Ventilation

CHAPTER 4
(
VENTILATION AIR SUPPLY
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401.0 General.
This chapter contains requirements for ventilation air
supply and exhaust, evaporative cooling systems and
makeup-air requirements for direct-gas-fired heaters,
industrial air heaters, and miscellaneous heaters.
[OSHPD 1, 2, 3 &4J See Sections 404.0 through 418.0.
[SFMJ Air filters shall comply with all requirements of
Part 12, Title 24, Chapter 12-71, SFM Standard 12-71-1.
402.3 Mechanical Ventilation. Where natural
ventilation is not permitted by this section or the
Building Code, mechanical ventilation systems shall
be designed, constructed, and installed to provide a
method of supply air and exhaust air. The system
shall operate so that all rooms and spaces are
continuously provided with the required ventilation
rate while occupied.
Ra = outdoor airflow rate required per unit area as
determined from Table 4-1. [ASHRAE 62.1:6.2.2.1]
Rp = outdoor airflow rate required per person as
determined from Table 4-1.
Az = zone floor area: the net occupiable floor area of
the zone ft.
2
(m
2
).
(Equation 4-1)
Where:
Vbz =RpPz + RaAz
403.0 Ventilation Rates. The design outdoor air
intake flow rate for a ventilation system shall be
determined in accordance with Sections 403.1
through 403.6.
403.1 Zone Calculations. Zone parameters shall be
determined in accordance with Sections 403.1.1
through 403.1.3. [ASHRAE 62.1:6.2.2]
403.1.1 Breathing Zone Outdoor Airflow. The
design outdoor airflow required in the breathing
zone of the occupiable space or spaces in a zone,
Le., the breathing zone outdoor airflow (Vbz), shall
be determined in accordance with Equation 4-1.
[ASHRAE 62.1:6.2.2.1]
403.1.2 Zone Air Distribution Effectiveness.
The zone air distribution effectiveness (Ez) shall be
determined using Table 4-2. [ASHRAE
62.1:6.2.2.2]
403.1.3 Zone Outdoor Airflow. The design zone
outdoor airflow (Voz), Le., the outdoor airflow that
pz = zone population: The largest number of people
expected to occupy the zone during typical usage..If
the number of people expected to occupy the zone
fluctuates, pz shall be permitted to be estimated based
on averaging approaches described in Section 403.4. If
pz cannot be accurately predicted during design, it
shall be estimated based on the zone floor area and
the default occupant density listed in Table 4-1.
402.0 Ventilation Air. [Not permitted for OSHPD 1, 2,
3 &4]
402.1 General Requirements. [Not permitted for
OSHPD 1, 2, 3 & 4] All rooms and occupied spaces
listed in Table 4-1 shall be designed to have
ventilation (outdoor) air for occupants in accordance
with this chapter. Ventilation air supply requirements
for occupancies regulated by the California Energy
Commission are found in the California Energy Code.
402.1.1 Construction Documents. The outdoor
air ventilation rate and air distribution assump-
tions made in the design of the ventilation system
shall be clearly identified on the construction
documents.
402.2 Natural Ventilation. Use of natural ventilation
systems designed in accordance with this section
shall be permitted in lieu of or in conjunction with
mechanical ventilation systems. [ASHRAE 62.1:5.1]
Exception: An engineered natural ventilation
system when approved by the Authority Having
Jurisdiction need not meet the requirements of
402.2.1 and 402.2.2. [ASHRAE 62.1:5.1]
402.2.1 Location and Size of Openings.
Naturally ventilated spaces shall be permanently
open to and within twenty-five (25) feet (8 m) of
operable wall or roof openings to the outdoors,
the openable area of which is a minimum of 4
percent of the net occupiable floor area. Where
the openings are covered with louvers or
otherwise obstructed, openable area shall be
based on the free unobstructed area through the
opening. Where interior spaces without direct
openings to the outdoors are ventilated through
adjoining rooms, the opening between rooms
shall be permanently unobstructed and have a
free area of not less than 8 percent of the area of
the interior room nor less than 25 ft
2
(2.3 m
2
).
[ASHRAE 62.1:5.1.1]
402.2.2 Control and Accessibility. The means
to open required operable openings shall be
readily accessible to building occupants
whenever the space is occupied. [ASHRAE
62.1:5.1.2]
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403.1 - 405.0 2007 CALIFORNIA MECHANICAL CODE
must be provided to the zone by the supply air
distribution system, shall be determined in
accordance with Equation 4-2. [ASHRAE
62.1:6.2.2.3]
Voz =Vbz/Ez (Equation 4-2)
where the system population (Ps) is the total population
in the area served by the system. Alternative methods
shall be permitted to be used to account for
population diversity when calcUlating You, provided
that the resulting value is no less than that determined
by Equation 4-6. [ASHRAE 62.1:6.2.5.3]
403.2 Single-Zone Systems. When one air handler
supplies a mixture of outdoor air and recirculated air
to only one zone, the outdoor air intake flow (Vot) shall
be determined in accordance with Equation 4-3.
[ASHRAE 62.1:6.3]
403.4.4 Outdoor Air Intake. The design outdoor
air intake flow (Vot) shall be determined in
accordance with Equation 4-8. [ASHRAE
62.1:6.2.5.4]
Vot =Voz (Equation 4-3)
Vot= Vou/Ev (Equation 4-8)
You =D all zones RpPz + all zones RaAz (Equation 4-6)
The occupancy diversity is defined as:
D = Psi all zones pz (Equation 4-7)
Vpz is the primary airflow to the zone from the air
handler, including outdoor air and recirculated
return air. [ASHRAE 62.1:6.2.5.1]
The occupant diversity, D, shall be permitted to be used
to account for variations in occupancy within the
zones served by the system. [ASHRAE 62.1:6.2.5.3]
(Equation 4-9)
404.0 Makeup Air.
Makeup-air requirements for direct gas-fired heaters,
industrial air heaters, and miscellaneous heaters are
fotindin Chapters 5 and 9.
403.6 Dynamic Reset. The system shall be
permitted to be designed to vary the design outdoor
air intake flow (Vot), or the space or zone airflow as
operating conditions change.
403.7 Exhaust Ventilation. Exhaust airflow shall be
provided in accordance with the requirements in
Table 4-4. Exhaust makeup air shall be permitted to
be any combination of outdoor air, recirculated air,
and transfer air.
403.5 Design for Varying Operating Conditions.
403.5.1 Variable Load Conditions. Ventilation
systems shall be designed to be capable of
providing the required ventilation rates in the
breathing zone whenever the zones served by
the system are occupied, including all full and
part-load conditions. [ASHRAE 62.1:6.2.6.1]
403.5.2 Short-Term Conditions. If it is known
that peak occupancy will be of short duration or
the ventilation rate will be varied or interrupted
for a short period of time, the design shall be
permitted to be based on the average conditions
over a time period T determined by Equation 4-9.
[ASHRAE 62: Section 6.2.6.2]:
T =3 v IVbz (4-9) IF
Vbz =the breathing zone outdoor airflow calculated
using Equation 4-1 and the design value of the zone
population Pz, cfm (Lis).
where:
T =averaging time period, (min)
v =the volume of the zone for which averaging is
being applied, ft.
3
(m
3
).
(Equation 4-4)
(Equation 4-5) Zp =Voz/Vpz
403.4.2 System Ventilation Efficiency. The
system ventilation efficiency (Ev) shall be
determined using Table 4-3 or Appendix A of
ASHRAE 62.1. [ASHRAE 62.1:6.2.5.2]
403.4.3 Uncorrected Outdoor Air Intake. The
design uncorrected outdoor air intake (Vou) shall be
determined in accordance with Equation 4-6.
[ASHRAE 62.1:6.2.5.3]
403.4 Multiple-Zone Recirculating Systems. When
one air handler supplies a mixture of outdoor air and
recirculated return air to more than one zone, the
outdoor air intake flow (Vot) shall be determined in
accordance with Sections 403.4.1 through 403.4.4.
[ASHRAE 62.1:6.2.5]
403.4.1 Primary Outdoor Air Fraction. When
Table 4-3 is used to determine system ventilation
efficiency, the zone primary outdoor air fraction
(Zp) shall be determined in accordance with
Equation 4-5. [ASHRAE 62.1:6.2.5.1]
403.3 100% Outdoor Air Systems. When one air
handler supplies only outdoor air to one or more
zones, the outdoor air intake flow (Vot) shall be
determined in accordance with Equation 4-4.
[ASHRAE 62.1:6.2.4]
Vot = all zonesVoz
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VENTILATION-AIR SUPPLY 405.0 - 407.1
405.4 Evaporative Cooling System for Health
Care facilities [For OSHPD 1, 2, 3 & 4] Direct
evaporative cooling systems where the air directly c o n t a c t ~
Per Table 4-2, the zone air distribution effectiveness
is 1.0 since the system supplies cooling only from the
ceiling. Using the rates from Table 4-1 for a
meeting/ conference room, the minimum system
outdoor air rate is calculated to be:
Example: Determine the outdoor air rate required
for a single zone AC unit serving an interior 2,000 ft.
2
meeting/conference room with a design occupancy
of 100 people. The system supplies and returns air
from the ceiling. '
406.0 Reserved.
Part I - Ventilation for Health Care Facilities [For
OSHPD 1,2,3 & 4]
407.0 Ventilation System Details [For OSHPD 1, 2,
3&4]
407.1 General.
407.1.1 AJI supply-air, return air, and exhaust-air
systems shall be mechanically operated and such
systems for areas listed in Table 4-A shall be operated
continuously. Natural ventilation through windows
or other openings such as louvers will be considered
as supplemental to the required mechanical
ventilation systems.
Exception 1. Natural ventilation shall not be
used in airborne infection isolation rooms and
protective environment rooms.
Exception 2. The number of air changes may be
reduced to 25 percent of the indicated value in
Table 4-A, when the room is unoccupied, if
provisions are made to ensure the following: (1)
the number of air changes per hour indicated is
reestablished whenever the space is occupied and
(2) the pressure relationship with the
surrounding rooms is maintained when the air
changes per hour are reduced; In areas requiring
no continuous directional control as identified in
accordance with Table 4-A, ventilation systems
may be shut down when the space is unoccupied
and ventilation is not otherwise required.
Ventilation shall not be reduced in rooms
specifically used for airborne infection control,
such as waiting rooms, triage rooms, corridors,
reception areas, areas adjacent to waiting areas,
airborne infection isolation rooms, negative
pressure exam room, negative pressure x-ray
treatment rooms, and protective environment
rooms. All operating and delivery rooms shall
maintain a minimum of six air changes per hour
of total air when not in use.
407.1.2 Fans serving exhaust systems shall be
located at the discharge end of the system. The
ventilation rates shown in Table 4-A shall be
considered as minimum acceptable rates and shall
not be construed as precluding the use of higher
ventilation rates if they are required to meet
design conditions.
the wetted surface or spray shall be limited in health
facilities to nonpatient areas such as laundry rooms, food
preparation areas and boiler or machinery rooms. Similar
rooms with high heating-producing equipment will be
considered when specifically approved by the enforcing
agency. The evaporative pads, shall be a synthetic type.
Filters shall be required in accordance with Tables 4-B and
4-C except utility rooms i.e;: boiler or machinery rooms.
=RpPz + RaAz
Ez
= 5 x 100 + 0.06 x 2,000
1.0
=620 cfm
Vat
405.0 Evaporative Cooling Systems.
Evaporative cooling systems shall comply' witl.1 this
chapter.
Evaporative cooling systems shall be provided
with outside air as specified for cooling systems in
this code. .- .
Ali' ducts and fire dampers that are a portion of an
evaporative cooling systemshall comply with this code.
405.1 Location.
Evaporative cooling systems shall be installed so
as to minimize the probability of damage from .an
external source. .
405.2 Access, Inspection, and Repair. Evaporative
c;oolers shall be accessible for inspection, service, and
replacement without removing permanent construction:
405.3 Installation.
An evaporative cooler supported by the building
structure shall be installed on a substantial level base
and shall be secuteddirectlyor indirectly to the
building structure by suitable means to prevent
displacement of the cooler.
Modifications mflde to the supporting
framework of buildings as a result of the installation
shall be in accordance with the requirements of the
Building Code. Openings in exterior walls shall be
flashed in an approved manner in accordance with
. the requirements of the Building Code.
An evaporative cooler supported directly by the
ground shall be isolated from the ground by a level
concrete slab extending not less than three (3) inches
(76 mm) above the adjoining ground level.
An evaporative cooler supported on an
aboveground platform shall be elevated at least six
(6) inches (152 mrn) above adjoining ground level.
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407.2 - 407.5
407.1.3 Services/Systems and Utilities. See
Section 313.2.
407.2 Outdoor Air Intakes and Exhaust
Outlets.
407.2.1 Outdoor Air Intakes. Outdoor air intakes
shall be located at least 25 feet (7.62 m) from exhaust
outlets of ventilating systems, combustion equipment
stacks, medical-surgical vacuum systems, cooling
towers and areas that may collect vehicular exhaust
~ r other noxious fumes. The bottom of outdoor air
mtakes shall be located as high as practicable, but not
less than 10 feet (3048 mm), above ground level. If
installed through the roof, they shall be located 18
inches (457 mm) above roof level or 3 feet (914 mm)
above aflat roof where heavy snowfall is anticipated.
Exceptions:
1. These dimensions may be reduced if it is
demonstrated by the submission of details and
calculations that location of intakes with respect
to exhausts and their orientation, or the use of
special filters, provides equal performance.
2. The requirements regarding the bottom of
outdoor air intakes and installation through the
roof do not apply to skilled nursing facilities,
intermediate-care facilities or nonsensitive areas
in correctional treatment centers.
407.2.2 Exhaust Outlets. Exhaust outlets shall
be located a minimum of 10 feet (3048 mm) above
adjoining grade and 10 feet (3048 mm) from
doors, occupied areas and operable windows.
Exception: Airborne infection isolation rooms
shall comply with Section 414.1.
407.2.3 Relief Air Discharge. Building relief air
discharge shall discharge at least 10 feet (3048
mm) from any outside air intake.
407.3 Air Balance.
407.3.1 The ventilation systems shall be designed
and balanced to provide the general air balance
relationship to adjacent areas, shown in Table 4-A.
The ventilation systems shall be balanced in
accordance with the latest edition of standards
published by the Associated Air Balanced Council
(AABC) or the National Environmental Balancing
Bureau (NEBB).
407.3.2 Where the variation in static pressure drop
across filters is a significant portion of the total
pressure drop, static pressure or pressure differential
controls or constant volume devices may be required
to e n s u ~ e the maintenance of air balance relationships
shown m Table 4-A regardless offilter loading.
Exception: This section does not pertain to skilled
nursing facilities, intermediate-care facilities and
nonsensitive areas in correctional treatment centers
except for airborne infection isolation rooms and
46
2007 CALIFORNIA MECHANICAL CODE
407.4 Air Circulation.
407.4.1 Air shall be introduced at the cleanest
areas and removed at the dirtiest areas in order to
reduce chances of airborne cross infection as
follows:
407.4.1.1 Air supplied to operating rooms,
cesarean operating rooms, cardiac catherization
labs, cystoscopy rooms, delivery rooms and
nurseries, shall be delivered at or near the ceiling
of the area served, and all air removed from the
area shall be removed near floor level. At least
two exhaust or recirculation air inlets shall be
used in all operating and delivery rooms and
shall be located not less than 3 inches (76 mm)
nor more than 8 inches (203 mm) above the
finished floor.
Exception: For airborne infection isolation
rooms and protective environment rooms, see
Section 414.0 and 415.0.
407.4.1.2 Room supply air outlets and room
recirculation and exhaust air inlets installed in
nonsensitive areas shall be located not less than 3
inches (76 mm) above the floor.
Exception: For airborne infection isolation
rooms and protective environment rooms, see
Section 414.0 and 415.0.
407.4.1.3 Corridors shall not be used to convey
supply, return or exhaust air to or from any room
if the corridor is required to be of fire resistive
construction per the California Building Code.
Exception 1: Mechanically exhausted toilet
rooms of 50 square feet (4.7 m
2
) or less and small
rooms of 30 square feet (2.79 m
2
) or less such as
janitor closets, housekeeping rooms, and
electrical or telephone closets opening directly
onto corridor.
Exception 2: Air transfer caused by pressure
differentials in rooms required to have a positive
or negative air balance by Table 4-A.
407.4.1.4 No space above a ceiling may be
utilized as an outside-air, supply-air, exhaust-
air or return-air plenum.
Exception: Designs specifically approved by
the enforcing agency.
407.4.1.5 Air from a patient room, exam room,
treatment room shall not be transferred to
another similar room without first having passed
through air filters as required b y Table 4-B or
Table 4-C.
407.4.1.6 Supply outlets and return and
exhaust air inlets shall be located to prevent
short-circuiting.
407.5 Variable Air Volume.
401.5.1 Variable Air Volume Systems (VAV).
Variable air volume .systems subjecting the patient to
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VENTILATIONAIR SUPPLY
a fluctuating air movement are not acceptable for
airborne infection isolation rooms, protective
environment rooms or those critically sensitive areas
listed in Table 315. For nonsensitive areas, variable
air volume systems meeting the following criteria can
be considered:
407.5.1.1 The VAV system shall comply with
code requirements for outside air, total air, and
pressure relationship through the full range of
operationfrom minimum to maximum.
407.5.1.2 The central return or exhaust fan
shall be controlled to accomplish the variable air
volume requirements of the individual rooms
served by the fan as described in Section
407.5.1.3.
407.5.1.3 Variable air volume for return or
exhaust air shall be accomplished by utilizing an
automatic modulating damper in the return or
exhaust air for each zone. The damper will
modulate from full open to minimum position in
conjunction with the supply air VAV terminal b ~ x .
408.0 Filters [For OSHPD 1, 2, 3 &4J
408. 1 General. Filter efficiencies shall be certified by the
manufacturer and shall be based on ASHRAE Standard
52.1-1992, Gravimetric and Dust-spot Procedures for
Testing Air-Cleaning Devices Used in General Ventilation
for Removing Particulate Matter or ASHRAE Standard
52.2-1999, Method of Testing General Ventilation Air-
Cleaning Devices for Removal Efficiency by Particle Size
when specifically set forth in these standards.
408. 1. 1 A filter gauge shall be installed across each
filter bank serving central air systems. The gauge
shall be red lined or afilter alarm light installed to
signal when the recommended maximum static
pressure. drop has been reached.
408.1.2 Central air-handling systems are defined as
any unit requiring duct work on the supply or inlet
side that serve more than one room.
408.1.3 Filter banks shall be visually inspected for
torn media and bypass in filter frames by means of a
flashlight or equivalent, both with fans in operation
and stopped. Tears in media and bypass in filter
frames shall be eliminated in accordance with the
manufacturer's directions and the requirements of the
enforcing agency prior to commencing operation of
the system.
408.1.4 Central air-handling systems shall be
maintained in a reasonably clean condition during
construction and shall be cleaned as necessary prior
to replacement of temporary filter used during
construction to ensure that clean air will be delivered
to the occupied spaces.
408.1.5 Filter bank No.1 shall be located upstream
of the air-conditioning equipment. Filter bank No. 2
a1id filter bank No. 3 shall be located downstream of
. the supply fan and all cooling and humidification
407.5 - 408.3
equipment with efficiencies as indicated in Table 4-B
or Table 4-C.
Exception: Dry steam-type humidifiers for local room
humidity control may be installed in the supply air
duct downstream of the final filter bank where designs
are speCifically approved by the enforcing agency.
408.1.6Filter bank No.2 andfilter bank No.3 media
shall be rigid or supported (noncollapsing type) and
shall operate on the principles of impingement,
straining and diffusion.
408.2 Filters for Hospitals.
408.2.1 All air-ventilation systems shall comply
with code requirements of this section and shall have
filter bank efficiencies as listed in Table 4-B.
408.2.2 Noncentral recirculating air systems
providing cooling to high heat producing equipment
located in nonsensitive areas shall have afilter with
30 percent average efficiency based on ASHRAE
Standard 52.1-1992 or a minimum efficiency
reporting value (MERV) of 8 based on ASHRAE
Standard 52.2-1999. .
408.2.3 Noncentral air systems serving any areas
not listed in Table 4-B shall be provided with filter
arrangement and efficiency specifically approved by
the enforcing agency.
408.2.4 Noncentral recirculating air handling
systems, i.e., through-the-wall units, fan coil units,
and heat pumps may be utilized for single patient
rooms of one or more beds. Filtration for these units
shall have a minimum weight arrestance value of 50
percent, based on ASHRAE Standard 52.1-1992 or a
minimum efficiency reporting value (MERV) of 1,
based on ASHRAE Standard 52.2-1999. The air
ventilation system providing the minimum air
changes of outdoor air shall comply with Table 4-B.
These units may be used as recirculating units only.
All outdoor air requirements shall be met by a
separate central air handling systems.
408.3 Filters for Skilled Nursing Facilities,
Intermediate Care Facilities and Correctional
Treatment Centers.
408.3.1 The air ventilation systems shall comply
with code requirements of this section for skilled
nursing facilities, intermediate care facilities and
correCtional treatment centers and shall have filter
bank efficiencies as listed in Table 4-C.
408.3.2 Noncentral air systems serving single
patient rooms of one or more beds shall comply with
Table 4-C.
408.3.3 Noncentral recirculating air-handling
systems, i.e. through the wall units, may be utilized
for each patient room with one or more beds.
Filtration for 'these units shall have a minimum
weight arrestance vqlue of 50 percent, based on
ASHRAE Standard 52.1-1992 or a minimum
efficiency reporting value (MERV) ofl, based on
47
408.3 - 413.2
ASHRAE Standard 52.2-1999. The air ventilation
system providing the minimum air changes of
outdoor air shall comply with Table 4-C. These units
may be used as recirculating units only. All outdoor
air requirements shall be met by aseparate central air
handling system.
401!.3.4 Airborne infection isolation rooms,
protective environment rooms and sensitive areas in
correctional treatment centers shall comply with
Section 408.2.
408.4 Filters for Outpatient Facilities.
408.4.1 The air ventilation systems shall comply
with code requirements of this section for outpatient
facilities and shall have filter bank efficiencies as
listed in Table 4-B.
408.4.2 Noncentral air systems serving individual
rooms shall comply with Table 4-B.
409.0 DUCTS [FOR OSHPD 1, 2, 3 & 4J
409.1 Ducts which penetrate construction, intended for
X-ray or other radiation protection, shall not impair the
effectiveness of the protection.
409.2 Duct linings and their use shall meet the
requirements of Chapter 6, California Mechanical Code.
409.3 Cold-air ducts shall be insulated wherever
necessary or to prevent condensation problems.
409.4 The anchorage and supporting structural elements
for airducts shall be designed to withstand the lateral
forces as required by the California Building Code, Title
24, Part 2.
410.0 Laboratories [For OSHPD 1,2,3 & 4J
410.1 The minimum amount of outdoor air in laboratories
shall be provided in accordance with Table 4-A. A filter
with 90 percent average efficiency based on ASHRAE
Standard 52.1-1992 or a minimum efficiency reporting
value (MERV) of 14, based on ASHRAE Standard 52.2-
1999 shall be installed in the air-supply system at its
entrance to the media transfer room.
410.2 Laboratory hoods for general use shall have a
minimum average face velocity of 75 feet per minute (380
m/s). Hoods in which infectious or highly radioactive
materials are processed shall have aface velocity of 100
feet per minute (510 m/s). Bacteriological safety cabinets
used for processing infectious materials shall have an
average face velocity of 50 to 70 feet per minute (255 m/s
to 355 m/s) and shall be equipped with a means for
disinfection.
410.3 Laboratory hoods shall not be connected to the
general building exhaust system. Hoods in which
infectious, incompatible or highly radioactive materials are
processed each shall have an independent exhaust system
with the fan installed at .the discharge point of the system.
Duct systems serving laboratory hoods shall be
constructed of stainless steel of a type which will resist
corrosion by materials normally handled. Duct systems
serving laboratory hoods used for purposes other than
48
those needed for routine diagnostic laboratory procedures
and in which highly radioactive materials or a significant
volume of highly oxidizing agents are used shall be
constructed of USS 18-8 stainless steel or the equivalent
for a minimum distance of 10 feet (3048 mm) from the
hood. Such ducts shall be equipped with wash down
facilities and shall be consistent with fire safety
requirements. Fire dampers and smoke dampers shall not
be installed in laboratory hood exhaust systems.
410.4 The exhaust from all laboratory hoods in which
infectious or radioactive materials are processed shall be
equipped withfilters having a99 percent efficiency based on
the DOP (dioctylphthalate) test method or a minimum
efficiency reporting value (MERV) of 15, based on
ASHRAE Standard 52.2-1999. Filter frames shall be
durable and carefully dimensioned, and shall provide an
airtight fit with the enclosing duct work. All joints between
filter segments and the enclosing duct work shall be gasketed
or sealed to provide apositive seal against air leakage.
411.0 Kitchen and Dining Areas [For OSHPD 1,2,
3&4J
411.1 The air from dining areas may be used to ventilate
the food preparation areas only after it has passed through
afilter with at least an 80 percent average efficiency based
on ASHRAE Standard 52.1-1992 or a minimum
efficiency reporting value (MERV) of 13, based on
ASHRAE Standard 52.2-1999.
Exception: For skilled nursing facilities,
intermediate care facilities and correctional treatment
centers, the air from dining area may be used to
ventilate food preparation areas only after it has
passed through a filter with a 50 percent average
efficiency based on ASHRAE Standard 52.1-192 or a
minimumefficiency reporting value (MERV) of 10,
based on ASHRAE Standard 52.2-1999.
412.0 Boiler, Mechanical and Electrical Rooms
[For OSHPD 1, 2, 3 &4J
412.1 Boiler, heater and electrical equipment rooms shall
be provided with outdoor air so as to maintain combustion
rates of equipment and temperatures in the rooms and in
adjoining areas as rated in this chapter.
412.2 Floor surfaces in occupiedspaces above such rooms
should not exceed a temperature of 85 OF (29.4 C), and
suitable insulation may be required.
413.0 Odorous Rooms [For OSHPD 1, 2, 3 &4J
413.1 Rooms in areas where excessive heat or moisture is
generated, where objectional odors or dust are present, or
where flammable or toxic gases may accumulate, which
are used by health facility personnel or patients, shall be
provided with exhaust ventilation to change the air a
minimum of ten times per hour.
413.2 Kitchen; morgues and laundries located inside a
hospital building or skilled nursing facility in which
patients are accommodated, or treated, shall be ventilated
1-- ----------
VENTILATION-AIR SUPPLY 413.2-416.3

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with exhaust systems which will provide a minimum of
ten air changes per hour and prevent odors from entering
patient areas.
414.0 Airborne Infection Isolations Rooms [For
OSHPD 1,2,3 & 4J
414.1 Exhaust Systems. A separate, dedicated exhaust
system shall be provided for airborne infection isolation
rooms. The dedicated system may serve more than one
airborne infection isolation room, adjoining toilet room
and anteroom. The exhaust ducts shall be identified by
appropriate labeling with the words "Caution Airborne
Infection Isolation Rooms Exhaust" or similar
terminology. Such labeling shall be in a manner which is
not readily removable and shall appear on the exhaust
duct at intervals of not more than 20 feet (6096 mm) and
at least once near each room and each story traversed by
the exhaust system. Exhaust fans shall comply with
Section 407.1.2. The discharge from exhaust fans shall be
located the roof and shall be located a minimum of
25 feet (7620 mm) from areas that may be occupied, doors,
operable windows, outdoor air intakes, or other openings
into the building. The exhaust fan discharge shall be
labeled in a manner which readily identifies the
precautions which should be observed. To ensure, that the
airborne contaminates do not reenter the building, one of
the following shall be provided:
414. 1. 1 Exhaust discharge from fan, shall extend at
least 7 feet (2134 mm) above the roof and discharge
vertically upward. Self-draining stacks or equivalent
shall be usedfor rain protection. Rain caps which divert
the exhaust toward the roofshall be prohibited; or
414.1.2 Exhaust shall discharge above roof level and
through an accessible HEPA filter. The HEPA filter
shall be located upstream of the exhaust fan and have
a minimum efficiency of99.97 percent based on the
DOP method in accordance with Mil-Std. 282 or a
minimulrl efficiency reporting value (MERV) of 17,
based on ASHRAE Standard 52.2 1999. Filter gage
shall be installed across' thefilter. For maintenance of
air balance relationship, see Section 407.3.2. The 25-
foot (7620 mm) dimension required by Section 414.1
may be reduced when a99.97 percent HEPAfilter or
efficiency reporting value (MERV) of 17,
iJased on ASHRAE Standard 52.2 1999 is used and
the reduced dimension is specifically approved by the
, enforcing agency. ,
414.2 Air Distribution. The supply outlets and exhaust
inlets shall be located to provide airflow patterns that
prevent stagnation of the air and eliminate short
circuiting of the supply to the exhaust, and minimize
exposure of health care workers to airborne infectious
particles. Supply-air outlets shall be located at or near the
ceiling and at the end of the airborne infection isolation
room which is opposite >the head of the bed; Exhaust
registers shall be located on the wall behind the patient's
head, or as close to that wall as practical and shall be
located not less than 3 inches (76 mm) nor more than 24
inches (610 mm) above the finished floor.
Exception: For correctional treatment centers, the
location and design of the supply outlets an exhaust or
return inlets shall not compromise the safety, security
and protection ofstaff, inmates and property.
415.0 Protective Environment Rooms [For
OSHPD 1,2,3 & 4J
415.1 Air Distribution. The supply outlets and exhaust
and return inlets shall be located to provide airflow ,patterns
that prevent stagnation of the air and eliminate short
circuiting of the supply to the exhaust or return. Supply air
shall be delivered at or near the ceiling and near the
patient's bed. All exhaust or return registers shall be located
near the entrance to the protective environment room and
not less than 3 inches (76 mm) nor more than 8 inches (203
mm) above the finished floor.
Exception: For correctional treatment centers, the
location and design of the supply outlets and exhaust
or return inlets shall not compromise the safety,
security and protection ofstaff, inmates and property.
416.0 Alarms - Airborne Infection Isolation
Rooms and Protective Environment Rooms
[OSHPD 1, 2, 3 & 4J
416.1 An alarm system which is based on static pressure
control, volumetric control, or directional flow
measurement shall be provided for each isolation room. The
alarm system shall consist of a display monitor located on
the corridor wall near the door to the room and avisual and
audible alarm which annunciates at the room and at a
nurses' station or other suitable location that will provide
responsible surveillance. A time delay shall be provided to
allow for routine openings of doors. The alarm shall
annunciate when the supply, return, or exhaust fans are
interrupted and when one of the following conditions is not
being met during closed door conditions:
1. When the minimum air quantity difference of 75
cfm (35.4 Lis) required by Table 4-A is not being
maintained; or
2. When a minimum pressure differential of 0.001
inch (0.003 kPa) of water and aminimum inward
(outward for protective environment rooms) air
velocity of 100 feet per minute (0.508 m/s) is not
being maintained at the air transfer opening
required by Table 4-A. '
416.2 Other acceptable alarm systems will be allowed when
designs are specifically approved by the enforcing agency.
416.3 [For OSHPD 4J For correctional treatment
centers, the alarm system shall, not create fcilse alarms or
security hazards., ' ,"
49
416.4 - 418.5
416.4 Prior to acceptance of the rooms, the alarm system
shall be tested and operated to demonstrate to the owner or
designated representative that the installation and
performance of the system conforms to design intent.
417.0 Testing Airborne Infection Isolation Rooms
and Protective Environment Room [For OSHPD 1,
2, 3 &4J Prior to acceptance of the rooms, all mechanical
systems shall be tested, balanced and...operated to
demonstrate to the owner or designated representative that
the installation and performance of the systems conform to
design intent. All testing and balancing shall be performed
by a qualified independent agency certified by the
Associated Air Balance Council (AABC) or the National
Environmental Balancing Bureau (NEBB). Test results
shall be documentedfor maintenancefiles.
418.0 Design Requirements for Ethylene Oxide
(ETO) Sterilization Areas [For OSHPD 1,2,3 &4J
418.1 Air Changes. The ETO sterilization equipment
room shall be provided with minimum air changes per hour
per Table 4-A and be maintained at anegative air balance.
418.2 Exhaust Requirements.
418.2.1 All air from the ETO sterilizer equipment
room shall be exhausted to the outside by a dedicated
system or other approved method.
418.2.2 The exhaust fan for the dedicated system shall
be located at the discharge point of the system and
identified as ETO Equipment Room Exhaust.
418.2.3 Discharge Point. The discharge point shall
be a minimum of 25 feet (7620 mm) away from any
outside intake, operable window or personnel passage.
418.3 Ventilation Requirements.
418.3.1 Aeration units. The aeration units shall be
ventilated through a nonrecirculating dedicated
ventilation exhaust system.
418.3.2 Capture box. When the drain is not located
in the ETO sterilizer equipment room, ventilation is
required by acapture box.
418.3.3 Cylinder change. When not located in the
ETO sterilizer equipment room, exhaust during cylinder
change is required by installing a hood that is part of a
dedicated ventilation exhaust system, positioned no more
than 1foot (305 mm) above or behind the point where the
change ofcylinders takes place.
418.3.4 Sterilizer relief valve. The ventilation of
sterilizer relief valve is required through apipe connected
to the outlet of the relief valve exhausted directly to the
outdoors at apoint high enough to be awayfrom passers-
by, and not near any windows that open, nor near any
air-conditioning or ventilation air intakes.
418.3.5 Ventilation of sterilizer door area. The
system shall be designed to capture the ETO when the
door is opened following the completion of the
sterilization process. A hood or canopy closed on each
50
end should be installed over the sterilization door. A
hood or canopy shall be connected to a dedicated
exhaust ventilation system.
418.4 Gas Valves. Installation of gas line hand valves at
the c o n n ~ c t i o n to the supply cylinders are required to
minimize leakage during cylinder change.
418.5 Alarm Systems. An Audible an visual alarm
system shall be installed to alert sterilizer operating personnel
ifthe airflowfalls below design cubitfeet per minute(L/S).
VENTILATION-AIR SUPPLY
TABLE 4-A - PRESSURE RELATIONSHIP AND VENTILATION REQUIREMENTS FOR
GENERAL ACUTE CARE HOSPITALS, SKILLED NURSING FACILITIES,
INTERMEDIATE CARE FACILITIES, CORRECTIONAL .
Table 4-A
n
\ __ /
o
o
o
C)
TREATMENT CENTERS, OUTPATIENTS FACILITIES AND LICENSED CLINICS
A B C D E F
CONDITIONED AIR NOT ALL AIR
AIRBALANCE MINIMUM 100% O.S.A EXHAUSTE
RELATlONSHIP AIR Minimum Air Minimum D
TO CHANGES Changes of Total Air DIRECTLY
ADJACENT IF 100% Outdoor Air Changes per TO
Area Designation AREAS" O.S.A. per hour hour OUTDOORS
Operating room, cardiac cath lab and P' 12 5 20
cystoscopy
Patient holding preparation' E 6 2 6
Delivery room, cesarean operating room P 12 5 20
Newborn/well baby nursery P 6 2 6
Post anesthesia care unit E 6 2 6 . Yes
Intensive care service spaces, P 6 2 6
Acute respiratory - care service spaces,
Burn service spaces, Coronary-
care service Spaces, Pediatric
intensive - care service spaces'
Newborn intensive care P 6 2 6
Emergency department:'
Waiting area N 12 2 12 Yes'
Operating room P 12 5 20
Treatment room E 6 2 6
Trauma room' P 12 5 20
Triage N 12 2 12 Yes
Patient room E 2 2 6
Patient area corridor E 2 2 4
Labor/delivery/recovery room, Labor/ E 2 2 6
deliverylrecovery/postpartum room
Airborne infection isolation room
N4
12 2 12 Yes
Airbone infection isolation anteroom
p4
10 2 10 Yes
Protective environment room p' 15 2 15
Protective environment anteroom N" 15 2 15
Treatment, and examination rooms E 6 2 6
Bronchoscopy and endoscopy N 12 2 12 Yes
Special purpose room (SNF& ICFonly) E 6 2
6
Yes
51
Table 4-A cant. 2007 CALIFORNIA MECHANICAL CODE
A B C D E F
RELATIONSHIP AIR Minimum Air Minimum D
Radiological/Imaging:
Angiography Room P 12 5 15
X-ray (diagnostic and treatment) E 6 2 6
CTScan E 6 2 6
MRlroom E 6 2 6
Fluoroscopy Room N 6 2 6 Yes
DarkRoom N 12 2 12 Yes
Negative-pressure x-ray room N 12 2 12 Yes
Ultra. sound room E 6 2 6
Gamma camera E 6 2 6
Waiting area N 12 2 12 Yes
Bedpan room N 10 Yes
Bathroom N 10 Yes
Janitors' closet, Housekeeping room N 10 Yes
Sterilizer equipment room N 10 Yes
Sub sterile room E 10 2 10 Yes
Linen and trash chute rooms N 10 Yes
Food preparation centers E 10 2 10 Yes
Dining room E 10 2 10
Dishwashing room N 10 Yes
Dietary day storage E 2
Laundry, general (clean and dirty) E 10 2 10 Yes
Soiled linen sorting and storage N 10 Yes
Clean linen storage P 2 2 2
Anesthesia storage E 8 8 Yes
Central medical and surgical supply:
Soiled or decontamination room N 4 2 4 Yes
Clean workroom P 4 2 4
Unsterile supply E 2 2 2
Pharmacy/medicine room P 2 2 4
Laboratory
General N 6 2 6
Biochemistry P 6 2 6
Cytology N 6 2 6 Yes
Glass washing N 10 2 10 Yes
Histology N 6 2 6 Yes
Microbiology N 6 2 6 Yes
Nuclear medicine N 6 2 6 Yes
Pathology N 6 2 6 Yes
Serology P 6 2 6
Sterilizing N 10 2 10 Yes
Media transfer P 4 2 4
52
VENTILATION-AIR SUPPLY Table 4-A cont.
C)
o
o
o
A B C D E F
RELATIONSHIP AIR Minimum Air Minimum D
Infectious disease and virus N 6 2 6 Yes
Bacteriology N 6 2 6 Yes
Negative-pressure treatment/exam room N 12 2 12 Yes
Physical therapy and hydrotherapy N 6 2 6
Soiled workroom (utility room) N 4 2 10 Yes
Clean workroom P 4 2 6
Autopsy N 12 2 12 Yes
Toilet room N 10 Yes.
Shower room N 10 Yes
Waiting area primary care clinic N 10 2 10 Yes'
P =Positive E =Equal N =Negative
1 The pressure relationship of the entire emergency department shall be negative to other adjacent areas.
2 Air may be recirculated if a high-efficiency particulate air (HEPA) filter with a minimum efficiency of 99.97percent or a minimum
efficiency reporting value (MERV) of 17is installed in the return air duct which serves the waiting area.
3 The term "trauma room" as used here is the operating room space in the emergency department or other trauma reception area
that is used for emergency surgery. The first aid room and/pr "emergency room" used for initial treatment of accident victims may
be ventilated as noted for the "treatment rooms. " .
4 The anteroom shall have positive air pressure in relation to the airborne infection isolation room. A door louver, transfer grille, or
other acceptable means shall be provided to allow for airflow from the anteroom to the airborne infection isolation room. The
airborne infection isolation room shall have negative pressure in relation to the anteroom, and the adjoining toilet room shall have
negative pressure in relation to the airborne infection isolation room. Negative pressure shall be achieved by balancing the
exhaust cfm to no less than 75 cfm (35.4 Us) greater than the supply cfm for each airborne infection isolation room the anteroom
serves. The overall area consisting of the anteroom, airborne infection isolation room, and adjoining toilet room shall have an
equal air balance in relation to the corridor.
Exception: For correctional treatment centers, the location and design of the air transfer device shall not compromise the
safety, security andprotection of staff, inmates, and property.
5 Positive-pressure shall be achieved by balancing the supply cfm to not less than 75 cfm (35.4 Us) greater than the exhaust and
return cfm for each protective environment room the anteroom serves,
6 The anteroom shall have negative air pressure in relation to the protective environment room. Adoor louver, transfer grille, or
other acceptable means shall be provided to allowfor airflow from the protective environment room to the anteroom. The
protective environment room shall have positive-pressure in relation to the anteroom and adjoining toilet room. Positive pressure
shall be achieved by balancing the supply cfm to not less than 75 cfm (35.4 Us) greater than the exhaust and return cfm. The
overall area consisting of the anteroom, protective environment room, and adjoining toilet room shall have an equal air balance in
relation to the corridor.
Exception: For correctional treatment centers, the location and design of the air transfer device shall not compromise the
safety, security, andprotection of staff, inmates, and property.
7 Cystoscopy may have equal air balance relationship to adjacent areas when approved by Authority Having Jurisdiction.
8 For operating rooms, cardiac catheterization labs, angiography rooms, cystoscopy rooms, delivery rooms, cesarean operating
rooms, newborn intensive care, intensive care units, and nurseries provide approximately 15% excess supply air to the room or a
sufficient quantity of excess supply air to maintain an appropriate positive air balance based on the room tightness and number of
doors. For all rooms not listed in this footnote or not listed in Table 315 requiring either a positive or negative air balance, provide
approximately 10% differential cfm between supply and return/exhaust airflowbut not less than 25 cfm differential shall be
provided regardless of room size. Room function, size, and tightness may be considered when determining the differential airflow
required.
9 Intensive care patient rooms, which contain a modular toilet/ sink combination unit within the room, shall be provided with a
minimum of 75 cfm of exhaust directly over the modular toilet/sink combination unit.
53
Table 4-8 - Table 4-C 2007 CALIFORNIA MECHANICAL CODE
TABLE 4-B - Filter Efficiencies for Central Ventilation and Air-Conditioning Systems
in General Acute Care Hospitals, Acute Psychiatric Hospitals, Outpatient Facilities and Licensed Clinics.
1
Filter Efficiency % Filter Bank
(Minimum efficiency reporting
Area Designation Minimum Number of Filter Banks value MERV)5
No. 1
1
No. 2
1
No. 3
1
Orthopedic operating room, 30% 90% 99.97%3
bone marrow transplant
operating room, organ transplant 3
operating room (8) (14) (17)
Protective environment rooms 3 30% 90% 99.97%4
(8) (14) (17)
Angiography; cardiac cath labs; 2 30% 90%
operating rooms; delivery rooms
nurseries; patient care, treatment,
cystoscopy, cesarean operating room, (8) (14)
diagnostic and related areas; airborne
infection isolation rooms; areas
providing direct patient service or clean
supplies such as sterile and clean
processes
Laboratories 2 30% 80%
(8) (13)
Administrative, med staff support areas, 1 30%
bulk storage, soiled holding areas,
food preparation areas and laundries (8)
1Based on ASHRAEStandard 52.1-1992 or ASHRAEStandard 52.2-1999.
2 Based on DOP test in accordance With MIL-STD-282 or based on ASHRAEStandard 52.2-1999.
3 HEPA filters at air outlet or other locations when approved by the Authority Having Jurisdiction.
4 HEPA filter located in the supply duct which serves the positive-pressure isolation room or rooms may serve more than one supply outlet and more
than one positive-pressure isolation room. HEPA filter or a filter with minimum efficiency reporting value (MERV) of 17installation shall be designed
and equipped to permit safe removal, disposal and replacement of filters.
5 The numbers in parentheses represent MERVrating based on ASHRAEStandard 52.2-1999.
TABLE 4-C- Filter Efficiencies for Central Ventilation and Air-Conditioning Systems
in Skilled Nursing Facilities and Intermediate Care Facilities and Correctional Treatment Centers.
1
Filter Efficiency % Filter Bank
(Minimum efficiency reporting
Area Designation Minimum Number of Filter Banks valueMERVys
No. 1
1
No. 2
1
All areas for inpatient care, treatment 2 30% 80%
and/or diagnosis, and those areas
providing direct service or
cleaning supplies (8) (13)
Administrative, bulk storage, soiled 1 30%2
holding, laundries and food prep areas (8)
1Based on ASHRAEStandard 52.1-1992 or ASHRAEStandard 52.2-1999.
2 Filters are not required for evaporative coolers serving laundries and food preparation areas.
3 The numbers in parentheses represent MERVrating based on ASHRAE52.2-1999.
54
VENTILATION-AIR SUPPLY Table 4-1
TABLE 41 MINIMUMVENTILATION RATES IN BREATHING ZONE 2,3
e
[ASHRAE 62.1 :Table 6-1]
Note: Ventilation air supply requirements for occupancies regulated by the
California Energy Commission are found in the California Energy Code.
Occupancy People Outdoor Area Outdoor Default Occupant
Category6 Air Rate R
p
AirRateR
A
Density4
(cfmlperson) (cfmlft
Z
) (peoplel1,OOO ftZ)
0
Correctional Facilities
Cell 5 0.12 25
Day room 5 0.06 30
Guard stations 5 0.06 15
Booking/waiting 7.5 0.06 50
C) Educational Facilities
Day care (through age 4) 10 0.18 25
Classrooms (ages 5-8) 10 0.12 25
Classrooms (age 9 plus) 10 0.12 35
Lecture classroom 7.5 0.06 65
Lecture hall (fixed seats) 7.5 0.06 150
Art classroom 10 0.18 20
Science laboratories E 10 0.18 25
Wood/metal shop 10 0.18 20
Computer lab 10 0.12 25
Media center A 10 0.12 25
Music/ theater/ dance 10 0.06 35
Multi-use assembly 7.5 0.06 100
University/College Laboratories
0
Food and Beverage Service
Restaurant dining rooms 7.5 0.18 70
Cafeteria/fast food dining 7.5 0.18 100
Bars, cocktail lounges 7.5 0.18 100
General
Conference/meeting 5 0.06 50
Corridors 0.06
Storage rooms B 0.12
Hotels, Motels, Resorts,Dormitories
Bedroom/livillg room 5 0.06 10
Barracks sleeping areas 5 0.06 20
()
Lobbies/ pre-function 7.5 0.06 30
Multipurpose assembly 5 0.06 120
Office Buildings
Office space 5 0.06 5
Reception areas 5 0.06 30
Telephone/ data entry 5 0.06 60
Main entry lobbies 5 0.06 10
C) Miscellaneous spaces
Bank vaults/safe deposit 5 0.06 5
Computer (not printing) 5 0.06 4
Pharmacy (prep. area) 5 0.18 10
0
Photo studios 5 0.12 10
Shipping/receiving B 0.12
55
Table 4-1 cont. 2007 CALIFORNIA MECHANICAL CODE
TABLE 4-1 MINIMUM VENTILATION RATES IN BREATHING ZONE 2,3 (continued)
Transportation waiting
Warehouses B
Public Assembly Spaces
Auditorium seating area
Places of religious worship
Courtrooms
Legislative chambers
Libraries
Lobbies
Museums (children's)
Museums/galleries
Retail
Sales (except as below)
Mall common areas
Barbershop
Beauty and nail salons
Pet shops (animal areas)
Supermarket
Coin-operated laundries
Sports and Entertainment
Sports arena (play area)
Gym, stadium (play area)
Spectator areas
Swimming (pool & deck) C
Disco/ dance floors
Health club/ aerobics room
Health club/weight rooms
Bowling alley (seating)
Gambling casinos
Game arcades
Stages, studios D
7.5
5
5
5
5
5
5
7.5
7.5
7.5
7.5
7.5
20
7.5
7.5
7.5
7.5
20
20
20
10
7.5
7.5
10
0.06
0.06
0.06
0.06
0.06
0.06
0.12
0.06
0.12
0.06
0.12
0.06
0.06
0.12
0.18
0.06
0.06
0.30
0.30
0.06
0.48
0.06
0.06
0.06
0.12
0.18
0.18
0.06
100
150
120
70
50
10
150
40
40
15
40
25
25
10
8
20
30
150
100
40
10
40
120
20
70
GENERAL NOTES FORTABLE 4.1
2 Smoking: This table applies to no-smoking areas. Rates for smoking-permitted spaces must be determined using other
methods.
3 Air Density: Volumetric airflow rates are based on an air density of 1.2 kgda/m
3
(O.075Ibda/ft3), which corresponds to
dry air at a barometric pressure of 101.3 kPa (1 atm) and an air temperature of 21C (70 OF). Rates shall be permitted to be
adjusted for actual density but such adjustment is not required for compliance with this chapter.
4 Default Occupant Density: The default occupant density shall be used when actual occupant density is not known.
6 Unlisted Occupancies: If the occupancy category for a proposed space or zone is not listed, the requirements for the
listed occupancy category that is most similar in terms of occupant density, activities, and building construction shall be
used.
ITEM-SPECIFIC NOTES FORTABLE 4.1
A For high school and college libraries, use values shown for Public Spaces - Library.
B Rate may not be sufficient when stored materials include those having potentially harmful emissions.
C Rate does not allow for humidity control. Additional ventilation or dehumidification may be required to remove
moisture.
D Rate does not include special exhaust for stage effects, e.g., dry ice vapors, smoke.
E No class of air has been established for this occupancy category.
56
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~ ~ - - - - - - - - - - - - - - ----
Ceiling supply of cool air 1.0
Ceiling supply of warm air and floor return 1.0
o
VENTILATION-AIR SUPPLY
TABLE 42
Zone Air Distribution Effectiveness
Air Distribution Configuration
Table 4-2 & Table 4-3
Ez
o
o
Ceiling supply of warm air at least 15F (8C) above space temperature 0.8
and ceiling return.
Ceiling supply of warm air less than 15F (8C) above space 1.0
temperature and ceiling return provided that the 150 pm (0.8 m/ s)
supply air jet reaches to within 4.5 ft. (1.4 m) of floor level.
Floor supply of cool air and ceiling return provided that the 150 pm 1.0
(0.8 m/ s) supply jet reaches at least 4.5 ft. (1.4 m) above the floor.
Floor supply of cool air and ceiling return, provided low velocity 1.2
displacement ventilation achieves unidirectional flow and thermal
stratification.
Floor supply of warm air and floor return 1.0
Floor supply of warm air and ceiling return 0.7
Makeup supply drawn in on the opposite side of the room from the 0.8
exhaust or return.
Makeup supply drawn in near to the exhaust or return location 0.5
Notes for Table 4-2
1. "Cool air" is air cooler than space temperature.
2. "Warm air" is air warmer than space temperature.
3. "Ceiling" includes any point above the breathing zone.
4. "Floor" includes any point below the breathing zone.
5. As an alternative to using the a b o v ~ values, determine Ez in accordance with ASHRAE Standard 129 for all air
distribution.configurations except unidirectional flow.
TABLE 4-3
System Ventilation Efficiency. .
Max (Zp).
<0.15
<0.25
<0.35
<0.45
<0.55
> 0.55
E
v
1.0
0.9
0.8
0.7
0.6
Use ASHRAE62.1, Appendix A
Notes for Table 4-3.
1. "Max Zp" refersto the largest value of Zp, calculated usingEquation 4-5, among ali the zones served by the system.
2. Interpolating between table values is permitted. .
57
Table 44 2007 CALIFORNIA MECHANICAL CODE
TABLE 44 Minimum Exhaust Rates
[ASHRAE 62.1 :Table6-4]
Occupancy Category
Art classrooms
Auto repair rooms 1
Barbershop
Beauty and nail salons
Cell with toilet
Darkrooms
Arena
2
Kitchen - commercial
Kitchenettes
Locker rooms
LockerI dressing rooms
Parking garages 3
Janitor, trash, recycle
Pet shops (animal areas)
Copy, printing rooms
Science lab classrooms
Toilets - public 4
Toilet - private 5
Woodwork shopI classroom
Exhaust Rate
cfm/unit
50/70
25/50
Exhaust Rate
cfm/ft
2
0.70
1.50
0.50
0.60
1.00
1.00
0.50
0.70
0.30
0.50
0.25
0.75
1.00
0.90
0.50
1.00
0.50
Exhaust Rate
Lis-unit
25/35
12.5/25
Exhaust Rate
L/s-m
2
3.5
7.5
2.5
3.0
5.0
5.0
2.5
3.5
1.5
2.5
1.25
3.7
5.0
4.5
2.5
5.0
2.5
Notes For Table 4-4
1 Stands where engines are run shall have exhaust systems that directly connect to the engine exhaust and prevent escape
of fumes.
2 The rates do not include exhaust from vehicles or equipment with internal combustion engines.
3 Exhaust not required if two or more sides comprise walls that are at least 50% open to the outside.
4 Rate is per water closet or urinal. Provide the higher rate where periods of heavy use are expected to occur, e.g., toilets in
theatres, schools, and sports facilities.
5 Rate is for a toilet room intended to be occupied by one person at a time. For continuous system operation during normal
hours of use, the lower rate may be used. Otherwise use the higher rate.
58
CHAPTER 5
EXHAUST SYSTEMS
Note: Portions of this chapter have been reproduced in their entirety from NFPA 96-1999.
o
o
o
501.0 Scope.
This chapter includes requirements for environmental
air ducts, product-conveying systems, and
commercial hoods and kitchen ventilation.
Part I - Environmental Air Ducts and Product
Conveying Systems
502.0 Definitions.
For the purposes of this chapter, the following
definitions apply:
ACCESS PANEL. A closure device used to cover an
opening into a duct, an enclosure, equipment, or an
appurtenance.
AIR INTAKES. An opening in a building's envelope
whose purpose is to allow outside air to be drawn
into the structure to replace inside air that is
removed by exhaust systems or to improve the
quality of the inside air by providing a source of air
having a lower concentration of odors, suspended
particles, or heating content.
AIR POLLUTION CONTROL DEVICES. Equipment
and devices used for the purpose of cleaning air
passing through them or by themin such a manner as
to reduce or remove the impurities contained therein.
APPURTENANCE. An accessory or a subordinate
part that enables the primary device to perform or
improve its intended function.
AUTOMATIC. That which provides a function
without the necessity of human intervention. [NFPA
96: 3.3.6]
BAFFLE PLATE. An object placed in or near an
appliance to change the direction or retard the flow
of air, air-fuel mixtures, or flue gases.
CERTIFIED. A formally stated recognition and
approval of an acceptable level of competency,
acceptable to the Authority Having Jurisdiction.
[NFPA 96 3.3.9]
CLASSIFIED. See Listed.
CLEARLY IDENTIFIED. Capable of being
recognized by a person of normal vision without
causing uncertainty and indecisiveness about the
location or operating process of the identified item.
CLOSED COMBUSTIBLE CONSTRUCTION.
Combustible building construction, including walls,
structural framing, roofs, roof ceilings, floors, and
floor-ceiling assemblies continuously enclosing a
grease duct on four sides where one or more sides
require protection per Section 507.2.
COMBUSTIBLE MATERIAL. Material subject to an
increase in combustibility or flame-spread rating
beyond the limits established in the definition of
Limited-Combustible Material.
COMMERCIAL FOOD HEAT-PROCESSING
EQUIPMENT. Equipment used in a food
establishment for heat-processing food or utensils
and that produces grease vapors, steam, fumes,
smoke, or odors that are required to be removed
through a local exhaust ventilation system.
COMPENSATING HOOD. A hood that has an
outside-air supply with air delivered below or
within the hood. When makeup air is diffused
directly into the exhaust within the hood cavity, it
becomes a short-circuit hood.
CONCEALED SPACES. That portion(s) of a building
behind walls, over suspended ceilings, in pipe chases,
attics, and elsewhere whose size might normally
range from 1-3/4 inch (44.45 mm) stud spaces to
eight (8) foot (2.44 m) interstitial truss spaces and that
might contain combustible materials such as building
structural members, thermal and/ or electrical
insulation, and ducting. Such spaces have sometimes
been used as HVAC plenum chambers.
CONTINUOUS ENCLOSURE. A recognized architec-
tural or mechanical component of a building having a
fire resistance rating as required for the structure and
whose purpose is to enclose the vapor removal duct
for its full length to its termination point outside the
structure without any portion of the enclosure having
a fire resistance rating less than the required value.
CONTINUOUS WELD. A metal-joining method that
produces a product without visible interruption or
variation in quality. For the purpose of the definition,
it specifically includes the exhaust compartment of
hoods and welded joints of exhaust ducts, yet
specifically does not include filter support frames or
appendages inside hoods.
COOKING APPLIANCE FLUE OUTLET. The
opening or openings in a cooking device where
vapors, combustion gases, or both leave the cooking
device. There might or might not be ductwork
attached to this opening.
59
502.0
DAMPER. A valve or plate within a duct or its
terminal components for controlling draft or the flow
of gases, including air.
DETECTION DEVICES. Electrical, pneumatic,
thermal, mechanical, or optical sensing instruments,
or subcomponents of such instruments, whose
purpose is to cause an automatic action upon the
occurrence of some preselected event. In the context
of this document, the event in question could be
excessive temperature or flame, and the action could
be the operation of a fire-extinguishing system.
DIPS. Depression or cuplike places in horizontal
duct runs in which liquids could accumulate.
DISCHARGE. The final portion of a duct or pipe
where the product being conveyed is emptied or
released from confinement; the termination point of
the pipe or duct.
EASILY ACCESSIBLE. See Accessible, Readily in
Section 203.0, Chapter 2.
ENVIRONMENTAL AIR DUCT. Ducting used for
conveying air at temperatures not exceeding 250F
(121OC) to or from occupied areas of any occupancy
through other than heating or air-conditioning
systems, such as ventilation for human usage,
domestic kitchen range exhaust, bathroom exhaust
ducts, and domestic-type clothes dryer exhaust ducts.
FACTORY-BUILT GREASE ENCLOSURES. A listed
factory-built grease duct enclosure system evaluated
for reduced clearances to combustibles, and as an
alternative to a duct with its fire-rated enclosure.
FIELD-APPLIED GREASE DUCT E(\,jCLOSURES.
A listed system evaluated for reduced clearances to
combustibles, and as an alternative to a duct with its
fire-rated enclosure. -
FLAMMABLE VAPOR OR FUMES. The concen-
tration of flammable constituents in air that exceeds
twenty-five percent (25%) of its lower flammability
limit (LFL).
FIRE BARRIER WALL. A wall assembly complying
with the requirements of NFPA 221, Standard for
Fire Walls and Fire Barrier Walls, having a fire
resistance rating of four (4) hours.
FIRE PARTITION. An interior wall or partition of a
building that separates two areas and serves to restrict
the spread of fire but does not qualify as a fire wall.
FIRE RESISTANCE RATING. A relative value in
minutes or hours assigned to materials or assemblies
that have withstood a fire exposure as established in
accordance with NFPA 251, Standard Methods of
Tests of Fire Endurance of Building Construction
and Materials.
60
FUME INCINERATORS. Devices utilizing intense
heat or fire to break down and/ or oxidize vapors
and odors contained in gases or air being exhausted
into the atmosphere.
FUSIBLE LINK. A form of fixed-temperature heat-
detecting device sometimes employed to restrain the
operation of an electrical or mechanical control until
its designed temperature is reached. Such devices are
to be replaced following each operation.
GREASE. Rendered animal fat, vegetable shortening,
and other such oily matter used for the purposes of
and resulting from cooking and/ or preparing foods.
Grease might be liberated and entrained with exhaust
air or might be visible as a liquid or solid.
GREASE DUCTS. A containment system for the
transportation of air and grease vapors that is designed
and installed to reduce the possibility of the
accumulation of combustible condensation and the
ocCllIrence of damage if a fire occurs the system.
GREASE FILTER. A removable component of the
grease removal system designed to capture grease
and direct it to a safe collection point before it enters
a duct system. Filters are expected to minimize the
projection of flames downstream when attacked by
flame on the upstream side and are expected to
maintain their strength, shape, and integrity when
exposed to the anticipated rough handling, cleaning,
and service found in the field.
GREASE FILTER, MESH-TYPE. A general-purpose
air filter designed to collect and retain lint and grease
from the air passing through it. This type of filter is
not tested, listed, or acceptable for commercial
cooking operations due to the increased fire hazard.
GREASE REMOVAL DEVICES. A system of
components designed for and intended to process
vapors, gases, and/ or air as it is drawn through such
devices by collecting the airborne grease particles
and concentrating them for further: action at some
future time, leaving the exiting air with a lower
amount of combustible matter.
GREASETIGHT. Constructed and performing in
such a manner as not to permit the passage of any
grease under normal cooking conditions.
HIGH BROILER. See Upright Broiler.
HIGH LIMIT CONTROL. An operating device
installed in and serving as an integral component of
a deep-fat fryer. Its purpose is the secondary
limitation of allowed by the cooking
operation and, if that temperature is exceeded, the
automatic interruption of the thermal energy input.
HOOD. An air-intake device connected to a mechanical
exhaust system for collecting and removing grease,
..
EXHAUST SYSTEMS 502.0
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'--_.-'
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vapors, fumes, smoke, steam, heat, or odors from
commercial food heat-processing equipment.
Fixed Baffle. A listed unitary exhaust hood
design where the grease removal device is a
nonremovable assembly that contains an
integral fire-activated water-wash fire-
extinguishing system listed for this purpose.
Type I is a kitchen hood for collecting and
removing grease and smoke.
Type II is a geiteral kitchen hood for collecting
and removing steam, vapor, heat, or odors.
INTERCONNECTED. Mutually assembled to
another component in such a manner that the
operation of one directly affects the other or that the
contents of one specific duct system are allowed to
encounter or contact the products being moved by
another duct system.
LABELED. Equipment or materials to which has
been attached a label, symbol, or other identifying
mark of an organization that is acceptable to the
Authority Having Jurisdiction and concerned with
product evaluation, that maintains periodic
inspection of production of labeled equipment or
materials, and by whose labeling the manufacturer
ii:ldicah;?s compliance with appropriate standards or
performance in a specified manner.
LIMITED-COMBUSTIBLE MATERIAL. A building
construction material that does not comply with the
definition of noncombustible' material, that, in the
form in which it is used, has a potential heat value
not exceeding 3,500 Btu/lb. (8141 kJ /kg)(see NFPA
259, Standard Test Method for Potential Heat of .
Building Materials), and that complies with either of
the following (A) or (B). Materials subject to an
increase in combustibility or flame-spread rating
beyond the limits herein established through the
effects of age, moisture, or other atmospheric
conditions shall be considered combustible.
(A) Materials having a structural base of
noncombustible material, with a surfacing
not exceeding a thickness of 1/8 inch (3.2
mm), and with a flame-spread rating not
greater than fifty (50),
(B) Materials in the form and thickness used,
other thim as described in (A), having neither
a flame-spread rating greater than twenty-
five (25) nor evidence of continued progressive
combustion and of such composition that
surfaces that would be exposed by cutting
through the material on any plane would
have neither a flame-spread rating greater
than twenty-five (25) nor evidence of
,continued progressive combustion.
L1QUIDTIGHT. Constructed and performing in such a
manner as not to permit the passage ofany liquid at any
temperature.
Equipment, materials, or services included
a list published by an organization that is
acceptable to the Authority Having Jurisdiction and
concerned with evaluation of products or services,
that maintains periodic inspection of production of
listed equipment or materials or periodic evaluation
of services, and whose listing states that the
equipment,' material, or service meets identified
standards or has been tested and found suitable for a
specified purpose.
NONCOMBUSTIBLE MATERIAL. A material that,
in the form in which it is used and under the
conditions anticipated, will not ignite, burn, support
combustion, or release flammable vapors when
subjected to fire or heat. Materials that are reported
as passing ASTM E 136, Standard Test Method for
Behavior of Materials in a Vertical Tube Furnace at
750C, shall beconsidered noncombustible materials.
OPEN,COMBUSTIBLE CONSTRUCTION. Combustible
building constructions including wall, structural
framing, roof, roof ceiling, floor, and floor ceiling'
assemblies adjacent to a grease duct on three or
fewer sides where one or more sides require
protection per Section 507.2.
PITCHED. To be fixed or set at a desired angle or
inclination.
PRODUCT-CONVEYING DUCT. Ducting used for
conveying solid particulates, such as refuse, dust,
fumes, and smoke; liquid particulate matter, such as
spray residu'e, mists, and fogs; vapors, such as
yapors fromflammable or corrosive liquids; noxious
and toxic gases; and air at temperatures exceeding
250
0
P (121C). ' '
QUALIFIED. A competent and capable person or
company that has met the requirements and training
for a given field acceptable to the Authority Having
Jurisdiction. [NPPA 96: 3.3.37]
RECIRCULATING SYSTEMS. Systems for control of
smoke or grease-laden vapors from commercial
cooking equipment that do not exhaust to the outside.
REMOVABLE. Capable of being transferred to
another location with a limited application of effort
and tools.
REPLACEMENT AIR. See Air, Makeup in Section
203.0, Chapter 2.
SALAMANDER BROILER. See Upright Broiler.
SHALL. Indicates a mandatory requirement.
SINGLE HAZARD AREA. As considered in the
applicable system' standard (see
61
502.0 - 503.2
Section 513.2) or as determined by the Authority
Having Jurisdiction.
SOLID COOKING FUEL. Any solid, organic,
consumable fuel such as briquettes, mesquite,
hardwood, or charcoal.
SOLID-FUEL COOKING EQUIPMENT. Cooking
equipment that is fired with solid cooking fuel. This
equipment includes ovens, tandoori charcoal pots,
grills, broilers, rotisseries, barbecue pits, or any other
type of cooking equipment that derives all or part of
its heat source from the burning of solid cooking fuel.
SOLVENT. A substance (usually liquid) capable of
dissolving or dispersing another substance; a
chemical compound designed and used to convert
solidified grease into a liquid or semiliquid state in
order to facilitate a cleaning operation.
SPARK ARRESTER. A device or method that
minimizes the passage of airborne sparks and
embers into a plenum, duct, and flue.
STANDARD. A document, the main text of which
contains only mandatory provisions using the word
"shall" to indicate requirements and that is in a form
generally suitable for mandatory reference by another
standard or code or for adoption into law.
Nonmandatory provisions shall be located in an
appendix, footnote, or fine-print note and are not to be
considered a part of the requirements of a standard.
TERMINATION. The final or intended end portion of
a duct system that is designed and functions to fulfill
the obligations of the systemin a satisfactory manner.
THERMAL RECOVERY UNIT. A device or series of
devices whose purpose is to reclaim only the heat
content of air, vapors, gases, or fluids that are being
expelled through the exhaust system and to transfer
the thermal energy so reclaimed to a location
whereby a useful purpose can be served.
TRAINED. A person who has become proficient in
performing a skill reliably and safely through
instruction and practice/ field experience acceptable
to the Authority Having Jurisdiction. [NFPA 96
3.3.47]
TRAP. A cuplike or U-shaped configuration located
on the inside of a duct system component where
liquids can accumulate.
UPRIGHT BROILER. An appliance used in the
preparation of food whereby foods are exposed to
intense radiant heat, and perhaps to convective heat,
with the food and the radiant source not limited to a
horizontal mode.
502.1 Product-Conveying Ducts - Classification.
Product-conveying ducts shall be classified
according to their use, as follows:
62
Class 1. Ducts conveying nonabrasives, such as
smoke, spray, mists, fogs, noncorrosive fumes
and gases, light fine dusts, or powders.
Class 2. Ducts conveying moderately abrasive
particulate in light concentrations, such as
sawdust and grain dust, and buffing and
polishing dust.
Class 3. Ducts conveying Class 2 materials in
high concentrations and highly abrasive
materials in low concentrations, such as
manganese, steel chips, and coke.
Class 4. Ducts conveying highly abrasive
material in high concentrations.
Class 5. Ducts conveying corrosives, such as
acid vapors.
503.0 Motors, Fans, and Filters.
503.1 General. Motors and fans shall be sized to
provide the required air movement. Motors in areas
that contain flammable vapors or dusts shall be of a
type approved for such environments. A manually
operated remote control installed at an approved
location shall be provided to shut off fans or blowers
in flammable vapor or dust systems. Electrical
equipment used in operations that generate explosive
or flammable vapors, fumes, or dusts shall be
interlocked with the ventilation system so that the
equipment cannot be operated unless the ventilation
fans are in operation. Motors for fans used to convey
flammable vapors or dusts shall be located outside
the duct or shall be protected with approved shields
and dustproofing. Motors and fans shall be accessible
for servicing and maintenance.
503.2 Fans. Parts of fans in contact with explosive or
flammable vapors, fumes, or dusts shall be of
nonferrous or nonsparking materials or their casing
shall be lined or constructed of such material. When
the size and hardness of materials passing through a
fan could produce a spark, both the fan and the
casing shall be of nonsparking materials. When fans
are required to be spark-resistant, their bearings
shall not be within the airstream, and all parts of the
fan shall be grounded. Fans in systems handling
materials that are likely to clog the blades, and fans
in buffing or woodworking exhaust systems, shall be
of the radial-blade or tube-axial type.
Equipment used to exhaust explosive or
flammable vapors, fumes, or dusts shall bear an
identification plate stating the ventilation rate for
which the system was designed.
Fans located in systems conveying corrosives
shall be of materials that are resistant to the corrosive
or shall be coated with corrosion-resistant materials.
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EXHAUST SYSTEMS
503.3 Air filters shall be listed units. Liquid adhesive
coatings used on filters shall have a flash point of
350F (177C) or higher, as determined by the Fire
Code standards.
~ 0 4 . 0 Environmental Air Ducts.
504.1 Makeup and Exhaust-Air Ducts. Environ-
mental air ducts not regulated by other provisions of
this code shall comply with this section. Ducts shall
be substantially airtight and shall comply with the
provisions of Chapter 6. Exhaust ducts shall not
extend into or through ducts or plenums. Exhaust
ducts shall terminate outside the building and shall
be equipped with back-draft dampers. [For OSHPD
1, 2 & 4J Exception: Back-draft dampers are not required
when the exhaust fan must operate continuously.
Environmental air ducts that have an alternate
function as a, part of an approved smoke-control
system do not require design as Class 1
product-co:p.veying ducts.
504.2 Domestic Range Vents. Ducts used for domestic
kitchen range ventilation shall be of metal and shall
have smooth interior surfaces. Ducts for domestic range
hoods shall only serve cooking appliances.
Exception: Ducts for domestic kitchen
downdraft grill-range ventilation installed under
a concrete slab floor may be of approved
Schedule 40 PVC provided:
(1) The under-floor trench in which the duct is
installed shall be completely backfilled with
Eland or gravel.
(2) Not more than one (1) inch (25.4 mm) of six
(6) inch diameter (152 mm) PVC coupling
may protrude above the concrete floor surface.
(3) PVC pipe joints shall be solvent cemented to
provided an air and grease-tight duct.
(4) The duct shall terminate above grade
outside the building and shall be equipped
with a back-draft damper.
504.3 Clothes Dryers.
504.3.1 Moisture Exhaust Ducts. Moisture
exhaust ducts 'shall terminate on the outside of
the building and shall be equipped with a back-
draft damper. Screens shall not be installed at the
duct termination. Ducts for exhausting clothes
dryers shall not be connected or installed with
sheet metal screws or other fasteners that will
obstruct the flow. Clothes dryer moisture exhaust
ducts shall not be connected to a gas vent
connector, gas vent; or chimney, and shall only
serve clothes dryers. Clothes dryer moisture
503.3 - 504.5
exhaust ducts shall not extend into or through
ducts or plenums.
504.3.2 Domestic Clothes Dryers. When a
compartment or space for a domestic clothes
dryer is provided, a minimum four (4) inch
diameter (102 mm) moisture exhaust duct of
approved material shall be installed in
accordance with this section and Section 504.0.
When a closet is designed for the installation
of a clothes dryer, a minimum opening of 100
square inches (64,516 mm
2
) for makeup air shall be
provided in the door or by other approved means.
504.3.2.1 Domestic Dryer Vents. Domestic
clothes dryer moisture exhaust ducts shall
be of metal and shall have smooth interior
surfaces.
Exception: Listed clothes dryer transition
ducts not more than six (6) feet (1,829 mm)
in length may be used in connection
with domestic dryer exhausts.
Flexible clothes dryer transition
ducts shall not be concealed within
construction.
504.3.2.2 Length Limitation. Unless
otherwise permitted or required by the dryer
manufacturer's installation instructions and
approved by the Authority Having
Jurisdiction, domestic dryer moisture
exhaust ducts shall not exceed a total
combined horizontal and vertical length of
fourteen (14) feet (4,263 mm), including two
(2) 90 degree (1.57 rad) elbows. Two (2) feet
(610 mm) shall be deducted for each 90
degree (1.57 rad) elbow in excess of two.
504.3.3 Commercial Clothes Dryers. Commer-
cial dryer exhaust ducts shall be installed in
accordance with their listings. The installation of
commercial clothes dryer exhaust ducts shall
comply with the appliance manufacturer's
installation instructions.
504.4 Heat (Energy) Recovery Ventilators.
504.4.1 Heat (energy) recovery ventilators shall
be installed in accordance with their listings and
comply with the appliance manufacturer's
installation instructions. Heat (energy) recovery
vent'ilator ducts shall comply with the
provisions of Chapter 6.
504.5 Termination of Environmental Air Ducts.
Environmental air duct exhaust: three (3) feet (914
mm)rom property line; three (3) feet (914 mm) from
openings into the buildfug.
63
504.6 - Table 5-1
504.6 Gypsum Wallboard Ducts. Bathroom and
laundry room exhaust ducts may be of gypsum
wallboard subject to the limitations of Section 602.1.
505.0 Design of Product-Conveying Ventilation
Systems.
505.1 General. A mechanical ventilation or exhaust
system shall be installed to control, capture, and
remove emissions generated from product use or
handling when required by the Building Code or
Fire Code and when such emissions result in a
hazard to life or property. The design of the system
shall be such that the emissions are confined to the
area in which they are generated by air currents,
hoods, or enclosures and shall be exhausted by a
duct system to a safe location or treated by removing
contaminants. Ducts conveying explosives or
flammable vapors, fumes, or dusts shall extend
directly to the exterior of the building without
entering other spaces and shall not extend into or
through ducts and plenums.
Exception: Ducts conveying vapor or fumes
having flammable constituents less than 25
percent of their lower flammability limit (LFL)
may pass through other spaces.
505.1.1 Incompatible materials shall not be
conveyed in the same system.
505.1.2 In systems conveying flammable
vapors, gases, or mists, the concentration shall
not exceed 29 percent of the lower flammability
limit (LFL). ~
Exception: Higher concentrations shall be
permitted if the exhaust system is designed
and protected in accordance with the
Standard on Explosion Prevention Systems
in Chapter 17, using one or more of the
following techniques:
(a) Combustible concentration reduction
(b) Oxidant concentration reduction
(c) Deflagration suppression
(d) Deflagration presSUre containment
Separate and distinct systems shall be provided for
incompatible materials.
Contaminated air shall not be recirculated to
occupied areas unless contaminants have been
removed. Air contaminated with explosive or
flammable vapors, fumes, or dusts; flammable or toxic
gases; or radioactive material shall not be recirculated.
505.2 Minimum Velocities and Circulation. The
velocity and circulation of air in work areas shall be
such that contaminants are captured by an airstream
at the area where the emissions are generated and
conveyed into a product-conveying duct system.
Mixtures within work areas where contaminants are
generated shall be diluted below 25 percent of their
lower explosive limit or lower flammability limit
with air that does not contain other contaminants.
The velocity of air within the duct shall be not less
than set forth in Table 5-1.
Systems for removal of vapors, gases, and smoke
shall be designed by the constant velocity or equal
friction methods. Systems conveying particulate matter
shall be designed employing the constant velocity
method. Systems conveying explosive or radioactive
materials shall be prebalanced through duct sizing.
Other systems may be designed with balancing devices
such as dampers. Dampers provided to balance airflow
shall be provided with securely fixed minimum-
position blocking devices to prevent restricting flow
belowthe required volume or velocity.
TABLE 5-1
Minimum Conveying Velocities
Feet per Minute (m/s)
Vapors, gases, smoke, fumes Any
Fine light dusts, such as cotton, lint, and wood flour (100 mesh and under) 2,000 (10.2)
Dry dusts; powders, such as fine rubber molding power, soap dust 2,500
1
(12.7)'
Industrial dusts
Average dusts, such as sawdust, grinding dust, coal dust 3,500 (17.8)
Heavy dusts, such as metal turnings, lead dusts 4,000 (20.3)
Moist dusts and chips, such as lead dust with chips, sticky buffing lint,
quick-lime dust 4,500 (22.9)
Note:
'The velocity for aluminum and magnesium powder shall be not less than 4,000 feet per minute (20.3 m/s).
64
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EXHAUST SYSTEMS
505.;3 Makeup Air. Makeup air shall be provided to
replenish air exhausted by the ventilation system.
Makeup-air intakes shall be located so as to avoid
recirculation of contaminated air within enclosures.
505.4 Hoods and Enclosures. Hoods and
enclosures shall be used when contaminants
originate in a concentrated area. The design of the
hood or enclosure shall be such that air currents
created by the exhaust systems will capture the
contaminants and transport them directly to the
exhaust duct. The volume of air shall be sufficient to
dilute explosive or flammable vapors, fumes, or
dusts as set forth in Section 505.2. Hoods of steel
shall have a base metal thickness not less than 0.027
inch (0.69 mm) (No. 22 gauge) for Class 1 and Class 5
metal duct systems; 0.033 inch (0.84 mm) (No. 20
gauge) for hoods serving a Class 2 duct system; 0.044
inch (1.12 mm) (No. 18 gauge) for hoods serving a
Class 3 duct system; and 0.068 inch (1.73 mm) (No.
14 gauge) for hoods serving a Class 4 duct system.
Approved nonmetallic hoods and duct systems
may be used for Class 5 corrosive systems when the
corrosive mixture is nonflammable. Metal hoods
used with Class 5 duct systems shall be protected
with suitable corrosion-resistant material. Edges of
hoods shall be rounded. The minimum clearance
between hoods and combustible construction shall
be the clearance required by the duct system.
505.12 Pharmacies - Compounding Area of
Parenteral Solutions. lCA - Board of Pharmacy]
The pharmacy shall have a designated area for the
preparation ofsterile products for dispensing which shall:
1. Be v e n t i l a t e ~ in a manner not interfering with
laminar air flow.
Note: For additional pharmacy building standard
requirements, see Chapter 12, California Building
Code.
505.12.1 Pharmacies -laminar flow biological
safety cabinet. lCA - Board of Pharmacy] In
all pharmacies preparing parenteral cytotoxic agents,
all compounding shall be conducted within a certified
Class II Type A or Class II Type B vertical laminar
airflow hood with bag in - bag out design. The
pharmacy must ensure that contaminated air plenums
that are under positive air pressure are leak tight.
Note: For additional pharmacy building standard
requirements, see Chapter 12, California Building Code.
506.0 Product-Conveying Ducts.
506.1 Materials. Materials used in product-
conveying duct systems shall be suitable for the
intended use and shall be of metal.
Exceptions:
(1) Asbestos-cement,concrete, clay, or ceramic
505.3 - 506.2
materials may be used when it is shown that
these materials will be equivalent to metal
ducts installed in accordance with this
chapter.
(2) Ducts serving a Class 5 system may be
constructed of approved nonmetallic
material when the corrosive characteristics
of the material being conveyed make a
metal system unsuitable and wheh the
mixture being conveyed is nonflammable.
Approved nonmetallic material shall be
either a listed product haVing a flame-spread
index of twenty-five (25) or less and a smoke-
developed rating of fifty (50) or less on both
inside and outside surfaces without evidence
of continued progressive combustion, or
shall have a flame-spread index of twenty-
five (25) or less and shall be installed with
an automatic fire-sprinkler protection system
inside the duct.
(3) Ducts used in central vacuum cleaning I
systems within a dwelling unit shall be
constructed of materials in compliance with
the applicable standards referenced in
Chapter 17. Penetrations of fire walls or
floor-ceiling or roof-ceiling assemblies shall
comply with the Building Code.
Copper or ferrous pipes or conduits
extending from within the separation
between a garage and dwelling unit to the
central vacuuming unit may be used.
Aluminum ducts shall not be used in systems
conveying flammable vapors, fumes, or explosive
dusts, nor in Class 2, 3, or 4 systems. Galvanized
steel and aluminum ducts shall not be used when the
temperature of the material being conveyed exceeds
400
0
P(205C).
Metal ducts used in Class 5 systems that are
not resistant to the corrosiveness of the product shall
be protected with appropriate corrosion-resistant
material.
506.2 Construction. Ducts used for conveying
products shall be of substantial airtight construction
and shall not have openings other than those
required for operation and maintenance of the
system. Ducts constructed of steel shall comply with
Table 5-5 or 5-6.
Exceptions:
(1) Class 1 product-conveying ducts that
operate at less than four (4) inches water
column (995.6 Pa) negative pressure and
convey noncorrosive, nonflammable, and
nonexplosive materials at temperatures not
65
506.2 - 506.7
exceeding 250F (121C) may be constructed
in accordance with Tables 6-1, 6-2, 6-3, 6-4,
6-5, 6-7, 6-8, or, with prior approval, UMC
Standard No. 6-2.
(2) Ducts used in central vacuuming systems
within a dwelling unit shall be constructed
of materials in compliance with the
applicable standards referenced in Chapter
17. Penetrations of fire-resistive walls, or
floor-ceiling or roof-ceiling assemblies shall
comply with the Building Code. Copper or
ferrous pipes or conduit extending from
within the separation between a garage and
dwelling unit to the central vacuum unit
maybe used.
The use of rectangular ducts conveying
particulates shall be subject to approval of the
building official. The design of rectangular ducts
shall consider the adhesiveness and buildup of
products being conveyed within the duct.
Aluminum construction may be used in Class 1
duct systems only. The thickness of aluminum ducts
shall be at least two Brown and Sharpe gauges
thicker than the gauges required for steel ducts set
forth in Tables 5-5 and 5-6.
506.3 Fittings. Fittings in Class 2, 3, and 4 systems
shall be not less than two gauges thicker than the
thickness required for straight runs. Flexible metallic
duct may be used for connecting ductwork to
vibrating equipment. Duct systems subject to wide
temperature fluctuations shall be provided with
expansion joints.
Branches shall connect to main ducts at the large
end of transitions at an angle not exceeding forty-
five (45) degrees (0.79 rad).
Except for ducts used to convey noncorrosive
vapors with no particulate, accessible cleanouts shall
be provided at ten (10) foot (3,048 mm) intervals and
at changes in direction. Access openings shall also be
provided for access to sprinklers and other
equipment within the duct that require servicing.
506.4 Explosion Venting. Ducts conveying
explosive dusts shall have explosion vents, openings
protected by antiflashback swing valves, or rupture
diaphragms. Openings to relieve explosive forces
shall be located outside the building. When relief
devices cannot provide sufficient pressure relief,
ductwork shall be designed to withstand an internal
pressure of not less than 100 pounds per square inch
(689 kPa).
If a room or building contains a dust explosion
hazard that is external to protected equipment, as
defined in 2.2.3.1 of NFPA 654, such areas shall be
66
provided with deflagration venting to a safe outside
location.
506.5 Supports. Spacing of supports for ducts shall
not exceed tWelve (12) feet (3,658 mm) for eight (8)
inch (203 mm) ducts nor twenty (20) feet (6,096 mm)
for larger ducts, unless justified by the design.
506.5.1 Duct supports shall be designed to
carry the weight of the duct half filled with
material. Where sprinkler protection is provided
in the duct, the hanger's design shall include the
weight of the duct half filled with water or with
the material being conveyed, whichever has the
higher density. Loads shall not be placed on
connecting equipment.
Exception: Where adequate drainage is
provided, the weight of the water shall not
require consideration.
506.5.2 Hangers and supports exposed to
corrosive atmospheres shall be Type 316 S5 or
equivalent.
506.5.3 To avoid vibration and stress on the
duct, hangers and supports shall be securely
fastened to the building or structure.
506.5.4 Hangers and supports shall be designed
to allow for expansion and contraction. [NFPA
91:2.5.1 through 2.5.4]
506.6 Fire Protection. Sprinklers or other
fire-protection devices shall be installed within
ducts having a cross-sectional dimension exceeding
ten (10) inches (254 mm) when the duct conveys
flammable vapors or fumes. Sprinklers shall be
installed at twelve (12) foot (3,658 mm) intervals in
horizontal ducts and at changes in direction. In
vertical runs, sprinklers shall be installed at the top
and at alternate floor levels.
506.7 Duct Clearances.
506.7.1 All ductwork and system components
handling combustible material and operating at
less than 140F (60C) shall have a clearance of
not less than 18 inches (46 em) from combustible
construction or any combustible material.
Exception No.1: When the ductwork
system is equipped with an approved
automatic extinguishing system designed
for the specific hazard, the clearance shall
be permitted to be reduced to six (6)
inches (15 em) from combustible materials
and 1/2 inch (13 mm) from combustible
construction.
Exception No.2: When the combustible
material and construction is protected
EXHAUST SYSTEMS
TABLE 52
Reduction of Duct Clearance with Specified Forms of Protection
Table 5-2 - 506.7
Clearance reduction applied to and covering all combustile surfaces
with the distance specified as required clearance with no protection
in 506.7.2
Form of Protection
Minimum Allowable Reduction in Clearance (%)
As Wall Protector As Ceiling Protector
o
(a) 3-1/2 in. (90 mm) thick masonry wall without ventilated airspace
(b) 1/2 in. (13 mm) thick noncombustile insulation board over 1 in.
(25.4 mm) glass fiber or mineral wool batts without ventilated airspace
(c) 0.024 in. (0.61 mm) (No. 24 gauge) sheet metal over 1 in. (25.4 mm) glass
fiber or mineral wool batts reinforced with wire, or equivalent, on rear face
with at least a 1 in. (25.4 mm) air gap
(d) 3-1/2 in (90 mm) thick masonry wall with at least a 1 in (25.4 mm) air gap
(e) 0.024 in. (0.61 mm) (No. 24 gauge) sheet metal with at least a 1 in. (25.4 mm)
air gap
(f) 1/2 in. (13 mm) thick/noncombustible insulation board with at least a 1 in.
(25.4 mm) air gap
(g) 0.024 in. (0.61mm) (No. 24 gauge) sheet metal with ventilated airspace over
0.024 in. (0.61 mm) (No. 24 gauge) sheet metal with at least a 1 in. (25.4 mm)
air gap
(h) 1 in. (25.4 mm) glass fiber or mineral wool batts sandwiched between two
sheets 0.024 in. (0.61 mm) (No. 24 gauge) sheet metal with at least a 1 in.
(25.4 mm) air gap
33
50
66
66
66
66
66
66
33
66
50
50
50
50
Extent of protection required to reduce clearances from ducts.
Noles:
1. AJOI lllq(jrOO clearanc&w11h no protection
2.8= penn1UGd
3. The protectlon applied to the llQnslrUellon uslng combustlble material shall extend lar QllOUgIlln each dltecIlon 10 make C=A.
o
by the use of materials or products
listed for protection purposes or in
accordance with Table 5-2.
506.7.1.1 Spacers and ties for protection
materials shall be of noncombustible material
and shall not be used directly behind the duct.
506.7.1.2 With all clearance reduction
systems using a ventilated airspace, air
circulation shall be provided as described in
Table 5-2. There shall be at least one (1) inch
(2.5 cm) between the wall protector and
combustible walls and ceilings for clearance,
reduction systems using a ventilated space.
506.7.1.3 Mineral wool batts (blanket or
board) shall have a minimum density of
eight (8) Ib./ft.
3
(3.6 kq/m
3
) and have a
minimum melting point of l,500F (816C).
506.7.1.4 Insulation board used as a part of
a clearance-reduction system shall have a
thermal conductivity of 1 Btu in.! ft,2 hroF
(0.14 W/m
2
hrOC) or less. Insulation board
shall be formed of noncombustible material.
506.7.1.5 There shall be at least one (1) inch
(2.5 cm) between the duct and the wall
protector. In no case shall the clearance
between the duct and the wall surface be
reduced below that shown in Table 5-2.
506.7.2 Duct systems operating at elevated
67
Table 5-3 2007 CALIFORNIA MECHANICAL CODE
TABLE 53
Reduction of Clearances with Specified Forms of Protection
Where the required clearance with no protection from appliance, vent connector, or
single-wall metal pipe is:
36 in. 18 in. 12 in. 9 in. 6 in.
Allowable Clearances with Specified Protection (in.)
Type of protection applied
to and covering all surfaces Use Col. 1 for clearances above appliance or horizontal connector. Use Col. 2 for
of combustible material clearances from appliances, vertical connector, and single-wall metal pipe.
within the distance specified
as the required clearance Sides Sides Sides Sides Sides
with no protection and and and and and
[See Figures 9-1(a) Above Rear Above Rear Above Rear Above Rear Above Rear
through 9-1(c)] CoLI Col. 2 CoLI Col. 2 CoLI Col. 2 Col. 1 Col. 2 Col. 1 Col. 2
(1) 3-1/2 in. thick masonry 24 12 9 6 5
wall without ventilated air-
space
(2) 1/2 in. insulation board 24 18 12 9 9 6 6 5 4 3
over 1 in. glass fiber or
mineral wool batts
(3) 0.024 sheet metal over 18 12 9 6 6 4 5 3 3 3
1 in. glass fiber or mineral
wool batts reinforced with
wire on rear face with
ventilated airspace
(4) 3-1/2 in. thick masonry 12 6 6 6 6
wall with ventilated air
space
(5) 0.024 sheet metal with 18 12 9 6 6 4 5 3 3 2
ventilated airspace
(6) 1/2 in. thick insulation 18 12 9 6 6 4 5 3 3 3
board with ventilated air-
space
(7) 0.024 sheet metal with 18 12 9 6 6 4 5 3 3 3
ventilated airspace over
0.024 sheet metal with
ventilated airspace
(8) 1 in. glass fiber or 18 12 9 6 6 4 5 3 3 3
mineral wool batts
sandwiched between two
sheets 0.024 sheet metal
with ventilated airspace
For 51 units, 1 in. = 25.4 rom.
Notes:
1 Red.uction of clearances from combustible materials shall not interfere with combustion air, draft hood clearance and relief, and accessibility of
servicing. .
2 All clearances shall be measured from the outer surface of the combustible material to the nearest point on the surface of the appliance, disregarding
any intervening protection applied to the combustible material.
3 Spacers and ties shall be of noncombustible material. No spacer or tie shall be used directly opposite the appliance or connector.
4 Where all clearance reduction systems use a ventilated air space, adequate provision for air circulation shall be provided as described.
[See Figures 9-1(a) through 9-1(c).]
5 There shall be at least 1 in. (25 rom) betWeen clearance reduction systems and combustible walls and ceilings for reduction systems using a ventilated
airspace.
6 Where a wall protector is mounted on a single flat wall away from comers, it shall have a minimum 1 in. (25 rom) air gap. To provide adequate air
circulation, the bottomand top edges, or only the side and top edges, or all edges shall be left open.
7 Mineral wool batts (blanket or board) shall have a minimum density of 8 lb. Ift.' (128 kglm') and a minimum melting point of 1500F (816"C).
8 Insulation material used as part of a clearance reduction system shall have a thermal conductivity of 1.0 Btu in. 1ft.' Ihr.-oF (0.144 WIm-K) or less.
9 There shall be at least 1 in. (25 mm) between the appliance and the protector. In no case shall the clearance between the appliance and the combustible
surface be reduced below that allowed in Table 5-3.
10 All clearances and thicknesses are minimum; larger clearances and thicknesses are acceptable.
11 Listed single-wall connectors shall be installed in accordance with the terms of their listing and the manufacturer's instructions.
68
C
\
)
o
o
Cj
EXHAUST SYSTEMS
temperatures above 140F (60C) shall have
clearances from combustible building construc-
tion or any combustible material of not less than
eighteen (18) inch (46 cm).
506.7.3 Where clearance is reduced by using an
airspace between the combustible wall and the
wall protector, air circulation shall be provided
by one of the following methods.
506.7.3.1 Air circulation shall be permitted
to be provided by leaving all edges of the
wall protector open with at least a one (1)
inch (2.5 cm) air gap.
506.7.3.2 If the wall protector is mounted
on a single flat wall away from corners, air
circulation shall be permitted to be provided
by one of the following:
(A) Leaving top and bottom edges open
to circulation by maintaining the one (1)
inch (2.5 cm) air gap.
(B) Leaving top and both side edges
open to circulation by maintaining the
(1) inch (2.5 cm) air gap.
506.7.3.3 Wall protectors that cover two
walls in a corner shall be permitted to be
open at the top and bottom edges with at
least a one (1) inch (2.5 cm) air gap. [NFPA
91:2.6.1 through 2.6.3.8]
506.8 Protection from Physical Damage. Ducts
installed in locations where they are subject to physical
damage shall be protected by suitable guards.
506.9 Exhaust Outlets. Outlets for exhausts that
exceed 600F (315C) shall be in accordance with
Table 5-7.
The termination point for exhaust ducts
discharging to the atmosphere shall be not less than
the following:
506.9.1 Ducts conveying explosive or
flammable vapors, fumes, or dusts: thirty
(30) feet (9,144 mm) from property line; ten
(10) feet (3,048 mm) from openings into the
building, six (6) feet (1,829 mm) from
exterior walls or roofs; thirty (30) feet (9,144
mm) from combustible walls or openings
into the building that are in the direction of
the exhaust discharge; ten (10) feet (3,048
mm) above adjoining grade.
506.9.2 Other product-conveying outlets:
ten (10) feet (3,048 mm) from property line;
three (3) feet (914 mm) from exterior wall or
roof; ten (10) feet (3,048 mm) from openings
into the building; ten (10) feet (3,048 mm)
above adjoining grade.
506.7 - 507.1
Part II - Commercial Hoods and Kitchen
Ventilation
507.0 General Requirements.
507.1 Cooking equipment used in processes
producing smoke or grease-laden vapors shall be
equipped with an exhaust system that complies with
all the equipment and performance requirements of
this standard, and all such equipment and
performance shall be maintained per this standard
during all periods of operation of the cooking
equipment. Specifically, the following equipment
shall be kept in good working condition:
(A) Cooking equipment
(B) Hoods
(C) Ducts (if applicable)
(D) Fans
(E) Fire suppression systems
(F) Special effluent or energy control equipment
All airflows shall be maintained. Maintenance
and repairs shall be performed on all
components at intervals necessary to maintain
these conditions. '
507.1.1 All solid-fuel cooking equipment shall
comply with the requirements of Section 517.0.
507.1.2 Multiple-tenancy applications shall
require the concerted cooperation of design,
installation, operation, and maintenance
responsibilities by tenants and by the building
owner.
507.1.3 All interior surfaces of the exhaust
system shall be reasonably accessible for
cleaning and inspection purposes.
507.1.4 Cooking equipment used in fixed,
mobile, or temporary concessions, such as
trucks,' buses, trailers, pavilions, tents, or any
form of roofed enclosure, shall comply with this
standard unless all or part of the installation is
exempted by the Authority Having Jurisdiction.
507.1.5 Cooking equipment that has been listed
in accordance with UL 197 or an equivalent
standard for reduced emissions shall not be
required to be provided with an exhaust system.
[NFPA 96: 4.1.1.1]
507.1.6 The listing evaluation of cooking
equipment covered by section 507.1.5 shall
demonstrate that the grease discharge at the
exhaust duct of a test hood placed over the
appliance shall not exceed 5 mg / m3 when
operated with a total airflow of 0.236 cubic
meters per second (500 dm). [NFPA 96 4.1.1.2]
69
507.1 - 507.2
507.1.7 The responsibility for inspection,
maintenance, and cleanliness of the ventilation
control and fire protection of the commercial
cooking operations shall be the ultimate
responsibility of the owner of the system
provided that this responsibility has not been
transferred in written form to a management
company or other party. [NFPA 96 4.1.5]
507.2 Clearance.
507.2.1 Except where enclosures are required,
hoods, grease removal devices, exhaust fans,
and ducts shall have a clearance of at least
eighteen (18) inches (457.2 mm) to combustible
material, three (3) inches (76.2 mm) to limited-
combustible material, and 0 inches (0 mm) to
noncombustible material.
Exception No.1: Where the hood, duct, or
grease removal device is listed for lesser
clearances.
Exception No.2: Reduced clearance to
combustible material if the combustible
material is protected as follows:
(a) 0.013 inch (0.33 mm) (no. 28 gauge) sheet
metal spaced out one (1) inch (25.4 mm) on
noncombustible spacers shall have nine
(9) inch (228.6 mm) clearance to com-
bustible material.
(b) 0.027 inch (0.69 mm) (No. 22 gauge) sheet
metal on one (1) inch (25.4 mm) mineral
wool batts or ceramic fiber blanket
reinforced with wire mesh or equivalent
spaced out one (1) inch (25.4 mm) on non-
combustible spacers shall have three (3)
inch (76.2 mm) clearance to combustible
material.
Exception No.3: Reduced clearance to
limited-combustible materials to zero clearance
where protected by metal lath and plaster,
ceramic tile, quarry tile, other noncombustible
materials or assembly of noncombustible
materials, or materials and products that are
listed for the purpose of reducing clearance
and are acceptable to the Authority Having
Jurisdiction. The listed materials shall be
installed in accordance with the conditions of
the listing and the manufacturer's instructions
and shall be acceptable to the Authority
Having Jurisdiction.
507.2.1.1 Measures shall be taken to prevent
phYSical damage to any material or product
used for the purpose of reducing clearances.
In the event of damage, the material or
70
product shall be repaired and restored to
meet its intended listing or clearance
requirements and shall be acceptable to the
Authority Having Jurisdiction. In the event
of a fire within a kitchen exhaust system, the
duct and its enclosure (rated shaft, factory-
built grease duct enclosure, or field-applied
grease duct enclosure) shall be inspected by
qualified personnel to determine whether
the duct and protection method are
structurally sound, capable of maintaining
their fire-protection function, and suitable
for continued operation.
507.2.2 The protection methods for ducts to
reduce clearance shall be applied to the
combustible or limited-combustible construction,
not to the duct itself.
Exception: Field-applied grease duct
enclosures and factory-built grease duct
enclosures.
507.2.3 Field-Applied and Factory Built
Grease Duct Enclosures. Field-applied grease
duct enclosures and factory-built grease duct
enclosures shall listed in accordance with UL
2221, Standard for Tests of Fire Resistive Grease
Duct Enclosure Assemblies, or equivalent
standard and installed in accordance with the
manufacturer's instructions and the listing
requirements. [NFPA 96: 4.3.1]
507.2.4 Field-applied grease duct enclosures
and factory-built grease duct enclosures shall
demonstrate that they provide sufficient
mechanical and structural integrity, resiliency,
and stability when subjected to expected
building environmental conditions, duct
movement under general operating conditions,
and duct movement due to fire conditions.
[NFPA 96: 4.3.2]
physical damage to any material or product
used for the purpose of reducing clearances.
Exception: When the duct is protected with
a field-applied grease duct enclosure or
factory-built grease duct enclosure.
507.2.4.2 The specifications of material,
gauge, and construction of the duct used in
the testing and listing of field-applied grease
duct enclosures and factory-built grease duct
enclosures shall be included as minimum
requirements in their listing and installation
documentation. [NFPA 96: 4.3.3]
507.2.4.3 The following clearance options
for which field-applied grease duct
- ~ - - ~ . _ - ~ ~ - - - - - - - - - - - - - - - - - - - - - - - - - - ~ ~
EXHAUST SYSTEMS 507.2 - 508.2
FIGURE 5-1 Typical Section of Eyebrow-Type
Hood.
508.0 Hoods.
508.1 Where Required. Hoods shall be installed at or
above all commercial-type deep fat fryers, broilers, fry
grills, steam-jacketed kettles, hot-top ranges, ovens,
barbecues, rotisseries, dishwashing machines, and
similar equipment that produces comparable amounts
of steam, smoke, grease, or heat in a food-processing
establishment. For the purpose of this section, a food-
processing establishment shall include any building or
portion thereof used for the processing of food, but
shall not include a dwelling unit.
508.1.1 Construction. The hood or that portion
of a primary collection means designed for
collecting cooking vapors and residues shall be
constructed of and be supported by steel not less
than 0.043 inch (1.09 mm) (No. 18 MSG) in
thickness, stainless steel not less than 0.037
inch(0.94 mm) (No. 20 MSG) in thickness, or
other approved material of equivalent strength
and fire and corrosion resistance.
Exceptions:
(1) Listed exhaust hoods with or without
exhaust dampers.
(2) Type II hoods shall be constructed of at least
0.024 inch (0.61 mm) (No. 24 gauge) steel.
Hoods constructed of copper shall be of
copper sheets weighing at least twenty-four
(24) ounces per square foot (7.32 kg/ m
2
).
Joints and seams shall be substantially tight.
Solder shall not be used except for sealing a
joint or seam.
All hoods shall be secured in place [For OSHPD
1, 2 & 4J to resist the lateral loads given in the
Califonria Building Code, Title 24, Part 2 by
noncombustible supports.
508.2 All seams, joints, and penetrations of the hood
enclosure that direct and capture grease-laden
vapors and exhaust gases shall have a liquidtight
conti;"'uous external weld'to the hood's lower
outermost perimeter. Internal hood joints, seams,
system, including electrical schematics, shall be
available on the premises.
507.4 If required by the Authority Having
Jurisdiction, notification in writing shall be given of
any alteration, replacement, or relocation of any
exhaust or extinguishing system or part thereof or
cooking equipment. Satisfaction shall be provided to
the Authority Having Jurisdiction that the complete
exhaust system as addressed in this standard is
installed and operable in accordance with the
approved design and the manufacturer's instructions.
Oven
Exhaust hood
rOven flue duct'
_J ~ Ovenflue
I.==I==:=:J=!::.::::..::::::-=dduct collar
I
I
j
I
i
j
i
I
,
,
enclosures have been successfully evaluated
shall be clearly identified in their listing and
installation documentation and on their
label [NFPA 96: 4.3.4]:
(1) Open combustible clearance at manufac-
turer's requested dimensions. [NFPA
96: 4.3.4(1)]
(2) Closed combustible clearance at
manufacturer's requested dimensions,
with or without specified ventilation.
[NFPA 96: 4.3.4(2)]
(3) Rated shaft clearance at manufacturer's
requested dimensions, with or without
specified ventilation. [NFPA 96: 4.3.4(3)]
507.2.5 A duct shall be permitted to contact
noncombustible floors, interior walls, and other
noncombustible structures or supports, but it
shall not be in contact for more than 50 percent
of its surface area per each lineal foot of contact
length. Where such direct contact is made, the
duct shall be protected from corrosion due to
this contact.
Exception: When the duct is protected with
a material or product listed for the purpose
of reducing clearance to zero.
507.2.6 Clearances between the duct and
interior surfaces of enclosures shall meet the
requirements of Section 507.2.
507.3 A drawing(s) of the exhaust system installation
along with a copy of operating instructions for
subassemblies and components used in the exhaust
o
o
C)
71
508.2 - 508.4
filter support frames, and appendages attached
inside the hood need not be welded but shall be
sealed or otherwise made greasetight.
Exception No.1: Penetrations shall be permitted
to be sealed by devices that are listed for such use
and whose presence does not detract from the
hood's or duct's structural integrity.
Exception No.2: Eyebrow-type hoods over gas
or electric ovens shall be permitted to have a duct
constructed as in Section 510.0 from the oven
flue(s) connected to the hood canopy upstream of
the exhaust plenum as shown in Figure 5-1. The
duct shall be connected to the hood with a
continuous weld or have a duct-to-duct
connection as shown in Figure 5-6(b) through (d).
Exception No.3: Seams, joints, and penetrations
of the hood shall be permitted to be internally
welded, provided that the weld is formed
smooth or ground smooth, so as to not trap
grease, and is readily cleanable.
Exception No.4: Listed exhaust hoods with or
without exhaust dampers.
508.3 Insulation materials other than electrical
insulation shall have a flame-spread rating of
twenty-five (25) or less when tested in accordance
with UL 723, Standard for Test for Surface Burning
Characteristics of Building Materials. Adhesives or
cements used in the installation of insulating
materials shall comply with the preceding
requirements when tested with the specific
insulating material.
508.4 Hood Size. Hoods shall be sized according to
the following calculations and configured to provide
for the capture and removal of grease-laden vapors.
(See Section 511.2.2.)
508.4.1 Canopy Size and Location. For
canopy-type commercial cooking hoods, the
inside edge thereof shall overhang or extend a
horizontal distance of not less than six (6) inches
(152 mm) beyond the edge of the cooking
surface on all open sides, and the vertical
distance between the lip of the hood and the
cooking surface shall not exceed four (4) feet
(1,219mm).
Exception: Listed exhaust hoods are to be
installed in accordance with the terms of
their listings and the manufacturer's
installation instructions.
508.4.1.1 Capacity of Hoods. Canopy-type
commercial cooking hoods shall exhaust
through the hood a minimum quantity of air
72
determined by application of the following
formulas:
WHERE:
A = the horizontal surface area of the hood, in square
feet (m
2
).
P = that part of the perimeter of the hood that is open, in
feet (mrn).
D = distance in feet (mm) between the lower lip of
the hood and the cooking surface.
Q = quantity of air, in cubic feet per minute (L/ s).
When cooking equipment is installed back to back
and is covered by a common island-type hood, the
airflow reqUired may be calculated using the
formula for three sides exposed. Type II hood
airflow requirements shall be in accordance with the
requirements for low-temperature appliance hoods.
508.4.1.2 The minimum airflow for solid-
fuel cooking equipment, grease-burning
charbroilers, and undefined equipment shall
be:
Number of Exposed Sides Formula
4 (island or central hood) Q= 300A
3 or less Q = 200A
Alternate formula Q= 100PD
508.4.1.3 Type I hoods when the cooking
equipment includes high-temperature
appliances such as deep-fat fryers:
4 (island or central hood) Q= 150A
3 or less Q= 100A
Alternate formula Q = 100PD
508.4.1.4 Type I hoods where the cooking
equipment includes medium-temperature
appliances such as rotisseries, grills, and
ranges:
4 (island or central hood) Q = 100A
3 or less Q= 75A
Alternate formula Q = 50PD
508.4.1.5 Type I hoods where the cooking
equipment includes low-temperature
appliances such as medium-to-low-
temperature ranges, roasters, roasting
ovens, pastry ovens, and equipment
approved for use under a Type II hood, such
as pizza ovens:
---_._---
EXHAUST SYSTEMS
- - - - - - - - - - - - - - - - - ~ ---_._._-_. __._---_.. --_._-_. ------,
508.4 - 509.2
Exception: Listed exhaust hoods are to be
installed in accordance with the terms of their
listing and the manufacturer's installation
instructions.
508.4.2 Capacity for Noncanopy Hoods.
In addition to all other requirements for
hoods specified in this section, the volume
of air exhausting through a noncanopy-type
hood to the duct system shall be not less
than 300 cubic feet per minute per lineal foot
(465 L/ s per m) of cooking equipment.
Listed noncanopy exhaust hoods and filters
shall be sized and installed in accordance
with the terms of their listing and the
manufacturer's installation instructions.
Exception: Listed hood assemblies
designed and installed specifically for the
intended use.
508.5 Exhaust Hood Assemblies with Integrated
Supply-Air Plenums.
The construction and size of these hoods shall
comply with the requirements of Sections 508.1 and
508.4.
508.5.1 The construction of the outer shell or the
inner exhaust shell shall comply with Section
508.1. If the outer shell is welded, the inner shell
shall be of greasetight construction.
508.5.2 A fire-actuated damper shall be installed
in the supply air plenum at each point where a
supply air duct inlet or a supply air outlet
penetrates the continuously welded shell of the
assembly. The damper shall be listed for such use
or be part of a listed exhaust hood with or
without exhaust damper. The actuation device .
shall have a maximum temperature rating of
286F (141e). Supply-air plenums that discharge
air from the face rather than from the bottom or
. into the exhaust hood and that. are isolated from
the exhaust hood by the continuously welded
shell extending to the lower outermost perimeter
of the entire hood assembly shall not require a
fire-actuated damper.
508.6 Listed Hood Assemblies. Listed hood
assemblies shall be installed in.accordance with the
terms of their listing and the manufacturer's
instructions.
A
'---- _.
n
"--.. /
( ~
~ )
o
C)
o
(J
4 (island or central hood)
3 or less
Alternate formula
Q=75A
Q=50A
Q=50PD
508.7 Solid-Fuel Hood Assemblies. Where solid-
fuel cooking equipment is to be used, the solid-fuel
hood assembly shall comply with Section 517.0.
508.8 Exhaust Outlets. An exhaust outlet within an
unlisted hood shall be located so as to optimize the
capture of particulate matter. Each outlet shall serve
not more than a twelve (12) foot (3658 mm) section of
an unlisted hood
509.0 Grease Removal Devices in Hoods.
509.1 Grease Removal Devices. Listed grease
filters, baffles, or other approved grease removal
devices for use with commercial cooking equipment
shall be provided. Listed grease filters shall be tested
in accordance with UL 1046, Grease Filters for
Exhaust Ducts. Mesh filters shall not be used.
509.2 Installation.
509.2.1 The distance between the grease
removal device and the cooking surface shall be
as great as possible but not less than eighteen
(18) inches (457.2 mm). [NFPA 96: 6.2.1.1]
509.2.2 Where grease removal devices are used
in conjunction with charcoal or charcoal-type
broilers, including gas or electrlcally heated
charbroilers, a minimum vertical distance of four
(4) feet (1.22 m) shall be maintained between the
lower edge of the grease removal device and the
cooking surface. [NFPA 96: 6.2,1.2]
Exception No.1: Grease, removal devices
supplied as part of listed hood assemblies
shall be installed in accordance with the
terms of the listing and the manufacturer's
instructions. [NFPA 96: 6.2.1.5]
Exception No.2: For cooking equipment
without exposed flame and where flue
gases bypass grease removal devices, the
minimum vertical distance shall be
permitted to be reduced to not less than six
(6) inches (152.4 mm). [NFPA96: 6.2.1.3]
Exception No.3: Where a grease removal
device is listed for separation distances less
than those required in 6.2.1.1 and 6.2.1.2,
the listing requirements shall be permitted.
[NFPA 96: 6.2.1.4]
509.2.3 Grease Removal Device Protection.
Grease removal devices shall be protected from
combustion gas outlets and from direct flame
impingement occurring during normal operation
of cooking appliances producing high flue gas
temperatures, such as deep-fat fryers or upright or
high broilers (salamander broilers), where the
73
509.2 - Figure 5-2
distance between the grease removal device and
the appliance flue outlet (heat source) is less than
eighteen (18) inches (457.2 mm). [NFPA 96: 6.2.2.1]
509.2.3.1 This protection shall be permitted to
be accomplished by the installation of a steel
or stainless steel baffle plate between the heat
source and the grease removal device. [NFPA
96: 6.2.2.2]
509.2.3.2 The baffle plate shall be sized and
located so that flames or combustion gases
shall travel a distance not less than (eighteen)
18 inches (457.2 mm) from the heat source to
the grease removal device. [NFPA 96: 6.2.2.3]'
509.2.3.3 The baffle shall be located not less
than six (6) inches (152.4 mm) from the grease
removal devices. [NFPA 96: 6.2.2.4]
509.2.4 Grease Filters. Grease filters shall be
listed and constructed of steel or listed
equivalent material and shall be of rigid
construction that will not distort or crush under
normal operation, handling, and cleaning
conditions. [NFPA 96: 6.2.3.1 and 6.2.3.2] For
applications listed in Section 111 regulated by the
Office of State Fire Marshal, grease filters shall be
Class I when tested'in accordance with the test
method in Part 12, Title 24, Chapter SFM
Standard 12-71-1.
509.2.4.1 Filters shall be tight fitting and
firmly held in place and grease filters shall
be arrar:tged so that all exhaust air passes
through the grease filters. [NFPA 96: 6.2.3.3]
509.2.4.2 Filters shall be easily accessible
and removable for cleaning. [NFPA 96:
6.2.3.4]
509.2.4.3 Filters shall be installed at an
angle not less than 45 degrees from the
horizontal. [NFPA 96: 6.2.3.5]
509.2.4.4 [DHSj Grease filters shall be Class I
when tested in accordance with the test method
in SFM 12-71-1.
509.2.5 Grease Drip Trays. Filters shall be
equipped with a drip tray beneath their lower
edges. [NFPA 96: 6.2.4.1]
509.2.5.1 The tray shall be kept to the
minimum size needed to collect grease and
shall be pitched to drain into an enclosed
metal container having a capacity not
exceeding one (1) gallon (3.785 L) [NFPA 96:
6.2.4.2, and 6.2.4.3].
509.2.6 Grease Filter Orientation. Grease filters
that require a specific orientation to drain grease
74
shall be clearly so designated, or the hood shall
be constructed so that filters cannot be installed
in the wrong orientation. [NFPA 96: 6.2.5]
509.3 Solid-Fuel Grease Removal Devices.
Where solid-fuel cooking equipment is provided
with grease removal devices, these devices shall
comply with Section 517.0.
510.0 Exhaust Duct Systems.
510.1 General.
510.1.1 Ducts shall not pass through fire walls
or fire partitions.
510.1.2 All ducts shall lead as directly as is
practicable to the exterior of the building, so as
not to unduly increase any fire hazard.
510.1.3 Duct systems shall not be interconnected
with any other building ventilation or exhaust
system.
510.1.4 All ducts shall be installed without
forming dips or traps that might collect residues.
In manifold (common duct) systems, the lowest
end of the main duct shall be connected flush on
the bottom with the branch duct. Duct systems
serving a Type I hood shall be so constructed and
installed that grease cannot become pocketed in
any portion thereof, and the system shall slope
not less than 1/4 inch per lineal foot (21 mm/ m)
toward the hood or toward an approved grease
Perspective
25.4 mm x 25.4 mm
(1 !n. x 1 In.) angle Square, rectangular,
(min), same gauge or round In shape
of duct [v--Continuous perimeter weld
3.2 mm (Va In.) 6.4 mm (V-4 In.) weld studs or
, less than I.D. , bolts at each comer and
: of hood collar: 102 mm(4In.)(max)ct
F==:il TN
J" -.i. "-
we."om" . Joint with (S1S.6C) 1500F rated
6.4 mm (V-4 in.) gasket or sealant
steel (min)
Detail of sealed hood-duct joint
FIGURE 52 Permitted Duct-to-Hood Collar
Connection.
Cl
o

U
EXHAUST SYSTEMS
reservoir. Where horizontal ducts exceed
seventy-five (75) feet (22,860 mm) in length! the
slope shall be not less than one (1) inch per lineal
foot (83 mm/ m).
510.1.5 Openings required for accessibility shall
comply with Section 510.3.
510.1.6 A sign shall be placed on all access
panels stating the following:
ACCESS PANEL-DO NOT OBSTRUCT
510.1.7 Duct bracing and supports shall be of
noncombustible material! securely attached to the
structure and designed to carry gravity and lateral
loads within the stress limitations of the Building
Code. Bolts, screws, rivets, and other mechanical
fasteners shall not penetrate duct walls.
Telescoping duct Joint
1.0. (mm)
Exhaust duct
Inside section
Weld around
mm (max)
[2 In. (max)]
Outside section
i.D. (mm) +6.4 mm
I:6-gauge [1.6 mm ('h.-In.)]
(max)
black Iron
v
Notes: 1. Duct size decreases (going upward) with each telescope.
2. Smaller (inside) duct section is always above or uphill (on
sloped duct), to be self-draining into larger (outside) duct.
Bell duct Joint
Male end
I.D.mm - Exhaust duct
Weld around
t 1.0. mm +6.4 mm
50.8 mm (max)
l
(max)' [2 In. (max)]
Female end
I.D.mm
VjlS-gaUge[1.6 mm ('A.-in.)]
black iron
v
Notes: 1. Duct size stays the same the duct system.
2. Smaller (Inside) maie duct end Is elways above or uphill (on
sloped duct). to be self-draining into larger (outside) female
duct end.
FIG,URE 5-3 Telescoping and Bell-Type Duct
Connections.
510.1-510.3
510.1.8 Ducts, Non-Grease. Ducts and
plenums serving Type II hoods shall be
constructed of rigid metallic materials as set
forth in Chapter 6. Duct bracing and supports
shall comply with Chapter 6. Ducts subject to
positive pressure shall be adequately sealed.
510.2 Clearance.
510.2.1 Clearance between ducts and combustible
materials shall be provided in accordance with the
requirements of Section 507.2.
510.2.2 Listed grease ducts shall be installed in
accordance with the terms of their listings and
manufacturers' instructions.
510.3 Openings.
510.3.1 Openings shall be provided at the sides
or at the top of the duct, whichever is more
accessible, and at changes of direction. Openings
shall be protected by approved access panels
that comply with Section 510.3.4.5.
Exception: Openings shall not be required
in portions of the duct that are accessible
from the duct entry or discharge.
510.3.2 For hoods with dampers in the exhaust
or supply collar, an access panel for cleaning and
inspection shall be provided in the duct or the
hood collar. This access panel shall be as close to
the hood as possible but shall not exceed
eighteen (18) inches (457.2 mm).
Exception: Dampers that are accessible
from under the hood.
510.3.3 Exhaust fans with ductwork connected to
both sides shall have access for cleaning and
inspection within three (3) feet (0.92 m)of each side
of the fan. [NFPA 96: 7.3.7] ,
510.3.4 Openings in Ducts. Openings shall
conform with Sections 510.3.4.1 through
510.3.4.5. [NFPA 96: 7.4]
510.3.4.1 Horizontal Ducts. On horizontal
ducts, at least one 20 inch by 20 inch (508
mm by 508 mm) opening shall be provided
for personnel entry. [NFPA 96: 7.4.1.1]
510.3.4.1.1 Horizontal ducting shall be
secured sufficiently to allow for the weight
of personnel entry into the duct. Where an
opening of this size is not possible, openings
large enough to permit thorough cleaning
shall be provided at twelve (12) foot (3.7 m)
intervals. [NFPA 96: 7.4.1.3]
510.3.4.1.2 Support systems for horizontal
grease duct systems 609 mm (24 in.) and
larger in any crof;1s-sectional.dimension shall
be designed for ,the weight of the ductwork
75
510.3-510.7
plus 363 kg (800 lb) at any point in the duct
systems. [NFPA 96: 7.4.1.3]
510.3.4.2 Onnonlisted ductwork, the edge
of the opening shall be not less than 1-1 /2
inch (38.1 mm) from all outside edges of the
duct or welded seams. [NFPA 96: 7.4.1.4]
510.3.4.3 Vertical Ducts. On vertical
ductwork where personnel entry is
possible, access shall be provided at the top
of the vertical riser to accommodate
descent. [NFPA 96: 7.4.2.1]
510.3.4.3.1 Where personnel entry is
not possible, adequate acceSS for
cleaning shall be provided on each
floor. [NFPA 96: 7.4.2.2]
510.3.4.4 Access Panels. Access panels
shall be of the same mate:dal and thickness
as the duct (Section 510.5.1). Access panels
shall have a gasket or sealant that is rated for
1,500F (815.6C) and shall be greasetight.
Fasteners, such as bolts, weld studs, latches,
or wing nuts, used to secure the access
panels shall be carbon steel or stainless steel
and shall not penetrate duct walls.
Exception: Listed grease duct access
door assemblies (access panels) shall be
installed in accordance with their terms
of the listings and the manufacturer's
instructions.
510.3.4.5 Opeitings for installation, servicing,
and inspection oflisted fire protection system
devices and for duct cleaning shall be
provided in ducts and enclosures and shall
conform to the requirements of 510.3.
Enclosure opeitings required to reach access
panels in the ductwork shall be large enough
for the removal of the access panel.
510.4 Listed Grease Ducts. Listed grease ducts
shall be installed in accordance with the terms of the
listing and the manufacturer's instructions.
510.5 Other Grease Ducts. Other grease ducts
shall comply with the requirements of this section.
510.5.1 Materials. Ducts shall be constructed of
and supported by carbon steel not less than
0.054 inch (1.37 mm) (No. 16 MSG) in thickness
or stainless steel not less than 0.043 inch (1.09
mm) (No. 18 MSG) in thickness.
510.5.2 Installation.
510.5.2.1 All seams, joints, penetrations,
and duct-to-hood collar connections shall
have a liquidtight continuous external weld.
76
Exception No.1: Duct-to-hood collar
connections as shown in Figure 5-2 shall
be
Exception No.2: Penetrations shall be
permitted to be sealed by other listed
devices that are tested to be greasetight
and are evaluated under the same
conditions of fire severity as the hood or
enclosure of listed grease extractors and
whose does not detract from
the hood's .or duct's structural integrity.
Exception No.3: Internal welding shall
be permitted, provided the joint is
formed or ground smooth and is readily
accessible for inspection.
510.5.2.2 Overlapping duct connections of
either the telescoping or the bell type shall
be used for welded field joints, not butt-
weld connections. The inside duct section
shall always be uphill of the outside duct
section. The difference between inside
dimensions of overlapping sections shall not
exceed 1/4 inch (6.4 mm). The overlap shall
not exceed two (2) inches (50.8 mm). (See
Figure 5-3.)
510.6 Exterior Installations.
510.6.1 The exterior portion of the
ductwork shall be vertical wherever possible
and shall be installed and adequately
supported on the exterior of a building.
Bolts, screws, rivets, and other mechanical
fasteners shall not penetrate duct walls.
Clearance of any ducts shall comply with
Section 507.2.
510.6.2 All ducts shall be protected on the
exterior by paint or other suitable weather-
protective coating or shall be constructed of
noncorrosive stainless steel. Ductwork
subject to corrosion shall have minimal
contact with the building surface.
510.7 Interior Installations.
510.7.1 In all buildings more than one story in
height, and in one-story buildings where the roof-
ceiling assembly is required to have a fire
resistance rating, the ducts shall be enclosed in a
continuous enclosure extending from the lowest
fire-rated ceiling or floor above the hood, through
any concealed spaces, to or through the roof so as
to maintain the integrity of the fire separations
required by the applicable Building Code
provisions. The enclosure shall be sealed around
the duct at the point of penetration of the lowest
EXHAUST SYSTEMS
-------'---

i
510.7 - Figure 5-4
A

o
o
o
c)
fire-rated ceiling or floor above the hood in order
to maintain the fire resistance rating of the
enclosure and shall be vented to the exterior of ,the
building through weather-protected openings.
Exception: The continuous enclosure
provisions shall not be required a field-
applied grease duct enclosure or a factory-
built grease duct enclosure (see Section
507.2.3) is protected with a listed duct-
through-penetration protection system
equivalent to the fire resistance rating of the
assembly being penetrated, and the materials
are installed in accordance with the conditions
of their listings and the manufacturers'
instructions and are acceptable to the
Authority Having Jurisdiction.
For applications listed in Section 111 regulated by the
Office of the State Fire Marshal, see Section 510.7.1.1.
510.7.1.1 [For SFMj A grease duct serving a
Type I hood which penetrates aceiling, wallorfloor
shall be enclosed in aduct enclosure from the point
of penetration. A duct may only penetrate exterior
walls. at locations where unprotected openings are
permitted by the building code. Duct enclosures
shall be constructed in accordance with the
California Building Code. Duct enclosures shall be
of a least one-hour fire resistive construction in all
buildings and shall be of two-hour fire-resistive
construction in Types I and II fire-resistive
buildings. The duct enclosure shall be sealed
around the duct at the point of penetration and
vented to the exterior through weather protected
openings. The enclosure shall be separatedfrom the
duct by at least three (3) inches (76mm) and not
more than twelve (12) inches (305mm) and shall
serve as single grease exhaust duct system.
510.7.2 The enclosure required in Section 510.7.1
shall conform to Sections 510.7.2.1 through 510.7.2.3.
510.7.2.1 If the building is less than four stories
in height, the enclosure wall shall have a fire
resistance rating of not less than one (1) hour.
510.7.2.2 If the building is four stories or more
in height, the enclosure wall shall have a fire
resistance rating of not less than two (2) hours.
510.7.2.3 Clearance from the duct or the exhaust
fan to the interior surface of enclosures of
combustible construction shall be not less than
eighteen (18) inches (457.2 mm), and clearance
from the duct to the interior surface of enclosures
of noncombustible or limited-combustible
construction shall be not less than six (6) inches
(152.4 mm). Provisions for reducing clearances as
described in Section 507.2 are not applicable to
enclosures.
Exception: Clearance from the outer surfaces
of field-applied grease duct enclosures and
factory-built grease duct enclosures to the
interior surfaces of construction installed
around them shall be permitted to be
reduced where the field-applied grease duct
enclosure materials and the factory-built
grease duct enclosures are installed in
accordance with the conditions of their
listings and the manufacturers' instructions
and are acceptable to the Authority Having
Jurisdiction.
510.7.3 For field-applied grease duct enclosures
and factory-built grease duct enclosures, the
materials and products shall conform to Sections
510.7.3.1 through 510.7.3.3.
510.7.3.1 Field-applied grease duct
enclosures shall demonstrate that they
provide sufficient mechanical and structural
I
I FA!
$-
I
I
I
I
I
I
I
I
I
I
I 9.9m
1(32ft 6 in.)
I
I
I
I
I
I
I
Notes: 1. Fresh air inteke (FAI) to any air intake, Including an
operable door or window.
2. Example:
FAI is same plane as exhaust or lower: 3 m[10ft (min)]
between closest edges.
FA! above plane of exhaust: 3 m+ .076 m (10ft +0.25 ft) per
degree between closest edge
FIGURE 5-4 Exhaust Termination Distance from
Fresh Air Intake (FAI) or Operable Door or
Window.
77
510.7 - Figure 5-6(b) 2007 CALIFORNIA MECHANICAL CODE
FIGURE 5-6(a) Typical Section of Duct-to-Fan
Connection-Butt Joint Method.
I
Possible
roof line
Assembled position
6.4mm ('A-in.) carbon
steel or stainless steel
bolts 102 mm (max)
[4 In. (max)]
on center
Assembled position

/ /' Exhaust air
! !
r i t
Unassembled position
Outside air intake
-f
0.92m (min)
[3 ft(min)J
L
- Wind direction
Flanges to be positioned 6.4-mm (V.-In.) carbon
so that the gasket Is 815.60 (1500F) steel or stainless steel
protected from direct rated gasket bolts 102 mm7max).
contact with grease / M' I [4 In. (max)]
\
In mum on center
. "'" 25.4 x 25.4 x 3.2 mm
"y (1 in. x 1in. x %in.)
flange \-.::====\
FIGURE 5-6(b) typical Section of Duct-to-Fan
Connection.i...Overlapping Method.
FIGURE 5-5 Upblast Fan Clearances.
integrity, resiliency, and stability when
subjected to expected building environmental
conditions, duct movement under general
operating conditions, and duct movement
due to interior and exterior fire conditions.
physical damage to any covering or
enclosure material. Any damage to the
covering or enclosure shall be repaired and
the covering or enclosure restored to meet its
intended listing and fire-resistive rating and
to be acceptable to the Authority Having
Jurisdiction.
510.7.3.3 In the event of a fire within a kitchen
exhaust system, the duct, the enclosure, or the
covering directly applied to the duct shall be
inspected by qualified personnel to determine
whether the duct, the enclosure, and the
covering directly applied to the duct are
structurally sound, capable of maintaining
their fire protection functions, suitable for
continued operation, and acceptable to the
Authority HavingJurisdiction.
510.7.4 For listed grease ducts, see Section 510.4.
510.7.5 If openings in the enclosure walls are
provided, they shall be protected by approved
self-closing fire doors of proper rating. Fire
doors shall be installed in accordance with
NFPA 80, Standard for Fire Doors and Fire
Windows. Openings on other listed materials or
products shall be clearly identified and labeled
according to the terms of the listing and the
manufacturer's instructions and shall be
The panels shall be readily accessible.
510.7.6 Each duct system shall constitute an
individual system serving only exhaust hoods in
one fire zone on one floor. Multiple ducts shall
not be permitted in a single enclosure unless
510.8 Termination of Exhaust System.
510.8.1 The exhaust system shall terminate as
follows:
(A) Outside the building with a fan or duct.
(B) Through the roof, or to the roof from
outside, as in Section 510.8.2, or through a
wall, as in Section 510.8.3.
510.8.2 Rooftop Terminations.
510.8.2.1 Rooftop terminations shall be
arranged with or provided with the
following:
78
--------------_.---------- -------
EXHAUST SYSTEMS Figure 5-6(c) - 510.8
FIGURE 5-6(c) Typical Section of Duct-to-Fan
Connection---'Sealant Method.
FIGURE 5-6(d) Typical Section of Duct-to-Fan
Connection-Direct to Fan Inlet Cone Method.
device that is applied to exhaust systems
shall not inhibit the performance of any fan.
Exception: Grease containers that are
evaluated for equivalency with the
preceding requirements and listed as
such.
(D) A listed grease duct complying with Section
510.4, or with ductwork complying with
Section 510.5.
(E) A hinged upblast fan supplied with flexible:
weatherproof electrical cable and service
hold-open retainer to permit proper
inspection and cleaning that is listed for
commercial cooking equipment, provided
the ductwork extends a minimum of
eighteen (18) inches (457.2 mm) above the
roof surface and the fan discharges a
minimum of forty (40) inches (1.02m)
above the roof surface. (See Section 511.1.1.)
(F) Other approved fan, provided (1) it meets
the requirements of Sections 510.8.2(C) and
511.1.3, and (2) its discharge or its extended
duct discharge meets the requirements of
Section 510.8.2(B).
510.8.2.2 Listed flexible connectors may be
used on exterior roof locations when
required for proper equipment vibration
isolation.
510.8.2.3 Fans shall be provided with safe'
access and a work surface for inspection and
cleaning.
510.8.3 Wall Terminations.
510.8.3.1 Wall terminations shall be
arranged with or provided with the
following properties:
(A) Through a noncombustible wall. with a
minimum of ten (10) feet (3.05 m) of
clearance from the outlet to adjacent
buildings, property lines, grade level,
combustible construction, or electrical
equipment or lines, and the closest
point of any air intake or operable door
or window at or below the plane of the
exhaust termination. The closest point
of any air intake or operable door or
window above the plane of the exhaust
termination shall be a minimum of ten
(10) feet (3.05 m) distant, plus 0.25 feet
(0.076m) for each 1 degree from horizontal,
the angle of degree being measured
from the center of the exhaust termination
to the center of the air intake or operable
door or window. (See Figure 5-4.)
Exception: A wall termination in a:
Assllmbled position
6.4-rnm ('h-in.) carbon
steel or stainless steel
bolts 102 mm (max)
[4 In. (max))
on center
Assembled position
Continuous'
perimeter
weld
(A) Aminimumof ten (10) feet (3.05 ni.) of clearance
from the outlet to adjacent buildings;
property lines, and air intakE;s. Where space
limitations absolutely prevent a ten (10) foot
(3.05m) horizontal separation from an air
intake, a vertical separation shall be permitted,
with the exhaust outlet being a minimum of
three (3) feet (0.92 m) above any air intake
located within ten (10) feet (3.05 m)
horizontally.
(B) The exhaust flow directed up and away
from the surface of the roof and a minimum
of forty (40) inches (1.02 m) above the roof
surface.
(C) The ability to drain grease out of any traps
or low points formed in the fan or duct near
the' termination of the system into a
collection container that is noncombustible,
closed, rainproof, structurally sound for the
service to which it is applit;d, .and willI).ot
sustain combustion. A grease collection
815.6C (15DDOF) 6.4-mm ('I4-in.) carbon
rated gasket \ steel or stainless steel
Lock washer weld studs 102 mm (max)
[4 in. (max))
'I. on center
Fan Inlet Minimum
cone -----. 25.4 x 25.4 x 3.2 mm
(1 in. x 1in. x %In,/-,)
angle flange
815.6C (1500F)
rated sealant
o
o
o
o
79
510.8 - 511.2
secured area can be at a lower
height above grade if acceptable to
the Authority Having Jurisdiction.
(B) The exhaust flow directed perpendicularly
outward from the wall face or upward.
(C) All the ductwork pitched to drain the
grease back into the hood(s), or with a
drain provided to bring the grease back
into a container within the building or
into a remote grease trap.
(D) A listed grease duct complying with
Section 510.4, or other ducts complying
with Section 510.5.
(E) An approved fan, provided it meets the
requirements of Sections 510.8.3.1(C)
and 511.1.1 or 511.1.3.
510.9 Solid-Fuel Duct Systems. Where solid-fuel
cooking equipment is to be vented, the duct system
511.0 Air Movement.
511.1 Exhaust Fans for Commercial Cooking
Equipment.
Where solid-fuel cooking equipment is to be vented,
the duct system shall comply with Section 517.0.
511.1.1 Approved upblast fans with motors
surrounded by the airstream shall be hinged,
supplied with flexible weatherproof electrical
cable and service hold-open retainers, and listed
for this use. (See Figure 5-5.) Installation shall
conform to the requirements of Section 510.8.
511.1.2 In-Line Exhaust Fans.
511.1.2.1 In-line fans shall be of the type
with the motor located outside the airstream
and with belts and pulleys protected from
the airstream by a greasetight housing.
They shall be connected to the exhaust duct
by flanges securely bolted as shown in
Figure 5-6(a), or by a system specifically
listed for such use. Flexible connectors shall
not be used.
511.1.2.2 If the design or positioning of the
fan allows grease to be trapped, a drain
directed to a readily accessible and visible
grease receptacle, not exceeding one (1)
gallon (3.8 L), shall be provided. In-line
exhaust fans shall be located in an easily
accessible area of adequate size to allow for
service or removal. If the duct system
connected to the fan is in an enclosure, the
space or room in which the exhaust fan is
80
located shall have the same fire resistance
rating as the enclosure.
511.1.3 Utility set exhaust fans, if installed at the
rooftop termination point, shall meet the
requirements of Section 510.8.2.1(A) through
Section 510.8.2.2. If the fan is installed within the
building, it shall be located in an easily accessible
area of adequate size to allow for service or
removal. If the duct system connected to the fan is
in an enclosure, the space or room in which the
exhaust fan is located shall have the same fire
resistance rating as the enclosure. The fan shall be
connected to the exhaust duct by flanges securely
bolted as shown in Figures 5-6(a) through 5-6(d)
or by a system specifically listed for such use.
Flexible connectors shall not be used. Exhaust
fans shall have a drain directed to a readily
accessible and visible grease receptacle not to
exceed one (1) gallon (3.8 L).
511.1.4 Exhaust fan housings shall be
constructed of carbon steel not less than 0.054
inch (1.37 mm) (No. 16 MSG) in thickness or
stainless steel not less than 0.043 inch (1.09 mm)
(No. 18 MSG) in thickness or, if listed,
constructed in accordance with the terms of the
listing.
511.1.5 Openings for cleaning, servicing, and
inspection shall conform to the requirements of
Section 510.3.3 Clearances shall conform to the
requirements of Sections 507.2, or 510.7.2.3 if
installed within an enclosure.
511.1.6 All wiring and electrical equipment shall
comply with the California Electrical Code.
511.2 Airflow.
511.2.1 The air velocity through any duct shall
be not more than 2,500 feet (457.2 m) per minute.
Exception: Transition duct sections shall be
permitted to be connected to hoods and exhaust
fans that do not meet this velocity, provided that
they do not exceed three (3) feet (0.92 m) in
length and do not contain traps for grease.
511.2.2 Exhaust-air volumes for hoods shall be
of sufficient level to provide for capture and
removal of grease-laden cooking vapors. Test
data, performance acceptable to the Authority
Having Jurisdiction, or both, shall be provided,
displayed, or both, upon request.
Exception: Lower exhaust-air volumes shall
be permitted during no-load cooking
conditions, provided they are sufficient to
capture and remove flue gases and residual
vapors from cooking equipment.
- - - - - - ~ - - - - - - - , - - - , ~ - - - - ~ ~ - - - , - - - ~ - - - , - - , - -
EXHAUST SYSTEMS 511.2 - 512.3
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511.2.3 A hood exhaust fan(s) shall continue to
operate after the extinguishing system has been
activated, unless fan shutdown is required by a
listed component of the ventilation system or by
the design of the extinguishing system. It shall
not be required to restart the hood exhaust fan
when the extinguishing system is activated if the
exhaust fan and all cooking equipment served
by the fan had previously been shut down.
511.3 Replacement Air. Replacement air quantity
shall be adequate to prevent negative pressures in the
commercial cooking area(s) from exceeding 0.02 inch
water column (4.98 kPa).
Exceptions:
(1) When its fire-extinguishing system
discharges, makeup air supplied
internally to a hood shall be shut off.
(2) Compensating hoods shall meet the
airflow requirements specified in
Sections 508.4.1.3 through 508.4.1.5.
Compensating hoods shall extract at
least 20 percent of their required exhaust
airflow from the kitchen area.
511.4 Common Duct (Manifold) Systems.
511.4.1 Master kitchen exhaust ducts that serve
multiple tenants shall include provision to bleed
air from outdoors or from adjacent spaces into the
master exhaust duct where required to maintain
the necessary minimum air velocity in the master
exhaust duct.
511.4.2 This bleed-air duct shall connect to the
top or side of the master exhaust duct.
511.4.3 The bleed-air duct shall have a fire
damper at least twelve (12) inches (304.8 mm)
from the exhaust duct connection.
511.4.4 The bleed-air duct shall have the same
construction and clearance requirements as the
main exhaust duct from the connection to the
exhaust duct to at least twelve (12) inches (304.8
mm) on both sides of the fire damper.
511.4.5 Each bleed air duct shall have a means
of adjusting (e.g., using volume dampers) the
bleed-air quantity.
511.4.6 Such means shall be installed in between
the fire damper and the source of bleed air.
511.4.7 A bleed air duct shall not be used for the
exhaust of grease-laden vapors and shall be so
labeled.
511.4.8 Unused tenant exhaust' connections to
the master exhaust duct that are not used as
bleed air connections ,shall 'be discbnnected and
sealed at the main duct. "
511.5 Solid-Fuel Air Movement Requirements. Where
solid-fuel cooking equipment is used, exhaust and
replacement air also shall comply with Section 517.0.
512.0 Auxiliary Equipment.
512.1 Dampers. Dampers shall not be installed in
exhaust ducts or exhaust duct systems.
Exception: Where specifically listed for such use
or where required as part of a listed or approved
device or system.
512.2 Electrical Equipment.
512.2.1 Wiring systems of any type shall not be
installed in ducts.
512.2.2 Motors, lights, and other electrical
devices shall not be installed in ducts or hoods
or located in the path of travel of exhaust
products.
Exception: Where specifically approved for
such use.
512.2.3 Lighting units in hoods shall be listed
for use over commercial cooking appliances
and installed in accordance with the terms of
their listing.
512.2.4 Lighting units on hoods shall not be
located in concealed spaces.
Exceptions:
(1) Where part of a listed exhaust hood.
(2) Where specifically listed for such use
and installed in accordance with the terms
of the listing.
512.2.5 All electrical equipment shall be installed
in accordance with the California Electrical Code,
with due regard to the effects of heat, vapor, and
grease on the equipment.
512.3 Other Equipment.
512.3.1 Fume incinerators, thermal recovery
units, air pollution control devices,. or other
devices shall be permitted to be installed in
ducts or hoods or located in the path of travel of
exhaust products where specifically approved
for such use. Downgrading other parts of the
exhaust system due to the installation of these
approved devices, whether listed or not, shall
not be allowed.
512.3.2 Any equipment, listed or otherwise, that
provides secondary filtration or air pollution
control and that is installed in the path of travel of
exhaust products shall be provided with an
approved automatic fire-extinguishing system for
the protection of the component sections of the
equipment and shall include protection of the
ductwork downstream of the equipment, whether
or not the equipment is provided with a damper.
81
512.3 - 513.2
If the equipment can be a source of ignition, it
shall be provided with appropriate detection to
operate the fire-extinguishing system.
512.3.3 Where a cooking exhaust system
employs an air pollution control device that
recirculates air into the building, the provisions
of Section 516.0 shall apply.
512.4 Solid-Fuel Auxiliary Equipment. Where solid-
fuel cooking comprises any part of a cooking operation,
additional provisions and equipment as described in
Section 517.0 shall be used where required.
513.0 Fire-Extinguishing Equipment.
513.1 General Requirements.
513.1.1 Fire-extinguishing equipment for the
protection of grease removal devices, hood
exhaust plenums, and exhaust duct systems
shall be provided.
513.1.2 Cooking equipment that produces
grease-laden vapors (such as, but not limited to,
deep-fat fryers, ranges, griddles, broilers, woks,
tilting skillets, and braising pans) shall be
protected by fire-extinguishing equipment.
513.2 Types of Equipment.
513.2.1 Fire-extinguishing equipment shall
include both automatic fire-extinguishing
systems as primary protection and portable fire
extinguishers as secondary backup. [NFPA
96:10.2.1] .
513.2.1.1 A placard identifying the use of
the extinguisher as secondary backup means
to the automatic fire suppression system
shall be conspicuously placed near each
portable fire extinguisher in the cooking
area. [NFPA 96:10.2.2]
513.2.2 Commercial cooking equipment that produce
grease laden vapors shall be provided with a Type I
Hood, in accordance with this Code, and an
automatic fire extinguisher system that is listed and
labeled for its intended use as follows:
1. Wet chemical extinguishing system (NFPA 17A,
Standard for Wet Chemical Extinguishing
Systems), complying with UL 300.
2. Carbon dioxide extinguishing systems (NFPA
12, Standard on Carbon Dioxide Extinguishing
Systems),
3. Automatic fire sprinkler systems (NFPA 13,
Standard for the Installation of Sprinkler
Systems).
All existing dry chemical and wet chemical extinguishing
systems shall comply with UL 300, no later than the
second required servicing of the system following the
effective date of this section.
82
Exception 1: Automatic fire-extinguishing
equipment provided as part of listed
recirculating systems complying with
standard UL 197, Standard for Safety-
Commercial Electric Cooking Appliances.
[NFPA 96:10.2.5]
Exception 2: Public schools, kitchens, without
deep-fat fryers, shall be upgraded to a UL 300
compliant system during state funded
modernization projects that are under the
jurisdiction of the Division of the State Architect.
513.2.3 In existing systems, when changes in the
cooking media, positioning, or replacement of
cooking equipment occur, the fire-extinguishing
system shall be made to comply with 513.2.2.
[NFPA 9610.2.3.1]
513.2.4 Modification of Existing Hood
Systems
513.2.4.1 Any abandoned pipe or conduit
from a previous installation shall be
removed from within the hood, plenum,
and exhaust duct. [NFPA 9610.2.7.1]
513.2.4.2 Penetrations and holes resulting
from the removal of conduit or piping shall
be sealed with listed or equivalent liquid
tight sealing devices. [NFPA 96 10.2.7.2]
513.2.4.3 The addition of obstructions to
spray patterns from the cooking appliance
nozzle(s) such as baffle plates, shelves, or
any modification shall not be permitted.
[NFPA 96 10.2.7.3]
513.2.4.4 Changes or modifications to the
hazard .after installation of the fire-
extinguishing systems shall result in
reevaluation of the system design by a
properly trained and qualified person(s) or
company. [NFPA 96 10.2.7.4]
513.2.5 Fixed Baffle Hoods with Water Wash.
Grease removal devices, hood exhaust plenums,
and exhaust ducts requiring protection in
accordance with Section 513.1.1 shall be
permitted to be protected by a listed fixed baffle
hood containing a constant or fire-actuated
water-wash system that is listed and in
compliance with UL 300 or other equivalent
standards and shll be installed in accordance
with the requirements of their listing. [NFPA 96:
10.2.8.1]
513.2.5.1 The water for listed, fixed baffle
hood assemblies shall be permitted to be
supplied from the domestic water supply
when the minimum water pressure and
flow are provided in accordance with the
terms of the listing. [NFPA 96: 10.2.8.3]
513.2.5.2 The water supply shall be
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EXHAUST SYSTEMS
monitored by an annunciated low water
pressure switch.
513.2.5.3 The water wash in the fixed baffle
hood shall be activated by the cooking
equipment extinguishing system.
513.3 Simultaneous Operation. Fixed-pipe
extinguishing systems in a single hazard area shall
be arranged for simultaneous automatic operation
upon actuation of anyone of the systems.
Exception No.1: Where the fixed-pipe
extinguishing system is an automatic sprinkler
system.
Exception No.2: . A dry or wet chemical system
shall be permitted to be used to protect common
exhaust ductwork by the methods specified in
NFPA 17A, Standard for Wet Chemical
Extinguishing Systems, in lieu of simultaneous
automatic operation.
513.4 Fuel Shutoff.
513.4.1 Upon activation of any fire-extinguishing
system for a cooking operation, all sources of fuel
and electric power that produce heat to all
equipment requiring protection by that system
shall automatically shut off.
Exception No.1: Steam supplied from an
external source.
Exception No. 2: Solid-fuel cooking operations.
513.4.2 Any gas appliance not requiring
protection, but located under the same ventila-
ting equipment, shall also automatically shut off
upon activation of any extinguishing system.
513.4.3 Shutoff devices shall require manual reset.
513.5 Manual Activation.
513.5.1 A readily accessible means for manual
activation shall be located between forty-two (42)
inches and sixty (60) inches (1,067 mm and 1,524
mm) above the floor, located in a path of exit or
egress, and' clearly identify the hazard protected.
The automatic and manual means of system
activation external to the control head or releasing
device shall be separate and independent of each
other so that failure of one will not impair the
operation of the other.
Exceptions:
(1) The manual means of system activation
shall be permitted to be common with
the automatic means if the manual
activation device is located between the
control head or releasing device and the
first fusible link.
(2) An automatic sprinkler system.
513.2 - 513.9
513.5.2 The means for manual actuator(s) shall
be mechanical and shall not rely on electrical
power for actuation.
Exception: Electrical power shall be
permitted to be used for manual activation if
a standby power supply is provided or if
supervision is provided as per 513.7.1.
513.6 System Annunciation.
513.6.1 Upon activation of an automatic fire-
extinguishing system, an audible alarm or visual
indicator shall be provided to show that the
system has activated.
513.6.2 Where a fire alarm signaling system is
serving the occupancy where the extinguishing
system is located, the activation of the automatic
fire-extinguishing system shall activate the fire
alarm signaling system.
513.7 System Supervision.
513.7.1 Where electrical power is required to
operate the automatic fire-extinguishing system,
it shall be monitored by a supervisory alarm,
with a standby power supply provided.
Exceptions:
(1) Where automatic fire-extinguishing
systems include automatic mechanical
detection and actuation as a backup
detection system.
(2) Where fire-extinguishing systems are
interconnected or interlocked with the
cooking equipment power sources so that
if the fire-extinguishing system becomes
inoperable due to power failure, all sources
of fuel or electric power that produce heat
to all cooking equipment serviced by that
hood shall automatically shut off.
513.8 Special Design and Application.
513.8.1 Hoods containing automatic fire-
extingUishing systems are protected areas;
therefore, these hoods are not considered
obstructions to overhead sprinkler systems and
shall not require floor coverage underneath.
513.8.2 A single listed detection device shall be
permitted for more than one appliance when
installed in accordance with the tenns of the listing.
513.9 Review and Certification.
513.9.1 Where required, complete drawings of
the system installation, including the hood(s),
exhaust duct(s), and appliances, along with the
interface of the fire-extinguishing system
detectors, piping, nozzles, fuel shutoff devices,
agent storage container(s), and manual actuation
device(s), shall be provided.
83
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513.9 - 514.3
513.9.2 Installation of systems shall be
performed only by persons properly trained and
qualified to install the specific system being
provided. The installer shall provide certification
that the installation is in agreement with the
terms of the listing and the manufacturer's
instructions and/ or approved design.
513.10 Portable Fire Extinguishers.
513.10.1 Portable fire shall be
installed in kitchen cooking areas in accordance
with Chapter 3, Title 19 California Code of
Regulations. Such extinguishers shall use agents
that saponify upon contact with hot grease, such
as sodium bicarbonate and potassium bicar-
bonate dry chemical and potassium carbonate
solutions. Class B gas-type portables such as CO
2
and halon shall not be permitted in kitchen
cooking areas. Manufacturer's recommendations
shall be followed.
513.10.1.1 Portable fire extinguishers listed
specifically for use in the kitchen cooking
areas shall also be permitted.
513.10.2 Other fire extinguishers in the kitchen
area shall be installed in accordance with Chapter
3, TItle 19 California Code of Regulations.
513.11 Solid-Fuel Fire-Extinguishing Equipment.
Where solid-fuel cooking equipment is served by fire-
extinguishing equipment, the provisions of Section
517.0 shall apply.
514.0 Procedures for the Use and Maintenance of
Equipment.
514.1 Operating Procedures.
514.1.1 Exhaust systems shall be operated
wheJ;lever cooking equipment is turned on.
514.1.2 Filter-equipped systems shall
not be operated with filters removed.
514.1.3 Openings provided for replacing air
exhausted through ventilating equipment shall
not be restricted by covers, dampers, or any
other means that would reduce the operating
efficiency of the exhaust system.
514.1.4 Instructions for manually operating the
fire-extinguishing system shall be posted
conspicuously in the kitchen and shall be
reviewed periodically with employees by the
management.
514.1.5 Listed exhaust hoods shall be operated
in accordance with the terms of their listings and
the manufacturer's instructions.
514.1.6 Cooking equipment shall not be operated
while its fire-extinguishing system or exhaust
systemis nonoperational or otherwise impaired.
514.1.7 Secondary filtration and pollution
control equipment shall be operated in
accordance with the terms of their listing and the
manufacturer's recommendations. [NFPA 96:
11.1.7]
514.1.8 Inspection and maintenance of
equipment allowed in Section 512.3.1 shall be
conducted by properly trained and qualified
per-sons at a frequency determined by the
manufacturer's instructions or equipment listing.
[NFPA 96: 11.1.8]
514.2 Inspection. Maintenance of the fire-
extinguishing system and listed exhaust hoods
containing a constant or fire-actuated water system
that is listed to extinguish a fire in the grease
removal devices, hood exhaust plenums, and
exhaust ducts shall be made by properly trained,
qualified, and certified person(s) or company
acceptable to the Authority Having Jurisdiction at
least every six (6) months. [NFPA 96 11.2.1]
514.2.1 All actuation components, including
remote manual pull stations, mechanical or
electrical devices, detectors, actuators, and fire-
actuated dampers, shall be checked for proper
operation during the inspection in accordance
with the manufacturer's listed procedures. In
addition to these requirements, the specific
inspection requirements of the applicable NFPA
standard shall also be followed. [NFPA 96:11.2.2
&11.2.3]
514.2.2 Fusible links (including fusible links on
fire damper assemblies) and automatic sprinkler
heads shall be replaced at least semiannually, or
more frequently if necessary where required by
the manufacturer. [NFPA 96: 11.2.4]
514.2.3 If required, certificates of inspection and
maintenance shall be provided.
514.3 Cleaning.
514.3.1 Hoods, grease removal devices, fans,
ducts, and other appurtenances shall be cleaned
to bare metal or the original factory coating at
frequent intervals prior to surfaces becoming
heavily contaminated with grease or oily
sludge. After the exhaust system is cleaned, it
shall not be coated .with powder or other
substance. The entire exhaust system shall be
inspected by a properly trained, qualified, and
certified company or person(s) in accordance
with Table 5-4.
EXHAUST SYSTEMS Table 5-4 - 515.3
TABLE 54
Exhaust System Inspection Schedule
514.3.1.1 Upon inspection, if found to be
contaminated with deposits from grease-
laden vapors, the contaminated portions of
the exhaust system shall be cleaned by a
properly trained, qualified, and certified
company or person(s) acceptable to the
Authority Having Jurisdiction in accordance
with Section 514.3. [NFPA 96: 11.4.1]
514.3,1.2 When a vent-cleaning service is
used, a certificate showing date of inspection
or cleaning shall be maintained on the
premises. After cleaning is completed, the
vent-cleaning contractor shall place or
display within the kitchen area a label
indicating the date cleaned and the name of
the servicing company. It shall also indicate
areas not cleaned.
514.3.2 Flammable solvents or other flammable
cleaning aids shall not be used.
514.3.3 At the start o.the cleaning process,
electrical switches that could be activated
accidentally shall be locked out.
514.3.4 Components of the fire suppression
system shall not be rendered inoperable during
the cleaning process.
Exception: Servicing by properly trained
and qualified persons in accordance with
Section 514.2.
514.3.5 Care shall be taken not to apply cleaning
chemicals on fusible links or other detection
devices of the automatic extinguishing system.
514.3.6 When cleaning procedures are completed,
all electrical switches and system components
shall be returned to an operable state: All access
panels (doors) and cover plates shall be
replaced. Dampers and. diffusers shall be
positioned for proper airflow.
514.4 Operation, Maintenance, and Inspection of
Solid-Fuel Cooking Equipment.
Where solid-fuel cooking equipment is used, the
special provisions of Section 517.0 shall apply.
515.0 Minimum Safety Requirements for Cooking
Equipment. '
515.1 Cooking Equipment.
515.1.1 Cooking equipment shall be approved
based on one of the following criteria:
(A) Listings by a testing laboratory.
(B) Test data acceptable to the Authority
Having Jurisdiction. .
515.1.2 Installation.
515.1.2.1 All listed appliances shall be
installed in accordance with the terms of
their listings and the manufacturer's
instructions.
515.1.2.2 Cooking appliances requiring
protection shall not be moved, modified, or
rearranged withc>ut prior reevaluation of the
fire-extinguishing system by the system
installer or servicing agent, unless otherwise
allowed by the design of the fire-
extinguishing system.
Exception: Cooking appliances moved
to. perform maintenance. and cleaning,
provided the appliances are returned to
their original positioning prior to
cooking operations, and any dis-
connected fire-extinguishing system
nozzles attached to the appliances are
reconnected in accordance with the
manufacturer's listed design manual.
515.1.2.3 All deep-fat fryers shall be
installed with at least a sixteen (16) inch
(406.4 mm) space between the'fryer and
surface flames from adjacent cooking
equipment.
Exception: Where a steel or tempered
glass ba1eplate is installed at a
minimum eight (8) inches (203 mm) in
height between the fryer and surface
flames of the adjacent appliance.
515.2 Operating Controls. Deep-fat fryers shall be
equipped with a separate high-limit control in
addition to the adjustable operating control
(thermostat) to shut off fuel or energy when the fat
temperature reaches 475F (246C) at one (1) inch
(25.4 mm) below the surface. .
515.3 Cooking Equipment Maintenan'ce. [NFPA
96: 11.5]
MontWy
Quarterly
Semiannually
Annually
Frequency Type or Volume of Cooking
Frequency
Systems serving high-volume cooking
operations such as 24-hour cooking,
charbroiling, or wok cooking
Systems serving solid-fuel cooking operations
Systems serving moderate-
volume cooking operations
Systems serving low-volume cooking
operations, such as churches, day camps,
seasonal b u s i n e s s ~ s , or senior centers
8
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515.3 - 516.3
515.3.1 An inspection and servicing of the
cooking equipment shall be made at least
annually by properly trained and qualified
persons. [NFPA 96: 11.5.1]
515.3.2 Cooking equipment that collects grease
below the surface, behind the equipment, or in
cooking equipment flue gas exhaust, such as
griddles or charbroilers, shall be inspected and,
if found with grease accumulation, cleaned by a
properly trained, qualified, and certified person
acceptable to the authority having jurisdiction.
[NFPA 96: 11.5.2]
516.0 Recirculating Systems.
516.1 General Requirements. Recirculating
systems containing or for use with appliances used
in processes producing smoke or grease-laden
vapors shall be equipped with components
complying with the following:
(A) The clearance requirements of Section 507.2.
(B) A hood complying with the requirements of
Section 508.0.
(C) Grease removal devices complying with
Section 509.0.
(D) The air movement requirements of Sections
511.2.1 and 511.2.2.
(E) Auxiliary equipment (such as particulate
and odor removal devices) complying with
Section 512.0.
(F) Fire-extinguishing equipment complying
with the requirements of Section 513.0.
Exception: References to ducts in
Sections 513.1.1 and 513.5.1.
(G) The use and maintenance requirements of
514.0.
(H) The minimum safety requirements of
Section 515.0.
(I) All the requirements of this chapter.
516.2 Design Restrictions. All recirculating
systems shall comply with Section 516.2.
516.2.1 Only gas- or electrically fueled cooking
appliances shall be used. Gas-fueled appliances
shall not have the combustion flue outlet(s) directly
connected to the recirculating system. Gas-fueled
appliances shall have a minimum eighteen (18)
inch (457.2 mm) clearance from the flue outlet to
the ffiter inlet in accordance with Section 509.2.2
and shall meet the installation requirements of
NFPA 54, National Fuel Gas Code, or NFPA 58,
Liquefied PetroleumGas Code.
516.2.2 Recirculating systems shall be listed
with a testing laboratory. There shall be no
86
substitution or exchange of cooking appliances,
filter components, blower components, or fire-
extinguishing system components that would
violate the listing of the appliance.
516.2.3 A recirculating system shall not use
cooking equipment that exceeds that
recirculating system's labeled maximum limits
for that type of equipment, stated in maximum
energy input, maximum cooking temperature,
and maximum square area of cooking surface or
cubic volume of cooking cavity. [NFPA
96:13.2.6]
516.2.4 A fire-actuated damper shall be installed
at the exhaust outlet of the system. The damper
shall be constructed of at least the same gauge as
the shell. The actuation device shall have a
maximum temperature rating of 375F (190C).
516.2.5 No electrical wiring shall be installed
in the interior sections of the hood plenum that
might become exposed to grease.
Exception: As permitted by California
Electrical Code.
516.2.6 The power supply of any electrostatic
precipitator (ESP) shall be of the "cold spark,"
ferro-resonant type in that the voltage falls off as
the current draw of a short increases.
516.2.7 Listing evaluation shall include the
following:
(A) Capture and containment of vapors at
published and labeled airflows.
(B) Grease discharge at the exhaust outlet
of the system not to exceed an average
of 5 mg/m
3
of exhausted air sampled
from that equipment at maximum
amount of product that is capable of
being processed over a continuous eight
(8) hour test per EPA Test Method 202,
Determination of Condensable Par-
ticulate Emissions for Stationary
Sources, with the system operating at its
minimum listed airflow.
(C) Listing and labeling of clearance to
combustibles from all sides, top, and
bottom.
(D) Electrical connection in the field in
accordance with California Electrical Code.
(E) Interlocks on all removable components
that lie in the path of airflow within the
unit to ensure that they are in place during
operation of the cooking appliance.
516.3 Interlocks. The recirculating system shall be
provided with interlocks of all critical components
and operations as indicated in Sections 516.3.1
through 516.3.4 such that, if any of these interlocks
o
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EXHAUST SYSTEMS
are interrupted, the cooking appliance shall not be
able to operate.
516.3.1 All closure panels encompassing
airflow sections shall have interlocks to ensure
the panels are in place and fully sealed.
516.3.2 Each filter component (grease and odor)
shall have an interlock to prove the component
is in place.
516.3.3 Each ESP shall have a sensor to prove its
performance is as designed, with no interruption
of the power to exceed two (2) minutes. This
sensor shall be a manual reset device or circuit.
516.3.4 An airflow switch or transducer shall be
provided after the last filter component to
ensure that a minimum airflow is maintained.
This device opens the interlock circuit when the
airflow falls 25 percent below the system's
normal operating flow or 10 percent below its
listed minimum rating, whichever is lower. This
switch or transducer shall be a manual reset
device or circuit.
516.4 Location and Application Restrictions. The
location of recirculating systems shall be approved by
the Authority Having Jurisdiction. Items to be reviewed
in the fire risk assessment shall include, but not be
limited to, life safety, combustibility of surroundings,
proximity to air vents, and total fuel load.
516.5 Additional Fire Safety Requirements.
516.5.1 In addition to the appliance nozzle(s), a
recirculating system shall be listed with the
appropriate fire protection for grease filters,
grease filtration, odor filtration units, and
ductwork where applicable.
516.5.2 In addition to any other fire-extinguishing
system actuation device, there shall be a fire-
extinguishing system actuation device installed
downstream of any ESP.
516.5.3 The requirements of Section 513.6 shall
also apply to recirculating system locations.
516.6 Use and Maintenance.
516.6.1 Automatic or manual covers on cooking
appliances, especially fryers, shall not interfere
with the application of the fire suppression system.
516.6.2 All filters shall be cleaned or replaced in
accordance with the manufacturer's instructions.
516.6.3 All ESPs shall be cleaned a minimum of
once per week following manufacturer's
cleaning instructions.
516.6.4 The entire hood plenum and the blower
section shall be cleaned a minimum of once
every three (3) months.
516.6.5 Inspection and testing of the total
operation and all safety interlocks in accordance
516.3 - 517.2
with the manufacturer's instructions shall be
performed by qualified service personnel a
minimum of once every six (6) months, or more
frequently if required.
Exception: Fire-extinguishing equipment
shall be inspected in accordance with
Section 514.2.
516.6.6 A signed and dated log of maintenance
as performed in accordance with Sections 516.6.4
and 516.6.5 shall be available on the premises for
use by the Authority Having Jurisdiction.
517.0 Solid-Fuel Cooking Operations.
517.1 Venting Application. Venting requirements
of solid-fuel cooking operations shall be determined
in accordance with Sections 517.1.1 through 517.1.6.
517.1.1 Where solid-fuel cooking equipment is
required by the manufacturer to have a natural
draft, the vent shall comply with Section 517.4.
517.1.2 Where the solid-fuel cooking equipment
has a self-contained top, is the only appliance to
be vented in an isolated space (except for a single
water heater with its own separate vent), has a
separate makeup-air system, and is provided
with supply and return air (not supplied or
returned from other spaces), the system shall
comply with Sections 517.4 and 517.6.
517.1.3 Where the solid-fuel cooking equipment
is located in a space with other vented
equipment, all vented equipment shall have an
exhaust system interlocked with a makeup-air
system for the space as per Section 517.6.
517.1.4 Natural draft ventilation systems and
power-exhausted ventilation systems shall
comply with Sections 517.3, 517.4, and 517.6.
517.1.5 Where a solid-fuel cooking appliance
allows effluent to, escape from the appliance
opening, this opening shall be covered by a hood
and an exhaust system that meets the
requirements of Sections 517.3, 517.4, and 517.6.
517.1.6 Solid-fuel cooking operations shall have
spark arresters to minimize the passage of
airborne sparks and embers into plenums and
ducts. Where ,the solid-fuel cooking operation is
not located under a hood, a spark arrester shall
be provided to minimize the passage of sparks
and embers into flues and chimneys.
517.2 Location of Appliances.
517.2.1 Every appliance shall be located with
respect to building construction and other
equipment so as to permit access to the appliance.
87
517.2 - 517.7
517.2.2 Solid-fuel cooking appliances shall not
be installed in confined spaces. The space or
room shall be of ample size to permit adequate
circulation of heated air.
Exception: Solid-fuel cooking appliances
listed for installation in confined spaces
such as alcoves shall be installed in
accordance with the terms of the listing and
the manufacturer's instructions.
517.2.3 Solid-fuel cooking appliances shall not
be installed in any location where gasoline or
any other flammable vapors or gases are likely
to be present.
517.3 Hoods for Solid-Fuel Cooking.
517.3.1 Hoods shall be sized and located in a
manner capable of capturing and containing all
of the effluent discharging from the appliances.
The hood and its exhaust system shall comply
with the provisions of the code.
517.3.2 All solid-fuel cooking equipment
served by hood and duct systems shall be
separate from all other exhaust systems.
Exception: Cooking equipment not requiring
automatic fire-extinguishing equipment (as
per the provisions of Section 510.0) shall be
permitted to be installed under a common
hood with solid-fuel cooking equipment that
is served by a duct system separate from all
other exhaust systems.
517.4 Exhaust Systems for Solid-Fuel Cooking.
Where a hood is not required, in buildings where the
duct system is three stories or less in height, a duct
complying with Section 510.0 shall be provided.
517.4.1 If a hood is used, the duct system shall
conform with the Section 510.0.
517.4.2 A listed or approved grease duct system
shall be provided for solid-fuel cooking exhaust
systems that are four stories in height or greater.
517.4.3 Where a hood is used, the duct system
shall conform with the requirements of Section
510.0.
517.4.4 Wall terminations of solid-fuel exhaust
systems shall be prohibited.
517.5 Grease Removal Devices for Solid-Fuel
Cooking. Grease removal devices shall be
constructed of steel or stainless steel or be approved
for solid-fuel cooking.
517.5.1 If airborne sparks and embers can be
generated by the solid-fuel cooking operation,
spark arrester devices shall be used prior to the
grease removal device to minimize the entrance of
88
these sparks and embers into the grease removal
device and into the hood and duct system.
517.5.2 Filters shall be a minimum of four (4)
feet (1.2 m) above the appliance cooking surface.
517.6 Air Movement for Solid-Fuel Cooking.
Exhaust system requirements shall comply with the
provisions of the code for hooded operation or shall
be installed in accordance with the manufacturer's
recommendation for unhooded applications.
517.6.1 A replacement or makeup-air system
shall be provided to ensure a positive supply of
replacement air at all times during cooking
operations.
517.6.2 Makeup-air systems serving solid-fuel
cooking operations shall be interlocked with the
exhaust-air system and powered, if necessary, to
prevent the space from attaining a negative pressure
while the solid-fuel appliance is in operation.
517.7 Fire-Extinguishing Equipment for Solid-
Fuel Cooking.
517.7.1 Approved fire-extinguishing equipment
shall be provided to protect all solid-fuel-
burning cooking appliances that might be a
source of ignition of grease in the hood, grease
removal device, or duct.
Exception: If acceptable to the Authority
Having Jurisdiction, solid-fuel-burning
cooking appliances constructed of solid
masonry or reinforced portland or refractory
cement concrete and vented in accordance
with NFPA 211, Standard for Chimneys,
Fireplaces, Vents, and Solid Fuel-Burning
Appliances, Chapters 3 and 4, shall not require
fixed automatic fire-extinguishing equipment.
shall be provided for the protection of grease
removal devices, hoods, and duct systems.
Exception: If acceptable to the Authority
Having Jurisdiction, solid-fuel-burning
cooking appliances constructed of solid
masonry or. reinforced portland or refractory
cement concrete and vented in accordance
with NFPA 211, Standard for Chimneys,
Fireplaces, Vents, and Solid Fuel-Burning
Appliances, Chapters 3 and 4, shall not require
automatic fire-extinguishing equipment.
for solid-fuel-burning cooking appliances, where
required, shall comply with NFPA 211 and shall
be comprised atwater-based agents.
517.7.4 Fire-extinguishing equipment shall be
rated and designed to extinguish solid-fuel cooking
fires, in accordance with the manufacturer's
o
(j
EXHAUST SYSTEMS
recommendations. The fire-extinguishing
equipment shall be of sufficient size to totally
extinguish fire in the entire hazard area and
prevent reignition of the fuel.
517.7.5 All solid-fuel appliances (whether or not
under a hood) with fireboxes of 5 ft.
3
(0.14 m
3
)
volume or less shall at least have a listed 2-A-
rated water-type fire extinguisher or a 1.6 gal (6
L) wet chemical fire extinguisher listed for Class
K fires in accordance with NFPA 10, in the
immediate vicinity of the appliance. [NFPA
96:14.7.8]
517.7.6 Solid-fuel appliances with fireboxes
exceeding 5 ft.
3
(0.14 m
3
) shall be provided with a
fixed-water-pipe system with a hose in the
immediate vicinity of the appliance. [NFPA
96:14.7.9.1] The hose shall be equipped with an
adjustable nozzle capable of producing a fine to
medium spray or mist. [NFPA 96 14.7.9.1.1] The
nozzle shall be of the type that cannot produce a
straight stream. [NFPA 9614.7.9.1.2] The system
shall have a minimum operating pressure of 40 psi
(275.8 kPa) and shall provide a minimum of 5 gpm.
[NFPA 96:14.7.9.2]
517.7.7 Fire suppression for fuel storage areas
517.7.8 In addition to the requirements of
Sections 517.7.5 or 517.7.6, where any solid-fuel
cooking appliance is also provided with
auxiliary electric, gas, oil, or other fuel for
ignition or supplemental heat and the appliance
is also served by any portion of a fire-
extinguishing system complying with Section
513.0, such auxiliary fuel shall be shut off upon
actuation of the fire-extinguishing system.
517.8 Other Safety Requirements.
517.8.1 Metal-fabricated solid-fuel cooking
appliances shall be listed for the application
where produced in practical quantities or shall be
approved by the Authority Having Jurisdiction.
When listed, they shall be installed in accordance
with the terms of their listings and with the
applicable requirements of this standard.
517.8.2 Site-built solid-fuel cooking appliances
shall be submitted for approval to the Authority
Having Jurisdiction before being considered for
installation. All units shall be installed, operilted,
and maintained in accordance with the
approved terms of the manufacturer's instruc-
tions and any additional requirements set forth
by the Authority Having Jurisdiction.
517.8.3 Except for the spark arrester required in
Section 517.1.6, there shall be no additional
517.7 - 517.8
devices of any type in any portion of the
appliance, flue pipe, and chimney of a natural
draft solid-fuel operation.
517.8.4 No solid-fuel cooking device of any
type shall be permitted for deep-fat frying
involving more than one (1) quart of liquid
shortening, nor shall any solid-fuel cooking
device be permitted within three (3) feet (0.92 m)
of any deep-fat frying unit.
89
TABLE 5-5
Minimum Sheet Metal Thickness for Round Ducts for Product-Conveying System Ducts
Reinf. Class 1
~ e g a t i v e Spacing
Pressure (Inches) Up to 7" 8" to 11" 12" to 15" 16" to 19" 20" to 23" 24" to 35" 36" to 47" 48" to 59" 60"
To 7" 0 .021 (24 ga.) .021 (24 ga.) .033 (20 ga.) .044 (18 ga.) .055 (16 ga.) .068 (14 ga.) .127 (10 ga.)
96 .021 (24 ga.) .021 (24 ga.) .021 (24 ga.) .027 (22 ga.) .033 (20 ga.) .044 (18 ga.) .055 (16 ga.) .068 (14 ga.) .068 (14 ga.)
24 .021 12ha.) .021 124 Q:a.) .021 i2ha.) .021 i24 Q:a.) .021 (24 Q:a.\ .021 i2ha.\ .027 i22 Q:a.\ .033 i20 Q:a.) .044 i18 Q:a.)
8" to 11" 0 .021 (24 ga.) .027 (22 ga.) .044 (18 ga.) .055 (16 ga.) .068 (14 ga.) .097 (12 ga.)
24 .021 i24 l?:a.) .021 124 Q:a.) .021 i2ha.) .021 i24 l?:a.) .027 122 l?:a.) .027 (22 Q:a.) .044 (18 Q:a.) .055 (16l?:a'\ .055 (16 l?:a.)
12" to 15" 0 .021 (24 ga.) .033 (20 ga.) .055 (16 ga.) .068 (14 ga.) .097 (12 ga.) .097 (12 ga.)
24 .021 (2ha.) .021 (2ha.) .021 (24 ga.) .027 (22 l?:a.) .027 (22 ga.) .027 (22 ga.) .055 (16 ga.) .055 (16 ga.\ .055 (16 ga.)
16" to 20" 0 .021 (24 ga.) .044 (18 ga.) .068 (14 ga.) .097 (12 ga.) .112 (11 ga.)
48 .021 (24 ga.) .027 (22 ga.) .033 (20 ga.) .044 (18 ga.) .055 (16 ga.) .055 (16 ga.) .068 (14 ga.) .097(12 ga.) .112 (11 ga.)
24 .021 (24 ga.) .021 (24 l?:a.) .027 (22 ga.) .033 (20 ga.) .044 (18 Q:a.) .044 (18 ga.) .055 (16 ga.) .068 (14 ga.) .097 (12l?:a.)
Class 2
8" to 11" 0 .027 (22 ga.) .027 (22 ga.) .044 (18 ga.) .055 (16 ga.) .068 (14 ga.) .097 (12 ga.)
12" to 15" 0 .027 (22 ga.) .033 (20 ga.) .055 (16 ga.) .068 (14 ga.) .097 (12 ga.) .097 (12 ga.)
16" to 20" 0 .027 (22 ga.) .044 (18 ga.) .068 (14 ga.) .097 (12 ga.) .112 (11 ga.)
Class 3
107" 0 .033 (20 ga.) .033 (20 ga.) .044 (18 ga.) .044 (18 ga.) .055 (16 ga.) .068 (14 ga.) .127 (10 ga.)
8" to 11" 0 .033 (20 ga.) .033 (20 ga.) .044 (18 ga.) .055 (16 ga.) .068 (14 ga.) .097 (12 ga:)
90
EXHAUST SYSTEMS Table 5-5 - Table 5-6
e
C)
o
o
o
Cj
TABLE 5-5 (Continued)
Minimum Sheet Metal Thickness for Round Ducts for Product-Conveying System Ducts
Reinf. Class 3
Negative Spacing
Pressure (Inches) Up to 7" 8" to 11" 12" to 15" 16" to 19" 20" to 23" 24" to 35" 36" to 47" 48" to 59" 60"
12" to 15" 0 .033 (20 ga.) .033 (20 ga.) .055 (16 ga.) .068 (14 ga.) .097 (12 ga.) .097 (12 ga.)
48 .033 (20 ga.) .033(20 ga.) .044 (18 ga.) .044 (18 ga.) .055 (16 ga.) .055 (16 ga.) .068 (14 ga.) .068 (14 ga.) .068 (14 ga.)
24 .033 (20 ga.) .033 (20 ga.) .044 (18 ga.) .044 (18 ga.) .055 (16 ga.) .055 (16 ga.) .068 (14 ga.) .068(14 ga.) .068 (14 ga.)
16" to 20" 0 .033 (20 ga.) .044 (18 ga.) .068 (14 ga.) .097 (12 ga.) .112 (11 ga.)
96 .033 (20 ga.) .033 (20 ga.) .055 (16 ga.) .055 (16 ga.) .068 (14 ga.) .068 (14 ga.) .112 (11 ga.) .112 (l1ga.) .112 (11 ga.)
48 .033 (20 ga.) .033 (20 ga.) .044 (18 ga.) ,044 (18 ga.) .055 (16 ga.) .055 (16 ga.) .068 (14 ga.) .068 (14 ga.) .097 (12 ga.)
Class 4
8" to 11" 0 .055 (16 ga.) .055 (16 ga.) .055 (16 ga.) .055 (16 ga.) .068 (14 ga.) .097 (12 ga.)
12" to 15" 0 .055 (16 ga.) .055 (16 ga.) .055 (16 ga.) .068 (14 ga.) .097 (12 ga.) .097 (12 ga.)
16" to 20" 0 .055 (16 ga.) .055 (16 ga.) .068 (14 ga.) .097 (12 ga.) .112 (11 ga.)
48 .055 (16 ga.) .055 (16 ga.) .055 (16 ga.) .055 (16 ga.) ;068 (14 ga.) .068 (14 ga.) .097 (12 ga.) .097 (12 ga.) .097 (12 ga.)
24 .055 (16 ga.) .055 (16 ga.) .055 (16 ga.) .055 (16 ga.) .068 (14 ga.) .068 (14 ga.) .097 (12 ga.) .097 (12 ga.) 0.097 (12 ga.)
TABLE 5-6
Minimum Sheet Metal Thickness for Rectangular Ducts
Longest Side of Duct
Class 1 Class 2
Negative Reinf.
Pressure Spacing Up to 12" 13" to 24" 25" to 36" 37" to 48" 49" to 60" Up to 12" 13" to 24" 25" to 36" 37" to 48" 49" to 60"
To 7" 48 .021 (24 ga.) .033 (20 ga.) .055 (16 ga.) .068 (14 ga.) .033 (20 ga.) .044 (18 ga.) .055 (16 ga.) .068 (14 ga.)
To 7" 24 .021 (24 ga.) .027 (22 ga.) .033 (20 ga.) .033 (20 ga.) .033 (20 ga.) .033 (20 ga.) .044 (18 ga.) : .ass (16 ga.) .055 (16 ga.) .055 (16 ga.)
To 7" 12 .021 (24 ga.) .021 (24 ga.) .021 (24 ga.) .021(24ga.) .021 (24 ga.) .033 (20 ga.) .044 (18 ga.) .055 (16 ga.) .055 (16 ga.) .055 (16 ga.)
8" toll" 48 .027 (22 ga.) .068 (14 ga.) .097 (12 ga.) .097 (12 ga.) .033 (20 ga.) .068 (14 ga.) .097 (12 ga.) .097 (12 ga.)
8" to 11" 24 .027 (22 ga.) .055 (16 ga.) .055 (16 ga.) .068 (14 ga.) .068 (14ga.) .033 (20 ga.) .055 (16 ga.) .055 (16 ga.) .068 (14 ga.) .068 (14 ga.)
8" toll" 12 .021 (24 ga.) .027 (22 ga.) .027 (22 ga.) .027 (22 ga.) .027 (22 ga.) .033 (20 ga.) .044 (18 ga.) .055 (16 ga.) .055 (16 ga.) .055 (16 ga.)
12" to 15" 48 .044 (18 ga.) .097 (12 ga.) .044 (18 ga.) .044 (18 ga.)
12" to 15" 24 .044 (18 ga.) .055 (16 ga.) .097 (12 ga.) .097 (12 ga.) .097 (12 ga.) .044 (18 ga.) .044 (18 ga.) :097 (12 ga.) .097 (12 ga.) .097 (12 ga.)
12" to 15" 12 .027 (22 ga.) .044 (18 ga.) .044 (18 ga.) .044 (18 ga.) .044 (18 ga.) .033 (20 ga.) .044 (18 ga.) .055 (16 ga.) .055 (16 ga.) .055 (16 ga.)
16" to 20" 48 .068 (14 ga.) .112 (11 ga.) .068 (14 ga.) .112 (11 ga.)
16" to 20" 24 .068 (14 ga.) .068 (14 ga.) .112 (11 ga.) .112(11 ga.) .112 (11 ga.) .068 (14ga.) .068 (14 ga.) .112 (11 ga.) .112 (llga.) .112 (11 ga.)
Class 3 Class 4
To 7" 48 .044 (18 ga.) .055 (16 ga.) .068 (14 ga.) .068 (14 ga.) .055 (16 ga.) .068 (14 ga.) .097 (12 ga.) .097 (12 ga.)
To 7" 24 .044 (18 ga.) .055 (16 ga.) .068 (14 ga.) .068 (14 ga.) .068 (14 ga.) .055 (16 ga.) .068 (14 ga.) .097 (12 ga.) .097 (12 ga.) .097 (12 ga.)
To 7" 12 .044 (18 ga.) .055 (16 ga.) .068 (14 ga.) .068 (14 ga.) .068 (14 ga.) .055 (16 ga.) .068 (14 ga.) .097 (12 ga.) .097 (12 ga.) .097 (12 ga.)
8"to 11" 48 .044 (18 ga.) .068 (14 ga.) .097 (12 ga.) .097 (12 ga.) .055 (16 ga.) .068 (14 ga.) .097 (12 ga.) .097 (12 ga.)
8"to11" 24 .044 (18 ga.) .055 (16 ga.) .068 (14 ga.) .068 (14 ga.) .068 (14 ga.) .055 (16 ga.) .068 (14 ga.) .097(12 ga.) .097 (12 ga.) .097 (12 ga.)
8"to11" 12 .044 (18 ga.) .055 (16 ga.) .068 (14 ga.) .068 (14 ga.) .068 (14 ga.) .055 (16 ga.) .068 (14 ga.) .097 (12 ga.) .097 (12 ga.) .097 (12 ga.)
12" to 15" 48 .044 (18 ga.) .097 (12 ga.) .055 (16 ga.) .097 (12 ga.)
12" to 15" 24 .044 (18 ga.) .055 (16 ga.) .097 (12 ga.) .097 (12 ga.) .097 (12 ga.) .055 (16 ga.) .068 (14 ga.) .097(12 ga.) .097 (12 ga.) .097 (12 ga.)
12" to 15" 12 .044 (18 ga.) .055 (16 ga.) .068 (14 ga.) .068 (14ga.) .068 (14 ga.) .055 (16 ga.) .068 (14ga.) .097 (12 ga.) .097 (12 ga.) .097 (12 ga.)
16" to 20" 48 .068 (14 ga.) .112 (11 ga.) .055 (16 ga.) .112 (11 ga.)
91
Table 5-7 - Table 5-8 2007 CALIFORNIA MECHANICAL CODE
TABLE 5-7
Construction, Clearance, and Termination Requirements for Unlisted Single-Wall Metal Chimneys
MINIMUM THICKNESS TERMINATION CLEARANCE
ABOVE ABOVE ANY PART COMBUSTIBLE NONCOMBUSTIBLE
ROOF
OF BUILDING WITHIN CONSTRUCTION CONSTRUCTION
CHIMNEYS SERVING WALL LINING OPENING 10' 25' 50' Interior Inst. Exterior Inst. Interior Inst. IExterior Inst.
BUilding-heating and
industrial-type low-heat 0.127"
appliances (1,000" F (Mfs. Std. None 3' 2' 18" 6"
operating-1 ,400" F 10 ga.)
temp. maximum)' Up to 18" diameter, 2"
Mediumheat industrial- 0.127" Up to 18" Over 18" diameter, 4"
trial-type appliances (Mfrs. Std. dia.-2-1/2"
(2,000"F maximum)'" 10 ga.) Over 18" 10' 10' 36" 24"
1/2" on 4-1/2" bed
High-heat industrial- 0.127" 4-1/2" laid
appliances (Mfrs. Std. on 41/2" 20' 20' See footnote 3
(Over 2,000"F),,2 10 ga.) bed
Residential-type 0.127" (Mfrs.
None 3' 2' Not permitted 18" Not permittedI 4"
incinerator' Std. 10 ga.)
1. Lining shall extend from bottom to top of chimney.
2. Lining shall extend from 24 inches (610 mm) below connector to 24 feet (7,315 mm) above.
3. Clearance shall be as specified by the design engineer and shall have sufficient clearance from bUildings
and structures to avoid overheating combustible materials [maximum 160"F (71C)].
TABLE 5-8
Vent Selection Chart
inches x 25.4 = mm
feet x 304.8 = mm
(OF - 32) x 5/9 =C
Column I
Type B, Gas
Round or Oval
All listed gas appliances
with draft hoods such as:
1. Central furnaces
2. Floor furnaces
3. Heating boilers
4. Ranges and ovens
5. Recessed wall furnaces
(above wall section)
6. Room and unit heaters
7. Water heaters
92
Column II
Type BWGas
1. Gas-burning wall
heaters listed for use
with Type BW vents
Column III
Typel
1. Oil-burning appliances
listed for use with
Type Lvents
2. Gas appliances as
shown in column I
Column IV
Plastic Pipe
1. Condensing appli-
ances listed for use
with a specific
plastic pipe
recommended
and identified in the
manufacturer's
installation
instructions
DUCT SYSTEMS
CHAPTER 6
I
products venting systems extending into or through
ducts or plenums.
See Chapter 5 for limitations on environmental air
systems exhaust ducts extending into or through
ducts or plenums.
Exhaust ducts under positive pressure and
venting systems shall not extend into or pass
through ducts or plenums. For appliance vents and
chimneys, see Chapter
602.2 Combustibles Within Ducts or Plenums.
Materials exposed within ducts or plenums shall be
noncombustible or shall have a flame spread index
not greater than twenty-five (25) and a smoke
developed index not greater than fifty (50), when
tested. as a composite product in accordance with
one of the following test methods; NFPA 255,
Method ofTest of Surface Burning Characteristics of
Building Materials, ASTM E84, Surface Burning
Characteristics of Building Materials, or UL 723, Test
for Surface Burning Characteristics of Building
Materials, except as indicated below.
Exceptions:
(1) and outside-air ducts, plenums,
or concealed spaces that serve 'a dwelling
unit shall be permitted to be of combustible
construction.
(2) , Air filters meeting the requirements of
Sections 312.0 and 503.3.
(3) Water evaporation media in an evaporative
cooler.
(4) Charcoal filters when protected with an
approved fire suppression system.,
(5) Electrical wiring in plenums shall comply
with NFPA 70, National Electrical Code.
Electrical wires and cables and optical fiber
cables shall be listed and labeled as suitable
for use ,in plenums and shall have a flame
spread distance not greater than five (5) feet
(1,524 mm), an average optical density not
greater than 0.15, and a peak optical density
not greater than 0.5, when tested in accordance
withNFPA 262, Flame Travel and Smoke of
Wires 'and Cables' for Use in Air-Handling
Spaces.
(6) Nonmetallic fire spriTIkIer piping in plenums
shall be listed and labeled as suitable for use
in plenums and shall have a flame spread
93
602.0 Material.
602.1 General. Supply air, return air, outside
air for heating, cooling, or evaporative cooling
systems shall be conducted through duct systems
constructed of metal as set forth in Tables 6-1, 6-2, 6-
3, 6-4, 6-7, 6-8, 6-9, and 6-10, or metal ducts
complying with UMC Standard No. 6-2 or the
referenced HVAC duct construction standard in
Chapter 17. Rectangular ducts in excess of two (2)
inches w.g. shall comply w'ithUMC Standard No. 6-2
or the referenced HVAC duct construction standard
in Chapter 17. Ducts, plenums, and fittings may be
constructed of concrete, clay, or ceramics when
installed in the ground or in a concrete, slab,
provided the joints are tightly sealed.
Corridors shall not be used to convey air to orfrom
rooms if the corridor is required to be of fire-resistive
construction per the California Building Code.
Exception [For OSHPD 1, 2, 3 & 4J: See Section
407.4.1.3.
Not permitted for [OSHPD 1,- 2, 3 & 4] Concealed
building spaces or independent construction within
buildings may be as ducts or.plenums.
When gypsum products are exposed ducts or
plenums, the air temperature shall be restricted to a
range from 50'F (10'C) to 125'F (52'C), and moisture
content shall be controlled so that the material is not
adversely affeCted. For the purpose of this section,
gypsum products shall not be exposed in ducts
serving as supply from evaporative coolers, and in
other air-handling systems regulated by this chapter
when the temperature of the gypsum product will be
below the dew point temperature.
See Chapter 8 for limitations on combustion
601.0 $e<ope.
601.1 Ducts and plenums that are portions of a
heating, cooling, absorption or evaporative cooling,
or product-conveying system shall comply with the
requirements of this chapter.
601.2 Sizing Requirements. Duct systems used with
blower-type equipment that are portions of a heating,
cooling, absorption, evaporative cooling, or outdoor-air
ventilation system shall be sized in accordance with
Chapter 17, or by other approved methods.
Exception: [HCD 1JDuct sizing calculations are not
requiredfor existing duct systems.
o
o
0....
602.2 - 602.5
distance not greater than five (5) feet (1,524
nun), an average optical density not greater
than 0.15 and, a peak optical density not
greater than 0.5, when tested in accordance
with ill 1887, Fire Test of Plastic Sprinkler
Pipe for Visible Flame and Smoke
Characteristics.
(7) Nonmetallic pneumatic tubing in plenums
shall be listed and labeled as suitable for use
in plenums and shall have a flame spread
distance not greater than five (5) feet
(1,524mm), an average optical density not
with ill 1820, Fire Test of Pneumatic Tubing
for Flame and Smoke Characteristics.
(8) Loudspeakers and recessed lighting fixtures,
including their assemblies and accessories,
in plenums shall be listed and labeled as
suitable for use in plenums and shall have a
peak rate of heat release not greater than 100
kilowatts, an average optical density not
with ill 2043, Fire Test for Heat and Visible
Smoke Release for Discrete Products and
their Accessories Installed in Air-Handling
Spaces.
(9) Smoke detectors.
(10) Duct insulation, coverings, and linings and
other supplementary materials complying
with 605.0.
(11) Materials in a Group H, Division 6, fabrication
area including the areas above and below
the fabrication area sharing a common air
recirculation path with the fabrication area.
602.3 Factory-Made Air Ducts. Factory-made air
ducts shall be approved for the use intended or shall
conform to the requirements of the referenced
standard for air ducts in Chapter 17. Each portion of a
factory-made air duct system shall be identified by the
manufacturer with a label or other suitable
identification indicating compliance with the
referenced standard for air ducts in Chapter 17 and its
class designation. These ducts shall be listed and shall
be installed in accordance with the terms of their
listing and the requirements of UMC Standard No. 6-
5. Flexible air connectors are not permitted.
602.3.1 Flexible Ducts. [For OSHPD1, 2, 3 &
4] In hospital building projects and all other health-
care facilities, including clinics and correctional
treatment centers, flexible ducts of not more than 10
94
feet (3048 mm) in length may be used to connect
supply, return or exhaust-air terminal devices to rigid
duct systems. Where constant volume, variable volume
or mixing boxes are utilized, flexible duct of not more
than 10feet (3048 mm), may be used on the inlet side
for alignment. An internal impervious liner shall be
provided to isolate insulation material from
conditioned air.
602.4 Joints and Seams of Ducts. Joints of duct
systems shall be made substantially airtight by
means of tapes, mastics, gasketing, or other means.
Crimp joints for round ducts shall have a contact
lap of at least 1-1/2 inch (38 mm) and shall be
mechanically fastened by means of at least three (3)
sheet-metal screws equally spaced around the joint,
or an equivalent fastening method.
Joints and seams for 0.016 inch (0.41 mm) (No.
28 gauge) and 0.013 inch (0.33 nun) (No. 30 gauge)
residential rectangular ducts shall be as specified in
Table 6-1 for 0.019 inch (0.48 mm) (No. 26 gauge)
materiaL
Joints and seams for rectangular duct systems
shall be as specified in Table 6-1.
Joints and seams for flat oval ducts and round
ducts in other than single-dwelling units shall be as
specified in Table 6-8.
Joints and seams and all reinforcements for
factory-made air ducts and plenums shall meet with
the conditions of prior approval in accordance with
the installation instructions that shall accompany the
product. Closure systems for rigid air ducts and
plenums shall be listed in accordance with UL 181A,
Standard for Closure Systems for Use with Rigid Air
Ducts and Air Connectors. Closure systems for
flexible air ducts shall be listed in accordance with
ill 1818, Standard for Closure Systems for Use with
Flexible Air Ducts and Air Connectors.
602.5 Metal. Every duct, plenum, or fitting of metal
shall comply with Table 6-1 or 6-8.
Exceptions:
(1) Ducts, plenums, and fittings for systems
serving single-dwelling units may comply
with Table 6-9.
(2) Duct systems complying with UMC Standard
6-2 or the referenced HVAC duct construction
standard in Chapter 17, with prior approval,
or duct systems complying with UL 181,
Standard for Air Ducts and
Air Connectors.
(3) Duct systems complying with the UMC
Standard 6-2 Or the referenced HVAC duct
e
o
o
()
o
DUCT SYSTEMS
construction standard in Chapter 17,
with prior approval.
602.6 Tin. Existing tin ducts may be used when
cooling coils are added to a heating system, provided
the first ten (10) feet (3,048 mm) of the duct or
plenum measured from the cooling coil discharge
are constructed of metal of the gauge thickness set
forth in Tables 6-1, 6-8, or 6-9 of this chapter or are of
approved material and construction. Tin ducts
completely enclosed in inaccessible concealed areas
need not be replaced. All accessible ducts shall be
insulated to comply with Table 6-6 of this chapter.
For the purpose of this subsection, ducts shall be
considered accessible where the access space is thirty
(30) inches (762 mm) or greater in height.
602.7 Vibration Isolators. Vibration isolators
installed between mechanical equipment and metal
ducts (or casings) shall be made of an approved
material and shall not exceed ten (10) inches (254
mm) in length.
603.0 Quality of Material.
Galvanized steel shall be of lock-forming quality with a
minimum coating of 1.25 ounces of zinc per square foot
(0.04 kg/m
3
) conforming to the requirements of UMC
Standard No. 2-2.
604.0 Installation of Ducts.
604.1 General. Air ducts installed under a floor in a
crawl space shall be installed so as to maintain a
vertical clearance of eighteen (18) inches for all
portions of the duct that would obstruct access to
any part of the crawl space.
604.2 Metal Ducts. Ducts shall be securely fastened
in place at each change of direction and as set forth
in Table 6-7. Vertical rectangular ducts and vertical
round ducts shall be supported as set forth in Table
6-7, Part A. Riser ducts shall be held in place by
means of metal straps or angles and channels to
secure the riser to the structure.
Metal ducts shall be installed with at least four (4)
inches (102 mm) separation from earth. Metal ducts
when installed in or under a concrete slab shall be
encased in at least two (2) inches (51 mm) of concrete.
Ducts shall be installed in a building with
adequate clearance so as to permit retaining the full
thickness of fireproofing on structural members.
Supports for rectangular ducts as set forth in
Table 6-7, when suspended from above, shall be
installed on two opposite sides of eac:h duct and shall
602.5 - 604.6
be riveted, bolted, or metal screwed to each side of
the duct at not more than the intervals specified.
Horizontal round ducts forty (40) inches (1,016
mm) or less in diameter when suspended from above
shall be supported at intervals not more than as set
forth in Table 6-7 with one hanger installed to comply
with the requirements listed below:
604.2.1 Ducts shall be equipped with t i g h t ~
. fitting circular bands extending around the
entire perimeter of the duct at each specified
support interval.
604.2.2 Circular bands shall be not less than one
(1) inch (25.4,mm) wide nor less than equivalent
to the gauge of the duct material it supports.
Exception: Ducts ten (10) inches (254 mm)
and less in diameter may be supported by
No. 18 gauge galvanized steel wire.
604.2.3 Each circular band shall be provided
with a suitable means of connecting to the
suspending support.
604.2.4 Ducts shall be braced and guyed to
prevent lateral or horizontal swing. '
604.3 Factory-Made Air Ducts. Listed Class 0 or
Class 1 factory-made air ducts may be installed in
any occupancy covered by this code.
Factory-made air ducts shall nbt be used for
vertical risers in air-duct systems serving more than
two stories. Such ducts shall not penetrate construction
where fire dampers are required.
Factory-made air ducts shall be installed with at
least four (4) inches (102 mm) of separation from
earth, except when installed as a liner inside of
concrete, tile, or metal pipe; they shall be protected
from physical damage.
The temperature of the air to be conveyed in any
of these classes of ducts shall not exceed 250F (122C).
604.4 Protection of Ducts. Ducts installed in
locations where they are exposed to mechanical
damage by vehicles or from other causes shall be
protected by approved barriers.
604.5 Support of Ducts. Installers shall provide the
manufacturer's field fabrication and installation
instructions.
In the absence of specific supporting materials
and spacing, approved factory-made air ducts may
be installed as set forth in Table 6-10.
604.6 Protection Against Flood Damage. In flood
hazard areas, ducts shall be located above the design
flood elevation or shall be designed and constructed
to prevent water from entering or accumulating
within the ducts during floods up to the design flood
95
J
604.6 - 606.2
elevation. If the ducts are located below the design
flood elevation, the ducts shall be capable of resisting
hydrostatic and hydrodynamic loads and stresses,
including the effects of buoyancy, during the
occurrence of flooding to the design flood elevation.
605.0 Insulation of Ducts.
Supply- and return-air ducts and plenums of a
heating or cooling system shall be insulated to
achieve the minimum thermal (R) value as set forth
in Tables 6-6 A and B. [OSHPD 1,2, 3 & 4J Cold air
ducts shall be insulated wherever necessary or to prevent
condensation problems.
Exceptions:
(A) Factory-installed plenums, casings, or
ductwork furnished as a part of HVAC
equipment tested and rated in accordance
with approved energy efficiency standards.
(B) Ducts or plenums located in conditioned
spaces.
(C) For runouts less than ten (10) feet (3 m) in
length to air terminals or air outlets, the rated R
value of insulationneed not exceed R-3.5 (R-Q.6).
(D) Backs of air outlets and outlet plenums
exposed to unconditioned or indirectly
conditioned spaces with face areas exceeding
five (5) square feet (0.5 m:) need not exceed R-
2 (R-0.4); those five (5) square feet (0.5 m
2
) or
smaller need not be insulated.
(E) Ducts and plenums used exclusively for
evaporative cooling systems.
Approved materials shall be installed within ducts
and plenums for insulating, sound deadening, or other
purposes. Materials shall have a mold, humidity, and
erosion-resistant surface that meets the requirements
of the referenced standard for air ducts in Chapter 17.
Duct liners in systems operating with air velocities
exceeding 2000 feet per minute (10.16 m/s) shall be
fastened with both adhesive and mechanical fasteners,
and exposed edges shall have adequate treatment to
withstand the operating velocity.
Insulation applied to the surface of ducts,
including duct coverings, linings, tapes, and
adhesives, located in buildings shall have a flame-
spread index not greater than twenty-five (25) and a
smoke developed index not greater than fifty (50),
when tested in accordance with NFPA 255, Method
of Test of Burning Characteristics of Building
Materials, or in accordance withASTM E 84, Surface
Burning Characteristics of Building Materials, or in
accordance with the provisions of UL 723, Test for
Surface Burning Characteristics of Building Materials.
The specimen preparation and mounting procedures
96
of ASTM E 2231, Specimen Preparation and Mounting
of Pipe and Duct Insulation Materials to Assess
Surface Burning Characteristics, shall be used. Air
duct coverings and linings shall not flame, glow,
smolder, or smoke when tested in accordance with
ASTM C 411, Hot-Surface Performance of High-
Temperature Thermal Insulation, at the temperature
to which they are exposed in service. In no case shall
the test temperature be below 250F (121C).
Factory-made air ducts and faced insulations
intended for installation on the exterior of ducts shall
be legibly printed with the name of the manufacturer,
the thermal resistance (R) value at installed
thickness, and the flame-spread index and smoke
developed index of the composite material.
605.1 [For OSHPD 1, 2, 3(surgical clinics) & 4J
Thermal acoustical lining materials shall not be installed
within ducts, terminal boxes, sound traps, and other in-
duct systems serving areas such as operating, cesarean
operating rooms, delivery rooms, post anesthesia care
units, cystoscopy, cardiac cath labs, nurseries, intensive
care units, newborn intensive care units, and airborne
infection Isolation rooms unless terminal filters with 90
percent average efficiency based on ASHRAE Standard
52.2-1992 or minimum efficiency rating value (MERV) of
14 are installed downstream of the duct lining.
605.2 [For OSHPD 1, 2 & 4J Thermal or acoustical
lining materials shall not be installed within ducts which
are downstream of the 99.97 percent high-efficiency
particulate air (HEPA) filter or with minimum efficiency
rating value (MERV) of17 required in Section 408.2.1 for
606.0 Smoke Dampers, Fire Dampers, and Ceiling
Dampers.
606.1 Smoke Dampers. Smoke dampers shall
comply with the standards for leakage-rated
dampers referenced in Chapter 17, and shall be
installed in accordance with approved manufacturer's
installation instructions when required by the
Building Code. Smoke dampers shall be labeled by
an approved agency.
606.2 Fire Dampers. Fire dampers shall comply
with the standard for fire dampers referenced in
Chapter 17, and shall be installed in accordance with
the approved manufacturer's installation instructions
when required by the Building Code. Fire dampers
shall have been tested for closure under airflow
conditions and shall be labeled for both maximum
airflow permitted and direction of flow. When more
than one damper is installed at a point in a single air
path, the entire airflow shall be assumed to be
passing through the smallest damper area. Fire
dampers shall be labeled by an approved agency.
n
\ /
......
o
o
DUCT SYSTEMS
Ductwork shall be connected to damper sleeves
or assemblies in accordance with the fire damper
manufacturer's installation instructions.
606.3 Ceiling Radiation Dampers. Ceiling radiation
dampers shall comply with the standard for ceiling
radiation dampers referenced in Chapter 17, and
shall be installed in accordance with the manu-
facturer's approved installation instructions in the
fire-resistive ceiling element of floor-ceiling and roof-
ceiling assemblies when required by the Building
Code. Fire dampers not meeting the temperature
limitation of ceiling radiation dampers shall not be
used as a substitute. Ceiling radiation dampers shall
be labeled by an approved agency.
606.4 Multiple Arrangements. When size requires
the use of multiple dampers, the installation shall be
framed in an approved manner to ensure that the
dampers remain in place.
606.5 Access and Identification. Dampers shall be
provided with an approved means of access large
enough to permit inspection and maintenance of the
damper and its operating parts. 'The access shall not
impair fire-resistive construction. Access shall not
require the use of tools, keys, or special knowledge.
Access points shall be permanently identified on the
exterior by a label with letters not less than 1/2 inch
(12.7 mm) in height SMOKE DAMPER or
FIRE DAMPER. Access doors in ducts shall be tight
fitting and suitable for the required duct construction.
606.6 Freedom from Interference. Dampers shall be
installed in a manner to ensure positive closing or
opening as required by function. Interior liners or
insulation shall be held back from portions of a
damper, its sleeve, or adjoining duct that would
interfere with the damper's proper operation. Exterior
materials shall be installed so as to avoid interference
with the operation or maintenance of external
operating devices needed for proper function.
606.7 Temperature Classification of Operating
Elements. Fusible links, thermal sensors, and
pneumatic or electric operators shall have a
temperature rating or classification as required by
the Building Code. .
606.8 When the automatic activation ofasmoke damper or
acombination smoke-fire damper occurs,the HVAC system
serving such dampers shall immediately shut down.
Exceptions:
1. HVAC systems that are part of an engineered
smoke evacuation system.
2. Where the automatic activation causes all the
smoke dampers and combination smoke-fire
.--
606.2 - 608.4
dampers to close in the enclosed space having a
common atmosphere where openings are required
to be protected.
3. Where analysis demonstrates shutoff would
create agreater hazard.
The HVAC system shall not be restarted again until all
the dampers are reset andfully opened.
607.0 Ventilating Ceilings.
607.1 General. Perforated ceilings may be used for
air supply within the limitations of this section. Exit
corridors, when required to be of fire-resistive
construction by the Building Code, shall not have
ventilating ceilings.
607.1.1 [For OSHPD 1, 2, 3 & 4J Ventilating
ceilings are not permitted in healthfacilities.
607.2 Requirements. Ventilating ceilings shall
comply with the following provisions:
607.2.1 Suspended ventilating ceiling material
shall have a Class I flame-spread classification on
both sides, determined in accordance with the
Building Code. Suspended ventilating ceiling
supports shall be of noncombustible materials.
607.2.2 Lighting fixtures recessed into
ventilating ceilings shall be of a type approved
for that purpose.
608.0 Use of Under-Floor Space as Supply Plenum
for Dwelling Units.
An under-floor space may be used as a supply plenum,
provided,:
608.1 'The use of under-floor space shall be limited to
dwelling units not more than two stories in height.
Except for the floor immediately above the under-
floor plenum, supply ducts shall be provided
extending from the plenum to registers on other
floor levels.
Exception: In flood hazard areas,
spaces shall not be used as supply plenums
unless the flood opening requirements in the
Building Code are satisfied.
608.2 Such spaces shall be cleaned of all loose
combustible scrap material and shall be tightly and
substantially enclosed.
608.3 The enclosing material of the under-floor
space, including the sidewall insulation, shall be not
more flammable than one (1) inch (25.4 mm)
(nominal) wood boards (flame-spread index of 200).
Installation of foam plastics is regulated by the
Building Code,
608.4 Access shall be through an.opening in the floor
97
608.4 - 609.0
and shall be not less than twenty-four (24) inches by
twenty-four (24) inches (610 mm x 610 mm).
608.5 A furnace supplying warm air to under-floor
space shall be equipped with an automatic control
that will start the air-circulating fan when the air in
the furnace bonnet reaches a temperature not higher
than 150F (66C). Such control shall be one that
cannot be set higher than 150F (66C).
608.6 A furnace supplying warm air to such space
shall be equipped with an approved temperature
limit control that willlirnit outlet air temperature to
200'F (93C).
608.7 A noncombustible receptacle shall be placed
below each floor opening into the air chamber, and
such receptacle shall conform to the following:
608.7.1 The receptacle shall be securely suspended
from the floor members and shall be not more
than eighteen (18) inches (457 mm) below the
floor opening.
608.7.2 The area of the receptacle shall extend
three (3) inches (76 mm) beyond the opening on
all sides.
608.7.3 The perimeter of the receptacle shall have
a vertical lip at least one (1) inch (25.4 mm) high
at the open sides if it is at the level of the bottom
of the joists, or three (3) inches (76 mm) high if the
receptacle is suspended.
608.8 Floor registers shall be designed for easy
removal in order to give access for cleaning the
receptacles.
608.9 Exterior walls and interior stud partitions
shall be fire-stopped at the floor.
608.10 Each wall register shall be connected to the
air chamber by a register box or boot.
608.11 A duct conforming with Section 602.0 shall
extend from the furnace supply outlet at least six (6)
inches (152 mm) below combustible framing.
608.12 The entire ground surface of the under-floor
space shall be covered with a vapor barrier having a
minimum thickness of four (4) mils (0.1016 mm) and
a flame-spread index of 200 or less.
608.13 Fuel-gas lines and plumbing waste cleanouts
are not located within the space.
609.0 Automatic Shutoffs.
Air-moving systems supplying air in excess of 2,000
cubic feet per minute (944 Lis) to enclosed spaces
within buildings shall be equipped with an automatic
shutoff. Automatic shutoff shall be accomplished by
interrupting the power source of the air-moving
equipment upon detection of smoke in the main
98
supply-air duct served by such equipment. Smoke
detectors shall be labeled by an approved agency
approved and listed by California State Fire Marshal for
air duct installation and shall be installed in
accordance with the manufacturer's approved
installation instructions. Such devices shall be
compatible with the operating velocities, pressures,
temperatures, and humidities of the system. Where
fire-detection or alarm systems are provided for the
building, the smoke detectors required by this section
shall be supervised by such systems and installed in
accordance with NFPA 72 and the California Building and
Fire Codes.
Exceptions:
(1) When the space supplied by the air-moving
equipment is served by a total coverage
smoke-detection system complying with the
California Fire Code, interconnection to such
system may be used to accomplish the
required shutoff.
(2) Automatic shutoff is not required when all
occupied rooms served by the air-handling
equipment have direct exit to the exterior
and the travel distance does not exceed 100
feet (30,480 mm).
(3) Automatic shutoff is not required for Group
R, Division 3 and Group U Occupancies.
(4) Automatic shutoff is not required for
approved smoke-control systems or where
analysis demonstrates shutoff would create
a greater hazard, such as may be encountered
in air-moving equipment supplying
specialized portions of Group H
Occupancies. Such equipment shall be
required to have smoke detection with
remote indication and manual shutoff
capability at an approved location.
(5) Smoke detectors that are factory installed in
listed air-moving equipment may be used in
lieu of smoke detectors installed in the
main supply-air duct served by such
equipment.
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TABLE 6-1 Duct Construction for 4 foot Duct Lengths
2
11
W.g. DUCT CONSTRUCTION TABLE 6-1 FOR 4 FT. DUCT LENGTHS
INTERMEDIATE
STATIC
TRANSVERSE JOINT REINFORCEMENT
REINFORCEMENT
POS.ORNEG.
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CD CD 0 0 CD
(2)
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T-25b
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DUCT
(.)
Z Z SLIP H =1-3/8"
DIM.
:::I
W W GAGE
BACKUP
(WITH GASKET)
C
0:: 0::
STANDINGS STANDINGS STANDING S (ANGLE
T-10 T-12 REINFORCED) T-14 T24a ANGLE ZEE
10" dn 26 None 24 None HxT HxT HxT+HR H=1 %" HxT H xT (MIN) H x BxT (MIN)
11"-20" 26 4" C 24
1x22ga. 1x24 gao 1x%

21"-28 " 26 4" D 24
1%x20ga.
1 x20 gao or
NOT
26ga. tx22 gao 1 x%x 18ga.
1'h x22 gao
USED
1%x 12 gao
* 1%x 18ga.
1 x 18 gao or
29"-30" 26 4" E 24
1 Ihx 20 gao
24ga. or
1 'hx20ga. 1 x%HR
31"-42
11
24 4" F 24
1%x 18ga. 1 'hx 18 gao

1%x22ga.
22ga
1 'hx%Bar
1% x20ga.
1'hx%x16ga.
43"-48 II 22 4" G 24
1%x 18ga. 1'hx 18 gao 20ga. 1'hx 18 gao

1'hx%Bar
1'hx'ls
49"-60" 24 2" F 24
1% x 18 gao 114x 18 gao

1% x22ga.
22ga. 1'hx20ga.
1'hx%Bar
61
11
-72
11
24 2" H 24
1% x 18 gao
2x% 1'hx%x%
1 'hx%Bar

22 2" I 22
NOT GIVEN NOT GIVEN

2%x20ga.
20 gao + rods NOT GIVEN
85
11
_96
11
22 2" I 22 * 2 x 'Is Angle
2X%6 2x1 \l6x12ga.
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NOTES:
1. *Menns use member from columns 11 or 12 Exception: the drive only
requires back-up over ISlengih.
2.. Spacing in column 3 refers to joint-to-joint. joinl-to-intemlediate. or
intennediate-to-intermediate.
3. The same sheet thickness must be used on all sides ofduct Each duct
dimension. width, or depth, controls lite minimum reinforcement requirements
for that particular side.
4. Duci sides 19
11
wide and larger which have more than ten square feet of
unbroced panel shall be beaded or crossbroken unless the ducts will bave
external insulation or intcmalliner. The applies to duct of20'ga. or.1ess.
5.
6.
Contents of the n.1ITOW scope tables and these noles do not constitute all
requirements for the construction's compliance. Complete details are provided
in the manual entitles HVAC Duct Construction Standards, Metal and Flexible.
The manual is al.'ailable from local SMACNA chapler offices of the National
Association office; inquire for tenns.
Construction confoIll1.ing to Lbo standard does not prevent somc traditionally
acceptable rumble (noise) under sudden pressure change conditions such as stan
up and shut down ofsystems.
COMMENT:
Construction tables are prepared in "narrowscope" for 2
11
water gage and I II 'wafer
gage pressure classification. These tables have been produced for the convenience of
those contractors or engineers who wish to have fewer options.
Sheet Metal and Air Conditioning
Contractors' National Chantilly, Va.
n;t
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I
......
TABLE 62 Duct Construction for 5 Foot Duct Lengths
2
11
W.g.
STATIC
POS.ORNEG.
DUCT CONSTRUCTION TABLE 6-2 FOR5 FT. DUCT LENGTHS
TRANSVERSE JOINT REINFORCEMENT
wt
CT
CD
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INTERMEDIATE
REINFORCEMENT
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1'hx%x%
1 x%x 18ga.
Hx BxT (MIN)
2x 1 %x 12ga.
1'h x %x 16 gao
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r- 1=+
LII r: Ll
H----! l= OR [

1
11211
-I f:;-
T-25a ,.R.
(WITH GASKET)
COMMENT:
Construction tables are prepared in "narrow scope" for 2" water gage and III water
gage pressure classification. These tables have been produced tor the convenience of
those contr.tctors or engineers who wish to have fewer options.
Sheet Metal and Air Conditioning
Contractors' National Association, Chantilly, Va.
T-25b
H = 1-3/8"
(WITH GASKET) I
T-24a
I A1"'lGLE
Hx 1 %" HxT HXT(MIN)
1x'h
26ga. 1 x 22 gao
24ga.
1 !4 x 12 gao
or
22ga
1x%
1 'hx 20 gao
22ga.
1'hx'h
22ga. + rods 1 'hx 18 gao
2x%
20 gao + rods NOT GIVEN
2x'YtG
j[l
T-24
NOT
USED
HxT+HR
2 'h x20 gao
2x%Angle
1%x20 gao
1'hx 'h Bar
1%x22ga.
1'hx% Bar
1 %x22ga.
1 'hx'AiBar
1 %x 18ga.
1'hx 'Ai Angle
STANDING S (ANGLE
REINFORCED) T-14
NOT GIVEN NOT GIVEN
Contents of the narrow scope tables and these notes do not constitute all
requirements for the construction's compliance. Complete details are provided
in the manual entitles HVAC Duct Construction Standnrds, Metal and Flexible.
The manual is available from local SMACNA chapter ofliccs orthe National
Association office, inquire for terms.
Construction confonning to tbe standard does not prevent some traditionally
acceptable rumble (noise) under sudden pressure change conditions such as start
up and shut down of systems.
6.
5.
STANDINGS STA1"lDING S
T-IO T-12
None HxT HxT
1x22 gao 1 x 22.ga.
1 'Ai x 20 gao 1 x20 gao
1 'Ai x 18 gao 1 x 18 gao
I 1 %x 18 gao 1 'hx 18 gao

---
I 1 %x 189a. 1'hx18ga.
I 1%x18ga. 1 'hx 18 gao

BACKUP
24
24
24
24
24
22
24
24
24
22
SLIP
GAGE
HEMMED "S" SLIP T-6
.
MAX--- 3 I-- a=;:=-
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DRIVE SLIP T-3 WI r 1HR
'U I
MAX:--j 3" H I H U
I:::-. L 1 STANDING S (BAR
= REINFORCED) T-13

r;.;1
6
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c
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z
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r;.;1
u
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<
t:l.c
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tI:l U
E-< ro.: ro.:
DUCT U

;;;J
DIM.

10" dn 26 None
11"-20" 26 5' C.
21"-26 " 26 5' D
27"-30 " 24 5' E
31"-36 " 22 5' F
37"-54 " 24 2Y2' I F
-
55"-60" I 24 I 2'h' G
-
61"-72 " 22 2'h' H
73"-84 " 22 2W I
85"-96 " 20 2Y2' I
NOTES:
1. *Means use back-up member from columns II or 12 Exception: the drive only
. reguires back-up over 18" lengdt.
2. Spacing in column 3 refers to joint-ta-joint., joint-la-intermediate, or
inrcnnedialc-to-intcnncdiate.
3. The same sheet thickness must be used on al1 sides of ducl. Each duct
dimensioIl;, width, or depth, controls the minimum reinforcement requirements
for that particular side.
4. Duct sides 19
11
wide and larger which have more than ten square feet of
unbrnced panel shall be beaded or crossbroken unless the ducts will have
external insuJation or intemalliner. The applies to duct of20 gao or less.
DUCT SYSTEM
. __ . m _
Table 6-3 - Table 6-5
RECTANGULAR ALUMINUM DUCT
ADAPTED FROM 3" W.G. (760 Pal OR LOWER
o
o
C)
u
()
TABLE 6-'3
THICKNESS ADJUSTMENTS
Galv. Steel Ga. (mm) 28 (0.48) 26 (0.55) 24 (0.70) 22 (0.78) 20 (1.00) 18 (1.31) 16 (1.61)
nominal
Min. Alum. equivalent* (mm) 0.023 0.027 0.034 0.043 0.052 0.067 0.083
(0.58) (0.69) (0.86) (1.09) , (1.32) (1.70) (2.11)
Commercial size (mm) 0.025 0.032 0.04 0.05 0.063 0.071 0.09
(0.60) (0.80) (1.00) (1.27) (1.60) (1.80) (2.29)
lbs wtISf. Alum. Consult Appendix-5 for Weights
.A11oy 3003-H-14.
TABLE 6-4
DIMENSION ADJUSTMENTS
Galv. Rigidity Class A B C 0 E F G H I J K L
Alum. dim. per Galv. Class C E E F H I
I"
K **
.. ..
**
.. Calculate an effective I. =3x that used for steel.
TABLE 6-5
REINFORCEMENTS
r
Steel Angle Size, Equivalent Alum.-
Inches (mm) Cod Angle Size, Inches Steel Bar Alum.Ba"-
1 x 1 x 16 Ga. C 11/4x11/4x1/8 1 x 1/8 11/2 x 1/8 or 11/4 x 3/16
(25 x 25 x 1.61) (31.8 x 31.8 x 3.2) (25 x 3.2) (38.1 x 38.1 or
31.8 x 4.8)
1 x 1 x 1/8 0 11/2x11/2x1/8 1112 x 1/8 1112 x 1/8 or 11/4 x 3/16
(25 x 25 x 3.2) (38.1 x 38.1 x 3.2) , (38.1 x 3.2) (38.1 x 38.1 or
31.8 x 4.8)
11/4 x 11/4 x 1/8 F 13/4 x 13/4 x 1/8-
,
(31.8 x 31.8 x 3.2) (44.5 x 44.5,x 3.!)
1112 x 11/2 x 1/8 G 21/2 x 21/2 x 1.18
(31.8 x 31.8 x 3.2) (63.5 x 63.5 x 3.2)
2 x 2 x 1/8 H 21/2 x 2112 x 3/16
(51 x 51 x 3.2) (63.5 x 63.5 x 4.8)
2 x 2 x 3/16 I 21/2 x 21/2 x 3/8 or 3 x 3 x 1/4
(51 x 51 x 4.8) (63.5 x 63.5 x 7.9 or 76.2 x76.2 x 6.4)
2 x 2 x 1/4 J 21/2 x 2112 x 3/8 or 3 x 3 x 1/4
(51 x 51 x 6.4) (63.5 x 63.5 x 7.9 or 76.2 x 76.2 x 6.4)
21/2 x 2112 x 3/16 K 3 x 3 x 3/8 or 31/2 x 3112 x 1/4
(63.5 x ~ 63.5 x 4.8) (76.2 x 76.2 x 9.5 or 88.9 x 88.9 x 6.4)
"Alloy 6061-T6 Strength nonnally.
Any aluminum shape substituted must have a moment of inIIrtia three times that of steel and have 30,000 psi minimum yield strength.
SMACNA HVAC Duct Construction Standards Metal and Flexible Second Edition
101
Table 6-6A 2007 CALIFORNIA MECHANICAL CODE
TABLE 66 A (IP Units)
Minimum Duct Insulation R Value Cooling and Heating Only Supply Ducts and Return Ducts
Climate Zone Duct Location
Envelope HDD65 CDDSO Exterior Ventilated Unvented Unvented Uncon- Indirectly Buried
Criteria Table Attic Attic wi Attic wi ditioned Can-
Backloaded Roof Space
b
ditioned
Ceiling Insulation' Space'
Heating-Only Ducts
5-1 to 5-7 0-1,800 all none none none none none none none
5-8 to 5-12 1,801-3,600 all R-3.5 none none none none none none
5-13 to 5-15 3,601-5,400 all R-3.5 none none none none none none
5-16 to 5-18 5,401-7,200 all R-6 R-3.5 none none none none R-3.5
5-19 to 5-20 7,201-9,000 all R-6 R-6 R-3.5 none none none R-3.5
5-21 to 5-22 9,001-10,800 all R-8 R-6 R-6 none R-3.5 none R-3.5
5-23 10,801-12,600 all R-8 R-6 R-6 none R-6 none R-6
5-24 12,601-16,200 all R-8 R-8 R-6 none R-6 none R-6
5-25 16,201-19,800 all R-lO R-8 R-8 none R-6 none R-6
5-26 19,801+ all R-l0 R-l0 R-8 none R-8 none R-6
Cooling-Only Ducts
5-15,18,20, all 0-1,800 R-l.9 R-1.9 R-1.9 R-1.9 R-l.9 none none
22 to 26
5-12,14,17, all 1,801-3,600 R-3.5 R-1.9 R-3.5 R-l.9 R-1.9 none none
19,21
5-7,9,11,13, all 3,601-5,400 R-3.5 R-3.5 R-6 R-1.9 R-l.9 none none
16
5-4,6,8,10 all 5,401-7,200 R-6 R-6 R-6 R-3.5 R-l.9 none none
5-3,5-5 all 7,201-9,000 R-6 R-6 R-6 R-3.5 R-3.5 none R-3.5
5-2 all 9,001-10,800 R-6 R-6 R-8 R-3.5 R-3.5 none R-3.5
5-1 all 10,801+ R-8 R-8 R-8 R-3.5 R-3.5 none R-3.5
RetumDucts
5-15 to 5-26 all climates R-3.5 R-3.5 R-3.5 none none none none none
Notes:
Insulation R-values, measured in (hft''P)/Btu, are for the insulation as installed and do not include film resistance. The
required minimum thicknesses do not consider water vapor transmission and possible surface condensation. Where exterior
walls are used as plenum walls, wall insulation shall be as required by the most restrictive condition.
Insulation resistance measured on a horizontal plane in accordance with ASTM C518 at a mean temperature of 75'P at the
installed thickness.
Includes crawl spaces, both ventilated and nonventilated.
Includes return-air plenums with or without exposed roofs above.
Vapor retarders shall be installed on supply ducts in spaces vented to the outside in geographic areas where the average sum-
mer dewpoint temperature based on the 2-1/2 percent column of dry-bulb and mean coincident wet-bulb temperature
exceeds 60
0
P (16C).
Insulation shall have an approved weatherproof barrier.
102
DUCT SYSTEMS
TABLE 6-6 B (I-P Units)
Minimum Duct Insulation R Value" Combined Heating and Cooling Ducts
Table 6-68
o
o
o
Climate Zone Duct Location
Envelope HDD65 CDDSO Exterior Ventilated Unvented Unvented Uncon- Indirectly Buried
Criteria Attic Attic wi Attic wi Roof ditioned Conditioned
Table Backloaded Insulation' Space
b
Space'
Ceiling
5-1 0-900 10,801+ R-8 ' R-6 R-8 R-3.5 R-3.5 none R-3.5
5-2 0-900 9,001-10,800 R-6 R-6 R-8 R-3.5 R-3.5 none R-3.5
5-3 0-900 7,201-9,000 R-6 R-6 R-6 R-3.5 R-3.5 none R-3.5
5-4 0-900 0-7,200 R-6 R-3.5 R-6 R-3.5 R-1.9 none R-3.5
5-5 901-1,800 7,201+ R-6 R-6 R-6 R-3.5 R-3.5 none R-3.5
5-6 901-1,800 5,401-7,200 R-6 R-6 R-6 R-3.5 R-3.5 none R-3.5
5-7 901-1,800 0-5,400 R-3.5 R-3.5 R-6 R-1.9 R-1.9 none R-1.9
5-8 1,801-2,700 5,401+ R-6 R-6 R-6 R-3.5 R-3.5 none R-3.5
5-9 1,801-2,700 0-5,400 R-6 R-3.S R-6 R-1.9 R-1.9 none R-1.9
5-10 2,701-3,600 5,401+ R-6 R-6 R-6 R-3.5 R-3.5 none R-3.S
5-11 2,701-3,600 3,601-5,400 R-6 R-6 R-6 R-3.5 R-3.5 none R-1.9
5-12 2,701-3,600 0-3,600 R-3.5 R-3.5 R-3.5 R-1.9 R-1.9 none R-1.9
5-13 3,601-5,400 3,601+ R-6 R-6 R-6 R-3.5 R-3.5 none R-3.5
5-14 3,601-5,400 1,801-3,600 R-6 R-3.5 R-6 R-1.9 R-3.5 none R-1.9
5-15 3,601-5,400 0-1,800 R-3.5 R-3.5 R-3.5 R-1.9 R-1.9 none R-1.9
5-16 5,401-7,200 3,601+ R-6 R-6 R-6 R-3.5 R-3.5 none R"3.5
5-17 5,401-7,200 1,801-3,600 R-6 R-6 R-6 R-1.9 R-3.5 none R-3.5
5-18 5,401-7,200 0-1,800 R-6 R-3.S R-3.5 R-1.9 R-3.5 none R-3.5
5-19 7,201-9,000 1,801+ R-8 R-6 R-6 R-1.9 R-3.5 none R-3.5
5-20 7,201-9,000 0-1,800 R-6 R-6 R-6 R-1.9 R-3.5 none R-3.5
5-21 9,001-10,800 1,801+ R-8 R-6 R-6 R-1.9 R-6 none R-3.S
5-22 9,001-10,800 0-1,800 R-8 R-6 R-6 R-1.9 R-3.5 none R-3.5
5-23 10,801-12,600 all R-8 R-6 R-6 R-1.9 R-6 none R-6
5-24 12,601-16,200 all R-8 R-8 R-8 R-1.9 R-6 none R-6
5-25 16,201-19,800 all R-10 R-8 R-8 R-3.5 R-6 none R-6
5-26 19,801+ all R-lO R-10 R-8 R-3.5 R-8 R-3.5 R-6
Notes:
, Insulation R-values, measured in (hft2'F)/Btu, are for the insulation as installed and do not include film resistance. The
required minimum thicknesses do not consider water vapor transmission and possible surface condensation. Where exterior
walls are used as plenum walls, wall insulation shall be as required by the most restrictive condition.
Insulation resistance measured on a horizontal plane in accordance with ASTM C518 at a mean temperature of 75'F at the
installed thickness.
b Includes crawl spaces, both ventilated and nonventilated.
, Includes return air plenums with or without exposed roofs above.
d Vapor retarders shall be installed on cooling supply ducts in spaces vented to the outside in geographic areas where the average
summer dewpoint temperature based on the 2-1/2 percent column of dry-bulb and mean coincident wet-bulb temperature
exceeds 60F (16C).
, Insulation shall have an approved weatherproof barrier.
103
Table 6-7
TABLE 6-7
Duct Support
A. Vertical Ducts
inches x 25.4 =mm
feet x 304.8 = m
104
Maximum Maximum
Side of Diameter
Rectangular Metal Strap or of Round Strap
Duct Angle Bracket Ducts
24" 1" x l/S" strap' 10" 0.047" (No. IS gauge)
galvanized steel 2" wide'
36" 1" x 1" x l/S" angle' 20" 0.05S" (No. 16 gauge)
galvanized steel 2" wide'
4S" l-l/S" x l-l/S" x l/S" angle' 40" l/S" steel x 1_1/2'"
60" 1-1/2" x 1-1/2" x l/S" angle' 60" l/S" steel x 2'"
Over 60" 2" x 2" x l/S" angle' Over 60" 3/16" steel x 2'"
B. Horizontal Ducts
IS" 1" x IS gauge' Same gauge as galvanized steel duct
10" 1" wide or (No. IS gauge galVanized
30" 1" x IS gauge' steel wire) on 10' centers
4S" 1" x l/S'" 20" Same gauge as galvanized steel
duct, 1" wide or (No. Sgauge
60" 1" x l/S'" galvanized steel wire) tied to
40" 1" galvanized steel band
SO" 1" x l/S'" around duct on 10' centers
60" Same gauge as galvanized steel
duct, 1 ~ 1 / 2 " wide on 6' centers
Over 60" ~ ame gauge as galvanized steel
duct, 1-1/2" wide on 4' centers
C. Horizontal Ducts - Trapeze-Type Supports
Maximum
Diameter of Round Horizontal
Duct or Side of Support Hanger
Rectangular Duct Angle
3
36" 1-1/2" x 1-1/2" x l/S" 1/4" round rod or 1" x 1" x l/S" angle
4S" 2" x 2" x l/S" 1/4" round rod or 1" x 1" x l/S" angle
60" 2" x 2" x l/S" 5/16" round rod or 1" x 1" x l/S" angle
S4" 2" x2" x l/S" 3/S" round rod or 1" x 1" x l/S" angle
Notes:
, Spaced vertically not more than 12 feet on centers.
'Spaced horizontally not more than 10 feet on centers.
3 Spaced not more than Sfeet on centers.
~
/ " /
o
o
o
o
m ~ ~ n ~ _ ~ ~ ~ ,
DUCT SYSTEMS Table 6-8 - Table 6-9
TABLE 6-8
inches x 25.4 = mm
" 2"WC=498Pa
Construction Details for Round and Flat-Oval Ducts
;10" wc = 2.5 kPa
Aluminum STEEL - THICKNESS IN INCHES
B. &s. Gage (STEEL - GALVANIZED SHEET GAUGE) GIRTH JOINTS'
Duct Diameter Pressure < 2
11
we Pressure < 2
11
WC
2
Pressure > 2" < 1011 we Minimum Girth
Max. Width Longitudinal Welded ReinforcinSJ Maximum
(In Inches) Round Round Flat-Oval Spiral Seam Seam Fittings Pressure> 2
11
< 1011 we Spacing and Angle Size
Upt09 24 0.019 0.024 0.019 0,024 0,030 2"Slip None
(26) (24) (26) (24) (22)
Over 9 24 0.019 0.024 0.024 0.030 0,036 4"Slip None
Up to 14 (26) (24) (24) (22) (20)
Over 14 22 0,024 0.030 0.024 0,030 0.036 4"Slip None
Up to 23 (24) (22) (24) (22) (20)
Over 23 20 0.030 0.036 0.030 0.036 0,036 4"Slip None
Up to 37 (22) (20) (22) (20) (20)
Over 37 18 0.036 0.047 0,036 0.036 0.047 1-1/4" x 1-1/4" x 1/8" 1-1/4" x 1-1/4" x 1/8"
Up to 51 (20) (18) (20) (20) (18) Flange on 72"
Over 51 16 0.047 0,058 X 0.047 0,047 1-1/4" x 1-1/4" x 1/8" 1-1/4" x 1-1/4" x 1/8"
Up to 61 (18) (16) (18) (18) Flange on 72"
Over 61 14 0.058 0.070 X 0.058 0,058 1-1/2" x 1-1/2" x 1/8" 1-1/2" x 1-1/2:', x 1/8"
Up to 84 (16) (14) (16) (16) Flange on 48"
Notes:
1 For pressure <2 inches WC (498 Pa), any of the following joints are acceptable: butt slip; pipe slip; pipe lock; roll slip; snap
slip; plenum lock; and companion flange.
2, Acceptable longitudinal seams for pressure < 2 inches we (610 mm): Acme (grooved); snap lock; standing; and spiral.
TABLE 6-9
Thickness of Metal Ducts and Plenums Used for Heating or Cooling for a Single-Dwelling Unit
GALVANIZED STEEL
Minimum Equivalent Approximate
Thickness, Galvanized Sheet Aluminum
Inches (mm) Gauge No. B.&S. Gauge
Round ducts and enclosed
rectangular ducts
14" (356 mm) or less 0.013 (0.33) 30 26
Over 14" (356 mm) 0.016 (0.41) 28 24
hxposed rectangular ducts
14" (356 mm) or less 0.016 (0.41) 28 24
Over 14" (356 mm) 0.019 (0.48) 26 22
105
TABLE 6-10
Alternate Supports for Factory-Made Air Ducts
Class 1 Duct Material
Rigid round fibrous
Corrugated metal
Flexible
inches x 25.4 = mm
feet x 304.8 =m
106
Minimum Support Material
No. 26 gauge x 5/8"
wide galvanized iron strap
No. 18 gauge galvanized
iron wire
No. 26 gauge x 1-1/2"
wide galvanized iron strap
Maximum Support
Spacing, Feet
6
6
4

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CHAPTER 4

1x22ga. 1x24 gao 1x%

1%x 18ga. 1 'hx 18 gao

1%x 18ga. 1'hx 18 gao 20ga. 1'hx 18 gao

1% x 18 gao 114x 18 gao

NOT GIVEN NOT GIVEN

1x22 gao 1 x 22.ga.

1 'Ai x 20 gao 1 x20 gao

1 'Ai x 18 gao 1 x 18 gao

I 1 %x 18 gao 1 'hx 18 gao

I 1%x18ga. 1 'hx 18 gao

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