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Introducing 810 Vibration Tester

2010 Fluke Corporation

Get AnswersIntroducing Now. 810 Vibration Tester

BeforeWeBegin
Ask questions at any time! Please turn your cell phone to vibrate. If you must take a call, please feel free but we ask that you take it outside the seminar room.

2010 Fluke Corporation

Introducing 810 Vibration Tester

Agenda
Maintenance practices What is mechanical vibration? What are the benefits of vibration testing? How a vibration meter works Vibration basics Introduction to the Fluke 810 Vibration Tester Vibration Testing in 3 Easy Steps Setting up the machine Taking a proper measurement Interpreting the diagnosis Viewer PC software How to start testing vibration in your facility

2010 Fluke Corporation

Introducing 810 Vibration Tester

MaintenancePractices
ReactiveMaintenance:Oftencalledruntofailure. Norepairormaintenanceactions aretakenonmachineryuntilthedesignedlifespanisreachedorothervariables causethemachinerytofail. Upside:
Lowerupfrontmaintenancecosts Lowermaintenancestaffcosts Unplanned,sometimescatastrophic,downtimeandovertimehours Secondarydamagetomachinesimpactedbythefailedmachine Potentiallyhighercapitalcostsasentirecomponentsmayneedtobereplaced Machinescontrolmaintenancedepartment

Downside:

PreventiveMaintenance(Proactive CalendarBased):AlsocalledHistoricalor calendarbasedmaintenance Upside:


Increasedequipmentlife Reducedequipmentorprocessfailure Flexibilitywithmaintenancescheduling

Downside:
Faultfreemachinesmaintainedunnecessarily couldleadtoincidentalproblemswith components Overhaulreducesreliabilityofthemachine(seethebathtubcurve) MorelaborintensivethanReactiveMaintenance

2010 Fluke Corporation

Introducing 810 Vibration Tester

MaintenancePractices
PredictiveMaintenance(Proactive ConditionBased):Useofdifferenttesting (vibration,thermography,oilanalysis,ultrasoundarethemostcommon)to understandmachineconditionandpreventfailure Upside
Allowspreemptiveactiontoincreaseequipmentlife Increasedequipmentlife Reducedequipmentorprocessfailure Reducedrepairpartsandlaborcosts Increasedsafety Reducedlikelihoodofcatastrophicfailures Increasedinvestmentindiagnostic/testequipment Increasedinvestmentintrainingandstaff Costbenefitsnotreadilyseenbymanagement Mayrequiretopdownculturalchangeinmaintenanceapproach

Downside

Howismaintenanceperformedinyourfacility? Howoftendomechanicalbreakdownsoccur? Whatdoyoudotokeepmechanicalbreakdownsfromrecurring?


2010 Fluke Corporation Introducing 810 Vibration Tester 5

EarlyIndicatorsofMachineHealth

Intheworldofmechanicalmaintenance,vibrationremains oneoftheearliestindicatorsofamachineshealth.
Point where failure starts to occur P P = Potential Failure Wear Debris in Oil P-F Interval 1-6 mos P 1 P 2 Quantitative PM P-F Interval 5-8 wks P 4 P 5 P6

P 3

Heat By Touch P-F Interval 1-5 days

F
The P-F Curve, Adapted from John Moubrays book Reliability Centered Maintenance II

F = Failure

Withoverhalfofunplanneddowntimeattributedto mechanicalfailures,whyarentmorecompaniesinvesting invibrationanalysis?


2010 Fluke Corporation Introducing 810 Vibration Tester 6

CurrentSolutionsNotforEveryone
Currentvibrationanalysistoolsrequireacommitment Upfrontinvestment Fulltimeresourcestolearnandperformvibration analysis Manyfacilitiescannotmakethenecessaryinvestment, yetstruggledailywithmechanicalbreakdowns. Theonlyoptionsavailabletothesefacilitieshave included: Changingpartsregularlybeforetheywearout Outsourcingvibrationanalysistoconsultants Usingsubjectivetechniques Simplyfirefighting orrunningtofailure Maintenanceteamsneedhelpgettinganswerstotheir mechanicalproblemsNOW.

2010 Fluke Corporation

Introducing 810 Vibration Tester

AVibrationProgramPaysforItself
CostofDowntime/Repair
1.Netincomeperhourofoutputforproductionlineorothercriticalprocess 2.Calculatetheaveragedowntime(duetomechanicalfailures)foreachequipment failureandnumberofeventsperyear. 3.Multiplytheresultsofstep1bybothvaluesinstep2. 4.Estimatelabor(overtime)andequipmentpartscostperdowntimeincident 5.Addstep3andstep4.Thisistheannualcostinlostrevenueplusrepaircosts

Cost(RTF)
$20,000/hr(critical&noncriticalmachinefailures) 8hrsdown,5motors,1x/yr ($20,000*8)*5=$800,000 $30/hr*8hrs*2techs=$480+$5000/motor=$5480 $805,480(duetocritical/noncriticalfailures)

CostofProgramImplementation
1.Averagecostofcurrenttestequipment(hardwareandsoftware) 2.Averagecostofdedicated,experiencedvibrationtechnician(FTE)(Assume1man hour/motor/month) 3.Averageupfrontequipmenttrainingcosts+maintenancetraining 4.Addsteps1throughstep3.Thisisthetotalfirstyearcostofprogramstartup

Cost
$30,000 1hr/mo/motor*150motors*12mos/yr*$35/manhr= $63000 $6000 $102,000

VibrationTestingPayback
1.Assume50%ofunplanneddowntimeandrepaircostssavings 2.ReturnonInvestment&Paybackofvibrationtestingprogram(totalcostperyear/ totalsavingsperyear)

Cost
$805,480*50%=$402,740 $102,000/$402,740=0.25yrsor3mos

Basicvibrationtestingprogramspayforthemselvesbutcurrentsolutionsaredesigned forexperiencedvibrationanalystswithinapredictivemaintenancecontext Upfrontcosts (hardware,software,training, headcount)canstillbehigh 2010 Fluke Corporation Introducing 810 Vibration Tester 8

BenefitsofVibrationTesting
Vibration provides the earliest indicator of machine condition Vibration addresses all the moving parts of rotating equipment and can identify root cause Saves time by addressing problems earlier Saves money by reducing spare parts inventories

2010 Fluke Corporation

Introducing 810 Vibration Tester

WhatisMechanicalVibration?

Vibrationistheoscillationofapoint,anobject,orapartof an objectaroundafixedreference,orrest,position. Sometypesofvibrationarebydesignmosttypesaresymptomsof otherproblemssuchasbearingcondition,shaftmisalignment, loosenessoroutofbalanceconditions.


2010 Fluke Corporation Introducing 810 Vibration Tester 10

MechanicsofVibrationTesting
Transducerpicksup vibrationsignalsfrom bearinglocationsand transmitsthemtoa datacollectiondevice

Exampleofatimewaveform

Allrotatingequipmentgenerateauniquevibrationsignalorsignature Theseuniquesignalsareusuallycapturedinseries,withthesignals amplitude(yaxis)depictedovertime(xaxis).Thisiscalledatimewaveform.


2010 Fluke Corporation Introducing 810 Vibration Tester 11

MakingVibrationDataEasiertoInterpretKindOf
Thewaveformcontainsalltheinformationaboutthe vibrationofthemachineatthepointwhereitwas measured Buttheindividualpatternsofvibrationcausedbydifferent eventsinthemachinearealloverlappedandjumbled together.

Exampleofatimewaveform

FFT

Afrequencyanalysisperformedinthedatacollectoror softwareclarifiesandsimplifiesthetimewaveform data.Theresultiscalledavibrationspectrum(or vibrationsignature,FFT,orspectralplot.) Spectrumistheplotofthevibrationsignalsamplitude (yaxis)againstfrequency(xaxis)

Exampleofavibrationspectrum

Mostvibrationdatacollectors,analyzersandsoftwaregetyouthisfarbut atrainedtechnicianisstillrequiredtointerpretthedataintosomething meaningful andactionable


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CommonMachineFaults&SpectrumAnalysis
Everymachineryfaultproducesaunique typeofvibrationsignal. Signalsdisplayedinthevibration spectrumoftenformcharacteristic patterns. Patternrecognitionisakeypartof vibrationanalysisbutsignificanttraining andexperiencearenecessarytoreadthe patterns. Inthisseminarwewillanalyze4different typeoffailures: Imbalance Misalignment Looseness BearingFailures

2010 Fluke Corporation

Introducing 810 Vibration Tester

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WhatisImbalance?
Imbalanceisaconditionofarotatingpartwherethe centerofmassdoesnotlieontheaxisofrotation.In otherwords,thereisaheavyspot somewhereon therotor.
Thelargepeakof124VdBat1Xrunningspeedis causedbytheimbalance.
140 130 120 110 100 90 80 70 60 0 1 2 3 4 5 6 VdB

Theotherpeaksarecausedbydifferent phenomenainthemachine

ORDERS

2010 Fluke Corporation

Introducing 810 Vibration Tester

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SourcesofImbalance
Variousmachineconditionscanresultinimbalance: Dirtaccumulationormissingbalanceweights Lackofhomogeneityinmaterials,especiallyincastings(e.g.poroussections, blowholes) Differenceindimensionofmatingparts(e.g.shaft,bore) Rollerdeflection(e.g.papermillrolls)ormachiningerrors Unevenmassdistributioninelectricalwindings Unevencorrosion,eccentricrotororerosionofrotors

Imbalance typically manifestsitselfat 1Xrunningspeed inanydirection

2010 Fluke Corporation

Introducing 810 Vibration Tester

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WhatisMisalignment?
Inmachines,perfectalignmentoccurswhenthecenterlineoftwo coupledshafts coincide.Whentheydonotcoincide,misalignmentexists. Threetypesofmisalignmentarepossible: Angular thecenterlineofthetwoshaftsintersectbutarenotparallel.

AngularMisalignment

Parallel thecenterlineofthetwoshaftsareparallelbutnotconcentric.

ParallelMisalignment

ParallelandAngular(Common) mostmisalignmentisacombinationof angularandparallel

2010 Fluke Corporation

Introducing 810 Vibration Tester

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SourcesofMisalignment
Misalignmentcanbecausedbyseveralsources,including: Poorassemblyorshiftingafterassembly Distortionduetopipestrain Distortionduetotorquecombinedwithflexiblesupport Temperatureinducedgrowthofthemachinestructure Poorlymachinedcoupling Inadequatecouplinglubrication

Misalignmentwillmanifestitself intwoways:

At2Xrunningspeed in theRadial&Tangential directions(parallel) At1Xrunningspeedin theAxialdirection (angular)

2010 Fluke Corporation

Introducing 810 Vibration Tester

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WhatisLooseness?
Mechanicalloosenesscanbeeitheroftwotypes: RotatingLooseness:Arotatingloosenessiscausedbyexcessiveclearance betweenrotatingandstationaryelementsofthemachinesuchasinabearing.

NonrotatingLooseness:Nonrotatingloosenessisaloosenessbetweentwo normallystationaryparts,suchasafootandafoundation,ora bearinghousing andamachine.

2010 Fluke Corporation

Introducing 810 Vibration Tester

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LoosenessintheSpectrum
RotatingLooseness Excessiveclearanceinsleeveandrollingelementbearings(bearinglooseness)will produceharmonicsof1Xthatcanextendinsomecasesabove10X Excessivejournalbearingclearancecanproduceharmonicsof0.5Xasshown.They arecalledhalfordercomponentsorsubharmonics.Theycanbeproducedbyrubsand severeimpacting.
1X 2X 3X 1X 4X

.5X

1.5X
3X

2.5X

4.5X 5.5X
4X

NonrotatingLooseness Mosttypesofnonrotatingloosenessalsoproduceharmonicsofrunspeed,butthey usuallydo notproduceasmany,nordotheyproducesubharmonics.Nonrotating loosenesscangeneraterandomnoiseaswellasharmonics,andthisproducesa continuousspectrumratherthandefinitepeaks.


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BearingTonesinSpectra
Themostimportantfactaboutbearingtonesisthattheyarenonsynchronous i.e.,theyarenotatthesamefrequencyasanyoftheharmonics oftheRPM. Theillustrationshowsbearingtonesatabout3.2and6.4orders:

120 110 100 90 80 70 60

VdB

Orders

2010 Fluke Corporation

Introducing 810 Vibration Tester

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CausesofBearingFailure
Bearingconditiondegradesforanumberofreasons: Heavierthananticipatedloading Inadequateorincorrectlubrication Ineffectivesealing Shaftmisalignment Incorrectfit

2010 Fluke Corporation

Introducing 810 Vibration Tester

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TypicalBearingWearProgression
120 110 100 90 80 70 60 0 120 110 100 90 80 70 60 0 1 2 3 4 5 6
Broadbandnoiselevel increasesasbearingfailsto carryload Excessivebearingtemps Lubricationloss
22
VdB

MachineWithoutBearingProblems

VdB

MachineWithLateStageBearingProblems

Orders
2010 Fluke Corporation

Introducing 810 Vibration Tester

Randomnoiseintroduced (haystack)aswearprogresses

LetsReview
Vibrationprovidestheearliestindicatorofmachine condition Vibrationaddressesallthemovingpartsofrotating equipment andcanidentifyrootcause Savestimebyaddressingproblemsearlier Savesmoneybyreducingsparepartsinventories

BUT
Upfrontstartupcosts(equipment,training,human resources)canbesignificant Spectraanalysisandmachinediagnosisstillcomplex CulturalchangeoftennecessaryforPdM
2010 Fluke Corporation Introducing 810 Vibration Tester 23

LetsReview
What if there was a way to understand machine condition With little training With existing maintenance resources With minimal upfront cost At a glance?

2010 Fluke Corporation

Introducing 810 Vibration Tester

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Flukeredefinesmechanicaltroubleshootingwith810VibrationTester

Clickonscreentostartorpausevideo
2010 Fluke Corporation Introducing 810 Vibration Tester 25

VibrationTestingin3SimpleSteps
Vibrationtestinghasneverbeeneasier
The810asksforbasicmachineinformationcustomersalreadyknow.ItsonboardInfo featuregivesfieldtipsforsettingupandtakingmeasurementslikeapro

Fluke810fitseasilyintocustomers maintenanceroutine
Useittoquicklytroubleshootproblemsormonitormachineconditions

Fixitrightthefirsttime
Withthepressofabutton,theFluke810identifiestherootcause,itslocation,andhow severetheproblemis

2010 Fluke Corporation

Introducing 810 Vibration Tester

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Fluke810UsesAvailableData
Fluke810requiresthesameinformationa vibrationanalystneeds Componenttypes(motors,pumps,etc) Rotatingshaftspeed Itautomaticallysetsupthemeasurements necessarytoperformitsdiagnosis

2010 Fluke Corporation

Introducing 810 Vibration Tester

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DiagnosesFourMostCommonFaults
Covers~80%ofmechanicalfailures

BearingCondition

Misalignment

Unbalance

Looseness

Useonthemostcommonindustrialmachinery Motors(AC/DC, HP+) Fans Blowers BeltsandChainDrives Gearboxes Couplings Pumps(Centrifugal,Piston,SlidingVane,Propeller,Screw,RotaryThread/Gear/Lobe) Compressors(Piston,Centrifugal,Screw) ClosedCoupledMachines Spindles 810cannot beusedon Turbines Centrifuges(Purifiers) Diesel/gasenginesandgenerators Beveledgearboxes

Mostcommonfaults Mostcommonequipmenttypes Optimizedforeverydaytroubleshooting


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2010 Fluke Corporation

Introducing 810 Vibration Tester

810VibrationTesterFeatures
Features Onboarddiagnosisandlocationofthefour mostcommonstandardmechanicalfaults: bearings,looseness,misalignment, unbalanceandother(nonstandardfaults) Faultseverityscalewithfourseveritylevels: Slight,Moderate,Serious,andExtreme Prioritizedrepairrecommendations Diagnosticdetailsincludecitedpeaksand vibrationspectra ContextSensitiveHelp 2GBexpandableonboardmemory Dataexport(viaUSBconnection)formore detailedAnalysis Lasertachometerforaccuratemachine runningspeed 100mV/gTEDStriaxialaccelerometer Datastorageandtrackingwithincluded VIEWERSoftware Languages:English,French,German,Italian, Portuguese,Spanish,Japanese,Simplified Chinese
2010 Fluke Corporation Introducing 810 Vibration Tester 29

810VibrationTester ProductOverview
General Specifications: Multilingual interface 2GBmemory, expandablewith additionalSD Card 8hrbatterylife, rechargeable VGAColorTFT Display
Supportssingle andtriaxial accelerometer inputs MiniUSBPC Connection Laser Tachometer input OnboardContextSensitiveHelp

ViewerPCSoftware MachineSetups Import/Export/TrackData StoreThermalImages


2010 Fluke Corporation Introducing 810 Vibration Tester 30

Fluke810sDiagnosticEngine Howdoesitwork?
Traditionalvibrationanalysistakesalongtermview,whereabaseline conditionisestablishedandamachinesconditioniscomparedover timetotheoriginalbaseline. Fluke810feedsthesetupandmeasurementdataintoasetof powerfulalgorithmstoidentifyamachinesmechanicalfaults Fluke810usesaninnovativesyntheticbaseline todeterminefault severity
DiagnosticEnginemarksabnormalpeaks

2010 Fluke Corporation

Introducing 810 Vibration Tester

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FirstStep SettingupaMachine
Machinesetupsareeasyto build,saveandrecall ASetupWizardguidesthe userthroughtheprocess GarbageIn,GarbageOut: Goodmachinesetups promotebetterdiagnoses

2010 Fluke Corporation

Introducing 810 Vibration Tester

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MachineSetup

TheFluke810willaskforbasicmachineinformationyoualready know,like RPMandhorsepower. TheTesterwillaskquestionsregardingthedrivetraininthefollowingorder: 1. Driver(Motor) 2. Transmission/Coupling 3. DrivenComponent Asyouentertheparameters,theTesterwillcreateaniconicimageofthe drivetrainatthetopofthescreen.


Introducing 810 Vibration Tester 33

2010 Fluke Corporation

LaserTachometer

Foraccuraterunningspeed,the810VibrationTestershipswithalaser tachometer. Accuraterunningspeedisakeyinputtothe810diagnosticsystem

2010 Fluke Corporation

Introducing 810 Vibration Tester

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AnExampleMachineSetup
HereisanexampleofthelistofquestionsthattheTesterwill askforatypicalpumpcoupledtoanACMotor: MachineName:Pump1 ACMotor NoVariableFrequencyDrive RPM:1800(Minimum200RPM) HP:40 MotorMounting:Horizontal MotorBearingType:RollerBearing NextComponent:FlexibleCoupling DrivenComponent:CentrifugalPump Impellerissupportedby:TwoBearings NumberofVanes[optional]:5

2010 Fluke Corporation

Introducing 810 Vibration Tester

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Review SettingUpaMachine

Clickonscreentostartorpausevideo
2010 Fluke Corporation Introducing 810 Vibration Tester 36

Step2 Takingapropermeasurement
2 1

Fluke810shipswithatriaxialFlukesensorwhichcancollectvibration signalsfromthreeaxessimultaneously. 810siconbased,visualmeasurementscreensaredesignedtomakethe sensorplacementandsensororientationscreenseasyandconvenientfor theuser.

TakingvibrationreadingsisfastandeasywiththeFluke810striaxialsensoranduser friendlyinterface.
2010 Fluke Corporation Introducing 810 Vibration Tester 37

SensorPlacement

Holdthesensorfirmly andcarefullyroll itonthetopofthedrivetrainto minimizethepotentialimpactdamagingthesensor.


2010 Fluke Corporation Introducing 810 Vibration Tester 38

SensorPlacement
Thenumbersatthetopofthedrivetrainimage indicatemeasurementlocations.Locationnumbering followstheflowofenergy. MeasurementTipsformeasurementlocation: Forconsistentdiagnoses overtime,youmust placethetriaxialsensorattheexactsamelocation onamachineandwiththesameorientation. Donottakebearingmeasurementsfroma foundationorfabricatedbase. Donotmistakeseallocationsforabearing measurementlocationonpumps. AttachtheSensortoaclean,flat,baremetal surfaceifpossible.Thicklayersofpaint,grease, oil,orothermatterreduceboththeholdingforce ofthemagnetandthehighfrequencyresponseof thesensor. Avoidmountingthesensoronthinsurfaceareas, suchasfanshroudsandcoolingfins.

2010 Fluke Corporation

Introducing 810 Vibration Tester

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SensorOrientation

SensorcablePERPENDICULARtoSHAFT

SensorcableALIGNEDwiththeSHAFT

TheorientationsetuphelpstheTesterproperlycorrelatevibrationsignalstoeachofthethree directionalaxes. Simplyfollowthegraphicalpromptstoproperlylocateandorientthesensortothebearing location


2010 Fluke Corporation Introducing 810 Vibration Tester 40

MountingOptions
Advantages:Highestfrequencyresponse,veryrepeatabledata overtime. Disadvantages:Lesspracticalforwalkaround troubleshootingduetotimeneededtoscrew/unscrewthe Sensorfrommachinery,oftendifficulttotapaholeinthe desiredmeasurementlocation. Advantages:Highfrequencyresponseapproachingthatofa studmountwithouthavingtotapahole,veryrepeatabledata overtime. Disadvantages:Lesspracticalforwalkaround troubleshootingduetotimeneededtoscrew/unscrewthe Sensorfrommountingpad.

Advantages:Fastest,mostconvenientmethodfor walkaround troubleshooting. Disadvantages:Whiletypicallyadequatefortroubleshooting, themagneticmountdoesnothaveashighafrequencyrange asoptionsthataremorepermanent.

Fluke810shipswithamagneticmountand10mountingpadswith adhesive Additionalmountingpadpacksareavailableasaccessories


2010 Fluke Corporation Introducing 810 Vibration Tester 41

Review Takingapropermeasurement

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2010 Fluke Corporation Introducing 810 Vibration Tester 42

DissectingtheDiagnosis

WHATISTHEPROBLEM? WHEREISTHEPROBLEM? HOWBADISTHEPROBLEM?


2010 Fluke Corporation Introducing 810 Vibration Tester

TheFluke810Vibration Testerwillprovideyou actionableanswersNOW.


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DiagnosisDetails CitedPeaks
CITEDPEAKS:Mechanicalfaultsaredetectedatcertainrunningspeedsor frequenciesinthespectra.

CitedPeak

2010 Fluke Corporation

Introducing 810 Vibration Tester

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DiagnosisDetails Spectra

Viewingthespectrais simpleonthe810 Exportthedatatothe Viewersoftwareandview spectraingreaterdetail


2010 Fluke Corporation Introducing 810 Vibration Tester 45

Review InterpretingtheDiagnosis

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2010 Fluke Corporation Introducing 810 Vibration Tester 46

ViewerPCSoftware
VIEWERSoftwareenablestheuserstouploadtheirmachinedata(machine setupsanddiagnosticdata)tostore,keeptrackandviewingreaterdetail. AlsouserscanusethePCtosetupmachineryfastandeasy.

TransfermachinedatatoandfromtheTester Exportmachinedataforadditionalexpertanalysis

Create,edit,deletemachinesetupseasilywiththekeyboard

Reviewfullmachinediagnosis, Viewspectrainfulldetail

Modifyapplicationsettings(e.g.language,date/time,units,subunits,etc.

2010 Fluke Corporation

Introducing 810 Vibration Tester

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Transfer:Import/ExportMachineSetup

ImportMachineSetupscreatedintheTestertotheViewersoftware ExportMachineSetupscreatedinthePCtotheTester
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Transfer:ImportDiagnosticDataMachineSetup

Importmeasurementdatafromthe810tothePCforfurtheranalysis
2010 Fluke Corporation Introducing 810 Vibration Tester 49

Transfer:ExportDiagnosticData

Wantasecondopinion?Exportdiagnosticinformationtoametafilefor independentanalysis
2010 Fluke Corporation Introducing 810 Vibration Tester 50

Transfer:ExportFaultDatato.pdf

Exportyourdiagnosticdatatoa.PDFformatreport
2010 Fluke Corporation Introducing 810 Vibration Tester 51

MachineSetup

CreateandmanageyourmachinesetupsintheViewersoftware,thensyncit

upwiththe810VibrationTester
2010 Fluke Corporation Introducing 810 Vibration Tester 52

ViewDiagnosis

2010 Fluke Corporation

Introducing 810 Vibration Tester

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ViewDiagnosis

Viewdiagnosticdata(Citedpeaks,Spectra, TimeWaveformsifcaptured)byTesterName, bySpecificMeasurementRecord,byLocation UploadandviewThermalImages

ViewDetailsofCitedPeaks
2010 Fluke Corporation Introducing 810 Vibration Tester 54

ViewDiagnosis Spectra

Viewspectraacrossthethreedifferentdimensions(axial,radial, tangential)andoverhighandlowRanges
2010 Fluke Corporation Introducing 810 Vibration Tester 55

Everythingyouneed outofthebox
Fluke810includeseverythingyouneedto getstarted: VibrationTester Lasertachometerwithpouch TriaxialTEDSaccelerometer(sensor) Quickdisconnectcable Sensormountingpadkitwithadhesive USBcable ViewerPCsoftware Shoulderandhandstraps Hardcarryingcase QuickReferenceGuide GettingStartedGuide UserManualCD FREE Product/ApplicationTrainingDVD (availableseparately) ListPrice:$7,999
2010 Fluke Corporation Introducing 810 Vibration Tester 56

Fluke810andYourMaintenanceRoutine
Use the Fluke 810 Vibration Tester to: Troubleshoot and identify the root cause Confirmrepairspreandpostmaintenance Commissionnewequipment Checkequipmentafterinstallation Providequantifiableproof Maketherightdecision repairorreplacement? Prioritizeandplanrepairactivities Anticipateequipmentfailures Takecontrolofyoursparepartsinventory Trainneworlessexperiencedtechnicians

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Fluke810PaysforItselfAndThenSome
CostofDowntime/Repair
1.Netincomeperhourofoutputforproductionlineorothercriticalprocess 2.Calculatetheaveragedowntime(duetomechanicalfailures)foreachequipment failureandnumberofeventsperyear. 3.Multiplytheresultsofstep1bybothvaluesinstep2. 4.Estimatelabor(overtime)andequipmentpartscostperdowntimeincident 5.Addstep3andstep4.Thisistheannualcostinlostrevenueplusrepaircosts

Cost(RTF)
$20,000/hr(critical&noncriticalmachinefailures) 8hrsdown,5motors,1x/yr ($20,000*8)*5=$800,000 $30/hr*8hrs*2techs=$480+$5000/motor=$5480 $805,480(duetocritical/noncriticalfailures)

CostofProgramImplementation
1.CostofFluke810 2.Averagecostofdedicated,experiencedvibrationtechnician(FTE)(Assume1man hour/motor/month) 3.Averageupfrontequipmenttrainingcosts+maintenancetraining 4.Addsteps1throughstep3.Thisisthetotalfirstyearcostofprogramstartup

Cost
$7,999 $0(Useexistingtechnicianresources noincrementalcost) $0(TrainingDVDincluded noincrementaltrainingcosts) $7,999

VibrationTestingPayback
1.Assume50%ofunplanneddowntimeandrepaircostssavings 2.ReturnonInvestment&PaybackofFluke810(totalcostperyear/totalsavings peryear)

Cost
$805,480*50%=$402,740 $7,999/$402,740=1wk

Fluke810makesvibrationtestingeasyformaintenanceteams noadditionaltraining costs,softwareandsupportfees,fitsintoexistingpreventivemaintenanceroutines


2010 Fluke Corporation Introducing 810 Vibration Tester 58

FlukeMakesVibrationTestingEasier
WiththeFluke810,vibrationtestingiswithinreach Itseasytouse Itgivesyouanswerswhenyouneedthem Itincludeseverythingyouneedtogetstarted immediately Youwillunderstand Rootcauseoffaultsandfixitrightthefirsttime Severityoffailuresandprioritizeyourrepairs Locationoffaultsandfocusyourrepairwork ItrequiresminimalupfrontinvestmentbuttheROIis significant
2010 Fluke Corporation Introducing 810 Vibration Tester 59

Fluke810VibrationTester

GetAnswersNow.

Visitwww.fluke.com/machinehealth formoreinformation
2010 Fluke Corporation Introducing 810 Vibration Tester 60

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