accuSpin 400

Valid is only version of current data file

SERVICE MANUAL
12005194

TABLE OF CONTENS Section

1 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 3 3.1 3.2 3.3 3.4 4 4.1 4.2 4.3 4.4 4.5 4.6 5 5.1 5.2 5.3 6 6.1 6.2 7

Title
OPERATING INSTRUCTIONS (not part of this manual) SERVICE Servicing Schedule Trouble Shooting Error codes Test Points 120V model Test Points 230V model Imbalance Behaviour Cleaning of Instrument Parts Electrical Safety Check FUNCTIONAL DESCRIPTION Block Functions Functions of Main Board Key and Indication Board (Part of Main Board) Sensor Boards DIAGRAMS Block Diagram Wiring Diagrams Wiring Connection Diagrams Main Board (120V) - Component Plan Main Board (230V) - Component Plan Main Board - Wiring Diagram Rotor recognition / Tacho board - Component Plan DISASSEMBLY OF INSTRUMENT PARTS Housing / Casing Parts Electrical Components Drive Components SPARE PART FIGURES AND LISTS Break Down Drawings Spare Part Lists Preventive maintenance checklist Calibration Certificate TECHNICAL BULLETINS

Doc.-

Page

2-1/2 2-3 2-4/6 2-7 2-8 2-9 2-9 2-10

3-1 3-1/2 3-2 3-3

4-1 4-2/3 4-4/5 4-6 4-7 4-8/15 4-16

5-1/2 5-2 5-3

6-1/6

7-1/3 7-4

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2 Service 2.1 Servicing Schedule (yearly procedure recommended) 2.1.1 Maintenance Routine without Dismantling the Centrifuge 2.1.1.1 Electrical Installation and Safety switch OFF the centrifuge and disconnect the unit from power, check voltage supply and mains fusing (16 Amps, slow blow characteristic) check condition of plug and wall socket - (let) replace defective parts check cord condition and fixing / connection - replace or refit it check condition of instrument socket and replace it in case of bad contacts 2.1.1.2 Location and Mechanical Installation check the base (ground, table, lorry with lockable wheels etc.) for resonance-free and stable conditions check for a well ventilated place and sufficient distances to walls or adjacent equipment, without exposition to direct sunlight check the levelling of the centrifuge drive with use of a spirit level 2.1.1.3 Lid Tumbler Mechanism and Safety Device connect the centrifuge to power and switch ON check for easy lid closing and self-acting lid opening - if in disorder, readjust lids swivel hinge and/or lock assembly check the rubber gasket for lids and bolts sealing and replace, if damaged for checking the electrical safety circuit: start the centrifuge, let it shortly run and stop it, the lid must not be unlocked by the microprocessor until the end message is shown on the display - if safety circuit is out of function, replace the main board 2.1.1.4 Cleanliness of Spin Chamber and Motor Casing open the lid and remove the rotor (for loosening socket wrench in arrow direction - see rim of rotor chamber) clean the spin chamber with a dry and absorbent cloth (remove all dust and moisture - see also section for Cleaning) Check the cleanliness of the motor flange and take care of the annular slot around the motor shaft: penetrating fluids can damage the upper motor bearing, remove fluids with an injector and/or absorbent paper 2.1.1.5 Rotor and Accessories Condition and Sealing check the condition of rotors and accessory parts (especially all supporting or stressed partitions): the rotor and/or accessory parts must not be used any longer, if there are visible traces of mechanical damage or rust check the condition of rotor and/or accessory sealing and replace them in case of malfunction 2.1.1.6 Rotor Fixing and Drive Spindle check the trouble-free condition of the locking nut and replace it in case of malfunction check the condition of the drive motor shaft: the centrifuge must not be used any longer, if the drive shaft is damaged (bend, thread is worn out, horizontal grooves etc.) 2.1.1.7 Temperature Level check the air inlet underneath the lid and under the bottom plate for free ventilation, insufficient air flow will lead to temperature rise of rotor, motor and electronic parts 2.1.1.8 Imbalance Behaviour install available and empty rotors and check the imbalance behaviour with rotor dependant cut off and run through weights (see 2.4) and replace worn out motor rubber mounts, spindle or faulty main board

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2.1.2

Maintenance Routine after Dismantling the Centrifuge Casing

2.1.2.1 Motor Supporting Elements check the supporting and damping elements of the drive motor and replace them in case of increased rubber abrasion or abundance of imbalance but at least every 3 years 2.1.2.2 Braking Circuit check the function of the braking circuit (warming up of brake resistor, even and noiseless brake effect) and replace defective parts in case of malfunction 2.1.2.3 Lead and Screwing Connections check the terminal and plug connections of all leads and on all boards and electrical components, tighten all loosen screwing connections, refit or replace defective parts check the screwing connections of all boards, mechanical and electrical components and retighten them if necessary (use screw locking lacquer for motor mounts and lid lock assembly) 2.1.2.4 Protection Earth Core and Grounding Connections check the protection earth core for continuity and all grounding plug connectors check isolation resistance and accessible current (see 2.7)

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2.2

Trouble Shooting Error Cause Possible Error Source mains fuse or circuit breaker failed defective mains cord or switch or instrument socket faulty mains cord or instrument socket faulty connection no low voltage from CPU to supply for indication board indication board faulty indication or CPU board NV-RAM out of interrupted socket or not program correctly placed reduced voltage supply (<10%) bad or missing ground connection parameter NV-RAM wear out of motor rubber mount motor bearings defective terminal connection, faulty lead or motor winding faulty power electr. Corrective Procedure check fuse or circuit breaker and replace or switch on again check instrument cord, switch and socket, replace defective parts check instrument cord and socket, replace defective parts check connections on CPU, indication board and connecting leads, replace defective parts replace main board completely insert the valid NV-RAM and push it correctly into socket remedy the failure if the voltage drops often, use a voltage stabiliser check all ground connections and the ground connection of all boards no or defective NV-RAM replace motor rubber mounts (at least every three years) replace motor completely check voltage on motor terminal and winding resistances -see test points on boards replace main board remedy see above, manual opening only at standstill after a waiting time of 1-2 minutes press key again replace main board replace complete locking assy push lid centrally into lock and press the key again re-adjust the lid centrally

Error Indication

no mains voltage supply displays remain dark

all display CPU program elements reset may be are shortly caused by EMI illuminated constant drive makes noises -no good separation result interruption mechanics

electrical

lid cannot be opened by key at standstill ->E-17

lid coil is not or Missing mains voltage not sufficiently PTC resistor has supplied with released voltage faulty driving circuit faulty lid coil lid is not correctly locked faulty coil winding lid bolt is jamming lid is deformed

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2.3

Error Codes

Error Possible Error Error Cause Corrective Procedure Indication Source rotor in inadmissible speed wrong selection press start again (within 15s), else wait for rotor speed or rcf value was preof detected rotor standstill, lid OPEN/CLOSE, set value, start display selected rotor not symmetri- open lid, check rotor loading, close lid again and cally loaded restart base is not sturdy change or reinforce the base (table, lorry with enough and comes lockable wheels, etc.) into vibrations imbalance run centrifuge drive is not level the centrifuge correctly, use a spirit level bAL correctly levelled on top of unit message rotor itself has rotor must no longer be used, send back to appears in imbalance factory speed drive shaft or rotor centrifuge must no longer be used, replace nut display fixing is damaged and/or motor imbalance NV-RAM signal fault imbalance sensor, sensor board circuits of main board imbalance but no bAL message imbalance NV-RAM no imbalance cut-off (see 2.4) imbalance sensor no or defective NV-RAM replace sensor board replace the main board wrong NV-RAM data replace sensor board

circuits of main board replace the main board forbidden intervention close lid immediately, turn power OFF/ON, lid was opened emergency opening manually during press lid down for locking, press start key, press device must only be run stop to finish run used at standstill defective micro check leads and connectors to micro switch, in switch or leads or Lid case of a faulty micro switch, replace lid lock connectors to micro appears in device completely switch are interrupted speed protection circuit let motor cool down, then check temperature display motor over(15V) interrupted switch and leads with Ohmmeter temperature switch during run has tripped (no check air cooling and circulation sufficient air flow or motor has run on 2 check solderless connections XM1-3 and motor phases only) windings (see test points in 2.3) check plug connectors XA1 and XA2 check leads to micro switches for continuity in case of faulty micro switch replace lid lock completely

OPEn loose plug connectors appears in 15V supply for speed protection circuit interrupted leads to display by is interrupted at micro switches supposedl standstill defective micro y closed lid switch

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Error Codes continued Error Indication Error Cause rotor didnt turn E-00, missing speed E-03 signal test: turn message rotor by hand, appears in then close the lid speed display Possible Error Source rotor is jammed motor is jammed faulty plug or lead connection to speed detection board faulty processing circuit Corrective Procedure check for easy movement, remove any jamming objects replace motor check plug contacts and leads, measure speed signal on XW1/3, replace defective parts replace main board

E-02 message

E-06 message

E-08 message E-10 message E-11 message

check plug contacts and leads, replace faulty parts Replace motor Replace mainboard check all ground connections tighten loose screws replace the CPU replace the main board data lines or soldering check lines and soldering points, replace faulty connections parts data lines to key board were CPU is defective CPU exchange disturbed faulty key or faulty replace the main board CPU board defective leads or check leads and brake resistor, replace defective over-voltage of brake resistor parts intermediate driving and/or braking circuit replace the main board circuits NV-RAM is not Initialising of NV-RAM check NV-RAM and socket, insert the correct initialised is not valid NV-RAM no data transfer from NV-RAM is faulty replace the NV-RAM NV-RAM to CPU a wrong rotor was wait for standstill, open the lid and install a installed correct rotor wrong or faulty mains voltage failure press stop key, wait for standstill and restart rotor detection wrong motor phase check rotation direction, if necessary change 2 condition leads faulty detection circuit replace the main board NV-RAM is wrong or checksum error replace NV-Ram and insert correctly into socket defective program CPU disturbed or replace CPU and /or eliminate disturbance interruption defective lid is blocked or press lid centrally in front down again, re-adjust if jammed necessary micro switch does not open defective micro switch replace lid lock device after pressing lid or lid lock faulty driving circuit replace the main board wrong NV-RAM Replace the correct NV-RAM wrong key board wrong key board indication replace the correct key board (incl./without cooling)

connections motor to power electronics motor didnt start motor windings driving circuit, FETs bad ground connect. program EMI troubles sequence was disturbed internal program error

E-14 message

E-15 message E-16 message E-17 message, lid didnt open E-19 message

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Error Codes continued Error Indication E-22 message E-24 message E-25 message E-26 message Error Cause Possible Error Source wrong NV-RAM Corrective Procedure Replace the correct NV-RAM Replace the correct CPU insert the NV-RAM including acceleration./deceleration curves install rotor correctly tighten rotor sturdy rotor, spindle or motor bearing distance hall sensor, magnets Replace the NV-RAM Replace the main board

NV-RAM and CPU didnt wrong CPU match 2. NV-RAM is NV-RAM for curves is missing not (correctly) in place no rotor installed pulsing fault of loose rotor screwing rotor detection big imbalance on start faulty pulse detection Failure of CPU Checksum error NV imbalance RAM

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2.4 Test Points 2.4.1 Test Points 120V model Test Points Unit Value mains terminal XN 120V AC boards resistance 337 terminal XM motor voltage 65V AC values must be the 90V AC same between all 165V AC 3 motor leads 130V AC (U,V,W) 210V AC 250V AC motor current IM cable (1,2,3) intermediate voltage UD (inter brake resistors solder pin and control resistor R41) current ID of intermediate circuit, (measured as voltage drop across control resistor R41) UM = ID * RM motor winding resistance 20C -insulation value brake resistor terminal XD plugs XC1/2 lid solenoid lid micro switches plug XA1/2 3 * 2,2A 3 * 1,2A 3 * 0,9A 3 * 2,5A 320V DC 355V DC 310V DC 308V DC 295V DC 5mV DC 15mV DC 70mV DC 15mV DC 55mV DC 120mV DC 280mV DC 120mV 3x6,4 > 10M 220 34 15V DC Conditions all given values are related on 120V (10%) mains voltage for boards supply in each case measured inter 2 motor leads after reaching selected speed - no effective values! 1000 rpm , swing-out rotor #5197 2000 rpm 5000 rpm 5000 rpm, microliter-rotor #5195 10000 rpm 15000 rpm soft iron or digital effective measuring instrument Maximum during acceleration (#5197, 17s) rotor #5197, set speed = 4000 rpm , 200W rotor #5195, set speed = 15000 rpm, 330W maximum during braking phase (#5197, 17s) at standstill max. during braking phase (#5195, 30s) rotor #5197, set speed = 4000 rpm rotor #5195, set speed = 15000 rpm shortly at maximum acceleration (#5195, 30s) 1000 rpm, swing-out rotor #5197 2000 rpm 5000 rpm 5000 rpm, microliter-rotor #5195 10000 rpm 15000 rpm shortly at maximum acceleration (#5195) shortly at maximum braking (#5195) switch OFF unit, pull off motor plugs, measure inter 1 -> 2, 2 -> 3, 1 -> 3 resistance inter each phase and motor casing switch OFF unit, solder protection O.K., resistance at 20C condition at rest, resistance at 20C voltage drop by open lid

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2.4.2

Test Points 230V model Conditions all given values are related on 230V (10%) mains voltage for boards supply in each case measured inter 2 motor leads after reaching selected speed - no effective values! 1000 rpm , swing-out rotor #5197 2000 rpm 5000 rpm 5000 rpm, microliter-rotor #5195 10000 rpm 15000 rpm soft iron or digital effective measuring instrument Maximum during acceleration (#5197, 17s) rotor #5197, set speed = 4000 rpm , 200W rotor #5195, set speed = 15000 rpm, 330W maximum during braking phase (#5197, 17s) at standstill max. during braking phase (#5195, 30s) rotor #5197, set speed = 4000 rpm rotor #5195, set speed = 15000 rpm shortly at maximum acceleration (#5195, 30s) 1000 rpm, swing-out rotor #5197 2000 rpm 5000 rpm 5000 rpm, microliter-rotor #5195 10000 rpm 15000 rpm shortly at maximum acceleration (#5195) shortly at maximum braking (#5195) switch OFF unit, pull off motor plugs, measure inter 1 -> 2, 2 -> 3, 1 -> 3 resistance inter each phase and motor casing switch OFF unit, solder protection O.K., resistance at 20C condition at rest, resistance at 20C voltage drop by open lid

Test Points Unit Value mains terminal XN 230V AC boards resistance 1050 terminal XM motor voltage 65V AC values must be the 90V AC same between all 165V AC 3 motor leads 130V AC (U,V,W) 210V AC 250V AC motor current IM cable (1,2,3) intermediate voltage UD (inter brake resistors solder pin and control resistor R41) current ID of intermediate circuit, (measured as voltage drop across control resistor R41) UM = ID * RM motor winding resistance 20C -insulation value brake resistor terminal XD plugs XC1/2 lid solenoid lid micro switches plug XA1/2 3 * 2,2A 3 * 1,2A 3 * 0,9A 3 * 2,5A 320V DC 355V DC 310V DC 308V DC 295V DC 5mV DC 15mV DC 70mV DC 15mV DC 55mV DC 120mV DC 280mV DC 120mV 3x6,4 > 10M 220 245 15V DC

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2.5

Imbalance Behaviour

Install in table available rotor(s) in unloaded condition Rotor Swing-out 4x100mL #5197 Angle 24x2mL Alu #5195 Run through weight 10g 5g Cut off weight 20g 10g

Insert rotor dependent cut-off weights into opposite buckets. Check this at all 4 possibilities by putting the weights pair by pair into the other buckets. The centrifuge must stop 4 times indicating bAL message - in case of false behaviour see trouble shooting: no bAL indication. Insert the admissible imbalance weights in the same manner, the centrifuge must run through 4 times to maximum rotor speed.

2.6

Cleaning of Instrument Parts

ATTENTION - WARNING! The electrical and electronic components must not be cleaned with moist detergents! For Cleaning the centrifuge housing or its accessories see Operating Instructions section 1 (maintenance and care) Electronic components Clean dusty components carefully with a dry and soft brush and remove loose dust with a vacuum cleaner. Vent holes Remove dirt from the vent grid behind the front panel by using a brush and vacuum cleaner.

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2.7

Electrical Safety Check

ATTENTION! A final electrical safety check must be performed after each maintenance and/or repair! Resistance check of protective conductor The measuring value of the resistance between the mains plug's grounding pin and the grounding conductors of the motor, electronic chassis and the casing must not exceed 200 m? . Insulation resistance Check Check also the insulation resistance between the poles of the mains plug and the grounding conductor; the resistance value must be more than 2 M? . Accessible current measured to EN 61 010 The accessible current must not exceed 3.5 mAmps in single fault condition (interrupted protection earth wire)! Such a fault condition can be reproduced by the following measuring circuit.

Steckergehuse / plug-in casing Spezifaktionen fr Megert - TRMS, DC - 5kHz oder mehr - Eingangswiderstand > 1M - Toleranz 5% oder besser - Crest Faktor 5 oder besser V AC Specifaction for the meter - TRMS, DC - 5kHz or more - Input resistance > 1M - Tolerance 5% or better - Crest Factor 5 or better

0,22F 5%

10k 5%

0,022F 5% 500 1%

L (N) N (L) PE

Krperstrom: accessible current: I [mA] = U [mV] / 500: maxI U = 1750mV = 3,5mA max

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2.4

Imbalance Behaviour Install in table available rotor(s) in unloaded condition Rotor Swing-out 4x100mL #5197 Angle 24x2mL Alu #5195 Run through weight 10g 5g Cut off weight 20g 10g

Insert rotor dependent cut-off weights into opposite buckets. Check this at all 4 possibilities by putting the weights pair by pair into the other buckets. The centrifuge must stop 4 times indicating bAL message - in case of false behaviour see trouble shooting: no bAL indication. Insert the admissible imbalance weights in the same manner, the centrifuge must run through 4 times to maximum rotor speed.

2.5

Cleaning of Instrument Parts

ATTENTION - WARNING! The electrical and electronic components must not be cleaned with moist detergents! For Cleaning the centrifuge housing or its accessories see Operating Instructions section 1 (maintenance and care). Electronic components Clean dusty components carefully with a dry and soft brush and remove loose dust with a vacuum cleaner. Vent holes Remove dirt from the vent grid behind the front panel by using a brush and vacuum cleaner.

Edition: 01 01.03.03 He

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2.6

Electrical Safety Check

ATTENTION! A final electrical safety check must be performed after each maintenance and/or repair! Resistance check of protective conductor The measuring value of the resistance between the mains plug's grounding pin and the grounding conductors of the motor, electronic chassis and the casing must not exceed 200 m. Insulation resistance Check Check also the insulation resistance between the poles of the mains plug and the grounding conductor; the resistance value must be more than 2 M. Accessible current measured to EN 61 010 The accessible current must not exceed 3.5 mAmps in single fault condition (interrupted protection earth wire)! Such a fault condition can be reproduced by the following measuring circuit.

Steckergehuse / plug-in casing Spezifaktionen fr Megert - TRMS, DC - 5kHz oder mehr - Eingangswiderstand > 1M - Toleranz 5% oder besser - Crest Faktor 5 oder besser V AC Specifaction for the meter - TRMS, DC - 5kHz or more - Input resistance > 1M - Tolerance 5% or better - Crest Factor 5 or better

0,22F 5%

10k 5%

0,022F 5% 500 1%

L (N) N (L) PE

Krperstrom: accessible current: I [mA] = U [mV] / 500: Umax = 1750mV Imax = 3,5mA

Edition: 01 01.03.03 He

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accuSpin 400

Functional Description

3 Functional Description 3.1 Block Functions The accuSpin 400 is a microprocessor controlled laboratory tabletop centrifuge with induction drive motor, integrated air cooling system and automatic rotor and imbalance detection. The unit incorporates following boards and components (see block diagram 4-1): Two poles mains switch is integrated in the instrument socket mounted on the unit's back side Main board with microprocessor part and power electronics, 2 fuses are serving for board protection Key and indication board (EASYCONTROL programming without temperature display) 3 phase induction motor with integrated thermal over-temperature switch (C. O. 140C) Lid lock assembly with solenoid and integrated micro switch (mechanical bolt keeper, magnetical dislocking), mounted under the casing's right side Brake resistor mounted onto the ground plate 3.2 Main Board Functions Main board is mounted on the ground plate in front of the drive. The components on main board are arranged in following groups (see wiring diagram page 4-2 and 4-3). Fusing (2 x 8 Amps. slow blow), noise filter in accordance with EN 55011 Power pack for low voltage supply of microprocessor part (physically separated by transformer) and power electronics (mains potential) Triac control circuit for lid solenoid ( DC supply via bridge rectifier) Bridge rectifier for DC intermediate circuit supplying brake control path and frequency converter Microprocessor part with 2 controllers (CPU, imbalance) and ASIC80 comp. exchangeable NV-RAM containing specific data of accuSpin 400 power part inclusive physically separated driving stages

3.2.1 Power Pack The power pack (transformer, bridge rectifier and voltage regulator) generates: 1. U1 = 5V: supplies all processors and its electronic components on main and indication board reference potential: A1: connected to protective conductor (GND) 2. U2 = 15V: (generated by one way rectifying) supplies lower FET of power electronics via the protection circuit of closed lid switch and motor over-temperature switch (normal closed) reference potential: A3! mains potential! EXERCISE CAUTION when measuring etc. 3.2.2 Intermediate Circuit with Brake Path and Frequency Converter The DC intermediate circuit serves as an energy store between the AC power input and the transmitted motor performance. The intermediate circuit consists of a bridge rectifier and reservoir capacitors which are softly charged, continuously supplied during operation and slowly discharged after power off. The 120V variant has a voltage doubling stage (two diodes for charging two serial connected reservoir capacitors) Brake Path Electrical power is fed back into the intermediate circuit during motor deceleration (motor acts as generator). This braking power is transformed into heat by the line soldered resistor so that the intermediate circuit voltage does not rise to an excessive level. The brake resistor is switched into the intermediate circuit by a fast switching transistor (pulse-width modulation, synchronized by the mains frequency). This transistor is voltage dependent controlled by a self-acting stage (closed loop) Frequency Converter The motor is 3-phased provided with chopped direct voltage blocks. These blocks are variable in frequency and pulse-width modulation, dephased to 120. These 3 phases are controlled during acceleration, running at set speed and deceleration (e.g. for small speed low frequency and small pulse-width length will be affected) The FC is protected against over-current, over-temperature and over-voltage.

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accuSpin 400

Functional Description

3.2.3 Microcontroller (Central Processing Unit) Part The software identification No's of the CPU 87C51FC and 2 data storages (NV-RAM) 9366 are sequentially displayed in speed and time fields: CPU: 590 xx (second No.) NV- RAM 1: 4597 xx (third No.) NV- RAM 2: 2572 xx (fourth No.) The actually indicated version No.'s (xx) are displayed in the time field and will be upgraded if program or data changes are necessary. The control program (ROM) is integrated in the controller component. The most important operating parameters (e.g. the maximum data for all rotors, the last operator settings or acceleration/deceleration curves) are stored in the non volatile (NV)-RAM. The CPU cooperates with the ASIC 80 component via the 8 bit data bus and some control lines. The ASIC 80 is a specially designed integrated circuit for the driving of centrifuges (with induction motor), containing counting stage for speed measuring and some protecting functions for the power electronics. An other micro-processor (87C51) serves the tasks for automatic imbalance and lid release control (see also 3.4) 3.3 Key and Indication Board (Part of Main Board) The key and indication board is mounted behind the operating panel. The connection to the main board is done by a 14 polar flat cable. The 7-segment displays, the control LED and the operating keys are managed by an own controller unit (87C54, first identification No. 591) by multiplex processing. For the programming serves EASYCONTROL II (see Operating Instructions) Function of key elements keys S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 name arrow to right square symbol double arrow lid symbol time arrow up time arrow down rcf arrow up/down speed arrow up speed arrow down brake arrow up function start, to set a centrifugal run in rotation stop, to terminate the centrifugal run manually quick run, to start - keep the key pressed to open the lid (only possible at standstill) else error behaviour (PTC is heated up) to increase the value of the set time to decrease the value of the set time to switch over from speed to rcf value and back to increase the value of the set speed to decrease the value of the set speed brake curves / slow acceleration - setting Function of indicating elements indicat. H3 name curve range function(s) for deceleration indication of centrifugation time and condition of indication of speed (rpm) or rcf value (xg), identification Nos of controller units and NV-RAM centrifugal conditions like lid open (OPEn), run finished (End), wrong operation like imbalanced load (bAL), wrong rotor speed selection (rotor), error messages like (Lid, E-xx) indication of centrifugation time and hold (hld), actual software version numbers (xx) for speed or rcf display (not used for accuSpin 400)

H4-H8

speed range

H9-H11 H12,H13 H1,H2, H14,H15

time range allocation LED free LED places

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Functional Description

3.4 Sensor Boards 3.4.1 Rotor Identification In the rotors bottom either 2 or 4 magnets are forced, which are arranged alternately in polarity and positioned to each other to different distances on a constant circular ring (steps of 20). A Hall sensor is fixed just below on a small board, which is held in position by the plastic cover on top of the motor. The magnets are switching a Flip-Flop stage (on board) by which different lengths of pulse width(s) and pulse intermission(s) are generated during one rotor rotation. By this signal the CPU is able to detect up to 65 different rotors and the correct direction of rotation, too (wrong direction leads to error E-14). 3.4.2 Speed / Imbalance Detection On an other small board, which is attached underneath the motor, the circuits for speed and imbalance detection are arranged. Speed The motor speed is optically detected by an infra-red light barrier. The motor axle has a through boring in the same height as the light barrier. This effects that the light beam will be interrupted twice during one motor revolution. A pulse shaping stage on board forms square-topped pulses which are led via XW3 to main board. Imbalance In a defined distance to the motor axle a acceleration detector is fixed on the same board. Dependent of the imbalance this sensor generates an analogous voltage signal which is led via a passband to plug connector XW2. Both signals are led via the 4 poles plug connection XW to the main board where they are analyzed by an own micro-controller (type 87C51, identification No. of control program: 592). When the CPU (590) has identified the installed rotor type, the imbalance controller analyses the rotor code to read in a rotor and speed dependent imbalance limitation curve from a third NV-RAM (2573). The analog imbalance signal is filtered, converted into digital form and continuously compared with this specific limitation curve. If the actual imbalance signal will rise at any speed beyond the limit, the error signal for imbalance load is switched over to the CPU. An additional task of the imbalance controller is the surveillance of the lids unlocking conditions: The triac to cut in the lid solenoid can only be effected if the speed is less than 10 rpm. The speed pulses are counted by an integrated circuit stage of the ASIC 80 component to give the CPU a hand with calculation of the exact motor speed.

Edition: 02 08.10.03 He/Ha

3-3

accuSpin 400

Diagrams

Netz mains mains cable

0

X0 instrument plug with mains switch

accuSpin 400
TM

S0

key and indication board

L1
Mains choke only for 230V 50Hz units

XI2

XL

XN
F1 F2

XI1

main board

NV-RAMs curve param. CPU C

NV-RAM imbal.

XC

XA

XB

XM

XW

XD

XR

F4

a(t) 3~

Y1

S1

X
n

M1 lid solenoid lid switch overtemp. switch motor

R1 imbalance sensor brake resistor rotor detection

plug connection solder connection

speed detect. 2 pulses/revol.

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Block Diagram
4-1 accuSpin 400

Diagrams

transformer, rectifiers and regulators

main board

7805

5V (VCC)
A1=GND

L1 only for 230V 50Hz units

+15V

S0

L1 7.33mH 4A
1.1 1.2

0V=A2

driving of FETs (frequency converter)

noise filter XL
F1
J

1 DC intermediate circuit 2

NTC
F2

XN XPE
F1, F2 8AT at 120V models 4AT at 230V models

instrument plug with mains switch

"E-08"
autom. brake control

PTC

XB/1

/2

XA/1

XA/2

XC/1

XC/2

XD/1

XD/2 "E-08"
R1

"E-17"
S1

"LId"

Y1 100-120V: 60W 230V: 245W

PE-chassis PE-motor PE-lid lock

"E-17"
lid switch

lid solenoid

220W brake resistor with solder fuse

15V + n = 0:

"OPEn"

15V + n > 0:

"LId"

15V + S1:

"E-17"

3 4

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Schematic Diagram
4-2 accuSpin 400

Diagrams

8
C8051

key and indication board

EASYCONTROL
n set > n rotor : Rotor not fixed : "rotor" "E-25"

2x MUX

U1

591

GND

XI/2
1 .. .. 14 "E-06" XI/1

main baord part 2

2

Y1
NV-RAM(s)

U1 (5V) A1 = GND
"E-10" "E-15" "E-19" 4
CPU
590

M3 8

"E-24"

frequency converter
1 UD+

U2 (15V) "n"
6x2 6 HGTPs INHIBIT
ASIC 80

5 "E-14" "E-25"

"LId" "OPEn" i dyn

release n<60min -1

"bAL"
C8051 imbalance
592

"n"

"E-00"
E-08 LId... idyn

"n"

NV-Ram

A2

R44

idyn

P - Teil P part
U1
GND

D A

15V

current control res.

UD-*

U1
GND

XM/1

XM/2

XM/3

XR/1
main board with rotor detection

/2

/3

XW/2

XW/1

XW/3

XW/4

physical separation

"n" n = 0: "E-00"
"bAL" a(t)

3 overtemperature switch 4 F4

"E-00"

"LId"

M1 motor

"E-14" "E-25"

n > 0: "E-03" speed detection board

Edition: 02
09.10.03 Ha

3 x 6,5 W

hall effective sensor

acceleration sensor

Schematic Diagram
4-3 accuSpin 400

Diagrams

speed + imbalance
XW rotor identification X3 Motor "3"

XR

wiring guidance

main board

X2 Motor "2" XD2 brake resistor X1 Motor "1" XD1 brake resistor

rotor identification brake resistor

Motor

lid switch

XB1 XB2 motor overtemperature XA solder protect. XC1 XC2 F1

lid solenoid

fuses F2 Xl1 XN1 mains adhesive holder

Mains - Choke

mains input with mains switch

grounding connector

Mains choke only for 230V 50Hz units

Edition: 02
09.10.03 Ha

Wiring Diagram
4-4 accuSpin 400

Diagrams

micro-processor and NV-RAM places on main board

CPU imbalance controller 2573Vxx 4597Vxx 2572Vxx

connections of lid lock assembly

NV-RAM for imbalance parameters NV-RAM for motor parameters NV-RAM for curves
1

Y1
S1
2

D38 D23 D26

# 70902527 wiring of lid lock

grounding connector on bottom plate right behind

Edition: 02
09.10.03 Ha

Component Plan
4-5 accuSpin 400

Diagrams

indication part

XW1

C120

mains

lid lock

overtemp.

brake resistor

X1, X2, X3 motor connectors

Edition: 02
09.10.03 Ha

Component Plan Main Board 120V

4-6 accuSpin 400

Diagrams

indication part

main part

rotor detection components not placed

speed & imbalance detection components not placed

C120

mains

lid lock

overtemp.

brake resistor

X1, X2, X3 motor connectors

Edition: 02
09.10.03 Ha

Component Plan Main Board 230V

4-7 accuSpin 400

Diagrams

Key and Indification Board

Output Stage Controller

INHIBIT PHASE1_O PHASE1_U PHASE2_O PHASE2_U PHASE3_O PHASE3_U INHIBIT PHASE1_O PHASE1_U PHASE2_O PHASE2_U PHASE3_O PHASE3_U

Sensors

Protection Circuit
DREHZAHL DREHZAHL

ROTOR

ROTOR

+15 U-*

+15 U-* U+

BESCHL

/UEBERSTROM

/UEBERSTROM

Imbalance recognition Power Supply

/UEBERSPANNUNG BESCHL DREHZAHL DECKELZU ROTOR0 ROTOR1 ROTOR2 ROTOR3 ROTOR4 ROTOR0 ROTOR1 ROTOR2 ROTOR3 ROTOR4 DECKELZU ZK2 U0 UZK2 U0 U/UEBERSPANNUNG U+ U+

UNWUCHT /DECKELFREIGABE RESET

UNWUCHT DECKELSCHLOSS /LUEFTER RESET DECKELSCHLOSS /LUEFTER /DECKELFREIGABE

Edition: 02
09.10.03 Ha

Main Board; Overview

4-8 accuSpin 400

Diagrams

U0 V29 SM4007 SMD

R61 100R SMD

R124 100R SMD

R125 100R SMD

R126 100R SMD

Hilfszwischenkreis ZK2

V34 SM4007 SMD R59 230V version: 5R NTC 120V version: 2R0 NTC R66 230V version: V275LA40A 120V version: V130LA20

R120 22k SMD

R121 22k SMD

U+

V30 P600K R119 22k SMD XL1 R122 22k SMD

V35 230V version: P600K 120V version: not present

C40 220n 400V

Funkentstoerfilter EMI Filter

1 3

C54 + 230V version: 330u 400V 120V version: not present

C47 120V version: 1000u 200V 230V version: 330u 400V

R58 150k SMD

F1

Intermediate Ciruit
C38 0u6 X

XN1

F1, F2 230V version: 4AT 120V version: 8AT F2

2 4

C48 100n X R57 150k SMD

L1 230V: 2x6.8mH 4A 100/120V: 2x1.8mH 10A

V31 P600K

V36 230V version: P600K 120V version: not present

BR3 120V version: wire bridge 230V version: not present + C46 120V version: 1000u 200V 230V version: wire bridge

Mains Connection
C42 4n7 Y C42 4n7 Y

U-

C44 4n7 Y XPE1

C45 230V version: 22n Y 120V version: not present

V26 7805
2 VI GND VO 3

VCC

T1 230V version: 230V / 9V 4.5VA 120V version: 120V / 9V 4.5VA

V32 SM4007 SMD

V37 SM4007 SMD

+ C39 2200u 25V V28 SM4007 SMD V33 SM4007 SMD C36 100n SMD

+ C41 10u SMD 25V TA C37 100n SMD

GND VCC R129 100R SMD R127 100R SMD R128 100R SMD
4 2

XC1

D19 S21ME4
6 1

GND

R65 22k SMD /DECKELFREIGABE Lid release V71 BC817

V27 T1213

Lid Solenoid

R68 120V version: B59850-C120-A70 230V version: B59874-C120-A70

R56 1k SMD

R85 100R SMD

R67 100R SMD C49 22n Y R93 220R SMD

DECKELSCHLOSS Signal open the lid

XC2

Different parts at 120V / 230V versions

Edition: 02
09.10.03 Ha

Main Board; Power Supply

4-9 accuSpin 400

Diagrams
VCC

C27 10u SMD 25V TA

C1 100n SMD +

C26 10u SMD 25V TA

R31 47k SMD

V1 BC807

GND

GND C10 10n SMD

+15

INHIBIT R32 47k SMD

V2 BC807

GND

V18 LL4148

R33 82k 2W U+

V3 LL4148 VCC

R2 100R SMD

D1 SFH6106-3 SMD
4 3

V17 ZMM15 SMD

C11 10u SMD 25V TA

R19 15R SMD

V9 IRG4BC20KD

D9C
5 6 9

D9D
8

R1 100R SMD

Phase3_O R13 33k SMD C2 220p SMD GND V4 LL4148 VCC D9A
1 2 3

D2 SFH6106-3 SMD
4

C14 100n SMD

R25 1M SMD

C20 1n SMD

X1

74HC14 SMD

74HC14 SMD
1 3

R3 100R SMD R3

D3 SFH6106-3 SMD
4 3

R20 15R SMD

V10 IRG4BC20KD

D9B
4

R4 100R SMD

Phase3_U R16 33k SMD C3 220p SMD GND R6 100R SMD

D4 SFH6106-3 SMD
4

C16 100n SMD

R26 1M SMD

C21 1n SMD R34 82k 2W U-*

74HC14 SMD

74HC14 SMD
1 3

V19 LL4148

V5 LL4148 VCC D10A

1 2 3

D5 SFH6106-3 SMD
4 3

V16 ZMM15 SMD

C12 10u SMD 25V TA

R21 15R SMD

V11 IRG4BC20KD

D10B
4

R6 100R SMD

PHASE2_O R14 33k SMD C4 220p SMD GND V6 LL4148 VCC D9E
11 10 13

D6 SFH6106-3 SMD
4

C17 100n SMD

R27 1M SMD

C22 1n SMD

X2

74HC14 SMD

74HC14 SMD
1 3

R7 100R SMD

D7 SFH6106-3 SMD
4 3

R22 15R SMD

V12 IRG4BC20KD

D9F
12

R8 100R SMD

PHASE2_U R17 33k SMD C5 220p SMD GND R10 100R SMD

D8 SFH6106-3 SMD
4

C18 100n SMD

R28 1M SMD

C23 1n SMD V19 LL4148 R35 82k 2W

74HC14 SMD

74HC14 SMD
1 3

V7 LL4148 VCC D10E

11 10 13

D11 SFH6106-3 SMD

4 3

V15 ZMM15 SMD

C13 10u SMD 25V TA

V20

LL4148 R23 15R SMD

V13 IRG4BC20KD

D10F
12

R9 100R SMD

PHASE1_O R15 33k SMD C6 220p SMD GND V8 LL4148 VCC D10C
5 6 9

D12 SFH6106-3 SMD

4

C15 100n SMD

R29 1M SMD

C24 1n SMD

X3

74HC14 SMD

74HC14 SMD
1 3

R11 100R SMD

D13 SFH6106-3 SMD

4 3

R24 15R SMD

V14 IRG4BC20KD

D10D
8

R12 100R SMD

PHASE1_U R18 33k SMD C7 220p SMD GND

D14 SFH6106-3 SMD

4

C19 100n SMD

R30 1M SMD

C25 1n SMD

74HC14 SMD

74HC14 SMD

Edition: 02
09.10.03 Ha

Main Board; Output Stage

4 - 10 accuSpin 400

Diagrams
19 18 17 16 15 14 13 12 2 3 4 5 6 7 8 9 11 1

ROTOR0 ROTOR1 ROTOR2 ROTOR3 ROTOR4 VCC Reset Controller

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

D1 D2 D3 D4 D5 D6 D7 D8 C OC

AD0 AD1 AD2 AD3 AD4

AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7

VCC

D24 TL7705 SMD

1 2 3 4 REF RESIN CT GND VCC SENSE RESET RESET 8 7 6 5

RESET

VCC C67 22p SMD GND C68 22p SMD J1 J 11.0592

35 21

C61 100n SMD

C84 1u SMD 35V TA

D28 87C58PLCC PROG 0590

EA/VP X1 P0.0 P0.1 P0.2 P0.3 P0.4 P0.5 P0.6 P0.7 P2.0 P2.1 P2.2 P2.3 P2.4 P2.5 P2.6 P2.7 43 42 41 40 39 38 37 36 24 25 26 27 28 29 30 31

R88 10k SMD

GND

GND D26 NMC93C66

8 6 7 5 VCC NC NC GND CS SK DI DO 1 2 3 4

20

X2

AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 R87 4k7 SMD UEBERSTROM UNWUCHT DECKEL_ZU /DECKEL DEFEKT

VCC DREHZAHL RPM Signal

VCC

10

RESET

14 15 16 17 2 3 4 5 6 7 8 9

INT0 INT1 T0 T1 P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 P1.6 P1.7

VCC
8 6 7 5

D23 NMC93C66
VCC NC NC GND CS SK DI DO 1 2 3 4

19 RD 18 WR 32 PSEN 33 ALE/PALE/ 13 TXD 11 RXD

VCC X8
1 2 3 4 5 6 7 1 2 3 4 5 6 7 14 13 12 11 10 9 8 14 13 12 11 10 9 8

GND GND R89 100R SMD R90 100R SMD INHIBIT C85 1n SMD D25C
5 6

R91 220R SMD

GND

GND

GND 74HC14 SMD

3

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Q_OUT Q_IN TAKT_0 TAKT_1 RD_4X RD_5X TEMPERATUR INTERRUPT GND TEMP1 TEMP0 VDD FEHLER UEBERSP INH_O0 INH_O1 GND

GND

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

D7 D6 D5 D4 D3 D2 D1 D0 GND VDD WR RD TOUT TE TEMP5 TEMP4 TEMP3

D36 74HC573 SMD

GND

9 8 7 6 5 4 3 2 1 68 67 66 65 64 63 62 61

GND VDD ALE A0 A1 A2 DREHZ_IN DREHZ_OUT VDD WR_6X WR_7X TEMP2 MODE RESET BIT9 INH_IN TEST

D27 ASIC80

GND PH1_O PH2_O PH3_O PH1_U PH2_U PH3_U GND VDD TAKT55_IN TAKT55_OUT TAKT11_IN PWM_IN PWM_OUT1 PWM_OUT0 F_IN F_OUT

60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44

PHASE1_O PHASE2_O PHASE3_O PHASE1_U PHASE2_U PHASE3_U

D25B
4

D25A aktiv H DECKELSCHLOSS Lid Control

2 1

Key and Indication Board

ROTOR Rotor Identification Signal 74HC14 SMD DECKELZU Lid closed Signal aktiv H

/UEBERSPG Overvoltage

74HC14 SMD

UNWUCHT Imbalance Signal

aktiv H D25F

/UEBERSTROM Overcurrent Signal

aktiv L

13

12

74HC14 SMD

VCC

GND C65 100n SMD C81 100n SMD C83 100n SMD C62 100n SMD C63 100n SMD C66 100n SMD C69 100n SMD C76 100n SMD C78 100n SMD C8 100n SMD C9 100n SMD C72 100n SMD C70 10u SMD 25V TA

Edition: 02
09.10.03 Ha

Main Board; Controller

4 - 11 accuSpin 400

Diagrams

Motor Overtemp.Protector

U+

XA1 Lid Switch

2 1

R48 8k2 11W U0

XB1

XB2
2 1

+15

VCC VCC XD2

1

V24 P6KE440A R50 22k SMD R54 100R SMD /UEBERSTROM Signal Overcurrent
1 3

R43 470k SMD 1%

Brake Resistor

D17 SFH6106-3 SMD

2

R53 470k

XD1 + C28 100u 40V

DECKELZU Signal Lid closed

R44 470k SMD 1%

D16 SFH6106-3 SMD R55 4k7 SMD R36 2M2 SMD C31 100n SMD + C33 10u SMD 25V TA GND
2 4

C35 100n SMD

VCC

V23 ZMM15 SMD

C32 100n SMD

GND

GND

R52 10k SMD

/UEBERSPANNUNG Overvoltage
3 1 8 6 5

+ R40 68k SMD R42 10k SMD 1% C34 22p SMD UR37 10k SMD 1%
2

R47 15R SMD

V25 STP7BN60

R38 2k2 SMD

D18 SFH6106-3 SMD

2 4

C120 10n

D15 TLC271 SMD R49 10k SMD R39 2k2 SMD V21 BC817 C29 10n SMD C30 10n SMD V22 BC817
4

GND R51 22k SMD

GND

U-* R41 0R12 5W

Overcurrant Recognition

Voltage control intermediate circuit

R45 470k SMD 1%

Voltage control intermediate circuit Active when back EMF comes from the motor

Voltage control intermediate circuit Active if the brake resistor is defective or the main voltage is too high

R46 470k SMD 1%

ZK2

Edition: 02
09.10.03 Ha

Main Board; Protection Circuit

4 - 12 accuSpin 400

Diagrams

BESCHL Imbalance Signal Active Low

VCC XW1
1 2 3 4 1 2 3 4

Speed and Imbalance recognition

R69 10k SMD

11

D25E 74HC14 SMD

10

DREHZAHL RPM Signal

C50 10n SMD GND GND

VCC XR R81 10k SMD D25D 74HC14 SMD

9 8

Rotor recognition

1 2 3

1 2 3

ROTOR Rotor Identification Signal

C59 10n SMD GND GND

Edition: 02
09.10.03 Ha

Main Board; Sensors

4 - 13 accuSpin 400

Diagrams
VCC2
1 2 3 4 REF RESIN CT GND VCC SENSE RESET RESET 8 7 6 5

VCC2

RESET

C89 100n SMD GND2 GND2 C90 1u SMD 35V TA GND2

D31 TL7705 SMD

R94 10K SMD

AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7

8x4k7 SMD R60 R131 R132 R133 R134 R135 R136 R137

VCC2 Braking profiles H3 HDSP-5551 H4 HDSP-5551 H5 HDSP-5551 H6 HDSP-5551 Speed H7 HDSP-5551 H8 HDSP-5551

a f b g 8x220R
19 18 17 16 15 14 13 12

a f g b f

a b g f

a b g f

a b g f

a b g

GND2 D32 74HC573 SMD AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 P1.0
2 3 4 5 6 7 8 9 11 1 D1 D2 D3 D4 D5 D6 D7 D8 C OC Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

VCC2 C87 22p SMD GND2 GND2 GND2 GND2 C88 22p SMD J2 J 11.0592
35 21 EA/VP X1

D33 80C52PLCC PROG 0591

P0.0 P0.1 P0.2 P0.3 P0.4 P0.5 P0.6 P0.7 P2.0 P2.1 P2.2 P2.3 P2.4 P2.5 P2.6 P2.7 RD WR PSEN ALE/PALE/ TXD RXD 43 42 41 40 39 38 37 36 24 25 26 27 28 29 30 31 19 18 32 33 13 11

20

X2

AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 P2.0 P2.1 P2.2 P2.3

R95 R96 R97 R98 R99 R100 R101 R102

A B C D E F G DP

e d

c dp

e d

c dp

e d

c dp

e d

c dp

e d

c dp

e d

c dp

a b c d e f

g dp

A
3

a b c d e f

g dp

A
3

a b c d e f

g dp

A
3

a b c d e f

g dp

A
3

a b c d e f

g dp

A
3

a b c d e f

g dp

A
3

7 6 4 2 1 9 10 5

7 6 4 2 1 9 10 5

7 6 4 2 1 9 10 5

7 6 4 2 1 9 10 5

7 6 4 2 1 9 10 5

A B C D E F G DP

A B C D E F G DP

A B C D E F G DP

A B C D E F G DP

A B C D E F G DP

7 6 4 2 1 9 10 5

A B C D E F G DP

10

RESET

GND2 R106 1K SMD P2

V41 BC807 R107 1K SMD P3

V42 BC807 R108 1K SMD P4

V43 BC807 R109 1K SMD P5

V44 BC807 R110 1K SMD P6

V45 BC807 R111 1K SMD P7

V46 BC807 VCC2

Taste

14 15 16 17 2 3 4 5 6 7 8 9

INT0 INT1 T0 T1 P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 P1.6 P1.7

P1.0

LED Drehzahl LED rpm

LED RZB LED rcf H9 HDSP-5551 H10 HDSP-5551

Time H11 HDSP-5551

D29 74HCT138 SMD P2.0 P2.1 P2.2 VCC2

6 4 5 1 2 3 A B C Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 15 14 13 12 11 10 9 7

GND2

P2.3 RESET

G1 G2A G2B

P2 P3 P4 P5 P6 P7

H13 LED rt 3mm f

a b g f

a b g f

a b g

e d H12 LED rt 3mm

c dp

e d

c dp

e d

c dp

7 6 4 2 1 9 10 5

7 6 4 2 1 9 10 5

7 6 4 2 1 9 10 5

X9
1 2 3 4 5 6 7 1 2 3 4 5 6 7 14 13 12 11 10 9 8 14 13 12 11 10 9 8

R115 100R SMD

R114 100R SMD

P2.0 P2.1 P2.2

1 2 3

A B C

P2.3 RESET C102 1n SMD GND2 GND2 P1.0

6 4 5

G1 G2A G2B

Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7

15 14 13 12 11 10 9 7

P8 P9 P10 P11 P12 P13 P14

A B C D E F G DP

A B C D E F G DP

A B C D E F G DP

VCC2

D30 74HCT138 SMD

a b c d e f

g dp

a b c d e f

g dp

a b c d e f

g dp

V60 BC807 R112 1K SMD P13 P8 R103 1K SMD

V47 BC807 R104 1K SMD P9

V48 BC807 R105 1K SMD P10

V49 BC807 VCC2

Main Board GND2

GND2

P11

P14

P10

P12

P13

P7

P6

P5

P4

P3

VCC2

VCC2

V50

V51

V52

V53

V54

V55

V56

V57

V58

V59

V61 BC807

R117 47k SMD

R113 4k7 SMD

S1

S2

S3

S4

S5

S6

S7

S8

S9

S10

Start VCC2 R116 4k7 SMD

Stop

Quick Run

Deckel Lid

Time

Time

Speed

Speed

Speed

Bremse

C56 47u SMD 10V TA

C97 47u SMD 10V TA

GND2

GND2

C93 100n SMD

C94 100n SMD

C95 100n SMD

C96 100n SMD

C97 100n SMD

C100 100n SMD

Edition: 02
09.10.03 Ha

Main Board; Key and Indication Board

4 - 14 accuSpin 400

Diagrams

VCC

GND C73 100n SMD C74 100n SMD C60 100n SMD

C77 22p SMD GND VCC J3 J 11.0592

D37 87C51PLCC PROG 0592

35 21 EA/VP X1 P0.0 P0.1 P0.2 P0.3 P0.4 P0.5 P0.6 P0.7 P2.0 P2.1 P2.2 P2.3 P2.4 P2.5 P2.6 P2.7 RD WR PSEN ALE/PALE/ TXD RXD 43 42 41 40 39 38 37 36 24 25 26 27 28 29 30 31 19 18 32 33 13 11

AUSLASTUNG TRIGGER FILTERFREQ.

TP1 TP2 TP3

TESTPUNKT TESTPUNKT TESTPUNKT

GND C77 22p SMD DREHZAHL RPM Signal VCC

8 6 7 5

20

X2

10

RESET
14 15 16 17 1 2 3 4 2 3 4 5 6 7 8 9

RESET

D38 NMC93C66
VCC NC NC GND CS SK DI DO

INT0 INT1 T0 T1 P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 P1.6 P1.7

ROTOR0 ROTOR1 ROTOR2 ROTOR3 ROTOR4

GND

UNWUCHT Imbalance Signal /DECKELFREIGABE Lid release

Tiefpass 450Hz R140 10k SMD BESCHL Imbalance Signal C82 100n SMD

VCC
1 2 3 4

D39 TLC549
REF+ ANALOG IN REFGND VCC I/O CLOCK DATA OUT /CS 8 7 6 5

VCC

C79 100n SMD GND

C80 100n SMD GND

GND

GND

Edition: 02
09.10.03 Ha

Main Board; Imbalance Recognition

4 - 15 accuSpin 400

Diagrams

Tacho and Imbalance PCB XW

D2a C2a R7a D1a C1a R1a R2a R3a R5a

R4a R6a

X3a X2a X1a

Dimensions of Cast PCB

max 16.45

wiring XR

min 3.11 33.02

min 3.11 max 3.86

min 1.8 max 2.4 PCB

insulating compound

Edition: 02
09.10.03 Ha

Dimensions Rotorrecognition / Tacho board

4 - 16 accuSpin 400

min 3.11

Disassembly

Disassembly The index numbers stated in ( ) reappear within the breakdown drawings and the spare part lists Dismantling the Housing Outer Casing (100) open the lid, switch off the unit and pull out the mains plug unscrew and remove the rotor unscrew and remove the plastic motor cover (112) disassemble the lid see 5.1.2 remove 6 flat-head screws (112) for bottom plate attaching lift the casing in front and remove in vertical position across armoured chamber Refit the casing analogously in reverse order.

5.1 5.1.1

5.1.2 Lid (101-104,110,111) open the lid, switch off the unit and pull out the mains plug knock carefully the joint bolt (105) for upper attaching of gas lid stay (106) out of joint block (104) with its three notches ahead by use of hammer and pin punches (but press the bolt in with non notches ahead by use of pliers) push an adequate screw driver into the bolts place to keep the gas lid stay in position and to avoid lids slamming remove the 4 screw caps on units back side to get access to the 4 screws for both hinges attaching and use a 3mm Allen key for unscrewing them (if the casing borings should not be in alignment to the screw heads, then loosen the 6 flat head screws (112) and press the casing in the correct position to remove the screws) take the screw driver out of joint block to separate lid from gas stay and remove the lid from casing the bend the casing For adjusting or exchange of lid hinges (111) and/or bolt keeper (103) remove the 4 screws for the lids lower metal plate (102) attaching 5.1.3 Lid Lock (134) dismantle the casing - see 5.1.1 take off the lines for solenoid (XC1,2) and microswitch (XA) loosen both counter-sunk screws to take out to both sides the locks clamping nuts on guide plates remove the screws and take the lid lock device out to the right side guiding it between front plate and armoured chamber open the emergency cord and pull out of its guide holes When reassembling the lock adjust it centrally to bolt keepers position 5.1.4 Armoured Chamber dismantle the casing - see 5.1.1 remove the counter-sunk screw in front for the steel rings attaching and take out the ring (131) remove the 9 hexagon screws for bottom plate attaching by using a small 10mm socket wrench with at least 26cm of length expose connecting lines to indication board from insulation paper (143) lift armoured chamber out of guide slots in bottom plate and lay down on its right side When re-assemble pay attention to the correct seat of the insulation paper!

Edition: 02 08.10.03 He/Ha

5-1

accuSpin 400

Disassembly

5.1.5 Gas Lid Stay (106) open the lid, switch off the unit, pull out the mains plug and remove the rotor knock carefully the joint bolt (105) for upper attaching of gas lid stay (106) out of joint block (104) with its three notches ahead by use of hammer and pin punches (but press the bolt in with non notches ahead by use of pliers) push an adequate screw driver into the bolts place to keep the gas lid stay in position and to avoid lids slamming lay unit carefully on its right side and remove both hexagon screws for lower joint block attaching take screw driver out of upper block and pass the gas lid stay together with lower block downwards through opening of bottom plate remove the lower joint bolt as described above Install the new gas lid stay analogously in reverse order. 5.2 5.2.1 Replacement of Electrical Components Fuses on Main Board (154) Dismantle the casing (see 5.1.1) Check the micro fuses and if necessary replace them by equivalent and undamaged ones. Perform a test run and search for blowing cause. Reassemble the device analogously in reverse order.

5.2.2 NV-RAM on Main Board (151,152,153) Software does not belong to the board and has to be ordered separately Notice old displayed NV-RAM's version numbers when powering on (3./4. No. in sequence) Remove the casing (5.1.1), if necessary dismantle armoured chamber (5.1.4) ATTENTION - CMOS components! Discharge your body before handling! Notice correct position of NV-RAM (8 pins) and pull carefully out of socket reinsert the new NV-RAM correctly Reassemble the device analogously in reverse order, put unit back to power and check the displayed NV-RAM's version numbers 5.2.3 Main Board Replacement (150) ATTENTION! The key and indication board is part of the mainboard and cannot be ordered as single part. dismantle the armoured bowl as described in 5.1.4 disconnect all single plug connectors as: mains supply XL XN, lid solenoid XC1,2, motor lines XM1-3, over-temperature cut-out XB1,2 and brake resistor XD1,2 (use pliers) and remove plug for lid switch XA, tacho board and rotor recognition. remove all screwing of the main and indication board, remove the washers and take out the parts. touch a grounded receptacle to discharge your body before touching the sensitive CMOS components! Take the new NV-Rams (152-154) out of box and insert them into the sockets of the new main board (if necessary, remove the placed but non programmed NV-Rams before) separate key and indication part from new main board on its breaking lines and mount these parts with all washers, screws and/or nuts on its designated positions Do not mix up disconnected cables during re-connection! Reassemble the device in reverse order and perform a test run, making sure the drive turns in the right direction (see imprinted arrow on rim of rotor chamber)! 5.2.4 Brake Resistor (135) dismantle the armoured chamber as described in 5.1.4 check the brake resistor (resistance) and if necessary resolder the thermal bimetal protection or replace the resistor check the cleanliness of air louvers and clean them if necessary, pay attention Reassemble the device in reverse order. Perform some short test runs with braking curve 9.

Edition: 02 08.10.03 He/Ha

5-2

accuSpin 400

Disassembly

5.3

Replacement of Drive Components

5.3.1 Disassembly of Drive Motor (130) remove the casing (see 5.1.1). disconnect the leads for motor XM1-3, over-temperature switch XB1,2 from main board by use of flat pliers and unscrew the grounding wire PE from motor casing take off the little board for rotor detection and its insulating piece of paper unscrew the 3 motor attaching nuts and remove them together with the lock washers by use of needle pliers lift the motor out of rubber mounts and place it carefully on a close e.g. inside the rotor chamber set the wires free from cable holder, turn motor on its side and unscrew the speed/imbalance detection board underneath of drive Reassemble the motor analogously in reverse order replace the lock washers, fasten the 3 nuts and lock them with Loctite 221. Perform a test run. Check the sense of rotation (see imprinted arrow direction) and mix up 2 leads on terminal XM1-3 in case of disorder 5.3.2 Motor supports (137) All 3 rubber supports (137) have to be replaced at the same time. We recommend at every service visit, at least every three years! By the way the all double-sided sandpaper discs (136) must be exchanged, too. A service kit is available. Unscrew the drive motor and grounding wire PE, remove attaching nuts and lock washers (see 5.3.1) hold motor on top of rubber supports with one hand and lay the unit down to the right side on a towel e.g. pull motor lateral out of rubber supports and lay down carefully inside rotor chamber on a cloth unscrew the rubber supports underneath bottom plate and remove them install the new rubber mounts and sandpaper disks, push the motor back on top of rubber mounts and hold in this position when putting the unit back on its feet place lock washers, tighten the nuts evenly (use a torque key: 10 Nm) and secure them with screw locking lac (Loctite 221). Reassemble the device in reverse order At last perform a test run

Edition: 02 08.10.03 He/Ha

5-3

accuSpin 400

BREAK DOWN DRAWINGS

160

130 150 150 155 154

106 106 106 133 109 132

0

acc uSp in TM 400

135

114

139 165 180 181

Mains choke (165) only for 230V 50Hz models

Edition: 02
09.10.03 Ha

Bottom Plate
6-1
TM accuSpin 400

BREAK DOWN DRAWINGS

160

150

130

150

165 132

150

Mains choke (165) only for 230V 50Hz models

151 152 153 135 180 181 182

Edition: 02
09.10.03 Ha

Bottom Plate
6-2 accuSpinTM 400

BREAK DOWN DRAWINGS

106 141

106 105 104

140

142

134

143

140

Edition: 02
09.10.03 Ha

Amouring
6-3 accuSpinTM 400

BREAK DOWN DRAWINGS

106 141

131 140 142

109

acc uSp in TM 400

140

143

Edition: 02
09.10.03 Ha

Amouring
6-4
TM accuSpin 400

BREAK DOWN DRAWINGS

113 170

105 106 112

171 108

100

acc uSp in TM 400

116 115

Edition: 02
09.10.03 Ha

Cabinet
6-5
accuSpinTM 400

BREAK DOWN DRAWINGS

110

101

104

111 107 117 102

111

103

Edition: 02
09.10.03 Ha

Lid parts
6-6 accuSpinTM 400

Spare-Part-List 75005194 - 01
from Serial-No. Index 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 130 131 132 133 134 135 139 140 141 142 143 150 151 152 153 154 155 160 170 171 180 Partno. 20056505 70056507 20056527 20023748 20490287 70902001 20420151 20056506 20058202 20050543 20056516 20056508 20460165 20056509 20460158 20250074 20056513 20210385 20056517 20180628 20190247 70908552 20160704 20300078 20056511 20056510 20056512 20056749 20150241 70902573 70904597 70902572 20230211 20150201 20151176 20360072 70056208 70060553

Fisher Scientific
FISHER ACCUSPIN 400 120V/60HZ
to Serial-No. Text LID INNER LID LID HOOK HINGE BRACKET PIN Parts f maintenance Biofuge Primo NUT M10 X 1.25 SEAL OVERLAY accuSpin 400 WINDOW HINGE MOTOR COVER Head Screw RUBBER BAFFLE BOLT M4 X 12 WASHER INLET MOTOR RING, STEAL SOCKET MAINSCABLE LID LOCK RESISTOR 220R 150W FOOT BAFFLE (LEFT AND RIGHT) BAFFLE (BACKSIDE) BAFFLE, FRONT FOIL SEAL Mainboard NV RAM IMBALANCE NV RAM accuspin 400 NV RAM PROFILES FUSE 8 A, SLOW BLOWN Speed and Imbalance recognition board PCB Rotorrecognition SPANNER 10 MM NUT Metal sheet
Seite 1

Donnerstag, 23. Oktober 2003

Spare-Part-List 75005194 - 01
from Serial-No. Index 181 182 Partno. 20220547 20220426

Fisher Scientific
FISHER ACCUSPIN 400 120V/60HZ
to Serial-No. Text BOLT, SPACER SPACER

Seite 2

Donnerstag, 23. Oktober 2003

Spare-Part-List 75005199 - 01
from Serial-No. Index 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 130 131 132 133 134 135 139 140 141 142 143 150 151 152 153 154 155 160 165 170 171 180 Partno. 70056507 20056527 20023748 20490287 70902001 20420151 20056506 20058202 20050543 20056516 20056508 20460165 20056509 20460158 20250074 20056513 20210385 20056517 20180628 20190249 70908550 20160704 20300078 20056511 20056510 20056512 20056749 20150242 70902573 70904597 70902572 20230158 20150201 20151176 20170334 20360072 70056208 70060553

Fisher Scientific
FISHER ACCUSPIN 400, 230 V
to Serial-No. Text INNER LID LID HOOK HINGE BRACKET PIN Parts f maintenance Biofuge Primo NUT M10 X 1.25 SEAL OVERLAY accuSpin 400 WINDOW HINGE MOTOR COVER Head Screw RUBBER BAFFLE BOLT M4 X 12 WASHER INLET MOTOR RING, STEAL SOCKET MAINS CABLE LID LOCK RESISTOR 220R 150W FOOT BAFFLE (LEFT AND RIGHT) BAFFLE (BACKSIDE) BAFFLE, FRONT FOIL SEAL Mainboard NV RAM IMBALANCE NV RAM accuspin 400 NV RAM PROFILES FUSE 5X20 4A SLOW Speed and Imbalance recognition board PCB Rotorrecognition Choke 7,33 mH 4A SPANNER 10 MM NUT Metal sheet
Seite 1

Donnerstag, 23. Oktober 2003

Spare-Part-List 75005199 - 01
from Serial-No. Index 181 182 Partno. 20220547 20220426

Fisher Scientific
FISHER ACCUSPIN 400, 230 V
to Serial-No. Text BOLT, SPACER SPACER

Seite 2

Donnerstag, 23. Oktober 2003

Calibration Certification Procedure accuSpin 400

Revised - 08/10/2003 1. General

Successfully completing the Preventive Maintenance Checklist and Calibration Certification Procedure as outlined will ensure that the instrument is properly maintained and calibrated to Kendro specifications. 2. Equipment Required Digital Multimeter Temperature Meter w/probe Stopwatch Photo Tachometer Safety Tester accuSpin 400 Service Manual Centrifuge Operating Manual

Note: Check calibration due date on all test equipment before starting certification. 3. Documentation Required Preventive Maintenance Procedure and Checklist (Service Manual) Calibration Certification Procedure and Form Certification Label Certificate of calibration for each piece of test equipment used to perform the certification Training Certificate Preventive Maintenance Check Perform Preventive Maintenance checks as outlined in the Service Manual to ensure the instrument is in good working order without performing any calibrations. Complete the Preventive Maintenance Checklist. (calibration data will be filled in after Certification) Calibration Certification SPEED Install a rotor, set the speed control to 3000 rpm and start the centrifuge. When the speed has stabilized, measure the actual speed with an external tacho (photo tacho on multimeter where speed = frequency [no conversion]). Record measured speed and displayed speed in the speed section of the certification form. Set the speed control to max. rpm and after stabilization, record measured speed and displayed speed in the speed section of the certification form. Determine if the speeds recorded meet the specifications on the form. If the specifications are met, proceed to the next section. A recalibration of the instrument is not possible. TIME Using a stopwatch, check the timer by setting a 10 minute run. Start the centrifuge and measure from the time the start button is pushed until the timer switches to stop. Record the measured time in the time section of the form. Determine if the time value recorded meets the specifications in the form. If the specifications are met, proceed to the next section. A re-calibration of the instrument is not possible. Initial the time section.

accuSpin400

1 of 2

Calibration Certification Procedure accuSpin 400

SAFETY TEST Using safety tester and connect the centrifuge to it. Measure Insulation resistance.. Select to Earth Conductor resistance and touch with probe all mechanical part of the centrifuge. Resistance must be <0.2 ohms at all points otherwise check for good grounding. Measure accessible current to procedure in the service manual. Documentation After filling in the certification information complete the following documentation: Log test equipment data on calibration certification form. Review P.M. checklist and calibration certification form to ensure that all data and required information has been recorded properly.(including your signature and date) Fill out a certification label and place it on the right side of the centrifuge where visible or at a location selected by the customer. Ask the customer to sign the calibration certification form and place a copy in the customers Certification Record Book for that centrifuge. Place copies of the P.M. checklist and Field Service Report in the same Record Book. Provide copies of your training certificate and test equipment calibration certificates if requested by the customer.

accuSpin400

2 of 2

Fisher Centrifuges
PREVENTIVE MAINTENANCE CHECKLIST

accuSpin 400

Type S/N

Rotor Inspection
O Check for corrosion and wear O Inspect rotor lid locking screw Serial numbers: 75005195 ___________________ 75005196 ___________________ 75005197 ___________________

Performance Checks
O O O O Acceleration time ______ seconds Instrument top speed _________rpm Deceleration time _______ seconds Time (10 minute set) ____ actual min:sec

Preliminary Checks
O Rotor chamber O Inst. Environment (level & clearance) O Clean instrument

Imbalance
O Centrifuge stable and level O Centrifuge shuts off w/proper weight

Pre-run Checks
O O O O O O Ground continuity Line voltage ________V AC Display segments on power-up Door interlock and latch Drive stop & Door unlatch (50 rpm) Microprocessor Initialization (if required)

Safety Test
O Accessible leakage current <3500A O Insulation resistance >10 Megaohm O Earth Conductor Resistance <0.2 Ohm

Mechanical
O Motor bearings

Comments:

S.R. Signature __________________ Date of Service __________________ Edition: 02 08.10.03 Ha accuSpin 400

Calibration Certification
Preventive Maintenance Checklist Complete

accuSpin 400 Page 1

Repair and Calibration Recertification

Account Address: Serial Number: Date:

Account Name: Instrument Model: Report Number:

Performance Certification
Standard Test Tolerance (whichever is greater) +0/- 2% or 10 rpm +0/- 2% or 10 rpm Custom Test +0/- 2% or 10 rpm +0/- 2% or 10 rpm SPEED Rotor Used: Displayed Measured Speed Speed (rpm) (rpm)

Set Speed 4000 15000

(rpm)

Meets Spec. (y/n)

Passed (Initials)

Rotor Used:

Standard Test Timer Set (min.) 10 Custom Test +/-30 +/-30 +/-30 Tolerance (sec.) +/-30

TIME Rotor Used: Measured Time (m/s) Rotor Used:

Meets Spec. (y/n)

Passed (Initials)

Type Stopwatch Temperature Meter Photo Tachometer Safety Tester

Model

TEST EQUIPMENT Serial Number

Date of Next Calibration

Insulations resistance >10 Megaohm

SAFETY TEST Earth Conductor Resistance Accessible Current <0.2 Ohm <3500A

Revised 17/02/03
Certified By:_____________________________ Reviewed By:________________________________ Expiration Date ______
Signature Page 1 of 1 Date Use ONLY Black permanent ink when filling out. Customer Signature Leave NO blank spaces. Date Jan,2003