Q C T Formets PMGSY

Quality Control Register Part 1 Recored of Tests : Section - 3 Bitumen Construction Abstract of tests Conducted
Test No. Name of Test Test No Date of Test Result, If No, Page Page No & Date Qualified / No. and Date on which Test Not Qualified of NCR Qualified 5 6 7
1 2 Tests for Priming and Tack Coat BL- 1 Quality of Bitume BL- 1 (J) Sieve Test for Bitumen Emulsion BL- 1 (K) Stability to Mixing with Course Aggregate on Bitumen Emulsions BL- 1 (L) Viscosity of Bitumen Emulsions by Standard Saybolt-Furol Viscometer BL- 1 (M) Storage Stability test on Bitumen Emulsions BL- 1 (N) Particle change of Bitumen Emulsions BL- 1 (O) Miscibility of Bitumen Emulsions with water BL- 1 (P) Stability of Bitumen Emulsions with cement
3 Test 1 Test 1 Test 1
Test 1
Test 1 Test 1 Test 1 Test 1
Tests for Premix Carpet, Surface Dressing and Modified Penetration Macadam BL - 1 Quality of Bitume Test 1 Test 2 Test 3 BL - 1 (B) Ductility Test 1 Test 2 Test 3 BL - 1 (C) Softening Point Test 1 Test 2 Test 3 BL - 1 (D) Specific Gravity Test 1 Test 2 Test 3 BL - 1 (E) Water Content Test 1 Test 2 Test 3 BL - 1 (F) Flash Point Test 1 Test 2
BL - 1 (A) Penetration
Test No. Name of Test
Test No
Date of Test
Result, If No, Page Page No & Date Qualified / No. and Date on which Test Not Qualified of NCR Qualified 5 6 7
1 BL - 1 (G) Viscosity
3 Test 3 Test 1 Test 2 Test 3
BL - 1 (H) Loss on Heating
Test 1 Test 2 Test 3
BL - 1 ( I ) Solubility (Trichoroethylene)
BL - 1 (Q) Wax Content
BL - 2
Temparature of Binder
Test 1 Test 2 Test 3 Test 1 Test 2 Test 3
BL - 4
Aggregate Impact Value
BL - 5 BL - 6 BL - 7 BL - 7 BL - 8
Flakiness Index Stripping of Aggregate Water Absorption Thickness Grading of Aggregate
Test 1 Test 2 Test 1 Test 1 Tests for Premix Carpet Table Test. Test 1 Test 2 Test 3 Test 4 Test 5 Test 6 Test 7 Test 8
BL - 13 BL - 14 BL - 3
Soundness Binder Content Rate of Spread of Binder
Tests for Surface Dressing and Modified Penetration Macadam
Test No. Name of Test
Test No
Date of Test
Result, If No, Page Page No & Date Qualified / No. and Date on which Test Not Qualified of NCR Qualified 5 6 7
2 3 Rate of Spread of Aggregate Additional Tests for Modified Bitumen BL - 1 (R) Elastic Recovary Test Test 1 Test 2 Test 3 BL - 1 (S) Separation Test Test 1 Test 2 Test 3
1 BL - 12
Quality Control Register Part 1 Section - 3 : Bitumen Construction Quantities of Items, Frequancies of Tests and Number of Tests Required
Sl. No. 1 1 Description of Item of Work 2 Priming Coat and Tack Coat Unit 3 Quantity 4 Test No. Name of Test Frequency of Test No. of Tests Required
5 6 7 8 Tests of Bitume Emulsions for Tack Coat/Priming Coat and other Bituminous Construction BL- 1 BL- 1 (J) BL- 1 (K) Quality of Bitume Sieve Test for Bitumen Emulsion Stability to Mixing with Course Aggregate on Bitumen Emulsions Viscosity of Bitumen Emulsions by Standard Saybolt-Furol Viscometer Storage Stability test on Bitumen Emulsions Particle change of Bitumen Emulsions Miscibility of Bitumen Emulsions with water Stability of Bitumen Emulsions with cement 1 test per lot or 10 Tonne 2 test per lot or 10 Tonne 3 test per lot or 10 Tonne
BL- 1 (L) BL- 1 (M)
2 2. Coat Surface Dressing/ Open Graded Premix Carpet with Seal Coat
4 test per lot or 10 Tonne 5 test per lot or 10 BL- 1 (N) Tonne 6 test per lot or 10 BL- 1 (O) Tonne 7 test per lot or 10 BL- 1 (P) Tonne 2 Tests per day or per Rate of Spread of Binder BL - 3 1000 Sq.m. Test of Bitumen/Modified Bitumen for Open Graded Pre Mix Carpet/Surface Dressing
Quality of Bitume BL - 1 BL - 1 (A) Penetration
1 test per lot or 10 Tonne
Sl. No. 1
Description of Item of Work 2
Unit 3
Quantity 4
Test No.
Name of Test 6
Frequency of Test
No. of Tests Required
7 8 2 test per lot or 10 Tonne 3 test per lot or 10 BL - 1 (C) Softening Point Tonne 4 test per lot or 10 BL - 1 (D) Specific Gravity Tonne 5 test per lot or 10 BL - 1 (E) Water Content Tonne 6 test per lot or 10 BL - 1 (F) Flash Point Tonne 7 test per lot or 10 BL - 1 (G) Viscosity Tonne 8 test per lot or 10 BL - 1 (H) Loss on Heating Tonne BL - 1 ( I ) Solubility(Trichoroethylene) 9 test per lot or 10 Tonne 1test per lot or 10 BL - 1 (Q) Wax Content Tonne BL - 2 Temperature of Binder Regularly 1 test per 250 cum. Per Aggregate Impact Value BL - 4 source 1 test per 250 cum. Per Flakiness Index BL - 5 day BL - 6 Stripping of Aggregate 1 test per source BL - 7 Water Absorption 1 test per source Test of Bitumen/Modified Bitumen for Open Graded Pre Mix Carpet 1 test per 50 cum. Per Grading of Aggregate BL - 8 day BL - 10 Thickness Regularly BL - 13 Soundness 1 test per source BL - 14 Binder Content Test 1 1 test per lot or 10 BL - 1 (R) Elastic Recovery Tonne
5 BL - 1 (B) Ductility
Sl. No. 1
Description of Item of Work 2
Unit 3
Quantity 4
Test No. 5
Name of Test 6
Frequency of Test
No. of Tests Required 8
7 1 test per lot or 10 BL - 1 (S) Separation Deference Tonne Test of Bitumen/Modified Bitumen for Surface Dressing 1 test per 1000 m2 or BL - 3 Rate of Spread of Binder Per day 1 test per 1000 m2 or BL - 12 Rate of Spread of Aggregate Per day
Tests of Bitumen Emulsions for Prime Coat and Other Surfaces From No. BL - 1 (J) Sieve Test for Bitumen Emulsion Test 1 Sample Ref. : Tanker No. : Type of Emulsion : Sample No Wt. of Sieve (W1) Wt. of Sieve + sample (W2) Date :
Wt. of Sieve + sample after heating (W2)
Sample Wt. Retained after heating (W3 - W1)
Percentage {(W3-W1)/ (W2-W1)} 100 As per IS:8887-1995
Layer
Value
Permissible Limit Max. 0.05%
Checked By:
Tested By:
From No. BL - 1 (K) Stability to Mixing with Coarse Aggregate on Bitumen Emulsion Test 1 Sample Ref. Tanker No. Aggregate : : : Wet/Dry Coating of the total aggregate surface area by the emulsion Good/Fair/Poor Good = Fair = Poor = Fully coated Coating applies to the condition of an excess of coated area over on coated area, Applies to the condition of an excess of uncoated area over on coated area, Layer Value Permissible Limit As per Specification Date :
Sample No
Checked By:
Tested By:
From No. BL - 1 (L) Viscosity of Bitumen by standerd Saybolt - Furol Viscometer Test 1 Sample Ref. : Tanker No. : Type of Emulsion : Sample No Test Temparature 25 OC Viscosity Date :
Acceptable Limit As per IS: 8887-1995
Layer
Value
Permissible Limit 50-400 Seconds at 50O As Per IS: 8887-1995
Checked By:
Tested By:
From No. BL - 1 (M) Storage Stability Test on Bitumen Emulsion Test 1 Sample Ref. Tanker No. Sample No : : % of residue from top sample (A) % of residue from top sample (B) Date :
Settlement (B-A)
Acceptable Limit
As per IS: 8887 1995 Layer Value Permissible Limit 50-400 Seconds at 50O As Per IS: 8887-1995
Checked By:
Tested By:
From No. BL - 1 (N) Particle change of Emulsion Test 1 Sample Ref. : Tanker No. : Type of Emulsion : Sample No Date :
Wt. of Sample Wt. of Emulsion % of Cationic Acceptable Limit on Cathode emulsion As per IS: 8887 1995 Layer Value Permissible Limit
+ve
Checked By:
Tested By:
From No. BL - 1 (O) Miscibility of Bitumen Emulsion with Water Test 1 Sample Ref. : Tanker No. : Type of Emulsion : Sample No Total Volume (Distilled Water + Emulsion) (V) 25 OC % appreciable coagulation of asphalt content Date :
Acceptable Limit
As per IS: 8887-1995
Layer
Value
Permissible Limit Nil
Checked By:
Tested By:
From No. BL - 1 (J) Sieve Test for Bitumen Emulsion Test 1 Sample Ref. : Tanker No. : Type of Emulsion : Sample No Wt. of Sieve (W1) Wt. of Sieve + Wt. of sample Mixed with emulsion (W2) Date :
Wt. of Sieve Stability % with + weight of Cement sample after {(W3-W1)/ (W2washing W1)} 100 (W2)
Acceptable Limit
As per IS:8887-1995 Layer Value Permissible Limit Max. 2% (SS)
Checked By:
Tested By:
From No. BL - 3 Test for Rate of Spread of Binder Reference of the sample 2 Weight of Binder on Trey 5 Rate of Spread 6 Whether within If No, Date of Issue of Prescribed NCR/Page No of O/C Limits (Yes/No) 7 8
Test No. 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Date 3
Time 4
Tested By 9
Checked By 10
Test No. 1 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Date 3
Time 4
Tested By 9
Checked By 10
Sample No. Tanker No. 1 2 3 4 5
Form No. BL-1 (A) Bitumen for Premix Carpet/ Surface Dressing/ Modified Penetration Macadam Penetration of Bitumen Test 1 Date of Testing
Pouring Temperature, C Period of cooling in atmosphere, minutes Room Temperature, OC Period of cooling in water Bath, minutes Actual Test Temperature, OC Sample No. Test 2 Test 3 Sample No. Test 2 Test 3
Penetrometer dial reading Initial Final Penetration value Mean Penetration value Layer
Test 1
Mean Value
Test 1
Mean Value
Value
Permissible Limit Depending upon grade specified
Checked by:
Tested By:
Sample No. Tanker No. 1 2 3 4 4.1 4.2 4.3
Form No. BL-1 (B) Bitumen for Premix Carpet/ Surface Dressing/ Modified Penetration Macadam Ductility of Bitumen Test 1 Date of Sampling Date of Testing
Grade of bitumen Pouring Temperature, OC Test Temperature, OC Period of cooling , minutes in Air In Water bath before trimming In Water bath after trimming Test Property Ductility value (cm) Layer Value Permissible Limit More then 75 Unit Briquette number (b) Mean Value
(a)
(c)
Checked by:
Tested By:
Form No. BL-1 (C) Bitumen for Premix Carpet/ Surface Dressing/ Modified Penetration Macadam Softning Point of Bitumen Test 1 Date of Sempling Date of Testing
Grade of bitumen Approximate softening Point Liquide used in water bath (water / Glycerin) Period of Air Cooling (minutes) Period of cooling in water bath (minutes) Test Properties Sample No. 1 Ball No. 1 2 1 Sample No. 2 Ball No. 2
Temp. at which sample touch bottom O palate ( C) Mean value, Softening Point Level
Value
Permissible Point More than 40OC
Tested By:
Checked By: Form No. BL-1 (D) Bitumen for Premix Carpet/ Surface Dressing/ Modified Penetration Macadam Specific Gravity of Bitumen Test 1 Date of Sempling Date of Testing Wt. of Bottle (gm) Wt. of Bottle + distilled water (gm) Wt. of Bottle + half filled material(gm) Wt. of Bottle + half Specific gravity filled material + distilled water (gm)
Sample No. Bitume Grade Sample No.
1 2 3 Average
Level
Value
Permissible Point Not less than 0.99 gm/cc
Tested By:
Checked By:
Form No. BL-1 (E) Bitumen for Premix Carpet/ Surface Dressing/ Modified Penetration Macadam Water Content of Bitumen IS: 73 - 1992 Test 1 Sample Ref. Tanker No. Bitume Grade Sample No : : : Wt. of Sample before heating (w1) Wt. of Sample after heating (w2) Date of testing:
Water loss (W1-W2)
Precentage water content
Layer
Value
Permissible Limit Max 0.2 %
Checked By:
Tested By:
Form No. BL-1 (F) Bitumen for Premix Carpet/ Surface Dressing/ Modified Penetration Macadam Flash Point of Bitumen Test 1 Sample Ref. Tanker No. Bitume Grade : : : Date of testing:
Sample No.
Flash Point oC
Corrected flash Point
Layer
Value
Permissible Limit Min. 220 C

o
Checked By:
Tested By:
Form No. BL-1 (G) Bitumen for Premix Carpet/ Surface Dressing/ Modified Penetration Macadam Viscosity of Bitumen Test 1 Sample Ref: Date of Testing: Tanmer No : Bitumen Grade : Sample No. Flash Time Atmospheric Pressure Viscosity
Layer
Value
Permissible Limit As per Specification
Tested By:
Checked By:
Form No. BL-1 (H) Bitumen for Premix Carpet/ Surface Dressing/ Modified Penetration Macadam Loss heat of Bitume Test 1 Sample Ref: Date of Testing: Tanmer No : Bitumen Grade : (a) Per Cent loss on heat Sample No Wt. of Bitumen before heating (W1) Wt. of Bitumen after heating (W2) Precentage loss in wt. [(W1-W2)/W1]x 100
(b) Retained Penetration Percentage Sample No. Penetration before heating (l1) Penetration after heating (l2) Retained Penetration Percentage (l1/l2) x 100
Layer
Value
Permissible Limit As per Specification
Tested By:
Checked By:
Sample Ref: Tanmer No : Bitumen Grade :
Form No. BL-1 (I) Bitumen for Premix Carpet/ Surface Dressing/ Modified Penetration Macadam Solubility of Bitumen Test 1 Date of Testing:
Sample No
Wt. of Sample (w1)
Wt. of insoluble material (w1)
Percentage of Soluble material [(W1-W2)/W1]x 100
Layer
Value
Permissible Limit Min 99%
Tested By:
Checked By:
Sample Ref: Tanmer No : Bitumen Grade : Sample No.
Form No. BL-1 (Q) Bitumen for Premix Carpet/ Surface Dressing/ Modified Penetration Macadam Solubility of Bitumen Test 1 Date of Testing:
Mass Weighting flask in gm (W1)
Mass Weighting Mass of sample in flask plus wax gm gm (S) (W2)
Wax% [(W1-W2)/S]x 100
Layer
Value
Permissible Limit Min 4.5%
Tested By:
Checked By:
Form No. BL-1 (A) Bitumen for Premix Carpet/ Surface Dressing/ Modified Penetration Macadam Penetration of Bitumen Test 1 Date of Testing
Pouring Temperature, C Period of cooling in atmosphere, minutes Room Temperature, OC Period of cooling in water Bath, minutes Actual Test Temperature, OC Sample No. Test 2 Test 3 Sample No. Test 2 Test 3
Penetrometer dial reading Initial Final Penetration value Mean Penetration value Layer
Test 1
Mean Value
Test 1
Mean Value
Value
Permissible Limit Depending upon grade specified
Checked by:
Tested By:
Sample No. Tanker No. 1 2 3 4 4.1 4.2 4.3
Form No. BL-1 (B) Bitumen for Premix Carpet/ Surface Dressing/ Modified Penetration Macadam Ductility of Bitumen Test 1 Date of Sampling Date of Testing
Grade of bitumen Pouring Temperature, OC Test Temperature, OC Period of cooling , minutes in Air In Water bath before trimming In Water bath after trimming Test Property Ductility value (cm) Layer Value Permissible Limit More then 75 Unit Briquette number (b) Mean Value
(a)
(c)
Checked by:
Tested By:
From No. BL - 2 Tests for Temperature of Binder Bitumen Reference of the sample 2 Details of thermometer 3 Temperature in OC 6 Whether within If No, Date of Issue of Prescribed NCR/Page No of O/C Limits (Yes/No) 7 8
Test No. 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Date 4
Time 5
Tested By 9
Checked By 10
From No. BL - 2 Tests for Temperature of Binder Bitumen Reference of the sample 2 Details of thermometer 3 Temperature in OC 6 Whether within If No, Date of Issue of Prescribed NCR/Page No of O/C Limits (Yes/No) 7 8
Test No. 1 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Date 4
Time 5
Tested By 9
Checked By 10
Form No. BL- 4 Bitumen for Premix Carpet/ Surface Dressing/ Modified Penetration Macadam Aggregate Impact Value of Aggregate (IS: 2386 - Part 4) Test 1 Sample No : Name of Quarry/ Location : Observation 1 Weight of aggregate sample filling in the cylinder = W 1 (gm) Weight of aggregate passing 2.36mm sieve after the test = W 2 (gm) A.I.V. = (W 2/W 1) x 100 Layer Sub base Course Base Course Wearing Course Value Permissible Limit Not more than 50 Not more than 40 Not more than 30 Date of Testing : Weight of Sample taken: Test Nos. 2 Average 3
Checked by :
Tested by:
Checked by :
Tested by:
Checked by :
Tested by:
Form BL - 5 Tests for Aggregate for Bituminous Construction Flakiness Index of Aggregate Test 1 Sample No. Name of Quarry / Location: Date of Sempling : Date of Testing :
Size of Aggregate Wt. of the fraction Thickness gauge size, Passing Retained on I.S. consisting of at least 200 (0.6 times the mean through I.S. Sieve (mm) pieces (gm) sieve) (mm) Sieve (mm) W1 = 63 50 23.90 W2 = 50 40 27.00 W3 = 40 31.5 19.50 31.5 25 20 16 12.5 10 Total 25 20 16 12.5 10 6.3 W4 = W5 = W6 = W7 = W8 = W9 = W = w Flakiness index (F.l.) = W Layer Value Permissible Limit x 100 = (%) 16.95 13.50 10.80 8.55 6.75 4.89
Weight of aggregate in each fraction passing thickness gauge (gm) W1 = W2 = W3 = W4 = W5 = W6 = W7 = W8 = W9 = W=
Whether Confirms to the Prescribed limits (Yes/No)
If results don't conform to the prescribed Limits, non conformance Reports will be issued by the PIU. The rferance of the page No. of this Register on which Non Conformance Reports copy preserved. Page No Date of Issue .
Checked by: Date: ________________
Tested by: Date: _______________
Bitumen for Premix Carpet/ Surface Dressing/ Modified Penetration Macadam

Stripping Value of Aggregate Test 1 Sample No : Name of Quarry/ Location : Type of Aggregate Type of Binder Percentage of Binder used Total Weight of Aggregate Total weight of Binder Temperature of water bath Number of observations 1 2 3 Average Value Layer Value Stripping (%) Date of Sampling: Date of Testing :
Permissible Limit Not more then 15 per cent
Checked By:
Tested By:
From No. BL - 7 Bitumen for Premix Carpet/ Surface Dressing/ Modified Penetration Macadam Water absorption of Aggregate IS:2386 (Part 3) Test 1 Sample No. : Name of Quarry / Location : Size of Aggregate : Observation 1 Wt. of Saturated aggregate and basket in water (W 1) gm Wt. of basket in water (W 2) gm Wt. of Saturated surface dry ggregate in air (W 3) gm Wt. of oven dried aggregate in air (W 4) gm Specific Gravity = W 4 / W 3 - (W 1 - W 2) Apparent Specific Gravity = W 4 / W 4 - (W 1 - W 2) Water Absorption = (W 3 - W 4) x 100/ W 4 (%) Mean Value of Specific Gravity = Mean Value of Apparent Specific Gravity = Mean Value of Water Absorption = Layer Value Permissible Limit Not more then 2 per cent Date of Sampling : Date of Testing : Type of Aggregate : Test Nos. 2 Mean Value
Checked By:
Tested By:
Form BL - 8 Aggregate for Premix Carpet Sieve Analysis (IS: 2386 (Part 4) - 1985) Test 1 Road / Section Details Sample No. Date of Testing : Weight of Sample taken: (gm)
I.S. Sieve designation
Weight of sample retained (gm)
Percent of Wt. retained (%)
Cummulative Percent Percent of Prescribed Value of Wt. retained (%) Wt. Passing (%)
Whether Confirms to the Prescribed limits (Yes/No) If results don't conform to the prescribed Limits, non conformance Reports will be issued by the PIU. The rferance of the page No. of this Register on which Non Conformance Reports copy preserved. Page No Date of Issue .
Checked by Instruction for Blending
Tested by
(Date & Signature) (Officer in charge)
Tested by
Tested by
Tested by
Tested by
Tested by
Tested by
Tested by
From No. GB - 6 Thickness of Layer Test Water Bound Macadam Grade 3 Deviation to be Variation in corrected more Mesurement of Thickness Specified Prescribed then or less using Wooden Blocks (mm) depth (mm) limits then specifid (Yes/No) (cm) 4 5 6 7
Test No. Date of Testing
Location Reference 3
If No. Date of NCR/ Page no. of O/C 8
Tested by
Checked by
1 1
10
Average Depth (cm.) 2 Average Depth (cm.) 3 Average Depth (cm.) 4 Average Depth (cm.) 5 Average Depth (cm.) 6 Average Depth (cm.)
Thickness of Layer Test Water Bound Macadam Grade 3 Deviation to be Variation in corrected more Mesurement of Thickness Specified Prescribed then or less using Wooden Blocks (mm) depth (mm) limits then specifid (Yes/No) (cm) 4 5 6 7
Tested by
Checked by
1 7
10
Tested by
Checked by
1 13
10
Tested by
Checked by
1 19
10
Tested by
Checked by
1 25
10
Tested by
Checked by
1 31
10
Tested by
Checked by
1 37
10
Tested by
Checked by
1 43
10
Tested by
Checked by
1 49
10
Tested by
Checked by
1 55
10
Average Depth (cm.) 56 Average Depth (cm.)
From No. BL - 13 Aggregate for Premix Carpet Test 1 Soundness of Aggregate Sample No: Name of Quarry / Location Type of reagent used: Type of Coarse Aggregate Sample: Sieve Size, mm. Passing Retained Grading of Wt. of each original Samples fraction before (%) test (gm) 3 4 Percentage passing finer sieve after test (actual percent loss) 5 Weighted average (corrected percentage loss) 6 Date of Sampling : Date of Testing : Number of Cycles:
1 2 60 40 40 20 20 10 10 4.75 Number of Particles coarser than 20mm before test Number before Passing Retained test 40mm 20mm 60mm 40mm Layer
Number of particles affected, classified as to the number disintegrating, splitting, crumbing, cracking or flanking
Value
Permissible Limit Maximum 12 per cent (Sodium Sulphate Solution) Maximum 18 per cent (Sodium Sulphate Solution)
Checked by :
tested By :
From No. BL - 14 Test for Binder Content Wt. of Aggregate + Wt. of filter Wt. of mix Wt. of Filter Wt. of mix Wt. of Filter Wt. of filter filter collected from taken before paper before after paper after collected in collected extract after extraction extraction extraction extraction filter Paper after allowing for (A) (B) (C) (D) (B-D) = F Extraction setting (E) (C+E+F) = G 4 5 6 7 8 9 10
Test No.
Referance of the sample
Date
Percentage If No. Date of Bitumen of NCR/ (in the mix) Page no. of (A-G) x 100 O/C /A
Tested by
Checked by
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
11
12
13
14
Test No.
Date
Tested by
Checked by
1 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
11
12
13
14
Test No.
Date
Tested by
Checked by
1 37 38 39 40 41 42 43 44 45 46 47 48 49 50
11
12
13
14
Test No. 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Date 3
Time 4
Tested By 9
Checked By 10
Test No. 1 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Date 3
Time 4
Tested By 9
Checked By 10
From No. BL - 3 Test for Rate of Spread of Aggregate Reference of the Test No. sample 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 2 Area Considered for test 5 Wt. of aggregate 6 Rate of Spread 7 Whether within If No, Date of Issue of Prescribed NCR/Page No of O/C Limits (Yes/No) 8 9 Tested By 10 Checked By 11
Date 3
Time 4
From No. BL - 3 Test for Rate of Spread of Aggregate Reference of the Test No. sample 1 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 2 Area Considered for test 5 Wt. of aggregate 6 Rate of Spread 7 Whether within If No, Date of Issue of Prescribed NCR/Page No of O/C Limits (Yes/No) 8 9 Tested By 10 Checked By 11
Date 3
Time 4
Form No. BL-1(R)
Test for Elastic Recovery for Modified Bitumen Test 1

Sample No: Tanker No. Bitumen Grade: Sample Number Initial Deformation of Specimen Date of Testing:
Length of Recombined Specimen (X) Cm.
Elastic Recovery in Percentage (10-X) / 10x100
Average = Tested by Checked By
Form No. BL-1(S)
Separation Test for Modified Bitumen Test 1

Sample No: Tanker No. Bitumen Grade: Sample Number Softening Point of Top Sample (X) Date of Testing:
Softening Point of Bottom Sample (Y)
Difference (X-Y)
Form No. BL-1(R)

Form No. BL-1(S)

Difference (X-Y)
Form No. BL-1(R)

Form No. BL-1(S)

Difference (X-Y)

Q C T Formets PMGSY

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Q C T Formets PMGSY

Uploaded by

Copyright:

Available Formats

Quality Control Register Part 1 Recored of Tests : Section - 3 Bitumen Construction Abstract of tests Conducted

3 Test 1 Test 1 Test 1

Test 1 Test 1 Test 1 Test 1

Test No. Name of Test

3 Test 3 Test 1 Test 2 Test 3

BL - 1 (H) Loss on Heating

Test 1 Test 2 Test 3

Test 1 Test 2 Test 3

BL - 1 (Q) Wax Content

Test 1 Test 2 Test 3 Test 1 Test 2 Test 3

Aggregate Impact Value

Test 1 Test 2 Test 3

Flakiness Index Stripping of Aggregate Water Absorption Thickness Grading of Aggregate

Soundness Binder Content Rate of Spread of Binder

Tests for Surface Dressing and Modified Penetration Macadam

Test No. Name of Test

BL- 1 (L) BL- 1 (M)

Quality of Bitume BL - 1 BL - 1 (A) Penetration

1 test per lot or 10 Tonne

Description of Item of Work 2

No. of Tests Required

Description of Item of Work 2

No. of Tests Required 8

Wt. of Sieve + sample after heating (W2)

Sample Wt. Retained after heating (W3 - W1)

Percentage {(W3-W1)/ (W2-W1)} 100 As per IS:8887-1995

Permissible Limit Max. 0.05%

Acceptable Limit As per IS: 8887-1995

Permissible Limit 50-400 Seconds at 50O As Per IS: 8887-1995

As per IS: 8887-1995

Permissible Limit Nil

As per IS:8887-1995 Layer Value Permissible Limit Max. 2% (SS)

Sample No. Tanker No. 1 2 3 4 5

Permissible Limit Depending upon grade specified

Sample No. Tanker No. 1 2 3 4 4.1 4.2 4.3

Sample No. Tanker No. 1 2 3 4 5

Permissible Point More than 40OC

Sample No. Bitume Grade Sample No.

Permissible Point Not less than 0.99 gm/cc

Water loss (W1-W2)

Precentage water content

Permissible Limit Max 0.2 %

Corrected flash Point

Permissible Limit Min. 220 C

Permissible Limit As per Specification

Permissible Limit As per Specification

Sample Ref: Tanmer No : Bitumen Grade :

Wt. of Sample (w1)

Wt. of insoluble material (w1)

Percentage of Soluble material [(W1-W2)/W1]x 100

Permissible Limit Min 99%

Sample Ref: Tanmer No : Bitumen Grade : Sample No.

Mass Weighting flask in gm (W1)

Mass Weighting Mass of sample in flask plus wax gm gm (S) (W2)

Wax% [(W1-W2)/S]x 100

Permissible Limit Min 4.5%

Sample No. Tanker No. 1 2 3 4 5

Permissible Limit Depending upon grade specified

Sample No. Tanker No. 1 2 3 4 4.1 4.2 4.3

Weight of aggregate in each fraction passing thickness gauge (gm) W1 = W2 = W3 = W4 = W5 = W6 = W7 = W8 = W9 = W=

Whether Confirms to the Prescribed limits (Yes/No)

Checked by: Date: ________________

Tested by: Date: _______________