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Fiber Laser Welding Explanation20111126 (Australia) (NXPowerLite)
Fiber Laser Welding Explanation20111126 (Australia) (NXPowerLite)
Fiber Laser Welding Explanation20111126 (Australia) (NXPowerLite)
Product Concept
Process Range Expansion
Specification
Amada original head expand welding area Expand outside set up and easy inside set up
6-axis robot
(FANUC)
Original Head
Fiber laser
oscillator
(IPG,Max 6KW)
Weaving function
Beam rotate not robot moving This function cover the gap for stable welding and effective when use filler
Peripheral equipment
Positioner table & traveling wagon
NC focus
control
Catch the path picture and compensate in TAS(teaching assist system) Clear picture can get because head position is the same by NC focus control
FLW_CAM New-AMNCTAS
FANUC latest NC controller makes easy set up and reduce teaching time by TAS(teaching support system) Check welding possibility in advance check the jig and device collision
Keep the nozzle gap and adjust the spot diameter for suitable welding condition
Original Head
Integration of Beam quality and Amada welding technology
Hi Quality Weaving Function Rotate beam cover small gap and effect in filler welding
Robot
Automation/continuous operation NC Focus control -10mm +50mm Spot diameter change depend on robot position and surface
Filler nozzle Trailer nozzle
Easy operation Co-axial nozzle Beam and shield gas is the combined nozzle This nozzle cover all direction for easy operation
<Automation/continuous operation> Filler nozzle and trailer nozzle is movable Nozzle will avoid automatically if it is not use or touched
AMNC
Visual set up by FLW_CAM data Cutting condition setting Schedule function makes multi job operation
Get general 3D CAD data
Solid Works
FLW_CAM data is saved in database AMNC links the database Adjusted data in machine side also save in database
Sales Model
Model Standalone Model
Robot
FLW4000M3
Traveling wagon
1.5m (standard)
W Amada original 650 SQ600Max lenght1500 (mm)
Oscillator select from 2kw,4kw,6kw Model 3 standard traveling length is 1.5m, 3m and 6m is option Partition is standard
5
Hi speed by Hi power+CW
210times speed compare with YAG,TIG 210times productivity(time) compare with YAG,TIG
FLW-CAM
Sample comparison
Fiber laser
SUS304 2.0
condition
time
Running cost Weld length 200mm (corner welding)
AL5052 1.5
condition time Running cost
process point
Location of brazing furnace fire pit is limited Fire pit brazing furnace is fit to mass production High reflection material welding is difficult
Fire pit brazing furnace
0
Productivity comparison
20
40
60
80
100
min 120
weld
FLW4000M3
4kW Oscillator (YLS-4000-S2T)
SECC 0.8mm 140013040 F2000 2000W 1min 45 sec
process point
Joint part quality (Separating process)
0
Productivity comparison
20 40 60 90 120
min 150
FLW4000M3
4kW Oscillator (YLS-4000-S2T)
Material, Thickness Part dimension Process speed Laser output process time
process point
Finishing (Deformation, burning, Filing ) Welding time Running cost
Temporal weld
0
Productivity comparison
10 20 30 40 50 60min
Welding (TIG)
process point
Adjacent hole of welding line is difficult Finishing (Deformation, burning, Filing) Aluminum welding is difficult
Temporal weld Welding (TIG) Finishing (Adjust deformation, Clean burning Filing )
0
Productivity comparison 10 20 30 40 50
min 60