Condensate Line Sizing

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Pipe Diameter Mass Flow Rate of Condensate Condensate Pressure Before Flashing Flasher Condesate Header Pressure Constant

A Constant X Constant B

14 Inch 120000 Kg/hr


2 40 Kg/cm G 2 5 Kg/cm G

264552 lb/hr 583.143 psia 85.338 psia

0.198495 2.317087 0.009815

Weight Fraction of Condensate flashed to Vapour 0.199555 Flashed Steam Flow Rate Flashed Condensate Liquid Flow Temperature of Flashed Condensate Flashed Steam Density Flashed Condensate Liquid Density Density of Mixture (Flashed Condensate/Steam) For Turbulent Flow Friction Factor Pressure Drop of Flashed Condensate mixture Velocity of Flashed Condensate mixture 0.012571 23946.59 Kg/hr 96053.41 Kg/hr 253.2732 C
3 3.009158 kg/m 3 910.8139 kg/m

52792.65 lb/hr 211759.4 lb/hr 487.8917 F


3 0.187849 lb/ft 3 56.85835 lb/ft

3 14.88213 kg/m

3 0.92903 lb/ft

0.591644 psi/100ft

4437.05 ft/min

Line Size is adequate

Assumptions: 1. Most of the flow patterns for steam condensate headers fall within the annular or dispersed region on the baker map. Rarely flow pattern falls in slug flow region. 2. Flashed steam is less than 30% by weight. 3. Vapour-liquid mixture throughout the condensate line is represented by mixture conditions near the end of the line. Method: 1. Amount of condensate flashed is calculated. 2. Further to above the density of the mixture (condensate+flashed steam) is found out. 3. Using two pressure drop correlations, pressure per 100 ft. is calculated. 4. Also, the velocity of the mixture in the line of specified size is calculated. If the velocity is lower than 5000 Foot/Min., the specified line size is said to be adequate.

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