Mercedes-Benz Transporter 207D, 307D, 210D, 410D, 208D, 308D, 310D, 408D DETAILED DESCRIPTION OF — REMOVAL, INSTALLATION, ADJUSTMENTS, REPAIRS, OVERHAUL AND SERVICING OF ALL THE MAJOR VEHICLE PARTS (except body), INCL. ENGINE, VALVES, DIESEL FUEL INJECTION” SYSTEM, CLUTCH, BRAKES, STEERING, TRANSMISSION (except overhaul), FRONT AND REAR AXLES AND SUSPENSION, ENGINE ELECTRICS — WITH EXPLODED VIEWS AND COMPLETE TECHNICAL DATA AND WIRING DIAGRAMS. eephone VEnICLe ‘wwvcrussek-manuals.co.uk : PETER RUSSEK PUBLICATIONS LTD. Mercedes-Benz 207D, 307D, 210D, 410D 208D, 308D, 310D, 408D 2.3, 2.4 AND 2.9 LITRE MANGAL, DIESEL ENGINES ADJUSTMENTS @ TUNE-UP REPAIRS © OVERHAULS SERVICING FAULT FINDING MANUALSPOCKET MECHANIC Mercedes-Benz 207D, 307D, 210D, 310D, 410D, 208D, 308D, 408D 2.3, 2.4 and 2.9 Litre Diesel COVERIN GENERAL INFORMATION, DIMENSIONS, WEIGHTS, ‘CAPACITIES, GENERAL, SERVICING NOTES. 4 ENGINES. 8 LUBRICATION SYSTEM. 65 COOLING SYSTEM, 8 DIESEL FUEL INJECTION SYSTEM 7 ‘CLUTCH, 89 MANUAL TRANSMISSION 94 FRONT AXLE, ‘100 REAR AXLE AND PROPELLER SHAFT 110 FRONT AND REAR SUSPENSION 118 STEERING, 120 BRAKE SYSTEM 17 ELECTRICAL SYSTEM 145 2A LITRE DIESEL ENGINE - TYPE 616. 153 ‘SERVICING AND MAINTENANCE 176 FAULT FINDING SECTION. 179 WIRING DIAGRAMS 188 IBY PETER RUSSEKORDER NO. 448 vet fabled SiaFlow, Bock Cemmeral Square High weombe, Bucks, Hes) 2 ‘ra FighWycomoe (oy <40809 "ov4oa)s2seun an (0434) 473080 mal ni oats ISON No, 1298700455, \WiTt FAULT Fnuoine SECTION IATEND OF MANUAL Te, publser woul he to tank Damir Cher UK Ue fe No pa ofthis pubeaton may be reproduced sored ina rebel systm of ‘avenger ahr means wt premise ee No iat can be accepted tor ary inaccuracies or Omissions in is vary ponte ear hs been ten fo ake [oshble Every cae her io beer taken to nu or damege to ecipmet when warng en he ehice Uehove Weta cover at moons prosicas th cay of pubicaton bet oe “nabe fo refer tal rdentone and changer crn mets oot Re-publsed an eit nary 2008 © pater RORussek-2000 Pad in England 2 PREFACE ‘Smal though his Wosshop Manual tn sz, lots no dan covering Ios of te seni a tepa a the Mercedes van and Carper Sars Ios ited on ho ouside cover wth 23 ana. ee engine (onaine pee {551 an802 andthe enter 24 Wve engine onanetvoa S10) Bet, easytofotow ietuctons are ghen, tee tom all necessary omplcatons ond repelions, Yt cortainng mi the egured chic deal tnd ltomaton, nd many dagrarsondiluators. Compile an Rusted by expr, this manual provides» cones source of rip tat, st af wich hat ean woes checked fe acrracy the Imanuacra’s ofcal series and ropa preseute, but many inetusions ‘avo dervod fom acual prstesto fate your work Wher ge aos "rerequed, these are eed to ext f abso necessary ae we 30 fot Heat fo sdvoe youl we feta he perstoneannat be papa nanan nate se of Shoe The rears oom judgement rue ese ust what work he let able To undetahe, btthre ono dou tal wt ts man fo ast hm ee be may esc wae he Sly cmrece me s “he manu eaed "Pocket Mecha” and spruces In handy glove cht ze with hea that shoul be pt fe wri htt You are {ravting ay garage mechanics themseves Use ese publeaare {nar war apd you have he marl wn you mte vhs yeu vl hare 2 Invluale sure ofrference which wl ued repey odes oe ‘A genara ating (reublesootng) secon eluded atthe and of he Imanua an at fame tated are toton Yom sel espererce, oer wh ‘he necessary remedies to coe fauts and malurctonng of cera ae, Important Note: The main text ofthe engine Section and some lather sections associated withthe engine, covers the 0" and 1602 engine, altmough technical data are alzo given for the 616 engine Ditferences forthe 816 engine are described at the end ‘ofthe manual na toparate section.