Professional Documents
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Fault Codes
Fault Codes
1 (37)
MERCEDES BENZ
ENGINE FAULT CODES
2 (37)
MERCEDES BENZ
ENGINE FAULT CODES
3 (37)
MERCEDES BENZ
ENGINE FAULT CODES
The heating flange becomes after Kl. 15 uniquely briefly switched on. Here if no break-down of the battery voltage is recognized, the heating flange is classified as defective. Error threshold and cyclic duration are deposited in the data record If a fuel pressure sensor or a combination sensor fuel pressure & temperature is fitted to the engine depends on the engine make
94/0
11715
94/1
11716
combination in- remains under put (FPS, P-measuring DK) range or short circuit to ground combination in- signal not plauput (FPS, P-sible DK) combination in- open circuit put (FPS, P-DK) combination in- short circuit to put (FPS, P-ground DK) Fuel line signal measured valnot plausible * ue not plausible engine oil circulation* fluid level too high / too low -- message via CAN: warning oil level too high (=98/0) or advance warning (=98/1) or warning oil level too low (=98/1)
94/2
11717
94/3
13015
94/4
13016
94/14
11917
98/2
02026
4 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** Faultcodes. PLDMR *** 02517 Description Repair instructions
-- check oil level, correct if necessary. -- check wire for short circuit to battery, repair or replace if necessary. -- check oil level sensor, replace if necessary. nominal value: 20--25 Ohm -- perform functional check. -- check oil level, correct if necessary. -- check wire for short circuit to ground, repair or replace if necessary. -- check oil level sensor, replace if necessary. nominal value: 20--25 Ohm -- perform functional check. -- check oil level, correct if necessary. -- check wire for short circuit to ground, repair or replace if necessary. -- check oil level sensor, replace if necessary. nominal value: 20--25 Ohm -- perform functional check. -- check oil level sensor , replace if necessary. -- check wire for open circuit fault, repair or replace if necessary. -- perform functional check
98/4
02515
98/3
02516
98/5
02509
5 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 100/2 Faultcodes. PLDMR *** 11617 Description Repair instructions
signal not plau- -- check oil level, correct if nesible cessary. -- check wire for open circuit fault, repair or replace if necessary. -- check oil pressure sensor, replace if necessary. -- perform functional check. measuring range exceeded -- check oil pressure sensor, replace if necessary. -- check wire for open circuit fault or if shortened to batteryvoltage, repair if necessary. -- perform functional check. -- check oil pressure sensor, replace if necessary. -- check wire for short circuit to ground, repair if necessary. -- perform functional check. -- message via CAN: oil pressure advance warning or warning
100/3
11615
100/4
11616
100/14
02020
102/0
11820
boost pressure -- if fault codes 11415 or11417 too high are also present, process them first. -- boost pressure system (boost air tubes, boost air cooler) visual check. -- perform functional check. booster path defective -- check tubes and connections between turbocharger, boost air cooler and the boost air tubes for leakage. -- check boost air cooler. -- perform functional check.
102/1
11818
booster path*
6 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 102/2 Faultcodes. PLDMR *** 11417 Description Repair instructions
-- check wire for open circuit fault, repair if necessary. -- check boost pressure sensor, replace if necessary. -- perform functional check. -- if fault code 01315 or 01316 also actual: replace and calibrate ECU engine control (e.g. MR--PLD). -- check boost pressure, replace if necessary. -- check wire for open circuit fault and if shorted to battery voltage, repair if necessary. -- perform functional check. -- unplug the connector from combination sensor. fault codes 01215 and 11415 actual: replace combination sensor. -- check wire for short circuit to ground, repair if necessary. -- perform functional check.
102/3
11415
102/4
11416
102/13
11873
booster path / boost pressure control ** booster path / boost pressure control booster path / boost pressure control* booster path / boost pressure control *
max. output of booster speed balancing governor set value devi(with power reduction) ation too high -- check booster path fault codes 11874* , 01874** boost pressure deviation too high braking power too low
102/13
102/13
102/13
11876
7 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 102/13 Faultcodes. PLDMR *** 12415 Description Repair instructions
scavenging (boost pres-- check sensor, replace if necgradient sensor sure ) measuressary. (P2S--P3)** ing range ex-- check wire for open circuit ceeded scavenging (boost pres-- check sensor, replace if necgradient sensor sure ) remains essary. (P2S--P3)** under measur- -- check wire for open circuit ing range no speed booster 1** no speed booster 2** booster path ** no engine speed no engine speed temperature to -- temperature of boost preshigh sure too high -- check temperature sensor, replace if necessary. -- nominal value: 2.4 k Ohm (corresponds to 21C) -- check wire if connected to battery voltage and if open circuit fault, repair if necessary. -- perform functional check. -- check temperature sensor, replace if necessary. -- nominal value: 2.4 kOhm (corresponds to 21C) -- check wire for short circuit to ground, repair if necessary. -- perform functional check.
102/13
12416
105/4
11216
110/0
02122
8 (37)
MERCEDES BENZ
ENGINE FAULT CODES
Description
Repair instructions
-- check sensor, repair or replace if necessary. -- nominal value: 2.4 kOhm (corresponds to 21C) -- check wire for open circuit fault or if shortened to battery voltage, repair if necessary. -- perform functional check. -- check sensor, repair or replace if necessary. -- nominal value: 2.4 kOhm (corresponds to 21C) -- check wire for open circuit fault, repair or replace if necessary. -- perform functional check. -- check fuse, replace if necessary. -- check wires and plug connectors for open circuit fault, repair or replace if necessary. -- perform functional check. -- check wires and plug connectors for open circuit fault, repair if necessary. -- check wires and plug connectors for open circuit fault, repair if necessary. -- 24 V--Mode: 30 V, 12 V-Mode: 16 V -- alternator or governer defect
110/4
11516
158/2
12219
terminal 15 detection *
158/2
12319
terminal 50 detection*
168/3
07542
9 (37)
MERCEDES BENZ
ENGINE FAULT CODES
Description
Repair instructions
-- 24 V--Mode: 22 V, 12 V-Mode: 10 V -- battery defect -- alternator, governor or fuse defect -- check wire, repair or replace if necessary. -- nominal value: 2.4 kOhm (corresponds to 21C). -- check wire if shortened to battery voltage and if open circuit fault, repair if necessary. -- perform functional check -- check sensor, repair or replace if necessary. -- nominal value: 2.4 kOhm (corresponds to 21C). -- check wire for short circuit to ground, repair if necessary. -- perform functional check -- check oil temperature sensor and replace if necessary. -- nominal value: 2.4 kOhm (corresponds to 21C). -- check wire for ground short, repair if necessary. -- perform functional check. -- check oil temperature sensor B11 and replace if necessary. -- nominal value: 2.4 kOhm (corresponds to 21C). -- check wire for ground short, repair if necessary. -- perform functional check
174/3
11115
174/4
11116
175/3
01015
175/4
01016
10 (37)
MERCEDES BENZ
ENGINE FAULT CODES
Description
Repair instructions
engine speed
609/11
04056
internal fault*
backup control -- check all affected connectors, defective* plug connections and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- if fault code is still present, renew and program control unit. -- perform functional check. measuring range exceeded -- if fault codes 11415 or 11416 are present, remove them first. -- fault code 01315 remains present: read out actual values 014 and 015 and compare with each other. -- actual value should be inside tolerance band (+/-- 10%) while engine stops. -- if fault codes 11415 or 11416 are present, remove them first. -- fault code 01316 remains present: read out actual values 014 and 015 and compare with each other. -- actual value inside tolerance band (+/-- 10%) while engine stops: replace and program ECU engine control (e.g. MR--PLD).
609/12
01315
609/12
01316
11 (37)
MERCEDES BENZ
ENGINE FAULT CODES
Description
Repair instructions
internal fault
auxiliary con-- check all affected connectors, troller defective plug connections and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- if fault code is still present, renew and program control unit. -- perform functional check. HS--transistor -- Change control unit PVB1 high--resistance Highside--Transistor HS--transistor -- Change control unit** PVB2 high--resistance HS--transistor PV5 high--resistance -- Change control unit**
609/12
609/12
609/12
609/12
04038
internal fault*
high resistance present, remove this fault starter driver code first. (redundant--/ -- check all affected connectors, auxiliary path) plug connections and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- perform functional check. starter driver high--resistance (main path) -- check all affected plugs, plug connectors and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- perform functional check.
609/12
14038
internal fault**
12 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 609/12 Faultcodes. PLDMR *** 14039 Description Repair instructions
internal fault*
14039 starter -- check all affected plugs, plug driver low--reconnectors and electrical sistance (main components for damage, path or auxilialoose contact, corrosion etc. ry path) and repair if necessary. -- perform functional check level detection starter defec-tive -- check all affected plugs, plug connectors and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- perform functional.
609/12
04040
internal fault
609/12
14041
PV-- Highside-- -- check all affected plugs, plug transistor deconnectors and electrical fective components for damage, loose contact, corrosion etc. and repair if necessary. -- perform functional check. CAN--data area -- check all affected plugs, plug defective connectors and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- if fault code is still present, replace and program control unit. -- --perform functional check.
609/12
14054
internal fault
13 (37)
MERCEDES BENZ
ENGINE FAULT CODES
Description
Repair instructions
internal fault**
Starter output stage with low impedance (main branch or branch of emergency) or load (relay) also to high resistance and/or to high inductance.
Main branch: During the controller initialization the two transistors of the main branch are alternating switched on briefly. The level at the starter output changes thereby on High, the main branch is classified as low impedance. Backup branch: If that changes for clamp 50 signal on High and follows this level change a change of the level at the starter output before the starter output stage was activated, the backup branch is classified as low impedance.
609/14
04037
internal fault
cylinder num- -- check all affected connectors, ber implausible plug connections and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- --perform functional check. characteristic data map de-fective -- check all affected connectors, plug connections and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- --perform functional check.
609/14
04047
internal fault
14 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 609/14 Faultcodes. PLDMR *** 04048 Description Repair instructions
internal fault
cylinder num- -- check all affected connectors, ber implausible plug connections and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- --perform functional check. parametrization -- check all affected plugs, plug fault connectors and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- --perform functional check. incorrect hard- -- check all affected connectors, ware detection plug connections and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- --perform functional check. EEPROM: -- check all affected connectors, Checksum failplug connections and electriure1 (memory cal components for damage, fault) loose contact, corrosion etc. and repair if necessary. -- if fault code is still present, renew and program control unit. -- --perform functional check. EEPROM: -- check all affected plugs, plug CKS-- fault 2 connectors and electrical (groups vehicle components for damage, parameters) loose contact, corrosion etc. and repair if necessary. -- if fault code is still present, replace and program control unit. -- --perform functional check.
609/14
14049
internal fault **
609/14
04050
internal fault
609/14
04051
internal fault
609/14
14052
internal fault
15 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 609/14 Faultcodes. PLDMR *** 24053 Description Repair instructions
internal fault **
-- check all affected connectors, plug connections and electric components for damage, loose contact, corrosion etc., and repair if necessary. -- if fault code still present, renew and calibrate control unit. -- --perform functional check .
611/4
06506
oil separator*
short circuit to ground diagnostic line. oil separator defective CAN data not plausible -- work off actual faults of SG FRE apart from CAN data bus fault codes 10201, 00202 and 10203. -- perform functional check. -- check CAN connection to SG FRE. -- check cables, connectors, plug connectors and electrical components for damage, correct connection, loose contact and corrosion, repair if necessary. -- remove engine CAN bus fault in the SG FRE. -- perform functional check -- communication with the ECU engine control (e.g. MR--PLD) restored: check calibration of ECU engine control (e.g. MR-PLD) for one wire capability.
611/12 625/2
06564 10102
625/2
10104
CAN connection
no connection to CAN
16 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 625/14 Faultcodes. PLDMR *** 10100 Description Repair instructions
CAN connection
CAN--High de- -- check for open circuit fault, refective pair or replace if necessary. -- switch on ignition. -- delete fault memory in ECU engine control (e.g. MR--PLD). -- delete fault memory in SG FRE. -- --perform functional check . CAN--Low defective -- check wire for open circuit fault, repair of replace if necessary. -- switch on ignition. -- delete fault memory in ECU engine control (e.g. MR--PLD). -- delete fault memory in SG FRE. -- perform functional.
625/14
10101
CAN connection
625/14 636/1
10149 10310
CAN connection
crankshaft crankshaft lev- -- pull out position sensor while position sensor el too low engine is stopped and perform visual check. -- remove metal pieces/shavings if necessary. -- replace position sensor in the case of mechanical damage (clear stress marks). -- replace clamping sleeve of the position sensor if necessary. -- press--in speed (position) sensor during engine standstill until mechanical limit stop. -- --perform functional check
17 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 636/3 Faultcodes. PLDMR *** 10309 Description Repair instructions
crankshaft position
crankshaft sen- -- check wire and position sensor open circuit sor for open circuit fault, refault place if necessary. -- --nominal value 1.2 kOhm. crankshaft sen- -- check wire and position sensor ground sor for ground short, replace if necessary. -- --nominal value 1.2 kOhm.
636/4
10308
crankshaft position
636/7
10311
crankshaft crankshaft/ -- pull out position sensor during position sensor camshaft sigengine standstill and perform nal assignment visual check. not plausible -- replace position sensor in the case of mechanical damage (clear stress marks). -- check crankshaft-- and camshaft position sensor for tight fitting, replace clamping sleeve if necessary. -- check wires at plug connection for damage, correct connection and corrosion, repair if necessary. -- --check crankshaft-- and camshaft position sensor at plug for interchanging. crankshaft position crankshaft -- press in speed (position) sentimeout -- nosor during engine standstill crankshaft siguntil mechanical limit stop. nal Timeout -- fault code 10309 actual: work off this fault code. -- fault code 10312 actual: check crankshaft position sensor, replace if necessary. -- --nominal value 1.2 kOhm
636/8
10312
18 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 636/14 Faultcodes. PLDMR *** 10313 Description Repair instructions
crankshaft sen- -- connect the position sensor sor wrong pocorrectly. larity -- --perform functional check. shortened to -- shortened to battery voltagebattery voltage- Highside bank 1 Highside bank 1 shortened to -- switch off solenoid valves battery voltage- bank 2 Highside bank 2 shortened to -- switch off solenoid valves battery voltage- bank 2 Highside bank 2 ground short Low side bank 1 -- switch off solenoid valves bank 1
651/3
24805
651/3
24905
651/3
24905
651/4
24806
control solenoid valve** control solenoid valve** control failure injector--/solenoid valve
651/4 651/5
24906 15027
ground short -- switch off solenoid valves Lowside bank2 bank 2 control cylinder important note: 1 disturbed -- upon removing mechanical or electrical faults at the injector valves, the engine--smoothness control has to be set to zero. short circuit inimportant note: jector solenoid -- upon removing mechanical or valve cylinder 1 electrical faults at the injector valves, the engine smoothness control has to be set to zero.
651/6
25028
19 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 651/7 Faultcodes. PLDMR *** 15026 Description Repair instructions
contact recog- no contact cylimportant note: nition injector--/ inder 1 -- upon removing mechanical or solenoid valve electrical faults at the injector valves, the engine smoothness control has to be set to zero. engine-smoothness cylinder 1 LRR--limitation important note: cylinder 1 -- upon removing mechanical or electrical faults at the injector valves, the engine smoothness control has to be set to zero. important note: -- upon removing mechanical or electrical faults at the injector valves, the engine smoothness control has to be set to zero
651/12
09044
651/14
09045
652/5
15127
control cylinder -- upon removing mechanical or 2 disturbed / electrical faults at the injector failure valves, the engine--smoothness control has to be set to zero. -- the engine--smoothness control can be set to zero in the menu controls at the menu level check engine--smoothness control. short circuit in- -- check electrical screw conjector--/ nections of the affected injector valve for short circuit. -- disconnect electrical screw connections of the affected injector valve.
652/6
25128
20 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 652/7 Faultcodes. PLDMR *** 15126 Description Repair instructions
contact recog- no contact cyl- -- upon removing mechanical or nition injector--/ inder 2 electrical faults at the injector solenoid valve valves, the engine--smoothcylinder 2 ness control has to be set to zero. -- the engine--smoothness control can be set to zero in the menu controls at the menu level check engine--smoothness control. injector--/solenoid valve cylinder 2 engine-important note: smoothness -- upon removing mechanical or control: LRR-electrical faults at the injector limitation cylinvalves, the engine smoothder ness control has to be set to zero. individual cylin- important note: der adaptation: -- upon removing mechanical or EZA--limitation electrical faults at the injector cylinder valves, the engine smoothness control has to be set to zero control cylinder important note: 3 disturbed / -- upon removing mechanical or failure electrical faults at the injector valves, the engine--smoothness control has to be set to zero. short circuit in- -- check electrical screw conjector--/ solenections of the affected injecnoid valve cyltor valve for short circuit. inder 3 -- disconnect electrical screw connections of the affected injector valve.
652/12
09144
652/14
09145
653/5
15227
653/6
25228
21 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 653/7 Faultcodes. PLDMR *** 15226 Description Repair instructions
important note: -- upon removing mechanical or electrical faults at the injector valves, the engine smoothness control has to be set to zero.
653/12
09244
engine-important note: smoothness -- upon removing mechanical or control: LRR-electrical faults at the injector limitation cylinvalves, the engine smoothder ness control has to be set to zero. individual cylin- important note: der adaptation: -- upon removing mechanical or EZA--limitation electrical faults at the injector cylinder 3 valves, the engine smoothness control has to be set to zero. contact recogimportant note: nition injector--/ -- upon removing mechanical or solenoid valve: electrical faults at the injector no contact cylvalves, the engine smoothinder 4 ness control has to be set to zero. short circuit in- -- check electrical screw conjector--/ solenections of the affected injecnoid valve cyltor valve for short circuit. inder 4 -- disconnect electrical screw connections of the affected injector valve. contact recogimportant note: nition injector--/ -- upon removing mechanical or solenoid valve: electrical faults at the injector no contact cylvalves, the engine smoothinder 4 ness control has to be set to zero.
653/14
09245
654/5
15327
654/6
25328
654/7
15326
22 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 654/12 Faultcodes. PLDMR *** 09344 Description Repair instructions
engine-important note: smoothness -- upon removing mechanical or control: LRR-electrical faults at the injector limitation cylinvalves, the engine smoothder 4 ness control has to be set to zero. individual cylin- important note: der adaption: -- upon removing mechanical or EZA--limitation electrical faults at the injector cylinder 4 valves, the engine smoothness control has to be set to zero. contact recogimportant note: nition injector--/ -- upon removing mechanical or solenoid valve: electrical faults at the injector no contact cylvalves, the engine smoothinder 5 ness control has to be set to zero. short circuit in- -- check electrical screw conjector--/ solenections of the affected injecnoid valve cyltor valve for short circuit. inder 5 -- disconnect electrical screw connections of the affected injector valve. contact recogimportant note: nition injector--/ -- upon removing mechanical or solenoid valve: electrical faults at the injector no contact cylvalves, the engine smoothinder 5 ness control has to be set to zero. engine-important note: smoothness -- upon removing mechanical or control: LRR-electrical faults at the injector limitation cylinvalves, the engine smoothder 5 ness control has to be set to zero.
654/14
09345
655/5
15427
655/6
25428
655/7
15426
655/12
09444
23 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 655/14 Faultcodes. PLDMR *** 09445 Description Repair instructions
individual cylin- important note: der adaptation: -- upon removing mechanical or EZA--limitation electrical faults at the injector cylinder 5 valves, the engine smoothness control has to be set to zero. control failure important note: injector--/sole- -- upon removing mechanical or noid valve: electrical faults at the injector control cylinder valves, the engine smooth6 disturbed ness control has to be set to zero. short circuit in- -- check electrical screw conjector--/ solenections of the affected injecnoid valve cyltor valve for short circuit. inder 6 -- disconnect electrical screw connections of the affected injector valve. contact recogimportant note: nition injector--/ -- upon removing mechanical or solenoid valve: electrical faults at the injector no contact cylvalves, the engine smoothinder 6 ness control has to be set to zero. engine-important note: smoothness -- upon removing mechanical or control: LRR-electrical faults at the injector limitation cylinvalves, the engine smoothder 6 ness control has to be set to zero. individual cylin- important note: der adaption: -- upon removing mechanical or EZA--limitation electrical faults at the injector cylinder 6 valves, the engine smoothness control has to be set to zero.
656/5
15527
656/6
25528
656/7
15526
656/12
09544
656/14
09545
24 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 657/5 Faultcodes. PLDMR *** 15627 Description Repair instructions
important note: -- upon removing mechanical or electrical faults at the injector valves, the engine smoothness control has to be set to zero.
657/6
25628
short circuit in- -- check electrical screw conjector--/ solenections of the affected injecnoid valve cyltor valve for short circuit. inder 7 -- disconnect electrical screw connections of the affected injector valve. contact recogimportant note: nition injector--/ -- upon removing mechanical or solenoid valve: electrical faults at the injector no contact cylvalves, the engine smoothinder 7 ness control has to be set to zero. engine-important note: smoothness -- upon removing mechanical or control: LRR-electrical faults at the injector limitation cylinvalves, the engine smoothder 7 ness control has to be set to zero. individual cylin- important note: der adaptation: -- upon removing mechanical or EZA--limitation electrical faults at the injector cylinder 7 valves, the engine smoothness control has to be set to zero. control failure important note: injector--/sole- -- upon removing mechanical or noid valve: electrical faults at the injector control cylinder valves, the engine smooth8 disturbed ness control has to be set to zero.
657/7
15626
657/12
09644
657/14
09645
658/5
15727
25 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 658/6 Faultcodes. PLDMR *** 25728 Description Repair instructions
short circuit in- -- check electrical screw conjector--/ solenections of the affected injecnoid valve cyltor valve for short circuit. inder 8 -- disconnect electrical screw connections of the affected injector valve. contact recogimportant note: nition injector--/ -- upon removing mechanical or solenoid valve: electrical faults at the injector no contact cylvalves, the engine smoothinder 8 ness control has to be set to zero. engine-important note: smoothness -- upon removing mechanical or control: LRR-electrical faults at the injector limitation cylinvalves, the engine smoothder 8 ness control has to be set to zero. individual cylin- important note: der adaptation: -- upon removing mechanical or EZA--limitation electrical faults at the injector cylinder 8 valves, the engine smoothness control has to be set to zero. starter relay external current supply -- check wire -- terminal 50 input of starter relay if shortened to battery voltage, repair or replace if necessary. -- check starter relay, replace if necessary. -- restore electrical connection(s)
658/7
15726
658/12
09744
658/14
09745
677/3
18005
26 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 677/5 Faultcodes. PLDMR *** 18009 Description Repair instructions
-- check of starter relay if shortened to battery voltage, repair or replace if necessary. -- check starter relay, replace if necessary. -- restore electrical connection(s) -- check wire -- terminal 50 input of the starter relay for short circuit to ground, repair or replace if necessary. -- check starter relay, replace if necessary. -- check starter electrically and mechanically. -- perform functional check. -- check starter relay, replace if necessary. -- perform functional
677/6
18008
677/7
18086
677/14
18033
697/3
17007D) proportional valve (MBR-BK) 17705 proportional valve bank 1PVB proportional valve bank 1 (PVB 1)
shortened to -- set output off battery voltage (--lead) shortened to -- set output off 1 2 3 4 battery voltage (+lead)* short circuit to ground (+lead)** -- set output off 1 2 3 4
697/4
17708
27 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 697/5 Faultcodes. PLDMR *** 17009 Description Repair instructions
proportional open circuit -- check parametrization. valve 1 (MBR-- fault** ECU en- -- parameter 06 has to be set to BK) gine control NOT ACTIVE (e.g. MR--PLD) wrong calibra- -- if not, then the data set of ECU engine control (e.g. MR--PLD) tion. is wrong -- replace and program ECU engine control (e.g. MR--PLD). -- --perform functional check. proportional short circuit to -- check parametrization. valve 1 (MBR-- ground (--lead) -- parameter 06 has to be set to BK) ECU engine NOT ACTIVE control (e.g. -- if not, then the data set of ECU MR--PLD) engine control (e.g. MR--PLD) wrong calibrais wrong tion. -- replace and program ECU engine control (e.g. MR--PLD). -- perform functional check.
697/6
17006
698/3
17305C) proportional shortened to -- set output off 17307D) valve 2 (MBR-- battery voltage KD) (--lead) High Side 17317C) proportional open circuit -- set output off 17309D) valve 2 (MBR-- fault Low Side KD) 17306 proportional valve 2 Activation: engine brake reecompression valve (MBR--KD) short circuit to -- check calibration, correct if ground (--lead) necessary. Parameter 007 High Side has to be set to NOT ACTIVE. wrong calibra- -- if not, then the data set of the tion control unit MR is wrong. -- replace and program ECU engine control (e.g. MR--PLD). -- perform functional check.
698/5
698/6
28 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 699/3 Faultcodes. PLDMR *** Description Repair instructions
shortened to -- set output off battery voltage (--lead)* open circuit -- check calibration, correct if fault wrong calnecessary. Parameter 008 ibration has to be set to NOT ACTIVE. note: -- if a Linig--fan is installed, the following calibration applies: a) parameters 8 and 9 have to be set to ACTIVE. b) parameter 14 has to be set to Type 0.
699/5
699/6
17106
proportional valve 3
short circuit to -- check calibration, correct if ground (--lead) necessary. Parameter 008 ECU engine has to be set to NOT ACTIVE. control (e.g. -- if the calibration is OK, check MR--PLD) wire for short circuit to ground, wrong calibrarepair or replace if necessary. tion / short circuit to ground -- if still no fault can be detected, replace and program ECU engine control (e.g. MR--PLD). -- perform functional check. shortened to -- set output off battery voltage (--lead)*
700/3
29 (37)
MERCEDES BENZ
ENGINE FAULT CODES
Description
Repair instructions
proportional valve 4
note: ECU engine control (e.g. MR--PLD) wrong calibration / open circuit fault -- check calibration, correct if necessary. Parameter 009 has to be set to NOT ACTIVE. note: -- if a Linnig--fan is installed, the following calibration applies: a) parameters 8 and 9 have to be set to ACTIVE. b) parameter 14 has to be set to Type 0. fault code17209 remains actual: check wires for open circuit fault, repair or replace if necessary. if no fault can be detected, replace and program ECU engine control (e.g. MR--PLD) --perform functional check. set output off
--
--
---
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MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 700/6 Faultcodes. PLDMR *** 17206 Description Repair instructions
proportional valve 4
--
--
-705/3 17405 proportional valve 5 proportional valve 5 proportional valve bank 2 PVB 2 proportional valve bank 2 PVB 2 proportional valve 6 camshaft position
note: ECU engine control (e.g. MR--PLD) wrong calibration / short circuit to ground check calibration, correct if necessary. Parameter 009 has to be set to NOT ACTIVE. check calibration, correct if necessary. Parameter 009 has to be set to NOT ACTIVE. if the calibration is OK, check wire for short circuit to ground, repair or replace if necessary. if still no fault can be detected, replace and program ECU engine control (e.g. MR--PLD). perform functional check.
shortened to -- set output off battery voltage (+lead)* short circuit to -- set output off for valve 6 and 5. ground (+lead)* shortened to -- set output off for valve 6 and 5. battery voltage (+lead)* short circuit to -- set output off for valve 6 and 5. ground (+lead)* open circuit fault * -- set output off for valve 6
705/4 705/11
17408 17805
705/11
17808
706/3 723/3
17609 10409
camshaft sen- -- check wire for open circuit, resor open circuit place if necessary. fault -- nominal value: 1.2 kOhm
31 (37)
MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 723/4 Faultcodes. PLDMR *** 10408 Description Repair instructions
-- check wire and position sensor for ground short, replace if necessary. -- nominal value: 1.2 kOhm necessary.
723/8
10412
camshaft time-- -- if fault codes 10408 and out (no cam 10409 are current, remove shaft signal) them first Timeout -- pull out position sensor during engine standstill and perform visual check -- remove metal pieces/shavings if necessary. -- replace position sensor in the case of mechanical damage (clear stress marks). -- press in speed (position) sensor during engine standstill until mechanical limit stop. -- perform functional check. camshaft sensor wrong polarity Sensor verpolt no signal (timeout) Timeout -- position sensor correctly with pin of the ECU engine control (e.g. MR--PLD) -- perform functional check currently not fan speed detection installed. -- check calibration, correct if necessary. Parameter 14 has to be set to Type 0.
723/14
10413
camshaft position
986/8
17112
fan speed
**diagnosis version 6 and newer *** Minidiag 2 Diagnostic unit **** Driving panel master gauge (P1)
32 (37)
MERCEDES BENZ
ENGINE FAULT CODES
decom-pression valve MBR_KD decom-pression valve MBR_KD vehicle speed signal C3 vehicle speed signal C3 vehicle speed signal C3 analog accelerator pedal
open circuit
15/10
45/4
10004
shorted to ground
15/10
84/3
10103
open circuit
15/03
84/4
10104
15/03
84/14
10114
15/03
91/0
10200
accelerator -- restart accelerator pedal pedal not adadjustment routine justed -- check wiring -- Limit value idle operation position: 5,0 V -- Limit value kick down position: 4,9 V voltage not plausible -- Pedal unit exchange, if defective -- check wiring -- Limit value idle operation position: 5,0 V -- Limit value kickdown position: 4,9 V
21/11
91/2
10202
33 (37)
MERCEDES BENZ
ENGINE FAULT CODES
ADM2 ADM2 fault fault codes codes (J1939) (kSPN/FMI line) **** *** 91/3
Description
Remedial action
Pin
-- Pedal unit exchange, if defective -- check wiring -- Limit value idle operation position: 5,0 V -- Limit value kickdown position: 4,9 V -- Pedal unit exchange, if defective -- check wiring -- Limit value idle operation position: 5,0 V -- Limit value kickdown position: 4,9 V -- Oil discharge with to strong overstocking. -- remark: This problem can occur also if in PLD--MR the false type of oil pan were programmed. -- refill oil -- refill oil -- remark: This problem can occur also if in PLD--MR the false type of oil pan were programmed. -- check oil pump and oil circuit -- check oil pump and oil circuit. -- check wiring. -- check wiring.
21/11
91/4
21/11
98/0
PLD-MR
98/1 98/14
PLD-MR PLD-MR
10501 oil pressure sensor 10514 oil pressure sensor 10800 air filter sensor 10803 air filter sensor
low oil pressure oil pressure too low air pressure too high open circuit
34 (37)
MERCEDES BENZ
ENGINE FAULT CODES ADM2 ADM2 fault fault codes codes (J1939) (kSPN/FMI line) **** *** 107/4 110/0 110/14 10804 air filter sensor 10900 coolant temperature 10914 coolant temperature 11001 coolant level 11003 coolant level 11004 coolant level 11100 terminal 15 (ignition) 11101 terminal 15 (ignition) 11701 idle switch (analog pedal) Description Remedial action Pin
shorted to ground high coolant temperature coolant temperature too high low coolant level open circuit
-- check wiring. -- cooling--water level and cooling circuit check. -- cooling--water level and cooling circuit check. -- refill coolant -- check wiring -- check wiring -- Voltage must be larger than 2,0 V. -- check wiring. -- check battery voltage -- check parameter 2/08 (24V/12V selection)
111/1 111/3
111/4 158/0
15/07 21/02
158/1
under voltage -- check battery voltage -- check parameter 2/08 (24V/12V selection) Wiring idle -- check wiring validation -- Pedal unit exchange, if deswitch GAS1 fective and GAS2 twisted or open circuit at potentiometer ground FP-both switches -- check wiring open circuit -- Pedal unit exchange, if de(GAS2 + fective GAS1 open) both switches -- check wiring closed -- Pedal unit exchange, if de(GAS2 + fective GAS1 closed)
21/02
558/1
558/5
11705 idle switch (analog pedal) 11712 idle switch (analog pedal)
558/12
35 (37)
MERCEDES BENZ
ENGINE FAULT CODES ADM2 ADM2 fault fault codes codes (J1939) (kSPN/FMI line) **** *** 599/12 Description Remedial action Pin
11812 cruise control both switches -- check wiring switch closed -- check cruise control switch CC+ and CC-11912 cruise control both switches -- check wiring switch closed -- check cruise control switch CC+ and CC-12103 power supply analog pedal (AFP+) 12104 power supply analog pedal (AFP+) 12202 CAN link ADM2 -- MR voltage too high voltage too low no communication with MR -- supply voltage > 5,2 V.
601/12
620/3
620/4
21/09
625/2
-- check wiring (engine CAN) -- check configuration: MR parameter (../..) and ADM2 parameter 1/01 to be set to equal functionality (0ne wire capability)
625/14
-- check wiring (engine CAN) -- check configuration: MR parameter (../..) and ADM2 parameter 1/01 to be set to equal functionality (One wire capability)
12312 ADM2
internal error -- check wiring -- check relay 1 -- check wiring -- check relay 1 15/12 15/12 15/09
13305 output relay 1 open circuit 13306 output relay 1 shorted to ground
13900 output relay 2 grid heater: -- check wiring no increasing -- check relay 2 boost temper-- check grid heater ature after activation
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MERCEDES BENZ
ENGINE FAULT CODES ADM2 ADM2 fault fault codes codes (J1939) (kSPN/FMI line) **** *** 730/1 Description Remedial action Pin
13901 output relay 2 grid heater: -- check wiring relay perma- -- check relay 2 nently closed 13902 output relay 2 grid heater: -- check wiring relay perma- -- check relay 2 nently closed 13903 output relay 2 voltage too high or shorted to battery voltage -- check wiring
15/09
730/2
15/09
730/3
15/09
730/4
13904 output relay 2 voltage too -- check wiring low or shorted -- check relay 2 to ground 14202 remote pedal HFG supply voltage out of range voltage too high or shorted to battery voltage -- limit values for the supply voltage of the HFG: Minimum value: 4,8 V and maximum value: 5,2 V. -- check wiring -- check remote pedal
15/09
974/2
18/17
974/3
18/18
974/4
voltage too -- check wiring low or shorted -- check remote pedal to ground -- check wiring -- check relay 4 -- check wiring -- check relay 4 -- check wiring.
18/18
14403 output relay 4 open circuit 14404 output relay 4 shorted to ground 14503 output PWM open circuit pedalsupply or transmission 14504 output PWM shorted pedalsupply to ground or transmission
1005/4
-- check wiring.
15/05
37 (37)
MERCEDES BENZ
ENGINE FAULT CODES ADM2 ADM2 fault fault codes codes (J1939) (kSPN/FMI line) **** *** 1006/3 Description Remedial action Pin
14603 exhaust brake open circuit valve MBR_BK 14604 exhaust brake shorted to valve ground MBR_BK 14902 J1939 CAN-interface
-- check wiring -- check exhaust brake valve -- check wiring -- check exhaust brake valve
15/06
1006/4
15/06
639/2
CAN identifi- -- PGN ETC1 was received ers ETC#1 or only once and did not disACC#1 missappear. ing -- check wiring -- check wiring -- Pins 21/13, 21/12, 15/05 , 21/14. 15/05
1015/1 1015/2
15001 PWM acceler- no supply ator pedal voltage 15002 PWM acceler- both signals ator pedal missing (GAS1 and GAS2)
15003 PWM acceler- signal GAS2, -- check wiring ator pedal not available -- Pins 21/13, 15/05 , 21/14. 15004 PWM acceler- signal GAS1, -- check wiring ator pedal not available -- Pins 21/12, 15/05 , 21/14. 15005 PWM acceler- accelerator -- restart accelerator pedal ator pedal pedal not adadjustment routine justed 15006 PWM acceler- idle position ator pedal out of adjusted range 15007 PWM acceler- accelerator ator pedal pedal out of adjusted range -- restart accelerator pedal adjustment routine -- restart accelerator pedal adjustment routine
1015/6
1015/7
** diagnosis version 6 and newer *** Minidiag 2 Diagnostic unit **** Driving panel master gauge (P1)
E 2006 SANDVIK TAMROCK CORP., Tampere Plant
P.O. Box 100 FI-33311 TAMPERE, Finland Tel.: +358 205 44 121 FAX: +358 205 44 120