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Offshore Pipeline Systems
Offshore Pipeline Systems
Raj Kumar
Sr. Manager By
25% 20% 15% 10% 5% 0% % Share Pipelines Road Tankers Rail Tankers Water Carriers
Various Stages
Introduction Components Stages of Offshore
Introduction
Why pipelines?
Safer Environment friendly Least energy gy requirement q Lowest maintenance costs Minimal impact on land use pattern Negligible loss of product in transit High reliability
Offshore Pipeline Systems Slide Number - 5 of 70
Introduction
What can be Transported p ? Liquids
Crude Oil Petroleum Products Petrochemical Products Chemicals Water LPG
Gases
Natural Gas Any other Gas
Introduction
Onshore pipelines
Cross Country Trunk pipelines Spur Lines IntraIntra -field pipelines Gathering & Distribution lines Offshore terminals (SPM and jetties) Effluent outfalls
Offshore Pipeline Systems Slide Number - 7 of 70
Submarine pipelines
Trunk lines Infield pipelines
Introduction
Major Offshore Fields of India
Bombay High North & South South Bassien Bassien, , Tapti Neelam, Neelam , Heera Heera, , Panna Panna, , Mukta Ravva Cauvery Basin KG Basin Dhirubhai Ambani Field
Offshore Pipeline Systems Slide Number - 8 of 70
HAZIRA
PANNA FIELD
NEELAM FIELD
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URAN
Slide Number - 9 of 70
DA FIELD KG BASIN
Sequence of Flow
Well Head Platform Process cum Living Quarters
T k Tanker Offloading
Platform
Riser
Jacket
Pipeline p
Riser b d bend
NLM10
NLM8 NLM9 NLM6 NLM7 NLM4 NLM5 NLP NLW WN2 NLM3 SBM NLF NLM2 NLM1
LEGEND
W I LINES W F LINES GAS /OIL LINES CRUDE OIL LINES PLATFORM SBM EXISTING PIPELINES
WN1
Loading/Unloading Jetties
SPM-Hose Configurations
Hoses
1.
First/ Second Off Off-buoy hose 2. Mainline hose 3. Taper hose 4. Tail hose 5. Rail hose
1. 2 2.
Major Components
Platform Structure
z z z z
Codes &Standards
DnV OS-F101 ASME B 31.8 ASME B 31.4 Det Norske Veritas, Rules for Submarine Pipeline p Systems y Gas Transmission and Distribution Piping Systems Liquid Transportation Systems for Hydrocarbons, LPG and Anhydrous Ammonia and Alcohols Standard for Welding Pipelines and Related Facilities Pressure Testing of Liquid Petroleum Pipelines p Material Requirements Sulphide Stress Cracking Resistant Materials for Oil Field Equipment Institute I tit t of f Petroleum P t l Pipeline Safety Code
IP 6
Stages of a Project
Conceptual Study Feasibility y Study y Basic Engineering Detailed Engineering Construction Testing & Commissioning
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Offshore Pipeline Systems Slide Number - 25 of 70
Conceptual Study
Establish System Requirement Evaluate Constraints on System Design Identify Interface With Other Systems Develop Design Data Requirements Assess Construction Methodology Finalize the Concept
Feasibility Study
Evaluate Technical Options Eliminate Unviable Options Firming up of Process Facilities Develop Broad System Specifications Establish Project Cost Plan Project j Implementation p Scheme
Basic Engineering
Finalise Process Scheme & Equipments Environmental & Process Data Review Pipeline Routing & Size Optimization Establish Requirements for
z z z z
Surveys and Investigations Material of Construction Preliminary Analysis Construction, Construction Testing and Commissioning
Safety Aspects
E i Environmental t l Parameter P t and d Soil S il Data D t Pipeline Stability Shore Approaches Trenching and Burial Safety of Existing Facilities
Design Basis
Basic Data Design Codes and Standards Design Philosophy Operation and maintenance philosophy Environmental Criteria
z z
Installation Operation
Route Selection
Routing Considerations z Pipeline length z Sensitive areas z Ob t ti Obstructions z Installation Limitations z Crossings z Drilling Rig Movement / Access Surveys z GeoGeo -physical & Geo Geo-technical Surveys z Platform Approach / Riser Face Survey
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Offshore Pipeline Systems Slide Number - 32 of 70
Analysis / Calculations
z z z z z
Hoop Stress Buckle Initialtion B kl P Buckle Propagation ti Collapse Bucking Local Buckling
Pipeline Stress Checks z Hoop Stress z Equivalent Stress Analysis Tools z PC Based Software Pipecalc Pipecalc
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Offshore Pipeline Systems Slide Number - 33 of 70
t=
85 72 72 72 85 90 90
85 50 50 50 67 90 90
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Types of Linepipes
Seamless up to 16 16
Engineering Analysis
Pipeline Stability (Lateral & Vertical) Pipeline Expansion Pipeline Spans Riser Analysis y Tools z PC Based Software Pipecalc Pipecalc
Coating Types
z z
Coal Tar Enamel Fusion Bonded Epoxy Service Conditions Performance Record Ease of Repair Cost Effectiveness Compatibility with Concrete Coating
Offshore Pipeline Systems Slide Number - 38 of 70
Selection Criteria
z z z z z
Pipeline Crossing
Type
z z
Pipeline Crossing
Analysis z Permissible Spans (Static & Dynamic) z Stress Analysis z Stability of Supports Analysis Tools z PC Based InIn-house Software Pipe Cross
Major Deliverables
Design Reports Design Basis Route Selection Wall Thickness Stability Pipeline/Riser Spans Crossings Risers/Flexibility Drawings Field Layout Alignment Sheets Platform Approaches Crossing Details Riser Location Riser make-up Clamp Details Procurement/ Tenders Material Specifications Material Requisitions Technical Evaluation Vendor Data Review Survey Tenders Installation Bid Package Contractors Installation Procedure R i Review
BPB PLATFORM
A
SBHL-1 BPA PLATFORM SBHL-2 SBHL-4 PLEM SBHL-5 SBHL-6 SBHL-7
30" 30
LEGEND
HYDRAULIC ACTUATED BALL VALVE GAS ACTUATED BALL VALVE GAS ACTUATED PLUG VALVE CHECK VALVE INSULATING JOINT
A
LANDFALL POINT 14" SV-1 OFFSHORE SECTION 14" 14" SV-2 ONSHORE SECTION MINDHOLA RIVER 14" 14" SV-3 TAPI RIVER Offshore Pipeline Systems Slide Number - 45 of 70 14" HAZIRA RECIEVING TERMINAL
Alignment Sheet
Sample Alignment Sheets (Offshore)
Riser Drgs.
Slide Number - 47 of 70
Riser Drgs.
Slide Number - 48 of 70
INSTALLATION
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Offshore Pipeline Systems Slide Number - 49 of 70
Pipe Corrosion & Concrete Coating Welding and Joint Coating Pipeline Laying Specialty Items Installation Riser Installation Pipeline Crossing Installation Testing Dewatering, Testing, Dewatering Drying and Commissioning
Installation Techniques q
Pipelay p y Barge g
Drill Rig g
Pipeline laying operation done by Lay Barge by SS-lay method Pipelay Analysis done using OFFPIPE software for Pipe Stress Control at different depths p and environmental conditions
Material Handling Conveyors LineLine -up Station Welding Stations Pipe Tensioners A/R Winch X-Ray Inspection
Field Joint Coating Pipe p Davits Pipe Roller Supports Stinger g System y Mooring System
Pipe p Tensioner
(Abandonment)
Riser Installation
Landfall
ShoreShore -Pulling
Offshore Pipeline Systems Slide Number - 59 of 70
Concrete Coating g
Pipe p Weighing g g
Offshore Pipeline Systems Slide Number - 60 of 70
Riser installation
Operations
To Avoid Span Correction
Stinger
Pipeline Laying
Thank You
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Offshore Pipeline Systems Slide Number - 71 of 70