Bill Of Material

or Product Structure

4/16/2013

Definition
It is basically a graphical structure of the parts, raw materials or sub-assemblies that are required to produce a single product. It shows the relationship among the parts.

4/16/2013

Usages
Product design Inventory control Purchasing Product costing Product assembly sequence or routing sheet

4/16/2013

Low level coding

An item may appear in more than one level in the structures of one or more products. Low level coding means coding the item at the lowest level it appears.

4/16/2013

A
B D E F D H D
4/16/2013

Level 0

C G I

Level 1

Level 2

Level 3

Level 4

Level 0

B
E F

C
G H

Level 1

Level 2

Level 3

D
4/16/2013

Level 4

Tabular Form or Part List or Summarized BOM

Description Table Part Number 100 Part Part Number Description 203 Wooden Leg Wooden 411 Ends Wooden 622 Slides 023 Table Top Hand ware 722 kits Quantity Required 4 2 2 1 1
7

4/16/2013

Tree Structure (Parent-Child Relationship)

Table
100 Legs 203 Ends 411 Sides 622 Top 023 Hardware Kit 722

4/16/2013

Single Level BOM (Parent-Child relationship) (only one level down)

Table 100

Base
200
Base

Top
023 Top 023
Frame 300

200

Legs 203

Leg Bolt 220

Boards 030

Glue 066

4/16/2013

Multi Level BOM

Table 100 Base (1) 200 Legs (4) 203 Sides (2) 622
4/16/2013

Top (1) 023 Frame (1) 300 Boards (3) 030 Glue (1) 066 Glue (1) 066
10

Leg Bolt (4) 220 Ends (2) 411

Leg Supports (4) 533

Indented BOM
Manufacturing Bill of Materials Product: Table (Part No. 100) Part No. 200 203 220 300 622 411 533 066 023 030 066
4/16/2013

Description Base Legs Leg Bolts Frame Slides Ends Leg Supports Glue top Boards Glue 1 1

Quantity required 4 4 1 2 2 4 1 3 1
11

Ratio or Percentage Bill

Manual Gear Power Steering
Manual Gear Mechanical Steering

Auto Gear
Auto Gear

Power Steering
Mechanical Steering

Car

Common S1 (100%)
4/16/2013

Manual Gear S2 (30%)

Auto Gear S3 (70%)

Mechanical Steering S4 (40%)

Power Steering S5 (60%)

12

Modular Bill
5 x 4 x 5 x 3 = 300 Product Common Parts A A1 B B1 C D D1 D2

C1
C2 C3 C4 C5

A2
A3

B2
B3 B4

D3

A4
A5
4/16/2013

13

Manual Gear Mech. Steer.

Manual Gear Power Steer.

Auto Gear Mech. Steer.

Auto Gear Power Steer.

E1 C1 SS1 MS1 MS2 C2 SS2

4/16/2013

E2 C1 SS1 PS1 PS2 C2 SS2 PS3

E3 C1 AS1 MS1 MS2 C2 AS2 MS3

E4 C1 AS1 PS1 PS2 C2 AS2 PS3

14

MS3

Manual Gear Mech. Steering E1 C1 SS1 MS1 MS2 C2 SS2

MS3

COMMON
4/16/2013

MANUAL MECHNICAL GEAR STEERING

15

Manual Gear Power Steering

E2
C1 COMMON
4/16/2013

SS1

PS1 MANUAL GEAR

PS2

C2

SS2

PS3

POWER STEERING
16

Auto Gear Mech. Steering E3 C1 COMMON

4/16/2013

AS1

MS1 AUTO GEAR

MS2

C2

AS2

MS3

MECHANICAL STEERING
17

Auto Gear Power Steering E4 AS1 C2 AS2 PS3

C1

PS1

PS2

COMMON
4/16/2013

AUTO GEAR

POWER STEERING
18

Common

Manual Gear

Auto Gear

Mech. Steer.

Power Steer.

C1 C2

SS1

AS1 AS2

MS1 MS2

PS1 PS2 PS3

19

SS2

MS3
4/16/2013

Common

Manual Gear

Auto Gear

Mech. Steer.

Power Steer.

S1
C1 C2
4/16/2013

S2

S3 AS1

S4 MS1 MS2

S5 PS1 PS2 PS3

20

SS1 SS2

AS2

MS3

Manual Gear Mech. Steer.

Manual Gear Power Steer.

Auto Gear Mech. Steer.

Auto Gear Power Steer.

E1 S1 S2

E2 S1 S2 S5

E3 S1
S3 S4

E4

S1
S3 S5
21

S4
4/16/2013