Assignment 2:

Garment type formal shirt

The ratio of size details is
Size

39

40

42

44

46

Ratio

19

28

31

20

Total no. ordered quantity is 2100.

Total fabric rolls delivered in the cutting store are as follows(with cut
table width):
Roll
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Mtr
278.2
296.6
283.5
269.3
294.9
253.6
276.9
297.8
285.7
283.8
298.7
277.4
296.4
284.6
285.9
291.6
273.5
274.4
272.2

Width
35
35
35
35
35
35
35
35
35
35
35.5
35.5
35.5
35.5
35.5
35.5
35.5
35.5
35.5

Marker supplied by the cad department have the following details:

For width 35.5
39-40:

5.00mtr

39-42:

5.04mtr

39-44

5.08mtr

39-46

5.14mtr

40-42

5.08mtr

40-44

5.12mtr

40-46

5.18mtr

42-44

5.16mtr

42-46

5.22mtr

44-46

5.26mtr

For width 35
39-40:

5.02mtr

39-42:

5.06mtr

39-44

5.10mtr

39-46

5.16mtr

40-42

5.10mtr

40-44

5.14mtr

40-46

5.20mtr

42-44

5.18mtr

42-46

5.24mtr

44-46

5.28mtr

Maximum two way marker can be made

Maximum ply depth is 150.
An amount of 0.04 mtr end allowances to be added for each ply.

Q:- 1) prepare a cut order plan.

2) decide which rolls to be used in each lay depending upon the fabric
width and length.
3) calculate the fabric consumption per garment.
4) calculate the remnant length.
5) comment on the production order received.

Cut order planning

Total order qty = 2100
Size

39

40

42

44

46

Ratio

19

28

31

20

Qty

399

588

651

420

42

Size

Plies

40

42

150

40

42

150

39

42

150

39

44

150

40

44

150

40

42

138

39

44

99

42

46

42

42

44

21

Width Size Length End

(mtr) allowances
(mtr)
35.5 40- 5.08
0.04
42
35.5 40- 5.08
0.04
42
35.5 40- 5.08
0.04
42

Total Plies
length

Used rolls
(mtr)

Remnant
(mtr)

5.12

58

298.7

1.74

5.12

53

272.2

0.84

5.12

39

291.6

No
remnant

35

4042
4042
4042

5.10

0.04

5.14

55

283.5

0.8

5.10

0.04

5.14

54

278.2

0.6

5.10

0.04

5.14

41

297.8

No
remnant

35.5 4042
35.5 4042
35.5 4042

5.08

0.04

5.12

54

298.7

0.92

5.08

0.04

5.12

53

273.5

2.14

5.08

0.04

5.12

31

296.4

No
remnant

35

3944
3944
3944

5.10

0.04

5.14

55

283.8

1.1

5.10

0.04

5.14

49

253.6

1.74

5.10

0.04

5.14

46

294.9

No
remnant

3944

5.10

0.04

5.14

52

269.3

2.02

35
35

35
35
35

35

3944

5.10

0.04

5.14

47

276.9

No
remnant

35.5 3942
35.5 3942
35.5 3942

5.04

0.04

5.08

54

274.4

0.08

5.04

0.04

5.08

56

284.6

0.12

5.04

0.04

5.08

40

296.4

No
remnant

35

4044
4044
4044

5.14

0.04

5.18

55

285.7

0.8

5.14

0.04

5.18

57

296.6

1.34

5.14

0.04

5.18

16+11+6 87.06*(8th)
= 33
58.46*(5th)
35.32*(7th)

35.5 4246

5.22

0.04

5.26

26+16

137.68*(15th) 0.92
91.92*(16th) No
remnant

35.5 4244

5.16

0.04

5.20

17+1

93.2*(13th)
7.76*(16th)

35
35

*indicates that remaining fabric used from the rolls.

4.18
1.48
4.24

4.8
2.56