Trng HBK H Ni Khoa in B mn iu khin T ng

Ti liu hng dn th nghim:

MNG TRUYN THNG CNG NGHIP

1. GII THIU CHUNG 1.1 Mc ch

Gip sinh vin lm quen vi h thng truyn thng cng nghip, c kh nng phn tch v tch hp truyn thng cho mt h thng t ng ha cng nghip hin i. Mt s kin thc v k nng chnh cn t c: Kh nng phn tch cu trc, chc nng v nguyn l hot ng ca h thng truyn thng cng nghip Phng php cu hnh v tch hp truyn thng cho cc thit b tryn thng cng nghip Thit k giao din ngi my v vn hnh h thng qua h thng truyn thng

1.2 Yu cu thc hnh

Sinh vin trc khi n thc hnh phi c v chun b trc theo ti liu hng dn thc hnh trnh by cho cn b hng dn thc hnh. Nu khng t s khng c vo thc hnh. Khi vo thc hnh tuyt i tun th theo ni qui ca phng v s hng dn ca cn b hng dn. Sinh vin phi hon ton chu trch nhim nu gy ra sai hng, s c do khng tun th ni qui hng dn thc hnh. Sinh vin phi np bo co thc hnh cho cn b hng dn chm nht l mt tun k t khi kt thc tt c cc bi thc hnh. Bo co c th vit bng tay hoc in my, trnh by r rng sch s, th hin c ni dung chnh nh theo ti liu hng dn yu cu. Bn photo s khng c chp nhn.

1.3 M t bi thc hnh

Bi tp thc hnh s gip minh ha v trang b cho sinh vin kin thc c bn, thc t mt cch trc quan v h thng truyn thng cng nghip hin i c xy dng vi thit b do tp on Rockwell Automation ti tr. Vi nhng kin thc l thuyt v nguyn l logic hot ng mt cch h thng c trang b trn lp, sinh vin c th tip cn v bc u lm quen thc hnh vi nhng nhim v thc t c bn thng gp trn h thng thc. Bi thc hnh s c chia lm 2 phn chnh: Phn 1: Tm hiu v lm quen vi h thng t ng ha Rockwell Automation bao gm cc khi nim c bn, cng c pht trin v minh ha vi cc v d n gin v cc chun truyn thng nh DeviceNet, ControlNet.. Phn 2: Trn c s nhng kin thc c hc v lm quen, sinh vin s thc hnh nhng k nng c bn nh, cu hnh mng, cu hnh d liu v xy dng tch hp ng dng truyn thng cng nghip vi cc chun h tr. Ni dung thc hnh s c chia thnh 2 bui v s c thc hin trong 90 pht. 1

2. NI DUNG BI THC HNH 2.1 BI 1: TNG QUAN V H THNG IU KHIN CNG NGHIP 2.1.1 Mc ch thc hnh
Bi thc hnh gip hc vin lm quen vi m hnh mng cng nghip ni chung v h thng mng truyn thng cng nghip ca hng Allen Bradley ni ring. Bi th nghim, gip hc vin bit cch cu hnh v cch s dng cc dch v ca mt vi mng truyn thng tiu biu ang c s dng trong thc tin. T hc vin c c hi tip cn trc quan v m hnh h thng iu khin cng nghip.

2.1.2 M t h thng
Hnh 1 di y minh ha mt h thng iu khin v gim st tiu biu gm 3 cp: Cp trng: Cc thit b chp hnh, cc thit b c ni mng vi nhau thng qua mng DeviceNet. Cp iu khin: Gm cc PLC c kt ni vi nhau thng qua mng ControlNet. Cp iu khin v gim st: Gm cc PC, PanelView; cc thit b ny c kt ni vi nhau v kt ni mng vi cp iu khin thng qua mng EtherNet.

Hnh 1: H thng iu khin cng nghip

2.1.3 Nhim v th nghim

A. Nhim v chun b nh Tm hiu cu hnh mng v nguyn tc hot ng ca cc h thng mng: DeviceNet/ ControlNet/ EtherNet da trn ti liu tham kho. Nu cc c im k thut c bn ca h thng mng EtherNet/ ControlNet/ DeviceNet? So snh cc c im ny gia cc h thng mng? 2

Th no l t cu hnh mng? Ti sao phi t cu hnh mng? Nu phng php t cu hnh cho mt h thng mng ni chung v ly v d mng EtherNet hoc DeviceNet/ ControlNet vi cc thit b ti PTN Rockwell Automation . Trnh by c ch trao i d liu trong mng EtherNet/ ControlNet/ DeviceNet. Nhn xt v tnh nng v phm vi ng dng ca EtherNet/ ControlNet/ DeviceNet.

B. Nhim v ti phng thc hnh Tm hiu v tr li cc cu hi sau y: Da vo m hnh h thng iu khin cng nghip trn bn hy xc nh tng thit b c th ti mi cp: Model, cc module truyn thng, module I/O, cc chun giao tip, cable kt ni gia cc thit b ? Tm hiu kt ni gia cc PC v PCL; gia PLC v cc thit b trong tng cp, v gia cc cp vi nhau? Tm hiu cch u dy ni mng gia cc thit b trong mng v gia cc mng vi nhau. Tm hiu cc phn mm phc v cho vic kt ni, lp trnh iu khin, iu khin v gim st trn PC: Mc ch s dng, chc nng, nhim v, trong h thng iu khin cng nghip. Phn mm RSLinx, RSView32, RSLogix5000, RSLogix Emulate5000, RSNetWorx, Panel Builder32.

Phn 1: S dng phn mm RSLinx t cu hnh mng EtherNet: Giao din chnh khi khi ng phn mm RSLinx nh hnh di y:

Thit lp giao tip truyn thng EtherNet/IP vi b iu khin (PLC) Phn mm RSLinx l phn mm kt ni gia b iu khin RSLogix v phn mm RSLogix 5000. truyn thng vi b iu khin, ta phi cu hnh phn mm RSLinx ph hp vi loi cng truyn thng hin c:

a ch EtherNet (MAC): a ch c gn cho mt m un trong h thng: + M un ny lun lu gi a ch EtherNet ca n. + Xc nh a ch EtherNet ca thit b trn nhn. + Dng ca a ch EtherNet: xx:xx:xx:xx:xx:xx a ch IP: a ch n nh cho mt m un truyn thng trn mng Ethernet c th. BOOTP: Cu hnh mt thit b yu cu mt a ch IP trn mt mng EtherNet t my ch BOOTP. BOOTP Server: chng trnh phn mm nhn cc yu cu BOOTP t thit b EtherNet v n nh a ch IP.

Kt ni thit b EtherNet/IP vi my tnh qua cp Ethernet

Gn a ch IP cho b iu khin hay m un truyn thng Nu khng c kt ni ni tip vi b iu khin 1. Khi ng phn mm Server BOOTP Start programRockwell softwareBOOTP-DHCP ServerBOOTP-DHCP Server Hay 4

StartProgramRockwell softwareRSLinx toolsBOOTP-DHCP server

Khi bn ng phn mm BOOTP server, bn s c nhc save li nhng thay i. + Nu bn mun ghi li a ch IP m bn n nh cho thit b, hy save s thay i li. + Thit b s lu gi a ch IP cho d bn c lu li nhng thay i y hay khng. Nu bn c kt ni ni tip vi b iu khin

Phn 2: S dng phn mm RSLogix 5000 cu hnh a ch IP cho b iu khin Cc bc thc hin: Ci t b iu khin c s dng a ch IP. Kt ni b iu khin vi my tnh thng qua cp RS-232. Khi ng phn mm RSLogix 5000. Trong mc Controller Organizer, chn properties phn EtherNet port.

Chn tab Port Configuration Nhp a ch IP n Apply

- n OK Phn 3: S dng phn mm RSNetWorx cu hnh mng DeviceNet khi offline: - Bc 5: Cu hnh my Scanner - Bc 1: Chun b trc khi thc hin - Bc 6: Lu - Bc 2: To mt file cho mng - Bc 7: Bo co RSNetWorx - Bc 3: Ngt mng - Bc 8: Download cu hnh t mng - Bc 4: Cu hnh tng thit b Thc hin c th cc bc: Bc 1: chun b trc khi thc hin Gi thit danh sch cc thit b t vo mng v a ch nh bng di y:

Bc 2: To ra mt file cho mng: Phn mm RSNetWors s lu tr thng tin v cu hnh ca mi thit b trn 1 file my tnh: - To mt file cu hnh DeviceNet

t tn File lu tr cu hnh mng:

Bc 3: Ngt kt ni mng ci t cu hnh, s dng phn mm RSNetworx xy dng nhng hnh v ha v mng. thc hin iu ny, chng ta hon thnh cc bc sau cho mi thit b:

Bc 4: Cu hnh cho tng thit b: 7

Thng thng, mi thit b s c nhng thng s th hin c tnh cho thit b .

cu hnh offline cho thit b, ta thc hin 2 bc: nh r a ch ca tng thit b

Cu hnh thng s cho thit b 8

Bc 5: Cu hnh my Scanner Mc ch truyn thng cc thit b trong mng. chng ta ci t danh sch qut cc thit b trong my Scanner. Sau ta nh ngha vng nh cho d liu ca tng thit b. Thc hin Upload cu hnh hin ti ca my Scanner

Xc nh c tnh ca my Scanner

Thit lp Alignment Option [Alignment Option m ta la chn p dng cho c u vo v u ra]

Gn cho mi thit b [thc hin bng tay] mt vng nh 10

Ch : nu ta s dng Automap on Add th ta b qua phn ny v khi mi thit b c

gn mt vng nh. Thc hin gn a ch bng tay cho thit b:

Download cu hnh cho my Scanner

1. Upload v lu Netword file Mt khi bn cu hnh xong h thng, upload ton b h thng v lu file. S ct tr ny cu hnh tng thit b trong file offline.

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2. Thc hin mt bo co NSNetWordx. Ni dung ca bi bo co: - Thit b trong mng. - a ch vng nh ca mi thit b trong my Scanner. - Cu hnh mi thit b.

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2.2 BI 2: XY DNG GIAO DIN GIM ST THU THP S LIU CHO H THNG IU KHIN N GIN 2.2.1 Mc ch th nghim
Gip hc vin tm hiu cc phn mm, kh nng tch hp v thit k giao din iu khin v gim st trn PC cho mt h thng iu khin n gin, thng qua vic s dng phn mm RSLogix 5000 v RS Linx.

2.2.2 Nhim v thc hnh

Kt ni RSLogix 5000 vi PLC. S dng phn mm RSLogix 5000 lp trnh cho PLC ca hng Rockwell, to kt ni gia RSLogix 5000 v PLC ti phng th nghim thng qua cng Ethernet I/P, s dng RSLinx cu hnh kt ni. (Cch kt ni nh trnh by bi th nghim s 1). To mt chng trnh trong RSLogix 5000: Khi ng RSLogix 5000.

Ta chn File-> New s hin ra ca s New Controller.

Type: Loi PLC cn lp trnh. Revision: Phin bn phn mm. Name: Tn ca chng trnh. VD: My_Project_1. Descripton: M t chng trnh. 13

Chassis Type: Loi khung ca PLC. Slot: V tr ca b iu khin trn khung. Create In: Th mc cha chng trnh.
!!!Lu khi t tn: Trong mt chng trnh Logix 5000, c th nh ngha tn cho cc phn t ca chng trnh nh l b iu khin, a ch d liu (tags), th tc, m un vo ra I/O,Tn ch c php cha cc ch ci, ch s v gch di, phi m u bng ch ci hay gch di, ti a 40 k t v khng c cc gch di lin tc hay k tip nhau,

Khai bo xong cc thng s ta n OK, nh vy ta to ra mt chng trnh My_Project_1 c ui .ADC trong th mc C:\RSLogix 5000\Project. Cu hnh b iu khin: vo Edit -> Controller properties s hin ra ca s di y, lc du l cc thng tin mc nh ca b iu khin ta c th thay i cc thng tin theo mong mun.

General: cha ng cc thng tin ban u ca b iu khin. Date/Time: cu hnh mi gi v trng thi thi gian ca b iu khin. Serial Port: Cu hnh thng s cc cng ni tip ca b iu khin. System Protocol: Cu hnh cc thc giao tip gia cc cng ni tip dng DF1 point to point, DF1 Master hay DF1 Slave. File: xem li cc thng tin ca chng trnh . To v cu hnh module vo ra I/O: Kick chut phi vo I/O Configuration -> New Module : ta tm v add cc module vo ra ca PLC bt u l cc module truyn thng , cc module Digital I/O, Analog I/O, cc module khc v cc module c bit. 14

V d: Vi PLC CompactLogix 1769-L32E ta add module truyn thng 1769-SDN/B: Click vo communication -> chn 1769-SDN/B n OK.

Ta t tn cho module v d: Truyn_thng, phin bn (Revision) ta chn l 2, Slot 1( v tr ca module trong khung , hay v tr ca module trn PLC). Chn xong n OK. Tip tc n OK. Tip theo ta add cc module Digital DC Input 1769-IQ32, Digital Output 1769-OB32, Analog Input 1769IF4 v Analog Output 1769-OF2. Lp trnh bng gin thang (Ladder) Ta vo Tasks-> Main Task-> MainPrograme-> MainRoutine xut hin ca s sau:

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2.2.3 Chun b thc hnh

a/ Kim tra hot ng ca b chuyn i I/P: Kt ni cc thit b trong m hnh theo s sau:

Hnh 2.1. S kim tra hot ng ca b chuyn i I/P iu chnh R1 cho p sut t 25 psi trn G1. 16

tn hiu ra t b ngun 38-200 mc nh nht (4mA) th p sut trn G2 l 3 psi ng vi van kh nn m hon ton. iu chnh tn hiu ra t 38-200 ln mc cao nht (20mA) th p sut trn G2 l 15 psi tng ng vi van kh nn ng hon ton. b/ Kim tra hot ng ca cm bin p sut

Kt ni cc thit b theo s sau:

Hnh 2.2. S kim tra hot ng ca cm bin p sut M van V2 v V4. Kha R2 cha cp kh vo m hnh. Ta iu chnh c c 4 mA trn ng h o tng ng l 0 psi trn G5. Sau ta m v iu chnh R2 n khi c p sut 10 psi trn G5, ta iu chnh c c 20 mA trn ng h o. 17

Sau khi ta iu chnh xong th lc tn hiu phn hi t cm bin 420 mA s tng ng vi di p sut 010 psi.

2.2.4 Thu thp s liu qu trnh iu khin p sut s dng phn mm RS Logix 5000
a/ Chng trnh (vit di dng gin thang)

Hnh 2.3. Chng trnh nhn dng b/ Tin hnh thu thp s liu Kt ni cc thit b theo s sau:

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Hnh 2.4. S th nghim Khi ng RSlinx kt ni PC vi PLC dng nhn dng. Khi ng RS logix 5000 to chng trnh iu khin v np chng trnh vo PLC. To trend v th theo cc bc sau: Kick vo trend chn New Trend.

t tn d n v chn chu k trch mu.

Chn bin cn v th.

Chn mu hin th bin cn v.

Chnh thng s trc ta .

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Click vo Apply -> OK. Kick vo Run nu mun v th v click vo Stop nu mun ngng v. M van V1, V3 v V4. iu chnh R1 v R2 cho p sut 25 psi trn G1 v 10 psi trn G2. van kh nn ch kha hon ton. Sau ta tng dn m van kh nn c 10% mt ln, ng vi mi ln th nghim ta thu ly th. T mi th thu c ta tnh ton cc tham s v ghi vo bng sau: m van(%) 10 20 100 Trung bnh Trnh by kt qu th nghim thu c: k T(s)

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 th nhn dng vi m van: a) 30% b) 50% c) 70%

Lu : V van kh nn l van tc ng ngc nn trong qu trnh th nghim ta c s quy i nh sau: m van = 100% - m van thc. V van kh nn l phi tuyn nn khi ta th nghim cc gi tr m van khc nhau s cho ta cc gi tr k v T khc nhau. Chnh v vy, ta s ly gi tr k tb v Ttb thit k b iu khin.

3. Ti liu tham kho

[1] Lu Hng Vit: Bi ging Mng truyn thng cng nghip. [2] Hong Minh Sn: "Mng truyn thng cng nghip" NXB Khoa hc k thut 2005. [3] Cc ti liu tham kho t trang web: http://www.rockwellautomation.com/

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