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txt LL0 (DOHC MPFI) (124bhp) LK0 (SOHC TBI) (75bhp) L24 (SOHC MPFI) (100bhp) [edit]Fuel System Saturn made a few changes to the fuel system over the years. [edit]General 1991 - 1997 Have the wonderful fuel return line. 1998 - 2002 Have the returnless fuel system. 1999(?) - 2002 have a plastic test port. 91-94 fuel pressure regulators are non-adjustable. 95-97 fuel pressure regulators are adjustable. 91-94 aluminum fuel rails will not fit 95-97 intake manifolds due to the bolt pattern and fuel lines being plastic. Note: Return type fuel rail used on 2003-04 Cavalier and Sunfires will convert "returnlees" type fuel rail on 2003-04 ION. You will need to convert/replace tank unit AND route a return line back to the fuel tank as well (or at least as far as the T-fitting at the fuel filter) The 2 line JBody filter can then replace the 3 line version in this mod. [edit]Fuel Pumps 91-96 Type G.P.H. L.P.H. Max P.S.I. Gerotor 30-45 114-170 65-75 97 Type G.P.H. L.P.H. Max P.S.I. Turbine 30-40 114-151 70-85 98-99 Type G.P.H. L.P.H. Max P.S.I. Turbine 35-45 132-170 70-90 00-02 Type G.P.H. L.P.H. Max P.S.I. ???? Note: '97 Fuel pumps are known somewhat for having isses. Often they are just slow to prime, and will work fine if you turn the key to "run" and wait to hear the pump kick in before turning to "start". [edit]Injectors Design of a GM style injectorImpedance 91-95 peak and hold or also known as low impedance 96-02 saturated or also known as high impedance To determine injector types, set multi-meter to measure resistance. 2-4(ohms) low impedance 4-10(ohms) weird injectors. pretty much only found on old porsches. 10-14(ohms) high impedance Note: The shape/style of the injectors changed sometime in the 3rd gen models. They switched to a long, thin injector with a different, non-Bosch harness. The fuel rail is positioned higher to compensate for the extra length. If you need after market injectors you'll have to cut and splice in standard Bosch style connectors to the factory wiring and modify the fuel rail to sit lower. List of cars with injectors that could be used for boost applications. Make sure that they fit a Saturn before purchasing. HERE Page 2

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