No.

1
2
3
4
5
6
7
8
9

KPI
Clinker Production Rate
Heat Consumption
Low Grade Lignite
RDF
Total Power Consumption OPC
Total Power Consumption Super
WHG Net Power Generation
Total EP Trip
Fatality (Employee+Contractor)

Measure
t/d
kcal/kg.cli
% Usage
% Usage
kWh/t
kWh/t
MWh
# of EP trip
cases

Plan
5,500
830
14.0
5.0
99.0
96.5
30,709
0
0

Actual VAR. (%)

5,513
0.2
835
-0.7
17.4
23.9
1.2
-76.2
99.7
-0.7
94.9
1.6
30,109
-2.0
0
0
0
0

No.
1
2
3
4
5
6
7
8
9

KPI
Clinker Production Rate
Heat Consumption
Low Grade Lignite
RDF
Total Power Consumption OPC
Total Power Consumption Super
WHG Net Power Generation
Total EP Trip
Fatality (Employee+Contractor)

Measure
t/d
kcal/kg.cli
% Usage
% Usage
kWh/t
kWh/t
MWh
# of EP trip
cases

Plan
5,500
830
14.0
5.0
99.0
96.5
30,709
0
0

Actual VAR. (%)

5,513
0.2
835
-0.7
17.4
23.9
1.2
-76.2
99.7
-0.7
94.9
1.6
30,109
-2.0
0
0
0
0

Month
Jan
Feb
Mar
Apr
May
Jun
H1/13

Plan
5500
5500
5500
5500
5500
5500
5500

Actual
5,416
5,503
5,626
5,504
5,505
5,520
5,513

Run Hrs.
740.8
644.2
740.5
307.0
705.2
582.9
3720.5

Clinker
167165
147723
173591
70398
161765
134059
854701

5416.08
5503.24
5626.18
5503.96
5505.49
5520.14

5416.08
5503.24
5626.18
5503.96
5505.49
5520.14

Kiln Production Rate H1/2013

5,700

5,700
5,626

5,600

5,600
5,504

5,503

5,505

5,520

5,513

5,503

5,500

5,500

5,416

5,416

5,400

5,400

5,300

5,300
Jan

Feb

Mar

Apr

May

Jun

H1/13

Jan

Feb

Actual

5,626

5,503

Feb

Mar

5,504

5,505

Apr

May

Plan

5,520

5,513

Jun

H1/13

Month
Jan
Feb
Mar
Apr
May
Jun
H1/13

Plan
96.0
96.0
96.0
67.2
74.3
96.0
87.5

Actual
99.6
95.9
99.5
42.6
94.8
81.0
85.6

Kiln Run Factor

100.0

99.6

95.9

99.5

100.0

94.8
81.0

80.0

60.0

60.0
42.6

40.0

40.0

20.0

20.0

0.0

0.0
Feb

Mar

Apr

May

Jun

95.9

85.6

80.0

Jan

99.6

H1/13

Jan

Feb

Actual
95.9

99.5

Plan

94.8
81.0

85.6

42.6

Feb

Mar

Apr

May

Jun

H1/13

Month
Jan
Feb
Mar
Apr
May
Jun
H1/13

Plan
830
830
830
830
830
830
830

Actual
836
828
830
850
841
836
835

Heat Consumption H1/2013

880

880

860

860
850
841

840

836

836
828

835

840

836

830

828

820

820

800

800
Jan

Feb

Mar

Apr

May

Jun

H1/13

Jan

Feb

Actual

Plan

850
841
828

830

Feb

Mar

Apr

May

836

835

Jun

H1/13

Month
Jan
Feb
Mar
Apr
May
Jun
H1/13

Plan
14.0
14.0
14.0
14.0
14.0
14.0
14.0

Actual
22.8
16.7
17.4
14.1
15.2
15.7
17.4

% LG Lignite H1/2013
30.0

30.0
25.0

25.0

22.8

20.0
16.7

17.4

17.4
15.2

Feb

Mar

Apr

16.7

15.0

10.0
Jan

20.0

15.7

14.1

15.0

22.8

May

Jun

H1/13

10.0
Jan

Feb

Actual

16.7

17.4

Plan

17.4
15.2

15.7

May

Jun

14.1

Feb

Mar

Apr

H1/13

Month
Jan
Feb
Mar
Apr
May
Jun
H1/13

Plan
92.0
92.0
92.0
92.0
92.0
92.0
92.0

Gas.#1
98.2
95.5
98.7
93.9
95.2
96.2
96.6

Gas.#2
97.1
90.2
98.7
89.0
95.0
96.9
95.1

Gasifier Run Factor

100.0

98.2

95.5

98.7

93.9

95.2

96.2

96.6

100.0

80.0

80.0

60.0

60.0

40.0

40.0

20.0

20.0

0.0

0.0
Jan

Feb

Mar

Apr

May

Jun

H1/13

98.2

95.5

Jan

Feb

Gas.#1
95.5

98.7

93.9

95.2

96.2

Plan
96.6

100.0

98.7

97.1
90.2

95.0
89.0

80.0
60.0
40.0
20.0

0.0
Feb

Mar

Apr

May

Jun

H1/13

Jan

Feb

Mar

Apr

May

Gas.#2

Plan

95.0

96.9

95.1

May

Jun

H1/13

Month
Jan
Feb
Mar
Apr
May
Jun
H1/13

Plan
5.0
5.0
5.0
5.0
5.0
5.0
5.0

Actual
3.1
0.5
0.8
1.6
0.5
0.5
1.2

% RDF Usage
7.5
Actual

Plan

5.0
3.1

2.5

1.6
0.5

1.2

0.8

0.5

0.5

May

Jun

0.0
Jan

Feb

Mar

Apr

H1/13

Month
Jan
Feb
Mar
Apr
May
Jun
H1/13

Plan
99.5
99.3
99.2
98.0
99.0
98.8
99.0

Actual
101.4
99.4
99.4
103.9
98.4
96.2
99.7

Specific Power Cons. - OPC

110.0
Actual

Plan

103.9

105.0
101.4
99.4

100.0

99.7

99.4

98.4
96.2

95.0
90.0
Jan

Feb

Mar

Apr

May

Jun

H1/13

Month
Jan
Feb
Mar
Apr
May
Jun
H1/13

Actual
0.7
1.5
1.8
2.2
2.1
2.8
1.8

% Limestone in OPC
4.0
3.0

2.8
2.2

2.1

1.8

2.0

1.8

1.5

1.0

0.7

0.0
Jan

Feb

Mar

Apr

May

Jun

H1/13

Month
Jan
Feb
Mar
Apr
May
Jun
H1/13

Plan
96.5
96.5
96.5
96.5
96.7
96.6
96.5

Actual
96.2
96.5
96.1
96.0
92.6
91.5
94.9

Specific Power Cons. - Super

105.0

100.0
96.2

96.5

96.1

96.0
94.9

95.0
92.6
91.5

90.0
Jan

Feb

Mar

Apr

May

Jun

H1/13

Month
Jan
Feb
Mar
Apr
May
Jun
H1/13
Plan
Actual

Plan
5769
5211
5769
3910
4468
5583
30709
30709
30109

Actual
6,111
5,270
6,368
2,409
5,426
4,524
30109

Plan
8.5
8.5
8.5
8.5
8.5
8.5

Actual
8.27
8.23
8.66
8.21
7.89
7.89

Specific Net Power Gen

WHG Net Power Generation

10.0

7,000
6,368

6,111

Actual

6,000

Plan

9.0

5,426

5,270

5,000

4,524

8.27

8.23

Jan

Feb

8.0

4,000
7.0
3,000

2,409

6.0

2,000
Jan

Feb

Mar

Apr

May

Jun

WHG Net Power Generation (MWh)

40000
Plan

30709

30109

Plan

Actual

30000

20000

Actual

Specific Net Power Generation (MW)

Actual

Plan

8.66
8.23

Feb

8.21

Mar

Apr

7.89

7.89

May

Jun

Month
Jan
Feb
Mar
Apr
May
Jun
H1/12
Plan
Actual

Plan
[ton]
195,498
192,454
220,969
150,695
172,225
169,116
1,100,957
1,100,957
1,136,034

Actual
[ton]
212,474
198,343
210,173
153,551
200,879
160,613
1,136,034

VAR (%)
8.7
3.1
-4.9
1.9
16.6
-5.0
3.2

Cement Delivery
240,000
220,000

212,474

210,173
200,879

198,343

200,000
180,000

160,613
153,551

160,000
140,000
120,000
Jan

Feb

Mar

Apr

May

Jun

Cement Delivery H1/2013

1,200,000
Plan

1,150,000

1,136,034
1,100,957

1,100,000
1,050,000
1,000,000
Plan

Actual

Actual