APQP Project Plan

Prototype Planning AIAG APQP Product Design and Development Process Design and Development Product and Process Validation Feedback, Assessment and Corrective Action
Structure Vehicle Integration Vehicle Validation Vehicle MVBns MVBs SOP

Pilot / Pre-Launch

Launch / Production

GM GVDP APQP Task Commodity Sourcing 1 Strategy Mtg 2 Technical Reviews Risk Assessment / 3 Sourcing Supplier Gate 4 Reviews Timing Charts / 5 Open Issues Feasibility / 6 Assessment Letters 7 Flow Chart 8 DFMEA 9 Design Reviews Gage, Tooling and 10 Equipment Reviews 11 GP-11 12 PFMEA 13 Control Plan 14 GP-12 15 PPAP 16 Run @ Rate (GP-9) 17 Lessons Learned Gate Reviews GR-1 GR-1 GR-1,3 Sourcing Activities o------o o------o TR

GR-1

GR-2

GR-3

o o
Update Risk

Initial-TR

GR-1,2,3,4
Initial-TR

o o
Initial -TR

o
Letter 2

o
Letter 3

o
Letter 4

GR-4 o

GR-1,2,3,4 GR-1,2,4 GR-1,2,4 GR-2,3

o
Prototype

o
Production

o o
RPN Reduction

o
DFMEA

o o
KCDS Workshop

o
Update

o o
GD&T

o o o

o o
Prod Concept-TR

o o
Gage Concept Approval

o o o
Gage Design Approval

Gage Approval/R&R, Tool Completion

GR-1,2,3,4 GR-2,3
Initial-TR

o o o
Initial-TR

o
Execute

o
Execute

o o o o

o o
Prototype

Prototype / RPN Baseline

Production / RPN Reduction

RPN Reduction

GR-1,2,3,4 GR-1,2,3,4
Initial-TR

o o

o o
Plan

o o
Execute

o o
Exit (Platform Discretion)

o o o

GP-12 & Production

GR-3,4 GR-4
Plan Capacity Analysis

o o

o o
Conduct Run@Rate

Capacity Analysis

GR-1,2,3,4 GR-1,2,3,4 o

o o

o o

o o

o o

o o

October 2002 TR = Technical Review o = Review Task o----------o = Review Task within this timeframe GM1927-1