Download as pdf or txt
Download as pdf or txt
You are on page 1of 8

GEN SET PERFORMANCE DATA [ S2 G]

Performance Number: DM6970


Sales Model: 3512BDITA
Engine Power:
1030 W/O F EKW
1,478 HP
Manifold Type: DRY
Turbo Quantity: 2
Hertz: 60
Rating Type: PRIME

Combustion: DI

Aspr: TA

Speed: 1,200 RPM

After Cooler: SCAC

Governor Type: ADEM3


Engine App: GS
Application Type: MAR AUX ENG
Certification: IMO 2000 EPA TIER-I 2004 - 2007
EPA TIER-I 2000 - 2005

After Cooler Temp(F): 86


Turbo Arrangement: Parallel
Engine Rating: MA

Strategy:

General Performance Dat a


GEN
PWR
EKW

1,030
927
824
772.5
721
618
515
412
309
257.5
206
103

ENGINE
PERCENT
POWER
LOAD
BHP

100
90
80
75
70
60
50
40
30
25
20
10

1448
1302
1158
1086
1014
871
729
591
449
377
303
154

FUEL
ENGINE
BSFC
BMEP
LB/ BHPPSI
HR

302.55
272.1
241.93
226.99
211.9
182.17
152.44
123.43
93.84
78.76
63.38
32.05

0.34
0.34
0.34
0.34
0.34
0.35
0.36
0.36
0.38
0.39
0.41
0.53

FUEL
RATE
GPH

INTAKE
MFLD
TEMP
DEG F

INTAKE
MFLD P
IN-HG

100.4
98.6
96.8
95.72
94.64
92.3
90.68
91.58
92.48
92.84
92.48
91.22

66.96
61.21
55.44
52.06
48.3
40.57
32.52
24.43
16.14
11.96
8.91
3.94

69.77
62.95
56.35
53.1
49.88
43.48
37.09
30.75
24.25
20.95
17.81
11.6

INTAKE
AIR
FLOW
CFM

EXH
MFLD
TEMP
DEG F

3,012.34
2,846.36
2,673.32
2,567.38
2,454.37
2,214.23
1,959.97
1,702.17
1,437.31
1,303.11
1,207.76
1,052.38

1,133.24
1,086.08
1,043.96
1,025.06
1,006.34
969.44
930.56
870.98
790.7
742.1
678.38
522.14

General Performance Dat a 2


COMPRESS
ENGINE
ENGINE
COMPRESS
PERCENT
OUT
SPEED
POWER
OUT TEMP
LOAD
PRESS INRPM
BHP
DEG F
HG

1,200
1,200
1,200
1,200
1,200
1,200
1,200
1,200
1,200
1,200

117
117
117
117
117
117
117
117
117
117

1448
1302
1158
1086
1014
871
729
591
449
377

68.5
62.69
56.86
53.45
49.66
41.84
33.64
25.44
17
12.73

388.94
366.98
345.02
333.14
319.82
291.02
258.98
223.16
186.44
167.72

EXH
STACK
TEMP
DEG F

850.46
811.04
781.16
771.26
762.98
746.42
729.5
706.82
675.68
656.42
617.9
514.94

EXH GAS
FLOW
CFM

7,779.83
7,144.16
6,515.56
6,197.73
5,876.37
5,226.58
4,562.66
3,884.62
3,188.92
2,832.24
2,535.6
1,988.22

1,200
1,200

117
117

303
154

9.62
4.56

152.06
123.26

Engine Heat Reject ion Dat a


GEN
PWR
EKW

EXH
ENGINE REJ TO REJ TO REJ TO
FROM
FROM
WORK
PERCENT
RCOV TO
POWER
JW
ATMOS EXHAUST
OIL CLR AFT CLR ENERGY
LOAD
3 50 F
BHP
BTU/ MN BTU/ MN BTU/ MN
BTU/ MN BTU/ MN BTU/ MN
BTU/ MN

1,030
927
824
772.5
721
618
515
412
309
257.5
206
103

100
90
80
75
70
60
50
40
30
25
20
10

1448
1302
1158
1086
1014
871
729
591
449
377
303
154

20,643.8
19,165.2
17,743.4
17,061.0
16,321.7
14,786.2
13,250.7
11,601.5
9,838.5
8,871.7
7,904.9
5,857.6

6,938.1
6,483.2
6,142.0
5,971.3
5,857.6
5,573.2
5,288.9
4,890.8
4,492.7
4,265.2
4,037.8
3,582.8

54,765.7
49,021.8
43,789.8
41,344.4
38,899.0
34,121.9
29,288.0
24,454.1
19,449.5
16,947.2
14,558.7
9,952.2

28,321.2
24,510.9
21,383.1
20,075.1
18,767.1
16,207.9
13,705.6
11,089.6
8,530.5
7,222.5
5,800.7
3,071.0

7,506.8
6,767.5
6,028.2
5,687.0
5,345.8
4,663.3
3,980.9
3,298.4
2,616.0
2,274.8
1,933.6
1,251.1

15,525.5
13,705.6
11,885.8
10,919.0
9,895.4
7,904.9
5,914.5
4,151.5
2,502.3
1,763.0
1,251.1
568.7

LHV
ENERGY
BTU/ MN

HHV
ENERGY
BTU/ MN

61,419.5
55,220.6
49,078.7
46,064.6
42,993.6
36,965.4
30,937.2
25,079.6
19,051.4
15,980.4
12,852.6
6,540.0

149,510.9
134,838.5
120,734.8
113,853.5
106,972.2
93,266.6
79,504.1
65,912.2
51,979.1
44,870.3
38,159.7
24,852.1

159,292.5
143,653.3
128,639.7
121,303.5
113,967.2
99,351.7
84,679.2
70,177.4
55,334.4
47,827.6
40,662.0
26,501.4

OBCF
2 00 0 HZ
DB

OBCF
4 00 0 HZ
DB

EXHAUST Sound Dat a: 4 .9 2 FEET


GEN PWR PERCENT
EKW
LOAD

1,030
927
824
772.5
721
618
515
412
309
257.5
206
103

100
90
80
75
70
60
50
40
30
25
20
10

OVERALL
SOUND
DB(A)

113
112
111
111
110
109
108
107
106
105
104
102

OBCF
6 3 HZ DB

112
111
110
110
109
108
107
106
105
104
103
101

OBCF
1 25 HZ
DB

118
117
116
116
115
114
113
112
111
110
109
107

OBCF
2 50 HZ
DB

113
112
111
111
110
109
108
107
106
105
104
102

OBCF
5 00 HZ
DB

OBCF
1 00 0 HZ
DB

106
105
104
104
103
102
101
100
99
98
97
95

104
104
103
102
102
101
100
99
97
97
96
94

107
107
106
105
105
104
103
102
100
100
99
97

106
105
104
104
103
102
101
100
99
98
97
95

OBCF
8 00 0 HZ
DB

104
103
102
102
101
100
99
98
97
96
95
93

EXHAUST Sound Dat a: 2 2 .9 7 FEET


GEN PWR PERCENT
EKW
LOAD

1,030
927
824
772.5
721
618
515
412
309

100
90
80
75
70
60
50
40
30

OVERALL
SOUND
DB(A)

100
99
98
97
97
96
95
94
93

OBCF
6 3 HZ DB

102
101
100
99
99
98
97
96
95

OBCF
1 25 HZ
DB

106
105
104
104
103
103
101
100
99

OBCF
2 50 HZ
DB

101
100
99
98
98
97
96
95
94

OBCF
5 00 HZ
DB

94
93
92
91
91
90
89
88
87

OBCF
1 00 0 HZ
DB

93
92
92
91
91
90
89
88
86

OBCF
2 00 0 HZ
DB

94
93
92
92
91
91
89
88
87

OBCF
4 00 0 HZ
DB

94
93
92
91
91
90
89
88
87

OBCF
8 00 0 HZ
DB

89
88
87
86
86
85
84
83
82

257.5
206
103

25
20
10

92
91
89

94
93
91

98
98
96

93
92
90

86
85
83

86
85
83

86
86
84

86
85
83

81
80
78

EXHAUST Sound Dat a: 4 9 .2 1 FEET


GEN PWR PERCENT
EKW
LOAD

1,030
927
824
772.5
721
618
515
412
309
257.5
206
103

100
90
80
75
70
60
50
40
30
25
20
10

OVERALL
SOUND
DB(A)

93
92
91
91
90
89
88
87
86
85
84
82

OBCF
6 3 HZ DB

95
94
93
93
92
91
90
89
88
87
86
84

OBCF
1 25 HZ
DB

99
99
98
97
97
96
95
94
92
92
91
89

OBCF
2 50 HZ
DB

94
93
92
92
91
90
89
88
87
86
85
83

OBCF
5 00 HZ
DB

OBCF
1 00 0 HZ
DB

87
86
85
85
84
83
82
81
80
79
78
76

87
86
85
85
84
83
82
81
80
79
78
76

OBCF
2 00 0 HZ
DB

87
87
86
85
85
84
83
82
80
80
79
77

OBCF
4 00 0 HZ
DB

87
86
85
85
84
83
82
81
80
79
78
76

OBCF
8 00 0 HZ
DB

82
81
80
80
79
78
77
76
75
74
73
71

MECHANICAL Sound Dat a: 3 .2 8 FEET


GEN PWR PERCENT
EKW
LOAD

1,030
927
824
772.5
721
618
515
412
309
257.5
206
103

100
90
80
75
70
60
50
40
30
25
20
10

OVERALL
SOUND
DB(A)

101
101
101
101
101
101
101
101
101
101
101
101

OBCF
6 3 HZ DB

96
96
96
96
96
96
96
96
96
96
96
96

OBCF
1 25 HZ
DB

97
97
97
97
97
97
97
97
97
97
97
97

OBCF
2 50 HZ
DB

94
94
94
94
94
94
94
94
94
94
94
94

OBCF
5 00 HZ
DB

OBCF
1 00 0 HZ
DB

90
90
90
90
90
90
90
90
90
90
90
90

95
95
95
95
95
95
95
95
95
95
95
95

OBCF
2 00 0 HZ
DB

96
96
96
96
96
96
96
96
96
96
96
96

OBCF
4 00 0 HZ
DB

93
93
93
93
93
93
93
93
93
93
93
93

OBCF
8 00 0 HZ
DB

96
96
96
96
96
96
96
96
96
96
96
96

MECHANICAL Sound Dat a: 2 2 .9 7 FEET


GEN PWR PERCENT
EKW
LOAD

1,030
927
824
772.5
721
618

100
90
80
75
70
60

OVERALL
SOUND
DB(A)

89
89
89
89
89
89

OBCF
6 3 HZ DB

84
84
84
84
84
84

OBCF
1 25 HZ
DB

85
85
85
85
85
85

OBCF
2 50 HZ
DB

82
82
82
82
82
82

OBCF
5 00 HZ
DB

78
78
78
78
78
78

OBCF
1 00 0 HZ
DB

83
83
83
83
83
83

OBCF
2 00 0 HZ
DB

84
84
84
84
84
84

OBCF
4 00 0 HZ
DB

81
81
81
81
81
81

OBCJ
8 00 0 HZ
DB

84
84
84
84
84
84

515
412
309
257.5
206
103

50
40
30
25
20
10

89
89
89
89
89
89

84
84
84
84
84
84

85
85
85
85
85
85

82
82
82
82
82
82

78
78
78
78
78
78

83
83
83
83
83
83

84
84
84
84
84
84

81
81
81
81
81
81

84
84
84
84
84
84

MECHANICAL Sound Dat a: 4 9 .2 1 FEET


GEN PWR PERCENT
EKW
LOAD

1,030
927
824
772.5
721
618
515
412
309
257.5
206
103

100
90
80
75
70
60
50
40
30
25
20
10

OVERALL
SOUND
DB(A)

OBCF
6 3 HZ DB

83
83
83
83
83
83
83
83
83
83
83
83

79
79
79
79
79
79
79
79
79
79
79
79

OBCF
1 25 HZ
DB

OBCF
2 50 HZ
DB

79
79
79
79
79
79
79
79
79
79
79
79

OBCF
5 00 HZ
DB

77
77
77
77
77
77
77
77
77
77
77
77

OBCF
1 00 0 HZ
DB

72
72
72
72
72
72
72
72
72
72
72
72

OBCF
2 00 0 HZ
DB

77
77
77
77
77
77
77
77
77
77
77
77

78
78
78
78
78
78
78
78
78
78
78
78

OBCF
4 00 0 HZ
DB

75
75
75
75
75
75
75
75
75
75
75
75

EMISSIONS DATA
IMO
2000 *************************************************** M1
Gaseous emissions data measurements are consistent with those described
in REGULATION 13 of ANNEX VI of MARPOL 73/78 and ISO 8178 for measuring
HC, CO, PM, and NOx.
This engine's exhaust emissions are in compliance with the INTERNATIONAL
MARINE ORGANIZATION'S IMO regulations.
EPA TIER-I 2004 - 2007 *************************************************** L1
Gaseous emissions data measurements are consistent with those described in
EPA 40 CFR PART 94.103 and ISO 8178 for measuring HC, CO, PM, and NOx.
This engine conforms to US EPA marine compression-ignition emission
regulations.
LOCALITY
AGENCY/LEVEL
------------------ -----------U. S. (incl Calif) EPA/TIER-1
EPA TIER-I 2000 - 2005 *************************************************** A4
Gaseous emissions data measurements are consistent with those described
in EPA 40 CFR PART 89 SUBPART D and ISO 8178 for measuring HC, CO, PM,
and NOx.
Gaseous emissions values are WEIGHTED CYCLE AVERAGES and are in compliance
with the following non-road regulations:
LOCALITY
AGENCY/LEVEL
MAX LIMITS - g/kW-hr
------------------ ---------------------------------------------U. S. (incl Calif) EPA/Tier-1
CO:11.4 HC:1.3 NOx:9.2 PM:0.5

REFERENCE EXHAUST STACK DIAMETER


WET EXHAUST MASS
WET EXHAUST FLOW (849.20 F STACK TEMP )

8 IN
13,847.2 LB/HR
7,786.89 CFM

OBCF
8 00 0 HZ
DB

78
78
78
78
78
78
78
78
78
78
78
78

WET EXHAUST FLOW RATE ( 32 DEG F AND 29.98 IN HG )


DRY EXHAUST FLOW RATE ( 32 DEG F AND 29.98 IN HG )
FUEL FLOW RATE

2,853.00 STD CFM


2,613.99 STD CFM
69 GAL/HR

RATED SPEED "Pot ent ial sit e variat ion"


ENGINE
PERCENT
POWER
LOAD
BHP

EKW

1,030
772.5
515
257.5
103

100
75
50
25
10

TOTAL
NOX
( AS
NO2 )
LB/ HR

OXYGEN
DRY
TOTAL PART
BOSCH
IN
SMOKE
HC
MATTER
SMOKE
EXHAUST OPACITY
LB/ HR LB/ HR
NUMBER
PERCENT PERCENT

TOTAL
CO
LB/ HR

1448 26.9900 17.7000


1302 16.2000 10.1800
1158 9.6700 4.0800
1086 6.3400 .6800
1014 4.5200 2.8500

.1400
.1500
.1900
.2200
.4000

.2500
.2000
.1600
.0400
.0500

10.1000
11.3000
12.1000
13.5000
15.9000

1.9000
1.8000
1.7000
.6000
.6000

1.2800
1.2800
1.2800
1.2800
1.2800

RATED SPEED "Nominal Dat a"

EKW

1,030
772.5
515
257.5
103

ENGINE
PERCENT
POWER
LOAD
BHP

100
75
50
25
10

1448
1086
729
377
154

TOTAL
NOX
( AS
NO2 )
LB/ HR

OXYGEN
DRY
TOTAL TOTAL TOTAL PART
BOSCH
IN
SMOKE
CO
HC
CO2 MATTER
SMOKE
EXHAUST OPACITY
LB/ HR LB/ HR LB/ HR LB/ HR
NUMBER
PERCENT PERCENT

22.4900
13.5000
8.0600
5.2800
3.7700

9.8300
5.6500
2.2700
.3800
1.5800

.1000 1,598.4
.1100 1,228.1
.1500 856.1
.1700 481.3
.3000 248.7

.1800
.1500
.1100
.0300
.0300

10.1000
11.3000
12.1000
13.5000
15.9000

1.9000
1.8000
1.7000
.6000
.6000

1.2800
1.2800
1.2800
1.2800
1.2800

Alt it ude Capabilit y Dat a( Correct ed Power Alt it ude Capabilit y)


Ambient Operat ing Temp.

50 F

68 F

86 F

1 04 F

1 22 F

NORMAL

1,477.8 hp
1,477.8 hp
1,477.8 hp
1,477.8 hp
1,477.8 hp
1,416.12 hp
1,330.29 hp
1,249.83 hp
1,217.65 hp

1,477.8 hp
1,477.8 hp
1,477.8 hp
1,477.8 hp
1,457.69 hp
1,370.52 hp
1,288.72 hp
1,209.6 hp
1,178.76 hp

1,477.8 hp
1,477.8 hp
1,477.8 hp
1,477.8 hp
1,413.44 hp
1,328.95 hp
1,248.49 hp
1,172.05 hp
1,142.55 hp

1,477.8 hp
1,477.8 hp
1,477.8 hp
1,477.8 hp
1,477.8 hp
1,477.8 hp
1,404.05 hp
1,332.97 hp
1,306.15 hp

Alt it ude
0F
984.25 F
1,640.42 F
3,280.84 F
4,921.26 F
6,561.68 F
8,202.1 F
9,842.52 F
10,498.69 F

1,477.8 hp 1,477.8 hp
1,477.8 hp 1,477.8 hp
1,477.8 hp 1,477.8 hp
1,477.8 hp 1,477.8 hp
1,477.8 hp 1,477.8 hp
1,477.8 hp 1,464.39 hp
1,424.16 hp 1,375.89 hp
1,337 hp 1,291.4 hp
1,303.47 hp 1,259.22 hp

The powers list ed above and all t he Powers displayed are Correct ed Powers
Ident ificat ion Reference and Not es
Engine Arrangement:
Effective Serial No:
Primary Engine Test Spec:
Performance Parm Ref:
Performance Data Ref:
Aux Coolant Pump Perf Ref:

2322502
S2G00001
0K5494
TM5738
DM6970

Lube Oil Press @ Rated Spd(PSI):


Piston Speed @ Rated Eng SPD(FT/Min):
Max Operating Altitude(FT):
PEEC Elect Control Module Ref
PEEC Personality Cont Mod Ref

55.8
1,496.1
6,561.7

Cooling System Perf Ref:


Certification Ref:
Certification Year:
Compression Ratio:
Combustion System:
Aftercooler Temperature (F):
Crankcase Blowby Rate(CFH):
Fuel Rate (Rated RPM) No Load(Gal/HR):
Lube Oil Press @ Low Idle Spd(PSI):

Turbocharger Model
IMO/EPA Fuel Injector
2000
Timing-Static (DEG):
14.0
Timing-Static Advance (DEG):
DI
Timing-Static (MM):
86
Unit Injector Timing (MM):
1,476.2
Torque Rise (percent)
5.2
Peak Torque Speed RPM
20.0
Peak Torque (LB/FT):

Reference
Number: DM6 9 7 0

IMO 2000 M1EPA TIER-I 20042007L1


EPA TIER-I 20002005A4

Paramet ers
Reference: TM5 7 3 8

GEN SET - DIESEL

BTL8501-1.39
1440726
---64.3
----

TOLERANCES:
AMBIENT AIR CONDITIONS AND FUEL USED WILL AFFECT THESE VALUES.
EACH OF THE VALUES MAY VARY IN ACCORDANCE WITH THE FOLLOWING
TOLERANCES.

+/- 3%
Power
Exhaust Stack Temperature
Generator Power
Inlet Airflow
Intake Manifold Pressure-gage
Exhaust Flow
Specific Fuel Consumption
Fuel Rate
Heat Rejection
Heat Rejection - Exhaust Only

+/- 8%
+/- 5%
+/- 5%
+/- 10%
+/- 6%
+/- 3%
+/- 5%
+/- 5%
+/- 10%

T4i Tolerance Exceptions


C15: Power Tolerance
+4% , -0%
C27: Power Tolerance
+0% , -4%
CONDITIONS:
ENGINE PERFORMANCE IS CORRECTED TO INLET AIR STANDARD CONDITIONS
OF 99 KPA (29.31 IN HG) AND 25 DEG C (77 DEG F).
THESE VALUES CORRESPOND TO THE STANDARD ATMOSPHERIC PRESSURE AND
TEMPERATURE IN ACCORDANCE WITH SAE J1995. ALSO INCLUDED IS A
CORRECTION TO STANDARD FUEL GRAVITY OF 35 DEGREES API HAVING A
LOWER HEATING VALUE OF 42,780 KJ/KG (18,390 BTU/LB) WHEN USED AT
29 DEG C (84.2 DEG F) WHERE THE DENSITY IS 838.9 G/L
(7.002 LB/GAL).
THE CORRECTED PERFORMANCE VALUES SHOWN FOR CATERPILLAR ENGINES

WILL
APPROXIMATE THE VALUES OBTAINED WHEN THE OBSERVED PERFORMANCE
DATA IS CORRECTED TO SAE J1995, ISO 3046-2 & 8665 & 2288 & 9249 &
1585, EEC 80/1269 AND DIN70020 STANDARD REFERENCE CONDITIONS.
ENGINES ARE EQUIPPED WITH STANDARD ACCESSORIES; LUBE OIL, FUEL
PUMP AND JACKET WATER PUMP. THE POWER REQUIRED TO DRIVE
AUXILIARIES MUST BE DEDUCTED FROM THE GROSS OUTPUT TO ARRIVE AT THE
NET POWER AVAILABLE FOR THE EXTERNAL (FLYWHEEL) LOAD. TYPICAL
AUXILIARIES INCLUDE COOLING FANS, AIR COMPRESSORS, AND CHARGING
ALTERNATORS.
RATINGS MUST BE REDUCED TO COMPENSATE FOR ALTITUDE AND/OR AMBIENT
TEMPERATURE CONDITIONS ACCORDING TO THE APPLICABLE DATA SHOWN ON
THE PERFORMANCE DATA SET.

ALTITUDE:
ALTITUDE CAPABILITY - THE RECOMMENDED REDUCED POWER VALUES FOR
SUSTAINED ENGINE OPERATION AT SPECIFIC ALTITUDE LEVELS AND AMBIENT
TEMPERATURES.
COLUMN "N" DATA - THE FLYWHEEL POWER OUTPUT AT NORMAL AMBIENT
TEMPERATURE.
AMBIENT TEMPERATURE - TO BE MEASURED AT THE AIR CLEANER AIR
INLET DURING NORMAL ENGINE OPERATION.
NORMAL TEMPERATURE - THE NORMAL TEMPERATURE AT VARIOUS SPECIFIC
ALTITUDE LEVELS IS FOUND ON TM2001.
THE GENERATOR POWER CURVE TABULAR DATA REPRESENTS THE NET
ELECTRICAL POWER OUTPUT OF THE GENERATOR.
GENERATOR SET RATINGS
EMERGENCY STANDBY POWER (ESP)
OUTPUT AVAILABLE WITH VARYING LOAD FOR THE DURATION OF AN
EMERGENCY
OUTAGE. AVERAGE POWER OUTPUT IS 70% OF THE ESP RATING. TYPICAL
OPERATION IS 50 HOURS PER YEAR, WITH MAXIMUM EXPECTED USAGE OF 200
HOURS PER YEAR.
STANDBY POWER RATING
OUTPUT AVAILABLE WITH VARYING LOAD FOR THE DURATION OF AN
EMERGENCY
OUTAGE. AVERAGE POWER OUTPUT IS 70% OF THE STANDBY POWER RATING.
TYPICAL OPERATION IS 200 HOURS PER YEAR, WITH MAXIMUM EXPECTED USAGE
OF 500 HOURS PER YEAR.
PRIME POWER RATING
OUTPUT AVAILABLE WITH VARYING LOAD FOR AN UNLIMITED TIME. AVERAGE
POWER OUTPUT IS 70% OF THE PRIME POWER RATING. TYPICAL PEAK DEMAND
IS
100% OF PRIME RATED EKW WITH 10% OVERLOAD CAPABILITY FOR EMERGENCY
USE FOR A MAXIMUM OF 1 HOUR IN 12. OVERLOAD OPERATION CANNOT EXCEED
25 HOURS PER YEAR.
CONTINUOUS POWER RATING
OUTPUT AVAILABLE WITH NON-VARYING LOAD FOR AN UNLIMITED TIME.
AVERAGE POWER OUTPUT IS 70-100% OF THE CONTINUOUS POWER RATING.
TYPICAL PEAK DEMAND IS 100% OF CONTINUOUS RATED EKW FOR 100% OF
OPERATING HOURS.

You might also like