,

INJECTION PU/UiP SPECIFICATION

EDITION ENGINE NO. ;s DATED

MoDELDM4427ABE4193
SUPERSEDES MODEL

CUSTOMER
CUSTOMER S

PART NO.
NAME 1 ADDRESS

REll451

.6-27-90
% ISSUEDBY J,

JOHN DEERETRACTOR WORKS

DUBUQUE, IOWA

4276T
X776 SKIDDER

APPLICATION X305 CRAWLER

FULL LOAD RPM 2200 GOV. REGULATION

BR(),JDT
RPM
*10

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED

MM3 PER STROKE

MAXAR

TEST STAND 1. INJECTION LINES. . . . ~BKBSOSD5338 HOLDER 3. NOZZLE OPENING 4. CALIBRATING PUMP OPERATING PUMP ACCESSORIES

PINTLE IORIFICE 80-84 83-89 76-80 85.5-91.5

8ETcyL

(PINTLE NOZZLES) 093" I.D. dr AB D;5mm PLATEl,063I.D,

. . . . . . _ .l 10.11 So F.

BY 20 LONG BY 25LONG

8. C HECK

POlNl

.......... .......... ..........

izoo

9. CHECK POlNl

1500

80-90 BOLD

2. TEST OIL TEMPERATURE.

PRESSURE . . . . . .(PINTLE&ZLEZ&~~PSI mmPLATEI 3000 PSI (BKBSOSD533B HOLDER & A. B. 0.5 OIL (58. 201) HALF SPEED . . . . . . . . . . . . . . . . . . . ENGINE SPEED

10. 11.

CHECKPOlNl

1 1 3.

SET TORQUE !iCREW. . . . . . 2. CHECK SHUT-,OFF (WOTj.. . HIGH IDLE (WOT). . . . . . . .

4 4 12 MIN. CC/Min. at Rated RPM.

TRANS. PUMP END TRANS. PUMP END 12 VOLTS

14. GOVERNOR

C:UT-OFF. . . . .

1 5. LOW IDLE . . . . . . . . . . . . .

l.Delivery Valve(.250 2.Soeed Advance 3.Ciose Flow Tested

Dia.)

5. l/4"

Metering Valve

1 6. TRANS. PUMP PRESS. (WOT) 17. CHECK SHUT-OFF (WOT). . . I

8. MIN.CRANK!iPEEDDEL.... NOTE: Return Oil to be 200-500

4.E.S.D. (12V.E.T.R:) PUMPSETTINGS1 t ...ITEMSAPPLYTO SERVICE ONLY] 1. ROLLER TO ROLLER DIMENSION . . . 1'.9635* *.ools 2. GOVERNORLINKAGEGAP . . . . . . . . .125 TO.165

1 9. NAMEPLATE.LEET.. . . VIEWING . . . . LEFT.. VIEWING : !O. TIMED..

,.

f 3.

USE KIT ND. 23093 S.B.95/70056

OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) FOR 10 MINUTES TO BRING TO OPERATING CLEAR AIR FROM SYSTEM. 18 HG TRANSFER PUMP LIFT AT 400 RPM TEMPERATURE AND

i !l. TIMED10 . . . . ..ckf 2!2. GOVERNOR CONTROL COVER TO BE STAMPED . 13 14 . TIMED TO THIS CYLINDER SPECIAL NOTES:

IFROM T. PUMP END) . . . . . . . @

a. Torque all

fasteners

per ;700i3 or 5.8.106

4. CHECK FOR MINIMUM

5. ADJUST TRANSFER PUMP PRESSURE (WOT) NOTE: 1 TO 3 PSI SUPPLY PRESSURE REQUIRED AT PUMP INLET. t 6. CHECK FOR MINIMUM CRANKING SPEED DELIVERY fSEE STEP 1.91 7. AUTO ADVANCE SPEED RESPONSIVE o. ADVANCE MOVEMENT 8 i l/2

b. Install Throttle Lever Spacer and Arm in B4-L position per 70011. c. Before setting Low Idle (Cover) set Throttle Lever Stop d. Screw at ILow Idle RPMand Fuel.then back out 1 full turn. e. Timing Mark on Rotor Assembly is for TDC Timing on Engine. True End of Injection is 1 degree (Pump) after this mark for 2 degrees ATDCon engine. C. Assemble Key (20213) to Drive Shaft before shipping pump. f. Install Drive Shaft Seals per 70143.
NOTE: PUMPROTATION: CLOCKWISE. 25. SEALING WIRES: PART NO. 10408, . 1 ..;REO.REF.TO __ ___~~~~..

70030

OR S.B. 134R1

DESCRIPTION

1MT. PART * NO.

11

MOUSING

1 DRIVE GROUP

DESCRIPTION

SCREW,low idle adjusting NUT, low idle adj. screw 'SEAL, low idle screw LOCKWASHER, cover screw GASKET,governor cover RING, retaining NUT, hbb retaining

1
3 1 1 1

5442 12174 ii500 11582 27244 19843 20211 20212

1
12337 21251 12202 13521 27607 23402 %: 20407 21660 12259 10464 11331 WASHER, low idle adj. CONNECTOR ASSY.. ret. screw line

SCREW.cover hold down WASHER, cover screw SEAL, return line connector COVER,governor control (EY, drive shaft RING, bearing shoulder SHAFT. drive SCREW ASSEMBLY, vent or 21661 thru 21665 SCREW,hole plug SEAL, torque screw SCREW,head locking

WASHER,hub retaining 1 * PURCHASED SEPARATELY WASHER, drive shaft spring BEARING, ball HOUSING ASSEMBLY,pump
SEAL, drive shaft

1 : 2

J;;:: 22554 20289

SEAL, pump flange GASKET, timing line COVER, timing line SCREW,name plate PLATE, name

cover

: 1 2 1

19840 27604 23058 SCREW,timing line cover

DEsCRIrTIOn

.._
Page 2 of 3

T 5619 -;005 0124 ,%I Req'd. 2 1709

d \

HYDRAULIC HEADAND ROTOR GROUP

irrlr go 24139

ir
IL 1 2 2 HYD. HEADS ROTOR ASSY. Timing: 132.5O PLUNGER,rotor (Basic) U ISE 11047 THRU 11050 (STD.) OR 11052 THRU 11055 (O'SIZE) PLUNGER.rotor Basic) SE 15710 THRU 15 13 STD.) U OR 15960 THRU 15963 I O'SIZE) J is indicated on rotor SB 60 P SCREW,head plug SCREW,head plug CONNECTOR, fuel line A LING, retaining per 58370 E LETAINER.cushion

MODEL NO. OM4427ABE4198 SCREW,leaf spring SHOE, cam roller 5.8.332 or 20121( .005)Or 20123( ST SLEEVE, governor thrust 2 _,

11046

WASHER, gov. thrust sleeve WEIGHT, governor RETAINERASSY.. gov. weight SPRING, leaf

1 ! 2

9860 9858 9893 '3708 19873 11141 27601

CAMRING

1687

:USHIDN, gov. wt. retainer C F LOLLER,cam IASHER, plate locking c 5 XREW, locking plate 'LATE, locking

SEAL, hydraulic head SPRING, delivery valve STOP, delivery valve

'245 1129 1128 TRANSFER PUMPGROUP =i-:

: ~~'",:sl",elb"s~~E~'~'~~~~O. c !XREW, delivery valve * INDENTEDITEMS INCLUDED

SEAL, transfer ;;;z~cf;~ trans. SEAL, regulating

pump pump blade

piston

76Df 5699 9837 9844 9895 522f 898f L

4 1 1 1

!JF .NER. transfer .ADE. transfer BL

ITAINER, rotor

pump pump * 20512 per 58304 ii [NG, liner locating ASSY., trans. RIiGULATOR SI'RING, regulating

Pump

:
1

PISTON, regulating PLUGASSY.. end Plate

SCREEN, hlet filter

a41.

! 1
1

C1 4P. transfer

pump end

NUT, pivot shaft ret. SEAL, pivot shaft ARM, governor SHAFT, gov. arm pivot SEAL, pivot shaft NUT, pivot shaft SPRING, governor control

; 1 1 1 ;

228f 15Bf 9866 2214 1588 2288 '0922

16 14 0 '8 i9 I6 115f 2642

w1 4SHER. guide stud SrUD, guide PACER,governor spring SI RI ETAINER, SPriW PRING, idling UIDE, idling Spring nETERING VALVE L ARMASSY. 0 r(O/S 22249) 5.9.336 VAlVE, metering SHIM, metering valve
SPRING, @wing valve ARM ASSY., metering valve

!6~ 1 ; 1 1

1
I 1 1 I

BUSHINGOUT
NUT throttle

leverstopscr SCREW,throttle lever St0 LEVER, throttle shaft CLIP, shaft retaining SEAL, throttle shaft WASHER, throttle shaft sei SHAFT, shut-off

1 1 !

12175 12972 12221 12253 17438 14408 16279 135 169 175 319 021 360

1 1 1 11

I{ETAINER, throttle leverspr. !XREW, throttle ret. spring !jPRING, throttle lever
.EVER ASSEMBLY, throttle

:
1 1

I9RM, adjusting spacer ! SCREW, throttle lever pas. SPACER,throttle lever adj. :
SCREW,high idle adjusting NUT, high idle adjusting SHAFTASSEMBLY, throttle HOOK ASSEMBLY, gov. linkage SCREW,gov. link.hook adj. WASHER, gov. link. hookadj. HOOK,governor linkage LINK. ASSY..gov. link.adj. SPRING, governor linkage

2 2 1

1 :

358 919

- =
MODEL NO. CM4427ABE4198 SCREW, reed valve SEAL, advance piston SEAL, advance piston RING, advance piston SEAL, piston ring PISTON, advance

Page 3 of 3

hole hole

i?1361
1 12773
12764 1 18959 ;14258 14940 1 27602

1 1

PLUG, piston VALVE, reed

hole

(POWER)

;
1

SEAL, adv. piston hole plug PLUG, piston (SPRING) SCREW. advance adjusting SEAL, advance adj. screw NUT, advance adj, screw PIN, advance SEAL, adv. screw hole plug PLUG, advance screw hole
I C

1
1 1

SEAL, adv. piston hole plug SPRING, outer advance SPRING, inner advance GUIDE, advance adj. screw SEAL, head locating screw SCREW. head locating

i
2678;

Install Grounding Strap on LEFT Side Viewing TpgnsiOump per

ELECTRIC SHUT-OFF 'GROUP (E.T.R.) 14760 1 i!0951 12049 ! 1 12519 12500 2 LOCKNUT, terminal contact

. .

LOCKWASHER, cover screw WASHER,terminal contact

1 2

8493
8501

: ;

STRAP, terminal grounding LOCKWASHER, terminal contact NUT, terminal contact WASHER, terminal insulating

FOR SERVICE USE ONLY APPLICABLE SERVICE ASSEMBLIES #24372 GASKET KIT THROTTLE SHAFT BUSHING REPLACEMENTj;;;;! ES0 MOUNT& GROUND KIT

26211 2319(

SOLENOID FRAME& ARM ASSEMBLY TUBE, insulating

DATE 6-7-82 7-28-82 12-22-82 1-28-86 3-28-88 8-22-88 11-15-89 6-27-90

FOR ENGINEERING USE ONLY CHG NO EDITION a 14764 15045 17315-s 18913-S 19143-s 19800-l 20163 Iz. 3 4 5 f 8