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  • CDD Kanwa: Aircraft Research & Design Centre

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    Kuldeep Bhattacharjee
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    This document discusses the process of product development, structural analysis, and testing in the aircraft industry. It outlines the key steps as: 1) design which includes customer surveys, pricing, performance, and marketing; 2) analysis of aerodynamics, stresses, fatigue, dynamics, and other factors; 3) detail design of wings, empennage, fuselage and other components; 4) testing including ground, wind tunnel, and flight tests; and 5) documentation of analysis reports and certification. Structural analysis involves calculating loads, stresses, fatigue, dynamics, and optimization to ensure structural integrity.

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    This document discusses the process of product development, structural analysis, and testing in the aircraft industry. It outlines the key steps as: 1) design which includes customer surveys, pricing, performance, and marketing; 2) analysis of aerodynamics, stresses, fatigue, dynamics, and other factors; 3) detail design of wings, empennage, fuselage and other components; 4) testing including ground, wind tunnel, and flight tests; and 5) documentation of analysis reports and certification. Structural analysis involves calculating loads, stresses, fatigue, dynamics, and optimization to ensure structural integrity.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
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    Download as ppt, pdf, or txt
    41 views21 pages

    CDD Kanwa: Aircraft Research & Design Centre

    Uploaded by

    Kuldeep Bhattacharjee
    This document discusses the process of product development, structural analysis, and testing in the aircraft industry. It outlines the key steps as: 1) design which includes customer surveys, pricing, performance, and marketing; 2) analysis of aerodynamics, stresses, fatigue, dynamics, and other factors; 3) detail design of wings, empennage, fuselage and other components; 4) testing including ground, wind tunnel, and flight tests; and 5) documentation of analysis reports and certification. Structural analysis involves calculating loads, stresses, fatigue, dynamics, and optimization to ensure structural integrity.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
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    of 21

    iu

    PRESENTATION ON PRODUCT DEVELOPMENT,

    STRUCTURAL ANALYSIS &TESTING


    IN AN AIRCRAFT INDUSTRY

    BY

    CDD KANWA
    AGM(STRUCTURAL ANALYSIS) ARDC,HAL,BANGALORE

    Aircraft Research & Design Centre

    iu

    DESIGN - GENERAL
    CUSTOMER SURVEY PRICE PERFORMANCE MARKETING

    Aircraft Research & Design Centre

    iu

    AIRCRAFT DESIGN
    DESIGN BUREAU
    Analysis
    Aerodynamics Stress Fatigue Dynamics & Aeroelasticity Reliability

    Detail Design
    Wing & Empennage Fuselage

    Testing
    Ground Test Wind tunnel test Flight Test

    Mfg. Shop
    Prototype shop

    Flight Controls
    Landing Gear Electrical & Avionics Hydraulics ECS Project Layout & Mass properties

    Aircraft Research & Design Centre

    WEIGHT & C.G, LANDING GEAR LAYOUT

    Calculation of C.G Fwd C.G limit, Aft C.G limit, C.G Travel,M.A.C Mass properties (Inertia Properties) Positioning of Landing Gears

    Aircraft Research & Design Centre

    AIRCRAFT STABILITY & CONTROL

    Longitudinal Stability
    Lateral Stability Directional Stability

    Aircraft Research & Design Centre

    PRELIMINARY THREE VIEW

    STRUCTURAL LAYOUT

    iu

    STRUCTURAL ANALYSIS
    Stress:
    SOM,TOE,FEM,DATA SHEETS Allowables, Reserve Factors Beam model of a/c

    Fatigue: Cumulative damage theory


    Fracture Mechanics approach

    Dynamics & Aeroelasticity:


    Eigen value extraction, Aero elastic Phenomenon
    ..

    Doubt Structural Analysis

    Weight penalty

    Aircraft Research & Design Centre

    iu

    LOADS
    Spec. MIL/BCAR/FAR Limit Loads Factor of safety Design Loads V-n diagram

    Aircraft Research & Design Centre

    iu

    MATERIALS &FAILURE CRITERIA

    Metallic
    Von-mises Principal Stresses

    Composites
    Max Strain in Compression Max Strain in Tension Failure Index

    Aircraft Research & Design Centre

    iu

    STRUCTURAL OPTIMISATION
    Manual Sizing

    Fully stressed design Mathematical Optimisation

    Aircraft Research & Design Centre

    iu

    STRUCTURAL JOINTS
    Riveted
    Bolted Welded

    Bonded
    Aircraft Research & Design Centre

    iu

    GROUND TEST
    Static Strength Test:
    Components
    Assemblies Full Aircraft

    Fatigue Test:
    Components Assemblies Full Aircraft

    Ground Vibration Test:


    Components Assemblies Full Aircraft

    Aircraft Research & Design Centre

    FLIGHT TEST
    CORRELATION OF STRAINS
    CORRELATION OF ACCELERATIONS CORRELATION OF PRESSURES

    iu

    DOCUMENTATION
    1. SOP (Standard Of Preparation)

    2. Analysis Reports:
    Aerodynamics Stress Fatigue Dynamics & Aeroelasticity Reliability

    Aircraft Research & Design Centre

    iu

    CERTIFICATION

    Procedural

    Specification

    Rational Methods

    Aircraft Research & Design Centre

    GLOBAL FE MODEL OF A TRAINER AIRCRAFT

    DEFLECTION PLOT OF HJT-36

    GLOBAL FE MODEL OF WING

    STRESS PLOT OF WING

    NLG JACK ATTACHMENT BRACKET FE MESH

    NLG JACK ATTACHMENT BRACKET


    STRESS PLOT

    FE MESH FOR BUCKLING

    BUCKLING MODE-1

    BUCKLING MODE-2

    iu

    THANK YOU

    Aircraft Research & Design Centre

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