Gauge Repeatability and Reprodicibility

USL:
LSL:

45.030
45.000

www.world-class-quality.com
Institute of Quality and Reliability

Std.Dev.
Multiplier

MSA AIAG Example

Appraiser A

Part 1

Part 2

Part 3

Part 4

Part 5

Reading 1
Reading 2
Reading 3

45.009
45.012
45.012

45.018
45.018
45.018

45.016
45.016
45.017

45.018
45.019
45.019

45.021
45.02
45.02

Average
Range

45.0110
0.0030

45.0180 45.0163 45.0187 45.0203

0.0000 0.0010 0.0010 0.0010

Appraiser B

Part 1

Part 2

Part 3

Part 4

Part 5

Reading 1
Reading 2
Reading 3

45.007
45.009
45.007

45.016
45.015
45.019

45.018
45.017
45.020

45.017
45.019
45.020

45.019
45.020
45.021

Average

45.0077

45.0167 45.0183 45.0187 45.0200

Range

0.0020

0.0040

0.0030

0.0030

0.0020

Appraiser C

Part 1

Part 2

Part 3

Part 4

Part 5

Reading 1
Reading 2
Reading 3

45.007
45.008
45.008

45.016
45.015
45.016

45.017
45.017
45.017

45.018
45.017
45.018

45.018
45.018
45.020

Average

45.0077

45.0157 45.0170 45.0177 45.0187

Range

0.0010

0.0010

Part
Averages

0.0000

0.0010

0.0020

45.0088 45.0168 45.0172 45.0183 45.0197

Difference between max and min of pa

Average of ranges by each app

Difference between max and min of each

Trials

K1

Repeatability or Equipm

0.8862

Part Vari

0.5908

Reproducibi

Gauge Repeatabi
Parts
5
10

K3
0.403
0.3146

Appraisers
2
3

K2
0.7071
0.5231

To

icibility

AIAG Example
Part 6

Part 7

Part 8

Part 9

45.012
45.012
45.014

45.022
45.022
45.022

45.018
45.019
45.018

45.013
45.012
45.013

Part 10
45.011
45.01
45.012

X-bara
R-bara

45.0161
0.0012

X-barb
Rbarb

45.0157
0.0028

45.0130 45.0203 45.0193 45.0130 45.0093

X-barc

45.0152

0.0000

Rbarc

0.0012

X-doublebar

45.0157 <-Grand Mean

45.0127 45.0220 45.0183 45.0127 45.0110

0.0020 0.0000 0.0010 0.0010 0.0020
Part 6

Part 7

Part 8

Part 9

Part 10

45.014
45.019
45.013

45.022
45.021
45.021

45.020
45.015
45.020

45.012
45.010
45.011

45.010
45.010
45.010

45.0153 45.0213 45.0183 45.0110 45.0100

0.0060

0.0010

0.0050

0.0020

0.0000

Part 6

Part 7

Part 8

Part 9

Part 10

45.013
45.013
45.013

45.020
45.020
45.021

45.020
45.018
45.020

45.013
45.013
45.013

45.008
45.008
45.012

0.0010

0.0020

0.0000

0.0040

45.0137 45.0212 45.0187 45.0122 45.0101

etween max and min of part averages->

0.0124

age of ranges by each appraiser

R-part
R-double
bar

een max and min of each appraser average

X-bar-Diff

0.0009

Repeatability or Equipment Variation EV (R-double bar xK1)

0.0017

0.00102

Part Variation PV (R-part x K3)

0.00392

AV ( X Diff K 2 ) 2 ( EV 2 /( nr )
Reproducibility or Appraiser Variation

0.00045

Gauge Repeatability and Reproducibility or GRR

0.00112

Total Variation TV

0.00407

%EV (100x(EV/TV))
%AV (100x(AV/TV))

%GRR (100x(GRR/TV))
%PV(100x(PV/TV))
NDC
Precision to Tolerance (P/T) Ratio

25.150
11.076

27.481
96.150
4.00
22.4%

<10% Acceptable, 10
to 30 Marginally
Acceptable