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FSSS Logic System
FSSS Logic System
FSSS Logic System
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29 List Controls
3 Bar Charts 14 Text State controls
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The boiler can be placed in service, initially or after a Master Fuel Trip, in the following sequence through FSSS. Furnace Purge Before any fuel firing can takes place, initially or following a boiler trip, a satisfactory Purge Cycle
must be completed.
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After the furnace purge cycle is completed, the heavy oil elevation (AB, CD, EF, & GH) can be taken into service. An oil elevation is said to be In Service, when at least three out of four heavy oil nozzle valves are open and the flame is sensed by the scanners. After the heavy oil elevation is in service, either of the adjacent coal elevation can be taken into service because Ignition Permit is now available for starting the pulverizer.
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A Coal elevation is said to be In Service after the Pulverizer is ON, its Hot Air Gate (HAG) is open and the associated Feeder is proven (i.e., feeder ON for more than 50 seconds). A fireball
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FSSS LOGIC
FSSS logics can be broadly divided into 3 sections. Unit Logic. Oil Elevation Logic.
Unit logic
Boiler purge logic Master fuel trip logic Oil trip valve operation logic PA Fans logic Scanner air Fans logic Seal air Fan logic
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FURNACE PURGE
Purpose: : Complete Removal of unburnt fuel from entire furnace Procedure:
Ensure that all fuel to furnace is cut off and all flame is out Provide adequate air flow through furnace (30 to 40%) Initiate a MANDATORY purge time cycle (9 min)
Consequence:
Master Fuel Trip Relays are reset Firing of fuel into the furnace is allowed
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A. Unit Logic
Boiler purge logic, which ensures a
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PURGE PERMISSIVES
All HFO nozzle valves closed All pulverisers OFF All feeders OFF No MFT condition present All scanners senses no flame All Auxiliary Air dampers modulating Both PA fans OFF All Mill HAGs closed Air flow more than 30% and less than 50% HFO trip valve is closed
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TO FSSS
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MFT or Boiler Trip means: Complete isolation of all fuel to furnace under certain conditions Automatic Procedure: All oil valves are given closing command All mills and feeders are given trip command All Primary Air (PA) Fans are given trip command All Hot Air Gates (to mills) are given closing command Further Consequences: Turbine protection is initiated (to trip turbine) All SH and RH spray valves are given closing command All elevation SADC are given full open command Furnace pressure & Air flow controls are set to manual
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Master Fuel Trip Logic This ensures a safe shut down of the boiler in case of any abnormal conditions in boiler/ furnace. If some abnormal condition occurs, Master Fuel Trip Relay acts and ensures the closure of Heavy Oil Trip valve (HOTV) and all Oil Nozzle Valves (ONV), thus cutting off total oil supply. It also ensures the stopping of all pulverizer systems and Primary Air (PA) fans, cutting off total coal supply to boiler. The various abnormal operating conditions under which Master Fuel Trip occurs are as follows:-
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Both FD fans OFF Both ID fans OFF. Inadequate water wall circulation for more than 5 seconds. Loss of Reheat Protection for greater than 10 seconds. All BFPs tripped. Drum level very high for more than 10 seconds (2/3 logic) Drum level very low for more than 10 seconds (2/3 logic) Furnace pressure very high (2/3 logic) Furnace pressure very low (2/3 logic) Loss of all fuel. All feeders OFF and loss of AC Supply to the elevation in service. Unit flame failure. Loss of Unit Critical Power for more than 2 seconds Both Secondary APHs OFF. Loss of 220 V DC Supply for more than 2 seconds. Air flow less than 30% and boiler load not greater than 30%. Manual Emergency trip.
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Air flow less than 30% and boiler load not greater than 30%
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There are four heavy oil elevations AB, CD, EF & GH. For all these elevations, logics are same. Oil elevation can be placed in service auto/manual. For a particular elevation, only one command is given for all the four corners together. (e.g. One common start command for elevation AB-1, 2, 3 and 4 guns). But start command goes to corners 1 to 4 sequentially. First command goes to corner 1; after 15 seconds start commend goes to corner 3; again after a lapse of 15 seconds start commend goes to corner 2; and again after a gap of 15 seconds start command goes to corner 4.
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A particular corner takes the start command only if the following conditions are satisfied: The particular corner oil gun engaged feedback is available. The steam scavenge valve is closed for the particular corner.
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The sequence of operation taking place for a particular oil gun once the command is given is as follows: First the oil gun is advanced. Once gun advanced feedback is available the HEA igniter is advanced. Then atomizing steam valve is opened for the particular corner. Then HFO nozzle valve gets open command. Spark command is given to igniter transformer, thus producing a spark at the spark tip. Then for this particular corner HFO flow satisfactory feedback comes from the flow switch in the oil line. The corner oil gun proves when the DISCR FLAME SCANNER senses FLAME. When 25 seconds elapses after oil valve open, igniter spark signal is removed and spark rod is retracted. If the corner oil gun did not prove FLAME by this time, Oil nozzle valve and atomizing steam valve closes. Gun and igniter are retracted.
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1- PURGE COMPLETE/MFT RESET AND NO FIRST UP FAULT. 2- HFO PR. OK >25 KSC. 3- HFO TEMP OK >95C 4- IGNITOR AIR PR. >200 MMWG. 5- IGNITOR OIL PR. >10 KSC. 6- NO LIGHT UP IN PROGRESS. 7- NO BURNER START INHIBIT. 8-PERMISSIVE TO FIRE OIL.
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BURNER START PUSH BUTTON (NO OTHER OIL BURNER START IN PROGRESS).
OIL BURNER START SEQUENCE-
1-OIL BURNER SEC. AIR DAMPER OPENED. 2-OPEN IGNITER OIL MASTER TRIP VALVE. 3-NO FLAME SENSED IN LAST 5 SEC. 4-ENERGISE IGNITOR TRANSFORMER. 5- OPEN IGNITOR OIL SOLENOID V/V. 6- DETECT IGNITION OIL FLAME. 7- 4 WAY V/V TO FIRING POSITION. 8- OIL FLAME DETECTED. 21 July9-CLOSE 2013 PMI Revision IOTV/SOL. V/V . 00
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Each mill can be taken in to service manually or automatically. Auto manual selection push button is available on FSSS console for each mill. Initially, Pulverizer Ignition Permit signal must
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MILL PERMISSIVE:
30% BOILER LOAD AND
ADJACENT MILL FIRING
INTERMEDIATE OIL BURNER ELEVATION FIRING PA FAN IN SERVICE
OR
AND
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Once the mill is ON, associated HAG can be opened and feeder can be placed in service.
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OIL BURNER FIRING ON MILL BEING BROUGHT INTO SERVICE1-AT LEAST THREE OIL BURNER S FIRING IN SELECTED ELEVATION. 2- (A) BOILER LOAD > 30% BCMR (B) UPPER OR LOWER ADJACENT COAL BURNER IN OPERATION
OR
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AND
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(A) AT LEAST 3 OIL BURNERS FIRING IN THE BURNER GROUP ABOVE (B) ADJACENT COAL BURNER ABOVE IN OPERATION (C) THIS ELEVATION IS HIGHEST IN THE BURNER GROUP. EXAMPLE- FOR MILL B START PERMISSIVE(1) ELEVATION AB 3 / 4 OIL BURNER ARE I/ S . (2) MILL A FIRING OR MILL C FIRING BOILER LOAD > 30% OF BCMR. (3) MILL C FIRING ELEVATION CD 3 / 4 OIL BURNER ARE I/S.
AND
OR
AND
OR
AND
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(A) AT LEAST 3 OIL BURNER FIRING IN THE BURNER GROUP BELOW. (B) ADJACENT COAL BURNER BELOW IN OPERATION. (C) THIS ELEVATION IS LOWEST IN THE BURNER GROUP.
AND AND
OR
AND OR
ELEVATION AB 3 / 4 OIL BURNER ARE I/S. * NOTE THAT C ELEVATION IS LOWEST IN THE BURNER GROUP CD
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AND
MILL PERMISSIVE:
30% BOILER LOAD AND
ADJACENT MILL FIRING
INTERMEDIATE OIL BURNER ELEVATION FIRING
OR
AND
PA FAN IN SERVICE
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AND
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VOTING OF ELEVATION
VOTING IN AB ELEVATION WILL BE AVAILABLE (1) MILL A FEEDER OR MILL B FEEDER I/S. AND ELEVATION AB 2 / 4 FLAMES IN. INTRLOCKED WITH ( ALL BURNER IN AB ELEVATION SATISFACTORY S/D OR 3 / 4 OIL BURNER IN THAT ELEVATION ARE I/S.) (2) VOTING IN BC ELEVATION WILL BE AVAILABLEMILL B FEEDER OR MILL C FEEDER I/S. AND ELEVATION B 2 / 4 FLAMES IN. (1) BOTH FEEDERS ON BURNER ELEVATION ARE NOT I/S. OR (2) 2/4 FLAME ARE NOT SENSED INTERLOCKED WITH 3 / 4 OIL BURNER ARE NOT FIRING. OR (3) OIL GUN IN THAT ELEVATION NOT SATISFACTORLY SHUTDOWN INTROLOCKED WITH 3 / 4 OIL BURNER IN THAT ELEVATION NOT FIRING. PMI Revision 00 21 July 2013
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Elevation
service.
Logic
Feeder
only.
speed
This
command
is
In case of pulveriser power high, bowl DP High or feeder OFF command, feeder speed demand is driven to minimum. Release feeder to Auto Signal is also coming from FSSS. All of the above conditions are present and feeder is not ON for more than 50 seconds, release
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