(PROCUREMENT SPECIFICATION)

: 5&6 70/5 MST

: S
: ERP

2011.09.28

() 3

1. 1
2. 1
2.1 1
2.2 2
2.3 2

3. 2
4. 2

5. 2
6. 5
6.1 70/5 5
6.2 5
6.3 6
6.4 6
6.5 6
6.6 7

7. 16

8. 16
8.1 16
8.2 16
8.3 16
8.4 19
8.5 19
8.6 19

9. 19

10. 20
10.1 20
10.2 20

11. 20

12. 21

13. 23

14. , 24

15. 24

16. 24

17. 25
17.1 25
17.2 25
17.3 25
17.4 (SDDR) 25

18. 25
18.1 25
18.2 25

ii

1.
5&6 70/5 MST

2.
5&6 (S/G Platform)
RCP , MST 70
(Crab Type) , ,
, , , ,
.
2.1

.
2.2.1 Bridge( )
2.2.2 Trolley( )
2.2.3 Hoist( 70, 5)
2.2.4
2.2.5 Runway Rail ,
2.2.6 Pendant Push Button, Remote Controller(2)
2.2.7 Hook Load Indicating Devices
2.2.8 Runway Stopper
2.2.9 ,
2.2.10
2.2.11
2.2.12 Wiring
2.2.13 Cable Reel
2.2.14
2.2.15 ( SS), ,
2.2.16 ,
(Pad)
2.2.17 (Sling, Band )
2.2.18 (87.5, 6.25)
2.2.19 , , ,
2.2.20

-1 -

2.2
2.2.1 ,
2.2.2
2.2.3 ( )
2.2.4
2.2.5 ( 50 )
2.2.6 (
)
2.2.7
2.2.8
2.2.9 ( 2)
2.2.10 ( 2 )
2.2.11
2.2.12 ,
.
2.3
.
2.3.1 /
2.3.2 Rail Girder
2.3.3 (AC 3 480V 60Hz)
2.3.4

3.
70/5 : S

4.
4.1 : Electric Overhead Travelling Crane (Type : Crab Crane)
4.2 : CMAA #70 Class "A", Type (ASME NOG-1)
4.3 : 2 Sets ( 1 Set)

5.
1993 12 31
. 34 58
.
() .
-2 -

5.1 American Gear Manufacturers Association(AGMA)

AGMA

210.02

Surface Durability Spur Gear

AGMA

211.02

Surface Durability Spur Helical Herringbone Gear

AGMA

220.02

Rating Strength of Spur Gear

5.2 Antifriction Bearing Manufacturers Association(ABMA)

ABMA

Load Ratings and Fatigue Life for Ball Bearings

11

Load Ratings and Fatigue Life for Roller Bearings

5.3 American Institute of Steel Construction(AISC)

AISC

Manual of Steel Construction-Allowable Stress Design

5.4 American National Standards Institute(ANSI)

ANSI

A10.5

Safety Requirements for Material Hoists

ANSI

B30.2

Overhead and Gantry Cranes

ANSI

B30.7

Base Mounted Drum Hoists

ANSI

B30.10 Hooks

ANSI

B30.16 Overhead Hoists

ANSI

C-1

National Electrical Code

5.5 American Society of Mechanical Engineers(ASME)

ASME

NQA-2 Quality

Assurance

Requirements

for

Nuclear

Facility

Application
5.6 American Society for Testing and Materials(ASTM)
ASTM

Various American Society for Testing and Materials

5.7 American Welding Society(AWS)

AWS

D14.1

Welding of Industrial and Mill Crane

and Other Material Handling Equipment

5.8 Crane Manufacturers Association of America(CMAA)

CMAA

70

Specifications for Electric Overhead Traveling Cranes

5.9 Hoist Manufacturers Institute(HMI)

HMI

100

Electric Wire Rope Hoists

-3 -

5.10 Insulated Cable Engineers Association(HMI)

ICEA S-66-524

Standards for Cross Linked Thermo Netting Polyethylene

Insulated Wire and Cable for the Transmission and
Distribution of Electrical Energy

5.11 Institute of Electrical and Electronic Engineers(IEEE)

IEEE

383

Standard for Type Test of Class 1E Electric Cables,

Field

Splices,

and

Connections

for

Nuclear

Power

Generating Stations
IEEE

334

Standard for Type Tests of Continuous-Duty Class 1E

Motors for Nuclear Power Generating Stations

IEEE

C2

IEEE C57.12.01

National Electrical Safety Code

General

Requirements

for

Dry-Type

Distribution

Transformers
5.12 Japanese Industrial Standards(JIS)
JIS

Various Japanese Industrial Standards(for Material only)

5.13 Korean Industrial Safety & Health Law(KISHL)

KISHL

34

Korean Industrial Safety & Health Law

5.14 Korean Industrial Standards(KS)

KS

Various Korean Industrial Standards(for Material only)

5.15 National Electric Code(NEC)

NEC

430

Motor

and

Branch-Circuit

Running

Overcurrent

Overload Protection
NEC

610

Crane and Hoist

5.16 National Electric Manufacturers Association(NEMA)

NEMA

ICS1

General Standards for Industrial Control and System

NEMA

MG1

Motors and Generator

5.17 Steel Structures Painting Council(SSPC)

SSPC

PA 2

Measurement of Dry Paint Thickness Magnetic Gages

SSPC

SP 6

Commercial Blast Cleaning

-4 -

and

SSPC

Vis. 1

Visual Standard for Abrasive Blast Cleaned Steel

(Standard Reference Photographs)

5.18 UL

83

Thermoplastic Insulated Wires and Cables

6.
6.1 70/5
6.1.1 Applicable Code : CMAA #70 Class "A", Type (ASME NOG-1)
6.1.2 Service Life : 40 Years
6.1.3 Installed Area : Outdoor
6.1.4 Service Condition
1) Ambient Temp. : -19.4 to 37.9
2) Relative Humidity : 100%
6.1.5 Capacity(Rated Load) : 70Ton, 5Ton
6.1.6 Span : 7.315m( 17.3 )
6.1.7 Runway Length : 20m( 17.3 )
6.1.8 Lift : 20m, 20m ( 17.3 )
6.1.9 Traveling Bridge Speed : 9~23 m/min
6.1.10 Traversing Trolley Speed : 12~21 m/min
6.1.11 Hoisting Speed : 1.2~4.5 m/min
, 25 2
6.1.12 Hoisting Speed : 4~12 m/min
6.1.13 Method of Control : Pendant Push Button & Remote Controller
6.1.14 Power System : Running Conductor or Festoon
6.1.15 Power Source : AC 480V, 3, 60Hz
6.2
6.2.1 5 6 (Equipment Hatch)
,
70 , 5 .
6.2.2 ,
.
6.2.3 70 5 . 70
5
, 5
70 .

-5 -

6.2.4 .
6.2.5
. Parking
, Parking
, Stopper .
6.2.6 MST( 6440mm, )
.
6.3
6.3.1 CMMA #70 .
6.3.2
.
6.3.3 , Rail Stopper 45m/s
.
6.4
6.4.1 CMAA #70 Section 3.3.2.4
, Section 3.4
.
6.5
6.5.1 , ,
, .
6.5.2 -19.4 oC ~ +37.9 oC
.
6.5.3 45m/sec .
.
.
6.6
6.6.1
1) KS D3503 SS400
,
.
2) CMAA #70
. H .
3) , ,
, ASTM A325(or KS B1010 F10T)
.
ASTM A307 .
-6 -

4) AWS D1.1, AWS D14.1 ,

.
5) .
6.6.2
1) Equalized Truck
.
2)
, 320 BHN .
3) , , ,
.
4)
, (Toe Plate) (Safety
Handrail) .
5) ,
.
6) Cover Plate Web Plate Fillet
,
1/1000 .
7) Bridge End Trucks Box Section Gusset Plates
Web Stiffeners , Wheel
End Truck Energy
Bumper .
6.6.3
1) .
2) ()
.

Gray Cast, ASTM A48 Class 40

12

Alloy Cast Steel, ASTM A 148

Carbon Steel Shafting, ASTM 108

Forging, ASTM A235, A237 & A688

Wire Rope( )

5.1

Mechanical Drive Train

Welds(nonstructural)

3) , ,
.
-7 -

4) .
5) .
6) Improved Plow Steel
.
7) .
(Hub) .
CMAA #70
.
8)
. ,
.
9) Lower and Upper Frame .
Running Sheave Rope 24 .
Hook Safety Latch , Single
Type Trust Bearing ,
UT & MT .
10) Hoist Drum Drum Wire Rope
24 . Hook Rope
.
Hook 2 ,
Hook Drum 1 Groove
. Drum Support Spherical Roller Bearing ,
Hoist Gear Cage Tail Bearing
Pedestal .
11) Drum, Motor, Brake, Reducer, Sheave, Hook
.
Coupling Flexible Type .
12) Motor, Brake, Reducer, Wheel Floating Shaft
Flexible Coupling Wheel
4 2 A-4 Drive Type
Motor .
13) Wheel Double Flange Type Rail
Wheel Key .
Wheel Shaft Roller Bearing Wheel
.
14) Gear Box
-8 -

. Cover ,
Lifting Lug .
15) Bearing Grease Nipple
.
6.6.4
1)
.
2)
. , ,
.
.
3) 5000 L-10 (CMAA #70
) .
6.6.5
1) CMAA #70
.
2)
.
. , , ,
, , .

, , .
6.6.6
1)

.
.
2) .
3) .
6.6.7 .
6.6.8
1) 60 50
80 .
2) () 480V, 3, 3
, 60Hz .
3) .
-9 -

4) .
5) 90110% .
6) .
7) .
6.6.9 (Festooned) ,
1) ,
.
2)
.
3) .
4) 110V AC
.
6.6.10 (Panels)
1) , , ,
NEMA ICS1 .
2) Panel (SS) .
6.6.11 (Wiring)
1) , ,
.
2)
.
3) .
4) 20% .
5)
.
6) , ,
.
7) .
8) AC (
)
.
6.6.12
1) AC 220V (480-380/220V )
.
2) 4m
, 300LX .
x - 10

3)
.
4) , ,
.
5) 6m .
6.6.13
1) Torque Limiting Warning Devices
Force
, 105% .
2) Electronic Load Indicator

3%
3-Digit Readout
0.0 to 99.9 Tons . Load Cell
3% , .
3)
- 150%
.
-
.
- .
4) ,

.
5) (Control Points)
70

(Pendent

Push

Button)

(Remote Controller) . 5
.
(Festoon System)
()
. ,
.
Key .

Oil-Tight, Heavy-Duty
(Off) .

- 11 -

6)
.
7)
-
(Reset)
.
- .
- (Open)
.
-
.
8)
- CMAA #70 1
.
- ,
.
- Double Shoe .
- (Non-Stick Material) .
9)
- .
-
, 150%
.
10)
- 2 .
(Torque)
150% .
- (Flexible
Coupling) .
-
.
12 .
- Automatic Spring Set Electric Release
, Double Shoe .
11)
-
- 12 -

 .
- Thrustor Operated, Automatic
Spring Set, .
-
.
- 100%
, 50100%
.
.
- ,
.
12)
- NEMA MG1
. , JEM 1202 .
- (Automatic Reset)
.
-
.

.

, (Misalignment)
.
.
- ,
(TEFC) .
- .
- 70 25 2
, 8.8M/Min .
13)
. Power Parts
- : AC 480V, 3, 60Hz
- : AC 120V, 1, 60Hz
- : AC 120V, 1, 60Hz
. Motor ( : AC460V, 3, 60Hz)
- Hoist
: AC Wound Rotor Squirrel Cage
- 13 -

Totally Enclosure, Fan Cooling (TEFC) Type

Torque : Torque 250%
: B" Class
Duty Factor : 40% ED
- Trolley & Bridge
: Squirrel Cage, Totally Enclosure
Fan Cooling (TEFC) Type
Torque : Torque 250%
: B" Class
Duty Factor : 40% ED
. Brakes
-
Hoist : AC-DC Mag
Travelling : Thrustor
Traversing : Thrustor
.
- Hoist : 2 Inverter
- Trolley & Bridge : Inverter
.
- : , Crane
. Rail
.
. Limit Switches
Limit Switch .
- Hoisting
Geared Type :
Weight Type : Hoist ()
- ,
Lever Type :
. Pendant Push Button Remote Controller
Pendant Push Button Station
Pilot Lamp
. , Station Earth
.
14)
.
- 14 -

 .
. .
. .
-
-
-
-
-
.
.
. 1 150% .
.
EMI/RFI .

7.
(5 6 )

8.
8.1
8.1.1
( ).
8.1.2 AWS D1.1, AWS D14.1
(Match Mark) .
8.2
8.2.1 AWS D1.1, AWS D14.1 .
8.2.2 AWS D14.1 .
8.2.3 (NDE)
, .
8.2.4 ,
.
8.3
8.3.1

.

- xv
15 -

8.3.2
1) , , SSPC Blast
Cleaning . , ,

1.52.5 mils .
2) SSPC SP-6
, ()
.
3) .
4) .
. 80% .
. 3
.
. , ,
.
. SSPC-SP10
.
8.3.3
SSPC PA-1 .
1) Inorganic Zinc-rich 4
, 4
. 4
.
2) Inorganic Zinc 1 SSPC PA-2
"Measurement of Dry Paint Thickness With Magnetic Gauges"
3 mils(75 microns) .
3) ,
() .

- 16 -

SP-10

IOZ

*HBE

SP-10

IOZ

SP-6

IOZ

HBE

*PU

MS

MS

*MS

(SSPC)

IOZ : Inorganic Zinc Primer, 75

HBE : High Build Epoxy, 100
PU : Polyurethane, 40
MS : Maker Standard
*

: ,
() .
4) .
- : 4080%
- : 1038
- 3
.
- .
- , , , .
- Primer Finish Painting
.
5) ,
, Deoxy-Aluminate
.
6) (Maker Standard) ()
.
7)
,
.
8) .

- 17 -

No.

ITEMS
- Crane and all crane mounted equipment

COLOR

MUNSELL No.*

Yellow

2.5Y 8/12

Light Yellowish

5Y 7/1

including motors.
- Electrical equipment (except motors) such as
boxes, cabinets, control consoles, switchboards

Grey

* Munsell Color, Macbeth, Division of Kollmorgen Corp., Baltimore,

Marylan 21218, latest edition.
9) Epoxy-Mastic
5% .
10)
.
8.4

.

.
.

.

.
8.5
2 (Spare Parts)
() .
8.6
8.6.1 ,
.
8.6.2
.
8.6.3 () 1 .

9. : N/A
10.
.
- 18 -

10.1
10.1.1

.
.
10.1.2
10.1.3
RT, MT, LT .
10.1.4 (, , , )
10.1.5 ( )
10.1.6
10.1.7
10.1.8 (, , , , )*
(* Wire Rope Hook )
10.2
10.2.1 (, )
10.2.2
10.2.3 Limit Switches
10.2.4 Controller
10.2.5 Pendant Push Button,
10.2.6 (, )*
10.2.7 (, , )
10.2.8 ( 125% )*
(* )
10.3
.

11. : 6
12.
17.1
.
12.1 Technical Data
,
.
(G.A.), , , , (Outline Feature)
- 19 -

(Part Description) .
12.2
Single Line Diagram .
12.3 (Cable Routing Schedule & Cable Lists)
12.4 ,
12.5

, , , , ,
, .
12.6 SDDR
.( 17.4)
12.7 /(WPS/PQR)
() .
12.8 .
12.9

(Subsystem ) , Diagrams/
, , , , , .
( , )
.
12.9.1
1)

.
2)
.
3)


.
4)
,

. , ,
(Trouble Shooting) .
5)
- 20 -


.
6)
, , , , (RPM)
.
7)
, ,
.
12.9.2
1)

2)

.
.
3)
.
12.10 .
12.11 ,
( , , ,
).
12.12

.
12.13
, , ,
,
.
.
12.14
,
.
12.15
17.2 .

- 21 -

13.
, , ,
.
13.1 ,
.
13.1.1
13.1.2
13.1.3
13.1.4
13.1.5 ()
13.1.6
13.1.7 (kg)
13.1.8
13.2 ,
3cm
0.5cm . ,
.
13.3 .
(Linen Tag) .
13.4 () .

14. ,
14.1
14.1.1 ,
, .
14.1.2
(Shipping Stop), ,
.
14.1.3 (Packing List)
.
14.2
14.2.1 .
14.2.2 .

15.

- 22 -

16.
16.1

16.2

(QP) 6 8
.

16.3

17.4 (SDDR)" ,
,
(NCR) .

16.4
(As-built Dwg.) .

17.
17.1
17.2
17.3
17.4 (SDDR)

18.

18.1
18.1.1 1
,
.
18.1.2
, .
18.1.3 , , , , ,
.
18.1.4 .
18.2
18.1.1
, ,
.
18.1.2
, 3
- 23 -

 .
,
,
, .
18.1.3
1) , ,
.
2) 17-2 (Drawing Title Block)
, .
3) (AUTOCAD )
.

- 24 -

 17.1

- 25 -

: 5&6 70/5 MST

: S

: ERP

11.9.28

- 26 -


: 1 / 1

2
3
4
5
6

8
9
10
11

12
13
14

15
16

17
18
19
20
21
22

Technical Data

12.1

AA+1

12.2

AA+1

12.2

BF

12.3

BF

12.4

BF

12.5

BF

12.7

BF

WPS/PQR

12.7

BF

12.8

BF

12.9

WS

12.9

WS

12.14

BF

14.1

BS

14.2

WS

/ ( )

12.11

WS

12.13

WS

12.10

AA

8.3

BA

(NCR) :

16.4

SDDR :

16.4

, ,

14

BS

12

AA+1

:
A) : (, ) "X"
B)
: M , S 2, B , P , M/F ,
C CAD ,
C)
: WP , AA , BF , BS , WS ,
BI , BA

- 27 -

 17.2

- 28 -

5&6

5,6 70/5TON MST HANDLING CRANE

N/A

(PNS)

()

- 29 -

NS

 17.3

- 30 -

 17.4
(SDDR)

- 31 -


(Supplier Deviation Disposition Request)

SDDR NO.:

SDDR NO.

1. :
2. :

:
:

3. ( ) :

4. :

5. :

6. :

7. :

8. :
11.

9.

10.

12. :
:
:

:
13.

15.

/
(/)
/

(/)

/
(/)

/
(/)

- 32 -

14.



:
/
/
( / / )
16.

/
/
(/ /)

/
/
/
/