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크레인 구매기술시방서 한수원
크레인 구매기술시방서 한수원
: S
: ERP
2011.09.28
() 3
1. 1
2. 1
2.1 1
2.2 2
2.3 2
3. 2
4. 2
5. 2
6. 5
6.1 70/5 5
6.2 5
6.3 6
6.4 6
6.5 6
6.6 7
7. 16
8. 16
8.1 16
8.2 16
8.3 16
8.4 19
8.5 19
8.6 19
9. 19
10. 20
10.1 20
10.2 20
11. 20
12. 21
13. 23
14. , 24
15. 24
16. 24
17. 25
17.1 25
17.2 25
17.3 25
17.4 (SDDR) 25
18. 25
18.1 25
18.2 25
ii
1.
5&6 70/5 MST
2.
5&6 (S/G Platform)
RCP , MST 70
(Crab Type) , ,
, , , ,
.
2.1
.
2.2.1 Bridge( )
2.2.2 Trolley( )
2.2.3 Hoist( 70, 5)
2.2.4
2.2.5 Runway Rail ,
2.2.6 Pendant Push Button, Remote Controller(2)
2.2.7 Hook Load Indicating Devices
2.2.8 Runway Stopper
2.2.9 ,
2.2.10
2.2.11
2.2.12 Wiring
2.2.13 Cable Reel
2.2.14
2.2.15 ( SS), ,
2.2.16 ,
(Pad)
2.2.17 (Sling, Band )
2.2.18 (87.5, 6.25)
2.2.19 , , ,
2.2.20
-1 -
2.2
2.2.1 ,
2.2.2
2.2.3 ( )
2.2.4
2.2.5 ( 50 )
2.2.6 (
)
2.2.7
2.2.8
2.2.9 ( 2)
2.2.10 ( 2 )
2.2.11
2.2.12 ,
.
2.3
.
2.3.1 /
2.3.2 Rail Girder
2.3.3 (AC 3 480V 60Hz)
2.3.4
3.
70/5 : S
4.
4.1 : Electric Overhead Travelling Crane (Type : Crab Crane)
4.2 : CMAA #70 Class "A", Type (ASME NOG-1)
4.3 : 2 Sets ( 1 Set)
5.
1993 12 31
. 34 58
.
() .
-2 -
210.02
AGMA
211.02
AGMA
220.02
11
A10.5
ANSI
B30.2
ANSI
B30.7
ANSI
B30.10 Hooks
ANSI
ANSI
C-1
NQA-2 Quality
Assurance
Requirements
for
Nuclear
Facility
Application
5.6 American Society for Testing and Materials(ASTM)
ASTM
D14.1
70
100
-3 -
383
Splices,
and
Connections
for
Nuclear
Power
Generating Stations
IEEE
334
IEEE
C2
IEEE C57.12.01
Requirements
for
Dry-Type
Distribution
Transformers
5.12 Japanese Industrial Standards(JIS)
JIS
34
430
Motor
and
Branch-Circuit
Running
Overcurrent
Overload Protection
NEC
610
ICS1
NEMA
MG1
PA 2
SSPC
SP 6
and
SSPC
Vis. 1
5.18 UL
83
6.
6.1 70/5
6.1.1 Applicable Code : CMAA #70 Class "A", Type (ASME NOG-1)
6.1.2 Service Life : 40 Years
6.1.3 Installed Area : Outdoor
6.1.4 Service Condition
1) Ambient Temp. : -19.4 to 37.9
2) Relative Humidity : 100%
6.1.5 Capacity(Rated Load) : 70Ton, 5Ton
6.1.6 Span : 7.315m( 17.3 )
6.1.7 Runway Length : 20m( 17.3 )
6.1.8 Lift : 20m, 20m ( 17.3 )
6.1.9 Traveling Bridge Speed : 9~23 m/min
6.1.10 Traversing Trolley Speed : 12~21 m/min
6.1.11 Hoisting Speed : 1.2~4.5 m/min
, 25 2
6.1.12 Hoisting Speed : 4~12 m/min
6.1.13 Method of Control : Pendant Push Button & Remote Controller
6.1.14 Power System : Running Conductor or Festoon
6.1.15 Power Source : AC 480V, 3, 60Hz
6.2
6.2.1 5 6 (Equipment Hatch)
,
70 , 5 .
6.2.2 ,
.
6.2.3 70 5 . 70
5
, 5
70 .
-5 -
6.2.4 .
6.2.5
. Parking
, Parking
, Stopper .
6.2.6 MST( 6440mm, )
.
6.3
6.3.1 CMMA #70 .
6.3.2
.
6.3.3 , Rail Stopper 45m/s
.
6.4
6.4.1 CMAA #70 Section 3.3.2.4
, Section 3.4
.
6.5
6.5.1 , ,
, .
6.5.2 -19.4 oC ~ +37.9 oC
.
6.5.3 45m/sec .
.
.
6.6
6.6.1
1) KS D3503 SS400
,
.
2) CMAA #70
. H .
3) , ,
, ASTM A325(or KS B1010 F10T)
.
ASTM A307 .
-6 -
12
Wire Rope( )
5.1
Welds(nonstructural)
3) , ,
.
-7 -
4) .
5) .
6) Improved Plow Steel
.
7) .
(Hub) .
CMAA #70
.
8)
. ,
.
9) Lower and Upper Frame .
Running Sheave Rope 24 .
Hook Safety Latch , Single
Type Trust Bearing ,
UT & MT .
10) Hoist Drum Drum Wire Rope
24 . Hook Rope
.
Hook 2 ,
Hook Drum 1 Groove
. Drum Support Spherical Roller Bearing ,
Hoist Gear Cage Tail Bearing
Pedestal .
11) Drum, Motor, Brake, Reducer, Sheave, Hook
.
Coupling Flexible Type .
12) Motor, Brake, Reducer, Wheel Floating Shaft
Flexible Coupling Wheel
4 2 A-4 Drive Type
Motor .
13) Wheel Double Flange Type Rail
Wheel Key .
Wheel Shaft Roller Bearing Wheel
.
14) Gear Box
-8 -
. Cover ,
Lifting Lug .
15) Bearing Grease Nipple
.
6.6.4
1)
.
2)
. , ,
.
.
3) 5000 L-10 (CMAA #70
) .
6.6.5
1) CMAA #70
.
2)
.
. , , ,
, , .
, , .
6.6.6
1)
.
.
2) .
3) .
6.6.7 .
6.6.8
1) 60 50
80 .
2) () 480V, 3, 3
, 60Hz .
3) .
-9 -
4) .
5) 90110% .
6) .
7) .
6.6.9 (Festooned) ,
1) ,
.
2)
.
3) .
4) 110V AC
.
6.6.10 (Panels)
1) , , ,
NEMA ICS1 .
2) Panel (SS) .
6.6.11 (Wiring)
1) , ,
.
2)
.
3) .
4) 20% .
5)
.
6) , ,
.
7) .
8) AC (
)
.
6.6.12
1) AC 220V (480-380/220V )
.
2) 4m
, 300LX .
x - 10
3)
.
4) , ,
.
5) 6m .
6.6.13
1) Torque Limiting Warning Devices
Force
, 105% .
2) Electronic Load Indicator
3%
3-Digit Readout
0.0 to 99.9 Tons . Load Cell
3% , .
3)
- 150%
.
-
.
- .
4) ,
.
5) (Control Points)
70
(Pendent
Push
Button)
(Remote Controller) . 5
.
(Festoon System)
()
. ,
.
Key .
Oil-Tight, Heavy-Duty
(Off) .
- 11 -
6)
.
7)
-
(Reset)
.
- .
- (Open)
.
-
.
8)
- CMAA #70 1
.
- ,
.
- Double Shoe .
- (Non-Stick Material) .
9)
- .
-
, 150%
.
10)
- 2 .
(Torque)
150% .
- (Flexible
Coupling) .
-
.
12 .
- Automatic Spring Set Electric Release
, Double Shoe .
11)
-
- 12 -
.
- Thrustor Operated, Automatic
Spring Set, .
-
.
- 100%
, 50100%
.
.
- ,
.
12)
- NEMA MG1
. , JEM 1202 .
- (Automatic Reset)
.
-
.
.
, (Misalignment)
.
.
- ,
(TEFC) .
- .
- 70 25 2
, 8.8M/Min .
13)
. Power Parts
- : AC 480V, 3, 60Hz
- : AC 120V, 1, 60Hz
- : AC 120V, 1, 60Hz
. Motor ( : AC460V, 3, 60Hz)
- Hoist
: AC Wound Rotor Squirrel Cage
- 13 -
.
. .
. .
-
-
-
-
-
.
.
. 1 150% .
.
EMI/RFI .
7.
(5 6 )
8.
8.1
8.1.1
( ).
8.1.2 AWS D1.1, AWS D14.1
(Match Mark) .
8.2
8.2.1 AWS D1.1, AWS D14.1 .
8.2.2 AWS D14.1 .
8.2.3 (NDE)
, .
8.2.4 ,
.
8.3
8.3.1
.
- xv
15 -
8.3.2
1) , , SSPC Blast
Cleaning . , ,
1.52.5 mils .
2) SSPC SP-6
, ()
.
3) .
4) .
. 80% .
. 3
.
. , ,
.
. SSPC-SP10
.
8.3.3
SSPC PA-1 .
1) Inorganic Zinc-rich 4
, 4
. 4
.
2) Inorganic Zinc 1 SSPC PA-2
"Measurement of Dry Paint Thickness With Magnetic Gauges"
3 mils(75 microns) .
3) ,
() .
- 16 -
SP-10
IOZ
*HBE
SP-10
IOZ
SP-6
IOZ
HBE
*PU
MS
MS
*MS
(SSPC)
: ,
() .
4) .
- : 4080%
- : 1038
- 3
.
- .
- , , , .
- Primer Finish Painting
.
5) ,
, Deoxy-Aluminate
.
6) (Maker Standard) ()
.
7)
,
.
8) .
- 17 -
No.
ITEMS
- Crane and all crane mounted equipment
COLOR
MUNSELL No.*
Yellow
2.5Y 8/12
Light Yellowish
5Y 7/1
including motors.
- Electrical equipment (except motors) such as
boxes, cabinets, control consoles, switchboards
Grey
9. : N/A
10.
.
- 18 -
10.1
10.1.1
.
.
10.1.2
10.1.3
RT, MT, LT .
10.1.4 (, , , )
10.1.5 ( )
10.1.6
10.1.7
10.1.8 (, , , , )*
(* Wire Rope Hook )
10.2
10.2.1 (, )
10.2.2
10.2.3 Limit Switches
10.2.4 Controller
10.2.5 Pendant Push Button,
10.2.6 (, )*
10.2.7 (, , )
10.2.8 ( 125% )*
(* )
10.3
.
11. : 6
12.
17.1
.
12.1 Technical Data
,
.
(G.A.), , , , (Outline Feature)
- 19 -
(Part Description) .
12.2
Single Line Diagram .
12.3 (Cable Routing Schedule & Cable Lists)
12.4 ,
12.5
, , , , ,
, .
12.6 SDDR
.( 17.4)
12.7 /(WPS/PQR)
() .
12.8 .
12.9
(Subsystem ) , Diagrams/
, , , , , .
( , )
.
12.9.1
1)
.
2)
.
3)
.
4)
,
. , ,
(Trouble Shooting) .
5)
- 20 -
.
6)
, , , , (RPM)
.
7)
, ,
.
12.9.2
1)
2)
.
.
3)
.
12.10 .
12.11 ,
( , , ,
).
12.12
.
12.13
, , ,
,
.
.
12.14
,
.
12.15
17.2 .
- 21 -
13.
, , ,
.
13.1 ,
.
13.1.1
13.1.2
13.1.3
13.1.4
13.1.5 ()
13.1.6
13.1.7 (kg)
13.1.8
13.2 ,
3cm
0.5cm . ,
.
13.3 .
(Linen Tag) .
13.4 () .
14. ,
14.1
14.1.1 ,
, .
14.1.2
(Shipping Stop), ,
.
14.1.3 (Packing List)
.
14.2
14.2.1 .
14.2.2 .
15.
- 22 -
16.
16.1
16.2
(QP) 6 8
.
16.3
17.4 (SDDR)" ,
,
(NCR) .
16.4
(As-built Dwg.) .
17.
17.1
17.2
17.3
17.4 (SDDR)
18.
18.1
18.1.1 1
,
.
18.1.2
, .
18.1.3 , , , , ,
.
18.1.4 .
18.2
18.1.1
, ,
.
18.1.2
, 3
- 23 -
.
,
,
, .
18.1.3
1) , ,
.
2) 17-2 (Drawing Title Block)
, .
3) (AUTOCAD )
.
- 24 -
17.1
- 25 -
: S
: ERP
11.9.28
- 26 -
: 1 / 1
2
3
4
5
6
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Technical Data
12.1
AA+1
12.2
AA+1
12.2
BF
12.3
BF
12.4
BF
12.5
BF
12.7
BF
WPS/PQR
12.7
BF
12.8
BF
12.9
WS
12.9
WS
12.14
BF
14.1
BS
14.2
WS
/ ( )
12.11
WS
12.13
WS
12.10
AA
8.3
BA
(NCR) :
16.4
SDDR :
16.4
, ,
14
BS
12
AA+1
:
A) : (, ) "X"
B)
: M , S 2, B , P , M/F ,
C CAD ,
C)
: WP , AA , BF , BS , WS ,
BI , BA
- 27 -
17.2
- 28 -
5&6
N/A
(PNS)
()
- 29 -
NS
17.3
- 30 -
17.4
(SDDR)
- 31 -
(Supplier Deviation Disposition Request)
SDDR NO.:
SDDR NO.
1. :
2. :
:
:
3. ( ) :
4. :
5. :
6. :
7. :
8. :
11.
9.
10.
12. :
:
:
:
13.
15.
/
(/)
/
(/)
/
(/)
/
(/)
- 32 -
14.
:
/
/
( / / )
16.
/
/
(/ /)
/
/
/
/