Professional Documents
Culture Documents
6a Gate Valves PDF
6a Gate Valves PDF
6a Gate Valves PDF
Document # BR-0200-10 Rev B 2010, Array Holdings, Inc. d.b.a. Array Products
DEDICATED TO SERVICE
Whether you are a small independent operator or a diversified energy services company, Array is committed to being your valve partner.
Respond to your unique requirements Help you profit from every project or order Every Array associate, from our Chief Engineer to our warehouse personnel, spend their days striving to meet these goals. Our domestic and global manufacturing and sourcing operations help ensure that Array has the ability to respond to both short and long term procurement requirements. Array is committed to being your valve partner one who delivers an unparalleled level of service and support at competitive prices.
Deliver on schedule
TABLE OF CONTENTS Our Environment Make a Difference Valve Trim Chart 2,0005,000 PSI Expanding or Slab Gate Valves 10,00015,000 PSI Expanding Gate Valves 10,00015,000 PSI Slab Gate Valves 10,00015,000 PSI Slab Gate Valves with Ball Screw Recessed Body Dual Valves Segmented Flange End Recessed Body Dual Valves Threaded End Configuration Options for Array Gate Valves Limited Warranty
10 12 14 16 17 18 20 22
page 6
At Array, producing quality ball valves is not just about ensuring customer satisfaction and maintenance free performance It is about preventing accidents which may have environmental impact. The purpose of every valve manufactured by Array is to control the flow of volatile, often toxic, liquids and gases and keep them from being emitted into the atmosphere or spilled on the ground or into the water. That is why every valve we sell is designed and manufactured to exceed standards set forth by the American Petroleum Institute (API), ASME,
the quality systems of all of our suppliers are certified by API and/or the International Standards Organization (ISO). It is also why we spend so much time working closely with our customers and suppliers to continuously improve the quality of our valves and the efficiency of our systems because we recognize that the quality of our valves can positively impact the quality of our environment. It is our primary concern and motivation.
and other specifying organizations and why Arrays quality systems and
page 7
GENERAL SERVICE CC FULL STAINLESS MODERATELY CORROSIVE DD-NL EE-0,5 EE-1,5 EE-NL SOUR SERVICE SOUR SERVICE STANDARD TRIM NON CORROSIVE SOUR SERVICE STAINLESS TRIM MODERATELY CORROSIVE SOUR SERVICE STAINLESS TRIM MODERATELY CORROSIVE SOUR SERVICE STAINLESS TRIM MODERATELY CORROSIVE
SOUR SERVICE FF-0,5 FULL STAINLESS HIGHLY CORROSIVE SOUR SERVICE FF-1,5 FULL STAINLESS HIGHLY CORROSIVE SOUR SERVICE FF-NL FULL STAINLESS HIGHLY CORROSIVE
Notes: This trim chart provides information on materials included in standard valves offered by Array. Special materials, trims and configurations are available upon customer request. 10,00015,000 psi slab gate valves and gate valves with ball screw operators have unique trim charts. Please refer to their respective section of the brochure for details. 1. Materials for sour service to latest edition of NACE MR0175. Alternate materials are available for special material classes designated by API or project requirements. Explanation of suffixes for material classes DD, EE and FF: 0,5 = 0.5 psia maximum partial pressure of H2S. 1,5 = 1.5 psia maximum partial pressure of H2S. NL = no limit to H2S. API material class ZZ may be used when materials that have previously been used for sour service will not comply with current NACE MR0175/ISO standards.
NON-SOUR SERVICE
page 8
BONNET 2
API 60K AISI 1018/1020 ASTM A322 ASTM A322 OR API 75K LOW CARBON GR 4130 GR 4130 AISI 4130 STEEL NITRIDED NITRIDED ALLOY STEEL API 60K AISI 316 OR API 75K STAINLESS AISI 4130 STEEL ALLOY STEEL API 75K AISI 316 AISI 410 STAINLESS STAINLESS STEEL STEEL AISI 410 STAINLESS STEEL NITRIDED AISI 410 STAINLESS STEEL NITRIDED ASTM A564 GR 630 (174 PH) STAINLESS STEEL NITRIDED ASTM A564 GR 630 (174 PH) STAINLESS STEEL NITRIDED
AISI 410 STAINLESS STEEL NITRIDED AISI 410 STAINLESS STEEL NITRIDED ASTM A322 GR 4130 NITRIDED
API 60K AISI 1018/1020 ASTM A322 ASTM A322 OR API 75K LOW CARBON GR 4130 GR 4130 AISI 4130 STEEL NITRIDED NITRIDED ALLOY STEEL API 60K AISI 316 OR API 75K STAINLESS AISI 4130 STEEL ALLOY STEEL API 60K AISI 316 OR API 75K STAINLESS AISI 4130 STEEL ALLOY STEEL API 60K AISI 316 OR API 75K STAINLESS AISI 4130 STEEL ALLOY STEEL API 75K AISI 316 AISI 410 STAINLESS STAINLESS STEEL STEEL API 75K AISI 316 AISI 410 STAINLESS STAINLESS STEEL STEEL API 75K AISI 316 AISI 410 STAINLESS STAINLESS STEEL STEEL AISI 410 STAINLESS STEEL NITRIDED AISI 410 STAINLESS STEEL NITRIDED AISI 410 STAINLESS STEEL NITRIDED AISI 410 STAINLESS STEEL NITRIDED AISI 410 STAINLESS STEEL NITRIDED AISI 410 STAINLESS STEEL NITRIDED ASTM A564 GR 630 (174 PH) STAINLESS STEEL NITRIDED CORROSION RESISTANT ALLOY PER NACE CORROSION RESISTANT ALLOY PER NACE ASTM A564 GR 630 (174 PH) STAINLESS STEEL NITRIDED CORROSION RESISTANT ALLOY PER NACE CORROSION RESISTANT ALLOY PER NACE
AISI 410 STAINLESS STEEL NITRIDED AISI 410 STAINLESS STEEL NITRIDED AISI 410 STAINLESS STEEL NITRIDED AISI 410 STAINLESS STEEL NITRIDED AISI 410 STAINLESS STEEL NITRIDED AISI 410 STAINLESS STEE NITRIDED
2. Charpy impact test results provided as required by API temperature rating and material class. 3. API temperature ratings X and Y require working pressure of valve to be de-rated as per API 6A annex G. 4. Nitriding is standard on all gates and seat. Hardfacing with tungsten carbide or HF6 also available upon request. 5. ASTM A564 Gr 630 (174 ph) HH1150 stems are not acceptable for sour service above 0.5 psia of H2S. corrosion resistant alloys per NACE MR0175/ISO standards are recommended 6. Teflon inserts standard metal to metal seats used if requested by customer or for equipment manufactured for use in elevated temperature service (API temp ratings X & Y)
page 9
Handwheel
Valve Body
Seat
Array 2,0005,000 psi expanding and slab gate valves are available with either cast or forged steel valve bodies and bonnets. They are used in a variety of wellhead and distribution applications.
page 10
Working (PSI) in 2000, 30005000 2000, 30005000 2000, 30005000 2000, 30005000
A mm in 4.81 5.06 5.62 5.93 6.93 7.31 8.62 9.06 2.06 52 2.06 52 2.56 65 2.56 65 3.12 79 3.12 79 4.06 103 4.06 103
F mm in 19.25 488 19.43 493 20.18 512 20.43 519 22.50 571 22.75 577 25.93 658 26.37 669
G mm in 9.62 9.62 11.00 279 13.00 330 13.00 330 16.00 406 13.00 330 16.00 406 16.00 406 20.00 508
WT kgs 90 40 125 56 125 56 160 72 190 86 230 104 320 145 420 190
N 13 15-12 20 24-12
10.25 260 10.25 260 11.37 288 11.37 288 13.00 13.00 330 330
3 18 4 116
Working (PSI) in 2000 30005000 2000 30005000 2000 3000 5000 2000 3000 5000 2000 3000 5000 2000 3000 5000
A mm in 4.81 5.06 5.62 5.93 6.93 7.31 7.31 8.62 9.06 9.06 2.06 52 2.06 52 2.56 65 2.56 65 3.12 79 3.12 79 3.12 79 4.06 103 4.06 103 4.06 103 5.12 130 5.12 130 5.12 130 7.06 179 7.06 179 7.06 179
E mm 122 128 142 150 176 185 185 219 230 230 in
F mm in 19.25 488 19.43 493 20.18 512 20.43 519 22.50 571 22.75 577 22.75 577 25.93 658 26.37 669 26.37 669 32.50 825 32.50 825 32.50 825 33.10 840 34.10 866 34.10 866
G mm in 11.00 279 13.00 330 13.00 330 16.00 406 13.00 330 16.00 406 16.00 406 16.00 406 20.00 508 20.00 508 21.00 533 23.50 596 23.50 596 13.00 330 16.00 406 20.00 508
J mm lbs 11.62 295 14.62 371 13.12 333 16.62 422 14.12 358 17.12 434 18.62 437 17.12 358 20.12 511 21.62 549 22.12 561 24.12 612 28.62 727 20.00 24.00 30.00 666 714 812
WT kgs 54 56 81 99 99 136 154 163 235 254 362 408 444 120 125 180 220 220 300 340 360 520 560 800 900 980
N 13 15-12 20
2 116 2 916
F
3 18 4 116 5 18 7 116
A E J
24-12
11.62 295 11.62 295 11.62 295 13.87 352 13.87 352 13.87 352
31
42
SIZE 2 116
F
Working (PSI) in 2000 30005000 2000 30005000 2000 3000 5000 2000 3000 5000
A mm in 2.06 52 2.06 52 2.56 65 2.56 65 3.12 79 3.12 79 3.12 79 4.06 103 4.06 103 4.06 103
E mm in 4.81 122 5.06 128 5.62 142 5.93 150 6.93 176 7.31 185 7.31 185 8.62 219 9.06 230 9.06 230
F mm in 19.25 488 19.43 493 20.18 512 20.43 519 22.50 571 22.75 577 22.75 577 25.93 658 26.37 669 26.37 669
J mm 10.62 269 12.12 307 11.67 296 13.43 341 12.75 323 14.25 14 15.00 15 15.06 382 16.56 420 17.31 439
WT lbs kgs 105 47 140 63 155 70 190 86 205 92 265 120 285 129 340 154 470 213 490 222
N 13 15-12 20
2 916 3 18 4 116
13.00 330 16.00 406 13.00 16.00 16.00 16.00 20.00 20.00 330 406 406 406 508 508
A
E
24-12
SIZE 2 116
F
Working (PSI) in 2000 30005000 2000 30005000 2000 3000 5000 2000 3000 5000
A mm in 2.06 52 2.06 52 2.56 65 2.56 65 3.12 79 3.12 79 3.12 79 4.06 103 4.06 103 4.06 103
E mm in 4.81 122 5.06 128 5.62 142 5.93 150 6.93 176 7.31 185 7.31 185 8.62 219 9.06 230 9.06 230
F mm in 11.00 13.00 13.00 16.00 13.00 16.00 16.00 19.25 488 19.43 493 20.18 512 20.43 519 22.50 571 22.75 577 22.75 577 25.93 658 26.37 669 26.37 669
G mm 279 330 330 406 330 406 406 406 508 508 in
J mm 11.20 279 11.25 287 12.00 304 15.00 381 14.00 355 17.00 431 17.00 431 16.00 406 18.00 457 19.00 482
WT lbs kgs 84 38 105 47 109 49 159 72 168 76 215 97 222 100 310 140 396 179 408 185
N 13 15-12 20
2 916 3 18
A E J
4 116
24-12
E-42
page 11
Bearing Cap
Bonnet Packing Upper Stem Packing Injection Fitting Bonnet Seal Ring
Valve Body
Seat
Array 10,000 15,000 psi expanding gate valves come standard with forged steel valve bodies and bonnets. They are used in a variety of wellhead and distribution applications.
page 12
A
F
Valve Bore Bore centerline to bottom of valve Bore centerline to handwheel top Handwheel diameter
E F G
A
1080 489
1929 585
page 13
Handwheel
Slab Gate
Body Bushing
Retainer Plate
Seat Ring
Array 10,00015,000 psi slab gate valves come standard with forged steel valve bodies and bonnets. They are used in a variety of wellhead, distribution and manifold applications.
page 14
A E
F
Valve bore Bore centerline to bottom of valve Bore centerline to handwheel top Handwheel diameter
F G
N
E
WT
PRESS in 10,000 15,000 10,000 15,000 10,000 15,000 10,000 15,000 10,000 15,000
A mm in 5.69 5.90 5.69 5.90 6.75 7.74 8.12 9.65 1.81 46 1.81 46 2.06 52 2.06 52 2.56 65 2.56 65 3.06 77 3.06 77 4.06 103 4.06 103
F mm in 16.47 418 16.73 425 16.45 417 16.73 425 17.68 448 18.95 481 18.58 471 22.79 578 21.42 544 24.05 636
G mm in 14.00 355 18.00 431 14.00 355 18.00 431 18.00 431 18.00 431 24.00 584 24.00 584 24.00 584 24.00 584
J mm lbs 18.25 463 18.00 457 20.50 520 19.00 482 22.25 565 21.00 533 24.38 619 23.56 598 26.38 670 29.00 736
WT kgs 108 136 120 149 167 204 235 399 385 240 300 265 330 370 450 520 880 850
N 12 12 12 12 15 15 18 19 23 24
1360 616
COMPONENT BODY BONNET GATE SEAT RING SEAT SEAL BODY BUSHING BODY BUSHING SEAL STEM BONNET SEAL RING RETAINER PLATE STUDS NUTS
MATERIAL AISI 4130 75K AISI 4130 75K AISI 410 SS 75K NITRIDED AISI 410 SS 75K NITRIDED GTFE AISI 410 SS 75K GTFE 17-4 PH HH1150 AISI 316 SS AISI 316 OR 304 SS B7M / L7M 2HM
MATERIAL AISI 410 SS 75K AISI 410 SS 75K AISI 410 SS 75K NITRIDED AISI 410 SS 75K NITRIDED GTFE AISI 410 SS 75K GTFE 17-4 PH HH1150 AISI 316 SS AISI 316 OR 304 SS B7M / L7M 2HM
MATERIAL AISI 4130 75K AISI 4130 75K AISI 4130 75K HARDFACED SOLID STELLITE #6 (1) GTFE AISI 410 SS 75K GTFE INCONEL 718 (2) AISI 316 SS AISI 316 OR 304 SS B7M / L7M 2HM
MATERIAL AISI 410 SS 75K AISI 410 SS 75K AISI 410 SS 75K HARDFACED SOLID STELLITE #6 (1) GTFE AISI 410 SS 75K GTFE INCONEL 718 (2) AISI 316 SS AISI 316 OR 304 SS B7M / L7M 2HM
(1) Stellite is a registered trademark of the Deloro Stellite Group (2) Inconel is a registered trademark of Special Metals Corporation
page 15
Handwheel
Thrust Bearings
Upper Stem
Bonnet Packing
Lubrication Fitting
Valve Body
Seat
Valve Body
Bonnet Packing
Lubrication Fitting
Array 10,00015,000 psi slab gate valves have ball screw operators to reduce the torque required to open or close the valve under pressure. They come standard with forged valve bodies and bonnets as well as hardfaced gates and seats for durability. These features make them well suited for well fracture applications.
page 16
A E F G
Valve Bore Bore centerline to bottom of valve Bore centerline to handwheel top Handwheel diameter
SIZE 5 18 7 116
E mm 751 882 in
N 23 31
COMPONENT BODY BONNET GATE SEAT SEAT SEAL STEM UPPER & LOWER BONNET SEAL RING STUDS NUTS
MATERIAL AISI 4130 75K AISI 4130 75K 17-4 HH1150 - NITRIDED AISI 410 SS - NITRIDED GTFE/HSN BACKUP 17-4 PH HH1150 AISI 316 SS/AISI 410 SS B7M / L7M 2HM
MATERIAL AISI 410 SS 75K AISI 410 SS 75K 17-4 HH1150 - NITRIDED AISI 410 SS - NITRIDED GTFE/HSN BACKUP 17-4 PH HH1150 AISI 316 SS/AISI 410 SS B7M / L7M 2HM
MATERIAL AISI 4130 75K AISI 4130 75K 17-4 HH1150 - NITRIDED AISI 410 SS - NITRIDED GTFE/HSN BACKUP INCONEL 718 (1) AISI 316 SS/AISI 410 SS B7M / L7M 2HM
MATERIAL AISI 410 SS 75K AISI 410 SS 75K 17-4 HH1150 - NITRIDED AISI 410 SS - NITRIDED GTFE/HSN BACKUP INCONEL 718 (1) AISI 316 SS/AISI 410 SS B7M / L7M 2HM
page 17
Working Pressures: 2,000, 3,000 and 5,000 PSI N=number of turns to open.
A D E P R H J
B
N 13 15-12 20
VALVE CONFIGURATIONS
VALVE 1A RECESS VALVE 2A VALVE 1B RECESS VALVE 2B
RECESS
RECESS
PRESSURE END
PRESSURE END
PRESSURE END
PRESSURE END
ASSEMBLY STYLES
VALVE 2A VALVE 1A VALVE 2B VALVE 1B VALVE 1B VALVE 1A VALVE 2B VALVE 2A
STYLE W
STYLE X
STYLE Y
STYLE Z
page 18
Working Pressures: 2,000, 3,000 and 5,000 PSI N=number of turns to open.
A E P R H J
J mm 244 in
N 13 15 20
PRESSURE END
RECESS
PRESSURE END
PRESSURE END
RECESS
ASSEMBLY STYLES
VALVE A VALVE A VALVE B VALVE B VALVE B VALVE A VALVE B VALVE A
STYLE W
STYLE X
STYLE Y
STYLE Z
page 19
Slab Gate
Available for 10,000 15,000 psi valves
Slab Gate
Available for 2,000 5,000 psi valves
Expanding Gate
Available for 2,000 15,000 psi valves
APH
Hydraulic/Spring Return
APHD
Hydraulic/Double Acting
APHW
Hydraulic/Wirecutting/Spring Return
APD
Pneumatic Diaphragm
APP
Pneumatic Piston
API 6A gate valves from Array can be provided in a variety of configurations based on project requirements or customer preference. A general description of some of the major configuration options appears below. Please see trim chart for additional information.
page 20
Slab Gate 10,000 15,000 psi valves Offered in Arrays 10,000 and 15,000 psi slab gate valves, the parallel slab gate offers bi-directional sealing capabilities ideal for wellhead and manifold applications.
Slab Gate 2,0005,000 psi valves Offered in Arrays 5,000 psi slab gate valves, the slab gate offers bi-directional sealing capabilities and is preferred by some end users.
Expanding Gate 2,00015,000 psi valves Offered in Arrays 2,00015,000 psi gate valves, the expanding gate is the most popular gate we offer because it allows for a positive seal between gate and both seats even at extremely low pressures.
Cast Gate Valve Body 2,0005,000 psi valves Offered in Arrays 2,0005,000 psi gate valves, the cast valve body is the most popular body we offer for 5,000 psi and below wellhead gate valves. It is very cost effective and offers extremely reliable service.
Forged Gate Valve Body 2,00015,000 psi valves Offered in Arrays 2,00015,000 psi gate valves, the forged valve body is standard on all 10,000 and 15,000 psi gate valves. Some end users also prefer a forged body for wellhead applications where pressures are 5,000 psi and below.
Safety Valves Actuated Valves and Actuated Bonnets Array offers a complete line of hydraulic and pneumatic actuators. These can be delivered as complete actuated valve assemblies, as actuator and bonnet assemblies ready to mount on any manufacturers valve or as gate valves prepared for actuators provided from any actuator manufacturer. For more information please see Arrays API 6A & 6D Actuation Brochure.
DEDICATED TO SUPPORT Array stands firmly behind every gate valve we sell or distribute. If you have a problem with the quality of any of our products or their shipment to you, contact Array and we will immediately work to solve it.
page 22
LIMITED WARRANTY The following warranty is exclusive and in lieu of all other warranties whether express, implied or statutory, including, but not by way of limitation, any warranty or merchantability or fitness for any particular purpose. Array warrants to each original buyer of products manufactured by Array that such products are free from defects in material and workmanship under normal use and service for a period of one (1) year from the date of shipment provided that no warranty is made in respect to: Any product which has been repaired or altered in such a way in Arrays judgement, as to effect the product adversely; Any product which has in Arrays judgement, been subject to negligence, accident or improper storage. Any product which has not been operated or maintained in accordance with normal practice and in conformity with recommendations and public specifications of Array. Arrays obligation under this warranty is limited to use reasonable efforts to repair, replace or at its option, refunding the purchase price. The cost of labor for installing FOR WARRANTY OR SHIPMENT INFORMATION: Attention: Logistics & Quality Manager quality@arrayproducts.com FOR SALES OR SPECIFICATION INFORMATION: Attention: Sales Manager sales@arrayproducts.com For complete specification information, prices and name, address and telephone number of the Array representative nearest you, call or write to us at the address below. a repaired or replacement product shall be borne by the purchaser. Replacement parts provided under the terms of this Warranty are warranted for the remainder of the warranty period of the products upon which they were installed to the same extent as if such parts were original components thereof. Warranty serviced provided hereunder do not assume any liability for damages caused by any delays involving warranty service.
Array Holdings, Inc. d.b.a. Array Products 15900 Morales Road Houston, Texas 77032 Phone: 281.977.8500
www.array.com
Array Holdings, Inc. d.b.a. Array Products 15900 Morales Road Houston, Texas 77032 Phone: 281.977.8500
www.array.com