - BARNES (Used On Hydraulic Control Machines With Deutz Power Built Prior to October 1991 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PUMP ASSEMBLY - BARNES (Used On Hydraulic Control Machines With Deutz Power Built April 1993 to Present and Ford Power February 1993 to Present) . . . . . . . . . . . . . TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTALLATION . . . . . . . . . . . . . . GROUND CONTROL BOX INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL COMPONENTS INSTALLATION (Turntable Mounted) . . . . . . . . . . . . . . . . . . . . HOODS INSTALLATION (With 2 Doors at Ground Control Built Prior to August 1990) . . . . . . . HOODS INSTALLATION (With Single Door at Ground Control) (August 1990 to Present Without Noise Reduction Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HOODS INSTALLATIONS (With Noise Reduction Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2 2-8 2-14 2-18 2-20 2-24 2-28 2-30 2-34 2-36 2-38 2-40 2-42 2-44 2-46 2-56 2-58 2-68 2-70 2-72 2-78 2-82 2-84 2-86 2-88 2-90 2-94 2-98 2-104 2-106 2-110 2-114
S E C T I O N 2 T U R N T A B L E
3120673
2-1
SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATION (DEUTZ ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES)
2-2
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-1. CONTROL VALVES INSTALLATION (DEUTZ ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES)
FIG & ITEM # PART NUMBER 1281170 1281347 DESCRIPTION CONTROL VALVES INSTALLATION - STANDARD BANG-BANG (STANDARD PARTS) CONTROL VALVES INSTALLATION - PROPORTIONAL (STANDARD PARTS) QTY. Ref. Ref. REV. I C
1 2 3 4
5 6 7 8 9 10 11 12 13 14 to 18 19 20 21 22 23 24 25 26 27 28 29
Not Used Not Used 2120122 2120125 4640123 7004368 7000558 7012518 7006075 4761400 0641406 4300042 3311401 4751400 4300038 4751500 4761500 3311501 Not Used 4640150 4300033 Not Used 0641514 Not Used 4060804 4060808 3311405 0641416 0902051 4640866 2900708 7012959 0902090 4640818 7011321
Filter, Pressure Element Solenoid Valve Assembly Coil (Hydraforce Version) Coil (FPS Version) Seal Kit (Hydraforce Version) Seal Kit (FPS Version) Lockwasher 1/4" Bolt 1/4"-20NC x 3/4" Stud (Welded on Part) Nut 1/4"-20NC Flatwasher 1/4" Stud (Welded on Part) Flatwasher 5/16" Lockwasher 5/16" Nut 5/16"-18NC Valve, Check (Standard Bang-Bang Qty. 1/Proportional Qty. 2) Stud (Welded on Part) Bolt 5/16"-18NC x 1 3/4" Flex-Guard - 3/16" (Not Shown) Flex-Guard - 1/2" (Not Shown) Locknut 1/4"-20NC Bolt 1/4"-20NC x 2 1/4" Bracket - Decal (November 1994 to Present Only) Valve, Manual Descent (November 1994 to Present Only) Seal Kit Knob Bracket - Valve (November 1994 to Present Only) Valve (November 1994 to Present Only) Seal Kit
1 1 2
S E C T I O N 2
A/R 2 8 A/R A/R 4 A/R A/R A/R A/R 2 4 6 ft./1.8m 6 ft./1.8m 2 2 1 1 1 1 1 1 1
T U R N T A B L E
30 31
3120673
2-3
SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATION (DEUTZ ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES) (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION CONTROL VALVES INSTALLATION - STANDARD BANG-BANG (2WS) (PRIOR TO MAY 1993) (VARIABLE PARTS)
QTY. Ref.
REV.
0250132 0250133 51 4640246 4640646 4640247 4640645 4640601 Not Required 4640543 7004368 7009745 Not Required 4640627 7001508 2180029 2220820 Not Required Not Required
CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See Figure 2-3 for Breakdown): 3 Stack (Non-Rotate) (Prior to August 1992) 3 Stack (Non-Rotate) (August 1992 to Present) 4 Stack (With Rotate) (Prior to August 1992) 4 Stack (With Rotate) (August 1992 to Present) Control Valve Assembly (See Figure 2-4 for Breakdown) Valve, Dump Coil (Hydraforce Version) Coil (Vickers/Modular Controls Versions) Valve, Flow Control Seal Kit Fitting Fitting, 90
Ref. Ref. 1
C C
52 53 54
55 56 57 58 59 60
1 1 1
CONTROL VALVES INSTALLATION - STANDARD BANG-BANG (2WS) (MAY 1993 TO PRESENT) (VARIABLE PARTS) 0253772 0253771 51 4640646 4640645 4640909 52 4640601 4640850 Not Required 4640543 7004368 7009745 4640623 Not Required 2220651 CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See Figure 2-3 for Breakdown): 3 Stack (Non-Rotate) 4 Stack (With Rotate) (Prior to January 1995) 4 Stack (With Rotate) (January 1995 to Present) Control Valve Assembly (See Figure 2-4 for Breakdown) (Prior to October 1993) (October 1993 to Present) Valve, Dump Coil (Hydraforce Version) Coil (Vickers/Modular Controls Version) Valve, Flow Control Fitting
Ref.
Ref. Ref. 1
D E
53 54
55 56 57
1 1
2-4
3120673
SECTION 2 TURNTABLE
FIG & ITEM # 58 59 60 PART NUMBER 2220373 4640673 7011325 Not Required Fitting Valve, Check Cartridge DESCRIPTION QTY. 1 1 1 REV.
CONTROL VALVES INSTALLATION - STANDARD BANG-BANG (4WS) (PRIOR TO MAY 1993) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See Figure 2-3 for Breakdown): 2 Stack (Non-Rotate) (Prior to August 1992) 2 Stack (Non-Rotate) (August 1992 to Present) 3 Stack (With Rotate) (Prior to August 1992) 3 Stack (With Rotate) (August 1992 to Present) Control Valve Assembly (See Figure 2-4 for Breakdown) Valve, Dump Coil (Hydraforce Version) Coil (Vickers/Modular Controls Version) Valve, Flow Control Seal Kit Fitting Fitting, 90
Ref.
Ref. Ref. 1
B B
52 53 54
55 56 57 58 59 60
1 1 1
0253774 0253773 51 4640710 4640720 4640950 52 4640601 4640850 Not Required 4640543 7004368 7009745
CONTROL VALVES INSTALLATION - STANDARD BANG-BANG (4WS) (MAY 1993 TO PRESENT) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See Figure 2-3 for Breakdown): 2 Stack (Non-Rotate) 3 Stack (With Rotate) (Prior to August 1995) 3 Stack (With Rotate) (August 1995 to Present) Control Valve Assembly (See Figure 2-4 for Breakdown) (Prior to October 1993) (October 1993 to Present) Valve, Dump Coil (Hydraforce Version) Coil (Vickers/Modular Controls Version)
Ref.
Ref. Ref. 1
D E
53 54
3120673
2-5
SECTION 2 TURNTABLE
FIG & ITEM # 55 56 57 58 59 60
PART NUMBER 4640623 Not Required 2220651 2220373 4640673 7011325 Not Required
DESCRIPTION Valve, Flow Control Fitting Fitting Valve, Check Cartridge
QTY. 1 1 1 1 1
REV.
0250985 0250984 51 4640246 4640646 4640247 4640645 4640909 Not Required 4640643 Not Required 4640360 7009745 7004368 7004289 Not Available 7012910 2900708 7003635 7012930
CONTROL VALVES INSTALLATION - PROPORTIONAL (2WS) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See Figure 2-3 for breakdown) 3 Stack (Non-Rotate) (Prior to June 1991) 3 Stack (Non-Rotate) (June 1991 to Present) 4 Stack (With Rotate) (Prior to June 1991) 4 Stack (With Rotate) (June 1991 to January 1995) 4 Stack (With Rotate) (January 1995 to Present) Control Valve Assembly (See Figure 2-5 for Breakdown) Dump Valve Assembly Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Cartridge Without Coil (Vickers/Modular Controls Version) Seal Kit - 7004289 Cartridge (Vickers Modular Controls Version) Cartridge Without Coil (Hydraforce Version) Seal Kit - 7012910 Cartridge (Hydraforce Version) Cartridge, Check (Vickers/Modular Controls Version) Cartridge, Check (Hydraforce Version) CONTROL VALVES INSTALLATION - PROPORTIONAL (4WS) (VARIABLE PARTS)
Ref. Ref. Ref. 1 C D
52 53 54 to 59 60
Ref.
0252099 0252098 51 4640462 4640710 4640692
CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See Figure 2-3 for Breakdown) 3 Stack (Non-Rotate) (Prior to August 1992) 3 Stack (Non-Rotate) (August 1992 to Present) 4 Stack (With Rotate) (Prior to August 1992)
Ref. Ref. 1
C D
2-6
3120673
SECTION 2 TURNTABLE
FIG & ITEM # PART NUMBER 4640720 4640950 Not Required 4640643 Not Required 4640360 7009745 7004368 7004289 Not Available 7012910 2900708 7003635 7012930 DESCRIPTION 4 Stack (With Rotate) (August 1992 to August 1995) 4 Stack (With Rotate) (August 1995 to Present) Control Valve Assembly (See Figure 2-5 for Breakdown) Dump Valve Assembly Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Cartridge Without Coil (Vickers/Modular Controls Version) Seal Kit - 7004289 Cartridge (Vickers/Modular Controls Version) Cartridge Without Coil (Hydraforce Version) Seal Kit - 7012910 Cartridge (Hydraforce Version) Cartridge, Check (Vickers/Modular Controls Version) Cartridge, Check (Hydraforce Version) 1 QTY. REV.
52 53 54 to 59 60
3120673
2-7
SECTION 2 TURNTABLE
FIGURE 2-2. CONTROL VALVES INSTALLATION (FORD/KUBOTA ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES)
2-8
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-2. CONTROL VALVES INSTALLATION (FORD/KUBOTA ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES)
FIG & ITEM # PART NUMBER 1281168 1281345 DESCRIPTION CONTROL VALVES INSTALLATION - STANDARD BANG-BANG (STANDARD PARTS) CONTROL VALVES INSTALLATION - PROPORTIONAL (STANDARD PARTS) QTY. Ref. Ref. REV. H D
1 2 3 4
5 6 7 8 9 10 11 12 13 14 to 17 18 19 20 21 to 24 25 26 27 28
Not Used Not Used 2120122 2120125 4640123 7004368 7000558 7012518 7006075 4761400 0641406 4300042 3311401 4751400 0641514 4751500 4761500 3311501 Not Used 4640150 4300033 0641420 Not Used 3311405 0641416 0902051 4640866 2900708 7012959 0902090 4640818 7011321
Filter, Pressure Element Solenoid Valve Assembly Coil (Hydraforce Version) Coil (FPS Version) Seal Kit (Hydraforce Version) Seal Kit (FPS Version) Lockwasher 1/4" Bolt 1/4"-20NC x 3/4" Stud (Welded on Part) Nut 1/4"-20NC Flatwasher 1/4" Bolt 5/16"-18NC x 1 3/4" Flatwasher 5/16" Lockwasher 5/16" Nut 5/16"-18NC Valve, Check (Standard Bang-Bang Qty. 1/Proportional Qty. 2) Stud (Welded on Part) Bolt 1/4"-20NC x 2 1/2" Locknut 1/4"-20NC Bolt 1/4"-20NC x 2 1/4" Bracket - Decal (November 1994 to Present Only) Valve, Manual Descent (November 1994 to Present Only) Seal Kit Knob Bracket - Valve (November 1994 to Present Only) Valve (November 1994 to Present Only) Seal Kit CONTROL VALVES INSTALLATION - STANDARD BANG-BANG (2WS) (PRIOR TO MAY 1993) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See Figure 2-3 for Breakdown): 3 Stack (Non-Rotate) (Prior to August 1992)
1 1 2
S E C T I O N 2
A/R 2 8 A/R A/R 8 A/R A/R A/R A/R 2 2 2 2 1 1 1 1 1 1 1 Ref.
T U R N T A B L E
29 30
0250121 0250131 51 4640246
Ref. Ref. 1
D D
3120673
2-9
SECTION 2 TURNTABLE
FIGURE 2-2. CONTROL VALVES INSTALLATION (FORD/KUBOTA ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES) (CONTINUED)
FIG & ITEM #
PART NUMBER 4640646 4640247 4640645 4640601 Not Required 4640543 7004368 7009745 Not Required 4640627 7001508 2180029 2220820 Not Required Not Required
DESCRIPTION 3 Stack (Non-Rotate) (August 1992 to Present) 4 Stack (With Rotate) (Prior to August 1992) 4 Stack (With Rotate) (August 1992 to Present) Control Valve Assembly (See Figure 2-4 for Breakdown) Valve, Dump Coil (Hydraforce Version) Coil (Vickers/Modular Controls Versions) Valve, Flow Control Seal Kit Fitting Fitting, 90
QTY.
REV.
52 53 54
55 56 57 58 59 60
1 1 1
0253768 0253767 51 4640646 4640645 4640909 52 4640601 4640850 Not Required 4640543 7004368 7009745 4640623 Not Required 2220651 2220373 4640673 7011325 Not Required
CONTROL VALVES INSTALLATION - STANDARD BANG-BANG (2WS) (MAY 1993 TO PRESENT) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See Figure 2-3 for Breakdown): 3 Stack (Non-Rotate) 4 Stack (With Rotate) (Prior to January 1995) 4 Stack (With Rotate) (January 1995 to Present) Control Valve Assembly (See Figure 2-4 for Breakdown) (Prior to October 1993) (October 1993 to Present) Valve, Dump Coil (Hydraforce Version) Coil (Vickers/Modular Controls Version) Valve, Flow Control Fitting Fitting Valve, Check Cartridge
Ref.
Ref. Ref. 1
D E
53 54
55 56 57 58 59 60
1 1 1 1 1
2-10
3120673
SECTION 2 TURNTABLE
FIG & ITEM # PART NUMBER DESCRIPTION CONTROL VALVES INSTALLATION - STANDARD BANG-BANG (4WS) (PRIOR TO MAY 1993) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See Figure 2-3 for Breakdown): 2 Stack (Non-Rotate) (Prior to August 1992) 2 Stack (Non-Rotate) (August 1992 to Present) 3 Stack (With Rotate) (Prior to August 1992) 3 Stack (With Rotate) (August 1992 to Present) Control Valve Assembly (See Figure 2-4 for Breakdown) Valve, Dump Coil (Hydraforce Version) Coil (Vickers/Modular Controls Version) Valve, Flow Control Seal Kit Fitting Fitting, 90 QTY. Ref. REV.
Ref. Ref. 1
B B
S E C T I O N 2
52 53 54
55 56 57 58 59 60
1 1 1
T U R N T A B L E
D E
0253769 0253770 51 4640710 4640720 4640950 52 4640601 4640850 Not Required 4640543 7004368 7009745 4640623 Not Required 2220651 2220373 4640673
CONTROL VALVES INSTALLATION - STANDARD BANG-BANG (4WS) (MAY 1993 TO PRESENT) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See Figure 2-3 for Breakdown): 2 Stack (Non-Rotate) 3 Stack (With Rotate) (Prior to August 1995) 3 Stack (With Rotate) (August 1995 to Present) Control Valve Assembly (See Figure 2-4 for Breakdown) (Prior to October 1993) (October 1993 to Present) Valve, Dump Coil (Hydraforce Version) Coil (Vickers/Modular Controls Version) Valve, Flow Control Fitting Fitting Valve, Check
Ref.
Ref. Ref. 1
53 54
55 56 57 58 59
1 1 1 1
3120673
2-11
SECTION 2 TURNTABLE
FIG & ITEM # 60
PART NUMBER 7011325 Not Required Cartridge
DESCRIPTION
QTY. 1
REV.
0250980 0250979 51 4640246 4640646 4640247 4640645 4640909 Not Required 4640643 Not Required 4640360 7009745 7004368 7004289 Not Available 7012910 2900708 7003635 7012930
CONTROL VALVES INSTALLATION - PROPORTIONAL (2WS) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See Figure 2-3 for breakdown) 3 Stack (Non-Rotate) (Prior to June 1991) 3 Stack (Non-Rotate) (June 1991 to Present) 4 Stack (With Rotate) (Prior to June 1991) 4 Stack (With Rotate) (June 1991 to January 1995) 4 Stack (With Rotate) (January 1995 to Present) Control Valve Assembly (See Figure 2-5 for Breakdown) Dump Valve Assembly Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Cartridge Without Coil (Vickers/Modular Controls Version) Seal Kit - 7004289 Cartridge (Vickers Modular Controls Version) Cartridge Without Coil (Hydraforce Version) Seal Kit - 7012910 Cartridge (Hydraforce Version) Cartridge, Check (Vickers/Modular Controls Version) Cartridge, Check (Hydraforce Version) CONTROL VALVES INSTALLATION - PROPORTIONAL (4WS) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See Figure 2-3 for Breakdown) 3 Stack (Non-Rotate) 3 Stack (With Rotate) (Prior to August 1995) 3 Stack (With Rotate) (August 1995 to Present) Control Valve Assembly (See Figure 2-5 for Breakdown) Dump Valve Assembly Coil (Vickers/Modular Controls Version)
Ref. Ref. Ref. 1 E F
52 53 -54 to 59 60
Ref. Ref. Ref. 1 C D
0252723 0252722 51 4640710 4640720 4640950 Not Required 4640643 Not Required 4640360 7009745
52 53 54 to 59 60
2-12
3120673
SECTION 2 TURNTABLE
FIG & ITEM # PART NUMBER 7004368 7004289 Not Available 7012910 2900708 7003635 7012930 DESCRIPTION Coil (Hydraforce Version) Cartridge Without Coil (Vickers/Modular Controls Version) Seal Kit - 7004289 Cartridge (Vickers/Modular Controls Version) Cartridge Without Coil (Hydraforce Version) Seal Kit - 7012910 Cartridge (Hydraforce Version) Cartridge, Check (Vickers/Modular Controls Version) Cartridge, Check (Hydraforce Version) QTY. REV.
3120673
2-13
SECTION 2 TURNTABLE
FIGURE 2-3. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION
2-14
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-3. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION

FIG & ITEM # PART NUMBER DESCRIPTION Usage Chart: 2WS Without Rotate 3 Stack (Prior to August 1992) 3 Stack (August 1992 to Present) 2WS With Rotate 4 Stack (Prior to August 1992) 4 Stack (August 1992 to January 1995) 4 Stack (January 1995 to Present) 4WS Without Rotate 2 Stack (Prior to August 1992) 2 Stack (August 1992 to Present) 4WS With Rotate 3 Stack (Prior to August 1992) 3 Stack (August 1992 to August 1995) 3 Stack (August 1995 to Present) DUMP SECTION - COMPLETE (ALL EXCEPT 4640909 & 4640950) Solenoid Assembly Seat O-Ring Ball Guide Tube Assembly Cone, Female O-Ring Pin, Push Plunger Tube, Guide Pin, Push O-Ring Guide, External Push Pin O-Ring Sleeve, Inner Flux Spring Sleeve, Outer, Flux Coil Case, Solenoid Plate, End Nameplate Screw Seat O-Ring Main Relief (Poppet) Valve Case, Poppet Spring Poppet Seat, Adjustable O-Ring Ref. QTY. REV.
4640246 4640646 4640247 4640645 4640909 4640462 4640710 4640692 4640720 4640950 1 7002304
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
7004823 Kit 7002229 7004822 Kit 7002346 7004839 7004838 7004841 Kit 7002340 Kit 7004834 7002334 7004835 7000417 7004836 7002338 7002327 7004837 7002322 Kit 7002321 7002328 7002294 7002320 Kit
18 19 20 21
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1
3120673
2-15
SECTION 2 TURNTABLE
FIGURE 2-3. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION (CONTINUED)
FIG & ITEM # PART NUMBER 7002329 7002323 Kit 7002326 7002324 7000413 51 52 7002447 7002448 7002449 7002450 7002451 7011118 7000448 DESCRIPTION Spring Plug O-Ring Orifice Plug Seal Kit - 7002304 Dump Section DUMP SECTION - COMPLETE (4640909 & 4640950) Cartridge Seal Kit - 7002448 Cartridge Coil Cartridge Without Coil Seal Kit - 7002451 Cartridge O-Ring (Between Sections) WORKING SECTIONS (STANDARD PARTS) 101 102 7004859 7002274 7003825 7002348 7002305 7002345 Kit Kit 7002346 7002344 7000470 7002341 Kit 7002340 Kit 7002333 7002334 7002336 7000418 7002335 7002338 7002327 7002339 7000414 Solenoid Assembly Washer (4640246, 4640247) Washer (4640646, 4640645, 4640909, 4640462, 4640710, 4640692, 4640720, 4640950) Spring Guide Tube Assembly Cone, Female O-Ring O-Ring Pin, Push Plunger Tube, Guide Pin, Actuator Ring, Quad Guide, External Push Pin O-Ring Sleeve, Inner Flux Spring Sleeve, Outer Flux Coil Case, Solenoid Plate, End Nameplate Screw Seal Kit - Working Section (1 Per Section) QTY. 1 1 1 1 1 1 Ref. 1 1 1 1 1 2 Ref. 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 A/R REV.
22 23 24 25
53 54
103 104 105
106 107 108 109 110 111 112 113 114 115 116 117
2-16
3120673
SECTION 2 TURNTABLE
FIGURE 2-3. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION WORKING SECTIONS - COMPLETE (INCLUDES ITEMS 101-117) 151 7002315 7003855 152 7000468 Steer Section (4640246, 4640247, 4640462, 4640692) Telescope Section (4640646, 4640645, 4640909, 4640710, 4640720, 4640950) Crossover Relief Valve Assembly (Due to various suppliers, internal components are longer field serviceable) Level Section (All Models) (was p/n 7002316) Dual Pilot Check Valve (Due to various suppliers, internal components are longer field serviceable) (was p/n 7002262) Telescope Section (4640246, 4640247) Steer Section (4640645, 4640646, 4640909) Not Used (4640462, 4640692, 4640710, 4640720, 4640950) Crossover Relief Valve Assembly (Due to various suppliers, internal components are longer field serviceable) (4640246, 4640247, 4640645, 4640646, 4640909 Only) Rotate Section (4640247, 4640645, 4640909, 4640692, 4640720, 4640950) Not Used (4640246, 4640646, 4640462, 4640710) QTY. Ref. REV.
153 154
Use 7011182 Use 7011183
1 1
S E C T I O N 2
155
7002315 7002315 Not Required 7000468
1 1 0 1
156
157
7002317 Not Required
T U R N T A B L E
3120673
2-17
SECTION 2 TURNTABLE
FIGURE 2-4. CONTROL VALVE ASSEMBLY - BANG-BANG (STANDARD CONTROLS)
2-18
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-4. CONTROL VALVE ASSEMBLY - BANG-BANG (STANDARD CONTROLS)

FIG & ITEM # PART NUMBER 4640601 4640850 DESCRIPTION USAGE CHART: 3 Stack (Prior to October 1993) 3 Stack (October 1993 to Present) WORKING SECTIONS (STANDARD PARTS) 1 2 3 4 5 7004859 7003825 7002348 7002305 7002345 Kit Kit 7002346 7002344 7000470 7002341 Kit 7002340 Kit 7002333 7002334 7002336 7000418 7002335 7002338 7002339 7000414 Solenoid Assembly Washer Spring Guide Tube Assembly Cone, Female O-Ring O-Ring Pin, Push Plunger Tube, Guide Pin, Actuator Ring, Quad Guide, External Push Pin O-Ring Sleeve, Inner Flux Spring Sleeve, Outer Flux Coil Case, Solenoid Plate, End Screw Seal Kit - Working Section WORKING SECTIONS - COMPLETE (INCLUDES ITEMS 1-17) 51 52 53 7002317 7003841 7003855 Use 7011183 Main Lift Section Tower Lift Section (4640601) Tower Lift Section (4640850) Dual Pilot Check Valve (Due to various suppliers, internal components are longer field serviceable) (4640601) (was p/n 7002262) Crossover Relief Valve Assembly (Due to various suppliers, internal components are longer field serviceable) (4640850) Swing Section Crossover Relief Valve Assembly (Due to various suppliers, internal components are longer field serviceable) QTY. Ref. Ref. Ref. 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 3 Ref. REV.
6 7 8 9 10 11 12 13 14 15 16 17
1 1 1 1
7000468
54 55
7003855 7000468
1 1
3120673
2-19
SECTION 2 TURNTABLE
FIGURE 2-5. CONTROL VALVE ASSEMBLY - PROPORTIONAL
2-20
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-5. CONTROL VALVE ASSEMBLY - PROPORTIONAL

FIG & ITEM # PART NUMBER 4640643 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 7010701 7010703 7010704 7010705 7010706 7010707 7010785 7010743 7010708 7010709 7010710 7010711 7010712 7010713 Kit 7010716 7010717 7010784 Kit Kit 7010720 7010745 7010721 Kit 7010723 7010724 7010725 Kit 7010727 Kit 7010729 7010730 7010731 7010732 7010733 7010734 7010735 Kit Kit 7010738 7010739 Kit Kit 7010724 7010741 7010742 Kit DESCRIPTION CONTROL VALVE ASSEMBLY - PROPORTIONAL Inlet Section Assembly Plug Plug Cartridge, Unloader Spool Cartridge, System Relief Working Section Assembly (Tower Lift) Working Section Assembly (Main Lift) Working Section Assembly (Swing) Plug Bolt, Socket Head Plate, End Coil Spring Washer O-Ring Plug Spool (Swing and Tower Lift) Spool (Main Lift) O-Ring O-Ring Spring (Main Lift and Tower Lift) Spring (Swing) Case, Solenoid O-Ring Armature Tube, Flux Armature O-Ring Washer O-Ring Needle Nut Body, Cartridge Spring Pin, Push Spring Pin, Push Ring, Quad O-Ring Body, Shuttle Cartridge Ball O-Ring O-Ring (Swing Only) Guide Crossover Relief Section Assembly Cartridge, System Relief O-Ring QTY. Ref. 1 3 1 1 1 1 1 1 2 8 2 2 2 2 2 1 1 1 2 4 2 2 2 2 2 2 2 2 2 1 2 2 2 2 2 2 2 2 1 1 1 2 4 2 1 2 2 REV. B
3120673
2-21
SECTION 2 TURNTABLE
FIGURE 2-5. CONTROL VALVE ASSEMBLY - PROPORTIONAL (CONTINUED)
FIG & ITEM # PART NUMBER Kit Kit 7010704 2900761 2900759 2900760 DESCRIPTION O-Ring O-Ring Plug Seal Kit - Inlet Section Seal Kit - Working Section Seal Kit - Crossover Relief Section QTY. 2 2 2 1 3 1 REV.
45 46 47
2-22
3120673
SECTION 2 TURNTABLE
FIGURE 2-5. CONTROL VALVE ASSEMBLY - PROPORTIONAL (CONTINUED)
3120673
2-23
SECTION 2 TURNTABLE
FIGURE 2-6. CONTROL VALVES INSTALLATION (HYDRAULIC CONTROLS)
2-24
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-6. CONTROL VALVES INSTALLATION (HYDRAULIC CONTROLS)

FIG & ITEM # PART NUMBER 0250873 DESCRIPTION CONTROL VALVES INSTALLATION - HYDRAULIC CONTROLS (FORD MACHINES) Plate, Valve Mounting Ground Control Valve Assembly (See Figure 2-7 for Breakdown) Lockwasher 5/16" Nut 5/16"-18NC Valve Block Assembly Solenoid Valve Assembly Coil (Hydraforce Version) Coil (FPS Version) Seal Kit (Hydraforce Version) Seal Kit (FPS Version) Stud (Welded on Part) Nut 1/4"-20NC Flatwasher 1/4" Lockwasher 1/4" Dump Valve Assembly Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Cartridge Without Coil (Vickers/Modular Controls Version) Seal Kit - 7004289 Cartridge Cartridge Without Coil (Hydraforce Version) Seal Kit (7012910 Cartridge) Cartridge, Check (Vickers/Modular Controls Version) Cartridge, Check (Hydraforce Version) Valve, Relief Valve, Check Hydraulic Filter Assembly Element, Filter Bolt 1/4"-20NC x 3/4" Decal - Ground Control Selection Valve, Control Cartridge Seal Kit (1 Per Cartridge) Stud (Welded on Part) Nut 1/4"-20NC Bracket - Decal (November 1994 to Present Only) Bolt 1/4"-20NC x 2" Valve, Manual Descent (November 1994 to Present Only) Seal Kit Knob Bracket - Valve (November 1994 to Present Only) Locknut 1/4"-20NC Valve (November 1994 to Present Only) Seal Kit QTY. Ref. REV. E
1 2 4 5 6 7
3534263 4640506 4761500 3311501 4640122 4640123 7004368 7000558 7012518 7006075 4300042 3311401 4751400 4761400 4640360 7009745 7004368 7004289 Not Available 7012910 2900708 7003635 7012930 4640035 4640150 Not Used 2120122 2120125 0641406 1700853 4640479 7011320 2900770 4300036 3311401 0902051 0641416 4640866 2900708 7012959 0902090 3311405 4640818 7011321
1 1 2 2 1 1
S E C T I O N 2
8 9 10 11 12
9 15 21 13 1
T U R N T A B L E
13 14 15 to 16 17 18 19 20
1 1 1 1 2 1 1 2 2 2 2 1 2 1 1 1 1 2 1 1
21 22 23 24 25
26 27 28
3120673
2-25
SECTION 2 TURNTABLE
FIGURE 2-6. CONTROL VALVES INSTALLATION (HYDRAULIC CONTROLS) (CONTINUED)
FIG & ITEM # PART NUMBER 4060806 Shield, Flex Trim DESCRIPTION QTY. 9ft. REV.
29
2-26
3120673
SECTION 2 TURNTABLE
FIGURE 2-6. CONTROL VALVES INSTALLATION (HYDRAULIC CONTROLS) (CONTINUED)
3120673
2-27
SECTION 2 TURNTABLE
FIGURE 2-7. VALVE ASSEMBLY - GROUND CONTROL (HYDRAULIC CONTROLS)
2-28
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-7. VALVE ASSEMBLY - GROUND CONTROL (HYDRAULIC CONTROLS)

FIG & ITEM # PART NUMBER 4640506 DESCRIPTION VALVE ASSEMBLY - GROUND CONTROL (HYDRUALIC CONTROLS) Nut Washer Rod, Threaded Bracket Section, Valve - Inlet O-Ring O-Ring Section, Valve - Lift, Articulate, Tele and Swing O-Ring Spool (Not Sold Separately) O-Ring O-Ring Guide Spring Shaft Cap Handle (With Linkage and Hardware) Section, Valve with Coils - Steer O-Ring Spool (Not Sold Separately) Retainer Spring Tube Assembly O-Ring O-Ring Coil, Solenoid Nameplate Nut O-Ring Section, Valve - Outlet O-Ring Valve, Cartridge Relief Seal Kit - Complete (Includes Qty. 1 of 7000550, 7000549 and 7006047 Seal Kits and Qty. 4 of 7000556 Seal Kit) Seal Kit - Inlet Section (Includes O-Rings Listed in Item 5) Seal Kit - Manual Valve Section (Includes Qty. 5 of Item 7, 4 Qty. 1 of Item 9 and Qty. 1 of Item 10) Seal Kit - Valve Section with Coils (Includes Qty. 10 of Item 17, Qty. 2 of Items 22, 23 and 27) Seal Kit - Outlet Section (Includes Qty. 5 of item 29) QTY. Ref. REV.
1 2 3 4 5
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
7000585 7000586 7006052 7006039 7006040 7000588 7006050 7006046 7000589 7006029 7000588 7006022 7006020 7006021 7006019 7006012 7006041 7000588 7006037 7006036 7006049 7006048 7006035 4640049 7006033 7000596 7000600 7000588 7006053 7006051
6 2 3 2 1 1 2 4 20 4 4 4 8 4 4 4 4 1 5 1 2 2 2 2 2 2 2 2 2 1 5 1 1
7000550 7000556
7000549 7006047
1 1
3120673
2-29
SECTION 2 TURNTABLE
FIGURE 2-8. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION
2-30
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-8. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION TURNTABLE OPTIONS (DEUTZ POWERED MACHINES) Turntable - Domestic Machines Built Prior to May 1993 Turntable - Domestic Machines Built May 1993 to Present Turntable - CSA Machines Built Prior to May 1993 Turntable - CSA Machines Built May 1993 to Present TURNTABLE OPTIONS (FORD AND KOBUTA POWERED MACHINES) Turntable - Domestic Standard Bang-Bang or Proportional Machines Built Prior to May 1993 Turntable - Domestic Standard Bang-Bang or Proportional Machines Built May 1993 to Present Turntable - Domestic Hydraulic Controls and All CSA Built Prior to May 1993 Turntable - Domestic Hydraulic Controls and All CSA Built May 1993 to Present TURNTABLE BEARING INSTALLATION Bearing, Turntable Bolt 5/8"-11NC x 2 1/2" (Grade 8) Washer, Hardened Nut 5/8"-11NC (Grade 8) Bolt 1/2"-13NC x 2 1/4" (Grade 8) Washer, Hardened Washer, Special Fitting, Grease - 90 Loctite #271 Devcon (Not Required on Machines with Milled Frame and Turntable) SWING DRIVE INSTALLATION - MACHINES BUILT THROUGH 1992 Swing Motor Options: Motor - Prior to August 1991 (See Figure 2-9 for Breakdown) Motor - August 1991 Through 1992 (See Figure 210 for Breakdown) Swing Brake Options: Brake - Prior to August 1991 (See Figure 2-12 for Breakdown) Brake - August 1991 Through 1992 (See Figure 213 for Breakdown) Swing Hub Assembly (See Figure 2-14 for Breakdown) QTY. Ref. 1 1 1 1 Ref. 1 1 1 1 REV.
4620073 4620094 4620074 4620095
4620059 4920092 4620060 4620093
0250136 1 2 3 4 5 6 7 8 9 10 0440067 Not used 0682020 4740004 3300183 0681818 4740003 Not Used 4740048 2160001 0100019 0100004
Ref. 1 15 9 15 12 12 3 3 A/R A/R
0250139
Ref.
101 3160156 3160181 102 0920068 0920086 103 2780055
3120673
2-31
SECTION 2 TURNTABLE
FIGURE 2-8. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION (CONTINUED)
FIG & ITEM # PART NUMBER 3200249 2440059 4740367 0100019 0741606 0641912 0681836 4740171 0100009 DESCRIPTION Plate, Swing Drive Mounting Gear, Pinion Washer, Special Loctite #271 (Not Shown) Screw, Countersunk 3/8"-16NC x 3/4" Bolt 9/16"-12NC x 1 1/2" Bolt 1/2"-13NC x 4 1/2" (Grade 8) Washer, Hardened Sealant - RTV #738 (Not Shown) SWING DRIVE INSTALLATIONS: MACHINES BUILT 1993 TO MAY 1994 MACHINES BUILT MAY 1994 TO PRESENT Swing Brake Assembly Options: Machines Built 1993 to May 1994 Seal Kit - 0920089 Brake (Includes Seals, ORings, 1 Back-up Rings and Retaining Ring) Rebuild Kit - 0920089 Brake (Includes 7012570 Seal Kit, Inner and Outer Discs and Pressure Plate) Machines Built May 1994 to Present Seal Kit - 0920095 Brake (Includes Seals, ORings, Back-up Rings and Retaining Ring) Rebuild Kit - 0920095 Brake (Includes 7012651Seal Kit, Inner and Outer Discs and Pressure Plate) Swing Motor Assembly (See Figure 2-11 for Breakdown) Plate, Mounting Stud 1/2"-13NC x 2" Nut 1/2"-13NC Hardware Options: Lockwasher 1/2" (Machines Built 1993 to May 1994) Washer, Hardened (Machines Built May 1994 to Present) Bolt 5/8"-11NC x 1 3/4" Washer, Hardened Bolt Options: Bolt 1/2"-13NC x 3 3/4" (Machines Built 1993 to May 1994) Bolt 1/2"-13NC x 4 1/4" (Machines Built May 1994 to Present) O-Ring Loctite #271 Primer QTY. 1 1 1 A/R 2 9 2 2 A/R Ref. Ref. Ref. A/R 1 1 1 REV.
104 105 106 107 108 109 110 111 112
0252578 0255010 151 0920089 7012570 7012571
0920095 7012651 7012650
1 1 1
152 153 154 155
3160183 3535607 4300107 3311801 4761800 4740252
1 1 4 4 8
156 157 158 159 160
Not Used 0642014 4740004 Not Used 0641830 0641834
4 4 4
161
3790155 0100019 0100021
1 A/R A/R
2-32
3120673
SECTION 2 TURNTABLE
FIGURE 2-8. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION (CONTINUED)
FIG & ITEM # PART NUMBER 0239585 201 202 203 204 205 Not Used 3421627 3421565 3760170 1260017 DESCRIPTION TURNTABLE LOCK INSTALLATION QTY. Ref. REV. B
Pin, Lock Snap - Pin Ring, Quick Release Chain
1 1 2
9 in./23cm
3120673
2-33
SECTION 2 TURNTABLE
FIGURE 2-9. SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991)
2-34
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-9. SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991)

FIG & ITEM # PART NUMBER 3160156 DESCRIPTION SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991) Seal, Dust Ring, Back-Up Seal, Quad Ring Valve, Rotary Ball, Check Valve IGR Assembly Ring, Snap (Standard) Seal, Ring Plug, Vent (Includes O-Ring) Bolt Shaft, Spline Body/Bearing Assembly Cover/Bearing Assembly Seal Kit (Includes Items 1,2,3,8 and Vent Plug O-Ring) QTY. Ref. REV.
1 2 3 4 5 6 7 8 9 10 11 12 13
Kit Kit Kit 7004166 7004167 7004193 7004191 Kit 7004171 7004173 7004194 7004195 7004192 7004177
1 1 1 1 2 1 1 2 1 8 1 1 1 1
3120673
2-35
SECTION 2 TURNTABLE
FIGURE 2-10. SWING MOTOR ASSEMBLY (AUGUST 1991 THROUGH 1992)
2-36
3120673
SECTION 2 TURNTABLE
FIGURE 2-10. SWING MOTOR ASSEMBLY (AUGUST 1991 THROUGH 1992)
FIG & ITEM # PART NUMBER 3160181 DESCRIPTION SWING MOTOR ASSEMBLY (AUGUST 1991 THROUGH 1992) Seal, Dust Ring, Back-Up Seal, Quad Ring Valve, Rotary Ball, Check Valve IGR Assembly Ring, Snap Seal, Ring Plug, Vent (Includes O-Ring) Bolt Shaft, Spline Body/Bearing Assembly Cover/Bearing Assembly Ring, Snap Plate, Commutator Seal Kit (Includes Items 1,3,7 and 8) QTY. Ref. REV.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Kit 7010775 Kit 7004196 7004167 7004193 Kit Kit 7004171 7010777 7010779 7010778 7004192 Kit 7010776 2900798
1 1 1 1 2 1 1 3 1 8 1 1 1 1 1 1
3120673
2-37
SECTION 2 TURNTABLE
FIGURE 2-11. SWING MOTOR ASSEMBLY (1993 TO PRESENT)
2-38
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-11. SWING MOTOR ASSEMBLY (1993 TO PRESENT)

FIG & ITEM # PART NUMBER 3160183 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Kit Kit 7009984 7009988 7009989 7009905 7009983 7009927 7009909 Kit Kit 7009912 7009913 7009990 7009930 7002157 Kit 7009987 DESCRIPTION SWING MOTOR ASSEMBLY (1993 TO PRESENT) Seal O-Ring Flange, Mounting Drive Geroler Drive, Valve Plate, Valve Valve Ring, Balance Seal, Face - Inner Seal, Face - Outer Pin Spring Bolt Housing, Valve Plug Assembly O-Ring Seal Kit (Includes Items 1,2,10,11 and 19 O-Ring) QTY. Ref. 3 1 1 1 1 1 1 1 1 1 1 2 2 4 1 1 1 1 REV.
3120673
2-39
SECTION 2 TURNTABLE
FIGURE 2-12. SWING BRAKE ASSEMBLY (PRIOR TO AUGUST 1991)
2-40
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-12. SWING BRAKE ASSEMBLY (PRIOR TO AUGUST 1991)

FIG & ITEM # PART NUMBER 0920068 DESCRIPTION SWING BRAKE ASSEMBLY (PRIOR TO AUGUST 1991) Housing Spring, Compression Spring, Compression Ring, Retaining Shaft, Splined Pin, Torque Disc, Primary Disc, Rotating Spring, Compression Disc, Stationary Piston Ring, Back-Up O-Ring Ring, Back-Up O-Ring Bleeder Plate, Power Plug Lockwasher Bolt Gasket Seal Kit (Includes Items 4, 12,1 3, 14, 15 and 21) QTY. Ref. REV.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
7003067 7000782 7000798 Kit 7003061 7003062 7000718 7000732 7003006 7003063 7003064 Kit Kit Kit Kit 7000796 7003065 7000728 7000729 7003066 Kit 2900649
1 7 7 2 1 2 1 2 4 1 1 1 1 1 1 1 1 1 4 4 2 1
3120673
2-41
SECTION 2 TURNTABLE
FIGURE 2-13. BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 THROUGH 1992)
2-42
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-13. BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 THROUGH 1992)
FIG & ITEM # PART NUMBER 0920086 DESCRIPTION BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 THROUGH 1992) Housing Gasket Ball Bearing Oil Seal Spring Retainer Compression Spring Shaft Torque Pin Primary Disc Compression Spring Rotating Disc Stationary Disc Piston Back-Up Ring O-Ring Back-Up Ring O-Ring Ball Bearing Bleeder Screw Power Plate Hex Screw Pressure Relief Valve Plug, Shipping Gasket O-Ring Kit (Includes Items 2, 14-17 and 24) Gasket Kit (Includes Item 24) QTY. Ref. REV. A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
7003092 Kit 7003049 7003050 7003051 7003052 7003093 7003094 7003054 7003006 7003055 7003056 7003095 Kit Kit Kit Kit 7000760 7000796 7003096 7003007 7003059 N.S. Kit 2900662 7003069
1 1 1 1 1 12 1 2 1 2 1 1 1 1 1 1 1 1 1 1 4 1 1 2 1 1
3120673
2-43
SECTION 2 TURNTABLE
FIGURE 2-14. SWING HUB ASSEMBLY (MACHIENES BUILT THROUGH 1992 ONLY)
2-44
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-14. SWING HUB ASSEMBLY (MACHIENES BUILT THROUGH 1992 ONLY)
FIG & ITEM # PART NUMBER 2780055 DESCRIPTION SWING HUB ASSEMBLY (MACHINES BUILT THROUGH 1992 ONLY) Cover Bolt, Hex Head Bolt, Hex Head, Shoulder Flatwasher Plug, Pipe O-Ring Gear, Ring Washer, Thrust Planet Carrier Assembly (No Service Breakdown Parts Purchase Entire Assembly) Washer, Thrust Gear, Sun-Input Spacer, Sun Gear Gear, Internal HUB ASSEMBLY Ring, Retaining Spacer Bearing, Tapered Roller Cup, Bearing Hub Plug, Pipe Cup, Bearing Bearing, Tapered Roller Seal Shaft, Output Kit, Repair (Includes Items 6, 14,15 and 22) QTY. Ref. REV.
1 2 3 4 5 6 7 8 9 10 11 12 13
7000209 7000217 7000214 4751500 7000242 Kit 7000208 7000253 7000207 7000270 7000268 7000269 7000246 7000271
1 8 4 12 1 2 1 2 1 1 1 1 1 Ref. 1 1 1 1 1 1 1 1 1 1 1
14 15 16 17 18 19 20 21 22 23
Kit Kit 7000258 7000257 7000210 7000242 7000255 7000256 Kit 7000233 2900034
3120673
2-45
SECTION 2 TURNTABLE
FIGURE 2-15. DEUTZ ENGINE INSTALLATION
2-46
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-15. DEUTZ ENGINE INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION Note: See Section 10 for Machines with Hydraulic Tool Circuit and Deutz Engine Combination or Special UCON Hydraulic Fluid. DEUTZ ENGINE ASSEMBLY (STANDARD PARTS) 1 2000106 2000137 2 3600164 3600260 0641812 4761800 2180730 Not Used 1060221 Not Used 0080172 4460302 3450202 3951003 0902244 0641610 4751600 4761600 Not Used 0080177 3311501 4761500 0641512 0901705 1320176 0701010 4832000 3960407 0250377 Engine - Deutz F2L-1011 Diesel Options: Engine - Deutz F2L-1011 (Prior to August 1995) Engine - Deutz F2L-1011 (August 1995 to Present) Pump Assembly - Sunstrand Options (See Figure 2-21 for Breakdown): Prior to S/N 27991 S/N 27991 to Present Bolt 1/2"-13NC x 1 1/2" Lockwasher 1/2" Fitting, Special Cable, Battery (Engine to Ground) Adapter, Throttle Options: Prior to August 1995 August 1995 to Present Pin, Cotter 1/16" x 1/2" Hardware Options: Setscrew #10-24NC x 3/8" (Prior to August 1995) Bracket, Throttle (August 1995 to Present) Bolt 3/8"-16NC x 1 1/4" Flatwasher 3/8" Lockwasher 3/8" Adapter Weldment Nut 5/16"-18NC Lockwasher 5/16" Bolt 5/16"-18NC x 1 1/2" Bracket, Exhaust Clamp, Muffler Bolt, Metric 10mm x 20mm Lockwasher, Metric 10mm Gasket, Intake Adapter STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITHOUT NOISE REDUCTION PACKAGE PRIOR TO OCTOBER 1991 Sender, Oil Pressure Pump Assembly Options: Pump - Vickers (Not Field Serviceable) (Prior to April 1990) Shaft Seal Kit - 3600165 Pump Ref. 1 QTY. REV.
S E C T I O N 2
3 4 5 6 to 7 8 9 10
2 2 1 1 1
11 12
1 1
13 14 15 16 to 18 19 20 21 22 23 24 25 26 27
2 2 2 1 3 3 3 1 1 2 2 1 Ref. E
T U R N T A B L E
51 52
2420131 3600165 2900660
1 1
3120673
2-47
SECTION 2 TURNTABLE
FIGURE 2-15. DEUTZ ENGINE INSTALLATION (CONTINUED)
FIG & ITEM # PART NUMBER 3600172 52 53to 59 3600176 Not Used 0251056 DEUTZ ENGINE ASSEMBLY - HYDRAULIC CONTROLS AND WITHOUT NOISE REDUCTION PACKAGE PRIOR TO OCTOBER 1991 (VARIABLE PARTS) Sender, Oil Pressure Pump Assembly - Barnes (See Figure2-24 for Breakdown) Ref. D DESCRIPTION Pump - Barnes (April 1990 to October 1991) (See Figure 2-22 for Breakdown) Pump Assembly - Barnes (See Figure2-24 for Breakdown) QTY. REV.
51 52 53 to 59
2420131 3600176 Not Used 0252106
1 1
DEUTZ ENGINE ASSEMBLY - STANDARD BANGBANG OR PROPORTIONAL CONTROLS AND WITH NOISE REDUCTION PACKAGE OCTOBER 1991 TO PRESENT (VARIABLE PARTS) Sender, Oil Pressure Pump Assembly Options: Pump-Barnes (October 1991 to January 1993) (See Figure 2-22 for Breakdown) Pump-Barnes (January 1993 to Present) (See Figure 2-23 for Breakdown) Valve, Oil Drain Hose Clamp Flatwasher 1/4 (August 1995 to Present) Bolt Metric 6mm x 10mm (August 1995 to Present) Fitting, Nipple (August 1995 to Present) Fitting, Coupling (August 1995 to Present) DEUTZ ENGINE ASSEMBLY - HYDRAULIC CONTROLS AND WITH NOISE REDUCTION PACKAGE OCTOBER 1991 TO PRESENT (VARIABLE PARTS) Sender, Oil Pressure Pump Assembly Options: Pump-Vickers (Not Field Serviceable) (October 1991 to April 1993) Shaft Seal Kit - 3600143 Pump Pump-Barnes (April 1993 to Present) (See Figure 2-25 for Breakdown) Valve, Oil Drain Hose Clamp Flatwasher 1/4 (August 1995 to Present) Bolt Metric 6mm x 10mm (August 1995 to Present) Fitting, Nipple (August 1995 to Present) Fitting, Coupling (August 1995 to Present)
Ref.
51 52
2420110 3600172 3600199
1 1
53 54 55 56 57 58 59
4640751 2750532 1320022 4711400 0700605 2180104 2200261 0252108
1 1 ft./.3m 1 1 2 1 1 Ref. H
51 52
2420110 3600143 2900660 3600202
1 1
53 54 55 56 57 58 59
4640751 2750532 1320022 4711400 0700605 2180104 2200261
1 1 ft./.3m 1 1 2 1 1
2-48
3120673
SECTION 2 TURNTABLE
FIG & ITEM # PART NUMBER DESCRIPTION DEUTZ ENGINE INSTALLATION (STANDARD PARTS) 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 1320041 2720271 2720058 4300032 4761400 3311401 1320022 2220805 2220063 4420001 0080039 Not Used 1060172 0400075 Not Used 3960389 3980007 Not Used 4761600 0340002 1060273 1060099 Not Used Not Used 1320019 4300034 3311601 0641856 4761800 1320031 2720351 0641406 0080178 Not Used 4843372 0361810 4751600 1340020 7004214 Not Used 3300029 Not Used 0641406 0641614 1320059 Not Used Clamp Line, Fuel Return Line, Fuel Supply Stud (Welded on Part) Lockwasher 1/4" Nut 1/4"-20NC Clamp Fitting, 90 Fitting, 90 Swivel Tape, Sealant Adaptor, Elbow Cable, Battery Battery Seal, Rubber Grip Seat, Battery Lockwasher 3/8" Band, Air Cleaner Cable, Battery (Battery to Auxiliary Relay) Cable, Battery (Starter to Auxiliary Power Relay) QTY. Ref. REV.
1 10 ft./3m 10 ft./3m A/R A/R A/R 4 1 1 A/R 1 1 1

51 in./1.3m
1 4 2 1 1
Clamp, Exhaust Stud (Welded on Parts) Nut 3/8"-16NC Bolt 1/2"-13NC x 7" Lockwasher 1/2" Clamp Hose Bolt 1/4"-20NC x 3/4" Adapter, Engine Mounting Snorkel, Exhaust Holddown, Battery Flatwasher 3/8" Air Cleaner Assembly Element Wingnut 3/8"-16NC Bolt 1/4"-20NC x 3/4" Bolt 3/8"-16NC x 1 3/4" Clamp
A/R 2 2 4 4 4
3 in./7.6cm
4 4 1 1 4 1 1 2 4 2 1
3120673
2-49
SECTION 2 TURNTABLE
FIG & ITEM # PART NUMBER 0961664 4300038 4761500 3311501 0901673 0641418 1060149 2220273 2180536 DESCRIPTION Bracket - Hydraulic Filter Stud (Welded on Parts) Lockwasher 5/16" Nut 5/16"-18NC Bracket, Fuel Filter Bolt 1/4"-20NC x 2 1/4" Cable, Battery (Auxiliary Relay to Starter) Reducer, Bushing Fitting QTY. 1 2 2 2 1 2 1 2 1 REV.
196 197 198 199 200 201 202 203 204
0250378
DEUTZ ENGINE INSTALLATION - STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITHOUT NOISE REDUCTION PACKAGE PRIOR TO OCTOBER 1991 (VARIABLE PARTS) Auxiliary Pump Assembly Barnes Version Components: Coupling Motor Pump Stone/Fenner Version Components: Coupling Motor Pump (Purchase Complete Assembly) Scoop, Air Intake Tube, Air Intake Tube, Exhaust Cap, Air Inlet Rod, Holddown Clip, Battery (Not Shown)
Ref.
251
3600050 7004249 7004248 7010923 7004412 7000482 Not Available 1840005 4564558 Not Required 4564557 1120161 0630370 1380032 Not Required 0251057
252 253 254 255 256 257 258 to 270
1 1 1 1 2 2
DEUTZ ENGINE INSTALLATION - HYDRAULIC CONTROLS AND WITHOUT NOISE REDUCTION PACKAGE PRIOR TO OCTOBER 1991 (VARIABLE PARTS) Auxiliary Pump Options: Auxiliary Pump (Prior to January 1991 - Purchase 3600071 as replacement) Auxiliary Pump (January 1991 to October 1991) Coupling Motor Motor with Mounting Bracket Bracket Pump Only Scoop, Air Intake Tube, Air Intake
Ref.
251 3600141 3600071 7004249 7004248 7004436 7012576 7004247 1840005 4564558
252 253
1 1
2-50
3120673
SECTION 2 TURNTABLE
FIG & ITEM # 254 255 256 257 258 to 270 PART NUMBER Not Required 4564557 1120161 0236768 Not Required 0252107 Tube, Exhaust Cap, Air Inlet Rod, Holddown DESCRIPTION QTY. 1 1 2 REV.
DEUTZ ENGINE INSTALLATION - STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITH NOISE REDUCTION PACKAGE OCTOBER 1991 TO PRESENT (VARIABLE PARTS) Auxiliary Pump Options: Auxiliary Pump (October 1991 to April 1993) Barnes Version Components: Coupling Motor Pump Stone/Fenner Version Components: Coupling Motor Pump (Purchase Complete Assembly) Auxiliary Pump (April 1993 to Present) Coupling Motor Pump Seal Kit - 7013712 Pump Scoop (Air Intake) Options: Prior to March 1995 March 1995 to Present Tube Tube, Exhaust Rod, Holddown Clip, Battery (Not Shown) Bolt, Metric 10mm x 20mm Lockwasher, Metric 10mm Bracket, Air Cleaner Sleeve, Exhaust Extension, Exhaust Raincap Elbow Flatwasher 3/8" Foam, Acoustical Cover, Intake Box Screw, Self-Tapping 1/4" x 3/4" Lockwasher 1/4" Clamp
Ref.
251 3600050 7004249 7004248 7010923 7004412 7000482 Not Available 3600208 7013711 7013710 7013712 7013753 252 1840005 1840011 Not Required 4565301 4565271 Not Required 0630370 1380032 0701010 4832000 0901781 4100025 4565278 1120405 0080046 4711600 2820042 1670608 3941406 4761400 1320016
253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270
1 1 2 2 2 2 1 2 ft./.6m 1 1 1 2 4 1 10 16 2
3120673
2-51
SECTION 2 TURNTABLE
FIG & ITEM # PART NUMBER 0252109 DESCRIPTION DEUTZ ENGINE INSTALLATION - HYDRAULIC CONTROLS AND WITH NOISE REDUCTION PACKAGE OCTOBER 1991 TO PRESENT (VARIABLE PARTS) Auxiliary Pump Options: Auxiliary Pump (October 1991 to April 1993) Coupling Motor Motor with Mounting Bracket Bracket Pump Only Auxiliary Pump (April 1993 to Present) Coupling Motor Brush and Spring Kit - 7013710 Motor Pump Seal Kit Scoop (Air Intake) Options: Prior to March 1995 March 1995 to Present Tube Tube, Exhaust Rod, Holddown Bolt, Metric 10mm x 20mm Lockwasher, Metric 10mm Bracket, Air Cleaner Sleeve, Exhaust Extension, Exhaust Raincap Elbow Flatwasher 3/8" Foam, Acoustical Cover, Intake Box Hardware Options: Screw, Self-Tapping 1/4" x 3/4" (Prior to September 1995) Flatwasher 1/4" (September 1995 to Present) Lockwasher 1/4" Clamp COUPLING INSTALLATION - LOVEJOY OPTION Coupling Options: Coupling - 13 Teeth Coupling - 15 Teeth Bolt, Metric 8mm x 30mm Lockwasher, Metric 8mm Plate, Adapter QTY. Ref. REV. E
251 3600071 7004249 7004248 7004436 7012576 7004247 3600210 7013711 7013710 7013757 7013771 7013701 252 1840005 1840011 Not Required 4565301 4565271 Not Required 0236768 0701010 4832000 0901781 4100025 4565278 1120405 0080046 4711600 2820042 1670608 3941406 4751400 4761400 1320016 0250125 301 1660169 1660234 0700814 4831900 0080163
253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268
1 1 2 2 2 1 2 ft./.6m 1 1 1 2 4 1 A/R 10 16 10 2 Ref. 1
269 270
302 303 304
6 6 1
2-52
3120673
SECTION 2 TURNTABLE
FIG & ITEM # 305 306 PART NUMBER 0701013 4832000 DESCRIPTION Bolt, Metric 10mm x 28mm Lockwasher, Metric 10mm COUPLING INSTALLATION - HAYES OPTION HAYES 13 TEETH HAYES 15 TEETH Coupling Options: Coupling - 13 Teeth Coupling - 15 Teeth Note: Coupling Internal spines must be lubed with Lithium based grease prior to installation. Bolt, Metric 8mm x 20mm Lockwasher, Metric 8mm Plate, Adapter Bolt, Metric 10mm x 28mm Lockwasher, Metric 10mm ENGINE COMPONENTS - DEUTZ F2L1011 Prior to August 1995 August 1995 to Present Muffler - Deutz F2L1011 Filter, Fuel Pump, Fuel Injector Injector Nozzle, Injector Gasket, Injector Tip Pump, Fuel (was p/n 7012698) Cover, Timing Belt Starter Options: Prior to August 1995 August 1995 to Present Filter, Engine Oil (Case of 12) (Kit Includes 1 Filter) Oil Change and Gasket Kit (Includes Fuel Line Washer or Plug Washer, Oil Filter, Fuel Filter Injector Tip Gasket and Valve Cover Gasket) Alternator OPTIONAL ENGINE SHUTDOWN INSTALLATION Fitting, Tee Fitting, Nipple Fitting, 90 Switch, Pressure QTY. 8 8 Ref. Ref. Ref. 1 REV.
0250597 0256848 351 1660184 1660234
352 353 354 355 356
0700810 4831900 0080163 0701013 4832000
6 6 1 8 8 Ref.
2000106 2000137 7000693 7012598 7012599 7020426 7020425 7020424 Use 7024413 1670680 7012626 7020416 7014502 7014683
1 1 1 2 2 2 1 1 1
1 1
7020417 0251682 400 2180360 2180643 2220318 4360065
1 Ref. 1 1 1 1
3120673
2-53
SECTION 2 TURNTABLE
FIG & ITEM # PART NUMBER 0251537 0250229 0255102 DESCRIPTION OPTIONAL ENGINE DISTRESS INSTALLATION OPTIONAL 110V GENERATOR INSTALLATION (PRIOR TO AUGUST 1994) OPTIONAL 110V GENERATOR INSTALLATION (AUGUST 1994 TO PRESENT) Switch, Pressure Fitting, Tee (Prior to S/N 23615) Fitting, 45 Fitting Options: Fitting, Nipple (Prior to S/N 23615) Fitting, Adapter (S/N 23615 to Present) Fitting, Adapter (Prior to S/N 23615) OPTIONAL COLD WEATHER START INSTALLATION (NOT SHOWN) OPTIONAL ETHER ASSIST SYSTEM INSTALLATION (NOT SHOWN) Cold Weather Start Kit OPTIONAL SPARK ARRESTOR INSTALLATION (NOT SHOWN) QTY. Ref. Ref. Ref. REV. D L B
451
4360037 2180360 2180749 2180537 2180730 2200261 0252301 0254240 2901111 0256127
1 1 1 1
1 Ref. Ref. B
Ref.
2-54
3120673
SECTION 2 TURNTABLE
3120673
2-55
SECTION 2 TURNTABLE
FIGURE 2-16. 110 VOLT GENERATOR INSTALLATION (DEUTZ)
2-56
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-16. 110 VOLT GENERATOR INSTALLATION (DEUTZ)

FIG & ITEM # PART NUMBER 0250229 0255102 DESCRIPTION 110 VOLT GENERATOR INSTALLATION (DEUTZ) (PRIOR TO AUGUST 1994) 110 VOLT GENERATOR INSTALLATION (DEUTZ) (AUGUST 1994 TO PRESENT) Generator Assembly with Control Box Generator Assembly Holder, Brush Fan Control Box Assembly Note: Replacement 110V Control Box comes with 2 std Receptacles p/n 4460190. Optional Industrial Twist Lock Receptacles p/n 4460027 must be ordered separately. Meter Breaker, Circuit Bolt 3/8"-16NC x 1 1/4" (Grade 8) Lockwasher 3/8" Flatwasher 3/8" Arm, Adjustable Bolt 5/16"-18NC x 1 1/4" (Grade 8) Lockwasher 5/16" Flatwasher 5/16" Bracket, Mounting - Generator Bolt, Metric 10MM x 25M Flatwasher, Metric 10MM Loctite Bolt, Metric 14MM x 30MM V-Belt Pulley Key Pulley Box, Control Bolt 1/4"-20NC x 3/4" (Prior to August 1994 Only) Flatwasher 1/4" (Prior to August 1994 Only) Lockwasher 1/4" (Prior to August 1994 Only) Nut 1/4"-20NC (Prior to August 1994 Only) Bracket, mounting - Box (Prior to August 1994 Only) Nut 1/4"-20NC (Prior to August 1994 Only) Lockwasher 1/4" (Prior to August 1994 Only) Flatwasher 1/4" (Prior to August 1994 Only) Stud (Welded on Part) (Prior to August 1994 Only) Decal - Generator Terminal Cable - 12/4 QTY. Ref. Ref. REV. L B
2460011 7012558 7012513 7012514 7003659
1 1 4 1 1
S E C T I O N 2
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
7010699 7020194 0681610 4761600 4751600 0361815 0681510 4761500 4751500 4843410 0701012 4812000 0100011 0701414 0480059 3580134 2860012 3580158 See Item 1 0641406 4751400 4761400 3311401 0901633 3311401 4761400 4751400 4300068 3251476 4460023 1060012
1 1 2 2 2 1 2 2 2 1 2 2 A/R 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2 1 1 A/R
T U R N T A B L E
3120673
2-57
SECTION 2 TURNTABLE
FIGURE 2-17. FORD ENGINE INSTALLATION
2-58
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-17. FORD ENGINE INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION FORD ENGINE ASSEMBLY (STANDARD PARTS) 1 2000109 2000117 2000129 2000130 2000147 2 3600164 3600260 Not Used Not Used 3533445 Not Used 2500005 0641410 4761400 3311401 4740185 0641610 0641812 4761800 0700814 4831900 1060149 4843497 3533291 0701014 4832000 3200202 3200201 4740273 4751700 0641728 3311705 4740274 0641826 4751800 3311805 0641608 4761600 3311605 1060093 Not Used 3941005 Engine Options: Engine - Ford VSG-411 (Industrial Flywheel) (Prior to November 1992) Engine - Ford VSG-411 (Automotive Flywheel) (November 1992 to October 1994) Engine - Ford VSG-411 (October 1994 to March 1995) Engine - Ford VSG-411 (March 1995 to S/N 4331) Engine - Ford VSG-411 (S/N 43319 to Present) Pump Assembly - Sunstrand Options (See Figure 2-21 for Breakdown): Prior to S/N 43319 S/N 43319 to Present QTY. Ref. 1 REV.
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 to 38 39
Plate, Mounting - Governor and Carburetor Governor, Precision Bolt 1/4"-20NC x 1 1/4" Lockwasher 1/4" Nut 1/4"-20NC Flatwasher 3/8" (Hardened) Bolt 3/8"-16NC x 1 1/4" Bolt 1/2"-13NC x 1 1/2" Lockwasher 1/2" Bolt, Metric 8mm x 30mm Lockwasher, Metric 8mm Cable, Battery (Auxiliary Relay to Starter) Bracket, Engine Mounting - Front Plate Bolt, Metric 10mm x 30mm Lockwasher, Metric 10mm Mount, Engine - Rear Mount, Engine - Front Washer, Snubbing Flatwasher 7/16" Bolt 7/16"-14NC x 3 1/2" Locknut 7/16"-14NC Washer, Snubbing Bolt 1/2"-13NC x 3 1/4" Flatwasher 1/2" Locknut 1/2"-13NC Bolt 3/8"-16NC x 1" Lockwasher 38" (Prior to S/N 43319) Locknut 3/8"-16NC Cable, Battery (Engine to Ground) Screw, Self-Tapping #10 x 5/8"
1 1 4 4 4 2 2 4 4 3 3 1 1 1 5 5 2 1 2 4 2 2 1 1 1 1 8 8 8 1 6
3120673
2-59
SECTION 2 TURNTABLE
FIGURE 2-17. FORD ENGINE INSTALLATION (CONTINUED)
FIG & ITEM # PART NUMBER 0901635 0080092 3911012 4761000 3841049 3321401 1660157 3311801 2220273 2180360 2420033 2420131 Not Used 3790152 1320014 3620027 0901664 0902184 2720341 1320058 2420118 2420130 0100011 4360037 Not Used Not Used 0630360 4761500 3311501 DESCRIPTION Bracket, Mounting - Engine (Front) Adapter, Carburetor Bolt #10-24NC x 3/4" Lockwasher #10 Rod, Throttle Nut, Jam 1/4"-20NC Balljoint Nut 1/2"-13NC Fitting, Reducer Fitting, Tee Oil Pressure Sender Options: Sender (Prior to May 1990) Sender (May 1990 to Present) O-Ring Clamp, Hose Radiator Bracket, Filter Options: Prior to S/N 43319 S/N 43319 to Present Hose, Air Cleaner Clamp, Hose Temperature Sender Options: Sender (Prior to May 1990) Sender (May 1990 to Present) Loctite #242 (Not Shown) Switch, Oil Pressure QTY. 1 1 2 8 1 2 2 2 1 1 1 REV.
40 41 42 43 44 45 46 47 48 49 50
51 52 53 54 55
1 4 1 1
56 57 58
1 1 1
59 60 61 62 63 64 65
A/R 1
Bolt, Carriage Lockwasher 5/16" Nut 5/16"-18NC FORD ENGINE ASSEMBLIES (VARIABLE PARTS): STANDARD BANG-BANG PROPORTIONAL CONTROLS AND WITHOUT NOISE REDUCTION PACKAGE (MACHINES BUILT PRIOR TO MAY 1993) HYDRAULIC CONTROLS AND WITHOUT NOISE REDUCTION PACKAGE (MACHINES BUILT PRIOR TO MAY1993) Pump Assembly Options: Standard Bang-Bang: Pump - Vickers (Not Field Serviceable) (Recommend using 3600199 as Replacement) (Prior to May 1990) Shaft Seal Kit - 3600165 Pump Pump - Barnes (See Figure 2-22 for Breakdown) (May 1990 to January 1993)
1 1 1 Ref. Ref.
0250040/ 0250588
H/I
0250851/ 0250902
Ref.
H/I
70 3600165
2900660 3600172
2-60
3120673
SECTION 2 TURNTABLE
FIG & ITEM # PART NUMBER 3600199 DESCRIPTION Pump - Barnes (See Figure 2-23 for Breakdown) (January 1993 to May 1993) Hydraulic Controls: Pump - Vickers (Not Field Serviceable) (Recommend using 3600202 as Replacement) (Prior to February 1993) Shaft Seal Kit - 3600145 Pump Pump - Barnes (See Figure 2-25 for Breakdown) (February 1993 to May 1993) Mount, Engine - Rear Options: Standard Bang-Bang Hydraulic Controls Fan Strap, Fan Tube, Exhaust Adapter, Fan Spacer Capscrew, Socket Head 6mm x 45mm FORD ENGINE ASSEMBLIES (VARIABLE PARTS): STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITH NOISE REDUCTION PACKAGE (MACHINES BUILT MAY 1993 TO JULY 1995) STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITH NOISE REDUCTION PACKAGE (MACHINES BUILT JULY 1995 TO PRESENT) HYDRAULIC CONTROLS AND WITH NOISE REDUCTION PACKAGE (MACHINES BUILT MAY 1993 TO JULY 1995) HYDRAULIC CONTROLS AND WITH NOISE REDUCTION PACKAGE (MACHINES BUILT JULY 1995 TO PRESENT) Pump Assembly Options: Standard Bang-Bang - Barnes (See Figure 2-23 for Breakdown) Hydraulic Controls - Barnes (See Figure 2-25 for Breakdown) Mount, Engine - Rear Options: Standard Bang-Bang Hydraulic Controls Fan Kit Tube, Exhaust Manifold, Exhaust (Not Shown) Shroud, Radiator (July 1995 to Present) FORD ENGINE INSTALLATION (STANDARD PARTS) 101 102 103 Not Used 4300034 Not Used QTY. REV.
3600143
2900660 3600202 71 0901634 0901689 2060016 4240096 4564623 0080168 4031713
72 73 74 75 76
1 1 1 1 3 Ref. Ref.
0253748/ 0253750
0255752/ 0255754
Ref.
0253752/ 0253754 0255758/ 0255760
Ref.
Ref.
A/B
80 3600199 3600202 81 0901634 0901689 2060019 4566039 3100073 2680402
82 83 84
1 1 1 1 Ref.
Stud (Welded on Part)
3120673
2-61
SECTION 2 TURNTABLE
FIG & ITEM # PART NUMBER 1320020 Not Used Not Used 1320031 Not Used 0080039 1340020 7004214 0340002 1120161 0641406 4761400 3311401 1320026 Not Used 0641810 4751800 4761800 0630403 4751700 3311705 1060046 0400003 0400002 2910479 0630370 1060273 1060099 4060727 1380032 3980003 3300029 2220273 2220805 1320022 2720058 Not Used 4751600 Not Used 4761600 0641614 3311601 2720042 1320032 2220296 Not Used Not Used 3911008 4761000 U-Clamp DESCRIPTION QTY. 1 REV.
104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 126A 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150
Clamp, Hose Elbow Air Cleaner Assembly Element, Filter Band, Air Cleaner Cap, Air Inlet Bolt 1/4"-20NC x 3/4" Lockwasher 1/4" Nut 1/4"-20NC Clamp, Muffler Bolt 1/2"-13NC x 1 1/4" Flatwasher 1/2" Lockwasher 1/2" Bolt, Carriage 7/16"-14NC x 1 1/2" Flatwasher 7/16" Locknut 7/16"-14NC Cable, Battery (Battery to Ground) Battery Holddown, Battery Clips, Hold-Down (Not Shown) Rod, Holddown Cable, Battery (Battery to Auxiliary Relay) Cable, Battery (Auxiliary Relay to Auxiliary Pump) Shield Clip, Battery Box (Not Shown) Seat, Battery Wingnut 3/8"-16NC Fitting, Reducer Fitting, 90 Clamp Hose, Fuel Line Flatwasher 3/8" Lockwasher 3/8" Bolt 3/8"-16NC x 1 3/4" Nut 3/8"-16NC Hose, Heater Clamp, Hose Fitting, 90
3 1 1 1 2 1 4 4 4 2 5 5 5 2 2 2 1 1 1 2 2 1 1 1 2 1 2 1 1 2 9 ft./2.7m 4 4 2 2 3 in./8cm 2 1
Screw, Machine #10-24NC x 1/2" Lockwasher #10
3 3
2-62
3120673
SECTION 2 TURNTABLE
FIG & ITEM # 151 152 PART NUMBER 3311001 4751000 Nut #10-24NC Flatwasher #10 FORD ENGINE INSTALLATION (VARIABLE PARTS) STANDARD BANG-BANG AND PROPORTIONAL CONTROLS (WITHOUT NOISE REDUCTION PACKAGE - BUILT PRIOR TO MAY 1993 HYDRAULIC CONTROLS (WITHOUT NOISE REDUCTION PACKAGE - BUILT PRIOR TO MAY 1993 Muffler Options: Muffler (Dual Fuel Machines) Muffler (Standard Gas Built Prior to October 1991) Muffler Options (Standard Gas Built October 1991 to May 1993): Standard Bang-Bang Hydraulic Controls Bracket, Exhaust Nut 5/16"-18NC Flatwasher 5/16" Air Intake Tube Options: Tube (Standard Gas) Tube (Dual Fuel) Auxiliary Pump Options: Standard Bang-Bang: Pump Assembly (When Replacing Complete Unit Recommend using 3600208) (Prior to April 1993) Barnes Version Replacement Parts: Coupling Motor Pump Stone/Fenner Version Replacement Parts: Coupling Motor Pump Pump Assembly (April 1993 to May 1993) Coupling Motor Brush Kit Pump Hydraulic Controls: Pump Assembly (When Replacing or Repairing Unit Recommend Using 3600071) (Used on Standard Gas Prior to January 1991 and Duel Fuel Prior to May 1993) Pump Assembly (Standard Gas January 1991 to May 1993) Coupling DESCRIPTION QTY. 3 3 Ref. Ref. REV.
0250041/ 0250589 0250852/ 0250903
H/F
Ref.
D/F
160 3220067 3220061 161 3220076 Not Required 0901387 3311501 4751500 4564523 4843552 166 3600050
162 163 164 165
1 1 1 1
7004249 7004248 7010923 7004412 7000482 7004414 3600208 7013711 7013710 7013753 7013712 3600141
3600071 7004249
3120673
2-63
SECTION 2 TURNTABLE
FIG & ITEM # PART NUMBER 7004436 7004248 7004247 7012576 167 1120218 Not Required 0701010 3291001 DESCRIPTION Motor With Bracket Motor Pump Bracket Cap, Exhaust Rain Options (Standard Gas October 1991 to May 1993 Only): Standard Bang-Bang Hydraulic Controls Bolt, Metric 10mm x 20mm Nut, Metric 10mm FORD ENGINE INSTALLATION (VARIABLE PARTS) STANDARD BANG-BANG AND PROPORTIONAL CONTROLS (WITH NOISE REDUCTION PACKAGE - BUILT MAY 1993 TO JULY 1995) STANDARD BANG-BANG AND PROPORTIONAL CONTROLS (WITH NOISE REDUCTION PACKAGE - BUILT JULY 1995 TO PRESENT) HYDRAULIC CONTROLS (WITH NOISE REDUCTION PACKAGE - BUILT MAY 1993 TO JULY 1995) HYDRAULIC CONTROLS (WITH NOISE REDUCTION PACKAGE - BUILT JULY 1995 TO PRESENT) Muffler Bracket, Muffler Tube, Air Intake Clamp Tube, Exhaust Arrestor, Spark Auxiliary Pump Assembly Options: Standard Bang-Bang: Auxiliary Pump Assembly Coupling Motor Brush Kit Pump Hydraulic Controls: Auxiliary Pump Assembly Coupling Motor Brush Kit Pump Seal Kit - Pump Plug, Pipe (Standard Gas Only) PUMP COUPLING INSTALLATION - LOVEJOY OPTION WITH INDUSTRIAL FLYWHEEL (PRIOR TO AUGUST 1992) Coupling Adapter, Pump QTY. REV.
168 169
2 2 Ref. Ref.
0253749/ 0253751 0255753/ 0255757 0253753/ 0253755 0255759/ 0255761 180 181 182 183 184 185 186 3220084 0901924 4843552 1320037 4565829 3220087
B/A
Ref.
A/A
Ref. Ref.
B/A A/A
1 1 1 1 1 1 1
3600208 7013711 7013710 7013753 7013712 3600210 7013711 7013710 7013757 7013771 7013701 2200213 0250324
187
1 Ref.
201 202
1660169 0080163
1 1
2-64
3120673
SECTION 2 TURNTABLE
FIG & ITEM # 203 204 205 206 PART NUMBER 0641510 4761500 0641610 4761600 DESCRIPTION Bolt 5/16"-18NC x 1 1/4" Lockwasher 5/16" Bolt 3/8"-16NC x 1 1/4" Lockwasher 3/8" PUMP COUPLING INSTALLATION - HAYES OPTIONS: OPTION WITH INDUSTRIAL FLYWHEEL (PRIOR TO NOVEMBER 1992) STANDARD WITH AUTOMOTIVE FLYWHEEL (NOVEMBER 1992 TO PRESENT) Coupling Options: Industrial Flywheel: Coupling - 13 Teeth Coupling - 15 Teeth Automotive Flywheel: Coupling - 13 Teeth Coupling - 15 Teeth Note: Coupling Internal Spines must be lubed with Lithium based grease prior to Installation. Adapter, Pump Bolt Options: Industrial Flywheel - Bolt 5/16"-18NC x 7/8" Automotive Flywheel - Bolt, Metric 8mm x 16mm Lockwasher Options: Industrial Flywheel - Lockwasher 5/16" Automotive Flywheel - Lockwasher, Metric 8mm Bolt 3/8"-16NC x 1 1/4" Lockwasher 3/8" Grease, Coupling ENGINE COMPONENTS 301 7000892 7019933 7012577 7012578 7000894 7000877 7000884 302 7000893 7012653 7019670 7019954 Carburetor - Ford LSG-411 Rebuild Kit - 7000892 Carburetor (was p/n 7000878) Fitting, Carburetor Vacuum Line Carburetor Vacuum Line Assembly Choke, Automatic Fuel Shut-Off - Has Wire Connection Fuel Shut-Off - Has Terminal Post Alternator Options: Alternator - Bosch Alternator - Prestolite Alternator - Leece-Neville Engine Wiring Harness (was p/n 7012564) QTY. 6 6 8 8 Ref. Ref. Ref. REV.
0250598 0252808
211 1660184 1660234 1660207 7019684
212 213
0080163 0641507 0700808
1 6
214 4761500 4831900 0641610 4761600 3020021
215 216
8 8 A/R Ref. 1 1 1 1 1 1 1 1
3120673
2-65
SECTION 2 TURNTABLE
FIG & ITEM # PART NUMBER 7014682 7019998 7022103 7022101 7022102 7022104 7023669 7023668 7019987 7019989 DESCRIPTION Tune-Up Kit (Includes Oil and Fuel Filters, Spark Plugs and Wire Set) (Push On Spark Plug Wires) Coil Pack (Push On Spark Plug Wires) Wire - Spark Plug #1 Wire - Spark Plug #2 Wire - Spark Plug #3 Wire - Spark Plug #4 Plug Wire Set (Push On Spark Plug Wires) Tune-Up Kit (Includes Oil and Fuel Filters, Spark Plugs and Wire Set) (Clip On Spark Plug Wires) Coil Pack (Clip On Spark Plug Wires) Plug Wire Set (Clip On Spark Plug Wires) Main Components Kit Options: (Includes 1 each of Carburetor, Fuel and Water Pumps, Alternator, Starter, and Ignition Control) Kit With Bosch Alternator Kit With Prestolite Alternator Engine Kit (Includes Hoses, Gasket St., Thermostat, V-Belt and Coil) Ignition Control (was p/n 7019665) Filter, Oil (Case of 12) AIR HORN INSTALLATION (STANDARD GAS ONLY) Note: See Dual Fuel Installation for Dual Fuel and Straight LP Machines. Horn, Air Gasket Stud Locknut 1/4"-20NC OPTIONAL ENGINE DISTRESS INSTALLATION QTY. 1 1 1 1 1 1 1 1 1 1 1 REV.
7014680 7014687 7014681 7023650 7019949 0250806
1 1 1 Ref. B
303
401 402 403 404
0080175 3960388 4300057 3311405 0252625
1 1 1 1 Ref.
501 502 503 504 505 506 507 508 509
Not Used Not Used 2180360 4360182 0080200 3960423 0700819 4831900 4360157 0252300
Fitting, Tee Switch, Oil Pressure Fitting, Adapter Gasket Bolt, Metric 8mm x 55mm Lockwasher 8mm Switch, Water Temperature OPTIONAL COLD WEATHER PACKAGE INSTALLATION Heater, Engine Block Heater, Battery
1 1 1 1 2 2 1 Ref. B
2580026 2580001
1 1
2-66
3120673
SECTION 2 TURNTABLE
3120673
2-67
SECTION 2 TURNTABLE
FIGURE 2-18. DUAL FUEL INSTALLATION (FORD)
2-68
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-18. DUAL FUEL INSTALLATION (FORD)

FIG & ITEM # PART NUMBER 1281296 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 3720011 7017516 0641405 4761400 0901664 2220364 2180535 1320032 2720042 2220648 2120077 2220003 2720170 2180387 2220675 1320017 2720112 0080167 3960388 3840979 2180104 2180360 4360188 2180536 2180623 Not Used 2220290 2180389 0250772 50 51 52 53 54 1320022 4640391 1320095 2220315 2720058 0251417 2901184 DESCRIPTION DUAL FUEL INSTALLATION (FORD) Regulator Rebuilt Kit Bolt 1/4"-20NC x 5/8" Lockwasher 1/4" Bracket Fitting, Adapter Fitting, Barbed Clamp Hose Fitting, 90 Filterlock Fitting, Swivel Hose Fitting, Tank Fitting, 90 Barbed Clamp Hose Adapter Gasket Rod, Adaptor Fitting, Nipple Fitting, Tee Switch, Vacuum Fitting, Barbed Hose (Supplied with Engine) Fitting, Tee Fitting, Tee Fitting, Pressure Relief DUAL FUEL INSTALLATION Clamp Valve, Gas Lock Clamp, Mounting Fitting, Barbed Hose, Fuel Line STRAIGHT LP GAS INSTALLATION Blanking Plate Kit (Cover Fuel Pump Location) (Not Shown) QTY. Ref. 1 1 2 2 1 2 2 4
32 in./82cm
REV. G
18 19 20 21 22 23 24 25 26
1 1 1 1 1 1 2 2 ft./61cm 1 1 1 1 1 1 1 A/R 1 1 1 Ref. 4 1 1 2 6 ft./1.8m Ref. 1 C H
3120673
2-69
SECTION 2 TURNTABLE
FIGURE 2-19. 110 VOLT GENERATOR INSTALLATION (FORD)
2-70
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-19. 110 VOLT GENERATOR INSTALLATION (FORD)

FIG & ITEM # PART NUMBER 0250668 1 2460011 7012558 7012513 7012514 7003657 DESCRIPTION 110 VOLT GENERATOR INSTALLATION Generator and Control Box Assembly Generator Assembly Holder, Brush Fan Control Box Assembly Note: Replacement 110V Control Box comes with 2 std Receptacles p/n 4460190. Optional Industrial Twist Lock Receptaclesp/n 4460027 must be ordered separately. Meter Breaker, Circuit Bolt 3/8"-16NC x 1 1/4" (Grade 8) Bolt 5/16"-18NC x 7/8" Lockwasher 3/8" Flatwasher 3/8" Support Bolt 5/16"-18NC x 1 3/8" Lockwasher 5/16" Flatwasher 5/16" Bushing Mounting Bracket Options: Bracket (Prior to May 1991) Bracket (May 1991 to Present) Nut 3/8"-16NC Lockwasher 3/8" Pulley (Attaching Hardware Supplied with Generator) Key, Woodruff V-Belt Bolt #10-24NC x 3/4" Flatwasher #10 Lockwasher #10 Nut #10-24NC Bracket, Mounting - Box Nut 1/4"-20NC Lockwasher 1/4" Flatwasher 1/4" Stud (Welded on Part) Decal - Generator Connector Terminal Cable - 12/4 QTY. Ref. 1 1 4 1 1 REV. G
2 3 4 5 6 7 8 9 10 11
7010699 7020194 0681610 0641507 4761600 4751600 4340569 0641511 4761500 4751500 0961247 0901650 0901774 3311601 4761600 Not Used 3580134 2860012 0480057 Not Used 0721006 4751000 4761100 3311001 0901633 3311401 4761400 4751400 4300068 3251476 4460027 4460023 1060012
1 1 2 1 2 3 1 1 2 2 1 1
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
2 2 1 1 1 2 2 2 2 1 2 2 2 2 1 1 1 A/R
3120673
2-71
SECTION 2 TURNTABLE
FIGURE 2-20. KUBOTA V1200B DIESEL ENGINE INSTALLATION
2-72
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-20. KUBOTA V1200B DIESEL ENGINE INSTALLATION

FIG & ITEM # PART NUMBER 0250961 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 3600172 3600199 39 40 41 0641610 4761600 4751600 2000113 3200312 0630394 4832000 4812000 0901698 0630161 4832100 3200318 0641728 4740273 4751700 3311705 0641610 4761600 3311601 0901696 0641810 4761800 4751800 0901665 0641810 4761800 4751800 0901733 0641508 4761500 3311501 Not Used 0080188 2750757 2220346 2220470 0080187 0901664 3600164 0641812 4761800 DESCRIPTION KUBOTA V1200B DIESEL ENGINE INSTALLATION Engine, Kubota V1200-B Diesel Bracket, Mounting - Engine (Front) Bolt, Metric 10MM - 1.25 x 25MM Lockwasher 10MM Flatwasher 10MM Bracket, Mounting - Engine (Rear) Bolt, Metric 12MM - 1.25 x 30MM Lockwasher 12MM Mount, Resilient Bolt 7/16"-14NC x 3 1/2" Washer, Special Flatwasher 7/16" Locknut 7/16"-14NC Bolt 3/8"-16NC x 1 1/4" Lockwasher 3/8" Nut 3/8"-16NC Support, Engine (Front) Bolt 1/2"-13NC x 1 1/4" Lockwasher 1/2" Flatwasher 1/2" Support, Engine (Rear) Bolt 1/2"-13NC x 1 1/4" Lockwasher 1/2" Flatwasher 1/2" Bracket, Remote Engine Oil Filter Bolt 5/16"-18NC x 1" Lockwasher 5/16" Nut 5/16"-18NC Adapter, Remote Filter Head Hose Fitting, Reducer Fitting, 90 Adapter, Remote Bracket, Filter Pump Assembly - Sunstrand (See Figure 2-21 for Breakdown) Bolt 1/2"-13NC x 1 1/2" Lockwasher 1/2" Pump Assembly Options: Pump (Prior to January 1993) (See Figure 2-22 for Breakdown) Pump (January 1993 to Present) (See Figure 2-23 for Breakdown) Bolt 3/8"-16NC x 1 1/8" Lockwasher 3/8" Flatwasher 3/8" QTY. Ref. 1 1 8 8 8 2 4 4 3 1 1 1 1 2 2 2 1 2 2 2 1 3 3 3 1 2 2 2 1 2 2 2 1 1 1 2 2 1 1 1 2 2 2 REV. F
3120673
2-73
SECTION 2 TURNTABLE
FIGURE 2-20. KUBOTA V1200B DIESEL ENGINE INSTALLATION (CONTINUED)
FIG & ITEM # PART NUMBER 1120218 3220076 1320020 4843691 4100025 2720084 1320031 4564685 1320026 4564696 DESCRIPTION Raincap Muffler Clamp, Muffler Pipe, Exhaust Sleeve, Exhaust Elbow, Rubber Clamp Tube, Air Intake Clamp, Muffler Tube Air Cleaner Assembly (Supplied with Engine - Refer to Engine Dealer for Parts) Spacer (Not Shown - Located Under Bracket) Bolt 1/4"-20NC x 1" Flatwasher 1/4" Narrow Lockwasher 1/4" Nut 1/4"-20NC Seat, Battery Battery Hold-Down, Battery Rod, Hold-Down Flatwasher 3/8" Wingnut 3/8"-16NC Clip, Battery (Welded on Part - Not Shown) Cable, Battery (Negative to Ground) Cable, Battery (Positive to Aux Relay) Cable, Battery (Aux Relay to Starter) Cable, Battery (Aux Relay to Aux Power) Cable, Battery (Engine to Ground) Auxiliary Pump Options: Pump Assembly (Prior to April 1993) Replacement Parts: Coupling (Stone/Fenner Industries Version) Coupling (John S. Barnes Version) Motor (Stone/Fenner Industries Version) Motor (John S. Barnes Version) Pump (Stone/Fenner Industries Version) Pump (John S. Barnes Version) Pump Assembly (April 1993 to Present) Replacement Parts: Coupling Motor Brush Kit Pump Bolt 3/8"-16NC x 1 3/4" Lockwasher 3/8" Actuator, Adeco Bellows PC Board Motor QTY. 1 1 2 1 2.5 ft. 2 5 1 1 1 1 1 2 2 2 2 1 1 1 2 2 2 2 1 1 1 1 1 1 REV.
42 43 44 45 46 47 48 49 50 51
52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
3538254 0641408 4711400 4761400 3311401 3980007 0400075 0361810 0630370 4751600 3300029 1380032 1060172 1060273 1060149 1060099 1060093 3600050 7004412 7004249 7000482 7004248 7004414 7010923 3600208 7013711 7013710 7013753 7013712 0641614 4761600 0060023 7008804 7008829 7008821
68 69 70
2 2 1 1 1 1
2-74
3120673
SECTION 2 TURNTABLE
FIG & ITEM # PART NUMBER 7008828 3740074 0901686 0641408 4761400 0901699 0641408 4761400 3311401 2420024 2420033 2180749 2180730 2220273 2220805 1320022 2720058 2720271 1320041 3311401 4761400 4300032 0901702 4060742 4060743 0901674 3960389 4400327 2220063 2180536 0250324 151 1660169 1660173 1660172 1660234 0641510 4761500 0080163 0641610 4761600 0250598 151 1660184 1660234 DESCRIPTION Cable Engine Shutdown Kit (Not Shown) Bracket, Governor Cable (Not Shown) Bolt 1/4"-20NC x 1" Lockwasher 1/4" Bracket (Prior to March 1992 Only) Bolt 1/4"-20NC x 1" Lockwasher 1/4" Nut 1/4"-20NC Sender, Water Temperature Sender, Oil Pressure Fitting Fitting Fitting, Reducer Fitting, Barbed Clamp Hose (Fuel Supply) Hose (Fuel Return) Clamp Nut 1/4"-20NC Lockwasher 1/4" Stud (Welded on Part) Bracket, Support - Exhaust Shield, Radiator - RH Side Shield, Radiator - LH Side Support, Radiator Seal (Attach to Radiator Shield) Tank, Recovery (June 1994 to Present Only) Fitting, 90 Fitting, Straight COUPLING INSTALLATION - LOVEJOY OPTION Coupling Options: Lovejoy Coupling - 13 Teeth Disc, Coupling Hub, Coupling Hayes Coupling - 15 Teeth Bolt 5/16"-18NC x 1 1/4" Lockwasher 5/16" Adapter, Pump Mounting Bolt 3/8"-16NC x 1 1/4" Lockwasher 3/8" COUPLING INSTALLATION - HAYES OPTION Coupling Options: Coupling - 13 Teeth Coupling - 15 Teeth QTY. 1 1 1 2 2 1 2 2 2 1 1 1 1 2 1 6 11.5 ft. 10 ft. 2 1 1 1 1 1 1 1 22 in. 1 1 1 Ref. 1 1 1 1 1 6 6 1 8 8 Ref. 1 REV.
71 72 73 74 75 76 77 78 79 80 81 82 83 84 85
86 87 88 89 90 91 92 93
102 103 104 105 106
3120673
2-75
SECTION 2 TURNTABLE
FIG & ITEM # PART NUMBER 0641507 4761500 0080163 0641607 4761600 0232302 2580001 2580029 DESCRIPTION Bolt 5/16"-18NC x 7/8" Lockwasher 5/16" Adapter, Pump Mounting Bolt 3/8"-16NC x 7/8" Lockwasher 3/8" COLD WEATHER PACKAGE INSTALLATION Heater, Battery Heater, Engine Block QTY. 6 6 1 8 8 Ref. 1 1 B REV.
152 153 154 155 156
2-76
3120673
SECTION 2 TURNTABLE
3120673
2-77
SECTION 2 TURNTABLE
FIGURE 2-21. PUMP ASSEMBLY - SUNSTRAND
2-78
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-21. PUMP ASSEMBLY - SUNSTRAND

FIG & ITEM # PART NUMBER 3600164 3600260 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 7007413 7007414 Kit 7007416 7007417 Kit 7007419 Not Used Not Used 7007420 7007208 7007421 Not Used Kit 7007423 7007424 Not Used 7007425 Kit Kit Kit Not Used Kit Kit Kit Kit Kit Kit 7007435 7007436 7007437 7007438 7007439 7007440 7007441 7007442 Kit 7007444 7007445 Kit Kit Kit 7007449 Kit Kit DESCRIPTION PISTON PUMP ASSEMBLIES 13 Tooth Pump Spline (Prior to S/N 29318) 15 Tooth Pump Spline (S/N 29318 to S/N 69000) Shim Kit Plug O-Ring Spring, Relief Valve Valve, Relief O-Ring Plug QTY. Ref. Ref. Ref. 1 1 1 1 1 2 2 REV. A
Plug Plug Screw Gasket, Servo Cover Nut, Special Cover, Adjustment Bearing, Needle Ring, Retaining Washer Spring Washer Retainer Pin, Slipper Holddown Piston Assembly Retainer, Slipper Guide, Retainer Pin, Spring Screw, 12 Point Head Bearing, Ball Ring, Retainer Ring Pin, Spring Handle, Pin Sleeve, Bearing Gasket, Front Cover Pin Plug, Expansion Pin O-RIng Ring, Load Temper Housing, Pump RIng, Back-Up O-RIng
2 2 10 2 1 1 1 1 1 1 1 1 3 7 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1
3120673
2-79
SECTION 2 TURNTABLE
FIGURE 2-21. PUMP ASSEMBLY - SUNSTRAND (CONTINUED)
FIG & ITEM # PART NUMBER Kit 7007453 7007208 7007454 Kit 7007456 7001438 Kit 7007458 Kit Kit 7007461 7010121 7021214 7007463 Kit Kit 7007466 Kit 7007468 7007469 7007470 7007471 7007490 7007491 7007492 7007482 7007483 7007484 7007485 7007486 7007487 7007488 7007499 Kit 7007494 Kit 7007472 Use 7010122 7007474 7007496 7007497 7007498 7007478 7001498 Kit Kit 7007475 DESCRIPTION Cover, Gerotor Bolt, Hex Plug Cover, Front Block, Cylinder Screw Washer Swashplate Journal, Bearing Seal, Lip O-Ring Shaft, Main Pump Options: 13 Tooth Spline (Prior to S/N 29318) 15 Tooth Spline (S/N 29318 to S/N 69000) Plate, Valve Gerotor Assembly Pin Key, Woodruff Adaptor, Remote Filtration (Without By-Pass) O-Ring Screw Screw Plug Cover, Servo (With Adjuster) Stop, Servo (Not Shown) Nut, Special (Not Shown) Ring, External (Not Shown) Cover, Servo (Without Adjuster) Guide, Spring Stop, Servo Spring Screw Guide, Spring Ring, Retaining Locknut Ring, Piston Piston, Servo O-Ring Valve, Bypass Valve, Pressure Relief (Includes Item 6) (was p/n 7007473) Control, Dual Oil-Filled Coil Assembly (Pilot) Plug (Pump) Plug (Valve Harness) Screw Screw O-Ring O-Ring Plug, Orifice/Screen (.156) QTY. 1 3 1 1 1 6 10 1 1 1 1 1 REV.
46 47 48 49 50 51 52 53 54 55 56 57
58 59 60 61 62 63 64 65 66 67
68 69 70 71 72 73 74 75 76 77 78 79 80 81
1 1 1 1 1 3 2 2 1 1 2 2 2 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 2 2 2 1 1
82 83 84 85 86
2-80
3120673
SECTION 2 TURNTABLE
FIGURE 2-21. PUMP ASSEMBLY - SUNSTRAND (CONTINUED)
FIG & ITEM # 87 88 89 PART NUMBER 7007477 7007476 7010120 2900752 7007412 2900826 2900827 DESCRIPTION Plug, Orifice (.37) Adapter, Auxiliary Pump Spacer/Gasket Seal Kit - Complete (Includes Items 3, 6, 14, 37, 41, 42, 44, 45, 55, 56, 63, 76, 78, 84 & 85) Seal Kit - Servo Piston (Includes Items 76 & 78) Charge Pump Kit (Includes Items 41,42,46,59,60 & 61) Cylinder Block Kit (Includes Items 19-28,40,50,53,55 & 58) QTY. 2 1 1 1 1 1 1 REV.
3120673
2-81
SECTION 2 TURNTABLE S E C T I O N 2 T U R N T A B L E
FIGURE 2-22. PUMP ASSEMBLY - BARNES. (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUILT APRIL /MAY 1990 TO JANUARY 1993)
2-82
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-22. PUMP ASSEMBLY - BARNES. (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUILT APRIL /MAY 1990 TO JANUARY 1993)
FIG & ITEM # PART NUMBER 3600172 1 2 3 4 5 6 7010925 7010926 7010927 7010928 7010929 7010905 7010914 Kit Kit 7010930 7010926 7010918 7010907 7010919 Kit 7010902 Kit Kit 7010909 7010911 2900740 DESCRIPTION PUMP ASSEMBLY - BARNES Shaft, Drive Gear (.750) Pin, Shear .093 x .750 Lg. Screw Housing, Gear Plug Plate, Pressure Seal Back-Up Idler Shaft Gear (.750) Ball, Steel (.094) Bearing Plate, Wear Plate, Seal Ring, Crescent Seal Seal, Shaft Stator Pin, Shear .210 x .50 lg. Seal Kit QTY. Ref. 1 1 1 8 1 1 1 1 1 1 1 1 4 1 1 4 1 1 1 2 1 REV.
8 9
10 11
3120673
2-83
FIGURE 2-23. PUMP ASSEMBLY - BARNES (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUILT JANUARY 1993 TO PRESENT)
2-84
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-23. PUMP ASSEMBLY - BARNES (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUILT JANUARY 1993 TO PRESENT)
FIG & ITEM # PART NUMBER 3600199 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7010955 Kit 7010956 Kit Kit 7010957 Kit 7010958 7010959 Not Used 7010954 7010978 7010960 7010961 7010953 DESCRIPTION PUMP ASSEMBLY - BARNES Ring, Retaining Seal, Shaft Flange, Mounting Ring, Backup E-Seal Bearing O-Ring Housing Pin, Dowel Gear, Idler Gear, Drive Cover, End Bolt Seal Kit (Includes Items 2,4,5 and 7) QTY. Ref. 1 1 1 2 2 2 2 1 4 1 1 1 4 1 REV.
3120673
2-85
SECTION 2 TURNTABLE
FIGURE 2-24. PUMP ASSEMBLY - BARNES (USED ON HYDRAULIC CONTROL MACHINES WITH DEUTZ POWER BUILT PRIOR TO OCTOBER 1991)
2-86
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-24. PUMP ASSEMBLY - BARNES (USED ON HYDRAULIC CONTROL MACHINES WITH DEUTZ POWER BUILT PRIOR TO OCTOBER 1991)
FIG & ITEM # PART NUMBER 3600176 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Not Serviced 7004435 Not Serviced 7010901 7010902 Kit Not Serviced 7010905 7010906 Not Used 7010907 Not Serviced 7010909 7010910 7010911 Not Used 7010912 7010913 7010938 Kit Kit 7010917 7010918 7010937 Kit Kit 7010922 Not Serviced 2900740 DESCRIPTION PUMP ASSEMBLY - BARNES Housing, Gear - Center Rivet, Tag Nameplate Pin, Shear (1" Length) Ring, Crescent Seal, Oil Shaft, Drive Plug, Lee Gear Set Bearing Shaft, Idler Stator Bolt, Socket Head Pin, Shear (1/2" Length) Tube Gear (Not a Set) Plate, Pressure Seal, Back-up (Pressure Plate) Seal Pin, Shear (5/8" Length) Ball Plate, Wear Seal, Wear Plate Seal, Wear Plate Shaft, Idler Housing, Gear - End Seal Kit (Includes Items 6,20,21,25 and 26) QTY. Ref. 1 2 1 1 4 1 1 1 1 8 1 1 8 4 1 2 2 2 2 1 1 2 2 2 1 1 1 REV.
3120673
2-87
FIGURE 2-25. PUMP ASSEMBLY - BARNES (USED ON HYDRAULIC CONTROLS MACHINES WITH DEUTZ POWER BUILT APRIL 1993 TO PRESENT AND FORD POWER BUILT FEBRUARY 1993 TO PRESENT
2-88
3120673
SECTION 2 TURNTABLE
FIGURE 2-25. PUMP ASSEMBLY - BARNES (USED ON HYDRAULIC CONTROLS MACHINES WITH DEUTZ POWER BUILT APRIL 1993 TO PRESENT AND FORD POWER BUILT FEBRUARY 1993 TO PRESENT
FIG & ITEM # PART NUMBER 3600202 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 7010955 Kit 7010956 Kit Kit 7010957 Kit 7010959 7010983 7010984 7010985 7010965 7010960 7010986 7010987 7010988 7010970 7010962 DESCRIPTION PUMP ASSEMBLY - BARNES Ring, Retaining Seal, Shaft Flange, Mounting Ring, Backup E-Seal Bearing O-Ring Pin, Dowel Gear, Idler (Section 1) Gear, Idler (Section 2) Gear, Drive Coupling Cover, End Bolt Housing (Section 1) Housing (Section 2) Plate, Distance (Section 2) Seal Kit (Includes Items 2,4,5 and 7) QTY. Ref. 1 1 1 4 4 4 4 8 2 1 1 1 1 4 1 1 1 1 REV.
3120673
2-89
SECTION 2 TURNTABLE
FIGURE 2-26. TANKS INSTALLATION
2-90
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-26. TANKS INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION TANKS INSTALLATION 0239417 0250231 0253822 FUEL AND HYDRAULIC TANKS INSTALLATION (STANDARD) FUEL AND HYDRAULIC TANKS INSTALLATION (WITH HEATERS) HYDRAULIC TANK INSTALLATION (LP ONLY MACHINES) Nut 5/16"-18NC Lockwasher 5/16" Flatwasher 5/16" Stud (Welded on Part) Shim (1/16") Shim (1/8") Shim (3/16") Fuel Tank Assembly Fuel Tank Weldment Cap Fitting, 90 Sealant Clamp Tube, Sight Plug, Pipe - 1/4" Nut 5/16"-18NC Lockwasher 5/16" Flatwasher 5/16" Bolt 5/16"-18NC x 2" Shim (1/16") Shim (1/8") Shim (3/16") Hydraulic Tank Assembly (Standard) Hydraulic Tank Assembly (With Heater) Hydraulic Tank Weldment (Standard) Hydraulic Tank Weldment (With Heater) Lid Nut 1/4"-20NC Lockwasher 1/4" Flatwasher 1/4" Gasket Filter, Return (Includes Item 26) Gauge, Sight Gasket (Located Between Filter & Tank) O-Ring (Located Under Cap) Bolt 3/8"-16NC x 1 1/2" Lockwasher 3/8" Washer, Sealing QTY. Ref. Ref. Ref. Ref. C B REV.
1 2 3 4
3311501 4761500 4751500 4300073 4070410 4070411 4070412 4400264 4400263 1120314 2180467 0100020 1320022 4562516 2200222 3311501 4761500 4751500 0641516 4070410 4070411 4070412 4400266 4400291 4400265 4400290 1670468 3311401 4761400 4751400 3960371 2120103 7004244 7012559 7016333 0641612 4761600 4740322
4 4 4 4 A/R A/R A/R 1 1 1 2 A/R 2 26 in. 1 4 4 4 4 A/R A/R A/R 1 1 1 1 1 14 14 14 1 1 1 1 1 4 4 4 2
5 6 7 8 9 10 11 12 13 14
C B
15 16 17 18 19 20 21
22 23 24
3120673
2-91
SECTION 2 TURNTABLE
FIGURE 2-26. TANKS INSTALLATION (CONTINUED)
FIG & ITEM # PART NUMBER 3311601 2120107 1340045 4740338 2180467 0100020 1320022 4562516 2120104 0100020 3520022 0100020 2180527 0100020 2200268 0100020 2180711 1600043 2580018 1340046 4060695 4060849 0721005 4751000 4761000 3311001 3311401 4761400 4751400 0252300 0252301 0252302 DESCRIPTION Nut 3/8"-16NC Element (Part of Item 26) Filler, Strainer Washer, Sealing Fitting, 90 Sealant Clamp Tube, Sight Filter, Suction Sealant Plug - 3/4" Sealant Plug - 1/16" Sealant Fitting, Coupling Sealant Pipe, Return Controller, Thermostat (With Heater Only) Heater, Immersion (With Heater Only) Breather Filler/Shield (Standard) Filler/Shield (LPG Only) Screw, Machine #10-24NC x 5/8" Flatwasher #10 Lockwasher #10 Nut #10-24NC Nut 1/4"-20NC Lockwasher 1/4" Flatwasher 1/4" COLD WEATHER PACKAGE INSTALLATION - FORD COLD WEATHER PACKAGE INSTALLATION DEUTZ COLD WEATHER PACKAGE INSTALLATION KUBOTA Junction Box Assembly Cover Connector, Strain Relief Nut 1/4"-20NC Lockwasher 1/4" Decal - Battery and Oil Tank Heaters Decal - 120V/60HZ LP TANK AND BRACKETS INSTALLATION Bracket Clamp, Latch Bracket Nut 3/8"-16NC QTY. 4 1 1 6 2 A/R 2 26 in. 1 A/R 1 A/R 1 A/R 1 A/R 1 1 1 1 1 1 6 12 6 6 6 6 6 Ref. Ref. Ref. B B B REV.
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
47
48 49 50
0231756 1670199 4460049 3311401 4761400 3251837 3251243 0250149
1 1 3 4 4 1 1 Ref. 1 1 1 set 4
51 52 53
1320126 1320127 1320023 3311601
2-92
3120673
SECTION 2 TURNTABLE
FIGURE 2-26. TANKS INSTALLATION (CONTINUED)
FIG & ITEM # 54 55 56 PART NUMBER 4761600 4751600 4400164 4400040 4400275 Not Used 4751800 DESCRIPTION Lockwasher 3/8" Flatwasher 3/8" Tank, LP (20 Lb.) Tank, LP (33.5 Lb.) Tank, LP (43.5 Lb.) Flatwasher 1/2 (Not Shown - Located between clamp and turntable) QTY. 4 4 2 2 2 6 REV.
57 58
3120673
2-93
SECTION 2 TURNTABLE
FIGURE 2-27. ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTALLATION
2-94
3120673
SECTION 2 TURNTABLE
.

FIG & ITEM # PART NUMBER 0238615 0250611 1 2 3 4 5 1660160 1660185 1440154 0641512 4761500 3951820 0100011 0620058 0620106 2760091 Kit Kit 3760004 2901146 Use 1660213EX DESCRIPTION ROTARY OIL COUPLING INSTALLAITON (2WS) ROTARY OIL COUPLING INSTALLATION (4WS) Oil Coupling Assembly (2WS) (Includes Items 6-10) Oil Coupling Assembly (4WS) (Includes Items 6-10) Collar Bolt 5/16"-18NC x 1 1/2" Lockwasher 5/16" Setscrew, Socket 1/2"-13NC x 2 1/2" Loctite #242 Body, Swivel (2WS) Body, Swivel (4WS) Housing, Swivel O-Ring Seal Ring, Retaining Seal Kit Options: 1660160 & 1660185 Couplings (Includes items 8 & 9) 1660213 Couplings (was p/n 7013175) Note: Due to complexity of repair, seal kit no longer available. Use rebuilt unit as replacement. Fork, Retaining Bolt 1/2"-13NC x 7/8" Lockwasher 1/2" Loctite #271 QTY. Ref. Ref. 1 1 1 4 4 2 A/R 1 1 1 1 7 1 1 1 1 REV. A C B B
6 7 8 9 10
11 12 13 14
3530403 0641807 4761800 0100019 Not Used 0251561 0252059
1 2 2 A/r
15 16 17 18 19
20 21 22 23 24
4843822 0641418 4761400 4751400 0960224 1320040 3911012 4751000 4761000 3311001 2180763 0961531 3760053 3311801 3420290
COLLECTOR RING ASSEMBLY (4WS ONLY) (PRIOR TO JULY 1991) COLLECTOR RING ASSEMBLY (4WS ONLY) (JULY 1991 TO PRESENT) Bracket Weldment Bolt 1/4"-20NC x 2 1/4" Lockwasher 1/4" Flatwasher 1/4" Bushing Clamp Screw, Machine #10-24NC x 3/4" Flatwasher #10 Lockwasher #10 Nut #10-24NC Pipe Bushing, Collector Ring Collector Ring Assembly Nut 1/2"-13NC Pin, Drive
Ref. Ref. 1 2 2 2 2 1 1 1 1 1 1 1 1 2 2
B A
3120673
2-95
SECTION 2 TURNTABLE
FIG & ITEM # PART NUMBER 0231047 4844033 1670594 0721004 3311001 DESCRIPTION Guide, Drive (Prior to July 1991) Guide, Drive (July 1991 to Present) Cover Screw, Round Head #10-24NC x 1/2" Nut #10-24NC QTY. 2 2 1 4 4 REV.
25 26 27 28
2-96
3120673
SECTION 2 TURNTABLE
3120673
2-97
SECTION 2 TURNTABLE
FIGURE 2-28. GROUND CONTROL BOX INSTALLATIONS
2-98
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-28. GROUND CONTROL BOX INSTALLATIONS

FIG & ITEM # PART NUMBER 1281180 0860613 0860751 0860663 0860612 DESCRIPTION GROUND CONTROL BOX ASSEMBLIES DEUTZ WITH STANDARD BANG-BANG CONTROLS DEUTZ WITH PROPORTIONAL CONTROLS DEUTZ WITH HYDRAULIC CONTROLS FORD WITH STANDARD BANG-BANG CONTROLS AND BOSCH ALTERNATOR (PRIOR TO SEPTEMBER 1994) FORD WITH STANDARD BANG-BANG CONTROLS AND PRESTOLITE ALTERNATOR (SEPTEMBER 1994 TO PRESENT FORD WITH PROPORTIONAL CONTROLS AND BOSCH ALTERNATOR (PRIOR TO FEBRUARY 1993) FORD WITH PROPORTIONAL CONTROLS AND BOSCH ALTERNATOR (FEBRUARY 1993 TO SEPTEMBER 1994) FORD WITH PROPORTIONAL CONTROLS AND PRESTOLITE ALTERNATOR (SEPTEMBER 1994 TO PRESENT) FORD WITH HYDRAULIC CONTROLS AND BOSCH ALTERNATOR (PRIOR TO SEPTEMBER 1994) FORD WITH HYDRAULIC CONTROLS AND PRESTOLITE ALTERNATOR (SEPTEMBER 1994 TO PRESENT) KUBOTA WITH STANDARD BANG-BANG CONTROLS KUBOTA WITH PROPORTIONAL CONTROLS Lid Strip, Rubber (Not Shown) Screw, Self-Tapping #8 x 3/4" Washer, Fiber Nut, Tinnerman Screw, Round Head 1/4"-20NC x 3/4" Flatwasher 1/4" Lockwasher 1/4" Nut 1/4"-20NC Box Hourmeter Voltmeter (Ford) Voltmeter (Deutz and Kubota) Gage, Oil Pressure (Ford) Gage, Oil Pressure (Deutz) Gage, Oil Pressure (Kubota) Gage, Water Temperature (Ford) Gage, Water Temperature (Kubota) Gage, Water Temperature (Deutz) Plug, Hole (Ford) Breaker, Circuit (Deutz and Kubota) Switch, Key (Master Switch) Key QTY. Ref. Ref. Ref. Ref. Ref. REV. X 12 4 7 I
0860959
Ref.
0860780 0860843
Ref. Ref.
A B
0860957
Ref.
0860652 0860958
Ref. Ref.
F 2
0860661 0860656 1 2 3 4 5 6 7 8 9 10 to 13 14 15 16 3251895 4420037 0750806 4740120 3300177 3911412 4751400 4761400 3311401 0860576 Not Used 2420009 2420129 2420091 2420128 2420111 2420035 2420127 2420019 2420125 3520026 4360212 4360003 2860002
Ref. Ref.
F F
17
18 19
1 1
3120673
2-99
SECTION 2 TURNTABLE
FIGURE 2-28. GROUND CONTROL BOX INSTALLATIONS (CONTINUED)
FIG & ITEM # PART NUMBER 4360073 3790012 3520028 4360201 4360199 4360141 3790012 4360274 3790015 3520028 4360199 3790012 3520026 4360202 3790012 3520028 4360202 3790012 3520028 4360202 3790012 3520028 4360202 3790012 3520028 3520028 4360202 3790012 3520028 4360202 3790012 3520028 4360200 3790012 3740049 3311001 4761000 4751000 4360216 4360232 4360232 3640711 3910606 DESCRIPTION Switch, Toggle (Select) O-Ring Plug, Hole Switch, Toggle (Dual Fuel) Switch, Toggle (Ignition) Guard, Switch (Not Shown) O-Ring Switch, Push Button (Start) O-Ring Plug, Hole Switch, Toggle (Choke/Glow Plugs) (Kubota) O-Ring (Kubota) Plug, Hole Switch, Toggle (Tower Lift) (Standard and Proportional Controls) O-Ring Plug (Hydraulic Controls) Switch, Toggle (Main Lift) (Standard and Proportional Controls) O-Ring Plug (Hydraulic Controls) Switch, Toggle (Swing) (Standard and Proportional Controls) O-Ring Plug (Hydraulic Controls) Switch, Toggle (Platform Level) (Standard and Proportional Controls) O-Ring Plug (Hydraulic Controls) Plug, Hole Switch, Toggle (Main Tele.) (Standard and Proportional Controls) O-Ring Plug (Hydraulic Controls) Switch, Toggle (Platform Rotate) (Standard and Proportional Controls) O-Ring Plug (Hydraulic Controls) Switch, Toggle (Auxiliary Power) O-Ring Relay - SPDT Nut #10-24NC Lockwasher #10 Flatwasher #10 Switch, Circuit Breaker - 30 Amp Switch, Circuit Breaker - 15 Amp Switch, Circuit Breaker - 15 Amp (Kubota) Rail Screw #6-32NC x 3/8" QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 A/R A/R A/R A/R 1 1 1 16 5/8" 2 REV.
20 21 22
23 24
25 26
27
28
29
30 31
32
33 34
35 36 37 38
2-100
3120673
SECTION 2 TURNTABLE
FIG & ITEM # PART NUMBER 4750600 4760600 3310601 4460299 3740058 4120013 3740063 4460300 4460298 4460301 4460308 4460305 4460306 4460307 4460311 4460305 4460306 4460307 4460244 4460071 0960238 3300048 4460051 0960238 3300048 DESCRIPTION Flatwasher #6 Lockwasher #6 Nut #6-32NC Stop, Terminal Relay - 4PDT Base, Relay Spring Barrier, Terminal Block, Terminal Marker, Terminal Bar, Buss - 2 Position (Bang-Bang and Proportional Controls - Qty. 1 and Hydraulic Controls - Qty. 2) Screw Washer Sleeve Bar, Buss - 5 Position Screw Washer Sleeve Connector, Strain Relief Options: Prior to S/N 33813 S/N 33813 to Present Bushing Nut, Conduit Connector, Strain Relief Bushing Nut, Conduit Regulator, Voltage (Ford Only) (Supplied with Engine) Nut #10-24NC Lockwasher #10 Flatwasher #10 Controller (Ford Only) Nut #10-24NC Lockwasher #10 Flatwasher #10 Relay (Auxiliary Power) (Ford and Deutz) Relay (Auxiliary Power and Glow Plug) (Kubota) Relay (Start) (Kubota Only) Nut #10-24NC Lockwasher #10 Flatwasher #10 Relay, Adlo (Ford and Kubota) (Prior to August 1991) Relay, Adlo (Deutz) (Prior to August 1991) Relay, Bosch (Deutz and Ford) (August 1991 to Present) Relay (Kubota) (August 1991 to Present) Nut #10-24NC Lockwasher #10 Flatwasher #10 QTY. 2 2 2 2 A/R A/R A/R 2 45 1 A/R A/R A/R A/R 1 5 5 5 1 REV.
39 40
41 42 43 44
45
46
47
48 3311001 4761000 4751000 1600117 3311001 4761000 4751000 3740067 3740067 3740059 3311001 4761000 4751000 3740029 3740030 3740077 3740049 3311001 4761000 4751000
1 1 3 3 3 1 2 2 2 1 4 4 4 1 2 1 3 3 3 1 1 1 1 2 2 2
49
50
51 52
3120673
2-101
SECTION 2 TURNTABLE
FIG & ITEM # PART NUMBER 0060023 7008804 7008829 7008821 7008828 4460244 0960238 3300048 3520034 3520054 3520028 3520026 3520168 1281317 0250911 0252334 0251120 0250910 DESCRIPTION Actuator, Adeco Throttle (Deutz Only) Bellows PC Board Motor Cable Connector, Strain Relief (S/N 33813 to Present) Bushing Nut, Conduit Plug Options (Not Shown): Plug - 5/16 Plug - 7/16 Plug - 1/2 Plug - 5/8 Plug - 3/16 GROUND CONTROL BOX ASSEMBLIES DEUTZ WITH STANDARD BANG-BANG CONTROLS DEUTZ WITH PROPORTIONAL CONTROLS DEUTZ WITH HYDRAULIC CONTROLS FORD WITH STANDARD BANG-BANG CONTROLS AND BOSCH ALTERNATOR (PRIOR TO SEPTEMBER 1994) FORD WITH STANDARD BANG-BANG CONTROLS AND PRESTOLITE ALTERNATOR (SEPTEMBER 1994 TO PRESENT) FORD WITH PROPORTIONAL CONTROLS AND BOSCH ALTERNATOR (PRIOR TO FEBRUARY 1993) FORD WITH PROPORTIONAL CONTROLS AND BOSCH ALTERNATOR (FEBRUARY 1993 TO SEPTEMBER 1994) FORD WITH PROPORTIONAL CONTROLS AND PRESTOLITE ALTERNATOR (SEPTEMBER 1994 TO PRESENT) FORD WITH HYDRAULIC CONTROLS AND BOSCH ALTERNATOR (PRIOR TO SEPTEMBER 1994) FORD WITH HYDRAULIC CONTROLS AND PRESTOLITE ALTERNATOR (SEPTEMBER 1994 TO PRESENT) KUBOTA WITH STANDARD BANG-BANG CONTROLS KUBOTA WITH PROPORTIONAL CONTROLS QTY. 1 1 1 1 1 1 1 1 A/R 2 4 1 1 3 Ref. Ref. Ref. Ref. Ref. J B A B A REV.
53
54
55
0255142
Ref.
0252719 0253780
Ref. Ref.
0255140
Ref.
0250841 0255139
Ref. Ref.
A A
0251031 0250986 101 102 103 104 105 Not Used 0641408 3311401 4751400 4761400
Ref. Ref.
C B
Bolt 1/4"-20NC x 1" Nut 1/4"-20NC Flatwasher 1/4" Lockwasher 1/4"
4 4 8 4
2-102
3120673
SECTION 2 TURNTABLE
3120673
2-103
SECTION 2 TURNTABLE
FIGURE 2-29. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED)
2-104
3120673
SECTION 2 TURNTABLE
.
FIGURE 2-29. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED)

FIG & ITEM # PART NUMBER DESCRIPTION ELECTRICAL COMPONENTS INSTALLATION 0238864 0251639 0238865 0251640 BEACON LIGHT INSTALLATION (AMBER) (PRIOR TO DECEMBER 1990) BEACON LIGHT INSTALLATION (AMBER) (JANUARY 1990 TO PRESENT) BEACON LIGHT INSTALLATION (RED) (PRIOR TO DECEMBER 1990) BEACON LIGHT INSTALLATION (RED) (DECEMBER 1990 TO PRESENT) Beacon/Strobe Light Options: Beacon - Amber (Prior to January 1993) Strobe - Amber (January 1993 to Present) Beacon - Red (Prior to January 1993) Strobe - Red (January 1993 to Present) Grommet Screw, Self-Tapping 1/4" x 1/2" Guard, Beacon (January 1993 to Present Only) Bolt 1/4"-20NC x 3/4" Locknut 1/4"-20NC Flatwasher 1/4 (S/N 27521 to Present) ALARM INSTALLATION Alarm Options: Alarm (Prior to February 1993) Alarm (February 1993 to Present) Bolt 1/4"-20NC x 3/4" Locknut 1/4"-20NC Flatwasher 1/4" Grommet TILT INDICATOR INSTALLATION Sensor, Level Tubing, Vinyl Stud, Grooved HEADLIGHTS AND TAILLIGHTS INSTALLATION Note: See Section 10 for Boeing Machines. Taillight Angle, Mounting Stud, Drive Headlight (was p/n 2920001) Stud (Welded on Part) Flatwasher 1/4" Lockwasher 1/4" Nut 1/4"-20NC QTY. Ref. Ref. Ref. Ref. Ref. C C REV.
1 2920018 2920105 2920009 2920109 2540016 3941404 4060829 0641406 3311405 4751400 0250878 101 0140024 0140032 0641406 3311405 4751400 2540016 0250164 201 4360171 2820022 4300106 0251697 301 2920019 0181739 4300106 Use 2920152 4300031 4751400 4761400 3311401
1 2 1 2 2 4 Ref. 1 E
4 4 4 1 Ref. 1
6 in./21cm
2 Ref. 2 2 6 2 4 4 4 4 3
302
3120673
2-105
SECTION 2 TURNTABLE
FIGURE 2-30. HOODS INSTALLATIONS (WITH 2 DOORS AT GROUND CONTROL BUILT PRIOR TO AUGUST 1990)
2-106
3120673
SECTION 2 TURNTABLE
.
FIG & ITEM # PART NUMBER 1281172 0250166 0250497 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 4843567 0641406 3941406 4751400 4761400 3311405 2940051 3533788 0641406 4751400 4761400 3311405 1260017 0641406 3311401 3311405 4843395 4843517 0641406 3941406 4751400 4761400 3311405 3300151 4300031 2940048 3820019 2940050 3820012 4843396 4843701 3941406 4761400 2940048 3820019 4843398 2940048 3820019 1780245 3911412 4751400 4761400 3311401 DESCRIPTION HOODS INSTALLATIONS HOODS INSTALLATION - FORD HOODS INSTALLATION - DEUTZ Ventilator Bolt 1/4"-20NC x 3/4" Screw, Self-Tapping 1/4" x 3/4" Flatwasher 1/4" Lockwasher 1/4" Locknut 1/4"-20NC Latch Plate, Baffle (Ford Only) Bolt 1/4"-20NC x 3/4" Flatwasher 1/4" Lockwasher 1/4" Locknut 1/4"-20NC Chain Bolt 1/4"-20NC x 3/4" Nut 1/4"-20NC Locknut 1/4"-20NC Hood (Ford) Hood (Deutz) (Not Shown) Bolt 1/4"-20NC x 3/4" Screw, Self-Tapping 1/4" x 3/4" Flatwasher 1/4" Lockwasher 1/4" Locknut 1/4"-20NC Nut, Acorn Stud (Welded on Part) Latch (Main Doors) Rivet Latch (Access Door) Rivet Cover, Front (Standard and Proportional Controls) Cover, Front (Hydraulic Controls) Screw, Self-Tapping 1/4" x 3/4" Lockwasher 1/4" Latch Rivet Door, Battery Access Latch Rivet Door, Ground Control Screw, Machine 1/4"-20NC x 3/4" Flatwasher 1/4" Lockwasher 1/4" Nut 1/4"-20NC QTY. Ref. Ref. Ref. 1 6 6 6 12 6 1 1 4 4 4 4 15 in. 2 2 2 1 1 6 5 6 16 6 5 5 2 4 1 2 1 1 3 3 2 4 1 1 2 1 4 4 4 4 REV. D B B
3120673
2-107
SECTION 2 TURNTABLE
FIG & ITEM # 37 38
PART NUMBER 2600157 2940057 Hinge Latch, Sliding
DESCRIPTION
QTY. 1 1
REV.
2-108
3120673
SECTION 2 TURNTABLE
3120673
2-109
SECTION 2 TURNTABLE
FIGURE 2-31. HOODS INSTALLATIONS (WITH SINGLE DOOR AT GROUND CONTROL) (AUGUST 1990 TO PRESENT WITHOUT NOISE REDUCTION OPTION)
2-110
3120673
SECTION 2 TURNTABLE
.
FIG & ITEM # PART NUMBER 1281318 0250857 0250858 0250856 DESCRIPTION HOODS INSTALLATIONS HOODS INSTALLATION - DEUTZ (STANDARD BANG-BANG AND PROPORTIONAL CONTROLS) HOODS INSTALLATION - DEUTZ (HYDRAULIC CONTROLS) HOODS INSTALLATION - FORD/KUBOTA (STANDARD BANG-BANG AND PROPORTIONAL CONTROLS) HOODS INSTALLATION - FORD/KUBOTA (HYDRAULIC CONTROLS) (AUGUST 1990 TO MAY 1993) HOOD INSTALLATION - FORD/KUBOTA (MAY 1993 TO PRESENT) Ventilator (Deutz - August 1990 to October 1991) Ventilator (Ford/Kubota - August 1990 to May 1993) Ventilator (Ford/Kubota - May 1993 to Present) Bolt 1/4"-20NC x 3/4" Screw, Self-Tapping 1/4" x 3/4" Flatwasher 1/4" Lockwasher 1/4" Locknut 1/4"-20NC Latch Plate, Baffle (Ford/Kubota August 1990 to May 1993 Only) Bolt 1/4"-20NC x 3/4" Flatwasher 1/4" Lockwasher 1/4" Locknut 1/4"-20NC Chain Bolt 1/4"-20NC x 7/8" Locknut 1/4"-20NC Flatwasher 1/4" Hood (Deutz - August 1990 to October 1991) Hood (Ford, Kubota - August 1990 to May 1993) Hood (Ford/Kubota - May 1993 to Present) Bolt 1/4"-20NC x 3/4" Screw, Self-Tapping 1/4" x 3/4" Flatwasher 1/4" Lockwasher 1/4" Locknut 1/4"-20NC Nut, Acorn Stud (Welded on Part) Latch (Main Doors) Rivet Latch (Access Door) Rivet Cover Options: QTY. Ref. Ref. Ref. Ref. REV. E D E D
0250842 0253619
Ref. Ref.
E 2
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
4843567 4843567 4843744 0641406 3941406 4751400 4761400 3311405 2940051 4843788 0641406 4751400 4761400 3311405 1260017 0641408 3311405 4711400 4843517 4843585 4843746 0641406 3941406 4751400 4761400 3311405 3300151 4300031 2940048 3820019 2940050 3820012
1 1 1 6 6 12 12 A/R 1 1 4 4 4 4
15 in./38cm
18 19 20 21 22 23 24 25 26
A/R A/R A/R 1 1 1 A/R 5 A/R 16 A/R A/R 5 2 4 1 2 1
3120673
2-111
SECTION 2 TURNTABLE
FIG & ITEM #
PART NUMBER 4843396 4843701 4843396 4843701 4843701 3941406 4761400 2940048 3820019 4843621 3311405 4751400 4300031 2600170 1260017 4300031 3300151 2940042
DESCRIPTION Deutz with Standard Bang-Bang and Proportional Controls August 1990 to October 1991 Deutz with Hydraulic Controls August 1990 to October 1991 Ford with Standard Bang-Bang and Proportional Controls August 1990 to May 1993 Ford with Hydraulic Controls August 1990 to May 1993 Ford May 1993 to Present (All Types) Screw, Self-Tapping 1/4" x 3/4" Lockwasher 1/4" Latch Rivet Door, Ground Control Locknut 1/4"-20NC Flatwasher 1/4" Stud (Welded on Part) Hinge Chain (Not Shown) Stud (Welded on Part) Nut, Acorn 1/4"-20NC Latch (Includes Mounting Hardware)
QTY.
REV.
27 28 29 30 31 32 33
34
3 3 2 4 1 8 8 4 1 6 in./ 15cm 2 2 1
2-112
3120673
SECTION 2 TURNTABLE
3120673
2-113
SECTION 2 TURNTABLE
FIGURE 2-32. HOODS INSTALLATIONS (WITH NOISE REDUCTION OPTION)
2-114
3120673
SECTION 2 TURNTABLE
.

FIG & ITEM # PART NUMBER 0252223 DESCRIPTION HOODS INSTALLATION - DEUTZ OCTOBER 1991 TO PRESENT Door Hood Spring, Gas Door, Ground Control Latch Options: Prior to S/N 33711 S/N 33711 to Present Screw, Self-Tapping 1/4" x 3/4" Lockwasher 1/4" Nut 1/4"-20NC Lockwasher 5/16" Nut 5/16"-18NC Foam, Acoustical Plate, Cover Rivet Stud (Welded on Part) Loctite #242 (Not Shown) Nut, Acorn 1/4"-20NC Chain Cover Flatwasher 1/4" Pawl, Latch (Prior to S/N 33711) HARDWARE INSTALLATION Seal, Door Seal Cover, Access Screw, Machine #10-24NC x 1" Lockwasher #10 Flatwasher #10 Nut #10-24NC Plug, Hole Shield, Seal Bolt 1/4"-20NC x 1/2" Flatwasher 1/4" Locknut 1/4"-20NC Sealant QTY. Ref. REV. 2
1 2 3 4 5
4843945 4843944 4160105 4843948 2940042 2940113 3941406 4761400 3311401 4761500 3311501 2820043 3535519 2820012 4300031 0100011 3300151 1260017 Not Used 1670609 4751400 2940070 0252231
1 1 1 1 4
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
5 17 12 2 2 1 1 8 6 A/R 2 6"/21cm 1 4 1 Ref. 10 ft./3m

14 ft./4.3m
101 102 103 104 105 106 107 108 109 110 111 112 113
3960417 3960418 1670612 0721008 4761000 4751000 3311001 3520030 4060832 0641404 4751400 3311405 0100040
1 4 4 4 4 2 2 2 2 2 A/R
3120673
2-115
SECTION 2 TURNTABLE
2-116
3120673
SECTION 3 BOOM
TABLE OF CONTENTS
3-1 3-2 3-3
BOOM AND LIMIT SWITCHES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 MAIN BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 BOOM WIPERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
S E C T I O N 3 B O O M
3120673
3-1
SECTION 3 BOOM
FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS
3-2
3120673
SECTION 3 BOOM
.
FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION BOOM INSTALLATION (STANDARD PARTS) 1 2 3 0800618 0960827 Not Used 4843330 4844453 4 1682124 1682799 9983275 9983596 5 1682085 1682785 1683528 6 1682255 1682796 Not Used Not Used Not Used Not Used 3532054 0641508 4761500 0641528 3311505 0181565 4300033 3311501 4761600 0641522 Not Used Not Used Not Used Not Used 4060808 2720058 4420038 Boom, Tower Bushing, Bronze Upright Weldment Options: Upright (Prior to October 1992) Upright (October 1992 to Present) Main Lift Cylinder Assembly Options (See Section 5 for Breakdown): Cylinder (Prior to October 1992) Cylinder - 4 ft., 5 ft. and 6 ft. (1.2m, 1.5m, 1.8m) Wide Platform (October 1992 to Present) Cylinder - 8 ft. (2.4m) Wide Platform (Prior to October 1992) Cylinder - 8 ft. (2.4m) Wide Platform (October 1992 to Present) Tower Lift Cylinder Assembly Options (See Section 5 for Breakdown): Cylinder (Prior to October 1992) Cylinder (October 1992 to Present) Cylinder (Post Production Alternative) Upright Level Cylinder Assembly Options (See Section 5 for Breakdown): Cylinder (Prior to October 1992) Cylinder (October 1992 to Present) QTY. Ref. 1 4 1 D REV.
S E C T I O N 3
B O O M
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Plate, Retainer Bolt 5/16"-18NC x 1" Lockwasher 5/16" Bolt 5/16"-18NC x 3 1/2" Locknut 5/16"-19NC Angle, Hose Retainer Stud (Welded on Part) Nut 5/16"-18NC Lockwasher 3/8" Bolt 5/16"-18NC x 2 3/4"
4 8 8 1 5 1 2 2 2 4
Flex-Guard Hose Rubber, Self-Stick
6 ft./1.8m
6 in./15cm 1 ft./ 30.5cm
3120673
3-3
SECTION 3 BOOM
FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS (CONTINUED)
FIG & ITEM # PART NUMBER 0239965 DESCRIPTION BOOM INSTALLATION (VARIABLE PARTS): DOMESTIC STANDARD BANG-BANG AND PROPORTIONAL CONTROLS WITH 4 FT., 5 FT. AND 6 FT. (1.2m, 1.5m AND 1.8m) WIDE PLATFORMS DOMESTIC STANDARD BANG-BANG AND PROPORTIONAL CONTROLS WITH 8 FT., (2.4m) WIDE PLATFORM CSA BANG-BANG AND PROPORTIONAL CONTROLS STANDARD BANG-BANG AND PROPORTIONAL CONTROLS WITH WIDE POWER TRACK DOMESTIC HYDRAULIC CONTROLS CSA HYDRAULIC CONTROLS Main Boom Assembly Options (See Figure 3-2 for Breakdown): Domestic/CSA - Standard Bang-Bang Domestic/CSA - Standard Bang-Bang W/Wide Power Track & Hydraulic Controls Standard Bang-Bang W/Wide Power Track Pin Options: Standard CSA Pin Options: Standard CSA Pin Options: Standard CSA Pin Options: Standard CSA BOOM LIMIT SWITCHES INSTALLATION (ABOVE HORIZONTAL) Lockwasher #10 Screw, Machine #10-24NC x 1 3/4" Arm Switch, Limit Lever QTY. Ref. Ref. REV. J
S E C T I O N
51
0254222
Ref.
0252331 0257467 0250763 0252332
Ref. Ref. Ref. Ref. 1
D 3 O D
3 B O O M
52
0800623 0800676 0800676 3421780 3421994 53 3421686 3422007 54 3421687 3422008 55 3421688 3422009 0250154
Ref.
101 102 103 104 105 106 107 108 109 110 111
4761000 0721014 0200333 4360057 4360056 Not Used Not Used 4460049 3300047 0960239 1060300
4 4 1 2 1
Connector, Strain Relief Locknut, Conduit Bushing Cable, Electrical 16/3 (August 1995 to Present)
2 2 2 30ft
3-4
3120673
SECTION 3 BOOM
FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS (CONTINUED)
3120673
3-5
SECTION 3 BOOM
FIGURE 3-2. MAIN BOOM ASSEMBLY
3-6
3120673
SECTION 3 BOOM
.
FIGURE 3-2. MAIN BOOM ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION BOOM ASSEMBLY (STANDARD PARTS) 1 2 3 Not Used 0800714 1681880 1682492 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 3421493 3421771 3532054 0641506 3421492 3760133 4843076 1670450 1670576 3340473 4070676 4070677 4070678 3340552 4070670 4070671 4070672 0641607 4761600 Not Used 2160007 4300031 3311405 4751400 4761400 Not Used Not Used 0641608 Not Used 4920865 1060268 1060514 32 33 34 35 36 Not Used 0641609 0641405 Not Used QTY. Ref. REV.
Fly Weldment Telescope Cylinder Assembly (Machines Built Prior to June 1991) (See Section 5 for Breakdown) Telescope Cylinder Assembly (Machines Built June 1991to Present) (See Section 5 for Breakdown) Pin, Attach (Machines Built Prior to February 1992) Pin, Attach (Machines Built February 1992 to Present) Plate, Retainer (Machines Built Prior to February 1992 Only) Bolt 5/16"-18NC x 3/4" (Machines Built Prior to February 1992 Only) Pin, Attach Ring, Retaining Tube, Hose Cover, Hose (Machines Built Prior to March 1990) Cover, Hose (Machines Built March 1990 to Present) Pad, Wear Shim - 1/8" Shim - 1/16" Shim - 1/32" Pad, Wear Shim - 1/32" Shim - 1/16" Shim - 1/8" Bolt 3/8"-16NC x 7/8" Lockwasher 3/8" Fitting, Grease Stud (Welded on Part) Locknut 1/4"-20NC Flatwasher 1/4" Lockwasher 1/4"
1 1 1 1 1 1 2 1 A/R 1 1 1 4 A/R A/R A/R 12 A/R A/R A/R 16 46 2 A/R A/R A/R 16
Bolt 3/8"-16NC x 1" Cable/Harness Options: Harness (Prior to August 1990) Cable - 12/3 (August 1990 to July 1993) Cable - 12/3 (July 1993 to S/N 33218)
22 A/R 1
89.3 ft./ 2.27m 89.3 ft./ 2.27m
Bolt 3/8"-16NC x 1 1/8" Bolt 1/4"-20NC x 5/8" Cable, Electrical - 12/4
6 8
65 ft./ 31.8m
3120673
3-7
SECTION 3 BOOM
FIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED)
FIG & ITEM # PART NUMBER 1060012 1060515 Not Used 4751600 0560923 4070559 3311605 0641606 4460052 3300047 0960239 0100011 0800623 0800676 DESCRIPTION Cable (Prior to July 1993) Cable (July 1993 to Present) Flatwasher 3/8" Block Shim Locknut 3/8"-16NC Bolt 3/8"-16NC x 3/4" Connector Nut, Conduit Bushing Loctite #242 BOOM ASSEMBLY - STANDARD BANG-BANG AND PROPORTIONAL CONTROLS (VARIABLE PARTS) BOOM ASSEMBLY - HYDRAULIC CONTROLS (VARIABLE PARTS) Base Weldment Options: Standard Bang-Bang & Proportional Controls Hydraulic Controls Bushing, Pivot Cover, Hose Options: Standard Bang-Bang & Proportional Controls Hydraulic Controls Cable Options: Standard Bang-Bang & Proportional Controls Cable - 16/30 (Prior to July 1993) Cable - 16/30 (July 1993 to Present) Hydraulic Controls Cable - 16/12 Carrier Options: Standard Bang-Bang & Proportional Controls Carrier One Foot Section of Powertrack Mounting Feet - Powertrack Pin Kit (Includes 1 pin, set of 4 washers (different sizes & 1 retaining ring) Hydraulic Controls Carrier One Foot Section of Powertrack Mounting Feet - Powertrack Pin Kit Tube, Crossover Options: Standard Bang-Bang & Proportional Controls Hydraulic Controls 12 1 A/R 8 4 1 1 1 A/R Ref. Ref. 12 10 QTY. REV.
37 38 39 40 41 42 43 44 45
51 0800573 0800675 0961597 4843068 4843901 54 1060229 1060516 1060019 55 1180179 7006139 7006151 7006152
52 53
2 1
65 ft./31.8m
1 1 A/R 2 Pr. A/R
1180256 7006141 7006151 7006152 56 Not Required 4843609
1 A/R 2 Pr. A/R 1
3-8
3120673
SECTION 3 BOOM
FIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED)
3120673
3-9
SECTION 3 BOOM
FIGURE 3-3. BOOM WIPERS INSTALLATION
3-10
3120673
SECTION 3 BOOM
.

FIG & ITEM # PART NUMBER 0250861 1 2 3 4 5 6 7 8 9 3200316 2660080 0540084 3820001 3200317 2660081 0540085 3820001 3200316 2660082 0540086 3820001 DESCRIPTION BOOM WIPERS INSTALLATION Mount, Wiper (Top) Holder, Blade (Top) Blade, Wiper (Top) Rivet Mount, Wiper (Sides) Holder, Blade (Sides) Blade, Wiper (Sides) Rivet Mount, Wiper (Bottom) Holder, Blade (Bottom) Blade, Wiper (Bottom) Rivet QTY. Ref. 1 1 1 3 2 2 2 6 1 1 1 3 REV.
3120673
3-11
SECTION 3 BOOM
3-12
3120673
SECTION 4
PLATFORM
TABLE OF CONTENTS
4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9
STANDARD PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . ROTATOR MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONSOLE BOX ASSEMBLY (Standard Bang-Bang Controls) . . . . . . . . . . . . . . . . . . . . . . . . . CONSOLE BOX ASSEMBLY (Proportional Controls - Prior to February 1993) . . . . . . . . . . . . . CONSOLE BOX ASSEMBLY (Proportional Controls - February 1993 to Present) . . . . . . . . . . CONSOLE BOX ASSEMBLY (Hydraulic Controls) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTROL VALVE ASSEMBLY - Gresen (6-Stack) (Hydraulic Controls Only) . . . . . . . . . . . . OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . . . . . . .
4-2 4-8 4-12 4-14 4-18 4-22 4-26 4-30 4-34
S E C T I O N 4 P L A T F O R M
3120673
4-1
SECTION 4
PLATFORM
FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION
4-2
3120673
SECTION 4
PLATFORM
FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION

FIG & ITEM # PART NUMBER 0238727 0251037 DESCRIPTION FIXED SUPPORT INSTALLATION (STANDARD BANGBANG AND PROPORTIONAL CONTROLS) FIXED SUPPORT INSTALLATION (HYDRAULIC CONTROLS) Support Weldment Bushing, Bronze Lockwasher 5/16" Bolt 3/8"-16NC x 1 1/4" (Grade 8) Flatwasher 3/8" Locknut 3/8"-16NC Fitting, Grease Bolt 5/16"-18NC x 2 3/4" Pin, Nose Slave Cylinder Assembly (Machines Built Prior to January 1990) (See Section 5 for Breakdown) Slave Cylinder Assembly (Machines Built January 1990 to October 1992) (See Section 5 for Breakdown) Slave Cylinder Assembly - TUV (Machines Built October 1992 to Present) (See Section 5 for Breakdown) Pin, Attach (Lower) Pin, Attach (Upper) Plate, Retainer Bolt 5/16"-18NC x 3/4" Shield, Hose (1/2" Flex-Guard) Locknut 5/16"-18NC Support, Hose (Hydraulic Controls Only) Stud (Welded on Part) Flatwasher 1/4" Locknut 1/4"-20NC ROTATING SUPPORT INSTALLATION DOMESTIC (STANDARD BANG-BANG AND PROPORTIONAL CONTROLS) ROTATING SUPPORT INSTALLATION (CSA STANDARD BANG-BANG AND PROPORTIONAL CONTROLS) ROTATING SUPPORT INSTALLATION (DOMESTIC HYDRAULIC CONTROLS) ROTATING SUPPORT INSTALLATION (CSA HYDRAULIC CONTROLS) Support Weldment Bushing, Bronze Pivot Attach Weldment (Machines Built Prior to October 1992) Pivot Attach Weldment (TUV Cylinders) (Machines Built October 1992 to Present) Bushing, Bronze QTY. Ref. Ref. REV. E B
1 2 3 4 5 6 7 8 9
4842978 0961257 4761500 0681610 4751600 3300143 2160002 0641522 3421490 1681866 1682178 1682793
1 2 2 8 16 8 1 2 1 1 1 1 1 1 1 2 10 in./ 26cm 2 1 2 2 2 Ref. M
10 11 12 13 14 15 16
3421491 3421494 3532054 0641506 4060804 3311505 4340596 4300031 4751400 3311405 0238568
0252220
Ref.
0251038 0252404
Ref. Ref.
D 4
101 102
4843636 0961259 0238540 0253730 0961257
1 2 1 1 2
3120673
4-3
SECTION 4
FIG & ITEM # 103 104 105 PART NUMBER 1120299 4842915 Use 4842915 0235238 0361675 4070705 4070706 4751500 4761500 3311501 3340454 4160026 2880404 0652014 4752000 0681610 4751600 3300143 0641836 4751800 3311805 2160002 0641522 3421490 3421968 4740158 1670451 4300038 1681866 1682178
PLATFORM
DESCRIPTION QTY. 1 1 1 1 1 A/R A/R 2 4 2 2 8 1 1 1 8 16 8 1 1 1 4 2 1 1 1 1 2 1 1 REV.
FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED)

Cap Shaft Weldment (Standard) Shaft Weldment (C.S.A.) (was p/n 4040220) Rotator Assembly (See Items 201-225 for Breakdown) Block, Stop Shim 1/8" Shim 1/16" Flatwasher 5/16" Lockwasher 5/16" Nut 5/16"-18NC Pad, Brake Washer, Bellville Key, Square Bolt 5/8"-18NF x 1 3/4" Flatwasher 5/8" Bolt 3/8"-16NC x 1 1/4" Flatwasher 3/8" Locknut 3/8"-16NC Bolt 1/2"-13NC x 4 1/2" Flatwasher 1/2" Locknut 1/2"-13NC Fitting, Grease Bolt 5/16"-18NC x 2 3/4" Pin, Attach (Standard) Pin, Attach (C.S.A.) Washer, Thrust Cover, Rotator Stud (Welded on Part) Slave Cylinder Assembly (Machines Built Prior to January 1990) (See Section 5 for Breakdown) Slave Cylinder Assembly (Machines Built January 1990 to October 1992) (See Section 5 for Breakdown) Slave Cylinder Assembly - TUV (Machines Built October 1992 to Present) (See Section 5 for Breakdown) Pin, Attach (Lower) Pin, Attach (Upper) Plate, Retainer Bolt 5/16"-18NC x 3/4" Shield, Hose (Flexguard) Shim 1/32" Plug Bolt 1/2"-13NC x 2" Lockwasher 1/2" Locknut 5/16"-18NC Fitting, Grease Support, Hose (Hydraulic Controls Only)
106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129
1682793
130 131 132 133 134 135 136 137 138 139 140 141
3421491 3421494 3532054 0641506 4060804 4070707 3520035 0641816 4761800 3311505 2160001 4340596
1 1 1 2 10 in./ 2.6cm A/R 1 2 2 2 1 1
4-4
3120673
SECTION 4
FIG & ITEM # PART NUMBER 4300031 4751400 3311405 0235238
PLATFORM
DESCRIPTION QTY. 2 2 2 Ref. E REV.

Stud (Welded on Part) Flatwasher 1/4" Locknut 1/4"-20NC ROTATOR ASSEMBLY Note: For Machines Built Prior to September 1991 refer to Service Information Bulletin #91-5 for required upgrade. Rotator Motor Assembly (See Figure 4-4 for Breakdown) Adapter, Motor Housing, Gear Bearing, Sleeve Washer, Thrust Bearing, Thrust Gear, Worm Rollpin 1/4" x 1" Adapter, Motor to Worm Gear Gear, Worm Washer, Thrust Bearing, Sleeve Disc, Brake Bolt, Socket Head #10-24NC x 5/8" Rollpin 3/8" x 1 3/4" Bolt, Socket Head 3/8"-16NC x 1 1/4" Lockwasher 3/8" Bolt, Socket Head 3/8"-16NC x 3/4" Shim .010 Shim .005 Shim .002 Loctite #271 (Not Shown) Primer (Not Shown) Fitting, Grease - 90 Grease (Not Shown) PLATFORM WELDMENTS 301 3510176 3510236 Standard Platform Options: 30" x 48" Platforms: Platform for Machines Built Prior to October 1990) (Use 3510236) Platform for Machines Built October 1990 to Present 30" x 60" Platforms: Platform for Machines with Standard Bang-Bang and Proportional Controls Built Prior to October 1990 (Use 3510237)
201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226
3160083 0080099 2760064 0440134 4740199 0440120 2440043 3440816 0080098 2440044 4740256 0440135 1760068 Not Used 3931010 3441228 3931620 4761600 3931612 4070585 4070586 4070587 0100019 0100021 2160001 3020025
1 1 1 2 4 2 1 4 1 1 2 1 1 5 2 2 6 4 A/R A/R A/R A/R A/R 1 A/R Ref. 1
3510170
3120673
4-5
SECTION 4
FIG & ITEM # PART NUMBER 3510237
PLATFORM
DESCRIPTION QTY. REV.

Platform for Machines with Standard Bang-Bang and Proportional Controls Built October 1990 to Present Platform with Slide Bar Gate Platform for Machines with Standard Bang-Bang and Proportional Controls with Mesh from Bottom to Top Rail Platform for Machines with Hydraulic Controls Platform for Machines with Hydraulic Controls with Mesh to Mid-Rail Built April 1991 to Present Platform for Machines with Hydraulic Controls with Mesh from Bottom Rail to Midrail Built April 1991 to Present Platform for Ford Spec Machines with Hydraulic Controls 30" x 72" Platforms: Platform for Machines with Standard Bang-Bang and Proportional Controls Built Prior to October 1990 (Use 3510238) Platform for Machines with Standard Bang-Bang and Proportional Controls Built October 1990 to Present Platform for Machines with Standard Bang-Bang and Proportional Controls with Mesh from Bottom to Top Rail Platform for Machines with Hydraulic Controls 30" x 96" Platforms: Platform for Machines with Standard Bang-Bang and Proportional Controls Standard Platform Components Pin, Hinge Locknut 1/2"-13NC Fitting, Grease Door Weldment (Machines Built Prior to October 1990) Door Weldment (Machines October 1990 to Present) Latch, Door Handle FOOTSWITCH INSTALLATION Bolt 1/4"-20NC x 1" Locknut 1/4"-20NC Washer, Fender Footswitch Block, Contact Connector, Strain Relief
3510406 3510483
3510247 3510307 3510481
3510386
3510177
3510238
3510656
3510356 3510253
302 303 304 305
2600143 3311805 2160006 1780224 1780250
A/R 2 2 2
306 307
2940006 2560010 0237963
1 1 Ref. 3 3 3 1 2 1 7
401
0641408 3311405 4740362 4360031 7000625 4460071
4-6
3120673
SECTION 4
FIG & ITEM # PART NUMBER
PLATFORM
3120673
4-7
SECTION 4
PLATFORM
FIGURE 4-2. LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONS
4-8
3120673
SECTION 4
PLATFORM
FIGURE 4-2. LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONS

FIG & ITEM # PART NUMBER 0250593 0252135 0251252 0252136 DESCRIPTION SUPPORT INSTALLATIONS ROTATING SUPPORT INSTALLATION - DOMESTIC ROTATING SUPPORT INSTALLATION - CSA FIXED SUPPORT INSTALLATION - DOMESTIC (NOT SHOWN) FIXED SUPPORT INSTALLATION - CSA (NOT SHOWN) Pivot Attach Weldment Bushing, Bronze Shaft Weldment Options: Rotating Support Standard C.S.A. Fixed Support Standard C.S.A. Note: Items 3-9 Rotating Support Installation Only. Cap Rotator Assembly (See Items 101-126 for Breakdown) Pad, Brake Key Washer, Belleville Flatwasher 5/8" Bolt 5/8"-18NF x 1 3/4" Bolt 1/2"-13NC x 4 1/2" Flatwasher 1/2" Locknut 1/2"-13NC Note: Items 13-21 Rotating Support Installation Only. Bracket Bolt 1/2"-13NC x 1 3/8" Lockwasher 1/2" Bolt 1/4"-20NC x 1/2" Lockwasher 1/4" Flatwasher 1/4" Bolt 1/4"-20NC x 1" Tube, Spacer Cover Pin, Nose (Standard) Pin, Nose (C.S.A.) Bolt 5/16"-18NC x 2 3/4" Locknut 5/16"-18NC Pin, Attach (Lower) Pin, Attach (Upper) Slave Cylinder Assembly (Machines Built Prior to October 1992) (See Section 5 for Breakdown) QTY. Ref. Ref. Ref. Ref. Ref. REV. H C B A
1 2
0238540 0961257
1 2 1
4040215 4040222 4564579 4040227 3 4 5 6 7 8 9 10 11 12 1120299 0235238 3340454 2880404 4160026 4752000 0652014 0641836 4751800 3311805
S E C T I O N 4
1 1 2 1 8 1 1 1 3 1
P L A T F O R M
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
0901756 0641811 4761800 0641404 4761400 4751400 0641408 4562083 1670630 3421490 3421968 0641522 3311505 3421491 3421494 1682178
1 2 2 1 2 2 1 1 1 1 1 2 2 1 1 1
3120673
4-9
SECTION 4
FIG & ITEM # PART NUMBER 1682793 28 29 30 31 32 33 34 35 3532054 0741506 4761500 2160002 4740158 4220137 1320160 3520035
PLATFORM
FIGURE 4-2. LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONS (CONTINUED)

Slave Cylinder Assembly - TUV (Machines Built October 1992 to Present) Plate, Retainer Bolt 5/16"-18NC x 3/4" Lockwasher 5/16" Fitting, Grease Washer, Thrust Note: Items 33-35 Fixed Support Installation Only. Bar, Stop Clamp (Not Shown) Plug Note: Items 36-37 Rotating Support Installation Only. Clip Retainer Wire, Mechanics ROTATOR ASSEMBLY: Note: For Machines Built Prior to September 1991 refer to Service Information Bulletin #91-5 for required upgrade. Rotator Motor Assembly (See Figure 4-4 for Breakdown) Adapter, Motor Housing, Gear Bearing, Sleeve Washer, Thrust Bearing, Thrust Gear, Worm Rollpin 1/4" x 1" Adapter, Motor to Worm Gear Gear, Worm Washer, Thrust Bearing, Sleeve Disc, Brake Bolt, Socket Head #10-24NC x 5/8" Rollpin 3/8" x 1 3/4" Bolt, Socket Head 3/8"-16NC x 1 1/4" Lockwasher 3/8" Bolt, Socket Head 3/8"-16NC x 3/4" Shim .010 Shim .005 Shim .002 Loctite #271 Primer Fitting, Grease - 90 Grease
1 2 2 3 1 2 1 1
36 37
1380137 4920986 0235238
1 1 ft./.3m Ref. E
101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126
3160083 0080099 2760064 0440134 4740199 0440120 2440043 3440816 0080098 2440044 4740256 0440135 1760068 Not Used 3931010 3441228 3931620 4761600 3931612 4070585 4070586 4070587 0100019 0100021 2160001 3020025
1 1 1 2 4 2 1 4 1 1 2 1 1 5 2 2 6 4 A/R A/R A/R A/R A/R 1 A/R
4-10
3120673
SECTION 4
FIG & ITEM # 201 3510239 3510323 3510240 3510261 3510480 3510482 3510241 3510242 202 203 204 205 2600143 3311805 2160006 1780224 1780250 1780285 1780286 2940006 2560010 0961450 0961259 0237963 301 0641408 3311401 4740362 4360031 7000625 4460071 PART NUMBER
PLATFORM
DESCRIPTION QTY. Ref. 1 REV.
FIGURE 4-2. LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONS (CONTINUED)

PLATFORM WELDMENTS Low Mount Platform Options: 30" x 48" Platforms: Platform Platform with Bumpers 30" x 60" Platforms: Platform Platform with Bumpers Platform with Mesh to Mid-Rail Platform with Mesh to Top Rail 30" x 72" Platforms: Platform 30" x 96" Platforms: Platform with Bumpers Standard Platform Components Pin, Hinge Locknut 1/2"-13NC Fitting, Grease Door Weldment (Machines Built Prior to April 1990) Door Weldment (Machines Built April 1990 to Present) Door Weldment (Mesh to Mid Rail) Door Weldment (Mesh to Top Rail) Latch, Door Handle Bushing, Bronze (Top) Bushing, Bronze (Bottom) FOOTSWITCH INSTALLATION Bolt 1/4"-20NC x 1" Nut 1/4"-20NC Washer, Fender Footswitch Block, Contact Connector, Strain Relief
A/R 2 2 2 1 1 1 1 1 1 1 1 Ref. 3 3 3 1 2 1 F
206 207 208 209
3120673
4-11
SECTION 4
FIGURE 4-3.ROTATOR MOTOR ASSEMBLY
PLATFORM
4-12
3120673
SECTION 4
FIGURE 4-3. ROTATOR MOTOR ASSEMBLY
FIG & ITEM # PART NUMBER 3160083 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 7002105 7002123 Kit 7002104 7002111 7002117 Kit Kit 7002116 7002103 Kit Kit 7002115 7002112 7002107 7002100 7000166 7002125 7002110 2900455 2900733
PLATFORM
DESCRIPTION ROTATOR MOTOR ASSEMBLY Flange, Mounting Screw, Cap Seal, Dust Key, Woodruff Bearing, Thrust Needle Thrust, Bearing Race Seal, O-Ring Seal, Pressure Shaft, Output Housing Seal Plug, Housing Seal, O-Ring Drive Cap, End Screw, Cap Lockwasher Gerotor Sub-Assembly Plate, Spacer Seal Kit (Includes Items 3,7,8,11 and 12) (P/N 101-1009-007) Seal Kit (Includes Items 3,7,8,11 and 12) (P/N 101-1009-008 and 101-1009-009) Note: Identify by P/N stamped on nameplate located on Item 10.
QTY. Ref. 1 4 1 1 1 1 1 1 1 1 1 1 3 1 1 7 7 1 1 1 1
REV. B
3120673
4-13
SECTION 4
PLATFORM
FIGURE 4-4.CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS)
4-14
3120673
SECTION 4
PLATFORM
FIGURE 4-4. CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS)

FIG & ITEM # PART NUMBER 0860622 0860660 0860714 0860715 1 2 4842892 3251909 3252362 1702399 3538389 4420008 0751006 3300177 2920015 4360199 3790012 4360141 4360199 3790012 4360199 3790012 1600116 7003783 2560041 1600135 7003797 7003789 4360274 3790015 4360274 3790015 4360199 3790012 4360202 4060229 3790012 4360202 4060229 3790012 4360202 4060229 3790012 4360202 4060229 DESCRIPTION CONSOLE BOX ASSEMBLIES CONSOLE BOX ASSEMBLY - 2WS FORD/DEUTZ CONSOLE BOX ASSEMBLY - 2WS KUBOTA CONSOLE BOX ASSEMBLY - 4WS FORD/DEUTZ CONSOLE BOX ASSEMBLY - 4WS KUBOTA Box, Console Lid Options: Lid (Prior to May 1994) Lid (May 1994 to November 1994) Decal, Lid (November 1994 to Present) Lid, Plate (November 1994 to Present) Tape, Insulation Screw, Pan Head #10-24NC x 3/4" Nut, Tinnerman Lamp (Out of Level) Switch, Toggle (Ignition/Emergency Stop) O-Ring Guard, Switch Switch, Toggle (High Engine) O-Ring Switch, Toggle (Drive Speed) O-Ring Controller Options: Controller (2WS) Electrical Assembly Knob (2WS) Controller (4WS) Electrical Assembly Switch, Roller Switch, Push Button (Horn) O-Ring Switch, Push Button (Start) O-Ring Switch, Toggle (Function Speed) O-Ring Switch, Toggle (Steer) Guard, Switch O-Ring Switch, Toggle (Main Telescope) Guard, Switch O-Ring Switch, Toggle(Swing) Guard, Switch O-Ring Switch, Toggle (Platform Rotate) (With Rotating Platform Only) Guard, Switch QTY. Ref. Ref. Ref. Ref. Ref. 1 1 REV. L I F F
52 in./1.3m
3 4 5 6
7 8 9
6 6 1 1 1 1 1 1 1 1 1 1
10 11 12 13
14
15
16
1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
3120673
4-15
SECTION 4
FIG & ITEM # 17 PART NUMBER 3790012 4360202 4060229 3790012 4360202 4060229 3790012 4360202 4060229 3790012 4360200 4060229 3790012 3640500 3640970 3910606 4760600 3310601 4460299 4460298
PLATFORM
DESCRIPTION QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REV.
FIGURE 4-4. CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS) (CONTINUED)

O-Ring Switch, Toggle (Platform Level) Guard, Switch O-Ring Switch, Toggle (Main Lift) Guard, Switch O-Ring Switch, Toggle (Tower Lift) Guard, Switch O-Ring Switch, Toggle(Auxiliary Power) Guard, Switch O-Ring Rail Options: Rail (2WS) Rail (4WS) Screw, Machine #6-32NC x 3/8" Lockwasher #6 Nut #6-32NC Stop, Terminal Block, Terminal 2WS - Qty. 40 4WS - Qty. 45 Strip, Marking Bar, Buss - 5 Position Screw Washer Sleeve Barrier, Terminal Relay Socket, Relay Spring, Relay Breaker, Circuit - 20 Amp Nut #10-24NC Lockwasher #10 Connector Bushing Nut, Conduit Connector Bushing Nut, Conduit Box Receptacle Cover Screw, Machine #6-32NC x 1/2" Lockwasher #6 Connector Horn Switch, Push Button (Glow Plugs) (Kubota)
18
19
20
21
22 23
2 2 2 2 A/R
24
25 26
27
28
29
30
31 32
4460301 4460311 4460305 4460306 4460307 4460300 3740058 4120013 3740063 4360209 3311001 4761000 4460244 0960238 3300048 4460052 0960239 3300047 0860038 4460190 4060092 3910608 4760600 4460071 0140001 4360274
1 1 5 5 5 1 1 1 1 1 1 1 1 1 1 3 3 3 1 1 1 4 4 1 1 1
4-16
3120673
SECTION 4
FIG & ITEM # 33 PART NUMBER 3520026 3740049 4761000 3311001 4740120 Not Used 0720804 4750800 4760800
PLATFORM
DESCRIPTION QTY. 1 2 2 2 6 4 4 4 Ref. Ref. Ref. A/R
32 ft./9.8m
70 ft./21.3m
FIGURE 4-4. CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS) (CONTINUED)

REV. Plug, Hole (Ford and Deutz) Relay (4WS Only) Lockwasher #10 Nut #10-24NC Washer, Nylon Screw, Machine #8-32NC x 1/2 (October 1995 to Present) Flatwasher #8 (October 1995 to Present) Lockwasher #8 (October 1995 to Present) 110V POWER CORD INSTALLATIONS PRIOR TO OCTOBER 1993 OCTOBER 1993 PRESENT Cable, Electrical - 12/3 Options: Prior to October 1993 October 1993 to Present (was p/n 1060268) Plug
34 35 to 56 57 58 59
0252405 0254438 101 1060300 Use 1060514 4460205
3120673
4-17
SECTION 4
PLATFORM
FIGURE 4-5.CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - PRIOR TO FEBRUARY 1993)
4-18
3120673
SECTION 4
PLATFORM
FIGURE 4-5. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - PRIOR TO FEBRUARY 1993)
FIG & ITEM # PART NUMBER DESCRIPTION CONSOLE BOX ASSEMBLIES 0860752 0860753 0860779 0860777 0860655 0860718 1 2 3 4 5 6 7 8 9 10 11 12 13 3251894 0751006 4740120 3300177 4420038 0100001 0860538 3311505 4751500 4320002 2940052 2600132 2600105 1600126 7003782 1600116 7003783 2560038 2560040 2560041 4360274 3790015 4360199 3790012 4360141 4360274 3790015 4360199 3790012 3251872 3520026 4360202 4060229 3790012 4360202 4060229 3790012 2920015 CONSOLE BOX ASSEMBLY - 2WS DEUTZ CONSOLE BOX ASSEMBLY - 4WS DEUTZ CONSOLE BOX ASSEMBLY - 2WS FORD CONSOLE BOX ASSEMBLY - 4WS FORD CONSOLE BOX ASSEMBLY - 2WS KUBOTA CONSOLE BOX ASSEMBLY - 4WS KUBOTA Lid Screw, Pan Head #10-24NC x 3/4" Washer, Nylon Nut, Tinnerman Tape, Insulation Adhesive Box, Control (Includes Items 10-12) Nut 5/16"-18NC Flatwasher 5/16" Stud, Mounting Latch Hinge (Top to Bottom) Hinge (Access Door) Controller, PQ (Swing and LIfts) Electrical Assembly Controller, PQ (Drive) Electrical Assembly Knob (Lift) Knob (Swing) Knob (Drive) Switch, Push Button (Horn) O-Ring Switch, Toggle(Ignition) O-Ring Guard, Switch Switch, Push Button (Start) O-Ring Switch, Toggle(Glow Plug - Kubota/Choke - Ford) O-Ring Nameplate - Glow Plug (Kubota Only) Plug, Hole Switch, Toggle (Rotate) Shield O-Ring Switch, Toggle(Level) Shield O-Ring Lamp (Chassis Out of Level) QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 1 18 18 18 37 in./1m A/R 1 8 8 4 2 1 1 3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 B A A F REV.
14 15
16 17
18 19
20
21
3120673
4-19
SECTION 4
PLATFORM
FIGURE 4-5. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - PRIOR TO FEBRUARY 1993) (CONTINUED)
FIG & ITEM # 22 PART NUMBER 4360200 4060229 3790012 4360202 4060229 3790012 4360202 4060229 3790012 4360199 3790012 4360199 3790012 4360199 3790012 4360209 3910608 4750600 4760600 3310601 3640500 3910608 4750600 4760600 3310601 4460299 4460300 4460298 4460301 4460311 4460305 4460306 4460307 4460244 0960238 3300048 4460071 0960238 3300048 0860038 4460190 3911008 4761000 4060092 4460071 3740049 3311001 4761000 DESCRIPTION Switch, Toggle (Auxiliary Power) Shield O-Ring Switch, Toggle (Steer) Shield O-Ring Switch, Toggle (Main Tele) Shield O-Ring Switch, Toggle (High Engine) O-Ring Switch, Toggle (Pump Volume) O-Ring Switch, Toggle (Wheel Motor Speed) O-Ring Breaker, Circuit - 20 Amp Screw #6-32NC x 1/2" Flatwasher #6 Lockwasher #6 Nut #6-32NC Rail, Mounting Screw, Round Head #6-32NC x 1/2" Flatwasher #6 Lockwasher #6 Nut #6-32NC Stop, Terminal Strip Barrier, Terminal End Block, Terminal Strip, Marking Bar, Buss Screw, Terminal Block Washer, Terminal Block Sleeve, Terminal Block Connector Bushing, Insulating Nut, Conduit Connector Bushing, Insulating Nut, Conduit Box, Receptacle Receptacle (Not Shown) Screw, Round Head #10-24NC x 1/2" Lockwasher #10 Shield, Weatherproof Connector, Terminal Relay - SPDT Nut #10-24NC Lockwasher #10 QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 45 1 1 3 3 3 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 REV.
23
24
25 26 27 28
29
30 31 32 33 34
35
36
37
38
4-20
3120673
SECTION 4
PLATFORM
FIGURE 4-5. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - PRIOR TO FEBRUARY 1993) (CONTINUED)
FIG & ITEM # 39 40 PART NUMBER 1060309 4460052 3300047 0960239 DESCRIPTION Cable, Control - 12/4 (To Footswitch) (Not Shown) Connector, Strain Relief Locknut, Conduit Bushing 110V POWER CORD INSTALLATIONS PRIOR TO OCTOBER 1993 OCTOBER 1993 PRESENT Cable, Electrical - 12/3 Options: Prior to October 1993 October 1993 to Present (was p/n 1060268) Plug QTY. 8 ft./2.4m 1 1 1 Ref. Ref. Ref. A/R
32 ft./9.8m
70 ft./21.3m
REV.
0252405 0254438 101 1060300 Use 1060514 4460205
3120673
4-21
SECTION 4
PLATFORM
FIGURE 4-6.CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS FEBRUARY 1993 TO PRESENT)
4-22
3120673
SECTION 4
PLATFORM
FIGURE 4-6. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - FEBRUARY 1993 TO PRESENT)
FIG & ITEM # PART NUMBER DESCRIPTION CONSOLE BOX ASSEMBLIES 0860839 0860850 0860840 1 3252224 3252382 3538392 1702402 0751006 4740120 3300177 4420037 0860538 3311505 4751500 0641508 2940052 2600132 2600105 1600126 7003782 1600141 7011907 7003751 2560112 4360274 3790015 4360289 7012611 7012612 4360282 1600116 7003783 1600140 7011903 7003789 1600135 7003797 7003789 CONSOLE BOX ASSEMBLY - 2WS WITH CREEP CONSOLE BOX ASSEMBLY - 2WS WITH THUMB STEER AND CREEP CONSOLE BOX ASSEMBLY - 4WS WITH CREEP Lid (February 1993 to May 1994) Lid (May 1994 to January 1995) Plate, Lid (January 1995 to Present) Decal (January 1995 to Present) Screw, Pan Head #10-24NC x 3/4" Washer, Nylon Nut, Tinnerman Tape, Insulation Box, Control (Includes Items 10,11 and 12) Nut 5/16"-18NC Flatwasher 5/16" Bolt 5/16"-18NC x 1" Latch Hinge (Top to Bottom) Hinge (Access Door) Controller, PQ (Swing and Lift) (Machines Without Steer Switch in Drive Controller) Electrical Assembly Controller, PQ (Swing and Lift) (Machines With Steer Switch in Drive Controller) Electrical Assembly Potentiometer Knob Switch, Push Button (Horn) O-Ring Switch, Push-Pull (Emergency Stop) Mushroom Head Boot Block, Contact - 2 P.N.C. Controller, PQ (Drive) (2WS Without Steer Switch in Drive Controller) Electrical Assembly Controller, PQ (Drive) (2WS With Steer Switch in Drive Controller) Electrical Assembly Switch, Roller Controller, PQ (Drive) (4WS Without Steer Switch in Drive Controller) Electrical Assembly Switch, Roller QTY. Ref. Ref. Ref. Ref. 1 1 1 1 18 18 18 14 ft./2m 1 4 4 4 2 1 1 3 3 3 1 1 A/R 1 1 1 1 1 1 1 1 1 1 2 1 1 2 5 6 6 REV.
2 3 4 5 6 7 8 9 10 11 12 13
14 15
16
3120673
4-23
SECTION 4
PLATFORM
FIGURE 4-6. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - FEBRUARY 1993 TO PRESENT) (CONTINUED)
FIG & ITEM # 17 18 PART NUMBER 2560112 4360274 3790015 3520026 4360199 3790012 3251872 2920015 2920015 4360200 3790012 4060229 4360199 3790012 3520028 4360202 4060229 3790012 4360202 4060229 3790012 4360202 4060229 3790012 4360202 4060229 3790012 4360199 3790012 4360199 3790012 4360199 3790012 4360209 3640500 3910608 4750600 4760600 3310601 4460299 4460300 4460298 4460301 4460311 4460305 4460306 4460307 DESCRIPTION Knob Switch, Push Button (Start) O-Ring Plug, Hole (Standard) Switch, Toggle (Glow Plug - Optional) O-Ring (Glow Plug - Option) Nameplate (Glow Plug Option) Lamp (Engine Distress) (Optional) Lamp (Chassis Out of Level) Switch, Toggle (Auxiliary Power) O-Ring Shield Switch, Toggle (Lights) (Optional) O-Ring Plug, Hole Switch, Toggle (Rotate) (Optional) Shield O-Ring Switch, Toggle (Level) Shield O-Ring Switch, Toggle (Steer) (Machines Without Steer Switch in Drive Controller Only) Shield O-Ring Switch, Toggle (Main Tele) Shield O-Ring Switch, Toggle (Engine Speed) O-Ring Switch, Toggle(Pump Volume) O-Ring Switch, Toggle (Wheel Speed) O-Ring Breaker, Circuit - 20 Amp Rail, Mounting Screw, Round Head #6-32NC x 1/2" Flatwasher #6 Lockwasher #6 Nut #6-32NC Stop, Terminal Strip Barrier, Terminal End Block, Terminal Strip, Marking Bar, Buss Screw, Terminal Block Washer, Terminal Block Sleeve, Terminal Block QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 A/R 1 1 3 3 3 REV.
19 20 21
22 23 24
25
26
27
28 29 30 31 32
33 34 35 36 37
4-24
3120673
SECTION 4
PLATFORM
FIGURE 4-6. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - FEBRUARY 1993 TO PRESENT) (CONTINUED)
FIG & ITEM # 38 PART NUMBER 4460052 0960239 3300047 4460244 0960238 3300048 4460071 0960238 3300048 3740049 3311001 4761000 1060309 4360199 4060229 3790012 4360202 4060229 3790012 0860038 4460190 4060092 3900294 4751000 4761000 4460071 4420008 0253077 101 102 0140026 1540002 DESCRIPTION Connector Bushing, Insulating Nut, Conduit Connector Bushing, Insulating Nut, Conduit Connector Bushing, Insulating Nut, Conduit Relay - SPDT Nut #10-24NC Lockwasher #10 Cable, Control - 12/4 (To Footswitch) Switch, Toggle (Creep) Shield O-Ring Switch, Toggle (Tower Tele) Shield O-Ring Box, Receptacle Receptacle - 110VAC (Consult Factory for Optional Voltages) Cover, Weatherproof - 100VAC (Consult Factory for Optional Voltages) Screw Self Drilling #10-16NC x 1" Flatwasher #10 Lockwasher #10 Connector, Strain Relief Tape, Insulation TILT ALARM INSTALLATION Alarm Capacitor 110V POWER CORD INSTALLATIONS PRIOR TO OCTOBER 1993 OCTOBER 1993 PRESENT Cable, Electrical - 12/3 Options: Prior to October 1993 October 1993 to Present (was p/n 1060268) Plug QTY. 1 1 1 1 1 1 2 2 2 A/R 1 1 2.4m 1 1 1 1 1 1 1 1 1 4 4 4 1 6 ft./1.8m Ref. 1 1 Ref. Ref. Ref. A/R
32 ft./9.8m
70 ft./21.3m
REV.
39
40
41
42 43
A
44
45
46 47
0252405 0254438 201 1060300 Use 1060514 4460205
3120673
4-25
SECTION 4
PLATFORM
FIGURE 4-7.CONTROL BOX ASSEMBLY (HYDRAULIC CONTROLS)
4-26
3120673
SECTION 4
PLATFORM
FIGURE 4-7. CONTROL BOX ASSEMBLY (HYDRAULIC CONTROLS)

FIG & ITEM # PART NUMBER 0250844 1 2 3 4 5 6 7 8 9 3251987 3252390 3534232 3534233 0751006 3300177 4420008 1670568 0751006 3300177 4420008 2920015 4360199 4360141 3790012 4360274 3790015 4360274 3790015 4360199 3790012 4360199 3790012 4360200 4060229 3790012 4360198 4060229 3790012 1600116 7003783 2560041 4060092 4460190 0860038 3910604 4760600 4460071 0901393 0641608 4751600 4761600 3311605 4640640 0641612 4751600 DESCRIPTION CONTROL BOX ASSEMBLY Lid, Control Box (Prior to May 1994) Lid, Control Box (May 1994 to Present) Plate, Side (LH) Plate, Side (RH) Screw, Machine #10-24NC x 3/4" Nut, Tinnerman Tape, Insulation Plate, Back Screw, Machine #10-24NC x 3/4" Nut, Tinnerman Tape, Insulation Lamp (Out of Level) Switch, Toggle (Emergency Stop) Guard, Switch O-Ring Switch, Push Button (Horn) O-Ring Switch, Push Button (Start) O-Ring Switch, Toggle (Drive Speed) O-Ring Switch, Toggle (High Engine) O-Ring Switch, Toggle (Aux. Power) Shield, Switch O-Ring Switch, Toggle (Steer) Shield, Switch O-Ring Controller - PQ (Drive) Electrical Assembly Knob Cover, Weather Proof Receptacle Box, Electrical Screw, Machine #6-32NC x 1/2" Lockwasher #6 Connector, Strain Relief Bracket, Mounting - Valve Bolt 3/8"-16NC x 1" Flatwasher 3/8" Lockwasher 3/8" Locknut 3/8"-16NC Valve Assembly (See Figure 4-8 for Breakdown) Bolt 3/8"-16NC x 1 1/2" Flatwasher 3/8" QTY. Ref. 1 1 1 1 5 5 A/R 1 4 4 A/R 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 4 8 4 4 1 3 3 REV. F
10 11 12 13 14
15
16
17
18 19 20 21 22 23 24 25
3120673
4-27
SECTION 4
FIG & ITEM # 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 PART NUMBER 4740341 3311605 2980091 3430507 3450403 3531543 3534256 0901690 0901392 Not Used 0641608 4751600 4761600 3311605 3740049 4360209 3911012 4761000 3311001
PLATFORM
DESCRIPTION QTY. 3 3 6 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 Ref. Ref. Ref. A/R
32 ft./9.8m
70 ft./21.3m
FIGURE 4-7. CONTROL BOX ASSEMBLY (HYDRAULIC CONTROLS) (CONTINUED)

REV. Flatwasher, Special Locknut 3/8"-16NC Lever Pin, Clevis Pin, Cotter 1/8" x 3/4" Plate, Link Plate, Link Bracket, Rotate Bracket, Swing Bolt 3/8"-16NC x 1" Flatwasher 3/8" Lockwasher 3/8" Locknut 3/8"-16NC Relay - SPDT Breaker, Circuit - 20 Amp Screw #10-24NC x 3/4" Lockwasher #10 Nut #10-24NC 110V POWER CORD INSTALLATIONS PRIOR TO OCTOBER 1993 OCTOBER 1993 PRESENT Cable, Electrical - 12/3 Options: Prior to October 1993 October 1993 to Present (was p/n 1060268) Plug HORN INSTALLATION Horn
0252405 0254438 101 1060300 Use 1060514 4460205 0239762 201 0140001
1 Ref. 1
4-28
3120673
SECTION 4
PLATFORM
FIGURE 4-7. CONTROL BOX ASSEMBLY (HYDRAULIC CONTROLS) (CONTINUED)
3120673
4-29
SECTION 4
PLATFORM
FIGURE 4-8.CONTROL VALVE ASSEMBLY - GRESEN (6-STACK) (HYDRAULIC CONTROLS ONLY)
4-30
3120673
SECTION 4
PLATFORM
FIGURE 4-8. CONTROL VALVE ASSEMBLY - GRESEN (6-STACK) (HYDRAULIC CONTROLS ONLY)
FIG & ITEM # PART NUMBER 4640640 1 2 3 4 5 6 7 8 9 10 11 12 13 7002408 7002409 7002410 Kit Kit Kit Kit 7002430 7002425 7002415 7002416 7002417 7002418 7002419 7002420 7002426 7002424 7002421 7002422 7002415 7002416 7002417 7002418 7002419 7002420 7002423 7002424 7011100 4140017 7002415 7002416 7002417 7002418 7002419 7002420 7002426 7002424 7002427 7002422 7002415 7002416 7002417 7002418 7002419 7002420 DESCRIPTION CONTROL VALVE ASSEMBLY - GRESEN (6-STACK) Tie Rod Kit (Includes 3 tie rods, 6 hex nuts, and 6 washers) Inlet Section Assembly Cartridge, Relief Valve O-Ring O-Ring O-Ring O-Ring Working Section Assembly - Telescope Spool Spool End Load Check Assembly Spring Centering Kit Cover Lockwasher Screw Cartridge, Cylinder Lock Valve Ram, Pilot Working Section Assembly - Rotate Spool Spool End Load Check Assembly Spring Centering Kit Cover Lockwasher Screw Plug Ram, Pilot Working Section Assembly - Lift, Articulate & Swing Spool Spool End Load Check Assembly Spring Centering Kit Cover Lockwasher Screw Cartridge, Cylinder Lock Valve Ram, Pilot Working Section Assembly - Level Spool Spool End Load Check Assembly Spring Centering Kit Cover Lockwasher Screw QTY. Ref. 1 1 1 14 7 7 14 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 2 2 1 3 3 3 3 3 3 6 6 6 3 1 1 1 1 1 1 2 2 REV.
14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
3120673
4-31
SECTION 4
FIG & ITEM # 44 45 46 PART NUMBER 7002426 7002424 7002428 7002429
PLATFORM
DESCRIPTION QTY. 2 1 1 7 REV.
Cartridge, Cylinder Lock Valve Ram, Pilot Outlet Section Assembly Seal Kit (Includes two of Item 4, one of Item 5, one of Item 6 and two of Item 7.)
4-32
3120673
SECTION 4
PLATFORM
3120673
4-33
SECTION 4
PLATFORM
FIGURE 4-9.OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS
4-34
3120673
SECTION 4
PLATFORM
FIGURE 4-9. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS

FIG & ITEM # PART NUMBER 0252054 0251203 0252848 DESCRIPTION CONSOLE BOX COVER INSTALLATION (BLACK) CONSOLE BOX COVER INSTALLATION (YELLOW) CONSOLE BOX COVER INSTALLATION (CLEAR PLEXI-GLASS) Cover (Black) Cover (Yellow) Cover, Plexi-Glass (Not Shown) Screw, Self-Tapping 1/4-20NC Flatwasher 1/4" Bracket (Right Side) (Use with Plexi-Glass Cover Only) Bracket (Left Side) (Use with Plexi-Glass Cover Only) QTY. Ref. Ref. Ref. REV. 2 2
2 to 4
1670607 1670526 1670641 3941406 4751400 0901842 0901843 Not Used
1 1 1 4 4 1 1
BEACON LIGHT OPTIONS 5 0252210/ 0252211 2920009 2920018 0238864/ 0238865 2920009 2920018 0901449 Beacon Mounted Under Console (September 1991 to Present) Beacon (Red) Beacon (Amber) Beacon Mounted in Front of Console (Prior to September 1991) Beacon (Red) Beacon (Amber) Bracket, Mounting WORKLIGHT OPTIONS: PRIOR TO NOVEMBER 1992 NOVEMBER 1992 TO PRESENT Floodlight Halogen Light (Uses PN 3536089 Mounting Plate) SELF-CLOSING GATE INSTALLATION Spring Bracket (Door Mounted) Bracket (Platform Mounted) Stop, Door MESH TO MIDRAIL INSTALLATIONS LOW MOUNT PLATFORM STANDARD PLATFORM Mesh (Sides) (Low-Mount Platform) Mesh (Sides) (Standard Platform) Mesh (Door)
Ref. A/R 3/3
A/R
2900068 0253987 8 2920013 2920111 0250143 9 4160028 0900232 0901056 4220007
Ref. Ref. Ref. 2 2 Ref. 1 1 1 1 Ref. Ref. Ref. 2 2 1
F C
0253846 0254130 10 11 0480083 0480086 0480084
3120673
4-35
SECTION 4
PLATFORM
DESCRIPTION QTY. Ref. Ref. Ref. Ref. Ref. 4 4 4 A/R 1 1 1 Ref. Ref. Ref. 8 8 A/R 1 1 A/R 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 B A REV. E A C B
FIGURE 4-9. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS (CONTINUED)

PLATFORM BUMPERS INSTALLATION 30" x 48" PLATFORM 30" x 60" FIXED PLATFORM 30" x 60" ROTATING PLATFORM 30" x 96" PLATFORM Switch, Proximity - U/L Machines Switch, Proximity - Standard Machines Connector, Strain Relief Padding, Bumper Switch, Push Button (Override) Nameplate - Override Relay (Not Shown) PLATFORM BUMPERS INSTALLATION - SOFT TOUCH SYSTEM (CHAIN MOUNTED TYPE) 30"x 96" PLATFORM 30"x 72" PLATFORM Eyebolt Link, Quick Chain Switch, Limit Arm, Actuator Padding (Bottom Rail) Padding (Rail Behind Console Box) Padding (LH Top Rail - 36" x 72" Platform) Padding (LH Top Tail - 36" x 96" Platform) Padding (Vertical Rails) Padding (Gate) Padding (RH Top Rail - 36" x 72" Platform) Padding (RH Top Rail - 36" x 96" Platform) Padding (LH Mid Rail - 36" x 72" Platform) Padding (LH Mid Rail - 36" x 96" Platform) Padding (RH Mid Rail - 36" x 72" Platform) Padding (RH Mid Rail - 36" x 96" Platform) Padding (Bumper Rail - 36" x 72" Platform) Padding (Bumper Rail - 36" x 96" Platform) Switch, Push Button Decal - Soft Touch System
S E C T I O N 4
12
13 14
4360305 4360215 4460521 0940038 4360274 3251596 3740049
15
P L A T F O R M
16 17
18
0254728 0254948 0630440 3010088 1260136 4360057 0200048 0940038 1670663 1670733 1670699 1670665 1670666 1670734 1670700 1670735 1670701 1670736 1670702 1670737 1670703 4360274 3252238
4-36
3120673
SECTION 5
CYLINDER
TABLE OF CONTENTS
5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9
AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD/4WS (Standard Parts) (Use With Optional Oscillating Axle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LEVEL (PLATFORM) CYLINDER ASSEMBLY (Machines Built Prior to January 1990) . . . . . . . LEVEL (PLATFORM) CYLINDER ASSEMBLY (Machines Built October 1992 to Present) . . . . LEVEL (UPRIGHT) CYLINDER ASSEMBLY (Standard Parts). . . . . . . . . . . . . . . . . . . . . . . . . . LIFT CYLINDER ASSEMBLY - Main Boom (Standard Parts). . . . . . . . . . . . . . . . . . . . . . . . . . . LIFT CYLINDER ASSEMBLY - Tower Boom (Standard Parts) . . . . . . . . . . . . . . . . . . . . . . . . . . STEER CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TELESCOPE CYLINDER ASSEMBLY - Main Boom (Standard Parts). . . . . . . . . . . . . . . . . . . . CYLINDER BELLOWS INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2 5-6 5-8 5-10 5-14 5-18 5-22 5-24 5-26
S E C T I O N 5 C Y L I N D E R
3120673
5-1
SECTION 5
CYLINDER
FIGURE 5-1.AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD/4WS (STANDARD PARTS) (USE WITH OPTIONAL OSCILLATING AXLE)
5-2
3120673
SECTION 5
CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD/4WS (STANDARD PARTS) (USE WITH OPTIONAL OSCILLATING AXLE)
FIG & ITEM # PART NUMBER DESCRIPTION AXLE LOCKOUT CYLINDER ASSEMBLIES (STANDARD PARTS) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1681787 Not Used 1120179 1680892 3480120 3300187 3300273 4563647 Kit Kit Kit Kit Kit Kit Kit Kit 3900141 3900170 0100011 3900175 3960416 3321401 Rod Retainer Head Piston Nut (Prior to April 1992) Nut, Hex (April 1992 to Present) Tube, Spacer Seal, Wiper Seal, Rod Ring, Wear O-Ring Ring, Back-up O-Ring Seal, Piston Ring, Wear Setscrew 1/4"-20NC x 3/8" (Prior to August 1992) Setscrew 3/8"-16NC x 3/8" (August 1992 to Present) Loctite #242 Setscrew 1/4"-28NF x 3/4" Seal, Thread Nut 1/4"-28NF Note: Replace existing bleeders with these components when ordering parts. Fitting, Grease Compound, Locking Primer, Locking Seal Kit (Includes Items 8-15) AXLE LOCKOUT CYLINDER ASSEMBLY (VARIABLE PARTS) PRIOR TO SEPTEMBER 1990 SEPTEMBER 1990 TO JUNE 1992 JUNE 1992 TO PRESENT Barrel Options: Prior to September 1990 September 1990 to June 1992 June 1992 to Present Valve, Holding Options: Prior to September 1990 Valve, Holding (September 1990 to June 1992) Seal Kit - 4640438 (1 Per Valve) Valve, Holding (June 1992 to Present) QTY. Ref. REV.
1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 A/R 2 2 2
D C A
19 20 21
2160002 0100035 0100038 2900381
2 A/R A/R 1 Ref. Ref. Ref. Ref. 1
1681785 1682406 1682757 51 1681788 1682407 1682758 52 Not Required 4640438 2900770 4640509
A/R 2 2 2
3120673
5-3
SECTION 5
CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD/4WS (STANDARD PARTS) (USE WITH OPTIONAL OSCILLATING AXLE) (CONTINUED)
FIG & ITEM # PART NUMBER 2900792 DESCRIPTION Seal Kit - 4640509 (1 Per Valve) QTY. 2 REV.
5-4
3120673
SECTION 5
CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD/4WS (STANDARD PARTS) (USE WITH OPTIONAL OSCILLATING AXLE) (CONTINUED)
3120673
5-5
SECTION 5
CYLINDER
FIGURE 5-2.LEVEL (PLATFORM) CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JANUARY 1990)
5-6
3120673
SECTION 5
CYLINDER
FIGURE 5-2. LEVEL (PLATFORM) CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JANUARY 1990)
FIG & ITEM # PART NUMBER 1681866 1682178 DESCRIPTION LEVEL (PLATFORM) CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JANUARY 1990) LEVEL (PLATFORM) CYLINDER ASSEMBLY (MACHINES BUILT JANUARY 1990 TO OCTOBER 1992) Barrel Assembly Bushing, Bronze Valve Seal Kit - 4640509 Valve Nut, Hex (Prior to January 1990) Nut, Hex (January 1990 to October 1992) Loctite #242 Primer, Locking Setscrew 3/8"-16NC x 3/8" Loctite #242 Lock-Ring Seal, Piston Piston (Prior to January 1990) Piston (January 1990 to October 1992) O-Ring Spacer, Tube Setscrew 1/4"-20NC x 3/8" Loctite T-Seal Ring, Wear Head Seal, Rod Wiper, Rod Cap Loctite Rod Assembly (Prior to January 1990) Rod Assembly (January 1990 to October 1992) Bushing, Bronze Fitting, Grease Plug 1/4" Plug 1/8" Sealant, Pipe Seal Kit (Includes Items 6,7,9,12,13,15 and 16) Note: Refer to number stamped on barrel for identification. QTY. Ref. Ref. REV. C C
1 2 3 4
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
1681869 0960613 4640509 2900792 3300271 3300284 0100011 0100038 3900170 0100011 Kit Kit 3480130 3480141 Kit 4563771 3900141 0100011 Kit Kit 1681847 Kit Kit 1120336 0100035 1681867 1682177 0961254 2160002 2200202 2200201 0100020 2901103
1 2 2 1 1 1 A/R A/R 1 A/R 2 2 1 1 1 1 1 A/R 1 1 1 1 1 1 A/R 1 1 2 2 2 2 A/R 1
3120673
5-7
SECTION 5
CYLINDER
FIGURE 5-3.LEVEL (PLATFORM) CYLINDER ASSEMBLY (MACHINES BUILT OCTOBER 1992 TO PRESENT)
5-8
3120673
SECTION 5
CYLINDER
FIGURE 5-3. LEVEL (PLATFORM) CYLINDER ASSEMBLY (MACHINES BUILT OCTOBER 1992 TO PRESENT)
FIG & ITEM # PART NUMBER 1682793 1 2 3 4 5 6 1682794 0960613 1682177 0961254 1120336 0100035 1681847 3480141 3300284 0100011 0100038 4563771 4640634 2900770 3900170 3900141 0100011 2160002 2220885 Kit Kit Kit Kit Kit Kit Kit 2901103 DESCRIPTION LEVEL (PLATFORM) CYLINDER ASSEMBLY Barrel Weldment Bushing, Bronze Rod Weldment Bushing, Bronze Cap Loctite #222 Head Piston Nut, Hex Loctite #242 Primer, Loctite Spacer Cartridge, Vented Valve Seal Kit - 4640634 Valve Setscrew 3/8"-16NC x 3/8 Setscrew 1/4"-20NC x 3/8" Loctite #242 Fitting, Grease Plug, O-Ring Wiper, Rod Seal, Rod Ring, Wear T-Seal Ring, Lock Seal O-Ring Seal Kit - Cylinder (Includes Items 13-19) QTY. Ref. 1 2 1 2 1 A/R 1 1 1 A/R A/R 1 2 1 1 1 A/R 2 2 1 1 1 1 2 2 1 1 REV. A
7 8 9 10 11 12 13 14 15 16 17 18 19
3120673
5-9
SECTION 5
CYLINDER
FIGURE 5-4.LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS)
5-10
3120673
SECTION 5
CYLINDER
FIGURE 5-4. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS)

FIG & ITEM # PART NUMBER DESCRIPTION LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Not Used 1682091 0960946 1120343 1681294 3480102 Not Used 3300283 Not Used 3900170 Kit Kit Kit Kit Kit Kit Kit Not Used 2160002 0100011 4640605 2900792 Not Used 0100035 0100038 2900340 1682255 QTY. Ref. REV.
Rod Bushing, Bronze Retainer Head Piston Nut, Hex Setscrew 3/8"-16NC x 3/8" Wiper, Rod Seal, Rod O-Ring Ring, Wear O-Ring Seal, Piston Ring, Lock Fitting, Grease Loctite #242 Valve, Holding Seal Kit - 4640605 Valve Loctite Primer, Locking Seal Kit (Includes Items 10-16) LEVEL (UPRIGHT) CYLINDER ASSEMBLY (PRIOR TO OCTOBER 1992) (VARIABLE PARTS) Barrel Bushing, Bronze Valve, Cartridge Seal Kit - 4640509 Valve Plug, Pipe LEVEL (UPRIGHT) CYLINDER ASSEMBLY (OCTOBER 1992 TO PRESENT) (VARIABLE PARTS) Barrel Bushing, Bronze Valve, Cartridge Seal Kit - 4640634 Valve Plug 5/8" Plug 3/8"
1 2 1 1 1 1 1 1 1 1 2 1 2 2 2 A/R 1 1 A/R A/R 1 Ref. A
51 52 53
1682256 0961422 4640509 2900792 2200201 1682796
1 2 1 1 1 Ref.
61 62 63 64
1682797 0961422 4640634 2900770 2220887 2220885
1 2 1 1 1 1
3120673
5-11
SECTION 5
FIG & ITEM # 65 PART NUMBER 2220883 Plug 1/4"
CYLINDER
DESCRIPTION QTY. 2 REV.
FIGURE 5-4. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS) (CONTINUED)
5-12
3120673
SECTION 5
CYLINDER
FIGURE 5-4. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS) (CONTINUED)
3120673
5-13
SECTION 5
CYLINDER
FIGURE 5-5.LIFT CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS)
5-14
3120673
SECTION 5
CYLINDER
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS)

FIG & ITEM # PART NUMBER DESCRIPTION LIFT CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Not Used 1681841 0960946 1120340 1681843 3480102 Not Used 4563769 Not Used Kit Kit Kit Kit Kit Kit Kit 3900170 3951403 3951402 Not Used Not Used 0100020 0100011 2160001 Not Used 0100035 0100038 Not Used 0100034 2160003 2901102 1682124 9983275 QTY. Ref. REV.
Rod Bushing, Bronze Cap Head Piston Spacer Wiper, Rod Seal, Rod Ring, Wear T-Seal O-Ring Ring, Lock Seal Setscrew 3/8"-16NC x 3/8" (February 1991 to Present) Setscrew 1/4"-20NC x 3/8" (Prior to February 1991) Setscrew 1/4"-20NC x 1/4"
2 1 1 1 1 1 1 1 1 1 2 2 1 1 1
E A
Sealant, Pipe Loctite #242 Fitting, Grease - 90 Loctite Primer, Locking Loctite Fitting, Grease - 45 Seal Kit (Includes Items 9-15) LIFT CYLINDER ASSEMBLY (PRIOR TO OCTOBER 1992) (VARIABLE PARTS) LIFT CYLINDER ASSEMBLY - 8 FT. PLATFORMS (PRIOR TO OCTOBER 1992) (VARIABLE PARTS) Barrel Bushing, Bronze Nut (Prior to February 1991) Nut (February 1991 to Present) Nut (Cylinder - p/n 9983275 Only) Valve, Cartridge Seal Kit - 4640634 Valve Plug, Pipe 3/8"
A/R A/R 1 A/R A/R A/R 1 1 Ref. Ref.
51 52
53 54
1682125 0961422 3300190 3300281 3300323 4640634 2900770 2200233
1 2 1 1 1 1 1 4
3120673
5-15
SECTION 5
FIG & ITEM # 55 56 PART NUMBER 2200221 2180448 1682799 Plug, Pipe 1/4" Orifice .062
CYLINDER
DESCRIPTION QTY. 1 1 Ref. A REV.
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS) (CONTINUED)
9983596
LIFT CYLINDER ASSEMBLY - 4FT. 5 FT. AND 6 FT. PLATFORMS (OCTOBER 1992 TO PRESENT) (VARIABLE PARTS) LIFT CYLINDER ASSEMBLY - 8 FT. PLATFORMS (OCTOBER 1992 TO PRESENT) (VARIABLE PARTS) Barrel Bushing, Bronze Nut (1682799 Cylinder) Nut (9983596 Cylinder) (Prior to August 1995) Nut (9983596 Cylinder) (August 1995 to Present) Valve, Cartridge Seal Kit - 4640605 Valve Plug 5/8" Plug 1/4"
Ref.
61 62
63 64 65
1682800 0961422 3300281 9983276 3300323 4640605 2900792 2220887 2220883
1 2 1 1 1 1 1 1 2
5-16
3120673
SECTION 5
CYLINDER
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS) (CONTINUED)
3120673
5-17
SECTION 5
CYLINDER
FIGURE 5-6.LIFT CYLINDER ASSEMBLY - TOWER BOOM (STANDARD PARTS)
5-18
3120673
SECTION 5
CYLINDER
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM (STANDARD PARTS)

FIG & ITEM # PART NUMBER DESCRIPTION LIFT CYLINDER ASSEMBLY - TOWER BOOM (STANDARD PARTS) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Not Used 1682086 0960946 1120427 1681294 3480102 4563930 3300190 3300281 Not Used 3951404 3900170 Kit Kit Kit Kit Kit Kit Kit Not Used 2160001 0100011 Not Used Not Used 0100035 0100038 2160003 2900340 1682085 QTY. Ref. REV.
Rod Bushing, Bronze Retainer Head Piston Spacer Nut (Prior to August 1991) Nut, Hex (August 1991 to Present) Setscrew 1/4"-20NC x 1/4" (Prior to August 1991) Setscrew 3/8"-16NC x 3/8" (August 1991 to Present) Wiper, Rod Seal, Rod O-Ring Ring, Wear O-Ring Seal, Piston Ring, Lock Fitting, Grease - 90 Loctite #242
1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 A/R
D
Loctite Primer, Locking Fitting, Grease - 45 Seal Kit (Includes Items 10-16) LIFT CYLINDER ASSEMBLY - TOWER BOOM USED PRIOR TO OCTOBER 1992 (VARIABLE PARTS)
A/R A/R 1 1 Ref.
51 52 53 54
1682271 0960946 4640509 2900792 2200201 4640605 2900792
Barrel Bushing, Bronze Valve, Cartridge Seal Kit - 4640509 Valve Plug, Pipe 1/8" NPT Valve, Cartridge Seal Kit - 4640605 Valve
1 2 1 1 2 1 1
3120673
5-19
SECTION 5
FIG & ITEM # PART NUMBER 1682785 1683528
CYLINDER
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM (STANDARD PARTS) (CONTINUED)
LIFT CYLINDER ASSEMBLY - TOWER BOOM USED OCTOBER 1992 TO PRESENT (VARIABLE PARTS) LIFT CYLINDER ASSEMBLY - TOWER BOOM USED POST PRODUCTION ALTERNATIVE (VARIABLE PARTS) Barrel (Production) Barrel (Post Production Alternative) Bushing, Bronze Plug Valve, Cartridge Seal Kit - 4640634 Valve 1 1 2 1 1
61
62 63
1682786 1683527 0960946 2220885 4640634 2900770
5-20
3120673
SECTION 5
CYLINDER
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM (STANDARD PARTS) (CONTINUED)
3120673
5-21
SECTION 5
FIGURE 5-7.STEER CYLINDER ASSEMBLIES
CYLINDER
5-22
3120673
SECTION 5
FIGURE 5-7. STEER CYLINDER ASSEMBLIES
FIG & ITEM # PART NUMBER 1681562 1681555
CYLINDER
DESCRIPTION STEER CYLINDER ASSEMBLY (2WD FRONT AXLE) STEER CYLINDER ASSEMBLY (4WD FRONT AND ALL REAR AXLES) Barrel (1681562 Cylinder) Barrel (1681555 Cylinder) Nut, Hex (February 1991 to Present) Nut, Special (Prior to February 1991) Loctite #242 Primer, Locking Seal O-Ring Piston Ring, Wear Spacer (1681562 Cylinder) Spacer (1681555 Cylinder) O-Ring Ring, Wear Seal, Rod Head, Cylinder (1681562 Cylinder) Head, Cylinder (1681555 Cylinder) Wiper, Rod Cap Rod (1681562 Cylinder) Rod (1681555 Cylinder) Fitting, Grease - Straight Fitting, Grease - 90 Fitting, Grease (4WD/4WS Only) Setscrew 1/4"-20NC x 3/8" (Prior to February 1991) Setscrew 3/8"-16NC x 3/8" (February 1991 to Present) Loctite #242 Kit, Seal (Includes Items 3,4,6,9,10,11 and 13) (1681562 Cylinder) Kit, Seal (Includes Items 3,4,6,9,10,11 and 13) (1681555 Cylinder)
QTY. Ref. Ref.
REV. H D
1 2
3 4 5 6 7 8 9 10 11 12 13 14 15 16
17
1681433 1681413 3300273 3300187 0100011 0100038 Kit Kit 3480134 Kit 4562687 4562851 Not Used Kit Kit Kit 1681322 1681344 Kit 1120108 1681435 1681411 2160002 2160001 2160006 3900141 3900170 0100011 2901148 2901123
1 1 1 1 A/R A/R 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 A/R 1 1
3120673
5-23
SECTION 5
CYLINDER
FIGURE 5-8.TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS)
5-24
3120673
SECTION 5
CYLINDER
FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS)

FIG & ITEM # PART NUMBER DESCRIPTION TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS) 1 2 Not Used 4640495 4640634 2900770 1120108 0100035 1681283 Kit Kit Kit Kit 4563330 3951603 0100011 3480092 0100011 0100038 3900170 Kit Kit Kit 1681883 Not Used 2200222 0100020 2900396 QTY. Ref. REV.
3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18
Cartridge, Valve (Machines Built Prior to June 1990) Cartridge, Valve (Machines Built June 1990 to Present) Seal Kit - 4640495 and 4640634 Valves End Cap Loctite #222 Head Ring, Wear Seal, Wiper Seal, Rod O-Ring Spacer, Tube Setscrew 3/8"-16NC x 3/8" Loctite #242 Piston Loctite #242 Primer, Locking Setscrew 1/4"-20NC x 3/8" O-Ring Ring, Guidelock Seal, Piston Rod Assembly Plug 1/4" Sealant, Pipe Seal Kit (Includes Items 5,6,7,8,13,14 and 15) TELESCOPE CYLINDER ASSEMBLIES - MAIN BOOM (VARIABLE PARTS) PRIOR TO JUNE 1991 JUNE 1991 TO PRESENT Barrel Options: Prior to June 1991 June 1991 to Present Nut, Hex Options: Prior to June 1991 June 1991 to Present Plug Options: Plug 1/8" (Prior to June 1991) Plug 1/16" (June 1991 to Present) Cartridge, Valve Options: Prior to June 1991 June 1991 to Present Seal Kit - 4640495 Valve
1 1 1 1 A/R 1 1 1 1 1 1 2 A/R 1 A/R A/R 2 1 2 2 1 2 A/R
B A
Ref. Ref. Ref. 1
1681880 1682492 51 1681881 1682493 52 3300282 3300286 53 2200201 2180527 54 Not Required 4640495 2900770
A/R 2 4 1
3120673
5-25
SECTION 5
FIG & ITEM # 55 Not Required 3340545 56 Not Required 0641604 57 Not Required 4761600 PART NUMBER
CYLINDER

Pad, Wear Options: Prior to June 1991 June 1991 to Present Bolt 3/8"-16NC x 1/2" Options: Prior to June 1991 June 1991 to Present Lockwasher 3/8" Options: Prior to June 1991 June 1991 to Present
5-26
3120673
SECTION 5
CYLINDER
3120673
5-27
SECTION 5
CYLINDER
FIGURE 5-9.CLYINDER BELLOWS INSTALLATION (OPTIONAL)
5-28
3120673
SECTION 5
CYLINDER
FIGURE 5-9. CLYINDER BELLOWS INSTALLATION (OPTIONAL)

FIG & ITEM # PART NUMBER 0250862 0256324 0250863 0256326 0250864 0256325 0250865 0256327 DESCRIPTION BELLOWS INSTALLATIONS 2WD MACHINES WITH FIXED AXLE 2WD/4WS MACHINES WITH FIXED AXLE (S/N 23615 to Present) 2WD MACHINES WITH OSCILLATING AXLE 2WD/4WS MACHINES WITH OSCILLATING AXLE (S/ N 23615 to Present) 4WD MACHINES WITH FIXED AXLE 4WD/4WS MACHINES WITH FIXED AXLE (S/N 23615 to Present) 4WD MACHINES WITH OSCILLATING AXLE 4WD/4WS MACHINES WITH OSCILLATING AXLE (S/ N 23615 to Present) Bellows (With Zipper) (Tower Lift Cylinder) Bellows (With Zipper) (Main Lift Cylinder) Bellows (With Zipper) (Platform Level Cylinder) Bellows (With Zipper) (Steer Cylinder) Options: 2WD 4WD 4WS Bellows (With Zipper) (Lockout Cylinder) Options: 2WD Machines With Fixed Axle 2WD Machines With Oscillating Axle Bellows (With Zipper) (Upright Level Cylinder) Clamp, Worm Gear (5 1/8"-6" Dia.) Clamp, Worm Gear (3"-5 1/8" Dia.) 2WD/4WD Machines With Fixed Axle 2WD/4WD Machines With Oscillating Axle QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. REV. F
1 2 3 4
0460092 0460093 0460084 0460073 0460075 0460075
5 Not Used 0460083 0460099 1320122 1320037
1 1 1 A/R 1 1 1 2
6 7 8
1 4 A/R 1 3
3120673
5-29
SECTION 5
CYLINDER
FIGURE 5-9. CLYINDER BELLOWS INSTALLATION (OPTIONAL) (CONTINUED)
5-30
3120673
SECTION 6
HYDRAULIC
TABLE OF CONTENTS
6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10
HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - AXLE LOCKOUT (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - DRIVE (2WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - DRIVE (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - ROTATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - STANDARD (Standard Bang-Bang Controls/Deutz Machines) . . . . . HYDRAULIC DIAGRAM - STANDARD (Standard Bang-Bang Controls/Ford and Kubota Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - STANDARD (Hydraulic Controls). . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - STEER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2 6-4 6-6 6-10 6-14 6-16 6-20 6-24 6-28 6-30
S E C T I O N 6 H Y D R A U L I C
3120673
6-1
SECTION 6
HYDRAULIC
FIGURE 6-1.HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD)
2791866 - Rev A 6-2 3120673
SECTION 6
HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD)

FIG & ITEM # PART NUMBER 2791866 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 2220582 2751397 2220414 2220416 4640013 2220621 2220700 2750902 2751906 2220472 2220504 2220606 2752433 2220490 2750910 2220679 2220619 2750779 2220466 Not Used 2220371 2220635 2220609 2750786 2751020 2220235 2751013 0251599 101 4640689 7010530 2900698 7010531 3780149 4300087 4751400 4761400 3311401 DESCRIPTION HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD) Fitting, Straight Hose Fitting, Straight Fitting, 90 Valve, Shuttle Fitting, Reducer Fitting, Tee Hose Hose Fitting, 90 Fitting, Tee Fitting, Tee Hose Fitting, Tee Hose Fitting, Tee Fitting, Reducer Hose Fitting, 90 Fitting, Straight Fitting, Tee Fitting, Reducer Hose Hose Fitting, Plug Hose PRESSURE REDUCING VALVE INSTALLATION Valve, Pressure Reducing Cartridge Seal Kit Plug, Sense Check O-Ring Stud (Welded on Part) Flatwasher 1/4" Lockwasher 1/4" Nut 1/4"-20NC QTY. Ref. 3 1 1 2 1 2 2 2 1 1 1 1 2 1 2 1 1 1 3 2 1 3 1 1 1 1 Ref. 1 1 1 1 1 2 2 2 2 REV. A
3120673
6-3
SECTION 6
HYDRAULIC
FIGURE 6-2.HYDRAULIC DIAGRAM - AXLE LOCKOUT (4WD)
2791865 - Rev A
6-4
3120673
SECTION 6
HYDRAULIC
FIGURE 6-2. HYDRAULIC DIAGRAM - AXLE LOCKOUT (4WD)

FIG & ITEM # PART NUMBER 2791865 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 2220582 2751397 2220414 2220415 4640013 2220621 2220700 2220606 2751015 2220472 2220504 2751018 2752433 2220490 2750910 2751013 2220235 2750779 2220466 Not Used 2220371 2220635 2220609 2750786 2751020 2220416 0251599 101 4640689 7010530 2900698 7010531 3780149 4300087 4751400 4761400 3311401 DESCRIPTION HYDRAULIC DIAGRAM - AXLE LOCKOUT (4WD) Fitting, Straight Hose Fitting, Straight Fitting, Straight Valve, Shuttle Fitting, Reducer Fitting, Tee Fitting, Tee Hose Fitting, 90 Fitting, Tee Hose Hose Fitting, Tee Hose Hose Hose, Plug Hose Fitting, 90 Fitting, Straight Fitting, Tee Fitting, Reducer Hose Hose Fitting, 90 PRESSURE REDUCING VALVE INSTALLATION Valve, Pressure Reducing Cartridge Seal Kit Plug, Sense Check O-Ring Stud (Welded on Part) Flatwasher 1/4" Lockwasher 1/4" Nut 1/4"-20NC QTY. Ref. 3 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 3 2 1 2 1 1 2 Ref. 1 1 1 1 1 2 2 2 2 REV. A
3120673
6-5
SECTION 6
HYDRAULIC
FIGURE 6-3.HYDRAULIC DIAGRAM - DRIVE (2WD)
1281327 - Rev E 6-6 3120673
SECTION 6
FIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE (2WD)
HYDRAULIC
DESCRIPTION DEUTZ WITH STANDARD BANG-BANG CONTROLS DEUTZ WITH PROPORTIONAL AND HYDRAULIC CONTROLS FORD WITH STANDARD BANG-BANG CONTROLS FORD WITH PROPORTIONAL AND HYDRAULIC CONTROLS Fitting, Barbed Clamp Hose Options: Deutz Machines Ford Machines Fitting, 90 Fitting Options: Deutz Machines Ford Machines Fitting
QTY. Ref. Ref. Ref. Ref.
REV. E B G B
1 2 3
2210007 1320033 2720335 2720281
1 4 53 in./ 1.35m 64 in./ 1.63m 1 1
4 5
2220646 2210014 2210003 2220578 Not Used Not Used 2220472 2750899 2220417 Not Used 2751013 2220375 2220385 2220618 2220605 Not Required 2751010 2220372 2220582 2750977 2220496 2220355 Not Used Not Used Not Used 2220498 Not Used 2220494 Not Used Not Used Not Used Not Used
6 7 8 9 10 11 12 13 14 15 16 17
Fitting, 90 Hose Fitting Hose Fitting, Straight Fitting, Tee Fitting, Reducer Fitting Options: Fitting, Tee (Standard Bang-Bang Controls) Fitting (Proportional and Hydraulic Controls) Hose Fitting Options: (Standard Bang-Bang Controls) (Proportional and Hydraulic Controls) Hose Fitting, 45 Fitting, 45
1 1 3 1 1 1 1 A/R 1 0 1 1
18 19
20 21 22 23 24 25 26 27 28 29 30 31 32
2 1 1
Fitting, 45 Fitting, 90
1 1
3120673
6-7
SECTION 6
FIG & ITEM # 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 PART NUMBER 2220451 Not Used 2220600 2751517 2220504 2220362 2220345 2220466 2751014 2751443 2220414 0100020 2220465 Not Used 2220377 2752319 2220365 2220348 2752349 2752238 2751614 2751626 2220408 2751635 2220363 2220710 2752242 2752461 Not Required Not Used 2752319 2220619 Not Required Fitting, Straight
HYDRAULIC
DESCRIPTION QTY. 4 2 2 1 1 1 2 2 1 1 A/R 2 1 1 2 4 2 2 2 REV.
FIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE (2WD) (CONTINUED)
Fitting, Straight Hose Fitting, Tee Fitting, Tee Fitting, Straight Fitting, 90 Hose Hose Fitting, Straight Sealant, Thread (Not Shown) Fitting, 90 Fitting, Straight Hose Fitting, 45 Fitting, Straight Hose Hose Hose Options: Deutz Machines Ford Machines Fitting, Straight Hose Fitting, Tee Fitting, Reducer Hose Hose Options: Standard Controls Proportional and Hydraulic Controls Hose Fitting Options: Standard Controls Proportional and Hydraulic Controls
54 55 56 57 58 59
2 1 1 2 2 A/R 1 0 1 A/R 1 0
60 61 62
6-8
3120673
SECTION 6
HYDRAULIC
3120673
6-9
SECTION 6
HYDRAULIC
FIGURE 6-4.HYDRAULIC DIAGRAM - DRIVE (4WD)
1281329 - Rev E 6-10 3120673
SECTION 6
FIGURE 6-4. HYDRAULIC DIAGRAM - DRIVE (4WD)
HYDRAULIC
DESCRIPTION DEUTZ WITH STANDARD BANG-BANG CONTROLS DEUTZ WITH PROPORTIONAL AND HYDRAULIC CONTROLS FORD WITH STANDARD BANG-BANG CONTROLS FORD WITH PROPORTIONAL AND HYDRAULIC CONTROLS Fitting, Barbed Clamp Hose Options: Deutz Machines Ford Machines Fitting, 90 Fitting Options: Deutz Machines Ford Machines Fitting Fitting, Straight Fitting, 90 Hose Fitting Fitting, Tee Hose Fitting, Straight Fitting, Tee Fitting, Reducer Fitting Options: Fitting, Tee (Standard Bang-Bang Controls) Fitting, (Proportional and Hydraulic Controls) Hose
QTY. Ref. Ref. Ref. Ref.
REV. D A F B
1 2 3
2210007 1320033 2720335 2720281
1 4 53 in./ 1.35m 64 in./ 1.63m 1 1
4 5
2220646 2210014 2210003 2220578 Not Used 2220408 2220472 2750899 2220417 2220494 2751013 2220451 2220385 2220618 2220605 Not Required 2751010 Not Used Not Used 2220498 2220365 2752317 Not Used 2220355 2220496 2220414 2750902 2220504 2751026 2751014 2220466 2751398 2220415
6 7 8 9 10 11 12 13 14 15 16 17
2 2 1 1 3 1 2 6 2 1 A/R 1 0 1
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
Fitting, 45 Fitting, 45 Hose Fitting, 45 Fitting, 45 Fitting, Straight Hose Fitting, 3-Way Hose Hose Fitting, 90 Hose Fitting
1 2 1 1 1 1 1 3 1 2 2 2 2
3120673
6-11
SECTION 6
FIG & ITEM # 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 PART NUMBER 2220345 2750972 2220469 2220619 2750774 2220362 2750979 2220600 2220375 2220481 2220622 2752235 2220568 2752236 2220516 2751483 2751517 2220363 2220710 2752318 2220627 2752237 2752242 2220578 2752239 2220435 2220377 2750977 2751614 2751626 2751635 2752319 2220348 Not Used 0100020 2752461 Not Required Not Used 2752319 2220619 Not Required Fitting, Straight Hose Fitting, 4-Way Fitting, Reducer Hose Fitting, Tee Hose Fitting, Straight Fitting, Straight Fitting, Tee Fitting, Reducer Hose Fitting, 45 Hose Fitting, Cap Hose Hose Fitting, Tee Fitting, Reducer Hose Fitting, 45 Hose Hose Fitting, 90 Hose Fitting, Straight Fitting, Straight Hose Hose Options: Deutz Machines Ford Machines Hose Hose Fitting, Straight
HYDRAULIC
DESCRIPTION QTY. 1 1 1 2 1 2 6 4 7 2 2 1 1 1 1 1 2 1 2 1 2 1 4 2 1 1 1 1 2 REV.
64 65 66 67 68 69
1 1 2 A/R A/R 1 0 1 A/R 1 0
Sealant, Thread (Not Shown) Hose Options: Standard Controls Proportional and Hydraulic Controls Hose Fitting Options: Standard Controls Proportional and Hydraulic Controls
70 71 72
6-12
3120673
SECTION 6
HYDRAULIC
3120673
6-13
SECTION 6
HYDRAULIC
FIGURE 6-5.HYDRAULIC DIAGRAM - ROTATE
6-14
3120673
SECTION 6
FIGURE 6-5. HYDRAULIC DIAGRAM - ROTATE
FIG & ITEM # PART NUMBER 2791578 2791673 1 2220582 2220468 2 2220654 Not Required 3 2751454 2751011 4 2220416 2220466 5 4640383 4640778 6 2220261 2220895 7 2220816 2220218
HYDRAULIC
DESCRIPTION HYDRAULIC DIAGRAM - ROTATE STANDARD BANG-BANG AND PROPORTIONAL CONTROLS HYDRAULIC CONTROLS Fitting, Straight Options: Standard - Fitting, Straight Hydraulic Controls - Fitting, Straight Fitting, 90 Options: Standard Hydraulic Controls Hose Options: Standard Hydraulic Controls Fitting, 90 Options: Standard Hydraulic Controls Valve, Restrictor Options: Standard Hydraulic Controls Fitting Options: Standard - Fitting, Nipple Hydraulic Controls - Fitting, Straight Fitting Options: Standard Hydraulic Controls
QTY. Ref. Ref. Ref. 2
REV. B A
S E C T I O N 6
H Y D R A U L I C
3120673
6-15
SECTION 6
HYDRAULIC
FIGURE 6-6.HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS /DEUTZ MACHINES)
2792002 - Rev I 6-16 3120673
SECTION 6
HYDRAULIC
FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS /DEUTZ MACHINES)
FIG & ITEM # PART NUMBER 2792002 DESCRIPTION HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS/DEUTZ MACHINES) Fitting, Barbed Hose Fitting, 45 Fitting Fitting, 90 Fitting, 90 Cap, Dust Fitting, Quick Disconnect Fitting Fitting Valve, Check Fitting Hose Fitting, Tee Fitting, Tee Fitting Fitting, Reducer Hose Fitting, 90 Fitting, 90 Hose Hose Fitting Hose Fitting, 90 Fitting, 90 Fitting, Tee Fitting, 90 Fitting, 90 Hose Fitting Hose Fitting, Tee Hose Fitting, Reducer Fitting Hose Fitting, Reducer Hose Fitting, Tee Valve, Shuttle QTY. Ref. REV. I
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
2210006 2720344 2210027 2220408 2180491 2220820 2220429 2220428 2220651 2220683 4640776 2220602 2751483 2220383 2220385 2220600 2220618 2751017 2220495 2220064 2750766 2750913 2220373 Not Used 2750973 2220471 Not Used 2220726 2220899 2220473 2220654 2750918 2220468 2751123 Not Used 2220606 2751161 2220619 2220472 2751163 2220609 2750901 2220584 4640013
1 56"/17m 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 2 1 1 2 3 1 1 1 6 12 2 2 5 2 6 2 1 3 2 7 2 2 1
3120673
6-17
SECTION 6
HYDRAULIC
FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS /DEUTZ MACHINES) (CONTINUED)
FIG & ITEM # 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 PART NUMBER 2220414 Not Used 2220415 2220263 2220346 2220329 2220800 2220591 2220908 2220497 2750762 2750998 2751418 2751421 2751101 Not Used 2751394 2751020 2220582 2220372 Not Used 2751852 4640817 2750991 2220604 Not Used Not Used 2751150 2750999 1320030 2180652 2220773 2751391 2220605 2220466 4640818 2220371 2750921 2220507 2751010 2752163 2751007 2220727 2220261 4640128 2220399 4640213 2220261 Fitting Fitting Fitting, Reducer Fitting Fitting, Reducer Fitting, Straight Fitting, Reducer Fitting, Orifice Fitting Hose Hose Hose Hose Hose Hose Hose Fitting Fitting Hose Valve, Restricter (.040) Hose Fitting, Tee DESCRIPTION QTY. 2 4 1 1 1 1 4 1 2 2 1 1 1 2 2 1 2 2 1 2 2 1 REV.
Hose Hose Clamp Fitting, Modified Fitting, 90 Hose Fitting, Tee Fitting, 90 Valve Fitting Hose Fitting, 90 Hose Hose Hose Fitting Fitting, Nipple Valve, Flow Control Fitting Valve, Restricter (.015) Fitting, Straight
2 1 4 1 1 1 1 1 1 1 1 3 4 1 1 1 1 1 1 1 1
6-18
3120673
SECTION 6
HYDRAULIC
FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS /DEUTZ MACHINES) (CONTINUED)
FIG & ITEM # 93 94 95 96 PART NUMBER 2220110 2220635 2751026 2750892 0100020 DESCRIPTION Fitting, 90 Fitting, Tee Hose Hose Sealant, Thread QTY. 1 1 1 1 A/R REV.
3120673
6-19
SECTION 6
HYDRAULIC
FIGURE 6-7.HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS/FORD AND KUBOTA MACHINES)
2792001 - Rev I 6-20 3120673
SECTION 6
HYDRAULIC
FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS/FORD AND KUBOTA MACHINES)
FIG & ITEM # PART NUMBER 2792001 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 2210006 2720344 2210027 2220408 2180491 2751394 2220429 2220428 2220651 Not Used 4640776 2220602 2750773 2220383 2220385 2220600 2220619 2750779 2220371 4640817 2751010 2750928 2220373 2180652 2751003 2220064 2220635 2220495 2220899 2220473 2220654 2750918 2220468 2751123 Not Used 2220606 2751161 2220773 2220472 2751163 2220609 2750901 2220584 4640013 2220414 DESCRIPTION HYDRAULIC DIAGRAM - STANDARD Fitting, Barbed Hose Fitting, 45 Fitting Fitting, 90 Hose Cap, Dust Fitting, Quick Disconnect Fitting Valve, Check Fitting Hose Fitting, Tee Fitting, Tee Fitting Fitting, Reducer Hose Fitting Valve, Restricter (.040) Hose Hose Fitting Fitting Hose Fitting Fitting, Tee Fitting Fitting, Tee Fitting, 90 Fitting, 90 Hose Fitting Hose Fitting, Tee Hose Fitting Fitting Hose Fitting, Reducer Hose Fitting, Tee Valve, Shuttle Fitting QTY. Ref. 1 56" 1 1 1 2 1 1 1 1 1 1 2 1 2 1 1 2 2 2 2 3 1 2 1 5 2 6 14 2 2 5 2 3 2 1 3 2 4 2 2 1 2 REV. I
3120673
6-21
SECTION 6
HYDRAULIC
FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS/FORD AND KUBOTA MACHINES) (CONTINUED)
FIG & ITEM # 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 PART NUMBER 2750899 2220415 2220263 2220346 2220329 2220800 2220591 2220908 2220497 2220609 2750998 2751418 2751421 2751101 Not Used Not Used 2751020 2220582 2220372 Not Used 2751852 2220343 2750991 Not Used Not Used Not Used 2751150 2750999 1320030 Not Used 2750777 Not Used 2220820 2220657 2220618 2751017 2751489 2220471 2751391 2220466 2220605 Not Used 2750921 2220507 2751006 2752163 2751007 2220727 Hose Fitting Fitting, Reducer Fitting Fitting, Reducer Fitting Fitting, Reducer Fitting, Restricter Fitting Fitting, Reducer Hose Hose Hose Hose DESCRIPTION QTY. 1 4 1 1 1 1 4 1 2 2 1 1 1 1 REV.
Hose Fitting Fitting Hose Fitting Hose
1 2 2 1 1 1
Hose Hose Clamp Hose Fitting, 90 Fitting, 45 Fitting, Reducer Hose Hose Fitting, 90 Hose Fitting, 90 Fitting, Tee Hose Fitting, 90 Hose Hose Hose Fitting
2 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1
6-22
3120673
SECTION 6
HYDRAULIC
FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS/FORD AND KUBOTA MACHINES) (CONTINUED)
FIG & ITEM # 94 95 96 97 98 99 100 101 102 PART NUMBER 2220261 4640128 2220399 2751396 4640213 2220261 2220110 2751026 2750892 0100020 DESCRIPTION Fitting, Nipple Valve, Flow Control Fitting Hose Valve, Restrictor Fitting, Straight Fitting, 90 Hose Hose Sealant, Thread QTY. 1 1 1 1 1 1 1 1 1 A/R REV.
3120673
6-23
SECTION 6
HYDRAULIC
FIGURE 6-8.HYDRAULIC DIAGRAM - STANDARD (HYDRAULIC CONTROLS)
2792005 - Rev H
6-24
3120673
SECTION 6
HYDRAULIC
FIGURE 6-8. HYDRAULIC DIAGRAM - STANDARD (HYDRAULIC CONTROLS)

FIG & ITEM # PART NUMBER 2792005 DESCRIPTION HYDRAULIC DIAGRAM - STANDARD (HYDRAULIC CONTROLS) Fitting, Barbed Clamp Hose Fitting Fitting, Nipple Fitting, 90 Hose Fitting Fitting Fitting, Tee Fitting Hose Fitting Fitting Hose Fitting, Reducer Fitting Valve, Check Fitting Fitting Fitting, 90 Fitting, Quick Disconnect Cap, Dust Fitting, 90 Hose Fitting, Reducer Fitting, Reducer Fitting Fitting, 90 Fitting, Tee Fitting, Reducer Hose Fitting, Tee Fitting, Reducer Fitting, Tee Hose Fitting, Reducer Fitting Fitting Hose Hose Fitting Hose QTY. Ref. REV. H
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
2210007 1320033 2720335 2220810 2210028 2220596 2750928 2220373 2220372 2220899 2220371 2750913 2220603 2220415 2751397 2220609 2220606 4640776 2220651 2220591 2220820 2220428 2220429 2180491 2751102 2220329 2220550 2220451 2220407 2220700 2220622 2751467 2220385 2220621 2220635 2750909 Not Used 2220250 2220909 Not Used 2220582 2751418 2751030 2220468 2751015
1 4 54" 2 1 1 1 4 1 8 6 1 1 5 1 12 3 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 5 1 2 1 10 1 5 9 2
3120673
6-25
SECTION 6
FIG & ITEM # 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 PART NUMBER 2220907 2220472 2220605 2751421 2220414 2751432 2220504 2751435 2220416 2200064 2180651 2220473 2750918 2220417 2750901 2751150 Not Used Not Used 2750999 Not Used 2750991 2750998 2751101 2751852 2751520 2751457 2751398 2220684 2220507 2751394 2220584 4640013 2750902 2220497 2751017 2220711 2750891 2750773 2220346 2220376 2752159 4640817 2751391 2220466 2220908 4640818 2750921 2220671 2751921 Fitting, Restrictor Fitting, 90 Fitting, Tee Hose Fitting Hose Fitting, Tee Hose Fitting, 90 Fitting, 90 Fitting, Modified Fitting Hose Fitting Hose Hose
HYDRAULIC
DESCRIPTION QTY. 2 6 4 3 3 2 2 2 1 1 1 5 2 2 2 2 REV.
FIGURE 6-8. HYDRAULIC DIAGRAM - STANDARD (HYDRAULIC CONTROLS) (CONTINUED)
Hose Hose Hose Hose Hose Hose Hose Hose Fitting, Tee Fitting Hose Fitting, Tee Valve, Shuttle Hose Fitting Hose Fitting, Tee Hose Hose Fitting Fitting Hose Valve, Restrictor (.045) Hose Fitting Fitting, Restrictor (.047) Valve, Relief Hose Fitting Hose
1 1 1 2 1 2 3 2 2 1 3 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1
6-26
3120673
SECTION 6
FIG & ITEM # 95 96 97 98 PART NUMBER 4640213 2751017 2751026 2750899 0100020
HYDRAULIC
DESCRIPTION QTY. 1 3 1 2 A/R REV.
FIGURE 6-8. HYDRAULIC DIAGRAM - STANDARD (HYDRAULIC CONTROLS) (CONTINUED)

Valve, Restrictor (.015) Hose Hose Hose Sealant, Thread
3120673
6-27
SECTION 6
HYDRAULIC
FIGURE 6-9.HYDRAULIC DIAGRAM - STEER
1281284 - Rev C
6-28
3120673
SECTION 6
FIGURE 6-9. HYDRAULIC DIAGRAM - STEER
FIG & ITEM # PART NUMBER 2791625 2791626 2791633 2791667 2791668 2791669
HYDRAULIC
DESCRIPTION HYDRAULIC DIAGRAM - STEER (2WD FIXED AXLE/ BANG-BANG OR PROPORTIONAL CONTROLS) HYDRAULIC DIAGRAM - STEER (2WD OSCILLATING AXLE/BANG-BANG OR PROPORTIONAL CONTROLS) HYDRAULIC DIAGRAM - STEER (4WD/BANG-BANG OR PROPORTIONAL CONTROLS) HYDRAULIC DIAGRAM - STEER (2WD FIXED AXLE/ HYDRAULIC CONTROLS) HYDRAULIC DIAGRAM - STEER (2WD OSCILLATING AXLE/HYDRAULIC CONTROLS) HYDRAULIC DIAGRAM - STEER (4WD/HYDRAULIC CONTROLS) Fitting, Straight Options: Standard - Bang-Bang or Proportional Controls Hydraulic Controls Hose Options: Standard - Bang-Bang or Proportional Controls Hydraulic Controls Fitting, 45 Fitting, Straight Hose Options: 2WD Fixed Axle/Bang-Bang 2WD Fixed Axle/Hydraulic Controls 2WD Oscillating Axle/Bang-Bang 2WD Oscillating Axle/Hydraulic Controls 4WD Bang-Bang or Proportional Controls 4WD Bang-Bang - Hydraulic Controls Hose Options: 2WD Fixed Axle/Bang-Bang 2WD Fixed Axle/Hydraulic Controls 2WD Oscillating Axle/Bang-Bang 2WD Oscillating Axle/Hydraulic Controls 4WD Bang-Bang or Proportional Controls 4WD Bang-Bang - Hydraulic Controls Fitting, 90
QTY. Ref. Ref. Ref. Ref. Ref. Ref.
REV. A A A
1 2220468 2220582 2 2751391 2750760 2220496 2220414 2750894 2750894 2750897 2750897 2750892 2750892 6 2750895 2750895 2750897 2750897 2750892 2750892 2220416
3 4 5
2 2 1
3120673
6-29
SECTION 6
FIGURE 6-10.HYDRAULIC DIAGRAM LIST
HYDRAULIC
DESCRIPTIONHYDRAULIC DIAGRAM LIST Note: Diagrams with asterick (*) are shown in the preceding pages. Diagrams not shown are available from JLG service department. Axle Lockout Hydraulic Diagrams: All Machines Built Prior to June 1992 2WD Machines Built June 1992 to Present 4WD Machines Built June 1992 to Present Boeing Modifications Hydraulic Diagram Drive Hydraulic Diagram - 2WD/2WS Without Swivel: Deutz With Standard Bang-Bang Controls Deutz With Proportional and Hydraulic Controls Ford With Standard Bang-Bang Controls Ford With Proportional and Hydraulic Controls Kubota With Standard Bang-Bang Controls Kubota With Proportional and Hydraulic Controls Drive Hydraulic Diagram - 2WD/2WS With Swivel: Deutz With Standard Bang-Bang Controls Deutz With Proportional and Hydraulic Controls Ford With Standard Bang-Bang Controls Ford With Proportional and Hydraulic Controls Kubota With Standard Bang-Bang Controls Kubota With Proportional and Hydraulic Controls Drive Hydraulic Diagram - 2WS/4WS With Swivel: Deutz With Standard Bang-Bang Controls Deutz With Proportional and Hydraulic Controls Ford With Standard Bang-Bang Controls Ford With Proportional and Hydraulic Controls Kubota With Standard Bang-Bang Controls Kubota With Proportional and Hydraulic Controls Drive Hydraulic Diagram - 4WD/2WS Without Swivel: Deutz With Standard Bang-Bang Controls Deutz With Proportional and Hydraulic Controls Ford With Standard Bang-Bang Controls Ford With Proportional and Hydraulic Controls Drive Hydraulic Diagram - 4WD/2WS With Swivel: Deutz With Standard Bang-Bang Controls Deutz With Proportional Controls Ford With Standard Bang-Bang Controls Ford With Proportional and Hydraulic Controls
QTY.
REV.
2791624 2791866* 2791865* 2792007
1281328 2791645 2791677 2791646 2791676 2791914 2791915 1281327* 2791627 2791678 2791577 2791679 2791914 2791915 1281547 2791803 2791804 2791801 2791802 2791930 2791929
1281330 2791660 2791682 2791661 2791683 1281329* 2791632 2791680 2791617 2791681
6-30
3120673
SECTION 6
FIG & ITEM # PART NUMBER 2791617 2791892 2792087 2791681 2791893 2792088
HYDRAULIC
QTY. REV.
DESCRIPTIONHYDRAULIC DIAGRAM LIST Kubota With Standard Bang-Bang Controls (Prior to March 1992) Kubota With Standard Bang-Bang Controls (March 1992 to July 1993) Kubota With Standard Bang-Bang Controls (July 1993 to Present) Kubota Proportional and Hydraulic Controls (Prior to March 1992) Kubota With Proportional and Hydraulic Controls (March 1992 to July 1993) Kubota With Proportional and Hydraulic Controls (July 1993 to Present) Drive Hydraulic Diagram - 4WD/4WS With Swivel: Deutz With Standard Bang-Bang Controls Deutz With Proportional and Hydraulic Controls Ford With Standard Bang-Bang Controls Ford With Proportional and Hydraulic Controls Kubota With Standard Bang-Bang Controls Kubota With Proportional and Hydraulic Controls Manual Descent Hydraulic Diagrams: Valves and Hosing (Prior to June 1992) Valves and Hosing (June 1992 to Present) Hydraulic Diagram (Prior to June 1992) Hydraulic Diagram (June 1992 to Present) Oil Cooler Hydraulic Diagram Rotate Hydraulic Diagrams: Standard Bang-Bang and Proportional Controls Hydraulic Controls Standard Hydraulic Diagrams: Deutz With Standard Bang-Bang Controls (Prior to June 1992) Deutz With Standard Bang-Bang Controls (June 1992 to May 1993) Deutz With Standard Bang-Bang Controls (May 1993 to Present) Deutz With Proportional Controls (Prior to June 1992) Deutz With Proportional Controls (June 1992 to May 1993) Deutz With Proportional Controls (May 1993 to Present) Ford/Kubota With Standard Bang-Bang Controls (Prior to June 1992) Ford/Kubota With Standard Bang-Bang Controls (June 1992 to May 1993) Ford/Kubota With Standard Bang-Bang Controls (May 1993 to Present)
1281548 2791805 2791807 2791806 2791808 2791916 2791917
0251299 0253239 2791785 2791968 0253393
2791578* 2791673*
2791592 2791957 2792002* 2791857 2791960 2792003 2791576 2791958 2792001*
3120673
6-31
SECTION 6
FIG & ITEM # PART NUMBER 2791693 2791959 2792004 2791664 2791956 2792005* 1281326 2791655 2791656 2791657 2791670 2791671 2791672 1281284* 2791625 2791626 2791633 2791667 2791668 2791669 1281553 2791812 2791813 2791814
HYDRAULIC
QTY. REV.
DESCRIPTIONHYDRAULIC DIAGRAM LIST Ford/Kubota Proportional Controls (Prior to June 1992) Ford/Kubota Proportional Controls (June 1992 to May 1993) Ford/Kubota Proportional Controls (May 1993 to Present) Ford/Kubota Proportional Controls (May 1993 to Present) Hydraulic Controls (June 1992 to May 1993) Hydraulic Controls (May 1993 to Present) Steer Hydraulic Diagram Without Swivel (2WS) 2WD Fixed Axle With Standard Bang-Bang or Proportional Controls 2WD Oscillating Axle With Standard Bang-Bang or Proportional Controls 4WD With Standard Bang-Bang or Proportional Controls 2WD Fixed Axle With Hydraulic Controls 2WD Oscillating Axle With Hydraulic Controls 4WD With Hydraulic Controls Steer Hydraulic Diagram With Swivel (2WS) 2WD Fixed Axle With Standard Bang-Bang or Proportional Control 2WD Oscillating Axle With Standard Bang-Bang or Proportional Control 4WD With Standard Bang-Bang or Proportional Control 2WD Fixed Axle With Hydraulic Controls 2WD Oscillating Axle With Hydraulic Controls 4WD With Hydraulic Controls Steer Hydraulic Diagram (4WS) 2WD Fixed Axle 2WD Oscillating Axle 4WD Tow Hydraulic Diagrams Prior to March 1993 March 1993 to Present
2791295 2791764
6-32
3120673
SECTION 7
ELECTRICAL
TABLE OF CONTENTS
7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10
ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DUAL FUEL ELECTRICAL DIAGRAM (Ford) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERATOR ELECTRICAL DIAGRAM (110V) (Deutz) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERATOR ELECTRICAL DIAGRAM (110V) (Ford) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM ELECTRICAL DIAGRAM - Bang-Bang (Standard Controls) . . . . . . . . . . . . . . . . . PLATFORM ELECTRICAL DIAGRAM - Hydraulic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . STANDARD ELECTRICAL DIAGRAM - Deutz with Standard Bang-bang Controls . . . . . . . . . STANDARD ELECTRICAL DIAGRAM - Deutz with Hydraulic Controls . . . . . . . . . . . . . . . . . . . STANDARD ELECTRICAL DIAGRAM - Ford with Standard Bang-Bang Controls . . . . . . . . . . STANDARD ELECTRICAL DIAGRAM - Ford with Hydraulic Controls . . . . . . . . . . . . . . . . . . . .
7-2 7-7 7-8 7-9 7-10 7-11 7-12 7-14 7-16 7-18
S E C T I O N 7 E L E C T R I C A L
3120673
7-1
SECTION 7
FIGURE 7-1.ELECTRICAL DIAGRAM LIST
ELECTRICAL
DESCRIPTION ELECTRICAL DIAGRAM LIST Note: Diagrams with asterisks (*) are shown in the following pages. Diagrams not shown re available from the JLG Service Department. Alarm Electrical Diagrams Options Machines Built Prior to January 1993: Travel/Back-up/Swing Descent Electrical Diagram Card, Circuit Relay Motion Electrical Diagram Diode - 6 Amp Relay, Bosch - SPDT Alarm, Horn Tilt Electrical Diagram (5) Alarm, Horn Relay, Bosch - SPDT Flasher - 12V Machines Built January 1993 to Present: Travel Electrical Diagram
QTY. Ref.
REV.
Ref. Ref. 1 1 Ref. 2 1 1 Ref. 1 1 1 Ref. G/G
4931947/ 1281985 0610091 3740049 4931946 3990010 3740049 0140016 4931954 0140016 3740049 4360089 4932638/ 1282091 0610104 4932639/ 1282091 4932676 3740049 3990010 1060341 0253077 0140026 1540002 0254240/ 1281701 4932362/ 1281526 1060042 4460049 0960239 3300047 4932047/ 1281479* 4921305 4360201
2/D
Card, Circuit 1 Motion Electrical Diagram (Standard BangRef. Bang and Proportional Controls) Motion Electrical Diagram (Hydraulic Controls) Ref. Relay 1 Diode - 6 Amp 2 Cable, Electrical - 16/2 11ft./3.4m Tilt Electrical Diagram Ref. Alarm 1 Capacitor 1 Cold Weather Electrical Diagram (Deutz) Ref.
2/D
B/D
Collector Ring Electrical Diagram (4WS) Cable, Electrical - 16/5 Connector, Strain Relief (At Ground Control Box) Bushing Nut, Conduit Dual Fuel Electrical Diagram (Ford) Harness (M.T.B. to Gas and LP Solenoid Valves) Switch, Toggle
Ref. 15 ft. 1 1 1 Ref. 1 1
A/C
B/
7-2
3120673
SECTION 7
FIG & ITEM # PART NUMBER 0251537/ 1281525 4921361 4360065 2920026 0252625 2920026 4360182 4360157 3740049 2920029 0252394 2920026 4360182 4360157 3740049 0251682 3990010 3740049 4360065 4931945* 4932046* 4460027 3990001 3990010 3740049 4360294
ELECTRICAL
DESCRIPTION Engine Distress Electrical Diagram - Deutz Machines Harness Switch, Pressure Lamp, Indicator (At Platform Console) Engine Distress Electrical Diagram - Ford Machines Light (At Platform Console) Switch, Oil Pressure Switch, Water Temperature Relay Bulb Engine Distress Electrical Diagram - Kubota Machines Lamp, Indicator (At Platform Console) Switch, Oil Pressure Switch, Water Temperature Relay Engine Shutdown Electrical Diagram (Deutz) (1991 to Present) Diode - 6 Amp Relay, Bosch - SPDT Switch, Pressure - N.C. Generator Electrical Diagram (110V) (Deutz and Kubota) Generator Electrical Diagram (110V) (Ford) Outlet, Electrical - Female Twist Lock Diode - 3.5 Amp (Deutz and Kubota) Diode - 6.5 Amp (Ford) Relay, Bosch - SPDT Breaker, Circuit - 30 Amp Marine Type Glow Plug Electrical Diagram (Kubota Engines) Harness Heaters Electrical Diagram Cable, Electrical - 16/3 (Heaters to Junction Box) Cable, Electrical - 12/4 (Thermostat to Junction Box) (was p/n 1060012) Lights Electrical Diagram Options Beacon Light On Hood Electrical Diagram (December 1990 to Present) Beacon Light On Hood Electrical Diagram (Prior to December 1990) Beacon Light On Platform Electrical Diagram (September 1991 to Present)
QTY. Ref. 1 1 1 Ref. 1 1 1 1 1 Ref. 1 1 1 1 Ref. 1 1 1 Ref. Ref. 1 1 2 2 1 Ref. 1 Ref. 20 ft. 3 ft.
REV. D/E
A 5
4921555 4931998 1060016 Use 1060515
4931942 4931740 1281671
Ref. Ref. Ref. Ref.
5 A D
3120673
7-3
SECTION 7
FIG & ITEM # PART NUMBER 2920018 2920009 0253816 4360265 2920026 3252269 4931941 3740049 4360199 3251019 1060016 2920019 3740002 0251619/ 1281525 0251690 2920024 4931943 4360232 2920013 0253987 2920111 0253393 4921529 4360181
ELECTRICAL
DESCRIPTION Light, Beacon - Amber Light, Beacon - Red Fuel Indicator Light Electrical Diagram Switch, LPG Lamp, Indicator Nameplate - LP Light Headlights and Taillights Electrical Diagram Relay, Bosch - SPDT (At Ground Control Box) Switch, Toggle (At Platform Console Box) Nametag - Light On Cable, Electrical - 16/3 Taillight/Clearance Light Relay, Power Panel Lights Electrical Diagram (Standard BangBang and Proportional Controls) Panel Lights Electrical Diagram (Hydraulic Controls) Light, Panel Worklights Electrical Diagram (Prior to November 1992) Breaker, Circuit - 15 Amp Worklight Worklights Electrical Diagram (November 1992 to Present) Worklight, Halogen Oil Cooler Electrical Diagram Harness Switch, Temperature Platform Electrical Diagrams Options Bang-Bang (Standard) Controls: Platform Electrical Diagram - Deutz/Ford 2WS Platform Electrical Diagram - Deutz/Ford 4WS Platform Electrical Diagram - Kubota 2WS Platform Electrical Diagram - Kubota 4WS Capacitor 1000MFD/25VDC Diode - 6 Amp Cable, Electrical - 12/4 (To Footswitch) (was p/n 1060309)
QTY. 1 1 Ref. 1
REV.
Ref. 1 1 1 A/R 2 1 Ref. Ref. 3 Ref. 1 2 Ref. 2 Ref. 1 1 Ref. Ref. Ref. Ref. Ref. Ref. 1 A/R 8 ft./2.4m
A/D B
1281356* 4932007 4932375 4932074 4932376 1540002 3990010 Use 1060515
F E A C A
7-4
3120673
SECTION 7
FIG & ITEM # PART NUMBER 4932054* 3990010 1540002 Use 1060515
ELECTRICAL
DESCRIPTION Hydraulic Controls: Platform Electrical Diagram Diode - 6 Amp Capacitor - 1000MFD/25VDC Cable, Electrical - 12/4 (To Footswitch) (was p/n 1060309) Proportional Controls: Platform Electrical Diagram - Deutz 2WS (Prior to February 1993) Platform Electrical Diagram - Deutz 4WS (Prior to February 1993) Platform Electrical Diagram - Ford 2WS (Prior to February 1993) Platform Electrical Diagram - Ford 4WS (Prior to February 1993) Platform Electrical Diagram - Kubota 2WS (Prior to February 1993) Platform Electrical Diagram - Kubota 4WS (Prior to February 1993) Platform Electrical Diagram - 2WS With Steer In Controller (February 1993 to Present) Platform Electrical Diagram - 2WS Without Steer In Controller (February 1993 to Present) Platform Electrical Diagram - 4WS Without Steer In Controller (February 1993 to Present) Diode - 6 Amp Capacitor 1000mfd/25V Cable, Electrical - 12/4 (To Footswitch) (was p/n 1060309) Remote Control Electrical Diagram Options Remote Control Box Electrical Diagram Prior to July1995 July1995 to Present Remote Control Electrical Diagram (Box to Ground Control)
QTY. Ref. Ref. 1 1 8 ft./2.4m Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 3 1 8 ft./2.4m
REV. B
4932441/ 1281712 4932442/ 1281712 4932486/ 1281712 4932487/ 1281712 4932067/ 1281571 4932379/ 1281571 9983562 4932600/ 1282004 4932601/ 1282004 3990010 1540002 Use 1060515
B/B A/B A/B A/B B/B /B 1 A/A A/A
0255619 0238954 0253604 0251687
Ref. Ref. Ref. Ref. Ref.
4931991* 1060016
4921250 4921788 3990010 4932440 1060300 4921391 4921790
Standard Electrical Diagram Options: Ref. Deutz Machines: Standard Bang-Bang Controls Ref. Cable, Electrical - 16/3 (To Limit Switches) (was 10ft./3.0m p/n 1060300) Harness - Engine and Valves Options: 1 Prior to August 1995 August 1995 to Present Diode - 6 Amp 1 Proportional Controls Ref. Cable, Electrical - 16/3 (To Limit Switches) 10ft./3.0m Harness - Engine and Valves Options: 1 Prior to August 1995 August 1995 to Present
13
3120673
7-5
SECTION 7
FIG & ITEM # PART NUMBER 3990010 4932076* 3990010 4921284 4921789 1060300 4931962 4932754* 4932485
ELECTRICAL
DESCRIPTION Diode - 6 Amp Hydraulic Controls Diode - 6 Amp Harness - Engine and Valves Options: Prior to August 1995 August 1995 to Present Cable, Electrical - 16/3 Ford Machines: Standard Bang-Bang Controls with Bosch Alternator (Prior to September 1994) Standard Bang-Bang Controls with Prestolite Alternator (September 1994 to Present) Proportional Controls with Bosch Alternator (Prior to February 1993) Proportional Controls with Bosch Alternator (February 1993 to September 1994) Proportional Controls with Prestolite Alternator (September 1994 to Present) Cable, Electrical - 16/3 (To Limit Switches) Harness - Engine and Valves Diode - 6 Amp Hydraulic Controls with Bosch Alternator (Prior to September 1994) Hydraulic Controls with Prestolite Alternator (September 1994 to Present) Cable, Electrical - 16/3 (To Limit Switches) Harness - Engine and Valves Diode - 6 Amp Kubota Machines: Standard Bang-Bang Controls Cable, Electrical - 16/3 (To Limit Switches) Harness - Engine and Valves Diode - 6 Amp Proportional Controls Cable, Electrical - 16/3 (To Limit Switches) Harness - Engine and Valves Diode - 6 Amp Steer Electrical Diagram (4WS) Cable, Electrical - 16/5 Connector, Strain Relief (At Ground Control Box) Bushing Nut, Conduit
QTY. 4 Ref. 2 1
REV. H
10ft./3.0m Ref. Ref. Ref. Ref. Ref. 10ft./3.0m 1 3 Ref. Ref. 8 ft./2.4m 1 2 Ref. 10ft./3.0m 1 2 Ref. 10ft./3.0m 1 2 Ref. 15ft./4.6m 1 1 1 E F A A B A
4932615 4932751 1060300 4921251 3990010 4932055 4932753* 1060300 4921262 3990010 4932072 1060300 4921286 3990010 4932012 1060300 4921278 3990010 4932362/ 1281526 1060042 4460260 0960239 3300047
D A
/A
7-6
3120673
SECTION 7
ELECTRICAL
FIGURE 7-2.DUAL FUEL ELECTRICAL DIAGRAM (FORD)
4931479 - Rev 3120673 7-7
SECTION 7
FIGURE 7-3.
ELECTRICAL
GENERATOR ELECTRICAL DIAGRAM (110V) (DEUTZ)
4931945 - Rev A 7-8 3120673
SECTION 7
ELECTRICAL
FIGURE 7-4. GENERATOR ELECTRICAL DIAGRAM (110V) (FORD)
4932046 - Rev E 3120673 7-9
SECTION 7
ELECTRICAL
FIGURE 7-5.PLATFORM ELECTRICAL DIAGRAM - BANG-BANG (STANDARD) CONTROLS
1281356 - Rev F 7-10 3120673
SECTION 7
ELECTRICAL
FIGURE 7-6.PLATFORM ELECTRICAL DIAGRAM - HYDRAULIC CONTROLS
4932054 - Rev B 3120673 7-11
SECTION 7
ELECTRICAL
FIGURE 7-7.STANDARD ELECTRICAL DIAGRAM - DEUTZ WITH STANDARD BANGBANG CONTROLS
7-12
3120673
SECTION 7
ELECTRICAL
4931991 - Rev L 3120673 7-13
SECTION 7
ELECTRICAL
FIGURE 7-8.STANDARD ELECTRICAL DIAGRAM - DEUTZ WITH HYDRAULIC CONTROLS
7-14
3120673
SECTION 7
ELECTRICAL
4932076 - Rev H 3120673 7-15
SECTION 7
ELECTRICAL
FIGURE 7-9.STANDARD ELECTRICAL DIAGRAM - FORD WITH STANDARD BANGBANG CONTROLS
7-16
3120673
SECTION 7
ELECTRICAL
4932754 - Rev A 3120673 7-17
SECTION 7
ELECTRICAL
FIGURE 7-10.STANDARD ELECTRICAL DIAGRAM - FORD WITH HYDRAULIC CONTROLS
7-18
3120673
SECTION 7
ELECTRICAL
4932753 - Rev A 3120673 7-19
SECTION 7
ELECTRICAL
7-20
3120673
SECTION 8
DECALS
TABLE OF CONTENTS
8-1
DECALS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
S E C T I O N 8 D E C A L S
3120673
8-1
SECTION 8
FIGURE 8-1.DECALS INSTALLATION
DECALS
8-2
3120673
SECTION 8
FIGURE 8-1. DECALS INSTALLATION
FIG & ITEM # PART NUMBER 1281358 1282027 1 to 3 4 5 Not Used 1701529 1700585 1702277 1700037 1700643 1702299 1700584 1700593 1702153 Not Available 1700640 1702284 Not Used 1700580 1702292 1700476 1702294 1700477 1702276 1702612 1704277 3251766 3820001 Not Used 0860520 4751400 3311405 1060279 0641408 1700157 0961127 0100010 3251243 1700756 1700582
DECALS
DESCRIPTION DECALS INSTALLATION (STANDARD PARTS) STANDARD BANG-BANG AND PROPORTIONAL CONTROLS HYDRAULIC CONTROLS
QTY. Ref. Ref. Ref.
REV. S B
6 7
8 9
10 11
Decal - Arrow (February 1993 to Present) Decal - Crushing Options: Prior to May 1994 May 1994 to Present Decal - Ground Controls Decal - Important Options: Prior to May 1994 May 1994 to Present Decal - Patent Decal - Inspection Options: Prior to May 1994 May 1994 to Present Nameplate - Serial Number Decal - Crushing Options: Prior to May 1994 May 1994 to Present Decal - Electrocution Options: Prior to May 1994 May 1994 to Present Decal - No Hands (Prior to May 1994) Decal - No Hands (May 1994 to Present) Decal - Attach Belt Options: Prior to May 1994 May 1994 to September 1995 September 1995 to S/N 27521 S/N 27521 to Present Nameplate - Footswitch (Prior to July 1992) Rivet Box, Manual Storage Flatwasher 1/4" Locknut 1/4"-20NC Lanyard Bolt 1/4"-20NC x 1" Decal - Manual Bushing, Snap Adhesive Nameplate - 120V Decal - Add/Full Decal - Ground Control Operation (Prior to May 1994)
4 4
1 1
1 1
1 3
12 to14 15
16 17
2 2 2
18 19 20 to 24 25 26 27 28 29 30 31 32 33 34 35
1 A/R 1 6 5 1 1 1 1 A/R 1 1 1
3120673
8-3
SECTION 8
FIGURE 8-1. DECALS INSTALLATION (CONTINUED)
FIG & ITEM # PART NUMBER 1702293 36 37 38 39 to 40 41 42 43 44 45 Not Used 3251813 1701460 1702280 Not Used 1702282 1702265 Not Available 1702688 Not Used
DECALS
Decal - Ground Control Operation (May 1994 to Present) Nameplate - Made in U.S.A. Decal - Caution (Prior to May 1994) Decal - Caution (May 1994 to Present) Decal - Warning (May 1994 to Present Only) Decal - Important (May 1994 to Present Only) Decal - Bar Code (S/N 27521 to Present) Decal - Max Capacity (500 Lbs.) (S/N 27521 to Present)
1 2 2 1 1 1 1
DECALS INSTALLATION (OPTIONAL PARTS) 80 1700428 1702600 1700196 1700430 1702722 1700194 81 1700429 1700197 3251028 3252356 1700818 1700853 Decal - Fuel Options: Diesel (Brown) Diesel (Brown) (Latin American Spec) Diesel (Black) Gasoline (Brown) Gasoline (Brown) (Latin American Spec) Gasoline (Black) Decal - LP Gas Options: LP Gas (Brown) LP Gas (Black) Decal - Dual Fuel (Prior to May 1994) Decal - Dual Fuel (May 1994 to Present) Decal - LP Gas Liquid Withdraw System Decal - Ground Control Selection (Hydraulic Controls Only) DECAL INSTALLATIONS (VARIABLE PARTS) DECAL INSTALLATION - BROWN STANDARD BANG-BANG AND PROPORTIONAL CONTROLS HYDRAULIC CONTROLS (PRIOR TO FEBRUARY 1992) HYDRAULIC CONTROLS (DECEMBER 1992 TO PRESENT) DECAL INSTALLATION - BLACK STANDARD BANG-BANG AND PROPORTIONAL CONTROLS HYDRAULIC CONTROLS Decal - Hydraulic Fluid Decal - Brown Decal - Black Decal Options: (Prior to February 1993) Decal - FWD (Brown)
Ref. 1
82 83 84
1 1 1 1
0250026 0251034 0253756
Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 1
11
0252821 0253757 101 1700419 1700195 102 1700977
8 5
8-4
3120673
SECTION 8
FIG & ITEM # PART NUMBER 1700978 1700053 1700058 103 1700975 1700232 1701500 104 1700976 1700326 1702300 105 1700431 1701703 1701334 106 1700981 1701321 107 107 1701239
DECALS
1701725 108 1700979 Not Used 109 1701441 1701550 110 1700980 Not Used 111 1701470 1701594 112 1700756 1700755 1701336 2900763 2910025
Decal - Arrow (Brown) Decal - FWD (Black) Decal - Arrow (Black) Decal - Lift Here Options: Decal - Brown (Prior to S/N 27521) Decal - Black (Prior to S/N 27521) Decal - Brown/Black (S/N 27521 to Present) Decal - Tie Down Options: Decal - Brown (Prior to S/N 27521) Decal - Black (Prior to S/N 27521) Decal - Brown/Black (S/N 27521 to Present) Decal - Stripe Options: Decal - Brown (Prior to S/N 27521) Decal - Brown (S/N 27521 to Present) Decal - Black Decal - JLG Decal - Brown Decal - Black Decal - 40HA Options: Decal - Brown (Qty. 2 - Prior to February 1992/ Qty. 1 - February 1992 to Present Located on Engine Door) Decal - Black (Located on Engine Door Only) Decal - Top Gun (Prior to February 1992) Decal - Brown Decal - Black Decal - JLG Lift Options: Decal - Brown (February 1992 to Present) Decal - Black Decal - Top Gun (Prior to February 1992) Decal - Brown Decal - Black Decal - 40HA Options: Decal - Brown (February 1992 to Present) Decal - Black Decal - Full/Add Options: Decal - Brown Decal - Black Prior to May 1994 May 1994 to Present Decal Kit - Brown Decal Kit - Black (Includes Items 202 & 203)
48 ft./14.6m
48 ft./14.6m
A/R
S E C T I O N 8
D E C A L S
1 1
3120673
8-5
SECTION 8
FIG & ITEM # PART NUMBER 0253639
DECALS
DESCRIPTION QTY. Ref. REV. A
CAUTION/DANGER NAMEPLATE INSTALLATION (STANDARD BANG-BANG AND PROPORTIONAL CONTROLS BUILT FEBRUARY 1993 TO PRESENT) Plate, Mounting Nameplate (February 1993 to May 1994) Nameplate (May 1994 to Present) Decal - Symbols Rivet Decal Kit (Includes Items 202 & 203)
201 202 203 204
3536671 3252144 3252369 1702289 3820019 2910025
1 1 1 1 4 1
8-6
3120673
SECTION 9 RECOMMENDED SERVICE PARTS STOCK

Model 40HA WITH STANDARD BANG-BANG CONTROLS The following lists will service fleets of machines (built to current production per date on the front cover with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
JLG PART NUMBER
DESCRIPTION
1-10
QTY PER FLEET

10-20 20 OR MORE
STANDARD PARTS 2120125 7004368 7009745 7000417 7002450 7000418 7007496 2120107 1340046 4360003 2860002 4360073 4360199 4360202 4360200 4360274 3740049 4360216 4360232 3740058 3740067 3740077 4360171 4360057 7006139 7006152 2940006 4360031 3990010 Element, Pump Charge Filter (Figures 2-1, 2-2 & 2-6) Coil (Figures 2-1, 2-2 & 2-6) Coil (Figures 2-1, 2-2 & 2-6) Coil (Figure 2-3) Coil (Figure 2-3) Coil (Figures 2-3 & 2-4) Coil (Figure 2-21) Element, Hydraulic Oil Filter (Figure 2-26) Breather, Hydraulic Oil (Figure 2-26) Switch, Key (Figure 2-28) Key, Replacement (Figure 2-28) Switch, Toggle (Figure 2-28) Switch, Toggle (Figures 2-28, 4-4, 4-6 & 4-7) Switch, Toggle (Figures 2-28, 4-4 & 4-6) Switch, Toggle (Figures 2-28, 4-4, 4-6 & 4-7) Switch, Push Button (Figures 2-28, 4-4, 4-6 & 4-7) Relay (Figure 2-28) Breaker, Circuit (Figure 2-28) Breaker, Circuit (Figure 2-28) Relay - 4PDT (Figures 2-28 & 4-4) Relay (Figure 2-28) Relay (Figure 2-28) Switch, Level Sensor (Figure 2-29) Switch, Limit (Figure 3-1) Powertrack - 1 Ft. Section (Figure 3-2) Pin Kit (Figure 3-2) Latch, Platform Door (Figures 4-1 & 4-2) Foot Switch (Figures 4-1 & 4-2) Diode (Figure 7-1) VARIABLE PARTS Coil (4WS) (Figure 1-12) Element, Air Filter (Deutz & Ford) (Figures 2-15 & 2-17) Coupling - 13 Teeth, Pump/Engine (Deutz) (Figure 2-15) Coupling - 15 Teeth, Pump/Engine (Deutz) (Figure 2-15) Element, Fuel Filter (Deutz) (Figure 2-15) Element, Engine Oil Filter (Deutz) (Figure 2-15) Element, Engine Oil Filter (Ford) (Figure 2-17) Coupling - 13 Teeth, Pump/Engine (Ford) (Figure 2-17) Coupling - 15 Teeth, Pump/Engine (Ford) (Figure 2-17) 4 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 24 1 1 2 8 1 1 1 1 1 1 8 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 24 1 1 2 12 1 1 1 1 1 1 12 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 24 1 1 2
7010772 7004214 1660184 1660234 7012598 7014502 7019949 1660207 7019684
1 1 Dozen 1 1 4 1 Box 1 Box 1 1
1 1 Dozen 1 1 8 1Box 1Box 1 1
1 1 Dozen 1 1 12 1 Box 1 Box 1 1
S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K
3120673
9-1
S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K
SECTION 9
RECOMMENDED SERVICE PARTS STOCK

Model 40HA WITH STANDARD BANG-BANG CONTROLS
The following lists will service fleets of machines (built to current production per date on the front cover with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
JLG PART NUMBER

7008829 7008828 1660184 1660234 4360212 4360201 3740059 1600117 1600116 1600135 7003783 7003797 7003789
DESCRIPTION
1-10
QTY PER FLEET

10-20 20 OR MORE
PC Board - Adeco (Kubota & Deutz) (Figures 2-20 & 2-28) Cable - Adeco (Kubota & Deutz) (Figures 2-20 & 2-28) Coupling - 13 Teeth, Pump/Engine (Kubota) (Figure 2-20) Coupling - 15 Teeth, Pump/Engine (Kubota) (Figure 2-20) Breaker, Circuit (Kubota & Deutz) (Figure 2-28) Switch, Toggle (Dual Fuel) (Figure 2-28) Relay (Kubota) (Figure 2-28) Relay (Kubota) (Figure 2-28) PQ Controller (2WS) (Figures 4-4, 4-6 & 4-7) PQ Controller (4WS) (Figures 4-4 & 4-6) Electrical Assembly - Controller (2WS) (Figures 4-4, 4-6 & 4-7) Electrical Assembly - Controller (4WS) (Figures 4-4 & 4-6) Switch, Steer (Figures 4-4 & 4-6)
1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1
9-2
3120673
SECTION 10 SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 101 PART NUMBER DESCRIPTION MISCELLANEOUS SPECIAL OPTIONS Airline Installations Airline - 1/2" Single Line Airline - 1/2" Single Line (Boeing Spec) Airline - 1/2" Dual Line Airline - 3/4" Single Line Axle Conversions 2WD Oscillating to Fixed 4WD Oscillating to Fixed Battery Kit and Disconnect Switch Installations Switch - Battery Disconnect Nameplate - Disconnect Switch On/Off Switch, Pushbutton Switch, Lense Switch, Operator Nameplate - Battery Disconnect Nameplate - Auxiliary Switch Location Cable - Battery Beacon Light Installation - Platform Boeing Spec Installations Bubble Level Installation Gauge, Level Camera Mount Assembly Decals Installations: Decals Installation - Capacity Nameplates Decal - 500 Lbs. Plate, Mounting Decals Installation - CSA Nameplate Decals Installation - Brazil Spec Decals Installation - Brazil Spec (Pictogram) Decal Kit - Brazil Spec (Brown) Decals Installation - Latin American Spec Decal - Important - Latin American Spec Decal - LP Gas (Brown) - Latin American Spec Decal - Fuel Gas (Brown) - Latin American Spec Decal - Fuel Diesel - Latin American Spec Nameplate Installation - Latin American Spec Decals Installation - Common (Japanese Spec) QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 1 1 2 2 2 1 1 1 Ref. Ref. Ref. 1 Ref. Ref. Ref. 3 3 Ref. 1 Ref. Ref. Ref. Ref. 1 1 1 1 Ref. Ref. REV.
0252046 0251053 0255617 0254446 1281498 0251444 0251445 0253817 4360256 3252027 4360104 4360131 4360132 3252028 3252029 1060044 0270723 0253824 0251042 2420038 0256789
D D A
S E C T I O N 1 0 S P E C I A L O P T I O N S
A B
0250733 1700919 3534137 0253550 3252221 0257492 0257914 2900940 0255736 1702669 1702721 1702722 1702600 0255755 0252822
A 4 1 5
3120673
10-1
SECTION 10
SPECIAL OPTIONS
Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
PART NUMBER 0253262 0252062 0251830 0256487 0256488 0256956 1281955 0253464 0253463 2000119 3600202 3600203 1281643 0255202 0255201 3600241
DESCRIPTION Decals Installation - Japanese Spec Decals Installation - Manual Descent Decals Installation - Manual Descent (Japanese Spec) Decal Installation - Warning Prop 65 (Diesel) Decal Installation -Warning Prop 65 (Gas) Decal Installation -Lanyard Attach (GM K-1 Spec) Deutz Engine Installation - With Auxiliary Pump Drive for Hydraulic Tool Circuit Engine Installation (B/M Only) Engine Assembly (B/M Only) Engine - F2L1011 (Non-Standard) Pump - Barnes (Non-Standard) Pump - Barnes (Non-Standard) Deutz Engine Installation With Ucon Hydraulic Fluid Engine Installation (B/M Only) Engine Assembly (B/M Only) Pump - Commercial (Non-Standard) Engine Manuals: Deutz FL1011 Kubota V1200 Ford VSG-411 Fuel Caps: Standard Cap Red - Lockable Cap Cap Blue - Lockable Cap Cap Fuel Indicator Light Installation Switch, LPG Light, Indicator Nameplate, LP Light Ground Control Box Installation - Brazil Spec Deutz with Standard Bang-Bang Controls Deutz with Proportional Controls Lights Installation - Headlights and Spot Lights (Boeing Machines) Headlight Spotlight (Prior to S/N 32554) Spotlight (S/N 32554 to Present)
QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 1 1 1 Ref. Ref. Ref. 1 Ref. 1 1 1 Ref. Ref. 1 Ref. 1 Ref. 1 Ref. 1 1 1 Ref. Ref. Ref. Ref. 4 4 4
REV. 2 A
B C E
G B D
3120044 3120045 3120077
0257365 1120314 0257366 1120367 0258626 1120512 0253816 4360265 2920026 3252269
1 2 1
0257634 0257635 0253836 2920001 2920013 2920111
1 1 3
10-2
3120673
SECTION 10
SPECIAL OPTIONS
Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER 0254067 1060016 DESCRIPTION Lights Installation - Headlights and Taillights (4WS Kubota Machines) Cable, Electrical - 16/3 QTY. Ref. 65 ft./ 19.8m Ref. Ref. Ref. A/R Ref. Ref. 1 1 1 1 1 Ref. Ref. 1 1 1 Ref. 1 1 Ref. Ref. 1 Ref. Ref. 2 2 2 2 Ref. 1 1 D REV.
0251619 0251690 2920024 0253239 0253393 3620003 2060012 4360181 4640760 4060843 0256426 0251140 0860038 4460346 4060700 0254793 3538039 3251242 0251274 0255619 0238954 0256829
Lights Installation - Panel Standard Bang-Bang and Proportional Controls Hydraulic Controls Light, Panel Manual Descent Installation Oil Cooler Installation Oil Cooler Assembly Fan Switch, Temperature Valve, Check Shield Pipe Rack Installation Receptacle Installation - GFI Box, Switch Receptacle Shield, Cover Receptacle Mounting Plate Installation - Argentina Machines Plate, Mounting Nameplate - 240V - 50HZ Remote Bearing Lube Installation (Japanese Spec) Remote Control Box Installation Remote Box Assembly Spring Loaded Gate Assembly Tank, LP Options: 33.5 LB. Liquid (Aluminum) 33.5 LB. Liquid (Steel) 43.5 LB. Liquid (Aluminum) 43.5 LB. Liquid (Steel) Technical Supplements: Spec Data Handbook PQ Controller Supplement
A B
4400281 4400421 4400275 4400420
3120322 3120351
3120673
10-3
SECTION 10
SPECIAL OPTIONS
Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
PART NUMBER 3124003
DESCRIPTION Sunstrand Sauer Service Manual Tools for Service Wire Stripper Wire Crimper (To install wire ends to wires) Pin/Socket Extractor - Universal (To Remove Pins/ Sockets from Connectors) Screwdriver, Potentiometer (To Adjust Drive Controllers) Screwdriver, Magnetic Seal Installation Tool - 1 Seal Installation Tool - 1 1/2 Seal Installation Tool - 2 Tow Package Installation - Boeing Spec Tube Rack Installation Weld Leads Installation Cable, Weld Leads Nameplate - Weld Leads
QTY. 1 Ref. 1 1 1 1 1 1 1 1 Ref. Ref. Ref. 140 ft./ 42.7m 2
REV.
7002828 7002821 7002823 7002822 7016654 7004275 7004276 7002826 0253823 0257728 0253879 1060097 3251963
10-4
3120673
Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: (717) 485-5161 Fax: (717) 485-6417
JLG Worldwide Locations

JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: (61) 2 65 811111 Fax: (61) 2 65 810122 JLG Industries (UK) Unit 12, Southside Bredbury Park Industrial Estate Bredbury Stockport SK6 2sP England Phone: (44) 870 200 7700 Fax: (44) 870 200 7711 JLG Europe B.V. Jupiterstraat 234 2132 HJ Foofddorp The Netherlands Phone: (31) 23 565 5665 Fax: (31) 23 557 2493 JLG Deutschland GmbH Max Planck Strasse 21 D-27721 Ritterhude/lhlpohl Bei Bremen Germany Phone: (49) 421 693 500 Fax: (49) 421 693 5035 JLG Industries (Italia) Via Po. 22 20010 Pregnana Milanese - MI Italy Phone: (39) 02 9359 5210 Fax: (39) 02 9359 5845
JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil Phone: (55) 19 3295 0407 Fax: (55) 19 3295 1025
JLG Industries (Norge AS) Sofeimyrveien 12 N-1412 Sofienyr Norway Phone: (47) 6682 2000 Fax: (47) 6682 2001
JLG Polska UI. Krolewska 00-060 Warsawa Poland Phone: (48) 91 4320 245 Fax: (48) 91 4358 200
JLG Industries (Europe) Kilmartin Place, Tannochside Park Uddingston G71 5PH Scotland Phone: (44) 1 698 811005 Fax: (44) 1 698 811055
JLG Industries (Pty) Ltd. Unit 1, 24 Industrial Complex Herman Street Meadowdale Germiston South Africa Phone: (27) 11 453 1334 Fax: (27) 11 453 1342
Plataformas Elevadoras JLG Iberica, S.L. Trapadella, 2 P.I. Castellbisbal Sur 08755Castellbisbal Spain Phone: (34) 93 77 24700 Fax: (34) 93 77 11762
JLG Industries (Sweden) Enkopingsvagen 150 Box 704 SE - 175 27 Jarfalla Sweden Phone: (46) 8 506 59500 Fax: (46) 8 506 59534

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Illustrated Parts Manual

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-26 2-27 2-28 2-29 2-30 2-31 2-32

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

SECTION 4 - PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

SECTION 5 - CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

A/R A/R A/R 1 4 4 2 2 4 A/R Ref.

Ref. Ref. Ref. 1

0250334 0251329 0255070

Ref. Ref. Ref. 1

Ref. Ref. Ref. 1 1 2 O F

105 106 107 108 109

8 1 1 1 8 8 8 4 ft./ 1.22m Ref. Ref. E B

251 3421190 3421887

Ref. Ref. Ref. Ref. Ref. Ref. Ref. 1 B

101 102 103 104

216 217 218 219 220 221 222 223

0250085 0252333 251 3421190 3421887 3421190 0251662

2780169 3160158 0642016 4762000 4300092 4761800 3300012 0920072

0920084 0920110 0920117 3311801 0100011 4751800 0100019

4 A/R 4 A/R Ref. Ref. Ref. Ref. Ref. 2

0251661 0250093 0270122 0251660 101 2780157 2780172

2780195 2780191 102 3160158

103 0642014 0642016 4762000 0641810 4761800

104 105 106

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

108 109 110

2780167 0641844 0920072

4520133 0253130 0253131 0239287 0239288 0255806

0253131 0239288 0250973 0250974 0250171 0250170 0254859 0254858

202 203 204

FIGURE 1-6. DRIVE BRAKE ASSEMBLY - MICO (MARCH 1992 TO PRESENT)

7000217 7017067 41 7000214 7017080 7007603

A/R 4 2 A/R 1 2 Ref. Ref. Ref. 1

7000250 7007650 201 7000260 7007651 7000263 7000262 7000261

202 203 204

7010429 2900034 No Longer Available

FIGURE 1-8. DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992)

FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT)

Not Used Not Used 7000247 NPN

Not Used Not Used Not Used 7007650 7000250

FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT) (CONTINUED)

1 1 1 1 1 1 1 1 1 2 9 2 Ref. Ref. 1 6 96 3 3 3 3 3 Ref.

201 202 203 204 205 206 207

7001931 7001985 7001909 7000263 7001911 7001912 7001913 7010474

Ref. Ref. 1 1 1 1 2 Ref.

501 502 503 504 505 506 507 508 509

7014100 7014101 7014102 7014103 Kit Kit Kit Kit 7014108

FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT) (CONTINUED)

7010475 7010476 7010477 7010478 2900754

FIGURE 1-10. VALVES INSTALLATION - FRAME-MOUNTED

DRIVE VALVES INSTALLATION - 2WD/4WS (VARIABLE PARTS)

Not Required 4060806 Not Required 0251669

1 2 2 6 6 4 4 1 A/R A/R A/R Ref. Ref. Ref. Ref. Ref.