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Konica 7030 - Service Manual PDF
Konica 7030 - Service Manual PDF
Models
7020/7022/7025/7030/7035/7130
IMPORTANT NOTICE
Because of the possible hazards to an inexperienced person servicing this equipment, as well as the risk of damage to the equipment, Konica Business Technologies strongly recommends that all servicing be performed by Konica-trained service technicians only. Changes may have been made to this equipment to improve its performance after this service manual was printed. Accordingly, Konica Business Technologies, Inc., makes no representations or warranties, either expressed or implied, that the information contained in this service manual is complete or accurate. It is understood that the user of this manual must assume all risks or personal injury and/or damage to the equipment while servicing the equipment for which this service manual is intended.
2002, KONICA BUSINESS TECHNOLOGIES, INC. All rights reserved. Printed in U.S.A.
CONTENTS
CONTENTS
SAFETY AND IMPORTANT WARNING ITEMS .......... vii IMPORTANT NOTICE ................................................. vii DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION ............................................................ vii SAFETY WARNINGS ................................................. viii SAFETY INFORMATION ........................................... xvi IMPORTANT INFORMATION .................................... xvi SAFETY CIRCUITS ................................................... xvii INDICATION OF WARNING ON THE MACHINE ..... xix 7020 SERIES LIST OF DIFFERENCE ................... xxi LIST OF OPTIONS THAT CAN BE USED WITH THE 7020 SERIES ......................................................... xxii [5] Paper entrance guide plate control .... 2-E-3 CORONA UNIT .................................................. 2-F-1 [1] Composition ....................................... 2-F-1 [2] Mechanisms ....................................... 2-F-1 [3] Charging control ................................. 2-F-2 [4] Transfer/Separation control ............... 2-F-3 DEVELOPING UNIT .......................................... 2-G-1 [1] Composition ....................................... 2-G-1 [2] Mechanisms ....................................... 2-G-1 [3] M3 (developing motor) control ........... 2-G-2 [4] Developing bias control ...................... 2-G-2 [5] Toner density control ......................... 2-G-3 TONER SUPPLY UNIT ...................................... 2-H-1 [1] Composition ....................................... 2-H-1 [2] Mechanisms ....................................... 2-H-1 [3] Toner level detection control .............. 2-H-2 [4] Toner bottle detection control ............ 2-H-2 CLEANING/TONER RECYCLE UNIT ................. 2-I-1 [1] Composition ........................................ 2-I-1 [2] Mechanisms ........................................ 2-I-1 PAPER FEED UNIT ............................................ 2-J-1 [1] Composition ........................................ 2-J-1 [2] Mechanisms ........................................ 2-J-1 [3] Paper feed control ............................... 2-J-2 [4] Paper up down control ........................ 2-J-3 [5] Paper size detection control ................ 2-J-4 [6] No paper detection control .................. 2-J-6 [7] Control of paper level detection .......... 2-J-6 [8] Intermediate conveyance control (7030/7130/7035 only) ......................... 2-J-7 FIXING UNIT ...................................................... 2-K-1 [1] Composition ........................................ 2-K-1 [2] Mechanisms ....................................... 2-K-1 [3] Fixing temperature control .................. 2-K-2 [4] SD4 (cleaning web SD) control .......... 2-K-4 ADU/PAPER EXIT SECTION .............................. 2-L-1 [1] Composition ......................................... 2-L-1 [2] Mechanisms ........................................ 2-L-2 [3] Paper exit/ADU conveyance switching control .................................. 2-L-2 [4] ADU conveyance control ..................... 2-L-3 OTHER CONTROLS .......................................... 2-M-1 [1] Parts energized when the main power switch is OFF ...................................... 2-M-1 [2] Components operated by power switches SW1 and SW2 ..................... 2-M-1 [3] Fan control .......................................... 2-M-2 [4] Operation unit control ......................... 2-M-4 [5] Counter control ................................... 2-M-5 [6] Option control ..................................... 2-M-6
1. OUTLINE
OUTLINE OF SYSTEM .......................................... 1-1 7020 SERIES PRODUCT SPECIFICATIONS ....... 1-2 CENTER CROSS SECTION ................................. 1-4 DRIVE SYSTEM DIAGRAM .................................. 1-5 [1] Main drive ............................................... 1-5 [2] Developing drive ..................................... 1-6 [3] Paper feed drive ..................................... 1-7 [4] ADU drive ............................................... 1-9 [5] Reading drive ....................................... 1-10 [6] Toner supply drive ................................ 1-11
2. UNIT EXPLANATION
EXTERNAL SECTION ....................................... 2-A-1 [1] Composition ........................................ 2-A-1 DRIVE SECTION ............................................... 2-B-1 [1] Composition ........................................ 2-B-1 [2] Mechanisms ....................................... 2-B-1 [3] M1 (main motor) control ..................... 2-B-2 READ SECTION ................................................ 2-C-1 [1] Composition ........................................ 2-C-1 [2] Mechanisms ....................................... 2-C-1 [3] M2 (optical motor) control ................... 2-C-2 [4] Exposure control ................................. 2-C-5 [5] Original reading control ...................... 2-C-6 [6] APS control ......................................... 2-C-7 [7] AE control ........................................... 2-C-9 WRITE UNIT ...................................................... 2-D-1 [1] Composition ........................................ 2-D-1 [2] Mechanisms ....................................... 2-D-1 [3] M5 (polygon motor) control ................. 2-D-2 [4] Image write control ............................. 2-D-3 DRUM UNIT ....................................................... 2-E-1 [1] Composition ........................................ 2-E-1 [2] Mechanisms ....................................... 2-E-1 [3] PCL/TSL control ................................. 2-E-2 [4] Separation claws control .................... 2-E-2
3. DISASSEMBLY / ASSEMBLY
EXTERNAL SECTION ....................................... 3-A-1 [1] Replacing the ozone filter .................. 3-A-1
iii
CONTENTS
Replacing the filter cover assembly and suction filter/A (Other than 7020/25/30) ............................................................ 3-A-2 DRIVE SECTION ............................................... 3-B-1 [1] Removing and Reinstalling the motor units (main, paper feed, developing) .. 3-B-1 [2] Replacing the registration clutch ........ 3-B-2 [3] Replacing the loop clutch ................... 3-B-3 [4] Removing the ribbon cable ................. 3-B-4 [5] Reinstalling the ribbon cable .............. 3-B-4 READ SECTION ................................................ 3-C-1 [1] Screws that must not be removed ..... 3-C-1 [2] Removing the original glass ............... 3-C-1 [3] Removing and Reinstalling the CCD unit 3-C-2 [4] Replacing the exposure lamp ............ 3-C-3 [5] Removing and Reinstalling the exposure unit ...................................... 3-C-4 [6] Removing and Reinstalling the optics drive motor ............................... 3-C-5 [7] Removing the optics wire ................... 3-C-5 [8] Installing the optics wire ..................... 3-C-6 WRITE UNIT ...................................................... 3-D-1 [1] Removing and Reinstalling the write unit .. 3-D-1 DRUM UNIT ....................................................... 3-E-1 [1] Removing and Reinstalling the drum unit ............................................. 3-E-1 [2] Removing and Reinstalling the drum .. 3-E-1 [3] Removing and Reinstalling the separation claw ................................... 3-E-3 CORONA UNIT SECTION ................................. 3-F-1 [1] Removing and Reinstalling the charging corona unit ........................... 3-F-1 [2] Removing and Reinstalling the charge control plate ........................................ 3-F-1 [3] Replacing the charging wire ............... 3-F-2 [4] Removing and Reinstalling the transfer and separation corona unit .... 3-F-2 [5] Replacing the transfer and separation wires ................................................... 3-F-3 DEVELOPING UNIT ........................................... 3-G-1 [1] Screws that must not be removed ...... 3-G-1 [2] Removing and Reinstalling the developing unit ................................... 3-G-1 [3] Replacing the developer ..................... 3-G-2 TONER SUPPLY UNIT ...................................... 3-H-1 [1] Removing and Reinstalling the toner bottle ................................................... 3-H-1 [2] Removing and Reinstalling the toner supply unit .......................................... 3-H-1 CLEANING/TONER RECYCLE UNIT .................. 3-I-1 [1] Removing and Reinstalling the cleaning blade ..................................... 3-I-1 PAPER FEED UNIT ............................................ 3-J-1 [1] Replacing the bypass pickup roller/bypass conveyance roller .......... 3-J-1 [2] Replacing the bypass reversal roller ... 3-J-2 [2] Replacing the feed rubber and the double feed prevention upper rubber (upper tray) .......................................... 3-J-2 [4] Replacing the double feed prevention lower rubber (upper tray) ..................... 3-J-3 [5] Replacing the feed rubber and double feed prevention upper rubber (lower tray) . 3-J-4 [6] Replacing the double feed prevention lower rubber (lower tray) ...................... 3-J-6 [7] Replacing the registration rollers 1 and 2 ................................................. 3-J-6 [8] Cleaning the paper dust removing brush .. 3-J-7 FIXING UNIT ...................................................... 3-K-1 [1] Removing and Reinstalling the fixing unit ............................................ 3-K-1 [2] Replacing the fixing heater lamps (main lamp and sub lamp) .................. 3-K-1 [3] Removing and Reinstalling the fixing claw .................................................... 3-K-2 [4] Replacing the fixing web/Fixing cleaning roller .................................................... 3-K-3 [5] Removing and Reinstalling the fixing heat roller/fixing pressure roller .......... 3-K-4 [6] Removing and Reinstalling the fixing temperature sensors ........................... 3-K-5 [7] Removing and Reinstalling the Fuse mounting plate assembly .................................... 3-K-5 ADU/PAPER EXIT SECTION .............................. 3-L-1 [1] Removing and Reinstalling the exit sensor unit (7020/25/30/35 only) ....... 3-L-1 [3]
iv
CONTENTS
4. ADJUSTMENT
HOW TO USE THE ADJUSTMENT SECTION ..... 4-1 [1] Construction ........................................... 4-1 ADJUSTMENTS WHEN REPLACING PARTS ...... 4-1 LIST OF ADJUSTMENT ITEMS ............................ 4-2 MODE CHANGE MENU ........................................ 4-3 [1] Setting method ....................................... 4-3 CHECK OF COUNT VALUE WITH P FUNCTION .... 4-4 [1] How to use P function ............................ 4-4 25 MODE ............................................................... 4-5 [1] Setting method ....................................... 4-6 [2] Setting software DIP SW ....................... 4-6 [3] PM count setting .................................. 4-19 [4] Data collection ...................................... 4-20 [5] Copy count for each part to be replaced . 4-26 [6] Password setting .................................. 4-30 [7] Setting phone number of the service center ................................................... 4-31 [8] Setting the serial number ..................... 4-32 [9] Displaying the ROM version ................ 4-33 [10] KRDS setting ........................................ 4-33 [11] ISW setting ........................................... 4-33 [12] Root counter display ............................ 4-33 [13] Setting date .......................................... 4-33 [14] Counter clear (Other than 7020/25/30/35) ................. 4-33 36 MODE ............................................................. 4-34 [1] Setting method ..................................... 4-38 [2] High voltage adjustment ...................... 4-38 [3] Timing adjustment ................................ 4-39 [4] Running test mode ............................... 4-50 [5] Test pattern output ............................... 4-51 [6] Test pattern density adjustment .......... 4-55 [7] Image quality adjustment ..................... 4-55 [8] List print ................................................ 4-57 [9] Counter clear ........................................ 4-58 [10] Adjustment of RADF ............................ 4-59 [11] FNS adjustment ................................... 4-63 47 MODE ............................................................. 4-78 [1] 47 mode setting method ...................... 4-78 [2] Initial setting in the field ........................ 4-79 [3] RADF original size detection adjustment ... 4-79 [4] E-RDH memory check ......................... 4-80 [4-1] Bypass size detection adjustment ........... 4-80 [5] Input check list ..................................... 4-81 [6] Output check list .................................. 4-84 OTHER ADJUSTMENTS ..................................... 4-89 [1] RADF mounting position adjustment ... 4-89 [2] RADF distortion adjustment ................. 4-89 [3] RADF skew adjustment ....................... 4-90 [4] DB-409/410 paper-incline adjustment . 4-90 [5] DB-409/410 tray tilt adjustment ........... 4-91
5. ISW
ISW ......................................................................... 5-1 [1] Description of the ISW ........................... 5-1 [2] Operating method .................................. 5-1
6. KRDS
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] Outline .................................................... 6-1 Specifications ......................................... 6-1 KRDS setting .......................................... 6-1 KRDS set up .......................................... 6-2 Calling time set menu mode (Arbitrary) ... 6-13 KRDS host call ..................................... 6-16 Data to processed ................................ 6-17 FAX KRDS auto on function ................ 6-17 A point to notice for operation .............. 6-17 ASCII code table .................................. 6-18 Error code table .................................... 6-19
7. SERVICE
SERVICE SCHEDULE ........................................... 7-1 [1] Service schedule .................................... 7-1 [2] Maintenance items ................................. 7-3 [3] Periodic check items (main body) .......... 7-6 [4] Periodic check items (options) ............... 7-8 [5] List of actual durable counters for replacement parts .................................. 7-9 [6] Important maintenance parts ............... 7-10 COPY MATERIALS .............................................. 7-11 [1] PM parts kit (100,000 copies/kit) ......... 7-11 [2] Consumables (Single unit supply) ....... 7-12 SERVICE MATERIALS LIST ............................... 7-13 [1] Maintenance kit composition ................ 7-13 SPECIAL TOOLS LIST ........................................ 7-14
8. DIAGRAMS
MAIN BODY ELECTRICAL PARTS LAYOUT DRAWING .............................................................. 8-1 [1] Switches and sensors ............................ 8-1 [2] Loads ...................................................... 8-4 [3] PCBs and others .................................... 8-7 DF-314 ELECTRICAL PARTS LAYOUT DRAWING .............................................................. 8-9 FS-107 ELECTRICAL PARTS LAYOUT DRAWING ............................................................ 8-10 DB-209/210 ELECTRICAL PARTS LAYOUT DRAWING ............................................................ 8-12 DB-409/410 ELECTRICAL PARTS LAYOUT DRAWING ............................................................ 8-13 IT-101 ELECTRICAL PARTS/CONNECTOR LAYOUT DRAWING ............................................. 8-14 MAIN BODY LAYOUT DIAGRAM ....................... 8-15 DF-314 CONNECTOR LAYOUT DRAWING ....... 8-22 FS-107 CONNECTOR LAYOUT DRAWING ....... 8-23
CONTENTS
DB-209/210 CONNECTOR LAYOUT DRAWING ... 8-25 DB-409/410 CONNECTOR LAYOUT DRAWING ... 8-26 LIST OF JAM CODES ......................................... 8-27 LIST OF WARNING (ERROR) CODES .............. 8-31 7020 TIME CHART (8.5X14, LIFE SIZE, 2 COPIES, FEED FROM TRAY 1) ......................................... 8-44 7030 TIME CHART (8.5X11, LIFE SIZE, 2 COPIES, FEED FROM TRAY 1) ......................................... 8-45 7035 TIME CHART (8.5X11, LIFE SIZE, 2 COPIES, FEED FROM TRAY 1) ......................................... 8-46 7020ADU TIME CHART (8.5X11, LIFE SIZE, 3 COPIES, FEED FROM TRAY 1) ...................... 8-47 7035ADU TIME CHART (8.5X11, LIFE SIZE, 3 COPIES, FEED FROM TRAY 1) ...................... 8-48 DF-314 TIME CHART (8.5X11, SINGLE SIDE ORIGINAL, 3 SHEETS) ....................................... 8-49 7035/DF-314 TIME CHART (8.5X11, SINGLE SIDE ORIGINAL, 3 SHEETS) ....................................... 8-50 DF-314 TIME CHART (8.5X11, DOUBLE SIDE ORIGINALS, 2 SHEETS) ..................................... 8-51 7035/DF-314 TIME CHART (8.5X11, DOUBLE SIDE ORIGINALS, 2 SHEETS) .................................... 8-52 FS-107 TIME CHART (8.5X11, SORT MODE, 2 SHEETS, 2 SETS) ............................................ 8-53 7035/FS-107 TIME CHART (8.5X11, SORT MODE, 2 SHEETS, 2 SETS) ............................................ 8-54 FS-107 TIME CHART (8.5X11, STAPLE MODE, 2 SHEETS, 1 POSITION) .................................... 8-55 7035/FS-107 TIME CHART (8.5X11, STAPLE MODE, 2 SHEETS, 1 POSITION) .................................... 8-56 DB-209/DB409 TIME CHART (8.5X11, LIFE SIZE, 3 COPIES, FEED FROM TRAY 3) ...................... 8-57 7020 SERIES WIRING DIAGRAMS .................... 8-59 DF-314 OVERALL WIRING DIAGRAM ............... 8-63 FS-107 OVERALL WIRING DIAGRAM ............... 8-64 DB-209/210/409/410 OVERALL WIRING DIAGRAM ............................................................ 8-65
vi
IMPORTANT NOTICE
Because of possible hazards to an inexperienced person servicing this copier as well as the risk of damage to the copier, Konica Corporation strongly recommends that all servicing be performed only by Konica-trained service technicians. Changes may have been made to this copier to improve its performance after this Service Handbook was printed. Accordingly, Konica Corporation does not warrant, either explicitly or implicitly, that the information contained in this Service Handbook is complete and accurate. The user of this Service Handbook must assume all risks of personal injury and/or damage to the copier while servicing the copier for which this Service Handbook is intended. Therefore, this Service Handbook must be carefully read before doing service work both in the course of technical training and even after that, for performing maintenance and control of the copier properly. Keep this Service Handbook also for future service. When it is impossible to read the description about safety and warning (due to contamination or tear), the relevant page should be replaced.
DANGER : Actions having a high possibility of suffering death or serious injury WARNING : Actions having a possibility of suffering death or serious injury CAUTION : Actions having a possibility of suffering a slight wound, medium trouble, and
property damage
Symbols used for safety and important warning items are defined as follows:
: Prohibition when using the copier. : Direction when using the copier.
General prohibition
Genera instruction
Unplug
Ground/Earth
vii
SAFETY WARNINGS
[1] MODIFICATIONS NOT AUTHORIZED BY KONICA
Konica copiers are renowned for their high reliability. This reliability is achieved through high-quality design and a solid service network. Copier design is a highly complicated and delicate process where numerous mechanical, physical, and electrical aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors. For this reason, unauthorized modifications involve a high risk of degradation in performance and safety. Such modifications are therefore strictly prohibited. the points listed below are not exhaustive, but they illustrate the reasoning behind this policy.
Using any fuse or thermostat not specified by Konica. Safety will not be assured, leading to a risk of fire and injury.
Disabling fuse functions or bridging fuse terminals with wire, metal clips, solder or similar object.
Disabling safety functions (interlocks, safety circuits, etc.) Safety will not be assured, leading to a risk of fire and injury.
viii
[2]
Konica copiers are extensively tested before shipping, to ensure that all applicable safety standards are met, in order to protect the customer and customer engineer (hereafter called the CE) from the risk of injury. However, in daily use, any electrical equipment may be subject to parts wear and eventual failure. In order to maintain safety and reliability, the CE must perform regular safety checks. 1. Power Supply
kw
ix
Do not bundle or tie the power cord. Overheating may occur there, leading to a risk of fire.
Check whether dust is collected around the power plug and wall outlet. Using the power plug and wall outlet without removing dust may result in fire. Do not insert the power plug into the wall outlet with a wet hand. The risk of electric shock exists. When unplugging the power cord, grasp the plug, not the cable. The cable may be broken, leading to a risk of fire and electric shock.
WARNING: Wiring
Never use multi-plug adapters to plug multiple power cords in the same outlet. If used, the risk of fire exists.
When an extension cord is required, use a specified one. Current that can flow in the extension cord is limited, so using a too long extension cord may result in fire. Do not use an extension cable reel with the cable taken up. Fire may result.
CAUTION: Ventilation
Do not place the copier in a place where there is much dust, cigarette smoke, or ammonia gas. Place the copier in a well ventilated place to prevent machine problems and image faults.
xi
CAUTION: Ventilation
The copier generates ozone gas during operation, but it is not sufficient to be harmful to the human body. If a bad smell of ozone is present in the following cases, ventilate the room. a. When the copier is used in a poorly ventilated room b. When taking a lot of copies c. When using multiple copiers at the same time
CAUTION: Vibration
When installing the copier, read the Installation Guide thoroughly. Be sure to install the copier in a level and sturdy place. Constant vibration will cause problems. Be sure to lock the caster stoppers. In the case of an earthquake and so on, the copier may slide, leading to a injury.
The area around the fixing unit is hot. You may get burnt.
Check high-voltage cables and sheaths for any damage. Current can leak, leading to a risk of electric shock or fire.
Check electrode units such as a charging corona unit for deterioration and sign of leakage. Current can leak, leading to a risk of trouble or fire. Before disassembling or adjusting the write unit incorporating a laser, make sure that the power cord has been disconnected. The laser light can enter your eye, leading to a risk of loss of eyesight. Do not remove the cover of the write unit. Do not supply power with the write unit shifted from the specified mounting position. The laser light can enter your eye, leading to a risk of loss of eyesight. When replacing a lithium battery, replace it with a new lithium battery specified in the Parts Guide Manual. Dispose of the used lithium battery using the method specified by local authority. Improper replacement can cause explosion.
xiii
Make sure that all screws, components, wiring, connectors, etc. that were removed for safety check and maintenance have been reinstalled in the original location. (Pay special attention to forgotten connectors, pinched cables, forgotten screws, etc.) A risk of copier trouble, electric shock, and fire exists.
Do not replace the cover or turn the copier ON before any solvent remnants on the cleaned parts have fully evaporated. A risk of fire exists. Use only a small amount of cleaner at a time and take care not to spill any liquid. If this happens, immediately wipe it off. A risk of fire exists.
When using any solvent, ventilate the room well. Breathing large quantities of organic solvents can lead to discomfort.
xiv
[3]
1. If an accident has occurred, the distributor who has been notified first must immediately take emergency measures to provide relief to affected persons and to prevent further damage. 2. If a report of a serious accident has been received from a customer, an on-site evaluation must be carried out quickly and Konica Corporation must be notified. 3. To determine the cause of the accident, conditions and materials must be recorded through direct on-site checks, in accordance with instructions issued by Konica Corporation. 4. For reports and measures concerning serious accidents, follow the regulations given in "Serious Accident Report/Follow-up Procedures."
[4]
CONCLUSION
1. Safety of users and customer engineers depends highly on accurate maintenance and administration. Therefore, safety can be maintained by the appropriate daily service work conducted by the customer engineer. 2. When performing service, each copier on the site must be tested for safety. The customer engineer must verify the safety of parts and ensure appropriate management of the equipment.
xv
SAFETY INFORMATION
IMPORTANT INFORMATION
The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products marketed in the United States. This copier is certified as a Class 1 laser product under the U.S. Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Radiation Control for Health and Safety Act of 1968. Since radiation emitted inside this copier is completely confined within protective housings and external covers, the laser beam cannot escape during any phase of normal user operation.
xvi
SAFETY CIRCUITS
This machine is provided with the following safety circuits to prevent machine faults from resulting in serious accidents. [1] Overall safety circuit [2] L2 and L3 (fixing heater lamps) overheating prevention circuit These safety circuits are described below to provide the service engineer with a renewed awareness of them in order to prevent servicing errors that may impair their functions.
DCPS
RL1 TS
PRDB
RL1
TH1
TH2
Control section
L2 AC driver section L3
[1]
1.
NF
CBR2
Protection by software The output voltage from TH1 and TH2 (fixing temperature sensors 1 and 2) is read by the CPU. If this voltage is abnormal, L2 (fixing heater lamp 1), L3 (fixing heater lamp 2) and RL1 (main relay) are turned OFF. CAUTION: Do not change the gap between the roller and TH1, between the roller and TH2. When replacing TH1, check the specified mounting dimensions. The RL1 function must not be deactivated under any circumstances.
1.
Protection by CBR1 and CBR2 (circuit breakers) CBR1 and CBR2 interrupt the AC line instantaneously when an excessive current flows due to a short in the AC line. CAUTION: The CBR1 and CBR2 functions must not be deactivated under any circumstances.
xvii
SAFETY AND IMPORTANT WARNING ITEMS 2. Protection by the hardware circuit The output voltages from TH1 and TH2 (fixing temperature sensors) are compared with the abnormality judgment reference value in the comparator circuit. If the output voltage from TH1 or TH2 exceeds the reference value, L2 (fixing heater lamp 1), L3 (fixing heater lamp 2) and RL1 (main relay) are turned OFF in hardware means. CAUTION: Periodically check the TH1 and TH2 face contacting the roller, and replace TH1 and TH2 if any abnormality is detected. Since TH1 and TH2 face does not contact the roller, check the distance from the roller and the sensor orientation if any abnormality is detected. The RL1 function must not be deactivated under any circumstances. 3. Protection by TS (thermostat) When the temperature of the upper fixing roller exceeds the specified value, TS are turned OFF, thus interrupting the power to L2 (fixing heater lamp 1) and L3 (fixing heater lamp 2) directly. CAUTION: Do not use any other electrical conductor in place of TS. Do not change the distance between the roller and TS (thermostat).
xviii
WARNING
This area generates high voltage. If touched, electrical shock may occur. DO NOT TOUCH!
CAUTION
The fixing unit is very hot. To avoid getting burned DO NOT TOUCH.
DB-209/210
DB-409/410
CAUTION
This area is very hot. To avoid getting burned DO NOT TOUCH.
Caution: The internal heater of the 7022/ 7130 is an option, so this label is not provided.
CAUTION: You may be burned or injured if you touch any area that you are advised by any caution label to keep yourself away from. Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot be read, contact our Service Office. xix
CAUTION: You may be burned or injured if you touch any area that you are advised by any caution label to keep yourself away from. Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot be read, contact our Service Office.
xx
Classification
Warm-up time First copy out time (A4) Continuous copy speed(A4) Maximum E-RDH memory ADU Machine Service life Toner MateDeveloper rials Drum Suction filter/A Filter cover assembly Foward Scan (Life size) Speed Reverse (Max) Polygon motor rotational speed
7020
Within 30 seconds Applox. 5 seconds 20 copies 288 MB Correspond 1,200,000 Copies or 5 years Common to 7020/25/30
7022
7025
7030
7130
7035
Reason
Within 45 seconds Specification Applox. 4.2 seconds Change 22 copies 160 MB Not correspond 1,200,000 Copies or 5 years Common to 7022/7130 25 copies 288 MB 30 copies 160 MB 35 copies 288 MB
Specification
1,200,000 Copies 1,200,000 Copies or 5 years or 5 years Common to 7022/7130 Exclusively for 7035
External section
Read section
Fixing claw
Toner supply motor 1 switched across to the toner conveyance drive with tonor bottle SD 6 pieces
Driven independently Toner supply motor 1 switched across to the with toner supply toner conveyance drive with tonor bottle SD motor 1 and toner supply motor 2 4 pieces 6 pieces
Driven independently with toner supply motor 1 and toner supply motor 2
Specification change
Electrical section
Control
xxi
4 pieces
6 pieces
Intermediate conveyance sensor Toner bottle solenoid Toner supply motor 2 Developing suction fan APS sensor 1 Paper exit sensor PTC hearter Overall control Image control
Exclusively for 7020 Exclusively for 7022 Exclusively for 7025 Exclusively for 7030 Exclusively for 7130 Exclusively for 7035
LIST OF DIFFERENCES
LIST OF DIFFERENCES
Option
RADF [ DF-314 ] Finisher [ FS-107 ] Finisher trays [ FT-107] Inner tray [ IT-101] Platen cover [ CV-109 ] Pedestal [ DK-109 ] DB-209/409 DB-210/410 Key counter Total counter Printer controller [ IP-001 ] Network board [ KN-304 ] Expansion memory [ MU-403 : 32MB ] [ MU-404 : 64MB ] Printer controller [ IP-421 ] Network board [ KN-303 ] Hard disk [ HD-103 ] Expansion memory [ MU-403 : 32MB ] [ MU-404 : 64MB ] [ MU-405 : 128MB ] Postscript [ PS-341 ] Printer controller [ IP-422 ] Hard disk [ Field option ] [HD-107] Expansion memory [ MU-411 : 64MB ] Postscript [ PS-343 ] FAX control board FK-101 FK-102 FL-102 E-RDH/FAX expansion memory [ MU-403 : 32MB] [ MU-404 : 64MB] [ MU-405 : 128MB]
7020
Correspond
7022
7025
7030
7130
7035
Correspond Correspond
Not correspond
Correspond
Not correspond
Correspond
Not correspond
Correspond
Not correspond
Correspond
Not correspond
Correspond
Not correspond
Correspond
Not correspond
xxii
Not correspond
Correspond
Not correspond
Correspond
Not correspond
Correspond
Not correspond
Correspond
Supplies
Item Description Item Number
7020 Copier Platen Cover (CV-109) RADF (DF-314) Finisher (FS-107) (2-bin) Optional Finisher Output Tray (FT-107) Drawer Base w/ PFU (DB-210) Drawer Base w/LCT (DB-410) (1,500) Plain Base Fax Kit (FK-101) Windows Print Controller (IP-011) Ethernet Network Card (KN-304) 1 Memory 32 MB (MU-403) 2, 3 Memory 64 MB (MU-404) 2, 3 Memory 128 MB (MU-405) 3 IP-421 Print Controller Ethernet Network Card KN-3034 Hard Disk Drive (HD-103) w/Scanning 4 Post Script Kit (PS-341) 4, 5 Internal Exit Tray (IT-101) 2 Trays
1
950220 950233 950234 950222 950226 950351 950352 950225 950227 950228 950235 950217 950218 950219 950229 950230 950231 950232 950255
Maintenance Kit Fixing Heat Roller Fixing Pressure Roller Fixing Web Heat Insulating Sleeve A Heat Insulating Sleeve B
Power Requirements: NEMA-6-15R 115V/60Hz (15 AMP Outlet) Dedicated Line Advised
950239 Fixing Cleaning Roller Cotton Swabs Cleaning Pad Dust Bag
For IP-011 only 2 Memory for IP-011 print controller 3 Memory for ERDH (copier engine) and IP-421 print controller 4 For IP-421 only
5
Revised 12/18/01
Post Script requires Hard Drive (HD-103), and additional 32MB memory (MU-403)
Supplies
Item Description Item Number
7025 Copier Platen Cover (CV-109) RADF (DF-314) Finisher (FS-107) (2-bin) Optional Finisher Output Tray (FT-107) Drawer Base w/PFU (DB-210) Drawer Base w/LCT (DB-410) (1,500) Plain Base Fax Kit (FK-101) Windows Print Controller (IP-011) Ethernet Network Card (KN-304) 1 Memory 32 MB (MU-403) 2, 3 Memory 64 MB (MU-404) 2, 3 Memory 128 MB (MU-405) 3 IP-421 Print Controller Ethernet Network Card KN-3034 Hard Disk Drive (HD-103) w/Scanning 4 Post Script Kit (PS-341) 4, 5 Internal Exit Tray (IT-101) 2 Trays
1 2
950250 950233 950234 950222 950226 950351 950352 950225 950227 950228 950235 950217 950218 950219 950229 950230 950231 950232 950255
Maintenance Kit Fixing Heat Roller Fixing Pressure Roller Fixing Web Heat Insulating Sleeve A Heat Insulating Sleeve B
Power Requirements: NEMA-6-15R 115V/60Hz (15 AMP Outlet) Dedicated Line Advised
950239 Fixing Cleaning Roller Cotton Swabs Cleaning Pad Dust Bag
For IP-011 only Memory for IP-011 print controller 3 Memory for ERDH (copier engine) and IP-421 print controller 4 For IP-421 only
5
Revised 12/18/01
Post Script requires Hard Drive (HD-103), and additional 32MB memory (MU-403)
Supplies
Item Description Item Number
7030 Copier Platen Cover (CV-109) RADF (DF-314) Finisher (FS-107) (2-bin) Finisher Output Tray for FS-107(FT-107) Drawer Base w/PFU (DB-210) Drawer Base w/LCT (DB-410) (1,500) Plain Base Fax Kit (FK-101) Windows Print Controller (IP-011) Ethernet Network Card (KN-304) 1 Memory 32 MB (MU-403) 2, 3 Memory 64 MB (MU-404) 2, 3 Memory 128 MB (MU-405) 3 IP-421 Print Controller Ethernet Network Card KN-303 4 Hard Disk Drive (HD-103) w/Scanning 4 Post Script Kit (PS-341) 4, 5 Internal Exit tray (IT-101) 2 Trays
1
950300 950233 950234 950222 950226 950351 950352 950225 950227 950228 950235 950217 950218 950219 950229 950230 950231 950232 950255
Maintenance Kit Fixing Heat Roller Fixing Pressure Roller Fixing Web Heat Insulating Sleeve A Heat Insulating Sleeve B
950239 Fixing Cleaning Roller Cotton Swabs Cleaning Pad Dust Bag
For IP-011 only 2 Memory for IP-011 print controller 3 Memory for ERDH (copier engine) and IP-421 print controller 4 For IP-421 only
5
Power Requirements: NEMA-5-20R 115V/60Hz (15 AMP Outlet) Dedicated Line Advised
Post Script requires Hard Drive (HD-103), and additional 32MB memory (MU-403) Revised 12/18/01
Supplies
Item Description Item Number
7035 Copier Platen Cover (CV-109) RADF (DF-314) Finisher (FS-107) (2-bin) Finisher Output Tray for FS-107(FT-107) 2 Trays Drawer Base (DB-210) (2x500 PFU) Drawer Base w/LCT (DB-410) (1,500) Plain Base Internal Exit Tray (IT-101) 2 Trays Fax Kit (FK-101) Windows Print Controller (IP-011) Ethernet Network Card (KN-304) 1 Memory 32 MB (MU-403) 2, 3 Memory 64 MB (MU-404) 2, 3 Memory 128 MB (MU-405) 3 IP-421 Print Controller Ethernet Network Card KN-303 4 Hard Disk Drive (HD-103) w/Scanning 4 Post Script Kit (PS-341) 4, 5
1 2
950350 950233 950234 950222 950226 950351 950352 950225 950255 950227 950228 950235 950217 950218 950219 950229 950230 950231 950232
Maintenance Kit Fixing Heater Roller Fixing Pressure Roller Fixing Web Heating Insulating Sleeve/A Heating Insulating Sleeve/B
950353 Fixing Cleaning Roller Cotton Swabs (4 pcs) Cleaning Pad (10 pcs) Dust Bag
Power Requirements: NEMA-5-20R 115V/60Hz (15 AMP Outlet) Dedicated Line Advised
For IP-011 only Memory for IP-011 print controller 3 Memory for ERDH (copier engine) and IP-421 print controller 4 For IP-421 only
5
3/7/01
Post Script requires Hard Drive (HD-103), and additional 32MB memory (MU-403)
Supplies
Item Description Item Number
7022 Copier 7130 Copier Platen Cover (CV-109) RADF (DF-314) Finisher (FS-107) Optional Finisher Output Tray (FT-107)8 Internal Exit Tray (IT-101) Drawer Base w/PFU (DB-210) Drawer Base w/LCT (DB-410) Plain Base Memory 256 MB (MU-413) 1 IP-422 Print Controller6 PS Kit (PS-343) Memory 64 MB (MU-411) 2 2 GB Hard Disk Drive (HD-107) 3 Fax Kit (FK-102) Dual Fax Line Option (FL-102)7 Windows Print Controller IP-011 Ethernet Network I/F Card (KN-304)4
1 2 3 4
950240 950241 950233 950234 950222 950226 950255 950351 950352 950225 950257 950242 950243 950249 950258 950244 950245 950228 950235
Maintenance Kit Fixing Heat Roller Fixing Pressure Roller Heat Insulation Sleeve/A Heat Insulation Sleeve/B
Required for Scanning, and 64MB memory upgrade (MU-411) is recommended. For IP-011 5 Supplied with copier 6 Network Card is standard 7 Available late 2nd Quarter 8 Up to 2 can be added
2-Apr-02
1
OUTLINE
OUTLINE OF SYSTEM
OUTLINE OF SYSTEM
Front Finisher [FS-107] RADF [DF-314] Platen Cover [CV-109]
Main body
Pedestal [DK-109]
2-Tray DB [DB-209/210]*
Rear
E-RDH/FAX expansion memory [MU-403/404/405] Printer controller [IP-011] Network board [KN-304] Expansion memory [MU-403/404] Printer controller [IP-421] Expansion memory [MU-403/404/405] Network board [KN-303] Hard disk [HD-103] Postscript [PS-341]
Total counter
Printer controller [IP-422] Hard disk [Field option] Postscript [PS-343] Expansion memory [MU-411]
* The DB-209 and DB-409 are not compatible with the 7022/7130/7035. The DB-210 and DB-410 are compatible with all models.
1-1
PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
1. Type
Type: Copying method: Semi-console type Indirect electrostatic method Fixed Original alignment: Left rear standard Photosensitive material: OPC Sensitizing method: Laser writing Paper feed trays: Two trays (500 sheets per tray; 22 lb.) Multisheet bypass tray (50 sheets; 22 lb.) DB-209/210 (Two trays; 500 sheets/tray; 22 lb.)* DB-409/410 (One tray; 1500 sheets; 22 lb.)* *Option Special ratio: Magnification: Fixed magnifications: x1.00, x1.41, x1.22, x1.15, x0.86, x0.82, x0.71 Three kinds. x0.25 to x4.00 (1% steps) Vertical magnifications: x0.25 to x4.00 (1% steps) Horizontal magnifications: x0.25 to x4.00 (1% steps) Warm-up time (at 68 F, at rated voltage): Other than 7035 Within 30 seconds 7035 First copy out time: Other than 7035 Approximately 5 seconds 7035 Approximately 4.2 seconds Within 45 seconds
o
Zoom magnifications:
Continuous copy speed (life size copies/min): 7020 7022 20copies/minute 22copies/minute 25copies/minute 30copies/minute 35copies/minute 1 to 999 Copy density selections: manual (9 steps), AES Arbitrary density (2 modes) Resolution: E-RDH memory: 600 dpi x 600 dpi Standard 32 MB Maximum 288 MB (7020/25/30/35) Maximum 160 MB (7022/7130)
2. Functions
Originals: Original size: Copy sizes: U.S.A. 8.5 14, 8.5 11, 8.5 11R, 5.5 8.5, F4, B4, A4, A4R, B5R, A5R Tray2 11 17, 8.5 14, 8.5 11, 8.5 11R, 5.5 8.5, A3, A4, A4R, A5R, B5, B5R, F4 By-pass 11 17, 8.5 14, 8.5 11, 8.5 11R, tray 5.5 8.5, A3, A4, A4R, A5R, B5, B5R, F4 Tray1 ADU usable paper size: U.S.A. 11 17, 8.5 14, 8.5 11, 8.5 11R, 5.5 8.5, A3, A4, A4R, A5R, B5, B5R, F4 Europe and others A3, B4, A4, A4R, B5, B5R, A5R, 11 17, 8.5 11, 8.5 11R, F4 Sheets; book; solid object 11x17 maximum 11x17 to 5.5x8.5 Europe and others B4, A4, A4R, B5, B5R, A5R, F4, 8.5 14, 8.5 11, 8.5 11R, 5.5 8.5, A3, B4, A4, A4R, B5, B5R, A5R, 11 17, 8.5 11, 8.5 11R, F4 A3, B4, A4, A4R, B5, B5R, A5R, 11 17, 8.5 11, 8.5 11R, F4
1-2
PRODUCT SPECIFICATIONS
4. Options
Caution: For details of the correspondence between
each of the following options and the main body, refer to the LIST OF OPTIONS
5. Particulars of machine
Power supply: 120 VAC 10% (for U.S.A.)
Power consumption: Maximum 1170W (only main body) Weight: Width: Depth: Height: Approximately 158 lb. 23.2 in 23.4 in 30.1 (With DF) Machine dimensions:
6. Maintenance
Periodic maintenance: Per 100,000 copies
7. Consumables
For 7020/25/30 Developer: Toner: Drum: Exclusively for Konica 7020/25/30 Exclusively for Konica 7020/25/30 Exclusively for Konica 7020/25/30 (60)
For 7035 Developer: Toner: Drum (Note): For 7022/7130 Developer: Toner: Drum:
Exclusively for Konica 7035 Exclusively for Konica 7035 Common to Konica 7020 (60)
Exclusively for Konica 7022/7130 Exclusively for Konica 7022/7130 Common to 7020 (60)
Note: Common with the 7020/25/30. However, items which do not have 7022,7130,7035 listed on the package box should not be used.
8. Environmental conditions
Temperature: Humidity: 50 to 86 F 10 to 80% RH
o
Ethernet network for IP-421 Ethernet network for IP-011 Hard disk for the IP-421 PostScript for the IP-421 PostScript for the IP-422
1-3
Fixing unit Toner bottle Cleaning/tonerrecycling unit Charging corona unit Drum unit Separation corona unit Transfer corona unit ADU unit (ADU door) Image write unit Developing unit Upper tray By-pass unit Lower tray
Paper path when DB is installed. DB Tray 3/tray 4 paper feed path Path of the paper for making a two-sided copy
1-4
1-5
1 OUTLINE
[2]
Developing drive
Developing sleeve
1-6
[3]
1-7
1 OUTLINE
1-8
[4]
ADU drive
ADU roller
1-9
1 OUTLINE
[5]
Reading drive
Old type Exposure unit
V mirror unit
New type
V mirror unit
Exposure unit
1-10
[6]
1-11
1 OUTLINE
Blank
1-12
2
UNIT EXPLANATION
EXTERNAL SECTION
EXTERNAL SECTION
[1] Composition
Rear cover
2-A-1
EXTERNAL SECTION
Blank
2-A-2
DRIVE SECTION
DRIVE SECTION
[1] Composition
Toner supply motor 2 (M10) * Other than 7020/25/30 Paper feed drive motor (M9) Developing motor (M3) ADU motor (M6)
[2]
Mechanisms
Method Gear drive (M1)
Mechanism Drum, Conveyance, Developer agitation, Fixing, and exit drive, ADU conveyance drive, IT conveyance/exit drive (when installing IT) Developing sleeve drive Paper feed drive, ADU conveyance drive Toner supply drive Toner bottle rotation drive (Other than 7020/25/30) ADU drive
Gear drive (M3) Gear drive (M9) Gear drive (M4) Gear drive (M10) Gear drive (M6)
2-B-1
DRIVE SECTION
[3]
2. a.
Goes [L] when M1 rotation reaches the rated speed. [H]: Stopped, or rotating at other than rated speed. [L]: Rotating at rated speed. (PLL: stable)
SGND 5VDC
PS2
PS3
DCPS
PRDB
7020/25/30/35
b.
M1 (main motor) is controlled by the PRDB (printer drive board).
Output signals
1.
Operation
M1 is a brushless motor running on 24 VDC. It drives the 2nd paper feed, fixing, drum, toner conveyance screw and toner recycle screw, and also drives part of the developer agitation screw, IT drive coupling and the ADU conveyance section. When IT is installed, M1 drives IT conveyance section and also drives the paper exit section via the IT drive coupling. M1 includes an internal speed sensor, and utilizes PLL control to maintain constant speed. Rotational speed is controlled by a reference clock signal output by PRDB. M1 comes ON when the START button is pressed, and goes OFF at a predetermined time interval after PS3 (paper exit PS) (PS2 (fixing exit PS) in the case of machines other than 7020/25/30/35) goes OFF for the final copy. At warm-up start, M1 comes ON. only during initial drum charging.
2-B-2
READ SECTION
READ SECTION
[1] Composition
Home-position sensor (PS14) Exposure unit APS sensors 1 and 2 * (PS17, PS18) Exposure-lamp inverter (INV1) CCD unit (AD converter board (ADB))
1st mirror
[2]
Mechanisms
Method Xenon lamp Light source slit exposure Platen original scanning: Movement of 1st, 2nd, and 3rd mirrors. RADF original scanning: Original is moved with light source held stationary.
V mirror unit CCD unit Slit glass Platen original Exposure unit
Lamp cord
RADF original
* Platen and RADF scans operate as follows. a. Platen original: The original is placed on the platen glass, and reading is accomplished by movement of the exposure unit and V mirror unit. b. RADF original: The exposure unit and V mirror unit are shifted under slit glass, and the original is scanned as it passes over the exposure unit.
2-C-1
READ SECTION
[3]
24VDC 24VDC 24VDC PGND PGND PGND 5VDC 5VDC SGND SGND
U V W
M2
Reference point
PS14
PS14
DCPS
SCDB
Reference point
PS14
M2 (optical motor) is controlled by the SCDB (scanner drive board). A related signal is provided by PS14 (optics home position PS).
1. a.
Operation Operation of M2
M2 is a 3 phase stepping motor running on 24VDC. This motor drives the exposure unit so as to implement scanning. Forward rotation, reverse rotation, and rotation speed are switched as necessary to carry out each scan cycle. The exposure unit's home position is detected by PS14. M2 operation (drive time span and drive direction) is controlled by time count after PS14 ON or PS14 OFF.
Reference point
PS14
Reference point
PS14
b.
d.
Forward
e.
Reverse
c.
2-C-2
READ SECTION
f.
Operation in DF mode
The read position in the DF mode is on the paper exit side of PS14, and the exposure unit moves from the standby position (platen APS read position) to the DF read position. In the case of the 7035, shading correction takes place while the exposure unit is moving to the DF read position. It then returns to the platen APS reading position after completing the original scan and again enters standby.
<Other than 7035> DF reading position Platen APS reading position
(1) AE mode
<Other than 7035> PS14 AE scan Exposure scan
AE scan Reference point PS14 Exposure scan <7035> DF reading position Reference point Platen APS reading position
g.
Exposure scan
2-C-3
READ SECTION (3) Dual page (AE mode, Left binding) mode
<Other than 7035> PS14 AE scan Exposure scan (Latter half) Exposure scan (First half) Reference point <7035> PS14
2-C-4
READ SECTION
2. a.
[4]
Exposure control
DCPS
b.
Output signal
L1 L1INVB
24V 0V
SCDB
INV1
Power for L1 (exposure lamp) is supplied by INV1 (exposure lamp inverter). This action is controlled by the SCDB (scanner drive board).
1.
Operation
L1 is a xenon lamp, and is driven by an inverter circuit. Since the xenon lamp provides a stable light intensity with low heat generation, it does not require light intensity control circuit or overheat protection circuit.
2. a.
b.
Output signal
2-C-5
READ SECTION
[5]
1.
Operation
The light from the exposure lamp reflects back from the original, passes through a lens, and hits the CCD sensor. The CCD sensor generates an analog electrical signal corresponding to the light intensity. The ADB (A/D conversion board) then converts this signal into a digital signal.
SGND YCK 1 SGND RCK SGND YG SGND CLAMP SGND SCK SIN SLD MD0 MD1 MD2 SGND OD0 OD1 OD2 OD3 SGND OD4 OD5 OD6 OD7 SGND ED0 ED1 ED2 ED3 SGND ED4 ED5 ED6 ED7 APR 12VDC 12VDC 12VDC 12VDC SGND 5VDC 5VDC 5VDC 5VDC SGND -5VDC -5VDC -5VDC -5VDC
a.
Original reading
The reading timing is as follows.
CCD
(2) DF mode
When the leading edge of the original turns ON PS311 (original registration PS) then moves a further 24.1 mm.
DCPS
CB
ADB
Original reading is carried out by the CCD sensor on the ADB (A/D conversion board).
2-C-6
READ SECTION
[6]
APS control
5VDC 5VDC SGND SGND 12VDC SGND -12VDC SGND 12VDC
CCD
CB
SGND OPT_HOME 5VDC SGND TIMING 1 5VDC SGND APS_DATA 1 5VDC
ADB
PS14
L1 is ON during APS detection, so that the illumination level (light or dark level) in the main scanning differs according to whether the original is present or absent. To detect line width (main scanning width), the CCD sensor detects the difference from sky shot black level to paper edge white level at each side. If the RADF is installed, original size detection in the main scanning is reexecuted when PS304 (DF open/ close PS) comes ON, so as to confirm the original size. The two APS sensors (PS17 and PS18) each consist of a photosensor and a LED. If the original is present at the sensor position, the light generated by the LED reflects from the original and is detected by the photosensor
<7020/25/30/35>
PS15
PS17
7020/25/30/35
SGND APS_DATA 2 SCDB 5VDC
PS18
DCPS
APS detection is carried out at opening or closing of the RADF cover or original cover, and is controlled by the SCDB (scanner drive board) based on signals from the APS sensors and CCD sensor. Related signals are provided by PS14 (optics home position PS), PS15 (APS timing PS) and by PS304 (DF open/close PS) on the RADF.
1. a.
(2) DF mode
Original size detection is carried out by ON/OFF action of PS306 (original size detect PS 1), and PS307 (original size detect PS 2), and by the resistance level of VR301 (original size detect VR) located in the RADF paper feed tray.
2-C-7
READ SECTION
The following table shows the relation between the PS sensors and detected original sizes.
2. a.
Sensor Original Size A3 11 17 B4 8.5 14 F4(8.5 13R) 8.5 11R A4R A4 8.5 11 B5 A5 B5R A5R B6R
PS18 PS307 ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON : Original detected OFF : Original not detected
Caution : In the case of machines other than the 7020/25/30/35, read PS17 in the above table as PS18. Also, note that the ON/ OFF operation due to PS18 in the table does not take place.
b.
(2) DF mode
If DF mode has been selected or if an original is set in the RADF paper feed tray, detection is carried out using PS306 (original size detect PS 1), PS307 (original size detect PS 2), and VR301 (original size detect VR).
2-C-8
READ SECTION
[7]
AE control
1. a.
SGND YCK 1 SGND RCK SGND YG SGND CLAMP SGND SCK SIN SLD MD0 MD1 MD2 SGND OD0 OD1 OD2 OD3 SGND OD4 OD5 OD6 OD7 SGND ED0 ED1 ED2 ED3 SGND ED4 ED5 ED6 ED7 APR 12VDC 12VDC 12VDC 12VDC SGND 5VDC 5VDC 5VDC 5VDC SGND -5VDC -5VDC -5VDC -5VDC
CCD
DCPS
CB
Sampling is carried out to the boundaries of the non image area erase or within the area detected by APS. Sampling is carried out over the range from the center to 20mm away from each edge of the original, as detected by APS. If APS is unable to detect the size, scanning is carried out up to 20mm short of the minimum suppoted original size in each direction. 2) In the sub scanning direction Sampling starts 1.5mm from the leading edge and ends 2.9mm from the leading edge.
During AE scan, the CCD sensor on the ADB (A/D conversion board) reads the density level of the original. The CPU on the CB (overall control board) processes the data and, based on the results, selects the gamma correction curve that will best reproduce the original.
2-C-9
READ SECTION
Blank
2-C-10
WRITE UNIT
WRITE UNIT
[1] Composition
Collimater lens unit Cylindrical lens 1 Index mirror LD drive board (LDB) Cylindrical lens 2 Index lens
Dust-proof glass
[2]
Mechanisms
Method Polygon mirror Rotational speed Other than 7035 : 33070.9 rpm 7035 : 42519.6 rpm
Mechanism Scan *
Dust-proof glass
Light source
Positioning
Index sensor
* : Path of laser light The light output from semiconductor laser is radiated onto the opc drum via the collimater lens, cylindrical lens 1, polygon mirror, f lens, cylindrical lens 2.
Cylindrical lens 1
f lens
Cylindrical lens 2
Polygon mirror
Dust-proof glass
OPC drum
2-D-1
WRITE UNIT
[3]
2. a.
2
POLY LOCK POLY CLK POLY CONT PGND 24VDC PGND 24VDC
DCPS
PRDB
b.
Output signals
1. a.
Operation M5 is a brushless motor running on 24V DC power. The motor turns the polygon mirror, causing the laser beam from the LDB (LD drive board) to scan along the drum shaft direction. M5 includes an internal speed sensor, and utilizes PLL control to maintain a constant speed.
b.
* If one of these speeds has been selected, M5 rotation speed will change at a specified time upon completion of warm up or completion of copy processing. You can select this time period, using "25" mode, to any of the following: 15 sec, 30 sec. 60 sec, 120 sec.
2-D-2
WRITE UNIT
[4]
CCD
ADB
DCPS
CB
b.
The CCD sensor outputs analog image data. The ADB (A/ D conversion board) converts this data to digital form. The CB (overall control board) processes this data within memory, generating a laser recording signal. This signal is transmitted, by means of a CB control signal, to the LDB (LD drive board), and is output as an optical signal by the LDB's laser emitting element. The write start position for the laser recording signal is detected by the index sensor on the index sensor board.
Write
CB transmits image data one pixel by one pixel to the LDB. The LDB emits the laser onto the drum in certain time for each pixel determined by the image data received from the CB.
1. a.
At detection of M5 (polygon motor) PLL lock. Thereafter, LDB automatically monitors the laser drive current for each line, and controls the laser such that the light intensity is always at MPC.
2-D-3
3 DIS./ASSEMBLY
2 UNIT EXPLANATION
1 OUTLINE
WRITE UNIT
2. a.
b.
Output signals
2-D-4
DRUM UNIT
DRUM UNIT
[1] Composition
PCL
Drum Charging corona unit Separation corona unit TSL Transfer corona unit Paper entrance guide plate
Separation claws
Developing unit
[2]
Mechanisms
Method Fixed rail LED Separation claws *
* : Operation of the separation claws When SD7 (separation claw SD) is activated, the rod connected to it moves such that the cutouts on the rod allow the claws to fall into contact with the drum under their own weight. The contact of the claws aids in paper separation.
The drum unit is a single unit consisting of the drum, the charging corona unit, the cleaning, toner recycle section, and the PCL.
Rod
Separation claws
2-E-1
DRUM UNIT
[3]
PCL/TSL control
[4]
PCL
TSL
SD7
5VDC MC1 DRIVE SGND PS1 5VDC SVDzzc PS2 SGND SGND PS3 PRDB 5VDC
MC1
24VDC 24VDC PGND PGND SGND 5VDC 5VDC MC1 DRIVE
MC1
PS1
PS2
DCPS
PRDB
PS3
DCPS
7020/25/30/35
The separation claws are driven by SD7 (separation claw SD), which is controlled by the PRDB (printer drive board). The PCL (pre-charging lamp) and TSL (transfer synchronization lamp) are LED type lamps, and are controlled by the PRDB.
1.
Operation
SD7 comes ON at a predetermined interval after MC1 (registration clutch) comes ON, causing the separation claws to make contact with the drum so as to assist in separating the paper from the drum.
1.
Operation
PCL lights when the START button is pressed, and goes OFF after the specified period from when PS3 (paper exit PS) (or PS2 (fixing exit PS) for machines other than the 7020/25/30/35) goes OFF (when the final sheet of copy paper is exited). TSL comes ON at a predetermined time interval after MC1 (registration clutch) comes ON, and goes OFF at a predetermined time interval after PS1 (registration PS) goes OFF.
2. a.
2. a.
b.
Output signals
2-E-2
DRUM UNIT
[5]
M1
SGND 5VDC
GP
DCPS
PRDB
HV
A fixed voltage is applied to the paper entrance guide plate so as to prevent toner from sticking to the plate.
1. a.
b.
Applied voltage
500V DC (constant voltage)
2. a.
2-E-3
DRUM UNIT
Blank
2-E-4
CORONA UNIT
CORONA UNIT
[1] Composition
<Charging-corona unit> <Transfer/Separation corona unit>
PCL
Paper entrance guide plate Separation wire Transfer wire Charging-wire cleaning material Spark arrester plate (rear) Plunging prevention plate Spark arrester plate (front)
Charging wire
[2]
Mechanisms
Method Scorotron (DC negative corona discharge) Discharge wire: Tungsten, 0.06mm (gold-plated skin path) Grid control: Stainless-steel plate with manual wire cleaning feature
Mechanism Charging
Transfer
DC positive corona discharge Discharge wire: Oxide-coated tungsten, 0.06mm with manual wire cleaning feature
Separation
AC/DC corona discharge Discharge wire: Oxide-coated tungsten, 0.06mm with manual wire cleaning feature
ADU door Contact point
2-F-1
CORONA UNIT
[3]
Charging control
24VDC 24VDC PGND PGND M1 LOCK SIG M1 CLK M1 CONT 5VDC SGND
2. a.
[L] if charge output has been forcibly switched OFF owing to detection of spark or occurrence of output short.
SGND 5VDC
CHARGING
b.
Output signals
GRID
DCPS
PRDB
HV
The HV (high voltage unit) carries out charging by outputting a high voltage onto the charging wire. The HV is controlled by analog control signals output from the PRDB (printer drive board).
1.
Operation
The HV comes ON together with M1 (main motor), and goes OFF at a predetermined time interval after transfer output for the final sheet goes OFF.
a.
Charging
An inverter boosts the 24VDC power from the DCPS, generating a high negative DC voltage that is discharged from the charging wire.
b.
Grid voltage
The HV applies grid voltage to the charging control plate.
2-F-2
CORONA UNIT
[4]
Transfer/Separation control
2. a.
MC1
PS1
PGND 24VDC T CONT T SHIFT S CONT S SHIFT(AC) S SHIFT(DC) F(T) SIG F(S) SIG
TRANSFER
HV
DCPS
PRDB
b.
The transfer/separation corona units are controlled by the PRDB (printer drive board) and the HV (high voltage unit).
Output signals
1.
Operation
Transfer and separation come ON at predetermined intervals after M1 (main motor) comes ON, and go OFF at predetermined intervals after PS1 (registration PS) goes OFF.
a.
Transfer
Constant current is applied so as to produce a high voltage DC discharge.
4 to 10V 0 to 350A
b.
Separation
Constant voltage is applied to produce a high voltage AC discharge, and constant current is applied to produce high voltage DC discharge.
4 to 10V 0 to 300A
2-F-3
CORONA UNIT
Blank
2-F-4
DEVELOPING UNIT
DEVELOPING UNIT
[1] Composition
Agitator screws
Agitator wheel
[2]
Mechanisms
Method 2-component developing DC bias Main and supplemental agitation
2-G-1
DEVELOPING UNIT
[3]
[4]
M3
SGND 5VDC
24VDC 24VDC PGND PGND SGND M3 LD M3 CW/CCW M3 CLK M3 CONT SGND 5VDC
M3
PS1
DCPS
PRDB
24VDC PGND
BIAS
PRDB
DCPS
HV
M3 (developing motor) is controlled by the PRDB (printer drive board). Developing bias is controlled by the PRDB (printer drive board) and the HV (high voltage unit).
1.
Operation
M3 runs on 24V DC power, and drives the developing sleeve. M1 drives the agitator wheel and agitator screws. (For information about M1, refer to M1 (Main motor) control.) M3 includes an internal speed sensor, and utilizes PLL control to maintain a constant speed, using a reference clock signal output by PRDB. M3 goes ON and OFF in sync with M1.
1.
Operation
Application of developing bias to the developing sleeve starts a predetermined time interval after M3 (developing motor) comes ON, and ends a predetermined time interval after charging goes OFF.
b.
Output signals
2-G-2
DEVELOPING UNIT
[5]
M3
The following table shows the relation between TDS output voltage and toner supply time.
Replenishment Time 0 sec. 0.24 (0.10)sec. 0.48 (0.20)sec. 0.72 (0.30)sec. 0.96 (0.40)sec. 1.20 (0.50)sec. 1.80 (0.70)sec.
TDS
2.10 (2.08) to 2.13 (2.12)V 2.14 (2.12) to 2.17 (2.19)V 2.18 (2.19) to 2.21 (2.35)V
DCPS
PRDB
PS1
2.22 (2.35)V
2.
Toner density is controlled by the TDS (toner density sensor), M4 (toner supply motor 1), M10 (toner supply motor 2: other than 7020/25/30) and the PRDB (printer driver board).
a.
1. a.
b.
Output signals
(3) M10 A, A, B, B (PRDB > M10) b. Supply of toner to the developing unit
M4 and M10 (other than 7020/25/30) are stepping motor running on 24VDC. Drive time is controlled by the PRDB.
2-G-3
DEVELOPING UNIT
Blank
2-G-4
[2]
Mechanisms
Method Screw conveyance Piezoelectric method: Approx. 30g Toner agitator plate + screw Rotation cartridge Toner supply shutter
Mechanism Toner supply Toner level detection Toner agitation *1 Toner bottle *2 Toner leak prevention
<Operation in the case of the other than 7020/25/ 30> When toner supply motor 2 (M10) goes ON, the toner bottle rotates, causing the toner to move along the spiral groove cut in the surface of the toner bottle to the outlet of the toner bottle. <Common Operation> At the outlet of the toner bottle is a toner supply paddle which pushes the toner to the agitation/ conveyance section of the toner supply unit along with the rotation of the toner bottle.
Toner cavity prevention plate Toner supply paddle
*1: Toner agitation The toner agitator plate is powered by the toner supply motor 1 (M4) via gears. *2: Toner bottle <Operation in the case of the 7020/25/30> The toner bottle rotates while the toner bottle SD (SD6) is ON. This rotation is driven by the toner supply motor 1 (M4). Rotation causes the toner to move toward the bottle outlet along the spiral groove cut into the bottle surface.
2-H-1
[3]
[4]
M4
PS5
M10
DCPS
PRDB
TLD
DCPS
PRDB
PS5 (toner bottle PS) detects the presence or absence of the toner bottle.
Control of toner level detection is carried out by the TLD (toner level detecter) and the PRDB (printer control board).
1.
Operation
PS5 detects mounting of the toner bottle, and the machine enters copy standby.
1. a.
2. a.
b.
Detection timing
Detection is carried out at the following times. During copying
c.
2. a.
2-H-2
Cleaning blade
[2]
Mechanisms
Method Cleaning blade (spring load type) Toner conveyance by screw Toner collection sheet
*Toner recycle Toner collected by the cleaning blade is conveyed to the collected toner exit (and returned to the toner supply unit) by the action of the collected toner conveyance screw.
Collected toner conveyance screw
2-I-1
Blank
2-I-2
Loop rollers
Double feed prevention roller /upper Double feed prevention roller Paper lift-up plate
[2]
Mechanisms
Method Two trays Paper lift-up plate Torque limiter Front loading Paper feed SD Paper feed roller Loop clutch Loop roller
Mechanism Paper stacking Paper lift-up Double feed prevention Tray loading First paper feed
Registration clutch Registration rollers Bypass feed SD Bypass conveyance rollers Loop roller
2-J-1
[3]
1. a.
MC2
b.
SD1
SD2
SD3
DCPS
PRDB
c.
d.
(1) ON timing
At a predetermined time interval after PS1 ON.
2-J-2
[4]
(1) ON timing
At the same time as SD1 ON, SD2 ON or SD3 ON.
M7 UP M DRIVE 24VDC
M7
PS9
2. a.
PS7
M8
PS12
PS10
PRDB
When a tray is set into the machine, its presence is detected by PS9 (tray detect PS (upper)) or PS12 (tray detect PS (lower)), which in turn causes M7 (tray motor (upper)) or M8 (tray motor (lower)) to come ON for a fixed interval so as to raise the tray's bottom plate. Signals related to this operation are PS7 (upper limit detect PS (upper)) and PS10 (upper limit detect PS (lower))
1. a.
Operation ON timing
PS9 ON causes M7 ON. PS12 ON causes M8 ON.
b.
OFF timing
PS7 ON causes M7 OFF. PS10 ON causes M8 OFF.
2-J-3
[5]
PS20
VR1
SW1
PFDB(UPPER)
SW2
PRDB
PFDB(LOWER)
b.
Output signals
2-J-4
PAPER FEED UNIT 1. a. Operation Paper size detection for upper and lower trays
Paper size for the upper tray is set by SW1 on PFDB (UPPER), and paper size for the lower tray is set by SW2 on PFDB (LOWER). The PRDB detects the switch signals output in accordance with position of each of these switches. The following table shows the relation between switch signals and paper size.
b.
2. a.
For U.S.A.
Paper size Tray1 B5R B4 A5R A4 A4R F4 Tray2 A5R A4 A4R A3 F4 5.5 x 8.5 SIZE A 8.5 x 14 11 x 17 Switching SIZE B SIZE C SIZE D
For Europe
Paper size Tray1 8.5 x 14 B5 B4 A5R A4 A4R F4 8.5 x 11 Tray2 11 x 17 B5 B4 A5R A4 A4R A3 8.5 x 11 SIZE A Switching SIZE B SIZE C SIZE D
2-J-5
[6]
[7]
PS13
SGND 5VDC SGND PS9 SIG 5VDC
PS9
SGND 5VDC
PS8
PS11
DCPS
PS12
PRDB
DCPS
PRDB
No paper detection is carried out by PS8 (no paper detect PS (upper)), PS11 (no paper detect PS (lower)), and PS13 (bypass no paper detect). Detection is controlled by the PRDB (printer drive board).
After the trays have been set in the machine, paper level is detected by PS9 (tray detect sensor (upper)) and PS12 (tray detect sensor (lower)). As the paper level in tray runs low, the actuator at the rear part of the tray gradually rotates as illustrated below. The level is detected by the number of times the sensor goes ON/OFF (the number of slits detected).
View looking from rear Direction of rotation when the paper lifting plate rises. Tray detect sensor
1. a.
2. a.
2 slits : Low
2-J-6
[8]
SGND 5VDC
PS21
PS22
DCPS
PRDB
PS21 (intermediate conveyance PS/upper) and PS22 (intermediate conveyance PS/lower) are installed in proximity of the loop rollers of tray 1 and tray 2 respectively. As the paper feeding intervals of the 7030, 7130, and 7035 are decreased during continual copying, there is a chance that a slight increase in the timing of paper feeding may cause jams. To prevent this, the condition of the paper is monitored by PS21 and PS22 immediately after the start of paper feeding.
1.
Operation
If PS21 or PS22 detect paper within a predetermined period of time after the start of feeding the second and subsequent sheets of paper, the MC2 (loop clutch) will be stopped momentarily to ensure a constant interval between paper feeding.
2. a.
2-J-7
Blank
2-J-8
FIXING UNIT
FIXING UNIT
[1] Composition
Fixing guide
Fixing guide Neutralizing brush Fixing claws Fixing cleaning roller Fixing web Fixing exit plate
Cleaner cover Fixing heat roller Pressure roller neutralizing brush Fixing pressure roller
[2]
Mechanisms
Method Pressure + heat roller Heater lamps (2 lamps) Fixing web Fixing cleaning roller Aluminum + PFA coating Silicone rubber + PFA tube Fixing claws (6 claws) Heat roller contact thermistor Heat roller Contact thermostat Neutralizing brush (paper, fixing pressure roller)
Mechanism Fixing Heat source Cleaning Heat roller Pressure roller Separation Temperature detection Overheating prevention Neutralizing
Fixing guide
2-K-1
FIXING UNIT
[3]
L2
TH1 ANG
TH1
L3
SGND
RL
AC
TS
TH2
DCPS
PRDB
The fixing heat roller is heated by lamps L2 (fixing heater lamp 1) and L3 (fixing heater lamp 2). The PRDB (printer drive board) detects the temperature on the roller by means of TH1 and TH2 (fixing temperature sensor 1 and 2), and controls L2 and L3 accordingly via the DCPS (DC power source).
Dark
1. a.
(1) Warm-up
The PRDB turns on the fixing heater lamp circuit within the DCPS immediately when power comes on, and holds L2 and L3 on until the fixing heat roller reaches the specified temperature. L2 and L3 have different light (heat) distribution characteristics and control temperature through TH1 and TH2.
Dark
Once warm-up has completed, the PRDB switches L2 and L3 ON and OFF as necessary to maintain the set temperature.
Heat roller L2
(Warm up time) Other than 7035: Within 30 seconds (from room temperature of 68F). 7035: Within 45 seconds (from room temperature of 68F).
Front
Rear
TH2
TH1
L3
(2) Idling
L2 and L3 go ON/OFF repeatedly so as to maintain the temperature between 376 F and 369 F (U.S.A.)/ 396F and 369F (Europe).
2-K-2
2. a.
b.
Output signals
b.
2-K-3
FIXING UNIT
[4]
24VDC 24VDC PGND PGND LOCK SIG M1 CLK M1 CONT 5VDC SGND
M1
SD4
DCPS
PRDB
SD4 (cleaning web SD) is controlled by the PRDB (printer drive board).
1.
Operation
SD4 (cleaning web SD) is set ON by PS2 (fixing exit PS), stays ON for 100msec, and then goes OFF. However, that SD4 does not come at all for certain copy counts.
2. a.
2-K-4
Switching PET
If a DB is installed.
Note: The switching guide plate must be removed when the DB is installed.
2-L-1
[2]
Mechanisms
Method Switching guide, Switching PET Roller conveyance
[3]
M1
*1:Switching of the paper path The switching guide directs the paper that exits from the fixing unit to either to the exit area or to the ADU unit. Switching operation For double sided copies, the switching guide directs the paper to the rear side of the ADU door. The trailing edge of the sheet reaches the point just in front of the ADU rollers, at which point the switching mylar returns the sheet to the feed path, the ADU rollers reverse direction, and the sheet is conveyed back to the drum unit.
MC1
24VDC SD5 DRIVE 24VDC 24VDC PGND PGND SGND 5VDC SGND PS1 SIG 5VDC SGND EXIT PS 5VDC
SD5
PS1
PS3
7020/25/30/35
SGND FULL PS PRDB 5VDC
PS19
DCPS
The paper exit unit's SD5 (ADU gate SD) switches the conveyance path toward either the exit or the ADU unit. The paper is conveyed by M1 (main motor) and M9 (paper feed motor), and M1 and SD5 are controlled by PRDB (printer drive board). M1 and SD5 are controlled by the PRDB (printer drive board). Related signals are MC1 (registration clutch), PS19 (exit limit detect PS), PS2 (fixing exit PS) and PS3 (paper exit PS).
Switching guide
1.
Switching PET
a.
ADU roller
2-L-2
[4]
M6
MC1
MC2
SGND PS1 SIG 5VDC SGND PS2 SIG 5VDC SGND PS4 SIG 5VDC
PS1
PS2
b.
Output signal
DCPS
PS4
PRDB
M6 (ADU motor), a 24V DC step motor, drives the ADU rollers that drive the conveyance. When paper directed to the ADU side by SD5 reaches PS4 (ADU PS), M6 operates as necessary (forward, stop, reverse) to direct the paper to the drum unit so that copy can be made to the back side. M6 and PS4 are controlled by the PRDB (printer drive board). Related signals are MC1 (registration clutch), MC2 (loop clutch), PS1 (registration PS) and PS2 (fixing exit PS).
1. a.
2-L-3
b.
(1) M6 A, A, B, B
2-L-4
OTHER CONTROLS
OTHER CONTROLS
[1] Parts energized when the main power switch is OFF
SW1
[2]
OB
PRNCB
CBR1
FAXCB SW1
24VDC PGND 5VDC SGND
NCUCB
FS-107
SUB SW SGND
SW2
CBR2 DCPS
AC(H) AC(N) 24VDC PGND 5VDC SGND 24VDC PGND 12VDC -12VDC 5VDC SGND 5VDC SGND
PTC
OB
LCD
The following components are powered regardless of whether the SW1 (main power switch) is ON or OFF, provided that the power cord remains plugged in.
12VDC 5VDC -5VDC SGND 24VDC CONT 5VDC CONT 5VDC SGND
CCD ADB
LDB
a.
INDEX
CB
DF-314
SCDB
24VDC PGND 12VDC 5VDC SGND 24VDC PGND
b.
HV
DCPS
PRDB
2-M-1
[3]
Fan control
FM1
FM2 DRIVE FM2 LOCK SIG PGND FM3 DRIVE FM3 LOCK SIG PGND FM3 DRIVE FM3 LOCK SIG PGND FM3 H/L SIG FM4 DRIVE FM4 LOCK SIG PGND
PRDB
b.
FM1 (DC power supply cooling fan) and FM5 (developing suction fan : other than 7020/25/30) are driven by the DCPS (DC power supply), and FM2 (fixing cooling fan), FM3 (internal dehumidifying fan) and FM4 (internal cooling fan) are driven by the PRDB (printer drive board).
1.
Operation
All fans use 24V DC motors.
a.
FM1
Cools the DC power supply unit. FM1 runs only during copy operation.
b.
FM2
Cools both edges of the paper immediately after the fixing process, in order to prevent curling of small size paper. FM2 comes ON at start of copying if paper size is B5R, B6R, A5R, or 5.5x8.5R. FM2 goes OFF 60 seconds after PS3 (paper exit PS) (PS2 (fixing exit PS) in the case of machines other than 7020/25/30/ 35) detects the trailing edge of the final paper.
2. a.
b.
Output signal
c.
FM3
Ventilates the inside of the fixing unit in order to remove water vapor generated in the read section by heat from the fixing unit. FM3 comes on only during copying. FM3 goes OFF 60 seconds after PS3 (PS2 in the case of machines other than 7020/25/30/35) detects the trailing edge of the final paper.
2-M-2
b.
Output signals
e.
2. a.
Signals
[H]: High speed rotation
Input signals
(6) FM5 DRIVE (PRDB > FM5) (Other than 7020/ 25/30)
FM5 drive control signal. [L]: FM5 OFF [H]: FM5 ON
(5) FM5 LOCK SIG (FM5 > DCPS) (Other than 7020/25/30)
FM5 status detect signal. [L]: Normal rotation. [H]: Stopped or abnormal rotation.
2-M-3
OTHER CONTROLS
[4]
c.
FAXOB (OPTION)
UD3 UD1 OP TXD OP RTS OP RXD OP CTS UD2 UD0 5VDC INV ON (PWM) SGND
2.
LCD
a.
SW2
SUB SW SGND
CB
OB
PSWB
The operation unit consists of the OB (operation board), LCD (display board), PAKB (panel key board), INV2 (display inverter), and PSWB (power switch board). The LCD includes a backlight (driven by INV2) as well as touch switches that are linked to the display content. The operation unit is driven by the OB based on serial data output by the CB (overall control board).
b.
Output signals
b.
2-M-4
OTHER CONTROLS
[5]
Counter control
Normal Operation
24VDC 24VDC 24VDC PGND PGND PGND 24VDC C(T) DRIVE
C(T) (OPTION)
C(K) (OPTION)
2. a.
SCDB
SGND 5VDC
PS2
DCPS PRDB
PS3
7020/25/30/35
b.
This machine supports the following two optional counters. C(T): Total Counter C(K): Key Counter This counters are controlled by the SCDB (scanner drive board).
Output signals
1.
Operation
This machine counts copies using the following two software counters.
2-M-5
OTHER CONTROLS
[6]
Option control
FAXOB (OPTION) FAXCB (OPTION) DIMM MU-403 MU-404 MU-405 OPB NCUCB (OPTION)
OB
)
RADF (DF-314) CB FNS (FS-107)
(
PRNCB (OPTION) DB DB-209 DB-409 DB-210 DB-410 COIN VENDER
PRDB
Options are controlled by the CB (overall control board), the PRDB (printer drive board) and the OB (operation board).
1.
Operation
The RADF, FNS, FAXCB and PRNCB each include their own internal CPU. Control is implemented by communication between these CPUs and the CB on the main body. The DB does not include a CPU, and is driven by the CB via the PRDB. (For information about operation of options, refer to options service handbook and the printer and fax service handbooks.)
2-M-6
OTHER CONTROLS
<Operation of copy vender signals>
Connector No. Pin No. Signal Name 1 2 35 3 4 5 1 2 3 4 5 36 6 7 8 9 10 DC24V C(K)SIG C(K)GND C(K)DRIVE P.GND Contents Key counter power source Key counter connection check Signal ground Key counter increment Power ground Goes (L) 100ms after output of paper Output starts at START button ON, and ends at paper exit completion. Goes (L) for 100ms in sync with paper feed from main body tray and DB. Paper size 0 Paper size 1 Paper size 2 Paper size 3 Vender duplex CPF SIG 0 CPF SIG 1 P.GND Power ground Double sided copy select signal CPF mode selection signal The signal is output when duplex mode is selected. The signal is output when the copy, printer and fax modes are selected. Paper size signal The signal is output when the paper size is changed. Open collector 5V, 200mA Always Output Timing Signal Type 24V, 300mA
2-M-7
OTHER CONTROLS
Blank
2-M-8
3
DISASSEMBLY/ASSEMBLY
This section explains how to disassemble and reassemble the machine. When disassembling and reassembling the machine, follow the precautions given below. 1. Be sure the power cord has been unplugged from the wall outlet. 2. The disassembled parts must be reassembled following the disassembly procedure in reverse unless otherwise specified. 3. Care should be taken not to lose small parts. Care should also be taken not to install small parts in wrong places. 4. Do not operate the machine before installing all the disassembled parts completely. 5. Removal of some screws is prohibited in this section. Never loosen them.
EXTERNAL SECTION
EXTERNAL SECTION
[1] Replacing the ozone filter
Caution: Be sure that the power cord has been unplugged from the outlet.
(3) Reinstall the above parts following the removal steps in reverse. How to install the ozone filter
PET sheet Push the PET sheet firmly against the rear.
a. Procedure
(1) Remove the five set screws, and remove the read right cover.
Set screws
Caution: When installing the ozone filter, take care not to break it.
Note: If an unusual noise is emitted when you open or close the by-pass tray, clean the ADU door rib with alcohol.
Ozone filter
3-A-1
EXTERNAL SECTION
[2]
Replacing the filter cover assembly and suction filter/A (other than 7020/25/30)
Caution: Be sure that the power cord has been unplugged from the outlet.
a. Procedure
(1) Remove the set screw, then remove the filter cover assembly. (2) Remove the suction filter/A.
Set screw
(3) Reinstall the above parts following the removal steps in reverse.
3-A-2
DRIVE SECTION
DRIVE SECTION
[1] Removing and Reinstalling the motor units (main, paper feed, developing)
Caution: Be sure that the power cord has been unplugged from the outlet. Caution: Be sure to remove the drum unit from the main body before removing or reinstalling the main motor unit. If the drum unit is in place at this time, the drum will rotate when you install or remove the drum rotating plate, resulting in possible damage to the cleaning blade. (4) Remove the 2 set screws holding the left and right rear covers in place (2 screws each), and remove the covers. (5) Remove the 3 set screws, and remove the wirebundle guide plate.
Wire bundle guide plate Rear left cover
a. Procedure
(1) Remove the developing unit and drum unit from the main body. (2) Remove the 2 set screws, and remove the cord cover A. Then remove the cord cover B. (3) Remove the 9 set screws, and remove the rear cover.
Rear cover Rear right cover
Set screws
(6) Remove the 16 set screws, and remove the board cover D. (7) Remove the 13 set screws, and remove the board cover A.
Board cover A Wire bundle guide plate
Cord cover B
Cord cover A
Board cover D
3-B-1
DRIVE SECTION
(8) Remove the various wiring connectors from the overall control board.
[2]
Caution: Be very careful when handling the ribbon cable connector from the CCD. Refer to [4] removing the ribbon cable and [5] Installing the ribbon cable. (9) Remove the 12 set screws, and remove the overall control board unit.
a. Procedure
(1) Remove the rear panel and the overall control board unit. (2) Remove the set screw, and remove the drum rotating plate.
(10) Disconnect the connectors from each motor unit. (11) Remove the 4 set screws, then remove each motor unit.
Connector Set screw
Set screws
Connectors
(12) Reinstall in the opposite sequence to removal. Caution: Be careful to avoid damaging the ribbon cable connected to the overall control board.
3-B-2
DRIVE SECTION
(3) Remove the clutch connector. (4) Remove the E-ring. Pull the registration clutch toward you and rotate it to remove.
[3]
a. Procedure
Registration clutch
(1) Remove the rear panel and the overall control board unit. (2) Remove the wire bundle from the clamp on the conveyance drive panel. (3) Remove the 2 E-rings and 3 set screws, and remove the conveyance drive panel. (Do not remove the rotation prevention screws on the clutch.
E-ring
E-rings
Bearings
(4) Remove the E-ring, then remove the gear and the connector, remove the gear at the front, and then remove the clutch.
Registration clutch
Caution: When installing the registration clutch, be sure that the clutch's turn-prevention groove is installed correctly.
E-ring
3-B-3
DRIVE SECTION
[4]
[5]
a. Procedure
(1) Move the lock levers forward to release the lock, then pull out the ribbon cable.
a. Procedure
(1) Move the lock levers forward, then, while ensuring that the direction of the conductive face of the ribbon cable is correct, push the connector firmly to the rear.
Lock levers
Conductive face
(2) Firmly push both lock levers, and lock the ribbon cable. Caution: Be sure to push both lock levers together.
Lock levers
3-B-4
READ SECTION
READ SECTION
[1] Screws that must not be removed
Caution: The paint-locked screws must not be removed. Be sure that you do not remove these screws.
Screws that must not be removed Screws that must not be removed
[2]
a. Procedure
(1) Remove the platen cover or the RADF. (2) Remove the 5 set screws, and remove the read right cover. (3) Loosen the set screw and slide the glass holding plate toward the outer exterior. (4) Raise the original glass and slide it off.
(5) Reinstall in the opposite sequence to removal. Caution: Be sure that the original glass is pushed flush left against the glass holding plate when fastening into place.
3-C-1
READ SECTION
[3]
(6) Remove the ribbon cable from the CCD unit board. (7) Remove the 2 set screws, and remove the CCD unit.
Set screws
a. Procedure
(1) Remove the original glass. (2) Remove the 2 set screws, and remove the photosensor. (3) Remove the scanner drive board cover while being careful not to strike the claw.
Claw Scanner drive board cover Ribbon cable
(8) Reinstall in the opposite sequence to removal. Caution: Be careful to avoid damage to the ribbon cable when removing it. When reinstalling it, be sure that it is securely in place. Be sure to install the optics drive board cover in the direction such that the word REAR can be read from the front of the machine.
(4) Remove the 8 set screws, and remove the lens shield cover. (5) Remove the 3 set screws, and remove the ribbon cable cover.
Photosensors Lens shield cover Ribbon cable cover
3-C-2
READ SECTION
[4]
(4) Shift the exposure unit to the cutout location at the center of the main body frame. (5) Remove the 2 set screws (through the holes in the frame), and remove the auxiliary reflecting mirror.
Auxiliary reflecting mirror
Set screws
a. Procedure
(1) Remove the read right cover and the original glass. (2) Remove the operation panel, the read left cover, and the read rear cover. (3) Remove the 2 set screws, and remove the read front cover.
(3) Read left cover (2) Original glass
(6) Remove the 1 connector and 2 set screws. Tilt and remove the exposure lamp.
(4) Read rear cover Set screws Exposure lamp (6) Read front cover Connector
Cutout (5) Operation panel * Remove above parts in order of numbers. (1) Read right cover Exposure unit
(7) Reinstall in the opposite sequence to removal. Caution: Be careful when reinstalling the original glass. To install: push the glass against the left rear of the readout rear exterior, then hold the readout front cover against with glass hold plate. And further, hold the glass plate, while pressing the cut portion of the read left cover.
3-C-3
READ SECTION
[5]
b. Installation procedure
(1) Fit the exposure unit into the main body. (2) Insert the front exposure unit mount fitting and rear exposure unit mount fitting into the corresponding slits in the exposure unit. (3) Shift the V mirror unit to the exit side. Through the front, insert the two optics positioning jigs so that they are at the installation location for the exposure unit. Pass the jig through the V mirror unit to fasten it in place. Position the exposure unit by pushing it against the frame on the right side of the unit.
Exposure unit V mirror unit
a. Removal procedure
(1) Remove the read right cover and the original glass. (2) Remove the operation panel, read left cover, and read rear cover. (3) Remove the 2 set screws, and remove the read front cover. (4) Shift the exposure unit to the cutout location at the center of the main body frame. (5) The exposure unit is fixed in place by set screws fastened to the front and rear exposure unit mount fittings (1 screw in each fitting). Remove the 2 screws.
Set screws Exposure unit
(4) Fasten the front and rear exposure unit mount fittings into place (1 screw in each fitting). (5) Remove the optics positioning jigs.
Exposure unit mount fittings
(6) Tilt and slide the exposure unit to remove it from the frame. (7) Disconnect the exposure lamp connector.
3-C-4
READ SECTION
[6]
[7]
a. Procedure
(1) Remove the original glass. (2) Remove the 3 set screws, and remove the optical motor.
Belt
CCD unit
(2) Shift the V mirror unit to the left side. Through the front, insert the optics positioning jig so that it is at the V mirror attachment location. Pass the jig through the V mirror unit to fasten the it in place. (3) Remove the exposure unit. (4) Detach the springs and spring axes from the ends of the front and rear optics wires (1 spring on each wire), and remove the wires. (5) Remove the set screws holding the two drive pulley bearings in place (two screws on each pulley), and remove the bearings. (6) Remove the front and rear optics wires from the drive pulleys.
Exposure unit V mirror unit Bearing Optics wire (rear)
(2) (3)
(3) When reinstalling the optics drive motor, tighten the screws in sequence while gently applying a load (approximately 1 kg) to the arrow direction.
Nut Drive pulleys Bearing Optics wire (front) Springs /Spring axis
Nut
Caution: Do not change the position of the paintlocked nut on the spring shaft.
3-C-5
[8]
Caution 2: Caution 3:
Nut
Rear
Tape
Front
3-C-6
READ SECTION
(2) On the metal ball side, pass the optics wire so that it passes under the V mirror unit, through the left side pulley, and through the inside pulley on the V mirror unit. Hook the end of the wire onto the cutout on the frame. (3) On the round-end side, pass the wire so that it passes through the right side pulley, passes over the pulley on the outside of the V mirror unit, and passes under the V mirror unit. Fasten the end to the right side frame with the spring. (4) Fasten the drive pulley bearings into place with the attachment screws (2 screws each). (5) Using the optics positioning jigs to install the exposure unit. (6) Remove the jigs. (7) Slide the exposure unit two or three times to make sure that it works correctly.
Rear
Tape
Front
Spring shaft
Spring
(2) On the metal ball side, pass the optics wire so that it passes under the V mirror unit, through the left side pulley, and through the inside pulley on the V mirror unit. Hook the end of the wire onto the cutout on the frame. (3) On the right side, pass the wire so that it passes through the right side pulley, passes over the pulley on the outside of the V mirror unit, and passes under the V mirror unit. Fasten the end to the right side frame with the spring.
3-C-7
READ SECTION
(4) After temporary fastening, use a spring balancer to apply 0.5 ~ 0.8 kg of tension to the front and rear optics wires in the arrow direction, then fully tighten the nuts.
Nut
Nut
(5) Fasten the drive pulley bearings into place with the attachment screws (2 screws each). (6) Using the optics positioning jigs to install the exposure unit. (7) Remove the jigs. (8) Slide the exposure unit two or three times to make sure that it works correctly.
To metal ball
To metal ball
Pulley
V mirror unit
3-C-8
WRITE UNIT
WRITE UNIT
[1] Removing and Reinstalling the write unit
Warning: (1) Never supply power while the write unit is out of its proper installed position. (2) Do not open the cover of the write unit while power is being supplied. Shining of the laser beam on the eye may cause blindness. (3) After turning the main power switch OFF, wait at least two minutes before removing the write unit. Caution: Be sure that the power cord has been unplugged from the outlet. Caution: (1) When removing the write unit, take care to avoid touching with the write mirror and the dust proof glass. (Touching these areas may leave scratches and smudges.) (2) When installing the write unit, confirm that the PET sheet at the end is seated correctly in the duct. Cleaning knob (3) Remove the write cleaning knob from the dust proof glass cleaning rod and then puch the rod to inside of main body.
(4) Remove the 11 set screws, and remove the write cover.
Set screws
a. Procedure
(1) Open the front door and remove the drum unit and the developing unit. (2) Remove the exit tray, open the ADU door, and remove the main body front cover. Remove the side rear cover, the main-body upper cover, and the main-body auxiliary cover.
Filter cover assembly (other than 7020/25/30) (4) Main body auxiliary cover Front door
(2) Side rear cover (1) Main body front cover (3) Main body upper cover *Remove above parts in order of numbers.
3-D-1
WRITE UNIT
(5) Remove the two write unit mount pieces (each is held in place by set screw). Write unit mount pieces (8) Reinstall in the opposite sequence to removal.
Set screws
(6) Disconnect the 3 connectors. (7) Remove the 3 set screws (SEMS II: long screws), and remove the write unit by pulling it to the left. Also, remove the air duct connected to the fan. Set screws Connectors Write unit
Note: Reinstall the write unit while inserting the front edge of the cooling air guide PET into the specified position.
Airduct
3-D-2
DRUM UNIT
DRUM UNIT
[1] Removing and Reinstalling the drum unit
Caution: Be sure that the power cord has been unplugged from the outlet. Caution 1: After removing the drum unit, close the drum cover and store the unit in a dark place. During removal and reinstallation work, never rotate the drum in the wrong direction (in the direction opposite to the direction it moves during normal copying). Rotating the drum in the reverse direction may cause scratches to the cleaning blade.
[2]
Caution 2:
Caution 2:
Caution 3:
Caution 4:
a. Procedure
(1) Open the front door, loosen the set screw, and gently pull the developing unit out toward you. (2) Open the ADU door, and open the conveyance unit. (3) Loosen the set screw, and gently pull the drum unit out toward you until it stops. Then tilt it slightly and remove it.
Conveyance unit ADU door
Caution 5:
Caution 6:
Front door
Caution 7: Caution 8:
Drum unit
3-E-1
Seal blocks
b. Installing procedure
Set screw Connector Clearning rod Stopper fitting
Caution: Be sure that the toner collection sheet makes contact with the entire span of the drum, with no gaps. (1) Coat the entire surface of the drum with setting powder. (2) Fit the convex end of the drum into the rear side of the unit, then set the drum down into the unit. Reattach the two seal blocks (one at each end of the drum).
Seal block 2 (rear) Seal block 1 (front)
(6) Remove the stopper ring, and pull out the drum shaft.
Drum shaft Stopper ring
Drum
(7) Remove the 2 set screws holding the drum bearing in place, and remove the bearing. (3) Reattach the drum bearing. Fasten it into place with the 2 set screws. (4) Insert the drum shaft and reattach the stopper.
3-E-2
DRUM UNIT
(5) Using the jig included on the drum unit cover, rotate the drum clockwise and confirm that there are no gaps in the setting powder coat, and that the toner collection sheet and cleaning blade are smooth, etc.
[3]
Jig
Caution 2: Caution 3:
a. Procedure
(1) Remove the drum unit from the main body. (2) Remove the drum from the drum unit. (3) Disconnect the relay connector. (4) Remove the separation rock spring. (6) Install the charging corona unit. Fasten it into place with 2 set screws. (5) Remove the 2 positioning screws and the 2 collars, and then remove the separation claw unit.
Positioning screws Relay Connector Separation rock spring
Collars
(6) Pull out the separation fulcrum shaft while pressing down the claw and remove the 2 separation claws.
Separation claw
Claw
3-E-3
DRUM UNIT
Blank
3-E-4
[2]
a. Procedure
(1) Remove the drum unit from the main body. (2) Remove the cleaning rod's shaft stopper fitting, and pull out the cleaning rod. (3) Disconnect the connector from the drum unit. (4) Remove the 2 set screws, and remove the charging corona unit by pulling it out from the rear.
Charging corona unit
a. Procedure
(1) Remove the drum unit from the main body. (2) Remove the charging corona unit. Move the charging cleaning block to its home position (at the right side). (3) Remove the 2 charge control springs, and remove the charge control plate. (4) To clean, use: Tap lightly with a cloth soaked in drum cleaner, then use a blower brush to remove remaining debris.
Charge control plate Stopper fitting Connector Set screw Cleaning rod
3-F-1
[3]
[4]
a. Procedure
(1) Remove the drum unit from the main body. (2) Remove the charging corona unit. Move the charging cleaning block to its home position (at the right side). (3) Remove the charge control plate. (4) Remove the 2 charging covers (charging rear cover, and charging front cover). (5) Remove the spring, and remove the charging wire.
Charging rear cover Charging wire Charging front cover
a. Procedure
(1) Open the ADU door. (2) Pull the conveyance unit toward you to open. (3) Push the left catch of the transfer/separation corona unit, then remove the unit.
Spring
(6) To install the replacement wire: first fasten the rear end of the wire to the unit, then pass the wire through the charging cleaning block and fix it in place with the spring. Then complete the installation by reversing the steps above.
Conveyance unit
(4) Reinstall in the opposite sequence to removal. Caution: When installing the Transfer/Separation corona unit, be sure that the cleaning material is in home position at the right side.
3-F-2
[5]
a. Procedure
(1) Remove the transfer and separation corona unit from the main body. (2) Use a tweezers to remove the hook from the transfer and separation corona unit. Then remove the plunging prevention plate.
(4) Move the cleaning block to home position, and remove the top covers from the cleaning block. (5) Remove the spring from each wire, and remove the wires.
V holder
Top covers
Springs
V holder
(6) Reinstall in the opposite sequence to removal. Caution: When installing the wire, be sure that the cleaning block is in home position at the right side. Stretch the wire so that it fits into the V holders.
3-F-3
Blank
3-F-4
DEVELOPING UNIT
DEVELOPING UNIT
[1] Screws that must not be removed
Caution: The 4 set screws below must not be removed or adjusted in the field. Please do not interfere with these screws.
Screw that must not be removed
[2]
a. Procedure
(1) Remove the set screw fastening the developing unit in place. (2) Pull the developing unit outward to remove.
(3) To reinstall: Fit the rails on the bottom of the developing unit onto the grooves on the main body, and slide the unit into place. Then fasten into place with the attachment screw.
3-G-1
DEVELOPING UNIT
[3]
(3) Release the hooks. Lift the developing cover, and remove it.
Caution 2:
Developing cover
Hook
Caution 3:
(4) Tilt the developing unit so that the agitator screws are toward the bottom, and rotate the agitator input gear counterclockwise as necessary to discharge all developer from within the developing unit and from the developing sleeve. (5) Wipe away any toner remaining on the developing regulator plate.
a. Procedure
(1) Remove the developing unit from the main body. (2) Remove the 2 set screws holding the developing cover in place.
Set screw Developing regulator plate
Developing cover
Caution :
The 2 set screws of the developing cover are used only in an old type machines (7020/25/30/35).
3-G-2
DEVELOPING UNIT
(7) Rotate the agitator input gear 1 counterclockwise so that the developer moves into the inside of the developing unit.
(8) Repeat steps (6) and (7) as necessary to load all of the developer. (9) Rotate the developing input gear counterclockwise and check the bristle height along the entire surface of the developing sleeve. (10) Reinstall the developing cover, and fasten it in place with the 2 set screws. Be careful to keep the cover clear of the scatter prevention sheet.
3-G-3
DEVELOPING UNIT
Blank
3-G-4
a. Procedure
(1) Remove the toner bottle. (2) Remove the rear cover. (3) Remove the overall control board unit. Caution: Note that there are numerous connectors connected to the overall control board. You can either disconnect the connectors, or keep the board close to its present location. (4) Remove the set screw, and remove the drum rotating plate.
Front door
(5) Remove the 3 connectors. (6) Remove the 4 set screws, and remove the tonersupply unit by pulling it toward you.
Set screws
3-H-1
Blank
3-H-2
Caution 2:
Cleaning blade
(6) Reinstall in the opposite sequence to removal. Caution: When installing the cleaning blade, install so that the unit's transparent sheet is oriented as shown in the diagram.
Collected toner conveyance screw
Caution 3:
a. Procedure
(1) Remove the drum unit from the main body. (2) Remove the charging corona unit. (3) Remove the drum from the drum unit. (4) Remove the 2 set screws, and remove the fitting (suppressor piece) holding the cleaning blade in place.
3-I-1
Blank
3-I-2
a. Procedure
(1) Open the bypass tray. (2) Remove the 3 set screws and remove the plate.
Plate
Set screws
Stopper ring
Bearing
(3) Remove the 2 set screws and the connector, then remove the bypass sensor.
(6) Remove the 2 stopper rings. (7) Pull out the bypass conveyance shaft, and remove the bypass conveyance roller.
Bypass sensor
(8) Reinstall in the opposite sequence to removal. Caution: When reinstalling rollers, pay attention to their orientation.
3-J-1
[2]
[3]
a. Procedure
(1) Remove the bypass feed roller unit. (2) Remove the 2 set screws, and remove the unit.
Replacing the feed rubber and the double feed prevention upper rubber (upper tray)
a. Procedure
(1) Open the ADU door, and then open the conveyance unit. (2) Remove the developing unit and the drum unit. (3) Slide the upper tray out. Remove the 2 set screws holding the tray in place, and take the tray off.
Set screws
Upper tray Set screws
(3) Remove the 2 stopper rings, and pull out the shaft. (4) Remove the 2 stop rings and the E ring, then pull out the shaft to the side where there is no E ring.
Paint mark
Shaft
Pulley
(4) Remove the paper feed roller cover in the direction of arrow 2 while pushing it in the direction of arrow 1.
Spring
Spring E-ring
Stopper rings
3-J-2
[4]
a. Procedure
(1) Open the ADU door, and then open the conveyance unit. (2) Remove the developing unit and the drum unit. (3) Slide the upper tray out. Remove the 2 set screws holding the tray in place, and take the tray off.
Upper tray
Set screws
(8) Remove the stopper ring, pull the guide shaft out of the feed roller unit, and remove the feed roller. (9) Remove the feed rubber from the feed roller. (10) Remove the feed shaft and then remove the double feed prevention roller (upper). (11) Remove the double feed prevention upper rubber (upper) from the double feed prevention roller (upper).
(4) Remove the set screw, and remove the plate. Then remove the set screw fastening the double feed prevention roller unit in place.
Double feed prevention unit Set screw
Feed rubber
Set screw
Double feed prevention upper rubber (upper) Double feed prevention roller (upper)
(5) From the inside of the main body, press on the two ends of the roller unit and remove it.
(12) Reinstall in the opposite sequence to removal. Caution: Be sure to install the roller rubbers in the correct direction. Install so that the swing shaft goes to the inside of the feed roller unit.
3-J-3
[5]
Replacing the feed rubber and double feed prevention upper rubber (lower tray)
a. Procedure
(1) Open the ADU door, and then open the conveyance unit. (2) Remove the developing unit and the drum unit. (3) Slide the lower tray out. Remove the 2 set screws holding the tray in place, and take the tray off.
Paint mark
(7) Remove the double feed prevention lower rubber from the roller. (8) Reinstall in the opposite sequence to removal. Caution: Be sure to install the roller rubbers in the correct orientation. : When installing the double feed prevention unit into the main body, align the unit with the center of the marking stamped on the main-body plate. (4) Remove the set screw, and remove the plate.
Set screw
Plate
3-J-4
(12) Reinstall in the opposite sequence to removal. Caution: Be sure to install the roller rubbers in the correct direction. Install so that the swing shaft goes to the inside of the feed roller unit.
(8) Remove the 1 stopper ring, pull the guide shaft out of the feed roller unit, and remove the feed roller. (9) Remove the feed rubber from the feed roller. (10) Remove the feed shaft and then remove the double feed prevention roller (upper). (11) Remove the double feed prevention upper rubber (upper) from the double feed prevention roller (upper).
Feed rubber
Paint mark
Stopper ring
Double feed prevention upper rubber (upper) Double feed prevention roller (upper)
3-J-5
[6]
[7]
a. Procedure
(1) Open the ADU door, and then open the conveyance unit. (2) Remove the developing unit and the drum unit. (3) Slide the lower tray out. Remove the 2 set screws holding the tray in place, and take the tray off. (4) Open the guide plate, and remove the set screw fastening the double feed prevention roller unit in place.
a. Procedure
(1) Open the ADU door, and then open the conveyance unit. (2) Remove the developing unit and the drum unit. (3) Slide the upper tray out. Remove the 2 set screws holding the tray in place, and take the tray off. (4) Slide the lower tray out. Remove the 2 set screws holding the tray in place, and take the tray off. (5) Remove the registration clutch. (6) Remove the all external cover from the front.
(5) From the inside of the main body, press on the two ends of the roller unit and remove it. (6) While pressing on the lever on the lever click shaft, pull out the shaft and then remove the double feed prevention roller.
Double feed prevention lower rubber Double feed prevention roller
(7) Stretch the 2 registration springs (front and rear) upward and remove them from the flanges on the registration bearings.
Registration bearings E-rings Registration bearings
Paint mark
Registration spring
(7) Remove the double feed prevention lower rubber from the roller. (8) Reinstall in the opposite sequence to removal.
3-J-6
[8]
a. Removal procedure
(1) Open the ADU door, and open the conveyance unit. (2) Remove the developing unit and the drum unit. (3) Remove the paper dust removing brush. To remove the brush, raise the A part and disengage the claw, then pull out the brush in the direction of the arrow. Caution: Do not bend the metal plate of the paper dust removing brush.
Paper dust removing brush Claw
E-rings
(10) Reinstall in the opposite sequence to removal. Caution: Install each registration bearing so that the flat part is flush on the inside. Leave the registration springs hooked (do not unhook them) when removing and reinstalling them. Install the springs so that the hook part is located at the top between the two shafts.
(4) Clean the PET sheet and the plastic part using a cleaning pad and a blower brush.
PET sheet
Plastic part
b. Installation procedure
(1) Insert the paper dust removing brush from the B (rear) side, and confirm that the hole in the brush is engaged with the claw.
Hole
Claw
(2) After this, install the brush using the reverse procedure to removal.
3-J-7
Blank
3-J-8
FIXING UNIT
FIXING UNIT
[1] Removing and Reinstalling the fixing unit
Caution: Be sure that the power cord has been unplugged from the outlet. The fixing unit remains extremely hot immediately after power is switched OFF. To avoid injury from burns, do not begin work until the fixing unit has cooled down sufficiently. Caution: When installing the fixing unit, be sure to firmly tighten the unit's 2 set screws.
[2]
Replacing the fixing heater lamps (main lamp and sub lamp)
Caution: Do not touch the lamp area with bare hands. Caution 1: When installing, be sure that manufacturer's mark is mounted on the front side. Do not allow the heater lamps to make contact with the inside of the roller. Install so that the main lamp is at the top, and the sub lamp is at the bottom. Heater cords are color-coded as follows. Color JAPAN U.S.A. Positions Lamp Front Rear Front Rear White White Red Red Main White Black Red Black Sub Caution 4: EUROPE OTHERS Front Rear Blue Blue Blue Black
Caution 2: Caution 3:
a. Procedure
(1) Open the ADU door and the conveyance unit, and loosen the 2 set screws holding the fixing unit in place. (2) Pull the fixing unit out toward you and remove it.
Set screws
When installing the faston terminal on the drive gear side, be sure that the installation position is correct.
a. Procedure
(1) Remove the fixing unit from the main body. (2) Remove the set screws, and remove the two covers (fixing front cover, and fixing rear cover).
Fixing front cover Conveyance Fixing unit unit <Handling the fixing unit> Set screws
Caution: Do not touch the areas shown in the diagram above when attaching or removing the fixing unit. Observe care, as force applied to the fixing web may result in the rollers being scratched.
3-K-1
FIXING UNIT
(3) Detach the faston terminal at the rear of each lamp.
[3]
a. Procedure
(1) Remove the fixing unit from the main body.
Fasten terminals
(2) Remove the 2 set screws, and remove the fixing exit plate. (3) Remove the 4 set screws, and remove the fixing claw unit.
(4) Remove the 2 set screws, and remove the lamp support piece (front). (5) Detach the faston terminal at the front of each lamp. (6) Keeping all cord faston terminal wiring straight, pull each fixing heater lamp toward you to remove.
Fasten terminals
Set screw
Set screws
Caution: The number of fixing claws installed differs according to the particular model. 7020/25/30/35 : 6 claws 7022/7130 : 4 claws (5) Reinstall in the opposite sequence to removal.
3-K-2
FIXING UNIT
[4]
a. Procedure
(1) Remove the fixing unit from the main body. (2) Remove the fixing claw unit. (3) Detach the connectors, remove the set screw at the bottom and the 2 set screws (Note 1) on the cleaning unit, and then remove the cleaning unit by pulling it out from the fixing unit.
Connectors
(5) Detach the springs from the bearings for the fixing cleaning roller, and remove the E-ring from the shaft. Move the shaft and take off the bearings. You can then remove the fixing cleaning roller.
Bearings
Springs
(6) Reinstall in the opposite sequence to removal. Note 1: Tighten the setscrews of the cleaning unit while pressing down on the cleaning unit.
Set screws Cleaning unit
Note 2: After replacing the fixing web, wind it up until the end with the green line is within 0~10 mm of the nip of the fixing heat roller and the fixing cleaning roller.
(4) Remove the 3 set screws and remove the 3 fixingweb bearings. Remove the web together with the entire shaft.
Nip
Bearing
0~10mm
Fixing heat roller Fixing cleaning roller Fixing web Green line
Bearings
3-K-3
FIXING UNIT
[5]
(10) Remove the 2 fixing bearings (one at the front, one at the rear) from the unit.
Heat insulating sleeve A
a. Procedure
(1) Remove the fixing unit from the main body. (2) Remove the fixing claw unit. (3) Remove the fixing cleaning unit. (4) Remove the two fixing heater lamps (5) Remove the 2 set screws and 2 collars for the connector that was connected to the faston terminal. Remove the connector. (6) Remove the 2 set screws, and remove the lamp support piece (rear). (11) Remove the pressure roller.
Fixing bearings
(12) Reinstall in the opposite sequence to removal. Caution: Be sure that heat insulating sleeves A and B are oriented and positioned correctly. When replacing the heating insulating sleve/A, apply solvest 240 to the inside and outside surfaces of the heat insulation sleeve/A and then instal it.
(7) Open the fixing guide to release the pressure. (8) Remove the ring at the rear of the heat roller, and then remove the gear and heat insulating sleeve A, B.
Heat insulating sleeve A Heat roller Ring Heat insulating sleeve A
solvest 240
(9) Remove another ring, then remove the heat insulating sleeve A (the sleeve toward the front). Then remove the heat roller.
3-K-4
FIXING UNIT
[6]
[7]
a. Procedure
(1) Remove the fixing unit from the main body. (2) Remove the fixing claw unit. (3) Remove the fixing cleaning unit. (4) Remove the 2 set screws, and remove the fixing temperature sensors.
Caution: After installing the thermostat: Make sure that the wire bundle is not in contact with the fixing heat roller. Make sure that the thermostat itself is in contact with the fixing heat roller.
a. Procedure
(1) Remove the fixing unit from the main body. (2) Remove the fixing front and rear cover. (3) Remove the fixing exit plate. (4) Remove the fixing claw unit. (5) Remove the fixing cleaning unit. (6) Remove the heat roller. (7) Detach the thermostat 2 Faston terminals. (8) Remove the 2 set screws, and remove the Fuse mounting plate assembly.
Faston terminals
Thermostat
(5) Reinstall in the opposite sequence to removal. Caution: When installing the sensors, attach the longer wire bundle to the center of the unit. Make sure that the sensors are in contact with the heat roller.
Set screws Fuse mounting plate assenbly
(9) Reinstall in the opposite sequence to removal. Caution: When installing the Fuse mounting plate assembly, install so that the base plate fits between the unit's sheet metal. Make sure that the thermostat is in contact with the heat roller.
3-K-5
FIXING UNIT
Blank
3-K-6
Set screw
Cover
Set screws
(4) Remove the 2 set screws (by inserting the screwdriver through the holes in the sheet metal). Detach the connector at the side of the sheet metal, and remove the exit sensor unit/1.
Set screws
Connector
3-L-1
Blank
3-L-2
4
ADJUSTMENT
ADJUSTMENT
1.
Mode
Indicates the adjustment mode. [25] : 25 mode [36] : 36 mode [47] : 47 mode
4.
2.
Codes
Indicates the applicable code and/or Copy Quantity Setting button for each mode.
b. 5. 6. 7. 8. 9.
Does the cause of a defective image lie in the original itself? Is the density adjusting control at the proper position? Are the original glass and RADF platen guide clean? Is the correct paper being used for the copy? Are the copying materials and parts replaced when they reach the end of their usable life? (developer, drum, cleaning blade, etc.)
3.
Conditions
New: Reset: Indicates adjustment (including check) is required when replacing a new part. Indicates adjustment (including check) is required when a part has been re-installed.
4.
10. Is there toner in the toner bottle? The following items should also be observed when repairing the machine. 1. Only one side of the AC power line is disconnected when the main power of this machine is turned off. Always unplug the machine before beginning work. If absolutely necessary to work with the power on, exercise care to avoid being caught in the scanning rear of the exposure unit. Special care should be taken when handling the fixing unit since it operates at extremely high temperatures. The developing unit is surrounded by a strong magnetic field. Keep watches and metering equipment away from it. Avoid scarring the drum with tools or similar objects. Do not touch IC pins with your bare hands.
sequence for adjustments (including checks) and settings. (Empty circle) : Indicates adjustments (including checks) and settings that can be carried out independently.
2.
3.
4. 5.
4-1
ADJUSTMENT
2 ISW
L detection adjustment
3 SERVICE
Part name Drum Developer Fixing unit-related parts Writing unit Parameter memory substrate
Mode Code New New New New/Re New New New/Re New New/Re
25
25
36 1 *2
36
36
36
36
36 36
36
36
36
36
36
47
2-1 2-2
2-1 2-1 2-1 2-2 2-2 2-3 2-4 2-5 2-6 6-2 8-1 8-2 198
2 2 2 2
3 3
4 4 3
5 5 6
6 7
7 8 9
*1
1 1 1
4 DIAGRAM
Paper feeding-related rubber rollers RADF RADF slit glass E-RDH memory
"New" means replace with a new part and "Re" means to reinstall the part. The circles will appear above a number when there is an adjustment priority. *1: When the parameter memory board is replaced, remember to replaced the developer before conducting the L deection adjustment. *2: After replacing the developer, be sure that you do not make any copies until you have first carried out L detection adjustment.
4-2
Centering adjustment
PM counter reset
PM cycle set
ADJUSTMENT
[1]
Setting method
The following modes can be selected on the screen without turning OFF/ON the power supply: 1. 2. 3. 4. 5. 6. Normal mode Adjustment mode (36 mode) Memory setting mode (25 mode) Key ope mode (Key operator mode) I/O check mode (47 mode) Exit
Step 1 2 3
Operation procedure Turn on the main and sub power switches. Keep pressing the * button until the message Please enter service password. appears. Input 9272 as the password and press the [Start] key. (The password is fixed and cannot be changed.)
[Mode Select Menu Screen] Press the key of the mode to be selected on the screen. To return to the Mode Change Menu Screen, keep pressing the * button until the screen appears.
When the adjustment ends, press [1. Normal Mode] key and the basic screen will appear.
4-3
ADJUSTMENT P
[1]
1.
* button.
The P mode screen appears, and the total count value appears. When an option is installed, the counter values for the FAX, printer and scanner also appear. The counter that appears differs depending upon the installed option. If you press the ! button on the P mode screen, service-related counters that indicate the PM count, and so on, appear. To output the count value list, press the [PRINT] key.
3 SERVICE
2 ISW
Note 2: Note 3:
4 DIAGRAM
6.
Press the [OK] key or the stop/clear button to return to the basic screen.
4-4
25 ADJUSTMENT
25 MODE
<List of adjustment items for 25 mode>
Adjustment item menu 1. Software SW 2. PM COUNT/CYCLE 3. Collecting data 1. PM COUNT reset 2. PM CYCLE set 1. Count data Data Collection 1 (by each size) (RADF paper passage count) Data Collection 2 (JAM occurrence count by each point) Data Collection 3 (copy count by each mode) Data Collection 4 (SC occurrence count : F code) 2. Date count data 4. Parts counter 5. Password setting 1. Count of parts (Fixed) 2. Count of parts (Named) 1. Key operator password set 2. E.K.C. master key code set 3. Weekly timer master key set 6. Service TEL No. 7. Serial number 8. ROM version 41 items (7020/25/30 is the 39th item) 30 items 4 digits 8 digits 4 digits Telephone & Fax. No. of service center setting. Sets up the serial number display of the main body and each option, and the FAX destination. Indicates the version of the ROM used for overall control, image control, the operation panel control, optics control, the RADF, the finisher, FAX control, and printer. 9. KRDS setting 1. Calling time set 2. Host password set 3. KRDS TEL No. Setting 4. KRDS software SW set 5. KRDS Setup calling 10. ISW Rewrites the contents of the flash ROM of each board including boards used in options except for a printer. 11. Root counter 12. Setting date 13. Counter clear (Note) (Other then 7020/25/30/35) 1. Drum unit related counter 2. Fixing unit related counter Displays the root counter (total counter). Sets the starting date of the total counter. Clears the drum counter and the drum drive counter Clear fixing web counter Remarks Refer to List of software DIP SW.
Note: 13. Counter clear mode is the same as 8. Counter clear of the 36 mode.
4-5
ADJUSTMENT 25
[1]
Setting method
[2]
A special operating mode called 25 Mode has been provided with this machine. This mode enables rewriting of the non-volatile storage and specify other various settings. 1. 2. Turn OFF the SW2 (sub power) when the SW1 (main power) remains ON. Turn the SW2 (sub power) ON while pressing 2 and 5 of the copy quantity setting buttons. The 25 mode menu screen will appear.
1. Setting method
2 ISW
Caution 2:
3 SERVICE
4 DIAGRAM
3.
Press the desired item key on the LCD screen. Each setting screen will appear. Caution: In the case of a machine other than the 7020/25/30/35, the [ M ] key is displayed at bottom left of the above screen. By pressing the [ M ] key, the [13. Counter Clear] key appears.
4. 5. 6. 7.
Enter data in each selected screen. Press the [Return] key to check the data that has been entered. Turn the SW2 (sub power) off to cancel the 25 mode. New data will be effective after restarting.
4-6
25 ADJUSTMENT
Return to EKC screen after copying reservation *6 By-pass feed non-standard size selection *7 Toner level detection (Supply toner indication)
5 6 7
Toner consumption reduction switch Drum initial rotation first thing in the morning K size selection switch for Taiwan destination K size selection switch for Taiwan destination (By pass feed) Polygon motor low-speed rotation timing
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0
3 3
DIP SW6
0 1 2 3 4 5 6 7
*11
0 0
4-7
ADJUSTMENT 25
Default values BIT 0 1 2 DIP SW7 3 4 Functions Copy paper priority in image area
Automatic restart after feeding paper (Other than Inch)
DIP SW No.
0 *12 *13 Area erasure outside original Does not restart Yes No No No No Rectangular erasure
1 Images on whole page in the platen mode only Restarts No Yes Yes Yes Yes Handling of slanted original
Japan 1 0 1 0 0 0 0 1 1
Inch 1 0 0 0 0 0 0 0 0
Metric 1 0 0 0 0 0 0 0 0
8.5x11APS (Japan, Metric), A4APS (Inch) *14 Nonstandard-size notification for platen APS A4 (Japan, Metric) / 8.5x11 (Inch) *15 Nonstandard-size notification for platen APS B6 (Japan) / A5 (Metric) / 5.5 x 8.5 (Inch) *15 Password request for 25/36/47 mode Selection of A series size (Metric only) Selection of automatic erasure outside original (7020/25/30)*16 Changing of key operator fixed magnification setting Disabling copying when PM count reached *18 Adjusting of LCD contrast to help screen Priority tray when APS is released *17
2 ISW
5 6 7 0
1 2 DIP SW8 3 4
1 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
3 SERVICE
5 6 7 0 1 2 3 DIP SW9 4 5 6 7 0 1 2 3 DIP SW10 4 5 6 7 0 1 2 3 DIP SW11 4 5 6 7 0 1 2 3 DIP SW12 4 5 6 7 KRDS connection recognition F/E screen switchover (except for F34, F35 and F36) *24 Not recognize No Recognize Yes Selection of magnification mode when APS function is cancelled. Icon display in third line of LCD message display Displaying of JAM code Message that appears when the RADF is open Tray icon display in LCD size selection area Setting of PM count at which copying is inhibited *18 No No No Yes Yes Display auto Display 1.00 Yes (Toner low, PM, etc.) Yes No Summer time setting for weekly timer *23 P81 messages (Messages displayed on machines installed in convenience stores) *22 Data collection (25 Mode) Selection of copy quantity limit *20 No *21 Yes
0 0 0 0 0 0 0 0 0 0 1 1 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0
4 DIAGRAM
4-8
25 ADJUSTMENT Note: Parenthesized bit numbers among the initial values apply to the 7022/7130.
DIP SW No. Default values BIT 0 1 2 3 4 DIP SW13 5 6 7 0 1 2 3 DIP SW14 4 5 6 7 0 1 2 3 DIP SW15 4 5 6 7 0 1 2 Operation of PTC
* In the case of the 7022/7130, the internal heater is treated as an option.
Functions Selection of filter for jagged edges on slanting lines Threshold for automatic erasure of outside original (7020/25/30) Operation when stapling is not possible (Other than B6R, post card nonstandard) Operation when one position stapling is not available Operation when two position stapling is not available Full stack stop when FNS not installed
Occurrence of overload stop when FNS or IT is not connected
0 ON OFF
Japan 0 0 0 0 0 0 0 (1) 0 0 0
*25 Note 1: Initial value for a machine other than the 7020/25/30
in the case where ( ) is appended to the bit No. of the initial value
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 Note 3 (1) 0 0
Machine pauses after 100 sheets have been exited. Machine pauses after 400 sheets Decide with DIP SW15-6 have been exited. *30 Note 2: Initial value for a machine other than the 7035 in the case where ( ) is appended to the bit No. of the initial value
Always ON
DIP SW16
3 4 5 6 7 0 1 2 3
Copy inhibit flag prior to L detection Indication to prepare toner bottle (7020/25/30/35)
Operation when temperature inside machine rises
(7020/25/30)
PTC is OFF if OFF mode, if SW2 (sub power) is OFF, or if system is OFF due to WT or auto shutoff. Copy inhibit
Indicated
0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Host printing cannot be performed when a key counter is installed. ITU (inner tray), vendor switchover Separation claw operation OFF mode (for machines destined for China) Unit isolation (1) *33
Printing takes place. ITU selected. Normal Tray 1 (main body upper) can be used Tray 2 (main body lower) can be used Tray 3 (DB upper) can be used Tray 4 (DB lower) can be used DB can be used
Printer abort processing Shift possible. Vender selected. OFF Tray 1 (main body upper) is isolated Tray 2 (main body lower) is isolated Tray 3 (DB upper) is isolated Tray 4 (DB lower) is isolated DB is isolated
0 0 0 0 0 0 0 0 0 0 0 0 0
DIP SW17 4 5 6 7 0 1 2 3 4 5 6 7
0 0 0 0 0 0 0 0
DIP SW18
4-9
ADJUSTMENT 25
DIP SW No.
Default values BIT 0 1 2 Functions Unit isolation (2) *33 0 Printer board can be used Fax board can be used Scanner can be used RADF can be used Unit isolation (3) *33 FNS can be used Platen size recognition selector switch 1 for Latin America (Inch only) 1 Platen size recognition selector switch 2 for Latin America (Inch only) 2 Platen size recognition selector switch 3 for Latin America (Inch only) 3 Notice of nonstandard small platen size (Inch only) *15 4 Job suspension/end at pulling out key counter If DIP SW1-0:0: Stop paper feed and terminate If DIP SW1-0:1 Immediatestop jam 5 Notice of small size of platen mode (8.5x11/A4 or smaller) 6 Total-counter/key-counter increment operation Normal operation (Both the total *15 Notice size detected by APS. If DIP SW1-0:0: Stop paper feed and printing is interrupted If DIP SW1-0:1 Immediatestop jam Notice size as A4 (Japan, Metric) or 8.5x11 (Inch) During a copy mode, both the total 0 0 0 0 0 0 0 0 0 Notice of noticed size Notice as nonstandard size 0 0 0 8.5 x 14 F4 0 0 0 8.5 x 11R A4R 0 0 0 8.5 x 11 A4 1 Printer board is isolated Fax board is isolated Scanner is isolated RADF is isolated FNS offset mode cannot be used Japan 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Inch 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Metric 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
DIP SW19
3 4
2 ISW
5 6 7 0 1 2 DIP SW20 3 4 5 6
3 SERVICE
7 0
DIP SW21
4 DIAGRAM
counter and the key counter count counter and the key counter count up regardless of the mode.) up. During a printer/Fax mode, only the total counter is counted up.
When using an EKC, the password screen appears at the end of each job. (Other than 7020/25/30/35) Turns ON the sub power switch when the main power switch is turned ON. *34
No
Yes
No
No
2 DIP SW22
Connecting
3 4 5 6 7
Indication of total count start day on P mode screen Platen APS detected size enlargement (7020/25/30/35) Paper magnification correction according to paper size Exit limit detect sensor (PS19) (7020/25/30/35) Not indicated
Indicated
0 0 0 0 1
0 0 0 0 1
0 0 0 0 1
4-10
25 ADJUSTMENT
DIP SW No.
Default values BIT 0 1 2 3 Functions Automatic tray changeover when FNS tray is full 0 No automatic changeover to Tray 1 No automatic changeover to Tray 2 No automatic changeover to Tray 3 No automatic changeover to Tray 4 No No Not stop No *41 *29 *38 Job No. indication Without process stop No automatic changeover to Tray 1 No automatic changeover to Tray 2 No rotation No rotation Original quantity indication Process stop Automatic changeover to Tray 1 Automatic changeover to Tray 2 Rotation takes place. Rotation takes place. Stops
Set. (Note, however that the bit is automatically made 0 after L detection adjustment has ended normally.)
1 Japan Automatic changeover to Tray 1 Automatic changeover to Tray 2 Automatic changeover to Tray 3 Automatic changeover to Tray 4 Yes Yes 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 Inch 1 1 1 1 0 1 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 Metric 1 1 1 1 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0
DIP SW23
4 5 6 7 0 1 2 3 4 5 6 7 0 1
100 sheets are exited when FNS is not stapled, and tray is detected full 100 sheets are exited when FNS is stapled, and tray is detected full Stopping of the machine when the fixing web counter Toner density selection of developer (7020/25/30/35) Automatic change of printer paper size Sets tray at commencement of search when APS is used. Changeover of original quantity display during operation Job start and changeover without print process stop *36 Automatic changeover of tray when the IT101 tray is full
DIP SW24
DIP SW25
2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
For postcard-to-postcard copying, rotation takes place even when APS/AMS is not used 180 degree rotation takes place even when there are no staples FAX transmission 8K/16K for machines destined for Taiwan Printer density selection (Patch detection control threshold value change) Image position reference use for by-pass feed copying on non-standard size paper Printer EKC mismatch print operation Top & bottom erase mode of the application functions (7020/25/30/35) The timer for canceling a job that was interrupted due to removal of the key counter is valid No IP scanner function setting Automatic copying reservation function (Other than 7020/25/30/35) Density setting when the printer toner save function is selected (Other than 7020/25/ 30/35)
Image is transmitted in reduced Image is transmitted with both edges erased. form. *39
DIP SW26
DIP SW27
4-11
ADJUSTMENT 25
*1 : FS107 stapling upper limit Mode 50 sheets 45 sheets 40 sheets 35 sheets 1-3 0 1 0 1 1-4 0 0 1 1 *4 : 1-shot message display at automatic staple mode clearing If 1-shot display is enabled: If the copy limit is exceed during staple-mode operation, a message indicating this appears on the display, and copying continues in sort mode. Note that this setting is related to the 1-SHOT DISPLAY TIME setting available under key-operator mode. For information about memory switches, refer to the Instruction Manual. insertion of a new toner bottle (toner-bottle detect sensor OFF/ON). The toner-out stop conditions vary according to the settings of DIP SW3 2 and DIP SW2 0.
2 ISW
DIP SW 2 5 1-shot message display at automatic staple mode clearing. *2 : FS107 limit on number of stapled sets If this bit is set to "1", then if the user specifies more than 25 stapled sets the copier automatically stops after reaching the 25th set, and displays a message instructing the user to remove the paper and press the START button.
3 SERVICE
*3 : Toner-replenish stop timing When the TLD (toner level detector) detects that the toner-out condition has persisted for a fixed length of time, the copier waits an additional number of copies (as specified by DIP SW4 0, 4 1) and then displays a message instructing the user to load new toner. (The toner-low condition) Toner-level detect (message requesting new toner)
*5 : F34/F35/F36 latch In the event of a fixing-related error, the setting changes to "1" so that power OFF/ON will not clear the error condition. After correcting (repairing) the problem, reset this to "0" to re-enable copying.
4 DIAGRAM
Mode After 0 effective copies After 100 effective copies After 200 effective copies After 500 effective copies
4-0 0 1 0 1
4-1 0 0 1 1
*6 : Return to EKC screen after copying reservation If EKC setup is enabled, then if this bit is set to "1" (return to screen) the copier will immediately display the EKC password-request screen following exit of the final sheet for the reserved jobs. If copying is not reserved, the copier will wait 1 minute following job completion before displaying the EKC passwordrequest screen.
Following the message display, the copier allows printing of an additional number of copies as set by DIP SW4 2, 4 3, and will then disable copying. Count from appearance of toner supply message until copying is inhibited Mode After almost 100 copies After almost 400 copies After almost 700 copies After almost 1000 copies 4-2 0 1 0 1 4-3 0 0 1 1
*7 : Bypass feed nonstandard size selection This setting determines whether the system detects the size of the paper in the bypass tray. If the setting is "1" (handle as nonstandard size), the size is not detected and copying is based on the maximum paper size.
*8 : Non-display of advance/delete buttons for job list Under default conditions, the job list screen allows for deletion or priority changing of jobs that have been stored in E-RDH memory. If this bit is set to "1"(non-display), however, the advance and delete buttons will not appear on the display so that it will not be possible to delete or reorder the reserved jobs.
However, that the copier will stop only if DIP SW4 5 ("Job stop or nonstop at no toner ") is set to "1". The toner-low/toner-out condition is cleared by
4-12
25 ADJUSTMENT *9 : Destination switch It is recommended that the destination is amended with the "Destination" setting on the 25 mode serial number setting. Mode Japan Inch Metric Taiwan : Inch : Metric 5-0 0 1 0 1 5-1 0 0 1 1
*13 : Automatic restart after paper supplied (Excluding the inch series)
This setting determines how copying is restarted if the tray becomes empty while copying is in progress. Under the default setting, the user (after adding paper and setting the tray back in place) must press the START button to resume copying. If this bit is set to "1", however, copying restarts automatically when the tray is set back in place.
6-6 0 1 0
6-7 0 0 1
4-13
ADJUSTMENT 25
*16 : DIP SW8 0 "Selection of automatic erasure outside original" (7020/25/30 only) If this bit is set to "1" (Handling of slanted originals), the copier will automatically erase area outside of the original that have been placed a skew on the platen. Set using the key operator mode in the case of machines other than the 7020/25/30. When this setting (bit) is "0" (rectangular original), the area outside the edges of the original is erased. (Example)
Mode No priority Main-body upper tray Main-body lower tray DB upper tray DB lower tray
8-4 0 1 0 1 0
8-5 0 0 1 1 0
8-6 0 0 0 0 1
2 ISW
3 SERVICE
BIT:0
BIT:1
4 DIAGRAM
DIP SW12 3, 12 4, and 12 5 (Setting of PM count at which copying is disabled) sets the number of copies at which copying is disabled. Note that copying will be disabled only if DIP SW8 2 (Disable copying when PM count is reached) is set to "1".
Mode 1000 copies 2000 copies 3000 copies 4000 copies 5000 copies
12-3 0 1 0 1 0
12-4 0 0 1 1 0
12-5 0 0 0 0 1
*22 : P81 messages (Messages displayed on machines installed in convenience stores and so on.)
Mode Please insert key counter Please insert copy card Please insert coin 9-6 0 1 0 9-7 0 0 1
4-14
25 ADJUSTMENT
The number in ( ) applies to the 7035, and the number in [ ] applies to the 7122.
4-15
2 ISW
3 SERVICE
*35 : Automatic feed of non-standard size originals in the platen auto start mode
Included among the memory switch settings in the key operator mode is Auto start auto select ON/OFF setting. When this setting is ON ("1") and the size of the original on the platen glass is detected as a nonstandard size, the machine automatically starts paper feed from the by-pass feed tray.
0 1
Auto start does not take place. Auto start takes place when the by-pass feed tray is selected.
4 DIAGRAM
This machine can hold up to 5 print jobs in the E-RDH memory. When this setting is "1", and a reserved job (copy reservation, printer job or FAX receiving operation) is generated during a print operation, the machine proceeds to the next job without stopping after the end of the ongoing print job. When this setting is "0", the print operation stops after the end of the ongoing print job. However, if any of conditions 1 to 6 below exists, the print operation stops after the end of the ongoing print job, even if this setting is "1".
4-16
25 ADJUSTMENT Conditions under which print operation stops 1. The ongoing print job (current job) and the next reserved job are of different kinds (reserved copy, fax, printer, interrupt copy). 2. The printer modes are different. The current job is a two-sided mode job and the next reserved job is a one-sided mode job. 3. There is no FNS, and the output mode of the current job (non-sort, sort, group) differs from the output mode of the next job. 4. When an FNS is installed, the output mode, stapling position (at front, rear and both), and paper exit tray (tray 1 to tray 4) of the current job and the next reserved job are different. 5. The application functions (booklet, intersheet, memory copy, page insertion, rotation sort) of the next reserved job are selected. 6. The special original settings (mixed original, Zfold, non-standard) of the current job and the reserved job are different.
24-0 0 1 0 1
24-1 0 0 1 1
4-17
ADJUSTMENT *43 : Density setting when the toner save function is selected in the printer driver screen
This setting is effective only for the PCL and PS versions.
27-5 0 1 0 1 0 1 0 1
27-6 0 0 1 1 0 0 1 1
27-7 0 0 0 0 1 1 1 1
4 DIAGRAM
3 SERVICE
2 ISW
4-18
25 ADJUSTMENT
[3]
PM count setting
This function resets the PM count and sets the PM cycle. Care should be taken to reset the PM count properly. PM count / cycle menu 1. PM count resetting 2. PM cycle setting
Step 1
Operation procedure [PM Count Starting Date Input Screen] Enter a PM count start date from the numeric keys.
1. PM count reset
Select whether to reset the count in the PM count reset screen. Step 1 2 3 4 Operation procedure Enter the 25 Mode. [25 mode menu screen] Press the [2. PM COUNT/CYCLE] key. [PM Count/Cycle Menu Screen] Press the [1. PM count reset] key. [PM Count Reset Screen] Press the [YES] key to reset the PM count. Press the [NO] or [RETURN] key, then the PM count is not reset and returns to the PM count/ cycle menu screen.
2 3
Press the [SET] key to enter the data that has been entered. Press the [RETURN] key to return to the PM count/cycle menu screen.
Note: When pressing the [RETURN] key without pressing the [SET] key, the PM count start date is not changed. It is necessary to reset the count again for inputting the count.
4-19
[4]
Data collection
This function enables viewing of the various data recorded in the machine. Also, it is possible for the collected data to be checked by KRDS and management listing. Data collection menu 1. Count data collection 2. Area data collection start (Date count data)
2 ISW
Data collection Count number of copies by each size (Note 1) Count RADF original feed quantities Data collection Count of JAM 2 occurrence by each point Data collection Count of copies by 3 4
Note 1: Note 2 :
3 SERVICE
Enter the 25 mode Select [1. Software SW] Set the address to 8-7:1 (Note 2)
Only data collection 1 can be checked in default. For the setting method, see "[2] Setting software DIP SW" in 25 mode.
4 DIAGRAM
4-20
25 ADJUSTMENT
1.
2.
Step 1 2
b.
(1) The data is displayed at the line 2 in the message display area as Data number (No.): Count value (00000000). (2) The data number can be changed by pressing the [ L ] or [ M ] key. (3) Press and hold the [ L ] or [ M ] key to display the next items continuously. Note 3 : In order to confirm collected data 2 to 4, set DIP SW 8-7 to 1 beforehand.
18
4-21
No. 38 39 40 41 42 43 44 45 46 47 48 49 50
Jam 63-5 63-6 63-7 72-16 72-17 72-19 72-21 72-23 72-81 -
Classification DF-314 DF-314 DF-314 FS-107 FS-107 FS-107 FS-107 FS-107 FS-107 Maximum count number : 999,999
2 ISW
5 6 7 8 9 10 11 12
3 SERVICE 4 DIAGRAM
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
4-22
25 ADJUSTMENT
Contents Number of times the auto low power mode is used Copy quantity is set to 1. Copy quantity is set between 2 and 5. Copy quantity is set between 6 and 10. Copy quantity is set to 11 or above. Intersheet Verti./Horiz. zoom mode Memory copy mode Confirmation copy mode Text/Photo mode Text mode Arbitrary density mode Number of feed in the OHP mode (copy interleave) Page insertion mode Chapter division mode 2 in 1, 4 in 1, 8 in 1 mode Repeat mode B/W reverse mode Non-image area erase mode Increase contrast mode Original auto layout copy Number of copies in rotation Copy quantity of paper feed from tray 1 Copy quantity of paper feed from tray 2 Copy quantity of paper feed from tray 3 Copy quantity of paper feed from tray 4 Finisher, Number of stapling (front) Finisher, Number of stapling (rear) Booklet mode copying count OHP mode (without doubled sheet) copying count Z-fold mode copying count Copy quantity in the non-standard size mode Stamping mode copying count Image head correction mode copying count
Maximum count : 99,999,999
4-23
10-1 10-2 10-9 18-1 18-2 18-3 18-4 26-1 28-1 28-2 28-3 34-1 34-2 35-1 35-2 35-3 35-4 35-5 35-6 35-7 35-8 35-9 35-10 36-1 36-2 36-3 40-1 40-9 41-1 46-1 46-8 46-10 46-11 49-2 49-4 49-6 51-4 51-5 51-6 52-1 52-2
2 ISW
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
L detection error High-voltage power source error Fixing high-temperature error Fixing low-temperature error
52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
4 DIAGRAM
3 SERVICE
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
68 69 70
71 72 73 74 75 76 77 78 79 80 81
82 83 84
85 86
4-24
25 ADJUSTMENT
Error code (decimal number) No. 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 Main code Sub code Classification Fax error (Overall control board side)
86-06 86-88 86-89 86-91 86-10 86-20 22-1 23-1 26-2 26-3 28-4 43-1 52-3 36-4 52-6 87-2 87-3 77-18 52-4 86-7 86-8
Fax error (Fax board side) Machine internal temperature Drum periphery L detection error High voltage power source error Scanning system error Fan lock error Broken fixing sensor Print controller error
Finisher error Fan lock error (Other than 7020/25/30) Fax error (Fax board side) (Other than 7020/25/30) Maximum count : 9,999
3.
Step 1 2 3 4
Operation procedure Enter the 25 mode. [25 mode menu screen] Press the [3. Collecting data] key. [Data collection menu screen] Press the [2. Date count data] key. [Starting periodic data collection screen] Press the [YES] key to start the periodic data collection. Press the [NO] or [RETURN] key, then data collection start date is not reset and returns to the data colleciton menu screen.
4-25
ADJUSTMENT 25
[5]
Unit
Parts name
Perform the copy count display, count clear, limit value setting and arbitrarily parts to be replaced setting to the data of the parts to be replaced (fixed/arbitrarily). Each count value can be check with the management list of 36 Mode and the KRDS. Parts counter menu 1. Copy Count for each fixed replacement part 2. Copy Count for each arbitrarily replacement part
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
1.
Step 1 2 3 4 5 6
Operation procedure Enter the 25 mode. [25 mode menu screen] Press the [4. Parts counter] key. [Parts counter menu screen] Press the [1. Count of parts (Fixed)] key. [Copy count screen by parts to be replaced (fixed)] Press [ L ] , [ M ] keys to select the data. Press the [Count reset] key. [Count reset screen by parts to be replaced (fixed)] Press the [YES] key to clear the copy count. Press the [NO] or [RETURN] key, then the copy count is not reset and returns to the copy count screen by parts to be replaced.
Drum unit (including charging corona unit) Transfer separation corona unit 5 Developing unit 6 7 Main body 8 9 10 Main body paper 11 feed unit 12 (Tray1) 13 Main body paper 14 feed unit 15 (Tray2) 16 DB paper feed unit 17 (Tray3 ro LCT) 18 19 DB paper feed unit 20 (Tray4) 21 22 By-pass feed unit 23 24 25 Fixing unit 26 27 28 29 30 31 32 33 34 35 36 37 38 39 DF-314 40 41 FS-107
1 2 3 4
Drum Cleaning blade assembly Drum unit Transfer separation corona unit Developer Developing unit Ozone filter Suction filter/A Filter cover assembly Feed rubber Double feed prevention rubber/Upper Double feed prevention rubber/Lower Feed rubber Double feed prevention rubber/Upper Double feed prevention rubber/Lower DB feed rubber DB double feed prevention rubber/Upper DB double feed prevention rubber/Lower DB feed rubber DB double feed prevention rubber/Upper DB double feed prevention rubber/Lower By-pass feed reverse roller By-pass feed pick up roller By-pass feed conveyance roller Fixing heat roller Fixing pressure roller Fixing web Heat insulating sleeve/A Heat insulating sleeve/B Fixing cleaning roller Cleaner assembly Fixing claw Fixing roller holder/Upper Fixing roller holder/Lower Fixing sensor Fuse mounting plate assembly Fixing heater lamp/1 Fixing heater lamp/2 Paper feed roller/A Double feed prevention roller/A assembly Paper exit roller/A
4-26
25 ADJUSTMENT
2.
Copy count display and count reset by parts to be replaced (Named; arbitrarily)
Set the limit value for the parts to be replaced, parts No., parts name setting, copy count display and count reset.
Step 1 2 3 4
Operation procedure Enter the 25 Mode. [25 mode menu screen] Press the [4. Parts counter ] key. [Parts counter menu screen] Press the [2. Count of parts (Named)] key. [Copy count screen by parts to be replaced (named)] Press the [ L ] or [ M ] key to select the data to be set or changed.
The following items can be set below: [COUNT RESET] : To clear the copy count. [LIMIT SET] : To enter the limit value (6-digit). [P/N SET] : To enter the parts number (9-digit). [Parts name] : To enter the parts name.
Press the [RETURN] key, then return to copy count screen by parts to be replaced.
4-27
Note:
When pressing the [RETURN] key without pressing the [SET] key, the setting is complete without changing a new limit value and returns to the copy count screen by parts to be replaced (Named). The right side of the limit value will be marked * if the copy count exceeds its limit value.
Reference:
4-28
25 ADJUSTMENT
Note:
When pressing the [RETURN] key without pressing the [SET] key, the setting is complete without changing a new parts No. and returns to the copy count screen by parts to be replaced (Named).
4-29
ADJUSTMENT 25
[6]
Password setting
2.
This function sets the password to enter each mode. In the 25 mode menu screen, select the [5. Password setting], then the password setting menu screen will appear. Select the password to be adjusted/entered in this screen. Password setting menu 1. Key operator password set 2. E.K.C. master key code set 3. Weekly timer master key set
4 3
Step 1 2
Operation procedure Enter the 25 mode. [25 mode menu screen] Press the [5. Password setting] key. [Password setting menu screen] Press the [2. E.K.C. master key code set] key. [EKC master key code setting screen] Enter 8-digit new EKC master key code using the numeric keys.
1.
5 6
Press the [SET] key to enter the EKC master key code that has been entered. Press the [RETURN] key to return to the password setting menu screen.
Step 1 2 3 4
Operation procedure Enter the 25 mode. [25 mode menu screen] Press the [5. Password setting] key. [Password setting menu screen] Press the [1. Key operator password set] key. [Key Operator Password Setting Screen] Enter 4-digit new password from the numeric keys.
Note:
When pressing the [RETURN] key without pressing the [SET] key, the setting is complete without changing a new EKC master key code and returns to the password setting menu screen. When 00000000 is set as the password, the EKC setting menu screen will be displayed instead of the password entry screen.
Reference:
5 6
Press the [SET] key to set the password that has been entered. Press the [RETURN] key to return to the password setting menu screen. Note: When pressing the [RETURN] key without pressing the [SET] key, the setting is complete. However the new password will not be entered and the password setting menu screen will return. When setting a password to 0000, the key operator mode can be used without a password.
Reference:
4-30
25 ADJUSTMENT
3.
[7]
Step 1 2 3 4
Operation procedure Enter the 25 mode. [25 mode menu screen] Press the [5. Password setting] key. [Password setting menu screen] Press the [3. Weekly timer master key set] key. [Weekly timer master key setting screen] Enter 4-digit new weekly timer master key using the numeric keys.
This function displays the telephone and fax numbers of the service center which is indicated on the screen if a service call is required. This function is not related to KRDS functions. It is designed only for indicating the data on the screen.
1.
5 6
Press the [SET] key to enter the weekly timer master key that has been entered. Press the [RETURN] key to return to the password setting menu screen. Note: When pressing the [RETURN] key without pressing the [SET] key, the setting is complete without changing a new weekly timer master key and returns to the password setting screen. When setting the master key to 0000, the weekly timer mode can be used without a password. Step 1 2 3 Operation procedure Enter the 25 mode. [25 mode menu screen] Press the [6. Service TEL No.] key. [Service center number setting screen] Press the [TEL] key to set the phone number and the [FAX] key to set the [FAX] number, and input the number (Max. 21 digits) using the numeric keys on the screen. 4 When input has been mistaken, rewrite it after moving the cursor with [<<] or [>>] key, or delete all with the Stop/clear button to input again. 5 6 Press the [SET] key to enter the number that has been entered. Press the [RETURN] key to return to the 25 mode menu screen. Note: When pressing the [RETURN] key without pressing the [SET] key, the setting is complete. However the new phone number will not be entered and the 25 mode menu screen will return.
Reference:
4-31
ADJUSTMENT 25
[8]
3.
This function is used to display, set and change the serial number of the main body and optional units. The serial numbers can be read from KRDS.
Step
Operation procedure Enter the 25 mode. [25 mode menu screen] Press the [7. Serial No.] key. [Serial number setting screen] Press the [Destination] key. [Destination setting screen] Use the [L] or [M] key to select the destination. Press the [OK] key to register the setting and to return to the serial number setting screen. Press the [RETURN] key to return to the 25 mode menu screen.
1.
1 2 3 4 5 6
2.
Note:
If you press [CANCEL] key, the copier will retain the previous destination setting and return you to the serial number setting screen.
<Destination codes>
Step 1 2 3 Operation procedure Enter the 25 mode. [25 mode menu screen] Press the [7. Serial number] key. [Serial number setting menu screen] Press the key corresponding to the desired item on the screen. 4 [Serial number setting screen] Enter the 9-digit serial number from the alphabet and numeric keys on the screen and then press the [SET] key to enter the number that has been entered. 5 6 7 Press the [RETURN] key to return to the serial number setting menu screen. When changing the serial number of other item, repeat steps 3 to 5. Press the [RETURN] key to return to the 25 mode menu screen.
Code JP CA US KR SG MY CN SA TW ZA PL PT ES IT DK
Destination Japan Canada U.S.A Korea Singapore Malaysia China Saudi Arabia Taiwan South Africa Poland Portugal Spain Italy Denmark
Code IE FI SE NO AT BE NL CH FR GB DE EU NZ AU
Destination Ireland Finland Sweden Norway Austria Belgium Netherlands Switzerland France Great Britain German Europe New Zealand Australia
Note:
When pressing the [RETURN] key without pressing the [SET] key, the setting is complete. However the new serial number will not be entered and the serial number setting menu screen will return.
4-32
25 ADJUSTMENT
[9]
1.
Step 1 2 3
Operation procedure Enter the 25 mode. [25 mode menu screen] Press the [12.Setting date] key. [Setting date screen] Using the numeric keys, enter the year, month and day in that sequence
Step 1 2 3
Operation procedure Enter the 36 mode. [36 mode menu screen] Press the [13. Counter clear] key. [Counter clear screen] Press the key corresponding to the item to be cleared.
Message in the message display area will confirm if you really want to clear the item. Press the [YES] key. When the item is cleared, the counter clear screen will be restored.
5 6
When clearing another counter, repeat above steps 3 and 4. Press the [RETURN] key to return to the 36 mode menu screen.
The operation here is the same as [13, Counter clear] of the 36 mode menu screen.
4-33
ADJUSTMENT 36
36 MODE
<List of adjustment items for 36 mode>
No. 1 Menu High voltage adjustment No. Sub menu None Circular menu Charging voltage adjustment Transfer current adjustment Separation (AC) voltage adjustment Separation (DC) current adjustment Charging grid voltage adjustment Developing bias adjustment L detection adjustment Performs L detection adjustment for the developer, and registers the result in the nonvolatile memory. Display the L detection adjustment value as the result when it is completed. Reset the developing counter. Automatic toner supply 2 Timing adjustment 1 Vertical/Horizontal magnification adjustment Printer vertical magnification (drum clock) adjustment Printer 2 vertical magnification (drum clock) adjustment (Other than 7020/25/30) Platen vertical magnification (drum clock) adjustment Platen horizontal magnification adjustment RADF (50% single side) vertical magnification (drum clock) adjustment RADF (100% single side) vertical magnification (drum clock) adjustment RADF (200% single side) vertical magnification (drum clock) adjustment RADF (400% single side) vertical magnification (drum clock) adjustment RADF (50% double side) vertical magnification (drum clock) adjustment RADF (100% double side) vertical magnification (drum clock) adjustment RADF (200% double side) vertical magnification (drum clock) adjustment RADF (400% double side) vertical magnification (drum clock) adjustment 2 Restart timing adjustment Restart timing adjustment (All) Restart timing adjustment (Main body upper tray) Restart timing adjustment (Main body lower tray) Restart timing adjustment (DB upper tray) Restart timing adjustment (DB lower tray) Restart timing adjustment (By-pass) Restart timing adjustment (ADU) After making an adjustment, print the SGU pattern (No.16). The same as 36 mode 9 RADF Adjustment. After making an adjustment, make a copy. Adjustment in the field is inhibited. The method of adjusting the 7020/25/30 differs from that of the 7022/7130/7035. After adjustment, print the SGU pattern (No.16). Summary of operation Adjustment in the field is inhibited.
4-34
36 ADJUSTMENT
No. 2
No. 2
Circular menu Restart timing adjustment (RADF single side) Restart timing adjustment (RADF double side (first side)) Restart timing adjustment (RADF double side (second side))
Paper feed loop amount adjustment (All) Paper feed loop amount adjustment (Main body upper tray) Paper feed loop amount adjustment (Main body lower tray, small size) Paper feed loop amount adjustment (Main body lower tray, large size) Paper feed loop amount adjustment (DB upper tray, small size) Paper feed loop amount adjustment (DB upper tray, large size) Paper feed loop amount adjustment (DB lower tray, small size) Paper feed loop amount adjustment (DB lower tray, large size) Paper feed loop amount adjustment (By-pass, ordinary paper) Paper feed loop amount adjustment (By-pass, thick paper) Paper feed loop amount adjustment (By-pass, post card) Paper feed loop amount adjustment (ADU) Paper feed loop amount adjustment (RADF single side)
None
Centering adjustment
Centering adjustment (All ) Centering adjustment (Main body upper tray, common) Centering adjustment (Main body upper tray, small size) Centering adjustment (Main body upper tray, large size) Centering adjustment (Main body lower tray, common) Centering adjustment (Main body lower tray, small size) Centering adjustment (Main body lower tray, large size) Centering adjustment (DB upper tray, common) Centering adjustment (DB upper tray, small size) Centering adjustment (DB upper tray, large size) Centering adjustment (DB lower tray, common) Centering adjustment (DB lower tray, small size) Centering adjustment ( DB lower tray, large size)
4-35
ADJUSTMENT 36
No. 2
No. 5
Circular menu Centering adjustment (ADU, common) Centering adjustment (ADU, small size) Centering adjustment (ADU, large size) Centering adjustment (By-pass, common) Centering adjustment (By-pass, small size) Centering adjustment (By-pass, large size) Centering adjustment (Platen) Centering adjustment (RADF single side) Centering adjustment (RADF double side (first side)) Centering adjustment (RADF double side (second side))
Summary of operation Print the SGU patters (No.16) after making an adjustment.
After making an adjustment, make a copy. The same as 36 mode 9 RADF Adjustment.
Planten adjustment
Vertical/Horizontal magnification adjustment Restart timing adjustment Paper feed loop amount adjustment Leading edge original erasure adjustment Centering adjustment Image read point adjustment
Reset the adjustment data in the same condition as they were when the machine left the factory.
Running mode
None
3 4
Running mode
None
None
Density adjustment
None
None
None
4-36
36 ADJUSTMENT
No. 7
No. 1
Summary of operation Grid pattern with 2 dots in width of line and 500 dots at intervals of lines.
Font pattern
None
None
Print dump of data stored from the specified address in Hex and ASCII formats.
None
Print the condition of the machine, counter data information, and jam history.
Adjustment list
None
Print only 25/36 mode adjustment value from the machine management list.
6 7 8
7 8
None
Print dump of data stored from the specified address in Hex and ASCII formats.
None
Outputs the necessary list prints all together if trouble occurs in the field. (Other than 7020/25/30/35) Clears the drum counter and the drum drive counter.
None
None
RADF adjustment
Vertical magnification adjustment of RADF (50% single side) Vertical magnification adjustment of RADF (100% single side) Vertical magnification adjustment of RADF (200% single side) Vertical magnification adjustment of RADF (400% single side) Vertical magnification adjustment of RADF (50% double side) Vertical magnification adjustment of RADF (100% double side) Vertical magnification adjustment of RADF (200% double side) Vertical magnification adjustment of RADF (400% double side)
RADF (single side) RADF (double side (first side)) RADF (double side (second side))
3 4
RADF (single side) RADF (single side) RADF (double side (first side)) RADF (double side (second side))
After making an adjustment, make a copy. After making an adjustment, make a copy.
None
10
FNS adjustment
FNS alignment plate position adjustment (back) FNS alignment plate position adjustment (front)
Note 1: The sub-menu No. of the [Log list (1)/(2)] [Analysing list] sub-menu is different for each model of main body. Note 2: The [Counter clear] menu is the same as [13. Counter clear] of the 25 mode.
4-37
ADJUSTMENT 36
[1]
Setting method
[2]
1.
A special operating mode called 36 Mode has been provided with this machine. This mode enables adjustment of the various parts. 1. 2. Turn the SW2 (sub power) OFF when the SW1 (main power) remains ON. Turn the SW2 (sub power) ON while pressing 3 and 6 of the copy quantity setting buttons. 36 mode menu screen will appear on the LCD. At this time, normal copy operation is not possible.
2.
3.
4.
5.
6.
7.
L detection adjustment
This adjustment be made immediately after replacement of the developer (before any copies are made with the new developer). Developing counter is automatically reset. Caution: After replacing the developer, do not make copies until you have performed L detection adjustment.
Note:
In the case of machines other than the 7020/25/30/35, [8. Counter Clear] in the 36 mode is the same as [13. Counter Clear] in the 25 mode.
3. 4. 5. 6. 7.
Press the desired item key on the LCD screen. Each setting screen will appear. Enter data in each setting screen. Press the [RETURN] key to check the data that have been entered. Turn the SW2 (sub power) OFF to cancel the 36 mode. New data will be effective after re-starting. Note: If RADF and FNS are not installed, the [9. RADF adj.] and [10. FNS adj.] keys are netted and neither key can be selected.
4-38
36 ADJUSTMENT
[3]
Step 1 2 3 Operation procedure Enter the 36 mode. [36 mode menu screen] Press the [1. HV adjustment] key. [High voltage adjustment screen] Press the [NEXT] key until the L detection adj. appears in the message display area. 4 [High voltage adjustment --- L detection adjustment screen] Press the [START] key, then confirm that [OK] is displayed at [RESULT] and the L detection data value. 5 To make another adjustment, press the [NEXT] or [BACK] key to select the desired adjustment. 6 Press the [RETURN] key to return to the 36 mode menu screen.
Timing adjustment
This function adjusts each timing. When timing adjustment is performed, use A3 or 11 x 17 size paper. Timing adjustment menu 1. Vertical/horizontal magnification adjustment 2. Restart timing adjustment 3. Paper feed loop amount adjustment 4. Leading edge original erasure amount adjustment 5. Centering adjustment 6. Image read point adjustment 7. Restoring standard data (1) Select [2. Timing adj.] in the 36 mode menu screen. The timing adjustment menu screen will appear. (2) Press the item key to be adjusted. The selected setting screen will appear.
Caution: If an OK indication does not appear after the developer has been agitated, it means that an L detection adjustment error has occurred. In this case, an error code will appear in the Result display area. For the meaning of error codes, refer to the L detection error code list of List of warning (error) codes.
8.
4-39
a.
Step 1 2 3 4
Operation procedure Enter the 36 mode. [36 mode menu screen] Press the [2. Timing adj.] key. [Timing adjustment menu screen] Press the [1. Drum clock adj.] key. [Magnification adjustment screen] Press the [NEXT] key until Printer appears in the message display area.
5 6
Press the [COPY] key. [Basic screen] Select A3 or 11 x 17 size paper, then press the Start print button to print the SGU pattern.
Measure the vertical magnification of the output paper. Standard value: 0.5 % max (life size) Within 1 mm with respect to 206 mm
Press the # button while pressing the * button to return to the vertical/horizontal magnification (drum clock) adjustment screen.
[Vertical/horizontal magnification (drum clock) adjustment screen] If the vertical magnification is different from the standard value, enter a value from the numeric keys, then press the [SET] key to store the adjustment value. Input range: -50 (reduction) ~ +50 (enlargement) 1 step = 0.1 %
10 11
Repeat steps 5 to 9 until the vertical magnification becomes the standard value. To adjust another adjustment item, press the [NEXT] or [BACK] key to select the desired adjustment.
12
Press the [RETURN] key to return to the timing adjustment menu screen.
Standard value: 0.5 % max. (life size) Within 1.0 mm with respect to 206 mm
4-40
36 ADJUSTMENT
Step 1 2
Approx. 20 mm
Check the transfer jitter at a point approx. 20 mm from the trailing edge of the paper. 8 Press the # button while pressing the * button to return to the vertical/horizontal magnification (drum clock) adjustment screen. 9 [Vertical/horizontal magnification (drum clock) adjustment screen] If a transfer jitter occurs, enter a value from the numeric keys (change the value in 2 steps), then press the [Set] key to finalize the adjustment value. Input range: -50 (reduction) ~ +50 (enlargement) 1 step = 0.1 % 10 11 Repeat steps 5 to 9 until the transfer jitter in all five output sheets disappears. Once you have confirmed that there is no transfer jitter, press the [NEXT] key, then select Printer 2 to adjust the vertical magnification of printer 2.
Standard value: 0.5 % max. (life size) Within 1.0 mm with respect to 206 mm
206
4-41
d.
Step 1 2
Step 1 2
Standard value: 0.5 % max. (life size) Within 1.0 mm with respect to 200 mm
Standard value: 0.5 % max. (life size) Within 1.0 mm with respect to 200 mm
Caution: The result of the platen horizontal magnification will be reflected all the images read by scanner (RADF, platen).
4-42
200
36 ADJUSTMENT
e.
2.
Step 1 2
5 6
Press the [COPY] key. [Basic screen] Set the ADF adjustment chart on the RADF and select A3 or 11 x 17 size paper. Then press the Start print button to make a copy.
Standard value: 0.5 % max (life size) Within 1.0 mm with respect to 190 mm 8 9
Press the # button while pressing the * button to return to the vertical/horizontal magnification (drum clock) adjustment screen.
[Vertical/Horizontal magnification (drum clock) adjustment screen] If the vertical magnification is different from the standard value, enter a value from the numeric keys, then press the [SET] key to store the adjustment value. Input range: -20 (reduction) ~ +20 (enlargement) 1 step = 0.1 %
10 11 12
Repeat steps 5 to 9 until the vertical magnification becomes the standard value. To adjust another adjustment item, press the [NEXT] or [BACK] key to select the desired adjustment. Press the [RETURN] key to return to the timing adjustment menu screen.
Standard value: 0.5 % max. (life size) Within 1 mm with respect to 190 mm
4-43
b.
Step 1 2
Step 1 2
4-44
36 ADJUSTMENT
3.
a.
Step 1 2
Note 1: B5 only Note 2: Other than B5 Note 3: Other than A3, B4, 11x17 and 8.5x14. The loop value is set at -10 when DB is LCT. Further adjustments are required if the paper is still skewed. Set the amount of the loop to -8 if the main body is other than 7020/25/30. Note 4: A3, B4, 11x17 and 8.5x14 Note 5: Other than A3 and 11x17 Note 6: A3 and 11x17
4-45
4.
Step 1 2
4-46
36 ADJUSTMENT
5.
Centering adjustment
Adjust the miscentering for paper feed direction. Select the [2. Timing adj.] in the 36 mode menu screen, then the timing adjustment menu screen will appear. Select the [5. Centring adj.] on this screen, then the centering adjustment screen will appear. This adjustment has the following kinds of items. These can be selected by pressing the [NEXT] or [BACK] key. Centering adjustment (All ) Centering adjustment (Main body upper tray, common) Centering adjustment (Main body upper tray, small size) Centering adjustment (Main body upper tray, large size) Centering adjustment (Main body lower tray, common) Centering adjustment (Main body lower tray, small size) Centering adjustment (Main body lower tray, large size) Centering adjustment (DB upper tray, common) Centering adjustment (DB upper tray, small size) Centering adjustment (DB upper tray, large size) Centering adjustment (DB lower tray, common) Centering adjustment (DB lower tray, small size) Centering adjustment ( DB lower tray, large size) Centering adjustment (ADU, common) Centering adjustment (ADU, small size) Centering adjustment (ADU, large size) Centering adjustment (By-pass, common) Centering adjustment (By-pass, small size) Centering adjustment (By-pass, large size) Centering adjustment (Platen) Centering adjustment (RADF single side) Centering adjustment (RADF double side (first side)) Centering adjustment (RADF double side (second side)) Note 1: ADU centering adjustment can be taking place for each paper size. Large size: A3, B4 Small size: A4R, B5R, 8 x 11R Note 2: ADU centering adjustment for each paper is the offset adjustment from the ADU (common).
a.
Step 1 2
Note 1:
If it can not be adjusted within the specified range, refer to Other Adjustments.
4-47
c.
Step 1 2
Step 1 2
Lengthwise direction
Note 1:
If it can not be adjusted within the specified range, refer to Other Adjustments.
4-48
36 ADJUSTMENT
d.
6.
Step 1 2
Step 1 2 3 4 5
Operation procedure Enter the 36 mode. [36 mode menu screen] Press the [2. Timing adj.] key. [Timing adjustment menu screen] Press the [6. Read point adj.] key. [Image read point adjustment screen] Press the [COPY] key. [Basic screen] Set the new pyramid chart on the platen glass and select A3 or 11 x 17 size paper, then press the Start print button to make a test copy.
Make a comparison between original image and test copy image. Then check the image read point. Standard value: 1.0 mm
7 8
Press the # button while pressing the * button to return to the image read point adjustment screen. [Image read point adjustment screen] If the image read point is different from the standard value, enter a value from the numeric keys, then press the [SET] key to store the adjustment value. Input range: -20 (small) to +20 (large) 1 step = 0.1mm
9 10
Repeat steps 5 to 9 until the image read point is within standard value. Press the [RETURN] key to return to the timing adjustment menu screen.
4-49
[4]
Select the [3. Running mode] in the 36 mode menu screen, then the running test mode menu sreen will appear. The following items can be selected:
1.
2.
3.
Step 1 2 3 4 Operation procedure Enter the 36 mode. [36 mode menu screen] Press the [2. Timing adj.] key. [Timing adjustment menu screen] Press the [7. Factory default] key. [Resetting standard data screen] Press the [NEXT] key until the desired item appears in the message display area. 5 Press the [YES] key to reset the set values to the standard values that have been selected and to return to timing adjustment menu screen. Press the [NO] or [RETURN] key, then the set values are not reset and return to timing adjustment menu screen. 6 7 To reset another adjustment item, repeat steps 4 to 5. Press the [RETURN] key to return to the timing adjustment menu screen.
4.
5.
Running mode 5
Running mode 5 is process running mode. It consists of running mode 4 plus an operation consisting of an optics each-time scan and an automatic paper feed tray change.
4-50
36 ADJUSTMENT
Step 1 2 3
Operation procedure Enter the 36 mode. [36 mode menu screen] Press the [3. Running mode] key. [Running test mode menu screen] Press the key according to the desired running mode. (Mode 1 to Mode 5)
[5]
4 5 6 7 8
[Basic screen] Press the Start print button. After checking the copy operation, press the Stop/Clear button to stop copy operation. Press the # button while pressing the * button to return to the running mode menu screen. To perform another running test mode, repeat steps 3 to 6. Press the [RETURN] key to return to 36 mode menu screen.
Step 1 2 3
Operation procedure Enter the 36 mode. [36 mode menu screen] Press the [4. Test pattern] key. [Test pattern output screen] Enter a pattern number to be output from numeric key.
4 5
Press the [SET] key. Press the [COPY] key. [Basic screen] Press the Start print button to output a test pattern.
6 7 8
Press the # button while pressing the * button to return to the test pattern output screen. To output a different test pattern, repeat steps 3 to 6. Press the [RETURN] key to return to the 36 mode menu screen.
4-51
ADJUSTMENT 36
No. 1
Overall halftone
[Check Items] When the density is set to 70 (halftone) If white stripes, black stripes, or uneven density can be seen, locate abnormality in either scanner system or printer system. When the density is set to 0 (white) If the test pattern is fogged, locate abnormality in either scanner system or printer system. When the density is set to 255 (black) If the density is light, locate abnormality in either scanner system or printer system. * For information about setting the density, refer to [6] Test pattern density adjustment below.
Test Pattern
4-52
36 ADJUSTMENT
No. 11
[Check Items] Check the writing system abnormality (condition of resolution, reproducibility of independence point and so on).
Test Pattern
4-53
ADJUSTMENT 36
No. 16
[Check Items] Judge from this test pattern which of the scanner system and the printer system is abnormal. Items that can be checked include horizontal magnification, vartical magnification, tilt image, and leading edge timing of the printer system. If the copy image is defective despite no abnormality being visible on the test pattern, the scanner system is defective.
Test Pattern
31mm
Edge of pager
237mm
Edge of pager
206mm
28
0m
190mm
4-54
190mm
190mm
20mm
28 0m m
36 ADJUSTMENT
[6]
[7]
Density of respective patterns is adjusted in the following procedure. Select the [5. Density Adj.] in the 36 mode menu screen, then the print density adjustment menu screen will appear. Density adjustment menu 1. Test pattern density adjustment
This function adjusts the image quality adjustment. (1) Select the [6. Image quality adj] in the 36 mode menu screen, then the image quality adjustment screen will appear. Image quality adjustment menu 1. RADF scan density adj. 2. Non-image area erase check.
1.
1.
Note 2: Note 3:
Step 1 2 3
Operation procedure Enter the 36 mode. [36 mode menu screen] Press the [5. Density adj.] key. [Print density adjustment menu screen] Press the [1. Print density adj. (1)] Key. [Print density adjustment screen] Press the key according to the desired test pattern to be adjusted. (No.01, No.06, No.12 and No.17) Enter a desired density by a numeric value from the numeric keys, then press the [SET] key. Input range : 000 (light) to +255 (dark). Press the [COPY] key. [Basic screen] Press the start print button to output a test pattern. Check the density of the output test pattern. Press the # button while pressing the * button to return to the print density adjustment screen. To adjust another test pattern, repeat steps 4 to 9. Press the [RETURN] key to return to print density adjustment menu screen.
Step 1 2
6 7 8 9
Note 1:
10 11
Be sure to set the white chart in A4 direction. If it is set in A4R direction, appropriate adjustment is not available. If ERROR is displayed repeatedly, there is a possibility of a defect in the adjustment of the scanner machine, optics, or electricrelated parts.
Note 2:
4-55
Warning-2 A datum with potentioal not to function non-imagearea-erase is found. Please confirm "adjustment" - "36 mode" colums of the Service Hand book. Remedy 2 If you use the non-original erasure function relatively infrequently, you can use the machine in its present installation environment. If, however, you copy originals that have a dark background fairly frequently, re-install the machine in a dark location and facing a direction such that external light does not get into it, then carry out the installation survey once again. In this case, if there is a bright light source, such as a fluorescent light, directly above the machine, reconsider the installation location and direction, or take steps to block off the light from the light source (by using a cover, for example), then carry out the installation survey once again.
4-56
36 ADJUSTMENT
[8]
List print
8.
Analysing list
Outputs the necessary list prints together if trouble occurs in the field. (for analysing trouble) ............... Normally not used. (Other than 7020/25/30/35)
Select the [7. List Print] from the 36 mode menu screen to display the list print menu screen. You can select following menu options from this screen. 1. Test pattern. 2. Font pattern. 3. Memory dump list. 4. Management list. 5. Adjustment list. 6. Log list. (1) 7. Log list. (2) 8. Analysing list (Other than 7020/25/30/35) Note: Don't try to touch a mode not mentioned.
Step 1 2 3
Operation procedure Enter the 36 mode. [36 mode menu screen] Press the [7. List print] key. [List print menu screen] Press the key corresponding to the desired menu option.
[List print screen] When outputting the memory dump list, specify the start and end addresses (Note).
1.
Test pattern
This option is used to output a grid pattern consisted of line width of 2 dots and line-to-line space of 500 dots. From this pattern, you can check the write system for normal performance.
5 6 7 8 9
Press the [Copy] key. [Basic screen] Press the [START] button to output the list. Press the # button while depressing the * button to return to the list print screen. When outputting another list, repeat above steps 3 to 7. Press the [RETURN] key to return to the list print menu screen.
Note: The memory dump list is dump output in both the HEX and ASCII format.
2.
Font pattern
This option outputs the font list built in the engine.
3.
4.
Management list
This option outputs the machine status, counter information and history of jam and so on.
5.
Adjustment list
This option outputs a list of current adjusting values in the 25/36 mode.
6.
7.
4-57
ADJUSTMENT 36
[9]
Counter clear
The counter must be cleared whenever the drum or fixing parts/unit is replaced. Select the [8. Counter Clear] from the 36 mode menu screen to display the counter clear screen. Following menu options are available from this screen. 1. Drum unit related counter (Drum counter). Note: Reset the drum counter after the charge grid data to the standard values (factory default data). 2. Fixing counter (fixing web counter).
Step 1 2 3 Operation procedure Enter the 36 mode. [36 mode menu screen] Press the [13. Counter clear] key. [Counter clear screen] Press the key corresponding to the item to be cleared. 4 Message in the message display area will confirm if you really want to clear the item. Press the [YES] key. When the item is cleared, the counter clear screen will be restored. 5 6 When clearing another counter, repeat above steps 3 and 4. Press the [RETURN] key to return to the 36 mode menu screen.
The operation here is the same as [13. Counter clear] on the 25 mode menu screen. (Other than 7020/25/30/35)
4-58
36 ADJUSTMENT
1.
(1) Select the [9. RADF adj.] from the 36 mode menu screen to display the RADF adjustment menu. Select [1. Drum clock adj.] from this screen and the magnification screen will appear. Using the [NEXT] and [BACK] will allow you to select the following items. Vertical magnification adjustment --- RADF (single side, 50%). Vertical magnification adjustment --- RADF (single side, 100%). Vertical magnification adjustment --- RADF (single side, 200%). Vertical magnification adjustment --- RADF (single side, 400%). Vertical magnification adjustment --- RADF (double side, 50%). Vertical magnification adjustment --- RADF (double side, 100%). Vertical magnification adjustment --- RADF (double side, 200%). Vertical magnification adjustment --- RADF (double side, 400%). (2) Enter a desired value from the numeric keys on the screen, then press the [SET] key to validate your entry. (3) Turn on the Basic Screen by pressing the [COPY] key, then make a test copy from the basic screen. (4) Press the # button while depressing the * button to return to the magnification adjustment screen. (5) If the output does not conform to the standard, enter a desired value again from the numeric keys, then make a test copy. When the output satisfies the standard, proceed to adjustment of the next item.
* button to
(7) If the output does not conform to the standard, enter a desired value again from the numeric keys, then make a test copy. When the output satisfies the standard, proceed to adjustment of the next item. (8) When the adjustment is complete, press the [RETURN] key to return to the timing adjustment screen.
4-59
ADJUSTMENT 36
Step 1 2 3 4 Operation procedure Enter the 36 mode. [36 mode menu screen] Press the [9. RADF adj.] key. [RADF adjustment menu screen] Press the [1. Drum clock adj.] key. [Magnification adjustment screen] Press the [NEXT] key until the desired adjustment item appears. 5 6 Press the [COPY] key. [Basic screen] Set the ADF adjustment chart on RADF, then select an A3 or 11 x 17 copy paper. Then press the start button to make a copy. 7 Measure vertical magnification of the output. Standard value: 0.5% maximum (with 1.0 magnification). 1.0 mm maximum per 190 mm. 8 9 Press the # button while depressing the * button to return to the magnification adjustment screen. [Magnification adjustment screen] If the vertical magnification does not comply with the standard value, enter the value from the numeric keys, then press the [SET] key to validate your entry. Input range: 20 (reduce the magnification) to +20 (increase the magnification) 1 step = 0.1 10 11 12 Repeat above steps 5 to 9 until the vertical magnification meets the standard value. You can proceed to adjustment of another item using the [NEXT] and [BACK] keys. Press the [RETURN] key to return to the RADF adjustment menu screen.
2.
Standard value: 0.5% maximum (in 1.0 magnification) 1 mm maximum per 190 mm
4-60
36 ADJUSTMENT
3.
Step 1 2 3 4 Operation procedure Enter the 36 mode. [36 mode menu screen] Press the [9. RADF adj.] key. [RADF adjustment menu screen] Press the [2. Restart Timing] key. [Re-start timing adjustment screen] Press the [NEXT] key until the desired adjustment item appears. 5 6 Press the [COPY] key. [Basic screen] Set the ADF adjustment chart on RADF, then select an A3 or 11 x 17 copy paper. Then press the start button to make a copy.
Step 1 2 3 4 5
Operation procedure Enter the 36 mode. [36 mode menu screen] Press the [9. RADF adj.] key. [RADF adjustment menu screen] Press the [3. Paper Loop adj.] key. [Paper feed loop adjustment screen] Press the [COPY] key. [Basic screen] Set the ADF adjustment chart on RADF, then select an A3 or 11 x 17 copy paper. Then press the start button to make a copy.
6 7
Check paper feed loop volume of the output. Press the # button while depressing the * button to return to the Paper Feed Loop Volume Adjustment Screen.
[Paper feed loop volume adjustment screen] If the paper feed loop amount is inappropriate, enter a desired value from the numeric keys, then press the [SET] key to validate it. Input range: 10 (decrease) through 00 (standard) up to +10 (increase) 1 step = 0.5 mm
9 10 11
Repeat above steps 4 to 8 until an appropriate paper feed loop volume is obtained. You can proceed to adjustment of another item from the [NEXT] and [BACK] keys. Press the [RETURN] key to return to the RADF adjustment menu screen.
4-61
Step 1 2 3 4
Operation procedure Enter the 36 mode. [36 mode menu screen] Press the [9. RADF adj.] key. [RADF adjustment menu screen] Press the [4. Centring adj.] key. [Centering adjustment screen] Press the [NEXT] key until the desired item appears in the message display area.
5 6
Press the [COPY] key. [Basic screen] Set the ADF adjustment chart on RADF, then select A3 or 11 x 17 for the copy paper. Then, press the start button to make copies.
4-62
36 ADJUSTMENT
5.
Note 2: Note 3:
Step 1 2
Note 2:
4-63
ADJUSTMENT 36
Step 1 2 3
Operation procedure Enter the 36 mode. [36 mode menu screen] Press the [10. FNS adj.] key. [FNS adjustment menu screen] Press the key corresponding to the matching plate to be adjusted.
[FNS matching plate position adjustment screen] Press the [SET] key until the target paper size of the adjustment is displayed at top of the numeric keys.
Enter desired value from the numeric keys on the screen, then press the [SET] key to validate your entry.
6 7 8
Press the [COPY] key to display the Basic Screen, then make test copies from this screen. Press the # button while depressing the * button to return to the FNS adjustment screen. [FNS adjustment screen] When the output does not conform to the standard value, enter an adjusting value from the numeric keys, then press the [SET] key to validate your entry. Input range: 10 to +10 1 step = 0.2 mm
When proceeding to adjustment of another paper size, select it from the [NEXT] and [BACK] keys, then implement necessary adjustment repeating above steps 4 to 7. When the adjustment is complete, press the
10
4-64
36 ADJUSTMENT
Management list
P.1
[Description Items] Serial number indication. ROM version indication. Version of flash ROMs. Copy count (data collection 1). Total count and count during the specified period by mode. Checking counters. Copy count by paper size (data collection 2). Total count and count during the specified period by paper size.
Management list
Number of page
Output date, main body serial number, and total copy count, ROM version
ROM version
4-65
ADJUSTMENT 36
Management list
P.2
[Description Items] (Printed only when the FAX or printer option is installed.) Print count for each paper size FAX count for each paper size
The machine management list page Nos. differ according to the option installation condition, and so on.
Management list
Number of page ( )
Output date, main body serial number, and total copy count, ROM version
4-66
36 ADJUSTMENT
Management list
P.3
[Description Items] F code count (data collection 4). Total count and count during the specified periods. JAM code count (data collection 2). Total count and count during the specified period.
Management list
Number of page
F code count
Output date, main body serial number, and total copy count, ROM version
4-67
ADJUSTMENT 36
Management list
P.4
[Description Items] Latest SC (F/E code) history. List information about the last 50 service calls (F/E codes). For each call, indicates the following: date and time of occurrence, error code, total copy count, and ROM version.
Management list
Number of page
Latest SC history
Output date, main body serial number, and total copy count, ROM version
4-68
36 ADJUSTMENT
Management list
P.5
[Description Items] Latest JAM history. The latest 100 jams are listed with the information on the date occurred, respective JAM codes, total copy count, and tray and paper sizes.
Management list
Number of page
Output date, main body serial number, and total copy count, ROM version
4-69
ADJUSTMENT 36
Management list
P.6
[Description Items] Copy count by arbitrarily replacement parts. Part name, part number, copy count and limit count of each parts.
Management list
Number of page
Output date, main body serial number, and total Copy count of each parts (parts to be replaced (named arbitrarily) ) copy count, ROM version
4-70
36 ADJUSTMENT
Management list
P.7
[Description Items] Copy count by fixed replacement part. Part name, part number, copy count and limit count of each unit.
Management list
Number of page
Output date, main body serial number, and total copy count, ROM version
4-71
ADJUSTMENT 36
Management list
P.8
Management list
Number of page
Output date, main body serial number, and total copy count, ROM version
4-72
36 ADJUSTMENT
Management list
P.9
[Description Items] Adjusting values (36 mode). Default values and setting values of the High voltage adjustment, vertical/horizontal magnification adjustment, restart adjustment, paper feed loop amount adjustment, leading edge original erasure adjustment, centering adjustment and image read point adjustment.
Management list
Number of page
Output date, main body serial number, and total copy count, ROM version
Horizontal/vertical magnification adjustment Restart timing adjustment Paper feed loop amount adjustment
4-73
ADJUSTMENT 36
Management list
P.10
[Description Items] FNS alignment plate adjustment (back side) FNS alignment plate adjustment (front side)
Management list
Number of page
FNS alignment plate adjustment (back side) FNS alignment plate adjustment (front side)
Output date, main body serial number, and total copy count, ROM version
4-74
36 ADJUSTMENT
Management list
P.11
[Description Items] Adjusting values. (25 mode) Values to be selected for respective adjustment items. 25 mode software DIP SW setting. Default values and current setting value of each DIP SW.
Management list
Number of page
Output date, main body Adjusting values (25 mode) serial number, and total copy count, ROM version
4-75
ADJUSTMENT 36
Management list
P.12
[Description Items] KRDS software DIP SW setting. Default values and current setting value of each DIP SW.
Management list
Number of page
Output date, main body serial number, and total copy count, ROM version
4-76
36 ADJUSTMENT
Management list
P.13
[Description Items] (Printed only when the FAX option is installed.) Various FAX-related setting values The listed items are the same as the serviceman parameter settings. For details of the listed contents, refer to the FK-101/102 service handbook.
Management list
4-77
ADJUSTMENT 47
47 MODE
[1]
1.
Step 1 2
Operation procedure Enter the 47 mode. [47 mode menu screen] Using the numeric keys, enter the input check code (Note 1).
2.
When using the multi mode, press the * button. Using the numeric keys, enter the multi code (Note 1). Input check result will appear in the input check result display area. To check other signal input check, repeat steps 2 to 5.
Note 1: Refer to [5] Input check list.
4-78
47 ADJUSTMENT
[2]
Step 1 2
Operation procedure Enter the 47 mode. [47 mode menu screen] Press "93" by means of the numeric keys. Check that "093-000" appears in the message display area.
Press the [START] button. Settings (adjustment) data is returned to the data value when the machine is delivered from the factory.
4 5
To end the setting, press the [STOP/CLEAR] button. To end the 47 mode, turn the SW2 (sub power) OFF.
[3]
Note 2:
Step 1 2
Operation procedure Enter the 47 mode. [47 mode menu screen] Press [69] by means of the numeric keys. Check that "069-000" appears in the message display area.
3 4 5 6
5.5 inch size Set the original guide plate to the minimum
(width) position, then press the [START] button. Press the [STOP/CLEAR] button to end the operation. Press the * button. Enter [1] from the the numeric keys. Make sure that "069-001" is indicated in the message display area. 7 8 9 Set the original guide plate to the maximum 11 inch size (width) position, then press the [START] button. To end the adjustment, press the [STOP/CLEAR] button. To end the 47 mode, turn the SW2 (sub power) OFF.
4-79
ADJUSTMENT 47
[4]
Step 1 2
Operation procedure Enter the 47 mode. [47 mode menu screen] Press [197] by means of the numeric keys. Check that "197-000" appears in the message display area.
3 4
Press the [START] button. The "OUT:" entry in the message display area indicates the total size of the E-RDH memory (inclusive of the 32MB provided as standard). 32MB (standard) 32MB + 64MB 32MB + 64MB + 64MB 32MB + 128MB : 0032 : 0096 : 0160 : 0160
32MB + 128MB + 128MB : 0288 5 6 Press the [STOP/CLEAR] button. [47 mode screen] Enter a value of [198] using the numeric keys. Be sure that "198-000" appears in the message display area. 7 8 Press the [START] button. The system begins executing a memory check. The "OUT:" entry in the message area displays "NOW": while checking is in progress, then displays "OK" if all memory is operating correctly. 9 10 To end the check, press the [STOP/CLEAR] button. To end the 47 mode, turn the SW2 (sub power) OFF.
4-80
47 ADJUSTMENT
[5]
Classification
Analog signal
Toner control data 1 Fixing temperature sensor 0 Fixing temperature sensor 1 L detection signal Humidity sensor signal No paper detection signal
4: DB lower tray 1: Main body upper tray 2: Main body lower tray 3: DB upper tray 4: DB lower tray Paper size signal 16 1: Main body upper tray 2: Main body lower tray 3: DB upper tray 4: DB lower tray
Note:
For Inch Display Tray 1 2, 3, 4 For Metric Display Tray 1 2, 3, 4 Common Display Tray LCT (3)
1 B5R A5R
2 B4 A4
3 A5R A4R
4 A4 A3
5 A4R F4
6 F4 5.5 x 8.5
0 8.5 x 14 11 x 17
1 B5 B5
2 B4 B4
3 A5R A5R
4 A4 A4
5 A4R A4R
6 F4 A3
7 5.5 x 8.5 F4
8 8.5 x 11 8.5 x 11
0 8.5 x 14 11 x 17
1 A4
2 A4R
3 8.5 x 11
4 8.5 x 11R
5 B5R
6 B5
7 A4
8 A4R
9 8.5 x 11
0 8.5 x 11R
4-81
ADJUSTMENT 47
Classification
Name
Code
Multi code
Symbol OFF
20
No paper No paper No paper No paper No paper No paper No paper Close 0 to 255 In home position Close No original No original 0000 ( Abnormal or
4: Jam detect sensor (DB lower tray) 5: Intermediate conveyance PS/upper (Note) 6: Intermediate conveyance PS/lower (Note) 1: Fixing exit PS 2: Paper exit PS (7020/25/30/35) Interlock Measured LD alarm value (7035 only) Optics sensor signal 23 38 40 1: Optics home position PS 2: APS timing PS 3: APS sensor 1 (7020/25/30/35) 4: APS sensor 2 Check of serial communications 50 1: RADF control board 2: Finisher control board 1: ADU door
PS14 PS15 PS17 PS18 DFCB FSCB SCDB PRDB TLD PS5 PS301 PS304 PS305 PS311 PS312 PS303 PS306 PS307 VR301 PS703 PS701 PS704 PS716 PS717 PS705 PS711 PS702 PS712 PS713 PS714 MS701
Not in home position Open Original is provided Original is provided 0001 (Normal) 0001 (Normal) 0001 (Normal) 0001 (Normal) Toner is provided Bottle is provided Paper is provided Open Open Paper is provided Paper is provided Paper is provided Paper is provided Paper is provided
Optics
3: Scanner drive board 4: Printer drive board 1: Toner level detector signal 2: Toner bottle PS signal RADF input 60 00: No original detect PS 01: RADF open/close detect PS 02: Cover open/close detect PS 03: Original resistration PS
) )
No toner No bottle No paper Closed Closed No paper No paper No paper No paper No paper 0 to 255 Fan rotation Paper loaded Pressure applied Full Tray detected Cover open Open Not at upper limit No paper H.P. Staples loaded Stapler ready Door closed
RADF
04: Original feed PS 05: Original exit PS 06: Original detect PS 1 07: Original detect PS 2 09: Original size VR A/D data FNS input 70 1: Fan motor lock detection 2: Paper exit detect PS 3: Paper pressure PS 4: Tray full-stack detect PS 5: Tray count PS 6: Conveyance cover open/close detect PS 7: Shutter PS
Fan stop or motor lock No paper No pressure Normal Tray not detected Cover closed Closed Upper limit Paper exists Other than H.P. No staples Stapler not ready Door open
FNS
8: Tray upper limit detect PS 9: Paper entrance detect PS 10: Stapler H.P. detect PS 12: No-staple detect PS. 14: Stapler ready detect PS 15: Front door switch
4-82
47 ADJUSTMENT
Name
Code
Multi code
Symbol OFF
Display ON 0V
70
16: 24 V detect 18: Tray lower limit detect PS 19: No paper detect PS
24 V
Other than lower limit Lower limit No paper Other than H.P. Other than H.P. Other than H.P. Connected Closed No paper Closed Paper exists H.P. H.P. H.P. Not connected Open Paper is detected Open
FNS
20: Stapler unit H.P. detect PS 21: Alignment plate HP detect PS (rear) 22: Alignment plate HP detect PS (front)
ITU
ITU input
75
ADU
ADU PS
80
4-83
ADJUSTMENT 47
[6]
Classification
02 03 04 05 06 07 08 10 11 15
Separation (AC) Transfer + Separation (AC + DC) Separation (DC) Grid Dmax/ LED Guide plate Bias Service counter clear
Counter clear
13: Coded dialing data block clear 14: One touch data block clear 15: Group data block clear
99: Initialize KRDS non volatile area 1st paper feed SD 20 1: Main body upper tray 2: Main body lower tray 3: By-pass 4: DB upper tray 5: DB lower tray Paper feed motor 21 1: Paper feed motor 2: DB paper feed motor Tray up motor 23 1: Main body upper tray 2: Main body lower tray Paper feed Registration clutch Loop clutch Tray select (paper size signal) 25 26 27 1: Main body upper tray 2: Main body lower tray 3: DB upper tray 4: DB lower tray By-pass size detection adjustment 28 1: A4R detection 2: A4 detection Separation claw SD 29 SD7 3: DB upper tray 4: DB lower tray SD1 SD2 SD3 SD101 SD102 M9 M100 M7 M8 M101 M102 MC1 MC2 PFDB (UPPER) PFDB (LOWER) SDB (UPPER) SDB (LOWER) PS20 Press the Start button after A4R/A4 has been set.
4-84
47 ADJUSTMENT
Name
Code 31
Multi code M2
Symbol
Polygon motor Optics system Shading correction operation Laser PWM Conpel to laser ON Platen still APS operation Main motor Fan motor
32
M5
34 36 37 39 41 42 1: Internal dehumidifying fan 2: Internal cooling fan 3: Fixing cooling fan 4: DCPS cooling fan 0 to 255
M2, L1 LD LD, M5 L1 M1 FM3 FM4 FM2 FM1 FM5 FM3 Other than 7020/25/30 7035 only
Main body
5: Developing suction fan 6: Internal dehumidifying fan (Low) 7: Internal dehumidifying fan (High) Total counter Fixing heater 43 45 1: Main heater lamp 1 2: Sub heater lamp 2
1 count
Operation panel
All LED ON Operation panel check Developing motor PCL TSL Cleaning web solenoid
48 49 50 51 52 53
54
Toner bottle rotation control operation also takes place. Target level is detected continuously for 10 seconds. Also, toner supply stops automatically 3 minutes after the start of control. SD6: Toner bottle SD (7020/25/30 only) M10: Toner supply motor 2 (Other than 7020/25/30)
Intrinsic functions
TLD power
57
TLD
4-85
ADJUSTMENT 47
Classification
Code 58
Multi code
Symbol SD6, M4
Remarks Toner supply M and bottle SD both ON to rotate bottle half turn; then stop.
Intrinsic functions 24V power source remote 59 1: For scanner 2: For printer Load output 60 0: Original feed motor CW 1: Original feed motor CCW 2: Original reversal motor CW 3: Original reversal motor CCW RADF 4: Original conveyance motor CCW 5: Original conveyance motor CCW 6: Original conveyance motor CCW 7: Rollar pressure SD 8: Exit SD Others 69 0: Original size adjustment (small size) 1: Original size adjustment (large size) Each load on FNS 70 01: Paper conveyance motor 03: Alignment motor shift position move (A4 position, close) 05: Tray up/down motor up 06: Tray up/ down motor down 07: Tray up/down motor fewer quantity up move in the staple mode 08: Alignment plate H.P search 11: Motor pressure operation 12: Motor release operation FNS 14: Stapler unit in stapling operation 17: Stapler shift motor H.P search 18: Stapler shift motor at rear side A4 1-position stapling position 33: Alignment motor at open A4 position 34: Alignment motor at close A4 position 35: Alignment motor in aligning operation 42: Exit motor in exit direction rotation 46: Tray up/down motor in tray scan operation 47: Tray up/down motor changeover to tray 1 M706 M704, 703 M704, 703 M704, 703 M702 M706 M704, 703 M707 M707 M708 M705 M705 M706 M706 M706 M301 M301 M303 M303 M302 M302 M302 SD302 SD303 VR301 VR301 M701 M704, 703
For machines other than 7020/25/30, only when the toner supply motor is ON.
Motor speed when copy magnification is 50% Motor speed when copy magnification is 100% Motor speed when copy magnification is 400%
4-86
47 ADJUSTMENT
Classification
Code 70
Multi code 48: Tray up/down motor changeover to optional tray 1 49: Tray up/down motor changeover to optional tray 2 50: Tray up/down motor changeover to tray 2
Symbol M706
Remarks
M706
M706
FNS
51: Stapler shift motor H.P search 52: Stapler shift motor at front side A4 1-position stapling position 53: Exit motor in rewind direction rotation 54: Cooling fan motor rotation 99: Running mode
M705 M705
M702
M709
ITU
75 80
1: ITU gate SD 1: 140 (180) mm/sec forward rotation 2: 350 (450) mm/sec forward rotation
ADU
3: 210 (180) mm/sec reverse rotation 4: 350 (450) mm/sec reverse rotation ADU gate SD PM counter clear Various counter clear (For assembly line) Process initial set Initial settings (Restore factory defaults For assembly line) 92 93 83 90 91 0: Process counter clear 1: Drum counter clear Cannot be rewritten in the field. 1. Initialize file for default settings (values saved by 47-096). 2. Set initial vertical magnification adjustment (for RADF). 3. Set initial restart timing adjustment (for RADF). 4. Set initial original feed loop adjustment (for RADF). 5. Initial setting of mis-centering SD5
Others Display 36 mode adjustment values and factory data Automatic adjustment of L detection reference value (For assembly line) 95 94
96
1. Read current date. Set shipping date Set periodic collection start date 2. Enable incrementing of mechanical counter (In 25 mode, reset DIPSW21 6 to "0".)
4-87
ADJUSTMENT 47
Classification
Code 96
Multi code
Symbol
Remarks 3. Set to suppress display of jam codes. (In 25 mode, reset DIPSW10 7 to "0".) 4. Return test pattern density to initial value (255). 5. Return solid pattern density to initial value (255). 6. Save settings into factory settings file.
Light distribution check Messages display Others Initialize fax-related nonvolatile memory (For assembly line)
97 101 121 For message checking. Initialize FAX related non-volatile data using the FAX Serviceman Setting menu. For details, refer to the FK-101/102 service handbook.
Display total E-RDH memory size E-RDH memory check Various board checks (For assembly line)
4-88
47 ADJUSTMENT
OTHER ADJUSTMENTS
Caution: Be sure that the power cord has been unplugged from the socket.
[2]
[1]
(1) Set a A3 paper on the tray of the main body. (2) Set the ADF adjustment chart on the DF-314, then make a copy. (3) Check the amount of distortion in the copy. (1) Close the DF-314. (2) Open the open/close cover, then turn the RADF height adjustment screw until the RADF height adjust pointer comes to center of the scale divisions.
RADF height adjustment pointer
Feed direction
Distortion pattern A
Distortion pattern B
(4) When the distortion is larger than the tolerance, adjust it using the distortion adjustment set screw. Distortion pattern A: Turn the distortion adjustment set screw clockwise. Distortion pattern B: Turn the distortion adjustment set screw counterclockwise. (5) Repeat above steps 2 to 4 until the standard value for distortion is met.
4-89
ADJUSTMENT 47
[3]
[4]
Adjusting cam
(1) Turn on the 1 > 1 mode, then set the ADF chart on the DF-314 and make a copy. (2) Check pattern of the skewed original feed. Standard value: 0.5% less.
Image
Make a copy of the test chart, then perform necessary adjustment until the standard value for the paper centering is fit. (1) Loosen a set screw on the side guide situated at bottom of the tray. And also loosen the two set screws on the reinforcing plates (front/back) situated at top of the tray. (2) Move the side guide back and forth by turning to the adjusting cam until the paper centering is within standard value. (3) When the adjustment is complete, tighten the set screws provided for the side guide and reinforcing plates.
Center of paper
(3) When the standard value for skew is not fit, open the open/close cover, then adjust position of the registration pully bracket. Skew pattern A: Move the registration pully bracket down. Skew pattern B: Move the registration pully bracket up. (4) Repeat above steps 1 to 3 until the standard value for the skewed original is within standard value. Note: If paper miscentering occurs, move the side guide forwards and backwards, and adjust the gap for the paper in use to between 1.0 and 1.5mm. (The gap must be set so that the paper lifting plate meets both the lower limit position and the upper limit position.
4-90
47 ADJUSTMENT
[5]
Set screw
Normal paper feed can't be expected if the tray is tilted. In such case, adjust the tray and paper feed roller shaft so that they may be parallel in each other. Whenever the wire is replaced, this adjustment must be implemented. (1) Remove the front cover of the tray. (2) Loosen a set screw of the wire adjustment part situated in front side of the tray. (3) Move the wire adjustment part until the distance from top of the side plate to the tray top face is equal in both the front and back sides. (4) When the adjustment is complete, tighten the set screw for the wire adjustment part.
Top face of tray
4-91
ADJUSTMENT 47
Blank
4-92
5
ISW
ISW
ISW
[1] Description of the ISW [2]
1.
Operating method
ISW connector
The ISW connector is provided on the right side face of the copier. Of the two connectors situated in the side face, the lower one is the ISW connector. The cap or seal that covers each connector must be removed before the connector can be used.
ISW (In-System Writer) is an operation rewriting control programs stored in the flash ROM included in the diverse control board of a Konica digital copier with the board still installed in the copier main body. By implementing ISW you can update versions of control programs without changing the board or carry out maintenance of the control board when changing the board. Two ISW execution tools are prepared. One is the ISW Trns (PC software) that implements rewriting by connecting a personal computer (PC) and a digital copier. And, the other is the specialized ISW Tool featuring EPROM. These tools allow direct rewriting of the control program in the flash ROM included in the copier main body by connecting the ISW connector of the copier main body.
KRDS connector
The method of carrying out the necessary setup work on the main body for executing ISW is described here. For the operation of the ISW Trns and ISW Tool, refer to the Konica ISW (In-System Writer) Service Handbook.
ISW connector
Caution: The Konica ISW (In-System Writer) Service Handbook describes three different data rewriting approaches to be executed by the ISW Tool. Applicable approach depends on the given model of the copier. As for this copier, reference the Type B Re-write Operation.
2.
Step 1 2 3
Operation procedure Enter the 25 mode. [25 mode menu screen] Press the [11. ISW] key. [ISW menu screen] Select the ROM where the ROM data to be rewritten.
[Program rewrite screen] Pressing [START] key after [START] key is displayed, cause the machine to be data waiting condition.
Execute the operation according to the procedures specified in the "Konica ISW (In-System Writer) Service Handbook."
5-1
5.
Target control program System control Image control RADF control FNS control FAX control
4.
5-2
6
KRDS
KRDS
KRDS
[1] Outline [3] KRDS setting
If a FAX option is installed in this machine, it is not necessary to connect a modem for KRDS. If a FAX option is not installed, please connect a data modem for KRDS. KRDS allows the copy machine to call up the host computer periodically and also when there is an abnormality. Also data in the copier can be changed from the host computer. KRDS can execute the above functions for the following data: a. Data on the copier's status such as total and PM count. b. c. d. Data on the frequency of the partial copier such as RADF paper feed count. Data on the copier's error status such as SC (F) /JAM occurrence code and count. Data on the various adjustments
[2]
Specifications
1. Type: Overall control board built-in type. 2. KRDS (Overall control board) Interface between modem : RS-232C Compatible : Baud Rate: Max 3. Basic Functions Auto trouble notification Operation count auto acquisition Remote control (machine adjustment data, rewriting of the counter limit, etc.) Notification of frequent JAM occurrence Replenish toner notification Repair and other call buttons 4. FAX-KRDS* Communications Speed : Max. 14.4 kbps (V.17) Modulation Method : (V.17, V.29, V.27ter, V.27 fallback mode, V.34) : 115.2 kbps Default : 38.4 kbps
To use KRDS, set up as follows: 1. 2. 3. 4. 5. Set the KRDS connection recognition. Initialize KRDS memory. Set the type of modem and line. (If FAX-KRDS is used, this setting is unnecessary.) Enter host password. Set phone number.
* This specification is valid for KRDS host application version 5.0 or higher versions.
6-1
KRDS
[4]
1.
KRDS set up
KRDS set up item
Operation procedure In case of a modem using, turn off the modem and connect to the copier using a modem cable (RS-232C, 25P-25P straight cable) and wall jack using a modular cable to the modem. If the FAX KRDS is used, connect the FAX board to the wall jack using the modular cable. Setting the KRDS connection recognition (25 mode [1. Software SW]) Set copier software DIPSW 12-6 (KRDS connection recognition) to 1. Initialize KRDS memory. (47 mode [1] [5] [*] [9] [8] [*] Start button ON) Set KRDS software SW. (25 mode [9. KRDS setting] [4. KRDS software SW set] (Select type of modem and dial mode)) Select the type of modem from the bit pattern 0 to 6 of the KRDS software SW No.1 and dial mode from the bit pattern 7. Host password setting. (25 mode [9. KRDS setting] [2. Host password set]) (Refer to *1 and *2) KRDS phone number setting. (25 mode [9. KRDS setting] [3. KRDS TEL No. setting]) (Refer to *3) Turn off the SW1 (main power) and SW2 (sub power) of the copier. Turn on the power switch of the modem. Turn on the SW1 (main power) of the copier. Check the set up flag setting condition. (25 mode [9. KRDS setting] [4. KRDS software SW set] check that the data on the switch No.33 and bit No.0 indicates 0 (not yet).) Check the KRDS communication mode. (25 mode [9] KRDS Setting [4] KRDS software SW setting Check the data in bit No. 2 of switch No. 38.) It should be set on 1 if communications are via FAXKRDS, and on 0 if communications are via a modem. If the setting is different, change the setting. Preform KRDS set up calling. (25 mode [9. KRDS setting] [5. KRDS Setup calling]) Press the [START] key to start set up. Check the finishing of set up. (25 mode [9. KRDS setting] [4. KRDS software SW set] Completes if the data on the switch No.33 and bit No.0 indicates 1 (finished).) Turn off the SW1 (main power) and SW2 (sub power) of the copier.
*1: Host password must be 5-digit. *2: Host password 1 must be specified. *3: For both the copier and the host side, copier phone number and host phone number 1 must be specified. *4: Refer to the manual of the modem about specifications for connecting with the modular cable.
Step 1
TEL
LINE
3 4
Modular cable
Note:
In the case of FAX KRDS, connect to the LINE terminal on the FAX board.
7 8 9 10
11
12 13 14
15
6-2
4.
This function allows adjustment of the KRDS software switches. Note: Adjust the software switch while checking the switch and bit number since the memory is rewritten every time the bit data (1 or 0) is changed. Any bit data that has been incorrectly changed must be returned to the original data. Operation procedure Enter the 25 mode. [25 mode menu screen] Press the [9. KRDS setting ] key. [KRDS setting menu screen] Press the [4. KRDS software SW set] key. [KRDS software SW set screen] Use the [v] or [w] keys to set the switch number. (Refer to *1) 5 6 7 *1: Use the [v] or [w] keys to set the bit number. (Refer to *1) Press the [ON] of [OFF] key to set the bit data. Press the [RETURN] key to end the setting.
3.
The bit of the switch is written in the non-volatile memory every time it is changed. The numbers shown in the message area are defined as follows:
For each switch function, refer to List of KRDS Software DIP SW.
6-3
0 0 0 0 0 0 0 1 01
1 0 0 0 0 0 0 1 81
Example: If the initialization command for the modem you are using is AT&FE0Q0V1X0S0=1&S0 and you have a pulse-dial telephone line, enter the data for bits 7 to 0 as 00000001: In hexadecimal <*>, the value is expressed as 01. Be sure to verify with the above charts whether or not the hexadecimal <*> output corresponds with the model being used. Reference: This machine has a telephone (modem) line type automatic recognition setting function. KRDS Software DIP SW: Switch No.38 and bit No.0 Data 0: off (manual setting) 1: on (line type automatic recognition) (default) As a result, if this switch is at 1, Bit No. 7 of Switch No. 1 can be either 0 or 1.
6-4
KRDS
Function
MSB 7 6 0 0 0 0 0 0 0 0 1 5 0 0 0 0 0 0 0 0 1
Function 4 0 0 0 0 0 0 0 0 1 3 0 0 0 0 0 0 0 0 1 2 0 0 0 0 0 0 1 1 1 1 0 0 1 1 0 0 1 1 1
LSB 0 0 1 0 1 0 1 0 1 1
Description No setting (No data is sent to modem.) AT&FE0Q0V1X0S0=1&S0 AT&FE0Q0V1X0S0=1&S0&D2&C1 AT&FE0Q0V1X0S0=1&S0%E0 AT&FE0Q0V1X0S0=1&S0&D2 AT&FE0Q0V1X0S0=1&S0&M5 AT&FE0Q0V1X0S0=1 AT&FE0Q0V1X0S0=1&S0\N5 Manual setting (3 to 24 byte data is sent to modem.) Pulse dial Tone dial
7 2 0
0 1 1
81 8 bit (fixed) No parity, stop bit 1 (fixed) Even number of parity, stop bit 1 Odd number of parity, stop bit 1 No parity, stop bit 2 (* ) 0 0
Reserved 0 0 0 0 0 1 1 1 0 1 1 1 1 0 0 0 1 0 0 1 1 0 0 1 1 0 1 0 1 0 1 0
Dont care
1200 bps 2400 bps 4800 bps 9600 bps 19200 bps 38400 bps 57600 bps 115200 bps No setting 1
When modem can receive commands, it does E0: not echo back data sent from PCs (Copiers)
0 1 2 3
Local echo Result code Result code form (displayed result) Set DCD signal operation (carrier detect) 0 0 1 1 0 1 0 1 0 1 0 1 0 1
57 (* )
No setting Q0: Exist (Returns result code.) No setting V1: Word (Returns result code in English.) No setting &C1: ON only when the carrier is detected. No setting &S0: Always ON (Modem can send and receive.) &S1: ON during online &S2
Note:
* mark are
6-5
KRDS
MSB 7 6 0 1 0 1 5
Function 4 3 2 1
Description
10 (* )
0 0 1 1
0 1 0 1
M0: Always OFF M1: ON until communication starts M2: Always ON No setting X0: No indication of communication speed X1: Indication of communication speed; Detect no dial/busy tone X2: Indication of communication speed; Detect dial tone X3: Indication of communication speed; Detect busy tone X4: Indication of communication speed; Detect dial and busy tone No setting No setting No setting &F: This is set prior to shipping. 00 (* )
4-6 Display speed when connection is completed and dial/busy tone is detected.
0 0 0 0 1 1 1 1
0 0 1 1 0 0 1 1
0 1 0 1 0 1 0 1
7 5 6 7 8 9 10 11 12 13 14 15 16 17
0 1
0-7 Arbitrary command regist0-7 ration area 1 (ASCII data) 0-7 0-7 Arbitrary command regist0-7 ration area 2 (ASCII data) 0-7 0-7 Arbitrary command regist0-7 ration area 3 (ASCII data) 0-7 0-7 Arbitrary command regist0-7 ration area 4 0-7 Command free setting 0 1 2 Set S register (bit 0 - 7) S0: Automatic receive ring count S6: Wait time from off hook to dial start S7: Off hook limit timer 0 1 0 1 0 1 No setting S0=: Effective data No setting S6=: Effective data No setting S7=: Effective data Send ASCII data specified in this area to modem
01 (* )
6-6
KRDS
Function S8: Pause time (Dial stop time (sec.)) S9: Carrier recognize time S10: Allowable carrier stop time S11 Reserved S0 data (No. of times data was received automatically) S6 data (Wait time until dialing starts.) S7 data (Wait time until carrier detect) S8 data (Pause time) S9 data (Carrier detection time) S10 data (Carrier disconnection detection time) S11 data Timer 1 (Ring reception Connect reception) Timer 2 (Dial call end Connect reception) Timer 3 Timer 4 (Line Connect Send Start-up message request) Timer 5 (Opposite Party Signal answer wait time) Retry data; Timer 6 (Initialization OK Dial call) Call when SC error occurs Call specify date Call parts replace date Call drum replace date Call regular service date Reserved
MSB 7 6 5
Function 4 3 0 1 0 1 0 1 0 1 2 1
LSB 0 No setting
Description
S8=: Effective data No setting S9=: Effective data No setting S10=: Effective data No setting S11=: Effective data
Dont care
00 - FFH 00 - FFH 00 - FFH 00 - FFH 00 - FFH 00 - FFH 00 - FFH 00 - FFH 00 - FFH 00 - FFH 00 - FFH 00 - FFH 00 - FFH 0 1 0 1 0 1 0 1 0 1
Dont care
01H (1) 03H (3) 1EH (30) 03H (3) 06H (6) 0EH (14) 5FH(95) 20H (32) x 1sec 40H (64) x 1sec 0AH (10) x 100ms 20H (32) x 100ms 1EH (30) x 1sec FFH (255) x 5ms disable enable disable enable disable enable disable enable disable enable
01 (*) 03 (*) 1E (*) 03 (*) 06 (*) 0E (*) 5F (*) 20 (*) 40 (*) 0A (*) 20 (*) 1E (*) FF (*) 99
6-7
KRDS
Function Call regular transmit date Select regular transmit (Time and count) Call when optional configuration is changed Report of toner replenishment Report of JAM occur frequently
3
MSB 7 6 0 1 0 1 5
Function 4 3 2 1
LSB 0 disable enable time counter 0 1 0 1 0 1 disable enable disable enable disable enable 0 1 0 0 1 1 0 1 0 1 not yet finished 1 min. 3 min. 5 min. 7 min. 0 5 10 No limit
Description
00
Dont care 0A
0 0 1 1
0 1 0 1
5-6 Reserved 7 34 Line feed control (when initializing modem) 0-1 Call JAM date (main body) Valid copy quantity 0 1
Dont care
(* ) CR/LF: LF exist CR: No LF 0 0 1 1 0 1 0 1 Copy quantity: level 1 Copy quantity: level 2 Copy quantity: level 3 Copy quantity: level 4 Original feed quantity: level 1 Original feed quantity: level 2 Original feed quantity: level 3 Original feed quantity: level 4 MCBJ: level 1 MCBJ: level 2 MCBJ: level 3 MCBJ: level 4 MOBJ: level 1 MOBJ: level 2 MOBJ: level 3 MOBJ: level 4 00 (* ) (* ) 55
0 0 1 1
0 1 0 1
0 0 1 1
0 1 0 1
0 0 1 1
0 1 0 1
35 36 37
6-8
KRDS
Function Line type automatic recognition MSAD connection KRDS communication mode (Note 1)
MSB 7 6 5
Bit pattern 4 3 2 1
Description
(*)
DATA (Using a modem) FAX Upper 2-digit fixed (for host) All 6-digit (for host) Call back communication No call back communication
Dont care
3-5 Reserved 6 7 39 PM limit data length Regular transmit communication 0 Sequence control 0-1 Reserved 2 3 4 5 RS-232 line error K01_XX (Note 2) Modem AT command error K02_XX (Note 2) Reserved Force copy stop (at host side) (Note 3) 6-7 Reserved 40 0 1 Force copy stop (Note 3) (at terminal equipment side) Jam history data clear
Dont care
Dont care 0 1 1 0 1 0 1
Dont care
00 copy enable copy disable copy enable copy disable disable enable
0 1 0 1 0 1 Dont care 0 1 0
00
Note 1: KRDS Communications Mode (38 Byte, 2 bit) : This bit is set on 1 when the FAX option is connected and when the KRDS memory initialization operation is performed. Note 2: For details of errors, refer to [10] Error code table. Note 3: Copy prohibition: If DIP SWs 39-5 and 40-0 are both set to 1, then it becomes impossible to copy. Note 4: There are three types of user data, speed dial data, programmed dial data and group dial data. Normally, due to maintenance of the confidentiality of user data, access to these data by service personnel is, as a rule, prohibited. If for any reason, access is necessary using KRDS, this switch can be changed to 1, then access will be enabled. In this case, change the settings after obtaining the agreement of the customer.
6-9
6-10
This function sets copier for KRDS and host telephone number.
[-] Symbol to divide numbers: (This symbol is ignored when dialing.) [ . ], [#], [*]: Use these keys as required such extension number. i. After inputting the password, it the [NEXT], [BACK] or [RETURN] key is pressed before pressing the [SET] key, the data that has been entered is canceled. j. Press the [SET] key, and then press the [BACK] key to set the entered number. The screen will return to the KRDS setting menu screen. * Note that the telephone number setting (copier) and telephone number setting (Host1) must be performed. Refer to [5] Calling time set menu mode (Arbitrary) for the (Host 2). Do not care "Host 3." Operation procedure Enter the 25 mode. [25 mode menu screen] Press the [9. KRDS setting ] key. [KRDS setting menu screen] Press the [3. KRDS TEL No. setting] key. [KRDS TEL No. setting screen] Enter telephone number (15-digit or less) consisting of number and alphabet with numeric keys. 5 6 7 Press the [NEXT] or [BACK] key to change the screen, then telephone number (up to 3 patterns). Press the [SET] key. Press the [RETURN] key to end the setting.
6-11
(b) Completion message Calling the host for setup Communication completed b. Turn off the power if no completion message is displayed in ten minutes. Check that the host computer starting up correct, host phone number, cable connection, etc. then open to calling the host for setup screen again to press the [Start] key.
6-12
KRDS
[5]
1.
Select the [9. KRDS setting] key in the 25 mode menu screen to display the KRDS setting menu screen as an initial screen. Then select the [1. Calling time set] key to display the calling time set menu screen.
This host calling setting calls everything to the Host 2. Therefore, it is necessary first to set the Host 2 telephone No. and host password.
6-13
KRDS
i. Press the [SET] key, and then the [RETURN] key to end setting. The screen will return to the calling time set menu screen.
2.
Step 1 2 3 4
Operation procedure Enter the 25 mode. [25 mode menu screen] Press the [9. KRDS setting ] key. [KRDS setting menu screen] Press the [1. Calling time set] key. [Calling time set menu screen] Use the [1. Calling mode-1] (Setting designated date calling setting).
[Calling mode-1 (Designed date calling) setting screen] Enter year, month and day using the numeric key on the screen, then press the [<<], [>>] key to move the cursor to entering position of time.
6 7
Enter time and minute using the numeric keys on the screen, then press the [SET] key. Press the [RETURN] to end the setting.
6-14
6-15
[6]
If the machine is connected to a KRDS, it can call the host at the service center. a. Select the [JAM history] (JAM-related trouble call), [SC history] (SC-related trouble call), [No TONER], [No PAPER], [COPY QUALITY] (Copy qualityrelated trouble call) or [OTHER REASON] (Other call), depending upon the particular circumstances.
Step 1 2 3 4 5
Operation procedure Enter the 25 mode. [25 mode menu screen] Press the [9. KRDS setting ] key. [KRDS setting menu screen] Press the [1. Calling time set] key. [Calling time set menu screen] Use the [3. Calling mode-3] (regular count). [Calling mode-3 (regular count call) setting screen] Using the numeric keys on the screen, enter number, regular count value, then press the [SET] key.
6-16
KRDS
[7]
Data to be Processed
For the data that KRDS can process, refer to the Service HandBook for the copier, [4] Data Collection in the 25 mode Adjustment. You can refer to the data that KRDS can process. For detailed procedure, refer to the Service HandBook for the copier, [4] Data Collection in the 25 mode Adjustment.
[9]
[8]
If the FAX option is installed, the FAX-KRDS mode automatically becomes effective when the main power is turned ON. (Mode 25 Software DIP SW126:1 (connected) KRDS software DIP SW 38-2: Set on 1 (FAX).) Even if the FAX option is installed, if the FAX KRDS function is not used, (if a modem is used), the above FAX KRDS auto on function is deactivated by changing the settings below. However, in [8] Setting the Serial number in 25 Mode, if the Destination setting is DE: German, FAX KRDS mode does not become valid even if the FAX option is installed.
Step 1 2 Operation procedure Enter the key operator mode. [Key operator mode menu screen] Press the FAX setting key and display the FAX setting menu. 3 [FAX setting menu screen] Press the special setting key and display the password input screen. 4 5 6 7 Input the password [9] [2] [7] [2], then press the [OK] key. [FAX setting menu screen] Press the nonvolatile parameters key. [Nonvolatile parameter setting screen] Press the function parameters setting key. Turn address 0E0138: bit 0 (Auto On/Off function for FAX KRDS) OFF. Refer to FK-101 Service Handbook for more detail.
Be sure to turn ON the main power of the copier if the modem power is turned OFF and ON with the main power OFF. Reason: To initialize the modem. (When the KRDS circuit is powered, it automatically initialized the modem following the modem power ON and OFF operations. When the main power of the copier is OFF, however, the KRDS circuit is not powered and does not initialize the modem after the modem power ON and OFF operations. Some types of modem cannot start communication with KRDS unless they are initialized by the KRDS.)
6-17
KRDS
6-18
KRDS
K02_01
6-19
KRDS
Blank
6-20
7
SERVICE
SERVICE
SERVICE SCHEDULE
[1] Service schedule
Service item (cycles) Guarantee period (5 years or 1,200,000 copies) 10,000 copies 10 Maintenance (Every 100,000 copies or prints) Periodic check (I) (Every 200,000 copies or prints) Main body Periodic check (II) (Every 300,000 copies or prints) Periodic check (III) (Every 400,000 copies or prints) Periodic check (IV) (Every 600,000 copies or prints) Maintenance DF-314 (Every 100,000 copies or prints) Periodic check (Every 1,000,000 copies or prints) Maintenance DB-409*/410 (LCT) (Every 100,000 copies or prints) Periodic check (Every 200,000 copies or prints) Maintenance DB-209*/210 (2 Tray) (Every 100,000 copies or prints) Periodic check (Every 400,000 copies or prints) Maintenance FS-107 (Every 100,000 copies or prints) Periodic check (Every 600,000 copies or prints) 20 30 40 50 60 70 80 90 100 110
Service times 11 times 5 times 3 times 2 times 1 time 11 times 1 time 11 times 5 times 11 times 2 times 11 times 1 time
7-1
4 SERVICE
SERVICE
[2]
1.
Maintenance items
Main body (Every 100,000 copies or prints)
Service item (1) Image check (2) Exterior check (1) Removal of fixing unit (1) Original glass (2) Original glass/1 (slit glass) (3) Optics mirror/1 (lamp unit mirror) (4) Optics mirror/2 (V-mirror) Drum cleaner/cleaning pad Drum cleaner/cleaning pad Drum cleaner/cleaning pad Drum cleaner/cleaning pad Blower brush/cleaning pad Drum cleaner/cleaning pad Drum cleaner/cleaning pad Drum cleaner/cleaning pad Drum cleaner/cleaning pad Drum cleaner/cleaning pad Drum cleaner/cleaning pad 1 Actual durable count : 100,000 (7020/25/30/35) 200,000 (7022/7130) 1 Actual durable count :100,000 (1) Double feed prevention roller (upper) (2) Feed roller (3) Double feed prevention roller (lower) (4) Paper dust removing brush (1) By-pass reverse roller (2) By-pass pickup roller (3) By-pass conveyance roller (1) Fixing claw (2) Fixing sensor (3) Fixing thermostat (4) Fixing heat roller 26NA5303* (Other than 7035) 26TA5303* (7035) (5) Fixing press roller 26NA5304* (Other than 7035) 26TA5304* (7035) (6) Fixing web (Note:1) 26NA5343*(7020/25/30/35) (7) Heat insulating sleeve/A 26NA5372* (8) Heat insulating sleeve/B 26NA5373* (9) Fixing cleaning roller (Note:1) 26NA5383*(7020/25/30/35) (10) Install of fixing unit Note 1: It is recommended that you replace the entire cleaner assembly (26NA-540*) as a unit instead of replacing individual parts. 1 Actual durable count : 100,000 (7020/25/30/35) 200,000 (7022/7130) 1 2 1 Actual durable count :100,000
100,000 (7020/25/30/35) 200,000 (7022/7130)
Implementation classification Number of parts Lubri- Replace- Supply replaced Cleaning Check cation ment
Fixing unit
Actual durable count :100,000 Solvest 240 Actual durable count :100,000
7-2
SERVICE
Service item (1) Loading of toner cartridge (2) Check of W.U.T measurement (3) Check of image adjustment (4) Check of copy samples (5) Fixing counter reset (Note:2) (7020/25/30/35) (6) Reset of PM counter (7) Check of leakage breaker (8) Peripheral and exterior of the machine
Implementation classification Number of parts Lubri- ReplaceSupply replaced Cleaning Check cation ment
Note2: For the 7022/7130, the counter is reset at 200,000 copies. Remarks: and in the maintenance category denote the following. Maintenance items with marking are compulsory. And, as for those with , maintenance personnel is to
decide whether or not replacement is necessary be checking the actual durable count.
7-3
4 SERVICE
Implementation classification Number of parts Lubri- ReplaceSupply replaced Cleaning Check cation ment
Material used Tools used, etc. Blower brush Blower brush Blower brush Drum cleaner/cleaning pad Drum cleaner/cleaning pad Water/cleaning pad Caution: Do not use alcohol. Blower brush
3.
Implementation classification Number of parts Lubri- ReplaceSupply replaced Cleaning Check cation ment
Material used Tools used, etc. Drum cleaner/cleaning pad Drum cleaner/cleaning pad Drum cleaner/cleaning pad
4.
7-4
SERVICE
[3]
1.
2 3 4
Cotton swab Cleaning pad Cotton swab (Transfer/separation) 1 Actual durable count : 200,000 Actual durable count : 200,000 1 Actual durable count : 200,000 1 200,000 6 2 2 1 1 Actual durable count : 200,000 Actual durable count : 200,000 Actual durable count : 200,000 Actual durable count : 200,000 Actual durable count : 200,000
Transfer/separation (1) Corona wire (1) Developer (include the developing unit installing) (2) L-detection adjustment (1) Ozone filter 26NA1017* (7020/25/30) 20WA1017* (7022/7130) 26TA1017* (7035) (2) Suction filter/A 26TA3111*(Other than 7020/25/35)
Main body
Fixing unit
(1) Separation claw 26NA5427* (2) Fixing roller holder/Upper 26NA5371* (3) Fixing roller holder/Lower 26NA5359* (4) Fixing Web (Note:1) 26NA5343* (7022/7130) (5) Fixing cleaning roller (Note:1) 26NA5383* (7022/7130)
Final check
Note 1: It is recommended that you replace the entire cleaner assembly (26NA-540*) as a unit instead of replacing individual parts.
7-5
4 SERVICE
3.
2 3
4.
Drum unit
(2) Drum unit (Unit without drum) 26NA-990* (7020/25/30) 26WA-990* (Other than 7020/25/30)
Main unit
7-6
SERVICE
[4]
1.
2.
3.
4.
7-7
4 SERVICE
SERVICE
[5]
200,000 200,000 600,000 400,000 200,000 600,000 200,000 200,000 600,000 200,000 200,000 200,000 200,000 200,000 200,000 200,000 200,000 200,000 200,000 200,000 200,000 100,000 100,000 100,000 100,000 100,000 100,000 100,000 100,000 100,000 100,000 200,000 200,000 200,000 400,000 400,000 400,000 400,000 250,000 250,000 600,000
26NA1017* 26TA1017*
10 Main body (Tray1) Feed rubber 26NA4009* 11 paper feed unit (Tray1) Double feed prevention rubber/Upper 26NA4011* 12 13 14 15 (Tray1) Double feed prevention rubber/Lower 26NA4012* (Tray2) Feed rubber 26NA4009* (Tray2) Double feed prevention rubber/Upper 26NA4011* (Tray2) Double feed prevention rubber/Lower 26NA4012* 26NA4009* 26NA4011* 26NA4012*
16 DB (Tray3 or LCT) (Tray3 or LCT) DB feed rubber 17 paper feed unit (Tray3 or LCT) DB double feed prevention rubber/Upper 18 (Tray3 or LCT) DB double feed prevention rubber/Lower
19 DB (Tray4) (Tray4) DB feed rubber 26NA4009* 20 paper feed unit (Tray4) DB double feed prevention rubber/Upper 26NA4011* 21 22 By-pass feed unit 23 24 25 Fixing unit 26 27 28 29 30 31 32 33 34 35 36 37 38 39 DF-314 40 41 FS-107 (Tray4) DB double feed prevention rubber/Lower 26NA4012* By-pass reverse roller By-pass pick up roller By-pass conveyance roller Fixing heat roller Fixing pressure roller Fixing web Heat insulating sleeve/A Heat insulating sleeve/B Fixing cleaning roller (Cleaner assembly) Fixing claw Fixing roller holder/Upper Fixing roller holder/Lower Fixing sensor Fuse mounting plate assembly Fixing heater/1 Fixing heater/2 Paper feed roller/A Double feed prevention roller/A assembly Paper exit roller/A 40AA-406* 26NA-428* 40AA-425*
26NA5303* 26TA5303* 26NA5303* 26NA5304* 26TA5304* 26NA5304* 26NA5343* 26NA5372* 26NA5373* 26NA5383* 26AA5427* 26NA5371* 26NA5359* 26NA8801* 26NA-535* 26**8302* 26**8303* 13GL4011* 13GL-405* 13GQ4519*
Note 1:* Parts varies depending on the spec. (destination), and the 9th digit will be changed in accordance with the design chang of the parts. Note 2: Becomes 200,000 for machines other than 7020/25/30/35. Note 3:It is recommended that you replace the "cleaner assembly" instead of the "fixing web" and the "fixing cleaning roller".
7-8
SERVICE
[6]
SP is indicated in front of the parts number of the important maintenance part. Exercise care when installing the parts according to 3. Directions for disassembly and assembly in this manual.
7-9
4 SERVICE
SERVICE
COPY MATERIALS
[1]
1.
PM parts kit
7020/25/30/35 (100,000 copies/kit)
Name Quantity 1 Name Fixing cleaning roller Quantity 1
Fixing web
Dust bag
7-10
Dust bag
[2]
1.
2.
7022/7130
Name Durability/copies
30,000 29,391
200,000 200,000 200,000
7-11
4 SERVICE
SERVICE
7-12
SERVICE
26NA21340
26NAJG011
00VD-5000
120A97110
ADJ chart
00VC-2-00
Drum cover
00VD-1000
Blower brush
00VE-1004
Tester
7-13
4 SERVICE
120A97120
White chart
SERVICE
Blank
7-14
8
DIAGRAMS
DIAGRAMS
8-1
DIAGRAMS
TS Thermostat
PS14 Optics home position PS PS17 APS sensor 1 * Exclusivery for the 7020/25/30/35 PS18 APS sensor 2 * Exclusivery for machines other than 7020/25/30/35 PS18 APS sensor 2 * Exclusivery for the 7020/25/30/35 PS15 APS timing PS
8-2
DIAGRAMS
PS10 Upper PS21 Intermediate conveyance limit detect PS (lower) PS (upper) * Exclusively for the 7030/7130/7035
PS1 Registration PS
8-3
DIAGRAMS
[2]
Loads
M1 Main motor
MC1 Registration clutch SD1 1st paper feed SD (upper) MC2 Loop clutch M9 Paper feed motor SD2 1st paper feed SD (lower) M6 ADU motor
M10 Toner supply motor 2 * Exclusivery for machines other than 7020/25/30 SD6 Toner bottle SD * Exclusively for the 7020/25/30 M3 Developing motor FM1 DCPS cooling fan M7 Tray motor (upper) M8 Tray motor (lower)
8-4
DIAGRAMS
M5 Polygon motor
8-5
DIAGRAMS
L1 Exposure lamp
FM5 Developing suction fan * Exclusively for machines other than 7020/25/30
PTC PTC heater * Treated as spare parts in the case of a machine other than the 7020/25/30/35.
8-6
DIAGRAMS
[3]
PFDB (UPPER) Paper feed detection board (upper) PFDB (LOWER) Paper feed detection board (lower)
8-7
DIAGRAMS
8-8
DIAGRAMS
VR301 Size detect VR PS306 Original detect PS1 PS303 Original exit PS PS307 Original detect PS2
8-9
DIAGRAMS
PS704 Tray full-stack detect PS PS703 Paper exit detect PS PS716 Tray count PS PS706 Tray lower limit detect PS M706 Tray up/down motor
PS709 Alignment plate detect PS (rear) M703 Alignment motor (rear) PS710 Alignment plate detect PS (front)
M706 Tray up/down motor PS708 Stapler unit HP detect PS MS701 Front door switch M705 Stapler shift motor FSCB FS control board
8-10
DIAGRAMS
M709 Cooling fan motor PS702 Paper entrance detect PS PS701 Paper pressure PS PS705 Shutter PS M702 Paper exit motor M701 Paper conveyance motor
PS713 No-staple PS
8-11
DIAGRAMS
PTC heater * Treated as a spare parts in the case of new type DB SDB1 Size detection board 1 SDB1 Size detection board 2 PS107 Upper limit detect PS (lower) PS105 Jam detect PS2 PS108 No paper detect PS (lower)
PS101 Tray detect PS (upper) SD101 1st paper feed SD (upper) PS106 Tray detect PS (lower)
M101 Tray motor1 PFUDB PFU drive board M102 Tray motor2 SD102 1st paper feed SD (lower)
8-12
DIAGRAMS
PTC Heater * Treated as a spare parts in the case of new type DB SDB 1 Size detection board 1
8-13
DIAGRAMS
CN292 (W:2pin)
CN974 (W:3pin)
8-14
DIAGRAMS
J12 (W:9pin)
J28 (B:3pin) CN927 (W:2pin) * Exclusively for the 7020/25/30 J05 (W:3pin) J06 (W:3pin) J21 (W:3pin) J23 (W:4pin) CN903 (W:8pin)
CN9 (W:3pin) J14 (W:6pin) J31 (W:3pin) CN922 (W:2pin) CN905 (W:6pin) J03 (W:11pin) J02 (W:7pin) J32 (W:3pin) CN923 (W:2pin)
CN930 (W:2pin)
8-15
DIAGRAMS
CN904 (5pin)
8-16
DIAGRAMS
J17 (BK:10pin)
J13 (W:4pin)
J13 (BK:8pin)
8-17
DIAGRAMS
CN39 (25pin)
CN32 (20pin)
CN33 (24pin)
CN803 (6pin)
CN40 (36pin)
CN800 (68pin)
CN500 (4pin)
CN38 (100pin)
CN79 (6 pin) * Exclusively for the 7030/7130/7035 CN27 (8 pin) CN20 (4 pin) CN21 (6 pin) CN22 (5 pin)
CN71 (12pin)
CN37 (8 pin) CN38 (4 pin) CN35 (5 pin) CN36 (10 pin) CN25 CN24 (34 pin) (40 pin) CN19 CN26 (24 pin) (26 pin)
CN601 (10 pin) * Exclusively for the machines other than 7020/25/30
8-18
DIAGRAMS
CN1 (5pin) CN2 (14pin) CN3 (5pin) CN7 (26pin) CN8 (4pin) CN5 (4pin) CN6 (20pin) CN10 (3pin) CN60 (50pin)
Operation board
<Other than 7020/25/30/35> CN68 (8 pin) *Exclusively for the CN61 (11 pin) CN83 (4pin) CN86 (14pin) <7020/25/30/35> CN80 (12pin) CN81 (13pin) CN87 (2pin) CN83 (4pin) CN86 (14pin) CN82 (5pin) CN84 (18pin) CN80 CN82 (12pin) (5pin) CN84 (18pin)
CN81 (13pin)
8-19
DIAGRAMS
LD drive board
CN50 (12pin)
CN51 (5pin)
Power SW board
CN1 (5pin)
CN1 (20pin)
8-20
DIAGRAMS
CN97 (2pin)
CN96 (2pin)
Display inverter
CN77 (4pin)
CN71 (3pin)
CN931 (4pin)
CN930 (3pin)
8-21
DIAGRAMS
CN130 (W:6pin)
CN132 (W:6pin)
CN131 (W:6pin)
DFCB
CN7 (30pin) CN6 (15pin) CN200 (GY:18pin) CN117 (W:3pin) CN116 (W:3pin) CN2 (22pin)
CN122 (W:3pin)
CN121 (W:3pin)
8-22
DIAGRAMS
CN736 (B:3pin) CN735 (W:3pin) CN734 (W:3pin) CN744 (W:3pin) CN737 (B:3pin)
CN756 (W:15pin)
CN738 (W:3pin)
CN741 (W:3pin)
CN740 (B:3pin)
CN725 (W:6pin)
CN756 (W:15pin)
CN739 (W:3pin)
CN726 (BK:2pin)
CN751 (W:1pin)
8-23
DIAGRAMS
CN753 (W:2pin)
CN752 (W:3pin) CN701 (10pin) CN715 (30pin) CN706 (2pin) CN709 (12pin) CN712 (2pin) CN711 (2pin)
CN704 (12pin) CN714 (15pin) FS CB CN702 (11pin) CN713 (3pin) CN710 (2pin)
CN707 (30pin)
CN731 (W:3pin) CN722 (W:6pin) CN721 (W:6pin) CN733 (W:3pin) CN732 (W:3pin)
CN734 (W:3pin)
CN730 (BK:2pin)
CN745 (W:3pin)
8-24
DIAGRAMS
CN100 (6pin)
CN101 (26pin)
CN1 (5pin)
CN1 (5pin)
CN103 (24pin)
CN104 (19pin)
CN113 (W:12pin)
J64 (W:8pin)
8-25
DIAGRAMS
CN100 (6pin)
CN105 (DB-409:3pin)
CN103 (24pin)
CN105 (DB-410:3pin)
CN113 (W:2pin)
J64 (W:8pin)
J66 (W:3pin)
J63 (W:6pin)
8-26
Upper tray
J11
Lower tray
J12
DB tray
J13
J14
J16
Open the ADU door and/or DB conveyance door, remove any jammed paper, and close the door. The main body stops immediately. Open the ADU door, remove any jammed paper, and close the door.
Conveyance
J30 J31
Fixing/exit
J32
7020/25/30/ 35 only
J32-2 J33
7020/25/30/ 35 only
ADU conveyance
FS-107
J72-16 J72-17
Open the finisher front door, and conveyance cover remove any jammed paper, and close the door.
J72-19
8-27
Classification FS-107
Code
Causes
Correction Open the finisher front door, and conveyance cover remove any jammed paper, and close the door.
IT-101
DF-314
J72-21 PS707 (No paper detect) failed to turn OFF within a predetermined time after M702 (Paper exit) turning ON. (Staple, sort/group, and small size straight modes) J72-23 PS707 (No paper detect) failed to turn OFF within a predetermined time after turning ON. (Straight, sort/group mode for other than small size) J72-81 Staple jam: M708 (stapler) failed to turn OFF within a predetermined time after turning ON. (Forward operation not completed.) (Staple mode) J75-10 PS23 (IT paper exit (upper)) does not go ON within a predetermined time after PS3 (paper exit) (in the case of a machine other than 7020/25/30/35, PS2 (fixing exit)) goes ON. J75-11 PS24 (IT exit (lower)) is not turned ON within a predetermined time after PS3 (paper exit) (in the case of the 7020/25/30/35, PS2 (fixing exit)) is turned ON. J75-12 PS3 (paper exit) (in the case of machines other than the 7020/25/30/35, PS2 (fixing exit)) does not go OFF within a predetermined time after PS23 (IT paper exit (upper)) or PS24 (IT paper exit (lower)) goes ON. J75-13 The IT door of the IT-101 opened while the main body was operating. J61-0 PS305 (cover open/close detect) turned ON. (The paper feed cover is opened.) J61-1 PS304 (RADF open/close detect) turned ON. J62-0 Original did not feed. J62-2 PS312 (original feed) failed to turn ON within a predetermined time after start of refeed for single sided original. J62-3 PS312 (original feed) failed to turn ON within a predetermined time after start of reverse exit for double sided original. J62-4 PS312 (original feed) did not go OFF within the specified period after it went ON, during paper exit. J62-5 PS312 (original feed) did not go OFF within the specified period after it went ON, during reversal. J63-0 PS303 (original exit) did not go ON during paper exit. J63-2 PS303 (original exit) did not go OFF within the specified period after it went ON, during paper exit. J63-4 PS311 (original registration) failed to turn OFF within a predetermined time after start of refeed of single sided original. J63-5 PS311 (original registration) failed to turn OFF within a predetermined time after start of reverse feed.
Remove the jammed staple. The main body stops immediately. Open the IT door, and remove the jammed paper, then close the door.
Open the RADF, remove any jammed paper, and then close. Remove any jammed paper from the main body's conveyance section.
8-28
Classification Others
Code
Causes
J20-2 ADU door open jam SW3 (Interlock switch) went OFF during printing. J20-3 FNS front door open jam MS701 (front door) went OFF during printing. J20-4 System emergency stop jam J20-5 FNS conveyance door open jam PS717 (conveyance cover open/close detect) went OFF during printing. J20-6 FNS shutter switch operation jam MS702 (shutter) went ON during printing. J50-1 Failed to receive print request from system within a predetermined time after PS1 (registration) ON. J50-2 Valid signal failed to turn ON within a predetermined time after start of printing. J50-3 MC1 (registration) failed to turn ON within a predetermined time after start of printing.
Opne the ADU door, remove any jammed paper, and close the door.
8-29
Exit
ADU FS-107
PS2 (fixing exit) ON during idling state. PS3 (paper exit) ON during idling state. (7020/25/30/35 only) PS4 (ADU) ON during idling state.
DF-314
IT-101
J72-1 PS702 (paper entrance detect) ON during idling state. J72-2 PS707 (no paper detect) ON during idling state. J65-1 PS311 (original registration) ON during idling state. J65-2 PS312 (original feed) ON during idling state. J65-3 PS311 (original registration), PS312 (original feed) ON during idling state. J65-8 PS303 (original exit) ON during idling state. J65-9 PS311 (original registration), PS303 (original exit) ON during idling state. J65-10 PS312 (original feed), PS303 (original exit) ON during idling state. J65-11 PS311 (original registration), PS312 (original feed), PS303 (original exit) ON during idling state. J75-10 PS23 (IT exit (upper)) or PS24 (IT exit (lower)) went ON during idling.
Open the IT door, remove jammed paper, then close the door.
8-30
Communication F10-1 Failure in serial abnormalities communication between the PRDB (printer drive board) and CB (overall control board). F10-2 Two consecutive failures to respond to PRDB (printer drive board) A/D conversion request. F10-9 Communication error at PRDB (printer drive board) SRGA (serial gate array) error. (Error in protocol for receive control signals SREC, SACK.) Feed-tray and F18-1 Error in main body upper tray PS7 (tray upper limit detect drum-area (upper)) failed to turn ON abnormalities within 26 seconds after M7 (tray (upper)) ON. F18-2 Error in main body lower tray PS10 (tray upper limit detect (lower)) failed to turn ON within 26 seconds after M8 (tray (lower)) ON. F18-3 Error in DB upper tray PS102 (upper limit detect (upper)) failed to turn ON within 26 seconds after M101 (tray 1) ON. F18-4 Error in DB lower tray PS107 (upper limit detect (lower)) failed to turn ON within 26 seconds after M102 (tray 2) ON. F22-1 Internal overheating The temperature at the outside of the drum reached or exceeded 47C. F23-1 PCL connector detached With 24V ON and PCL OFF, the PCL EM signal (pcl_em) was detected as "H" (software logic).
PRDB (printer drive board) M7 (tray (upper)) PS7 (tray upper limit detect (upper)) PRDB (printer drive board), M8 (tray (lower)) PS10 (tray upper limit detect (lower)) PFU DB (PFU drive board) or LCT DB (LCT drive board) M101 (tray 1) PS102 (upper limit detect (upper)) PFU DB (PFU drive board) M102 (tray 2) PS107 (upper limit detect (lower)) TCSB (toner-control sensor board) FM4 (internal cooling) Switch SW2 (sub power switch) OFF, connect the PCL connector, and then set SW2 ON. PCL connector PRDB (printer drive board)
8-31
Classification
Warning code
Causes
Resulting operation If copying is in progress, the main body stops immediately, and the main relay and 24V power turn OFF.
Correction Set SW2 (sub power switch) OFF and then back ON.
Estimated abnormal parts TDS (toner density sensor) TLD (toner level detect sensor) PRDB (printer drive board) Toner supply unit
High voltage F26-1 L detection data error unit abnormalities If L detection power exceeds 26V prior to toner out detection by the TLD (toner level detect), the automatic toner supply feature should restore the toner density. This error occurs if this feature fails to restore the density. F26-2 Abnormal output from TDS (toner density sensor) Maximum TDS output voltage failed to exceed 1.0V. F26-3 Abnormal output from TDS (toner density sensor) TDS output ripple voltage failed to reach 0.5V F28-1 Charging error EM detect signal (charge_em1) was read 3 times at 100msec intervals. F28-2 Abnormal transfer spark (trans_em) detected 3 times at 20msec intervals, 5 times in succession for the same job. F28-3 Abnormal separation spark (separate_em) detected 5 times at 20msec intervals, 5 times in succession for the same job. Fixing high temperature abnormalities F34-1 TH1 (fixing temperature sensor 1) detected abnormally high temperature. Temperature detected by TH1 remained at or above 231C for 0.4 seconds. F34-2 TH2 (fixing temperature sensor 2) detected abnormally high temperature. Temperature detected by TH2 remained at or above 231C for 0.4 seconds.
TDS (toner density sensor) PRDB (printer drive board) Developer TDS (toner density sensor) PRDB (printer drive board) M1 (main) Developer agitating screw Developing unit connector Charging corona unit HV (high voltage unit) PRDB (printer drive board) Transfer corona unit HV (high voltage unit) PRDB (printer drive board) Separation corona unit HV (high voltage unit) PRDB (printer drive board)
Main relay and 24 V power supply go OFF at the end of the job. If copying is in progress, the main body stops immediately, and the main relay and 24V power turn OFF. Main relay turns OFF and acceptance of all keys is disabled. Set SW2 (sub power switch) OFF and then back ON after set to "0" the bit 1 in DIP SW3 in 25 mode. (If you switch power back on without releasing the latch, the error will recur.)
TH1 (fixing temperature sensor 1) TH2 (fixing temperature sensor 2) L2 (fixing heater lamp 1) L3 (fixing heater lamp 2) PRDB (printer drive board) DCPS (DC power supply)
8-32
Warning code
Causes
Resulting operation Main relay turns OFF and acceptance of all keys is disabled.
Correction Set SW2 (sub power switch) OFF and then back ON, after set to "0" the bit 1 in DIP SW3 in 25 mode. (If you switch power back on without releasing the latch, the error will recur.)
Estimated abnormal parts TH1 (fixing temperature sensor 1) TH2 (fixing temperature sensor 2) L2 (fixing heater lamp 1) L3 (fixing heater lamp 2) PRDB (printer drive board) DCPS (DC power supply)
F35-1 TH1 (fixing temperature sensor 1) detected abnormally low temperature. Occurs if main motor remains energized for longer than 10 seconds during idling state. F35-2 TH1 (fixing temperature sensor 1) detected abnormally low temperature. During idling or copying, TH1 detected that temperature remained at or below 165C for 10 seconds. F35-3 TH1 (fixing temperature sensor 1) detected abnormally low temperature (during warmup) If TH1 detects that temperature is below 170C at the time that L2 (fixing heater lamp 1) is started, it records the temperature reading and compares this with the temperature reading obtained 10 seconds later. This error occurs if the difference between these temperature readings is less than a predetermined level. If TH1 detects that temperature is at or above 170C at the time that L2 starts, this error occurs if TH1 fails to detect warm-up completion temperature within 10 seconds thereafter. F35-4 TH2 (fixing temperature sensor 2) detected abnormally low temperature. Occurs if L3 (fixing heater lamp 2) remains energized for longer than F35-5 10 seconds during idling state. TH2 (fixing temperature sensor 2) detected abnormally low temperature. During idling or copying, TH2 detected that temperature remained at or below 165C for 10 seconds.
8-33
Warning code
Causes
Resulting operation Main relay turns OFF and acceptance of all keys is disabled.
Correction Set SW2 (sub power switch) OFF and then back ON. Set to "0" the bit 1 in DIP SW3 in 25 mode. (If you switch power back on without releasing the latch, the error will recur.)
Estimated abnormal parts TH1 (fixing temp detector 1) TH2 (fixing temp detector 2) L2 (fixing heater lamp 1) L3 (fixing heater lamp 2) PRDB (printer drive board) DCPS (DC power supply)
F35-6 TH2 (fixing temperature sensor 2) detected abnormally low temperature. At warm-up, if TH2 detects that temperature is less than 170C at the time when L3 (fixing heater lamp 2) is first energized, it stores the temperature reading, then compares it with the temperature reading obtained 10 seconds later. This error occurs if the difference between the two reads is less than a predetermined value. If TH2 detects that temperature is 170C or higher at the time when power is first supplied to L3, this error occurs if the TH2 fails to detect warm-up completion temperature within 10 seconds. F35-7 Fixing heat roller wrapping jam failure This error occurs during print state if the temperature detected by TH1 (fixing temperature sensor 1) is more than 10 data readings above the temperature data reading obtained 1 second earlier (i.e., temperature is low), and this condition continues for 0.2 seconds. F35-8 Fixing heat roller wrapping jam failure This error occurs during print state if the temperature detected by TH2 (fixing temperature sensor 2) is more than 10 data readings above the temperature data reading obtained 1 second earlier (i.e., temperature is low), and this condition continues for 0.2 seconds.
8-34
Warning code
Causes
Resulting operation Main relay turns OFF and acceptance of all keys is disabled.
Correction Set SW2 (sub power switch) OFF and then back ON. Set to "0" the bit 1 in DIP SW3 in 25 mode. (If you switch power back on without releasing the latch, the error will recur.)
Estimated abnormal parts TH1 (fixing temperature sensor 1) TH2 (fixing temperature sensor 2) L2 (fixing heater lamp 1) L3 (fixing heater lamp 2) PRDB (printer drive board) DCPS (DC power supply)
F35-9 TH1 (fixing temperature sensor 1) bad contact This error occurs during warm-up if TH1 fails to make its first detection of "Ready" temperature within 11 seconds after TH2 (fixing temperature sensor 2) first makes this detection.
F35-10 TH2 (fixing temperature sensor 2) bad contact This error occurs during warm-up if TH2 fails to make its first detection of "Ready" temperature within 11 seconds after TH1 (fixing temperature sensor 1) first makes this detection.
F36-1 TH1 (fixing temperature sensor 1) high temperature error This error occurs if TH1 high temperature error signal is detected continuously for at least 1 second. F36-2 TH1 (fixing temperature sensor 1) open error Occurs if TH1 open signal is detected. F36-3 TH2 (fixing temperature sensor 1) high temperature error This error occurs if TH2 high temp error signal is detected continuously for at least 1 seconds. F36-4 "TH2 (fixing temperature sensor 2) open" error "TH2 open" signal is detected.
8-35
Warning code
Causes
Resulting operation If copying is in progress, the main body stops immediately, and the main relay and 24V power turn OFF.
F40-1 Communication error at optics CPU SRGA error (bad parity, overrun, or framing error in received data) or by transmission timeout [100ms]. F40-9 Communication error at optics CPU SRGA error (protocol error in receive control signal [SREQ, SACK]). F41-1 M2 (optical drive) drive error Occurs at exposure unit initial search or at exposure unit return scan if PS14 (optics home-position) fails to turn ON within a predetermined time. F43-1 L1 (exposure lamp) error Occurs if L1 error signal is detected continuously for 500msec (excluding first 500msec after L1 ON). F46-1 Laser-driver error Caused by overcurrent in laser output. F46-8 Laser index error Occurs if index period is different from expected value. F46-10 AOC error AOC counter overflow
L1 (exposure lamp)
Laser diode LDB (laser drive board) CB (overall control board) INDEX (index sensor board) M5 (polygon) Laser route CB (overall control board) ADB (A/D conversion board) L1 (exposure lamp) INV1 (exposure lamp inverter) Exposure unit stop position CB (overall control board)
8-36
Warning code
Causes
Estimated abnormal parts ADB (A/D conversion board) L1 (exposure lamp) INV1 (exposure lamp inverter) exposure unit stop position CB (overall control board) LDB (laser drive board) CB (overall control board) INDEX (index sensor board) CB (overall control board)
F49-2 LDB (laser drive board) connection error F49-4 INDEX (index sensor board) connection error
F49-6 ADB (A/D conversion board) connection error Motor speed abnormalities F51-4 M3 (developing) speed error EM detect signal (developing_motor_em) detected 5 times at 100msec intervals. F51-5 M1 (main) speed error EM detect signal (drum_motor_em) detected 5 times at 100msec intervals. F51-6 M5 (polygon) speed error M5 was not locked 5 sec. after starting to run. F52-1 FM3 (Internal dehumidifying fan) error EM detect signal detected 5 times at 100msec intervals. F52-2 FM2 (fixing cooling fan) error EM detect signal detected 5 times at 100msec intervals. (Clear if detection counter is not EM). F52-3 FM4 (internal cooling) error EM detect signal detected 5 times at 100msec intervals. (Clear if detection counter is not EM). F52-4 FM5 (developing suction) error (Other EM detection signal detected than 5 times at 100 msec intervals. 7020/ (Clear if detection counter is 25/30) not EM.) F52-6 IP CPU fan abnormal
If copying is in progress, the main body stops immediately, and the main relay and 24V power turn OFF. Scanner stops immediately. If copying is in progress, the main body stops immediately, and the main relay and 24V power turn OFF.
ADB (A/D conversion board) CB (overall control board) flex wire bundle M3 (developing) PRDB (printer drive board)
M5 (polygon) PRDB (printer drive board) FM3 (internal dehumidifying) PRDB (printer drive board)
8-37
Warning code
Causes
E56-1 Communication error between system-control and engine-control sections of the CB (overall control board). Occurs if CB fails to responds when SW2 (sub power) turns ON. (10sec.) E56-2 Communication error between system-control and engine-control sections of the CB (overall control board). Process READY signal not detected for 30sec. during standby. E56-3 Communication error between system-control and engine-control sections of the CB (overall control board). Scanner READY signal is not detected for 30sec. during standby. E56-4 Communication error between system-control and engine-control sections of the CB (overall control board). Finisher READY signal is not detected for 30sec. during standby. E56-5 Communication error between system-control and engine-control sections of the CB (overall control board). Platen-original size notification timeout (5sec.). E56-6 Operation status error Memory access error at copy insertion. E56-7 Control error at panel manager E56-8 Operation drawing error Screen-data drawing mismatch E56-9 Operation drawing error Drawing-component data error E56-10 Operation panel communication error F56-11 Main-body identification error Detected CB (overall control board) (ROM) for different machine.
Machine cannot Switch SW2 (sub be used. power switch) OFF/ON, then overwrite the overall control ROM-ISW.
8-38
Classification DF-314
Warning code
Causes
Estimated abnormal parts DFCB (RADF control board) CB (overall control board)
F60-1 RADF communication error Caused by SRGA error detection (bad parity, overrun, or framing error in received data) or by transmission timeout [100ms]). Caused by SRGA error detection (protocol error in receive control signal [SREQ, SACK]). F60-11 RADF flash-ROM error Detected checksum error in RADF flash ROM.
FS-107
F67-3 Error in RADF nonvolatile memory Error in reading or writing the nonvolatile memory. F70-1 FNS communication error Caused by SRGA error detection (bad parity, overrun, or framing error in received data) or by transmission timeout [100ms]). F70-9 FNS communication error Caused by SRGA error detection (protocol error in receive control signal [SREQ, SACK]). F70-11 FNS flash-ROM error Detected checksum error in FNS flash ROM.
If copying is in progress, the main body stops immediately, and the main relay and 24V power turn OFF.
DFCB (RADF control board) Switch SW2 (sub power switch) OFF/ON, then overwrite the RADF ROM-ISW. Switch SW2 (sub DFCB (RADF control board) power switch) CB (overall control board) OFF/ON. CB (overall control board) FSCB (FS control board)
FNS cannot be Switch SW2 (sub power switch) used. OFF/ON, then overwrite the FNS ROM-ISW. F77-2 M706 (tray up/down) drive error If copying is in Switch SW2 1. Following removal of paper, tray progress, the (sub power failed to reach PS711 (tray upper main body stops switch) limit detect) or PS706 (tray lower immediately, and OFF/ON. limit detect) within 10 sec. after start the main relay of tray up. and 24V power 2. During copying, tray failed to turn OFF. reach PS711 (tray upper limit detect) or PS706 (tray lower limit detect) within 10 sec. after start of tray up.
M706 (tray up/down), FSCB (FS control board) PS711 (tray upper limit detect) PS706 (tray lower limit detect)
8-39
Classification FS-107
Warning code
Causes
Resulting operation If copying is in progress, the main body stops immediately, and the main relay and 24V power turn OFF.
Estimated abnormal parts M704 (alignment (front)) PS710 (alignment-plate HP detect (front)) FSCB (FS control board)
Nonvolatile memory
F77-3 M704 (alignment (front)) drive error 1. Failed to reach HP within 1 second after start of alignment-plate HP search. 2. PS710 (alignment-plate HP detect (front)) failed to turn OFF within 1 seconds after start of alignmentplate size position shift. F77-5 M707 (paper-pressure) drive error M707 failed to complete 1 rotation within 500msec after starting to run. F77-6 M705 (stapler shift) drive error 1. Stapler unit failed to reach PS708 (stapler unit HP detect) within 1 seconds after the commencement of a stapler home search. 2. PS708 (stapler unit HP detect) failed to turn OFF within 1 second after start of double stapling standby position shifting. F77-11 Stapler reversal error Stapler failed to read PS712 (stapler HP detect) within 500msec after start of M708 (stapler) reverse drive. F77-16 M703 (alignment (rear)) drive error 1. Failed to reach HP within 1 second after start of alignment-plate HP search. 2. PS709 (alignment-plate detect (rear)) failed to turn OFF within 1 seconds after start of alignmentplate size position shift. F77-18 M709 (cooling fan) drive error Lock condition (lasting more than 10 seconds) was detected any time from 10 seconds after operation start following operation stop. F80-1 Error in main body's nonvolatile memory Detected abnormal function parameter. F80-2 Error in main body's nonvolatile memory Detected error in stored factory data. F80-3 Error in main body's nonvolatile memory Detected abnormal function parameter, error in stored factory data. F80-4 Error in main body's nonvolatile memory Unable to access function parameter. F80-5 Error in main body's nonvolatile memory Unable to access stored factory data.
M707 (paper-pressure) FSCB (FS control board) FSCB (FS control board) M705 (stapler shift) PS708 (stapler-unit HP detect)
M703 (alignment (rear)) PS709 (alignment-plate detect (rear)) FSCB (FS control board)
8-40
Warning code
Causes
Correction
F81-1 Error in image-control flash ROM Detected checksum error in CB's image-control ROM.
F81-2 Software error Overall control and image control have non-matching software device types. F81-3 OEM compatibility error
Switch SW2 (sub CB (overall control board) power switch) OFF/ON, then overwrite the image-processing flash ROM. Switch SW2 (sub power switch) OFF/ON, then overwrite the flash ROM.
Printer board
Image processing
E87-1 Printer controller not identified. Printer controller did not respond. (But copier and fax can be used.) F87-2 Printer-controller error Error F87-1 occurred 3 times in succession. F87-3 Printer board HDD error HDD cannot be accessed. E88-1 Image error Error detected in image processing at overall control side. E89-1
Switch SW1 (main Optional printer controller power switch) OFF/ON. Switch SW2 (sub power switch) OFF/ON. (CB reset) CB (overall control board)
E89-2
E89-3
E89-4
E89-5
Main relay and 24 V power supply go OFF at the end of Copy sequence error copying. Error in job object pointer. (Could Engine power not get page-control object for some supply OFF reason.) Copy sequence error Error in memory copy sequence. (Cause unknown) Copy sequence error Error in through copy sequence (FCOT). (Cause unknown) Copy sequence error Memory scanner did not complete stop. (Notification of stop completion not received from engine.) Copy sequence error Memory printer did not complete stop. (Notification of stop completion not received from engine.)
8-41
Resulting Warning Causes operation code E89-6 Sub power switch OFF processing Main relay and 24 V wait timeout power supply go OFF at the end of copying. All indicators on the operation panel light.
Correction
Switch SW2 (sub CB (overall control board) power switch) OFF/ON. (CB reset)
Note: For details of E86-xx and other FAX-related error codes, refer to the FK service handbook.
Error code 18-1 18-2 18-3 18-4 60-1, -9, 67-1, -3 70-1, -9, -11 77-2 77-3, -16 77-5 77-6, -11 77-18 86-2, -3 87-2, -3
Unit isolation Method
Error Error in main body upper tray Error in main body lower tray Error in DB upper tray Error in DB lower tray (LCT) RADF error FNS error (Note) Error in FNS alignment-plate, pressure motor
Unit to be cut off Main body upper tray Main body lower tray DB upper tray DB lower tray, LCT RADF FNS FNS alignment unit
Remarks Tray can not be selected. Tray can not be selected. Tray can not be selected. Tray can not be selected. RADF can not be used. FNS can not be used; FNS must be removed. FNS can not be used; FNS must be removed. Only straight exit remains available. FNS can not be used; FNS must be removed. Only straight exit remains available. FNS can not be used; FNS must be removed. Copying and printing remain enabled. Copying and faxing remain enabled.
Error in FNS paper-pressure motor FNS FNS stapler error Error in FNS cooling fan motor Fax-board error Printer-board error FNS alignment unit FNS Fax Printer
Upon the occurrence of any of the error codes shown above, the defective unit will be cut off from the system (by software) when you press the [AUTO RESET] key and then switching SW2 (sub power) OFF/ON. Other functions will remain available. Note that if you don't clear the problem in the defective unit, the error will be detected again (and the error code displayed again) the next time you turn SW2 OFF/ON. (This cutoff feature is effective one time only.)
Note: If F70-1, -9, -11 or 77-2, -5, -18 occurs, you cannot separate the unit concerned using the above procedure. In this case, you must either remove the cause of the error code or remove the FNS, otherwise printing will not take place.
8-42
0004
0005
SW2 (sub power switch) OFF/ON SW2 (sub power switch) OFF/ON
0006
8-43
7020 TIME CHART (8.5X11, LIFE SIZE, 2 COPIES, FEED FROM TRAY 1)
Time (sec) 0 1 2 3 4 5
10
MC1 Registration clutch Loop clutch Fixing exit PS Exit PS Paper feed motor MC2 PS2 PS3 M9
M1 Main motor Developing motor Separation claw SD Cleaning web SD Charge Developing bias Transfer Separation Pre-charging lamp Transfer synchronization lamp Guide-plate voltage Start ON M3 SD7 SD4 HV HV HV HV PCL TSL GTP
100ms
100ms
DIAGRAMS
8-44
DIAGRAMS
7030 TIME CHART (8.5X11, LIFE SIZE, 2 COPIES, FEED FROM TRAY 1)
Symbol Item
100ms 100ms 1980ms
Time (sec) 0 1 2 3 4 5
10
SD1 PS1 V-Valid PS21 MC1 Registration clutch Loop clutch Fixing exit PS Exit PS Paper feed motor MC2 PS2 PS3 M9 Intermediate conveyance sensor/upper Registration PS
M1 Main motor Developing motor Separation claw SD Cleaning web SD Charge Developing bias Transfer Separation Pre-charging lamp Transfer synchronization lamp Guide-plate voltage M3 SD7 SD4 HV HV HV HV PCL TSL GTP
100ms
100ms
Start ON : If the intermediate conveyance sensor ON (paper leading edge detection) timing is early, the loop clutch stops momentarily.
8-45
7035 TIME CHART (8.5X11, LIFE SIZE, 2 COPIES, FEED FROM TRAY 1)
Symbol Item
100ms 100ms 1695ms 1st paper feed SD (upper) Registration PS V-Valid
Time (sec)
0 1 2 3 4 5
10
SD1 PS1
PS21 MC1
Registration MC Loop clutch Fixing exit PS Paper exit PS IT exit PS (upper) paper feed motor
340ms
M1
Main motor Developing motor Separation claw SD
M3 SD7 SD4
Cleaning web SD Charge Developing bias Transfer Separation Pre-charging lamp Transfer synchronization lamp Guide-plate voltage
100ms
100ms
Start ON : If the intermediate conveyance sensor ON (paper leading edge detection) timing is early, the loop clutch stops momentarily.
DIAGRAMS
8-46
DIAGRAMS
7020 ADU TIME CHART (8.5X11, LIFE SIZE, 3 COPIES, FEED FROM TRAY 1)
Symbol Item
2800ms 2800ms
Time (sec)
0 1 2 3 4 5 6
10
11
12
13
14
15
16
17
18
200ms
PS1 Registration PS
75ms
75ms
75ms 1543ms
75ms 1543ms 293ms 182ms 125ms 243ms 293ms 182ms 125ms 243ms 1614ms 125ms 243ms 182ms 293ms 182ms
75ms 1543ms
V-Valid
293ms 182ms
125ms 243ms
125ms 243ms
PS4 ADU PS
PS3 Exit PS
140mm/s 20ms F 131ms 350mm/s 20ms 1543ms R 140mm/s 20ms 1543ms 20ms 1543ms 20ms
M6 ADU motor
M1
Main motor
Start ON
8-47
293ms
182ms
7035 ADU TIME CHART (8.5X11, LIFE SIZE, 3 COPIES, FEED FROM TRAY 1)
Symbol Item
2150ms 2150ms 100ms 100ms
Time (sec)
0 1 2 3 4 5 6 7 8 9
1 0
1 1
1 2
1 3
1 4
1 5
1 6
1 7
1 8
SD1
100ms
PS1
Registration PS
V-Valid
340ms 340ms 340ms
PS21
154ms 154ms 154ms
154ms
154ms
154ms
MC1
110ms 110ms 110ms
Registration MC
110ms 110ms 110ms
MC2
980ms 980ms
Loop clutch
980ms 980ms 446ms 980ms 980ms
PS2
Fixing exit PS
PS4
ADU PS
PS3
Paper exit PS
377ms
130ms 377ms
130ms
PS24
IT exit PS (lower)
130ms 377ms
450mm/s F M6
ADU motor
180mm/s
R 180mm/s
M1
Main motor
Start ON
DIAGRAMS
8-48
SD5
Gate SD
DIAGRAMS
Time (sec)
PS301
PS312
Original feed PS
Valid (Scan)
M301
M302
SD302
Roller pressure SD
SD303
Exit SD
PS303
Original exit PS
8-49
Symbol Item
Time (sec)
PS301
No original detect PS
PS311
Original registration PS
PS312
Original feed PS
Valid (Scan)
F 250mm/s
M301
R 180mm/s
M302 F 180mm/s
F 277mm/s
F 180mm/s M303
Original reversal motor
R 180mm/s
SD302
Roller pressure SD
SD303
Exit SD
DIAGRAMS
PS303
Original exit PS
8-50
R 277mm/s
DIAGRAMS
Time (sec)
0 1 2 3 4 5 6 7 8
10
11
12
13
14
PS301
PS312
Original feed PS
Valid (Scan)
M301
M302
M303 R
SD302
Roller pressure SD
SD303
Exit SD
PS303
Original exit PS
8-51
Symbol Item
Time (sec)
0 1 2 3 4 5 6 7
10
11
12
13
14
PS301
No original detect PS
PS311
Original registration PS
PS312
Original feed PS
Valid (Scan)
F 250mm/s
M301
R 277mm/s
F 277mm/s
R 180mm/s
SD302
Roller pressure SD
SD303
Exit SD
DIAGRAMS
PS303
Original exit PS
8-52
R 180mm/s
DIAGRAMS
Time (sec)
0 1 2 3 4 5
10
PS3
PS707
No paper detect PS
M701 140mm/s 600mm/s 140mm/s M702 Stop Reverse Alignment M703,704 Shift Alignment motor Paper exit motor
600mm/s
M705 R
Pressure PS701 Paper pressure PS Open Raise M706 Tray up/down motor Lower
8-53
Time (sec)
0 1 2 3 4 5
10
PS707
No paper detect PS
M701 180mm/s 600mm/s 180mm/s M702 Stop Reverse Alignment M703,704 Shift Alignment motor Paper exit motor
600mm/s
M705 R
Pressure PS701 Paper pressure PS Open Raise M706 Tray up/down motor Lower
DIAGRAMS
8-54
DIAGRAMS
Symbol
10
PS707
No paper detect PS
M701 140mm/s 600mm/s 140mm/s M702 Stop Reverse Alignment M703,704 Alignment motor Shift Paper exit motor
600mm/s
PS701
Paper pressure PS
M706
Lower
8-55
Time (sec)
0 1 2 3 4 5
10
PS3
PS702
PS707
No paper detect PS
M701 180mm/s 600mm/s 180mm/s M702 Stop Reverse Alignment M703,704 Alignment motor Shift Paper exit motor
600mm/s
PS701
Paper pressure PS
M706
DIAGRAMS
Lower
8-56
DIAGRAMS
DB-209/DB409 TIME CHART (8.5X11, LIFE SIZE, 3 COPIES, FEED FROM TRAY 3)
Symbol Item
3000ms
Time (sec)
0 1 2 3 4
5 3000ms
10
11
PS1 Registration PS
75ms 1543ms
75ms
1543ms
75ms
1543ms
V-Valid
293ms 182ms 125ms 293ms 243ms 182ms 125ms 293ms 243ms
243ms
MC2 Loop clutch Fixing exit PS Exit PS DB Paper feed motor Copy ON PS2 PS3 M100
8-57
182ms
DIAGRAMS
Blank
8-58
3
84 - 16 INV. ON (PWM)
3
84 - 15 S. GND 84 - 14 -5V
84 - 19 SUB_SW
S. GND
SEL
84 - 17 S. GND
84 - 18 S. GND
514 : 1 - 2 514 : 2 - 1
8-59
8-60
3
J36: 1 - 4 J36: 4 - 1 J36: 2 - 3
3
601 - 7 601 - 10 J36: 3 - 2 601 - 8 FM3 DRIVE (DO/200mA) LOCK SIG (DI/H) P. GND
601 - 9
H/L SIG
3
J18 : 1 - 3 J18 : 2 - 2 J18 : 3 - 1
3 3 3 3 3
3 3
8-61
3 3
[How to see the diagram] 1.The signals shown reflect levels present under normal idling conditions with the main switch turned ON. 2.Wiring symbols in the figure are as follows. (1) [Symbol]
50-1
Crimp
(2) Signal types are as follows: H High level L Low level Analog signal P Pulse signal
(3) RC is the flat cable. (4) Signal flow The solid black circle ( ) among the connector symbols ( ) indicates the direction of signal flow. Example) CB
3 3
5VDC PS1 SGND Direction of signal flow PS1
8-62
[HOW to see the diagram] 1. The signals shown reflect levels present under normal idling conditions with the main switch turned ON. 2. Wiring symbols in the figure are as follows. 1) is Connector 2) RC is ribbon cable 3. Signal symbols in the figure are as follows .
* Analog signal
P Pulse signal
8-63
[HOW to see the diagram] 1. The signals shown reflect levels present under normal idling conditions with the main switch turned ON. 2. Wiring symbols in the figure are as follows. 1) is Connector 2) RC is ribbon cable 3. Signal symbols in the figure are as follows .
* Analog signal
P Pulse signal
8-64
[How to see the diagram] 1.The signals shown reflect levels present under normal idling conditions with the main switch turned ON. 2.Wiring symbols in the figure are as follows. (1) [Symbol]
50-1
Crimp
(2) Signal types are as follows: H High level L Low level Analog signal P Pulse signal (3) RC is the flat cable. (4) Signal flow The solid black circle ( ) among the connector symbols ( ) indicates the direction of signal flow. Example) CB
5VDC PS1 SGND Direction of signal flow PS1
8-65
Blank
8-66
UNPACKING AND INSTALLATION PROCEDURE FOR THE MAIN BODY AND OPTIONS
Applied Machine: Konica 7020/7022/7025/7030/7130/7035
1172
1490
1345
III. Unpacking
[1] Package dimensions
739
875
Main body
737
Net weight: 72kg Packed weight: 88.5kg Number of units that can be stacked on top of each other: 5 max
(unit: mm)
E-1
26NE97221
Caution: Before carrying the machine, attach two stopper covers to the carrying handles as illustrated below.
Stopper covers
Left side
Right side
To draw out the carrying handles: (1) Turn the carring handle to show its screw on top. (2) Draw out the handle till it stops. (3) Turn the handle to set the screw to the bottom, then draw it out completely. (4) Turn the handle again to show its screw on top to lock it. (Check that the pin appears on top of the handle.)
Screw
2
2 3
Do not reuse the packing materials for repacking the machine. <Caution for handling> Do not drag the main body sideways as shown below before placing it onto the drawer base unit.
3
5
Pin
6
To return the carring handles to their original positions, follow the above procedure in reverse order.
E-2
Lock tapes
V. Installation procedure
1. 2. 3. 4. 5. Visually check the appearance of the machine. Remove the lock tapes outside the machine. Remove locking material from the paper exit tray. Remove the sheet cover. Remove the packing power cord.
Locking material Sheet cover
Sheet cover
Power cord
Locking material
Guide tapes
Lock tapes
E-3
8. Pull out Tray 1 and Tray 2, then remove lock guide tapes and lock tapes from each tray. Remove a desiccant from Tray 1.
Lock tapes Guide tape
(5) Open the front door of the main body, then remove the cushion plate illustrated below.
Lock tape
Desiccant
Cushion plate
Tray 1
10. Supply the developing unit with developer. (1) Loosen one screw to draw out the developing unit.
Lock tapes Guide tape
Developing unit
Tray 2
9. Remove two cushions, two fixing release materials and cushion plate. (1) Open the right side door, then open the conveyance cover. (2) Remove two cushions on both sides. (3) Remove the two fixing release materials, and press-fix the fixing roller. (4) Close the conveyance cover and right side door.
(2) Release the two hooks of the developing unit as illustrated below, and then remove the cover.
E-4
(3) Pour the developer over the agitator screw evenly from the top of the agitator screw along its entire length.
Developer
Agitator screw
(4) Turn the developing gear as illustrated below. (5) Turn the developing sleeve gear as illustrated below to bristle the developer around the developing sleeve.
Developing gear
Caution: Always turn the developing gear and the developing sleeve gear in the same direction.
E-5
(7) Reinstall the developing unit to its original position. (1 screw) Caution: Be sure to set the developing unit on two rails as shown below, then slide it in place.
Rails
11. Close the front door. 12. Install the manual holder at the left side of the drawer base unit, or the rear cover of the main body.
E-6
2. Perform the L detection adjustment. (1) Connect the power cord to the machine, then fix the nylon clamp with a B tapping screw M4x10. Insert the power plug into the wall outlet, then turn on the main power.
Main power
Power cord
Nylon clamp
(2) Turn on the power switch while pressing numeric keypad c and n simultaneously. (3) Select z: High voltage adjustment on the 36 mode menu screen. (4) Touch the Next Setting key repeatedly till L detection adjustment appears in the message area. (5) Press START PRINT button. The developing motor will start rotating to complete the adjustment automatically. The OK message will be displayed on the screen when completed. (6) Turn off the power switch.
E-7
I. Accessory parts
No. 1 Name Platen cover 1 Shape Qty
Platen cover
E-1
13HL97221
DK-109
Desk with Storage
DB-209
DB-409
Drawer Base Unit Drawer Base Unit with LCT with Two Trays
INSTALLATION PROCEDURE
[3] DB-409
No. 1 Name Drawer base unit DB-409 1 Shape Qty
2 2 Connector cover
Guide part 1
1 3 Connector cover 1
[2] DB-209
No. 1 Name Drawer base unit DB-209 1 Shape Qty 5
Fixing screw 1
Guide part 1
II. Unpacking
3 Connector cover
KONICA
KONICA
405
Fixing screw 1
736 682
8.5x11R
8.5x11
11x17
A4R
A5R
B5R
A3
A4
B4
B5
Gross weight:
E-1
13HA97224
[2] Unpacking
<Caution for handling> Do not drag main body sideways as shown below before plaching it onto the drawer base unit.
Lock tape
Remove the locking part (2 screws) and lock tapes inside the tray. (DB-409: LCT)
E-2
2. Place the main body onto the desk or drawer base unit, aligning the two guide pins on the rear side of the desk/drawer base unit. Caution: When placing the main body onto DB-209/409, be careful not to catch the connector wire of the drawer base unit in between the main body and the drawer base unit.
Be sure to have two or more personnel work together for installing the main body. Heed the above cautions to avoid suffering injuries to your fingers. 1. Fit the front fixing cover.
Guide pins
3. Confirm that the right side door of the main body is flush with the right side cover of the desk/drawer base unit. 4. Check that the casters of the desk/drawer base unit touch securely on the floor.
Front fixing cover
For DK-109 only, perform the following step 5. For DB-209, perform the following steps 6 to 10. For DB-409, perform the following steps 6 to 9. 5. Remove the connector cover of the main body, then fix the connector cover (included in accessories) with a screw. (DK-109 only)
Connector cover
Screw
E-3
6. Open the right side door of the main body, then remove the conveyance guide plate. (1 screws)
Connector cover
Screw
7. Open the right side cover of the drawer base unit, then fix the accessory guide part. (1 screw)
10. Put the paper size label. (DB-209 only) (1) Put the paper size label around the paper size indication dial, aligning the top edge of the label with the groove on the dial.
Fixing screw
Groove
Guide part
(2) Set the dial at the paper size to be loaded in the tray. 8. Remove the connector cover of the main body, then connect the two connectors of the drawer base unit to the main body.
Connectors
E-4
<Changing the position of the rear atopper> 6. Remove the rear stopper, holding it by the center of the inside. Referring to the paper size marked on the tray up-down plate of the LCT, set the rear stopper at the position of the paper size required. Caution: When loading inch-sized paper, use the rear stopper (small) included in accessories.
8 5x11R
A4R
B5R
B5
B5R A4R 8 5x11R B5 8 5x11 A4
Lock lever
7. Set the paper size indication dial at the paper size to be loaded in the tray.
<Changing the position of the front/rear paper guide plates> 1. Remove the reinforcing plate. (2 screw) 2. Remove two screw fixing the front paper guide, then remove it from the LCT bottom plate. 3. Place the front paper guide at the position of the paper size to be used by referring to the size indicator, then fix it with the two screws. 4. Reinstall the reinforcing plate. 5. Repeat the same procedure for resetting the rear paper guide.
E-5
8 5x11 A4
DB-210
DB-410
Drawer Base Unit Drawer Base Unit with LCT with Two Trays
INSTALLATION PROCEDURE
[2] DB-410
No. 1 Name Drawer base unit DB-410 1 Shape Qty
Fixing screw 1 6
Fixing screw 1
8.5x11R
8.5x11
11x17
A4R
A5R
B5R
A3
A4
B4
B5
II. Unpacking
[1] Package dimension
KONICA
KONICA
405
736
682
Gross weight:
E-1
13NE97221
[2] Unpacking
<Caution for handling> Do not drag main body sideways as shown below before plaching it onto the drawer base unit.
Lock tape
Remove the locking part (2 screws) and lock tapes inside the tray. (DB-410: LCT)
E-2
2. Place the main body onto the desk or drawer base unit, aligning the two guide pins on the rear side of the desk/drawer base unit. Caution: Be careful not to catch the connector wire of the drawer base unit in between the main body and the drawer base unit.
Be sure to have two or more personnel work together for installing the main body. Heed the above cautions to avoid suffering injuries to your fingers. Caution: Before carrying the machine, attach two stopper covers included in the accessory parts of the main body to the carrying handles as illustrated below.
Guide pins
3. Confirm that the right side door of the main body is flush with the right side cover of the desk/drawer base unit. 4. Check that the casters of the desk/drawer base unit touch securely on the floor. For DB-210, perform the following steps 5 to 9. For DB-410, perform the following steps 5 to 8. 5. Open the right side door of the main body, then remove the conveyance guide plate. (1 screws)
Stopper covers
E-3
6. Open the right side cover of the drawer base unit, then fix the accessory guide part. (1 screw)
9. Put the paper size label. (DB-210 only) (1) Put the paper size label around the paper size indication dial, aligning the top edge of the label with the groove on the dial.
Fixing screw
Groove
Guide part
(2) Set the dial at the paper size to be loaded in the tray. 7. Remove the connector cover of the main body, then connect the two connectors of the drawer base unit to the main body.
Connectors
Connector cover
Screw
Lock lever
E-4
7. Set the paper size indication dial at the paper size to be loaded in the tray.
<Changing the position of the front/rear paper guide plates> 1. Remove the reinforcing plate. (2 screw) 2. Remove two screw fixing the front paper guide, then remove it from the LCT bottom plate. 3. Place the front paper guide at the position of the paper size to be used by referring to the size indicator, then fix it with the two screws. 4. Reinstall the reinforcing plate. 5. Repeat the same procedure for resetting the rear paper guide. <Changing the position of the rear atopper> 6. Remove the rear stopper, holding it by the center of the inside. Referring to the paper size marked on the tray up-down plate of the LCT, set the rear stopper at the position of the paper size required. Caution: When loading inch-sized paper, use the rear stopper (small) included in accessories.
8 5x11R
8 5x11 A4
A4R
B5R
B5
B5R A4R 8 5x11R B5 8 5x11 A4
E-5
DF-314
Document Feeder
INSTALLATION PROCEDURE
Applied Machine: Konica 7020/7022/7025/7030/7130/7035
I. Accessory parts
No. 1 Name ADF/upper 1 Shape Qty
2. Place the ADF/lower on the main body, while inserting the hinge shafts of the ADF/lower into the hinge holes of the main body, then close the ADF/ lower.
ADF/lower 1
ADF/ lower
1 3. Place the ADF/upper on the main body, while inserting the hinge shafts of the ADF/upper into the hinge holes of the main body.
1
ADF/upper ADF/lower
Screws
Cover Cover
Hinge cover sheet
Hinge stopper
E-1
13GL97017
6. Connect the connector of the ADF wiring bundle to the main body. 7. Remove the boss screw as shown below, and then apply the locking screw (TP M3x25) to hold the ADF/upper.
Locking screw TP M325
9. Check that the gap between the measuring guide and the conveyance guide part is adequately left. When the ADF is closed, the center of the ADF cover fixing screw should be located within 3mm range from the groove of the measuring guide to the right side. The center of the screw cannot be off to the left side (see the illustration below). [Caution] If the center of the ADF cover fixing screw is off to the left side, adjust it by turning the skew adjustment set screw described in the following page.
Connector
8. Turn the ADF height adjustment screw to set the height adjustment indicator at the center of the scale.
measuring guide
Checking point
10. Attach the slit-glass cleaning label at the position shown in the figure below.
About 30mm
E-2
Operation procedure
Enter the 36 mode to display the 36 mode menu screen. [36 mode menu screen] Touch the [9. RADF Adj] key to display the RADF adjustment menu screen. [RADF adjustment menu screen] Touch the [1. Drum Clock Adj.] key to display the Vertical/Horizontal magnification (drum clock) adjustment screen. [Vertical/Horizontal magnification (drum clock) adjustment screen] These can be selected by touching the [NEXT] or [BACK] key. Vertical magnification adjustment ... RADF (100%, side 1) Vertical magnification adjustment ... RADF (100%, side 2) Touch the [NEXT] key until the desired item appears in the message display area. Touch [COPY] key to display the Basic screen. [Basic screen] Load A3 or 11x17 copy paper on the tray. Position the ADF adjusting chart in the document feeder, select the tray loaded a A3 or 11x17, and then press [START] button. Measure the vertical magnification of the output paper. Standard value: 0.5% max. (life size) Within 1.0 mm with respect to 200 mm
Operation procedure
Load A3 or 11x17 copy paper on the tray. Position the ADF adjusting chart in the document feeder, select the tray loaded a A3 or 11x17, and then press [START] button. Check the skew in the copy image. Standard value: 0.3% less
Feeding direction Skew pattern A Skew pattern B
5 6 7
Press the # button while pressing the * button to return to the Vertical/Horizontal magnification (drum clock) adjustment screen. [Vertical/Horizontal magnification (drum clock) adjustment screen] If the vertical magnification is different from the standard value, enter a value from the numeric key, then touch the [SET] key to store the adjustment value. Input range: 20 (reduction) ~ + 20 (enlargement) 1 step = 0.1% Repeat steps 6 to 10 until the vertical magnification becomes the standard value. To adjust another adjustment item, touch the [NEXT] or [BACK] key to select the desired adjustment. Press the [RETURN] key to return to the RADF adjustment menu screen.
When the skew is larger than the tolerance, adjust it using the skew adjustment set screw. Skew pattern A : Turn the distortion set screw clockwise. Skew pattern B : Turn the skew adjustment set screw counterclockwise.
Skew adjustment set screw
10
11 12
13
Repeat above steps 2 to 4 until the standard value for skew is met.
E-3
Operation procedure
Enter the 36 mode to display the 36 mode menu screen. [36 mode menu screen] Touch the [9. RADF Adj] key to display the RADF adjustment menu screen. [RADF adjustment menu screen] Touch the [2. Restart Timing] key to display the RADF restart timing adjustment screen. [RADF restart timing adjustment screen] These can be selected by touching the [NEXT] or [BACK] key. Restart timing adjustment ... RADF (1 side) Restart timing adjustment ... RADF (2 side-1) Restart timing adjustment ... RADF (2 side-2) Touch the [NEXT] key until the desired item appears in the message display area. Touch [COPY] key to display the Basic screen. [Basic screen] Load A3 or 11x17 copy paper on the tray. Position the ADF adjusting chart in the document feeder, select the tray loaded a A3 or 11x17, and then press [START] button. When adjusting the RADF (duplex - back), make a test copy in 2-1 mode and check the restart timing of 2nd output paper. Check the restart (leading edge) timing of the output paper. Standard value: Within 3.0 mm (life size)
Operation procedure
Enter the 36 mode to display the 36 mode menu screen. [36 mode menu screen] Touch the [9. RADF Adj] key to display the RADF adjustment menu screen. [RADF adjustment menu screen] Touch the [4. Centering adj.] key to display the RADF centering adjustment screen. [RADF centering adjustment screen] These can be selected by touching the [NEXT] or [BACK] key. Restart centering adjustment ... RADF (1 side) Restart centering adjustment ... RADF (2 side-1) Restart centering adjustment ... RADF (2 side-2) Touch the [NEXT] key until the desired item appears in the message display area. Touch [COPY] key to display the Basic screen. [Basic screen] Load A3 or 11x17 copy paper on the tray. Position the ADF adjusting chart in the document feeder, select the tray loaded a A3 or 11x17, and then press [START] button. When adjusting the RADF (duplex - back), make a test copy in 2-1 mode and check the restart timing of 2nd output paper. Check the miscentering by comparing the original with the copy. Standard value: Within 2.0 mm
5 6 7
5 6 7
Press the # button while pressing the button to * return to the RADF restart timing adjustment screen. [RADF restart timing adjustment screen] If the restart timing is different from the standard value, enter a value from the numeric key, then touch the [SET] key to store the adjustment value. Input range: 50 (slow) ~ + 50 (fast) 1 step = 0.1 mm Repeat steps 6 to 10 until the restart timing becomes the standard value. To adjust another adjustment item, touch the [NEXT] or [BACK] key to select the desired adjustment. Press the [RETURN] key to return to the RADF adjustment menu screen.
Press the # button while pressing the button to * screen. return to the RADF centering adjustment [RADF centering adjustment screen] If the miscentering is more than standard value, enter a value from the numeric key, then touch the [SET] key to store the adjustment value. Input range: 74 (inward direction of the center line) ~ + 74 (rear direction of the center line) 1 step = 0.04 mm Repeat steps 6 to 10 until the restart timing becomes the standard value. To adjust another adjustment item, touch the [NEXT] or [BACK] key to select the desired adjustment. Press the [RETURN] key to return to the RADF adjustment menu screen.
10
10
11 12
11 12
13
13
E-4
Operation procedure
Enter the 36 mode to display the 36 mode menu screen. [36 mode menu screen] Touch the [9. RADF Adj] key to display the RADF adjustment menu screen. [RADF adjustment menu screen] Touch the [5. ADF Scanner Density Adj.] key to display the RADF scanner density adjustment screen. [RADF scanner density adjustment screen] Position the white chart in the document feeder. Be sure to position the white chart in portrait orientation. If it is positioned in landscape orientation, appropriate adjustment is not available. Touch the [START] key. Make sure that the message Completed is indicated in the message display area. When the message Unsuccessful complete/Not able to make adjustment appears, repeat steps 4 and 5 until the message Completed is displayed. Touch the [Return] key to return to the RADF adjustment screen .
5 6
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FK-101
FAX Kit
INSTALLATION PROCEDURE
[IMPORTANT]
Before installing the Fax kit, be sure to ask for the user s consent by giving him to understand that the FAX-KRDS function is factory-set to be monitored by Service, that is, all the data in the machine with the Fax kit installed can be reached from the host.
[PREPARATION]
Before installing the fax kit, check that the version of the main body ROM is 20 or later. If not, be sure to replace the ROM currently attached to the main body with one of the advanced version, then perform the following installation procedure.
Modular cable (For U.S.,Canada, Hong Kong, Thailand, Japan, South Africa only) Label/1 (Super G3 label) B tapping screw with washer (M3x8)
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13FQ97014
(2) Insert the monitor speakers assembly as shown in the figure below and secure it with two screws (B tapping screw with washer M3x8). (3) Connect the small connector on the main body with the connector for the speakers.
B tapping screw with washer (M3x8)
3. Connect the fax kit to the main body. (1) Detach the connector cover on the back of the main body (remove two screws). Also remove the two screws on the lower place.
Screws
(4) Connect the large connector on the main body to the connector for the facsimile operation panel.
Screws
(2) With the connector side of the fax kit upwards, connect it to the connector of the main body. (3) Use the four screws removed in step (1) above to secure the fax kit to the main body.
Facsimile operation panel
Large connector
(5) Place the connector for the facsimile operation panel to your right, insert it diagonally, and then push into the left side.
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4. Connect the telephone line. (1) Connect the modular cable to the modular socket (LINE) on the lower right side area of the main body. (2) Connect the other end of the modular cable socket to the prescribed modular socket.
7. Enter the country code. (1) Turn on the sub power switch while pressing numeric keypads [2] and [5]. (2) Touch the [7. M/c serial number] key. (3) Touch the [DESTINATION] key. (4) Use L or M key to select the appropriate country code specified for each destination referring to the table below, then touch the [OK] key. (5) Turn the sub power switch off, then on again.
Country code setting for FAX U.S. Canada Germany U.K. France Switzerland Netherlands Belgium Austria Norway Sweden Finland Ireland Denmark Spain Portugal Italy Poland Taiwan Australia New Zealand Hong Kong Thailand Malaysia Singapore South Africa US CA EU EU EU EU EU EU EU EU EU EU EU EU EU EU EU or IT* PL TW AU NZ US US MY SG ZA
The shape of the modular socket varies according to the destination of the machine.
5. Turn on the main power switch and sub power switch. 6. Initialize the memory and format the file about the facsimile operation. (1) While the Basic screen is displayed, press the [HELP] button to display the Help screen. (2) Touch the [Key-Ope mode] key to enter the Key Operator mode. (3) Touch the [FAX] key to display the Fax Setting Menu Screen. (4) Touch the [Special set] key to display the Password Enter Screen. (5) Touch [9], [2], [7], [2] in order, and touch the [OK] key. The Fax Service mode Setting Screen will be displayed. (6) Touch the [Initialization] key to display the Fax Data Initializing Screen. (7) Select all the item on the Fax Data Initialization Selection Screen. Abbr entry data Function parameter Program entry data Com journal data Group entry data F-code Box data (8) Touch the [OK] key to display the Initializing Selection Screen. (9) Touch the [YES] key to initialize all the data. After initializing, the Fax Data Initializing Screen will be displayed automatically. (10) Touch the [BACK] key to return to the Fax Service mode Setting Screen. (11) Touch the [FAX File format] key. (12) Select the size of the Fax file by touching L or M key, and then touch the [Format] key. (13) Touch the [YES] key on the Format Confirmation Screen. The machine is reset, and turn off the sub power switch automatically.
* Select the appropriate country code according to the dial system used in the installation place. For DTMF, select EU, and for dial pulse, select IT. 8. Test the connection with the nearest service center to check if operation is normal. 9. Apply the label/1 (Super G3 label) on the Tray1 of the main body.
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FK-102
FAX Kit
INSTALLATION PROCEDURE
[IMPORTANT]
Before installing the Fax kit, be sure to ask for the user s consent by giving him to understand that the FAX-KRDS function is factory-set to be monitored by Service, that is, all the data in the machine with the Fax kit installed can be reached from the host.
Facsimile operation panel Monitor speaker assembly Instruction manual (Other than Europe) Modular cable (Other than Europe and Australia)
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13NV97011
(2) Insert the monitor speakers assembly as shown in the figure below and secure it with two screws (B tapping screw with washer M3x8). (3) Connect the small connector on the main body with the connector for the speakers.
B tapping screw with waser (M38)
3. Connect the fax kit to the main body. (1) Detach the connector cover on the back of the main body (remove two screws). Also remove the two screws on the lower place.
Screws
(4) Connect the large connector and gray small connector of the main body to the connectors on the facsimile operation panel.
Screws
(2) With the connector side of the fax kit upwards, connect it to the connector of the main body. (3) Use the four screws removed in step (1) above to secure the fax kit to the main body.
(5) Place the connector for the facsimile operation panel to your right, insert it diagonally, and then push into the left side.
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4. Connect the telephone line. (1) Connect the modular cable to the modular socket (LINE 1) on the lower right side area of the main body. (2) Connect the other end of the modular cable socket to the prescribed modular socket.
7. Enter the country code. (1) Turn on the sub power switch while pressing numeric keypads [2] and [5]. (2) Touch the [7. M/c serial number] key. (3) Touch the [DESTINATION] key. (4) Use L or M key to select the appropriate country code specified for each destination referring to the table below, then touch the [OK] key.
Country code setting for FAX U.S. Canada Germany U.K. France Switzerland Netherlands Belgium Austria Norway Sweden Finland Ireland Denmark Spain Portugal Italy Poland Taiwan Australia New Zealand Hong Kong Thailand Malaysia Singapore South Africa China Korea US CA EU*(DE) EU*(GB) EU*(FR) EU*(CH) EU*(NL) EU*(BE) EU*(AT) EU*(NO) EU*(SE) EU*(FI) EU*(IE) EU*(DK) EU*(ES) EU*(PT) EU*(IT) PL TW AU NZ US US MY SG ZA CN KR
The shape of the modular socket varies according to the destination of the machine.
5. Turn on the main power switch and sub power switch. 6. Initialize the memory and format the file about the facsimile operation. (1) While the Basic screen is displayed, press the [HELP] button to display the Help screen. (2) Touch the [Key-Ope mode] key to enter the Key Operator mode. (3) Touch the [FAX] key to display the Fax Setting Menu Screen. (4) Touch the [Special set] key to display the Password Enter Screen. (5) Touch [9], [2], [7], [2] in order, and touch the [OK] key. The Fax Service mode Setting Screen will be displayed. (6) Touch the [Initialization] key to display the Fax Data Initializing Screen. (7) Select all the item on the Fax Data Initialization Selection Screen. Abbr entry data Function parameter Program entry data Com journal data Group entry data F-code Box data (8) Touch the [OK] key to display the Initializing Selection Screen. (9) Touch the [YES] key to initialize all the data. After initializing, the Fax Data Initializing Screen will be displayed automatically. (10) Touch the [BACK] key to return to the Fax Service mode Setting Screen. (11) Touch the [FAX File format] key. (12) Select the size of the Fax file by touching L or M key, and then touch the [Format] key. (13) Touch the [YES] key on the Format Confirmation Screen. The machine is reset, and turn off the sub power switch automatically.
* Select the appropriate country code according to the dial system used in the installation place. For DTMF, select EU, and for dial pulse, select each destination country code. 8. Test the connection with the nearest service center to check if operation is normal. 9. Apply the label/1 (Super G3 label) on the Tray1 of the main body.
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[3] Preperation
1. Remove the six lock tapes from the Finisher.
r
Front
r
Rear
y
DO NOT hold DO NOT hold
Left side
Incorrect
Correct Front
Front
2. Open the Finisher door, and remove the lock tape and cushion.
(2) Grip the Finisher at the front and rear to lift it. Caution: Do NOT touch the tray elevation motor (indicated as a circle in the illustration above).
Cushion
Lock tape
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13GQ97016
3. Remove the locking material and cushion from the Finisher. (4 screws)
Cushion Lock material
Cover
Finisher
4. Turn on the power switch, then press OUTPUT key to verify that the Finisher is detected on the screen.
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[After]
Spare tray
Tray holder 1
P tapping screw (M3x10: 2)
4. Fix the spare tray to the upper standard tray with the tray holder. (P tapping screw M3x10: 2)
[Before] 5. Turn on the power of the main body, then press OUTPUT key to verify that the spare tray is detected on the screen. Caution: Be sure to wait till the Finisher stops its warmingup operation before pressing the OUTPUT key, otherwise the machine may not detect the spare tray newly attached.
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13GS97010
IP-011
Printer Controller
INSTALLATION PROCEDURE
Applied Machine: Konica 7020 Series
Connector cover
1
Protective seal
2. Insert the body of the IP-011 printer controller and secure it in place with a screw. Push in the body of the controller until you hear a click indicating that the connector on the back has been properly connected.
Screw
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13FM97010
IP-421
Printer Controller
INSTALLATION PROCEDURE
1
Protective seal
[2] Preparation
Turn off the main switch of the main unit, then unplug the power plug from the power point.
2. Insert the body of the IP-421 printer controller and secure it in place with a screw. Push in the body of the controller until you hear a click indicating that the connector on the back has been properly connected.
Screw
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13JA97010
IP-422
Printer Controller
INSTALLATION PROCEDURE
1
Protective seal
[2] Preparation
Turn off the main switch of the main body, then unplug the power plug from the power point.
2. Insert the body of the IP-422 printer controller and secure it in place with a screw. Push in the body of the controller until you hear a click indicating that the connector on the back has been properly connected.
Screw
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13SP97010
Board cover
Hard disk
Main unit
Caution: The hard disk is installed at the back of the Compact Flash card. 5. Install the board cover (8 screws). 6. Install the IP-422 in the main body.
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IT-101
Inner Tray Unit
INSTALLATION PROCEDURE
2. Use nippers or similar tool to cut off the back cover (6 places to cut).
TP Screws (M4x6) 1
TP Screws (M3x10) 2
Cutting areas
[2] Preparation
Turn off the main switch of the main unit, then unplug the power plug from the power point.
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13NG97221
5. Install the tray unit. [Caution] Position the right rail of the tray unit on the inner tray positioning plate and let it slide inside until the tray unit is completely in. Do NOT touch the interface cover.
Interface cover
Shoulder screws
[Caution] After removing the IT-101, store it in a safe place so it will remain undamaged for possible future reinstallation. 4. Install the inner tray positioning plate (use the two M3x10 TP screws included in the package). [Caution] Secure the inner tray positioning plate by hanging it from the appropriate black rubber ribbings.
TP screws M3x10
6. Open the paper conveyance guide(under) and tighten the screw (one M4x6 TP screw included in the package).
TP screw M4x6
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7. Close the paper conveyance guide(under). 8. Reinstall the paper exit trays starting from above. [Caution] There is no difference between the upper and lower shelves for the paper exit tray. When securing the paper exit tray, insert the paper exit tray hooks in the appropriate holes of the main body.
4. Pull out the tray unit. [Caution] Do NOT touch the interface cover.
Interface cover
5. Remove the main body positioning plate (two M3x10 TP screws) and reposition the shoulder screws removed during installation of the IT-101.
3. Open the paper conveyance guide(under) and remove the screw (one M4x6 TP screw).
TP screw M4x6
Shoulder screws
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7. Secure the interface cover to the main body (two M3x6 TP screws).
TP screws M3x6
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[3] Preparation
1. Turn off the main switch of the main unit, then unplug the power plug from the power point. 2. If the IP-421 is installed on a 7020 series model, remove it after loosening the screw.
Screw
If the IP-431 is installed in the main body of the 7045, remove the right cover plate (2 screws) and the printer controller cover on the back of the main body (3 screws), and then remove the IP-431 ( TP screws M3x6: 3).
TP screws M36 :3
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13JG97011
Cover plate
Ex. IP-431
2. Fit the network board into the rail, then push it in hard until it stops.
Network board
3. Fix the network board with two screws removed from the cover plate.
4. Follow the installation procedures for the IP-421/ IP-431 to install it on the main body.
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Connection cord 1
Connection cord
2. Remove the main cover of the IP-011 (11 screws) and the screening board (2 screws).
Main cover
Screening board
[2] Preparations
If the IP-011 is already installed on the main body of the machine, unfasten one installation screw and remove the IP-011. 3. When the network board has been inserted half way in, connect its connection cord to the connector of the printer controller.
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13JT97010
4 Fully insert the network board and secure it with the screws. (2 screws).
5. Install the main cover (11 screws). Follow the installation procedures for the IP-011 to install it on the main body.
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MU-403/404/405
Memory Unit
INSTALLATION PROCEDURE
Applied machines: Konica 7020 Series, 7045, IP-011, IP-421, IP-431, IP-511
I. Specifications
MU-403 : 32MB memory installable on the main body of 7020 series / 7045, or the printer controller IP-011/ IP-421/ IP-431 MU-404 : 64MB memory installable on the main body of 7020 series / 7045, or the printer controller IP-011/ IP-421/ IP-431/ IP-511 MU-405 : 128M memory installable on the main body of 7020 series or 7045, or the printer controller IP-421/ IP-431/IP-511
Screws
Screws Screws
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13HS97016
4. Mount the memory unit on the two memory slots of the system control board. Caution: For mounting the memory unit successfully, insert the memory unit into the memory slots at an angle of approximately 45 being careful of the direction, fit the slot pins into the holes at both ends of the memory unit, then bring it down so that the claws at both ends of the slot secure the memory unit.
Memory slots
Installation on 7045
1. Turn off the power to the main body and unplug the power cord. 2. Remove the platen glass. (1) Open the RADF. (2) Remove the original guide plate (left) (2 screws). (3) Remove the original guide plate (rear) (3 screws). (4) Remove the two screws and remove the scanner cover (right). (5) Remove the platen glass.
Original guide plate (rear) Scanner cover (right)
3. Remove the control board cover from the main body. (1) Move the scanner to the left. (2) Unplug the connector. (3) Remove the control board cover (6 screws).
When demounting the memory unit, release the claws at both ends of the slot, raise the memory unit gently to remove it. 5. Return the control board cover. (4 screws) 6. Return the rear cover of the main body. (12 screws) 7. Check the capacity of the memory unit. (1) Insert the power plug into the wall outlet, then turn on the main power. (2) While pressing the numeric keypads v and m simultaneously, turn on the power switch (to access the mode 47). (3) Press the numeric keypads z, ., and m in this order (to select the code 197). (4) Press START button. The memory capacity of the E-RDH will be automatically examined and displayed on the LCD screen of the control panel. (5) Confirm that the total memory capacity including the mounted memory unit is equal to the displayed value. (6) Turn off the power switch.
Connector
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4. Insert the memory cards into the memory slots (2) of the system control board. Caution: For mounting the memory unit successfully, insert the memory unit into the memory slot at an angle of approximately 45 being careful of the direction, fit the slot pins into the holes at both ends of the memory unit, then bring it down so that the claws at both ends of the slot secure the memory unit.
5. Position the control board cover and plug in the connector (6 screws). Caution: Push the front edge in, as shown below. Make sure that the two ground plates are facing upward.
Memory unit
Memory slot
Ground plate
6. Reinstall the platen glass. (1) Position the platen glass. Caution: Make sure the Mylar comes up above the platen glass. The white calibration plate has to come to the upper side of the platen glass. Make sure the cutout of the platen glass comes to the front left.
When demounting the memory unit, release the claws at both ends of the slot, raise the memory unit gently to remove it.
Mylar
Platen glass
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(2) Secure the scanner cover (right) (2 screws). (3) Secure the original guide plate (rear) (3 screws). (4) Secure the original guide plate (left) (2 screws).
Original guide plate (rear) Scanner cover (right)
Board cover
7. Check the capacity of the memory unit. (1) Insert the power plug into the wall outlet, then turn on the main power. (2) While pressing the numeric keypads v and m simultaneously, turn on the power switch (to access the mode 47). (3) Press the numeric keypads z, ., and m in this order (to select the code 197). (4) Press START button. The memory capacity of the E-RDH will be automatically examined and displayed on the LCD screen of the control panel. (5) Confirm that the total memory capacity including the mounted memory unit is equal to the displayed value. (6) Turn off the power switch.
2. Fit the memory to the memory slot. Caution: For mounting the memory unit successfully, insert the memory unit into the memory slot at an angle of approximately 45 being careful of the direction, fit the slot pins into the holes at both ends of the memory unit, then bring it down so that the claws at both ends of the slot secure the memory unit.
Memory slot
Memory unit
When demounting the memory unit, release the claws at both ends of the slot, raise the memory unit gently to remove it. 3. Return the board cover of IP-011. (11 screws)
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3. Fit the memory to the memory slot. Caution: For mounting the memory unit successfully, insert the memory unit into the memory slot at an angle of approximately 45 being careful of the direction, fit the slot pins into the holes at both ends of the memory unit, then bring it down so that the claws at both ends of the slot secure the memory unit.
Memory slot
IP-431
Board cover
When demounting the memory unit, release the claws at both ends of the slot, raise the memory unit gently to remove it. 4. If you have removed the KN-303 network board in step 1, reinsert it where it was (2 screws).
Network board
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5. Return the board cover of IP-421/IP-431. (11 screws) Caution: During installation on the IP-431, make sure the cooling fan behind the board cover and the relay cords collector are connected.
Board cover
2. Fit the memory to the memory slot. Caution: For mounting the memory unit successfully, insert the memory unit into the memory slot at an angle of approximately 45 being careful of the direction, fit the slot pins into the holes at both ends of the memory unit, then bring it down so that the claws at both ends of the slot secure the memory unit.
Memory slot
Memory unit
When demounting the memory unit, release the claws at both ends of the slot, raise the memory unit gently to remove it. 3. Return the board cover of IP-511. (16 screws)
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I. Precautions on Handling
1. Precautions against static electricity Keep the Memory unit in an antistatic bag while transporting or storing. Discharge electricity from your body by touching somewhere metallic portion before handling, when working on the place where static electricity tend to generate such as on a carpet. 2. Do not touch the gilded pins of Memory unit directly with hands. Direct touch may cause malcontinuity. 3. Do not give the mechanical shock to the Memory unit by dropping or bending and so on.
Memory unit
Note: When installing the Memory unit, pay attention to the position of its cutout and install it in the proper direction. To install the Memory unit, insert it all the way by pressing on the Memory unit at both ends from the top, tilting it about 30 degrees away from the Control board, until the clamps at both ends click into place.
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13SV97010
I. Accessory parts
No. 1 Name PS-341 1 Shape Qty
IV. Preparation
1. Turn off the main switch of the main unit, then unplug the power plug from the power point. 2. If the IP-421 is already installed on the main body unfasten one fitting screw and remove the IP-421.
V. Installation Procedure
2 Flash card 1. Remove the board cover on the IP-421. (11 screws)
Board cover
CD (Instruction manual/Drivers) 1
2. Remove the flash card stopper plate (2 screws), then remove the printer relay board/3. (3 screws)
Printer relay board/3 Flash card stopper plate
III. Caution
When using the printer controller with your Postscript printer, you need to add the optional hard disk and memory to the printer controller. If the above are not available, you will not be able to use the printer controller with a Postscript printer. Memory upgrade: MU-403: 32MB MU-404: 64MB MU-405: 128MB Hard disk: HD-103
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13JE97011
3. Mount the Flash card on the printer relay board/3. [Caution] Position the Flash card in correct direction as illustrated below.
6. Fix the flash card stopper plate with two screws, then fix the printer relay board/3 with three screws.
Printer relay board/3 Flash card stopper plate
4. Mount the PS-341 on the printer control board. [Caution] Position the PS-341 by matching the cut corner to that on the board.
7. Fix the board cover on the IP-421. (11 screws) 8. Install the IP-421 on the main body referring to the IP-421 Installation Procedure.
PS-341
5. Fit the printer relay board/3 into the connector of the IP-421 printer controller.
Printer relay board/3
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PS-343
PostScript 3 Option
INSTALLATION PROCEDURE
Applied Machine : IP-422
I. Accessory parts
No. Name Shape Qty 1 PS-343
Board cover
3 CD (Instruction manual/Drivers) 1
2. Remove the Compact Flash card (16MB), and install the Compact Flash card (32MB) included in the package. Caution: Position the Compact Flash card in the correct direction as illustrated below.
III. Preparation
1. Turn OFF the Sub power switch and the Main power switch, and unplug the power cord from an outlet. 2. If the IP-422 is already installed on the main body unfasten one tting screw and remove the IP-422.
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13SS97010
3. Mount the PS-343 on the printer control board. Caution: Orient it according to the direction of the printed board. Position it by matching the cut corner to the one on the board.
PS-343 Cut corner
4. Fix the board cover on the IP-422. (8 screws) 5. Install the IP-422 on the main body referring to the IP-422 Installation Procedure.
V. Test Printing
1. Using the CD-ROM in the package, install the PS-343 printer driver on customers computer. For information regarding installation of the printer driver, see the PDF Instruction Manual on the CDROM. 2. Print a test page using the newly installed PS343 printer driver and make sure it is printed correctly.
PS34 3
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