Professional Documents
Culture Documents
Preservation of Foods
Preservation of Foods
Published
by:
Agromisa P.O. Box 41 6700 aa Wageningen THE NETHERLANDS Available from: same as above or Stichting TOOL Entrepotdok 68A/69A 1018 AD Amsterdam THE NETHERLANDS Reproduced by permission. Reproduction of this microfiche document in any form is subject to the same restrictions as those of the original document.
AGROMISAFOUNDATION Agromisa is a volunteer organisation of students from the Faculty of Agriculture in Wageningen, the Netherlands. The organisation was established in 1933. Agromisa aims at improving the position of socially and economically underprivileged groups in developing countries, by transferring agricultural knowledge to those organisations and persons who devote themselves to these groups. Agricultural knowledge is transferred in the following ways: - we give answers and recommendations in writing to those who pose questions - we provide an'"entrance" for visitors and those who pose to the different departments of the Eaculty of questions, Agriculture - we publish the Agrodoks - we publish a Dutch quarterly magazine for development workers: VRAAGBAAR - we sell practical books on agriculture in the tropics I The second aim of Agromisa is to increase the awareness for development problems among the Dutch people. Agromisa is a member of the TOOL Foundation (TOOL = Technical Assistance for Developing Countries). In the TOOL Foundation are gathered the agricultural, technical and medical groups in Holland, working to achieve the same aims as Agromisa. ATOL is a sister organisation of TOOL in Belgium. If you are working with underprivileged groups in developing countries, then the groups participating in TOOL, and ATOL, can give you advice on the following subjects: Building and building materials ;:ster power Machinery Wind power Electrotechnics Solar energy Chemical technology Biogas Roads and waterworks Fossile energy continued on kack cover
Foreword -m This brochure view of the simple revised chapters. The principles first specific preserving pal attention the processing as this Eountries. Comparisons difficult, scribe as this of the cost prices of the various as possible, it methods is very We have tried so that you will to debe is dependent on many factors. and techniques in the general will of preserving of spoilage introduction. be explained, on drying and spoilage Following prevention this, are treated methods of spoilage points the various edition Voedingsmiddelen", ("dokje", techniques and includes or little document) "dokje", is meant to give a general It is a completely "Konserveren van in extended or new
used to preserve
foods.
be repeated. and smoking of fish and fruit drying, not usually and meat, and on New chapters of vegetables, and has been omitted, in developing making have been extended. salting on deep freezing available
The chapters
The chapter
technique
needs facilities
are required. -
Agrodok 3: PRESERVATION OF FOODS Table of contents Introduction 1. Spoilage: Causes, effects of spoilage meat and fruit by heat and prevention 1.1 tihat is spoilage? 1.2 Prevention 2, Preserving 2.1 Introduction 2.2 Preparations 2.3 Processing 2.4 Storage 3. Drying of Vegetables and Fruit product 3.1 Introduction 3.2 The quality 3.3 Pretreatment 3.4 Drying 3.6 Hygiene 3.7 Preparing 4. Preservation dried foods for 4 with salt use 3.8 Remarks on table 4.1 Introduction 4.2 Requirements 4.3 Preparations 4.4 Salting 4.5 Warning 5. Preservation 6. Preserving 6.1 Introduction 6.2 Making fruit 6.4 Fruit jelly juices preparation fruit for preserving meat and fish 6.3 Lemonade concentrates 6.5 Making candied 6.6 dam making 7. Simple techniques 7.1 Introduction in acetic fruit acid making by jam and juice methods techniques 3.5 Packing and storage of the fresh techniques vegetables,
page
1 2 2 4 8 8 11 12 15 26 26 26 27 28 25 36 36 36 41 41 42 43 44 46 47 48 48 48 53 53 54 54 60 60
of vegetables
7.4 Smoking of meat and fish products 8.1 Introduction 8.2 Milking 8.3 Preparing 9. Final List remarks and literature
of Tables of vegetables of fruit; and fruit and processing times times in water 17 19 21 36 43 58
1. Preparation glass bath 3. Preparation pressure 4. Preparation 5. Preparation 6. Juice List la, jars 2. Preparation
sterilization
in a boiling
times in a products
conditions for
of vegetables
extraction
from various
of Figures b, c Glass jar racks bags vegetables seals 16 16 31 31 31 32 42 57 57 57 70 70 70 churns 77 77 77 ' ~.~ ~~_~ ~~-.-
2. An autoclave 3. Drying 6. Storage 4 and 5. Improved sun driers 7. The bush drier 8 and 9. Salting 10. Bottle 11. A fruit 12. A juice press steamer top sealer
13. Smoke grill 14. Smoke oven 15. Smoke house 16 and 17. Butter
List
of Figures,
18. Cheese cutting 19. Curd stirrer 20. Cheese mold 21. A cantilever
system for
-19
Introduction Man is dependent origin. certain developed for his food on products of plant and animal available in
Because most of these products to preserve preserving foods. Preserved have spoiled. longer own vegetables
seasons of the year and because food spoils, would normally grow their
foods can be eaten With the growth times increased, and keep animals.
foods for
is the process
by which foods can be kept for'llonger excess foods available Consumpdestroys foods usually
at certain tion
times,to
be consumed in times when food is scarce. as preservation language, value ifoods. dokje to a number of simple on a small to process preserved scale, and store is paid to small thiir in plain preserved
of fresh
sane of the nutritional are not as healthy Attention techniques, or village make it omically. In times of scarcity to the diet, independent season. This Ydbkje" begins
preservation to
level. possible
attention
foods can be a welcome addition sales out of season are possible, in the harvest and its prevention.
of speilage
Knowledge of the causes of spoilage preserve correctly. After preservation are explained each method are descrfbed. The following various product foods: of meat, canning, manufacture,
is necessary
in order
to be able to
this, the principles and the methods of and the advantages and disadvantages of are treated drying, with data for and smoking dairy
drying
and fruits,
salting
jam .manwfacture,
-2-
1. 1.1
Spoilage:
Causes, Effects,
and Prevention
What is Spoilage Spoilage ful (sour, Most fresh is the deterioration moldy) and/or within in food which makes it a carrier of disease distasterotten, germs. without
foods spoil
days when they are stored If one of the following it can be considered offensive a different The food, smell, color,
care in warm surroundings. When is food spoiled? can be applied is definitely strongly (bulging stmach death. Spoilage - continuation overripening - reactions Spoilage important here. It Enzymatic teurization, portance quicken organisms foods useful usually changed. Molds can grow on almost directly rancid. They often this tins) to the food, to be eaten: or slimy
properties and
can be Qaused by: molds, yeasts, of the earioon4: in fruit) in the food itself: and taste occurs quickest. This is the most dealt with pasmethods combatted. and will be the only cake most easily by microorganisms chemical reactions leading to and bacteria life processes in foods (for example,
- microorganisms:
is also the cause of spoilage sterilization). and is very difficult type of spoilage. cause spoilage
(blanching,
is of minor im-
preparation);
not visible
the taste,
_.-
--
-3..
I-
--
.---
-. v---
.-.m,,&-
or bread.
Some molds can produce poisonous toxins, especially multiply milk, in moist at low vegetables) and poisoning so that and can begin to seeds
and
carcinogenic
substances , called
Yeasts can also cause spoilage. and in sour products. can grow in fresh foods Some bacteria
which are not sour. as spoilage. they are less grow again after When can spoilage spoilage -
sensitive and/or
an insufficient
heat treatment. Food poisoning,,and in the food. Their growth carbohydrates, Milk quantities conditions minerals, and which, such as can still in con-
occur only when m.o. have multiplied in the food: nutrients quickly. proteins, in large
in the food is dependent the nutrients the mentioned sequently, asiilttyj: and sometimes vitamins spoil
Most bacteria
grow best in neutral Molds, yeasts9 fruits). for the m.o.: (yoghurt,
found in milk,
grow in sour products The amount of water dry products (milk, meat, fish,
grains)
as compared to watery
products
subh as preservatives
and some herbs which The ideal temperature die. others or for
of microorganisms. js between 7 and 55'C. at temperatures resistant of oxygen. and processing of the food (preservation to adapt to quicker in the or poisons multiply new microorganisms of microorganisms can multiply Below -1O'C molds above 1OO'C.
1 grawth
are often
Some microorganisms
The time between infection consumption). the new food. than others, food can vary. In addition, so that
some microorganisms
At 37'C bacteria
individual organisms in seven hours. The actual rate at which the bacteria nation of the factors mentioned. A'watery
-4-
much quicker
at 5'C. InfecLion can be caused by people dust, sewage, can also pets, disverContamination animals, or hands) soil, foods. domestic
a preservative
treatment
An example of this on the same plate contamination? hygiene, using the toilet, work and before
is the contamination where the fresh'meat Hygiene! Wash hands thoroughly after touching handling food.
of cooked meat by
hot water
and after
cuts
and infections,
Keep food on smooth sureaces which can be and are washed well'(stainless Keep the places where food is stored soda water. Wash all Cover all Never store Ensure proper tools used with pests hygiene foods regularly. are kept. foods well. away from the places where.-foods at room temperature. when animals are slaughtered. boil the water before use. left-overs clean by regularly
Where necessary
mentioned
this
"dokje"
deals with .
-- extending
ti&ways with
new qualities. Preservation microorganisms. ways: 1. The microorganisms can method will are removed: liquids This is a very costly (filtering of drinking method which water). This only be used with is based on the delay or prevention The dangers of microorganisms of spoilage can be avoided in three
not be discussed.
u--l-:*
-59
2. The microorganisms When all is called are killed, important faster sterilization less easily its three acidity, the acidjty sterilization,
are killed:
This is usually
done with
microorganisms
so that not all microorganisms pasteurization, and the product can The acidity Microorganisms quicker. sourness of the food is very and spores die and grow by Microorganisms is indicated is, up into
by heating
is therefore A product's
the greater
acid content: products most vegetables, meat, and fish. tomatoes, berries, citrus pears, milk? strawapples rhubarb,
pineapples, products,
sauerkraut
.
activity
is suppressed: grow,
An environment
in which
or can grow only very slowly; in the refrigerator for much longer periods and energy Extensive with the must be accurately of energy needed for supplied
low temperature: in the deep freeze maintained, supply freezing, information purchase and quality. this
Low temperature
and high demands are made upon the freezer Because of the high costs not be discussed is usually Drying water itself. grow. method will further.
b.
reduction preserving
is the oldest
can no longer
-6-
method is to dry the products sun). driers Somewhat more expensive in which the products
(with dried
Sun-dried products are of slightly less quality air. breakdown of certain vitamins in sunlight.
C.
Raising
the osmotic
pressure:In
this of fruit.
technique
sugar or salt
added to stop microorganism jam making, keep well. ritional d. Addition partly treated and the candying
growth.
Examples are salting These preserved for vegetables. substances therefore is low. of certain this and will nature
The method is less suitable value of the final of preservatives: product Addition In practice
prevent here.
spoilage.
method is only used as of the substances accurately. or by adding al"new" foods can as for drinks, sausage, odor and taste, products. of a preservation of the stored method sun), involved It the in
processes alcoholic
Which method should be chosen? depends on the product, the accessibility storage facilities, each method. It salting desireable accepted. A number of advantages summarized here: heat treatment: and water; and for value jars fairly or tins expensive; with lids and drying -the desired packing of energy possible
product,
(wood, gasoline,
oil,
is sometimes necessary
intensive; storage
requires
sterilizers
machines are needed; packing long periods; is good. (freezing): are needed;
is expensive)
is easy (below 25%) and the nutritional using much energy; value and length of
the quality
technique,
nutritional
storage drying:
are good. inexpensive, little no energy equipment (sun drying) needed: or only relatively airtight little storage dry and/or
energy needed;
required; quality and nutritional value reasonable with good storage. high osmotic pressure: inexpensive when sugar or salt are cheap; no energy required; good quality (excess fermentation needed; taste general rather storage at room temperature; long storage often salting with possible; gives a reasonable vegetables; nutritional techniques); length ;obten good. quality and food value with meat but poor quality for fruit; and pickling: and odor often short sugar). cheap (native changed; food value no ci:ergy in radically of storage sugar gives value low
( a few weeks);
-8-
2i;
Vegetables,
By Heat
Introduction General Heating Iriformation is one of the commonest preservation and fruit. Sterilized meats in tins methods. Fruits or jars Heating can also be can also be kept is
long periods. stared:.forz aloag,time ( until~t#re+ext the air to a product and then ' present in the jar or tin are killed in seal on the jar makes (deterioration The timing
In general, heated products canbe harvest). This is done by closing off heating infections taste Not all tempepature jar or tin, this, so that spoilage from outside products the microorganisms is stopped. impossible. and microbial
spoilage
and color)
continues. can be heated in the same way. on the infection (lOOC), higher while level, less temperature. water Sour products by heating in a boiling and the the such cooker the product, such as fruit sour products in a pressure water bafh
must be sterilized longer are: of the product is reasonable by using are: when heated
where temperatures
of heating storage
and safer
with fresh,
fruit.
products
and by
must be used, and may be exGlass can be reused. sun drying, jars is less. canning in glass when compared with for
and difficult
equipment requires
very expensive. The treatment The process especially as a result requires with
much fuel. than other causes taste methods do. and vitamin into losses, the water.
The nutritional
of chemical
is better fruit
It is preferable to eat as possible during the whole year. sterilization and canning first. of a
methods.
the methods are given for fruits, and meats. in this procedure,
of vegetables,
materials
these will
Packing Materials Tin-plated cans and glass jars or bottles of the vessels Big, in small or flat of the product can be packed in all tin or jar can be used to hold the must be chosen acbulky products tins or jars such as which allow and
The shape and velume to the quantity of meat must be sterilized the center brine, etc. in juices,
to be processed.
the heat to penetrate or jars. The contents possible or jar one day. the packing tins and jars than with a. Tins These are iron They are especially izing larger are aany different shapes (cylindrical comnon volumes aref capacity on the inside. layers supplier in liters should
quickly.
Small products
of an opened
(in any case within be adapted it material smaller tins C!f course
24 hours),
so that
of food consumed in one meal or the tins the cheaper bigger product.
the quality
is somewhat lower
cans which are covered with used for sterilizing, tins flat= 0.85 good. Unfortunately
a thin
layer
.amounts.
they can only be used once. wide and shallow). 0.95 3.1
Tins can also vary by the presence Unvarnished Highly tins on the inside about these. are also available to maintain
or absence of a varnish Tins with products; berries, and 'taste. for special (cherries, good color
must be put in varnished With every tin the help of a tin simple hand-operated sealer. tools
sealed
-100
adjusted
to prevent air
leakage.
This can be checked by closing it in boiling the sealer clean, water. If, must be readand do not reout. If they are hot water and
are fairly
Store them upside down to keep dirt wash them in hot soda water (1.5%), rinse with dry on a clean cloth. The lids
them drip
Glass jars can be used for Glass has the advantage that it sumed and that and the fact the glass that light doesn't
sterilizing under pressure and for canning. can be reused after the product is conaffect the product, The fragility Jars differ A rubber of glass, in ring are two disadvantages.
can get to the product and jars zinc lids mechanisms. and the jar. These are: (figure la,
Use only undamaged lids size and in the sealing jars with ceramic is put between the lid lined
are reusable,
but the
Wet the ring and put it on the clean rim of the jar. Fill the jar, clean any spills, screw the lid on tightly and then give the lid a quarter turn back. Air can then escape during the process. Imnediately be tightened -jars tight. jar - jars it with after again, divided lids (figure lb). into In addition to a screw cap there is the lid and which seals the jar aircan be used only once, but the other with jars, a plastic but the lids heating. soap (soda) and layer must on is warm and seals is a lid heating, when the jars are still hot, the lids should,:,
also a type of disk which fits The disk and lid with (made of carton Fill lc). air are reusable. caps (figure the lid allows is cold.
to escape when the jar The jars can be reused, closed before before
and lids
are achieved
-ll-
2.3.1.
Processing
Equipment_ the whole process are: vegetables, knives pre-boiling, at 1OO'C. tins cooker for sterilizing at temperprocessing bottles, lids, etc.
The items needed for tubs for washing cutting kettles shallow
- a sterilizer
points
of the process
have already
been de-
the descrjption
be mentioned. work pays off in lower levels The time meen may not be lower and jars. and sterilizing by which the given in
Clean and tidy must therefore jars or tins the tables, 2.2.
as possible,
Preparations Specific information and Fruit use only healthy, unbruised fruit and fresh vegetables. in and processing preserves. and cut into vegetables to shrink before as short as possible is to be found in the tables on the following
pages
The general
a. Vegetables
Wash the produce, cut and remove inedible parts, Cook all small pieces. Work as quickly as possible. them and to keep the number of microorganisms canning. Normally fruit is not cooked. b. Meat and Fish Processing 'growth vegetables. meat to a preserve bacteria bottling pieces is posgible,
as low as possible
although
of pathogenic Therefore
is much higher
fresh
(a few cm thick),
-12should be partly bigger fresh, pieces. Only fatty healthy cooked before fish fish. Ire suitable frying. Use flat tins, especially Start V- I i-
Wash them and gut them so that when being removed. raw, fried, the bones, then wash the fish
do not touch the flesh and, with big fish, water. straight smaller 2.3. 2.3.1. The fish
Remove the head and tail thoroughly or cooked. Big fish Put small fish
or tins (herrings).
(sardines);
somewhat bigger
h? 2 to be cut into
to go into Techniques
small tins.
c IIl
warm or heated to the filas quickly as possible, or the 14quid Take care wrder the rim with hot vegetables
or tins
centime&;sr solution,
A correct portant.
and temperature
of the liquid
A sugar solution
of sugar in 11)OOml water but 400 grams sugar in 600 ml water. Glass jars, product. The sealing table. shallow If it temperature may never be lower and tins than indicated bottles, and tins temperature can be sealed after as long as the sealing has been reached in the middle
in the in a is
is lower,
the jars
must be quickly
reheated
the temperature
temperature.
in the middle of the tin. and apply the recommended heat treatment. With Temperatures unless the jars Up To 100C can be stored canning Conning below 2nC. is not
Canning in Glass
Canning cannot be advised If you live possible, large kettle higher with than 300 a. perforated and you must sterilize
is done in a
-13-
with
on the bottom to hold the jars can be used, placed above the water. as the jars, temperature. for
the rim of the in the pan are removed to cool on a When the these vegetables without
are just
should be warm or the same temperature when the pan is heated from the pan imnediately shelf jars falling or cloth. are closed off. Table 1 gives should be stored Never eat spoiled storage. 2.3.3, Sterilizing The boiling acid prevents To prevent boiling and jars rolling boils greater table':: water; In A Boiling water processing in a cool, food. times for properly to the proper after
Begin timing
a few hours.
vegetables.
Before consumption
the vegetables
15 minutes.
bath is used to preserve jars from breaking, into under water. making sure that sterilization start
of any surviving
microorganisms. hot but not yet The tins only bath the process remains at a An open water At the boiling Begintiming the water period. water.
when thewater
up to 300 meters above sea level. at a lower temperature, the same effect, to achieve
must be sterilized
as shown in the
altitude 0 - 300 meters 300 - 600 meters 600 - 900 meters 900 -1200.meters
a = 12 minutes a= a=
-14-
heating
the tins
can be cooled
cold water when they are luke-warm. adding cold water times are given in table
The cooling 2.
in the sterilizer,
With an Autoclaye I- .
For sterilizing with temperatures higher than 100C a'pressure cooker or autoclave is needed. These high temperatures can be reached only by means of over-pressure. At sea level boils at 115'C. water boils In higher at 121C when the autoclave has one atwater mosphere over-pressure. required temperature. At an ever-pressure As a rule of 0.7 atmosphere extra
is needed to get the is needed per 1000 cooker has to is the same for
The general water. in the autoclave. a quarter turn close reached, and pressure
Cover the bottom of the autoclave Place the basket with basket must not all
steam must be able to pass through. back. system. Apply heat. system up. time starts. as possible This can should build the ventilation the cooking as constant
Remember to give the jar Seal the-autoclave After (the air When the (see table : by regulating Tins: After be done quicker be done slowly When the pressure When the tins Glass jars: gone before mediately.
the steam has escaped 10 minutes has been removed) and let necessary temperature is 3) Keep the temperature the heating. the processing with small? and carefully let tins
the over-pressure
can deform or even burst. can be opened. Remove the tins cold. is them) dry them. now and then to keep it
the autoclave
Remove the jars and tighten the lids imopening the lid. The disadvantages of glass jars is that they cannot be The safest way is to cool them in the open air until cooked quickly.
-15-
they are hand warm and then to put them in cold water. A second technique for sterilization with an autoclave The autoclave use: more is comenergy and water but gives a better product.
pletely filled with water and the tins The process is as -above. The cooling sterilization,
and jars are put into this. can be quickened by slowly reto the autoclave after
2.4.
Storage Label them so that one knows should stay below 2O'C. still takes place. temperature. Don't Only the pile The
Store the canned foods in a cool place. The temperature during storage the contents. the cooler storeroom ventilate the better, should with as chemical air spoilage the preserves too tightly; dry air; could rust
should be able to move between them. a constant in warm, humid weather,as Check the product for
condensation spoilage.
first.
. General Remarks For Using the Tables: Use as little Use clean herbs and spices salt. If the salt is not pure, heat it on a as possible. These are often a ' source of contamination and purified dry iron sheet above a hot fire.
-160
Figure
la
Figure
lb
Figure
lc
Figure
an autoclave
-17-
Table
and fruit
and processing
times
in
volume)
product strawberries
preparation wash, sprinkile weight before in sugar, packing and remove pits reduce liquid, with add in packing with let ) of the product stand two hours
canning
liquid
make applesauce,
75% sugar, w
cold
stand two hours before need 25% sugar solution, 75% syrup 1 hour
25% or 75% sugar, cold 40% sugar, 40% sugar, cold cold
cook for
peel and cut halve and remove pits cut into Pack with pieces, juices sprinkle weight after in 2 hours. 40% sugar, boil if 1% salt boil for shortly, 10 minutes water boil strain in 1% to the tightly fresh fresh fresh boiling boiling boiling water water water for fresh boiling water solution, wafm strain cold 1 of the product
wash, (peel), halve wash currants, shortly, cloudy remove stems, simner one hour,
wash wash tomatoes, and reduce juice cut, salt, jar wash, boil add fresh before cut to jar boiling height,
packing
the vegetables
strip,
5 minutes remove ends, wash, boil salted liqi:i;! watet for wash, MI for 5 minutes, before in lightly add boiling packing 10 minutes
to the jar
-180
1, continued
--
preparation -. shell, wash, do not boil wash, break, lightly salted use fresh add boiling packing boil for 10 minutes wash, boil with in withwater some salt, before in lightly salted salted
runner
beans
for 5 minutes and wash, boil for 5 minutes wash, boil for plus salt
product strawberries apricots apple sauce raspberries cherries pears peaches snow peas turnip peas beans (fresh) tops
canning
times
product, rhubarb plums currant tomatoes tomato puree endive asparagus snap beans broad beans carrots 24 hours cauliflower spinach juice
canning
times
30 min. 8O'C. 30 min. 8O'C. 30 min. 8O'C. 20 min. 75OC. 30 min. 80C. 30 min. 80C. 30 min. 80OC. 1 hour 100C. 14 hour 100C. 14 hour 1OO'C. repeat after 1 hour 1OO'C.
30 min. 8O'C. 30 min. SOOC. 20 min. 75OC. 20 min. 80'~. 30 min. 80C. l$ hour 1OO'C. 11 hour 1OO'C. 14 hour 1OO'C. 11 hour 1OO'C. 11 hour 1OO'C. 14 hour 1OO'C. 14 hour 100%. I \ ., , -
i \
- lY-
_- --
--
.-
Table 2: Preparation and 3 liters. and sterilized product apples (whole) apples (slices) apple sauce apricots berries cherries figs
of fruit
preparation peel, into peel, blanch tins remove core, in 1% salt boil for 10 minutes, at 82'C. fruit, add minimum wash with sugar and fill and overripe slice and blanch for for 3 minutes, fit tightly
20% sugar 20% sugar 25% sugar, 30% sugar, 30% sugar, boiling boiling boiling boiling
3 minutes 5% weight
pulp apples, remove stalks, remove stalks carefully remove stalks, sour cherries remove stalks, 1OOOC
liquid
the syrup contains grapefruit grapes mango oranges wwa peaches pears pineapple plums rhubarb sauerkraut strawberries peel, jars
segments,
remove stalks, steam for peel, peel, boil halve, peel, filling peel, stalks chunks, boil for core, remove seeds,
2 minutes,
flat
50% sugar t 0.25% peel, until 25% sugar, 20% sugar, 30% sugar, wash, remove cut i nto glass or tins 20.X: sugar, boiling 30% sugar, bbiling
in water,
remotie any overripe (halve) wash, remove unedible pack tightly 10 minutes wash
water
remove tops,
-2o-
table product
2, continued preparation wash, steam 15 seconds, water, remove skins, cut into slices, fill fill immediately peel, dip in cold liquid 0.5% dry salt calcium vinegar chloride, t 0.07%.
tomatoes banana
peel,
(halve) fill at 70-8O'C. parts, after blanch hearts in 10% (puree) times
50% sugar t 0.25% vinegar, boiling 3% salt boiling 1.5% salt, boiling t 4% vinegar,
prepare, for
product
sealing temperature
in boiling
(OC)
apples apple sauce apricots berries cherries figs grapefruit grapes mango oranges papaya peaches pears pineapple plums rhubarb sauerkraut strawberries tomatoes banana '
60 82 60
70 70 95
20
5 25
20
5 25
0.58 15 5 15 15 15
0.85 15 5
20
25 15
20
25 15
10
15
60
77 95 77 77 71 71 75 ,*
10 20 10 20 20 !5 20 20 10
25
10 20 10 20 20 35 20 20 Jll
30 10 45 15
20 20 20 10 18
15 10 minutes,
12
15 15
20 10 30 jr) 30 10 20 20
g1'C.
do not boil
20
30
18 20 25 30 TO
25 lc 25 -1 i3
20 30
40
30
40 7, L, 2'1 ii1 .,il.
20
15 1 Lj 15' 1')
82 86 71
77
IO 45 15
60
71
45 10
'.':I 12
30 20.
-319
figure
3: drying
racks
fiorhv
figure
3improved sun dryers: .: _ B: ventilation holes, C: air heater, D: insulation A: glass, F: angle of incidence of the sun E: racks with the to-be-dried product, The arrows show the direction of the air flow. figure 6: a clip
-clip
-NC-.&. II
-.-
to-be-dried
material
'cold air
figure
-339
rains drier
often
and for
long periods,
it
in reserve Drying
Artificial
Improved Sundrying Drying This raises by regulating temperature The ventilation It over the product techniques relative section protected can write structure 3.1. for goes quicker when the racks are placed through to 60 -75'C. (see figure elpecially in a structure so that the suns rays can enter a glass cover and the warmth is trapped. Over-heating 2). Without can be avoided ventilation the process. it
at the end of the drying condensation boxes before will a better leading
must be good enough to prevent to heat the air 3). in special giving (figure These techniques possible with
on the glass.
is also possible
speed the sun drying product. These as the in is you high humidity, as explained is that drying
in dry areas (beware of overheating), also make drying moisture decreases An extra
temperature, in this
advantage for 4 is
from rain.
specifications
shown in figure
Commonly applied;
5 is less common.
With Fuel or when large when the fuel quantities supply (above 100 kg/day) the air with wood or Vegetables is not a problem. one should consider heating
In wet climates, have to be processed, other fuels, especially with this dry better
of the end product can be obtained Instituut A fire The fire stirred capacity: material: . 1. The Bush Drier The he;lted air
method than in the sun, and the color, odor and taste Two methods will be briefly described to is better. If You are interested, Department 63, Amsterdam, further information AO/OPR, Koninklijk the Netherlands. air.
in an oven made ft-brn welded i ;n cans heats the surrounding rises through
a th-in Ic;ger of the to-be-dried product on racks. must be watched at a! i times a~til the projluct has to be shaken or intervals. nettic::, wire, wood, nails, 0.1 to 1 ton/day oil one sack rc~-tl., (24 tibl?rs) drums, gal~anix~;I 'iron sh~+ts, d (oment, sancl
at regu9ar
stones.
-34-
costs:
building
costs, accurate
material
high fuel
costs
construction:
work is required.
Agromisa or the Koninklijk 2. Air Driers (or air layer air With Artificial ventilator
which should
on a drying
speed and the water content importance. wet periods. (see page 34). example for
temperature
is of lesser during
1 ton or more in 8 hours ( for motor (2 or 3 hp is enough), netting,, costs, accurate material building costs,
required
Packing and Storage At the end of the drying period all foreign material air (stems, etc.) Dried ' as pieces which are not yet dry enough. from the surrounding has to take place The product
should be removed, as well vegetables their relative can easily low water content humidity
because of
is at its
can be cooled
and when the work has been done hygienically, packed imnediately. The packing proof. way that (properly waterproof. or a sealing plastic A plastic is the best. cellophane the force with The dried sealed) It material products will is also must be waterproof, can only against
and insectin such a bags gas and a hot iron Normal plastic cellophane This kind of
some time,
is not so easily
bag of a thicker quality (polyethyleen, 0.05 mm thick) These can be closed tightly with a metal clip or with although the quality of the closure also depends on of the which the bag is closed and on the flexability
tape,
-35-
(see figure
4).
The plastic
bags still
in a
against
to put a number of small bags in bigger Small bags are useful, opening for of the tin. meal. one family oil, varnish, regular
as the products
Each bag can best be filled They must be closed sealing material. lime is someabsorb water the can be stored
serve as packing/storage linseed aedessicant is needed. just 4). before dried After that
material. or other
To be on the safe side, times packed with cium oxide for quicker, products so it the product 100 kg. product
such as slaked
in ground form.
Properly
for about one year crease quickly. possible. 3.6. Hygiene Drying must therefore -
Cool storage,
as in a cellar,
a product
product
sterile.
Infections
be avoided.
hygiene;
clothesand
Persons who are ill touch the food. Wash hands often. See further Preparing
hygiene
on page 4.
of water
and using water of good quality. 2) times as much water After minutes soaking
use one to 16 times as much For vegetables, soak 30 minutes, for Powders
do not need to be soaked, cook the product for in the same water fruit). 10 or 15 (not always necessary
-360
3.8.
method to be followed. Because the drying circumstances always vary somewhat, the numbers should be seen as an indication rather than as One must experiment to determine method for each situation and product. Extra information specific products can be obtained from the authors. rack capacity: drying. depending characteristics has been given fhe moisture equiptment. The figures for on the relative of the final content itself are based on the use of single artificial humidity product: drying and air will flow speed. of the final is sufficiently without especially itself product dry, since expensive when absolute instructions. the best concerning
The capacity
to help determine
to determine
When in doubt,
in the table. is difficult temperature temperature air can be measured the air but at the end of the thermometer
to measure, but the temperature may be higher.than the drying just against process
a thermometer.
Table 4: Preparation Product Fruit apricots peaches and mangos plums grapes cherries sort
Conditions
Products
Conditions/Remarks -. . -- -.
..
spread on racks one layer thick with the cut side up the , spread on racks with cut side up large plums should be turned water before s
10 minutes
lye dip,boiling
no usual pretreatment, sometimes a lye dip given wash and renlove pits speeds drying juice) (this but loses
-37-
Preparation peel and cut in half the length or slice partly cut wash, peel, quarter and reremove the core wash, cut in half, tree-dried, in do not
Drying
Conditions/Remarks
spread on racks with side upward. full sulfite (request sun, thereafter treatment information
maximum temperature Vegetables .: Product!:' Preparation -: .. Blanching time (minutes) greens (spinach) Cabbage select, cut, wash 2 Remarks
and' blanch wash, cut (51m1thick) and blanch imnediately 3-4 moderately storage ,dried 5 - 8 long
Beans
products
carrots
young roots,
pppe . 4 - 6
a stainless
kn-ife
potatoes
sweet potatoes
wash, peel and remove eyes, juice , wash, slice to prevent. 2-3 mm thick, dip in lemon
6 - 8
ground to powder
brown discoloration
-380
table Product
onions garlic
peel, thick
cut. 3 nun
none none
peel (not necessary when making powder), cut slices 3tmn thick
tomatoes
1.5
oil
on
to prevent
egg plant
remove stem and flower parts, wash and cut in slices 3 mn thick
2-6
okra
select, thick
wash, remove 6 mm
after with
rinse
remove stems chilis are not none sometimes-blanched big ones are cut 3 - 6 need not peel when making powder
to 5-10 nin pieces remove stem and flower parts, cut, remove slice seeds, peel, 31m1thick
table product
4, continued rack final product description water content (%) max. yield per 100 kg. tgmp. fresh product (kg) ( C) pretreated dried
Fruit apricots peach and mango plums grapes cherries bananas figs apples pears Vegetables greens cabbage beans carrots potatoes sweet potat0 onions garlic tomatoes egg plant okra chilis pumpkin 4 4 5 4 4 6 4 5 5 5 5-7 5 5-7 brittle brittle tough,brittle tough brittle tough,brittle tough,brittle 60 63 65 65 65 60-65 71 70-90 90 90 85 70 4-5 10 9-12 10 7-12 90 9 2.5 4 4 4 5 5 4 4 5 5-7 5 7-8 brittle,cribp tough, brittle brittle,dark brittle hard,brittle hard, brittle . 65 55 68 71 65 71 60-75 85 90 80-85 74 80-85 B-10 6-9 9-12 8-9 11 27 6 6 25 6 6 6 6 15-20 10-14 25 12 15-20 15-20 10-15 4-8 6 18 14t leathery leathery kneadable,pit kneadable leathery hard kneadable,skin; flexible bouyant leathery ' 68 i 65 60 80-85 10 45-20 71 66 68 ! 74 71 74 90 85-90 100 90 80 85 18 15-20 34 7 28 15 20
-409
More information - Solar Drying practical convection Caribbean - Sundrying Agricultural (gives
about drying
of Crops and Foods In Humid Tropical manual on construction solar dryers Institute, ventiliated
working
by James McDowell
by Th. Jackson and B.B. Mohammed by E. Reid, AFPRO, New Delhi, for small Produce, India
- How To Make a Solar Yourself-Leaflet (also Questions - Koninklijk Mauritskade Amsterdam the Netherlands (specialized available Instituut 63
drying
and specific
product
information)
- Brace Research Institute MacDonald College Quebec, Canada (for more information about sun drying) University Ste Anne de Bellevue
-41-
4. Preservation 4.1.
Of Vegetables
Introduction One of the oldest methods of preserving food is by salting. is a simple and cheap method of preserving if salt is plentiful disadvantages, only be salted for "acid especially when there fermentation", value. when large nutrients are needed. and should, available, like Vegetables in fact, lose much of their
However, the method has its of salt salting, vegetables products of salt
are surplus
methods of preserving
to preserve.
the vegetables
need to be soaked in fresh in the loss of large and less Vinegar or light labor Large quantities brine
as a salt
sometimes has to be added as well. to create appreciated 1:20, light I proper taste. brine condition The or less method, as
Use of small amounts of salt Enough salt for The acid gives proportion as light salt brine brine. those microorganisms the product of salt
the vegetables.
is needed.
gives an even distribution is a condition The color, for although With the dry salt
and vegetables.
tribution
method the product and taste or pickled cooking needed for instructions,
preserved
-429
4.2. Salt:
Requirements This should salt be finely granulated prepacked vinegar steel. and without a drying this agent. Disby
extracted
sprinkling
a 495% concentration. made from pine wood should The jars with clean, plate. stainless plate A pressure jars (figure
Jars and crocks,or be avoided hot water. Muslin Pressure steel cloth: plate:
or stainless
Wash them in hot soda water and rinse over vegetables or grid
This is laid
The cloth
is used to remove the froth This is a plate A weight smaller of the liquid
of the vegetables.
or plastic.
is put on top of this (see figure than the diameter is not needed. plate
under the surface should be slightly plate g), Weight: level glass correct Knives: which catches
of the vessel.
in which case a weight of the liquid. jar. a measuring steel cup: knives
under the
can be a clean
stone or a water-filled
Scales and/or
These are needed to weigh or measure the salt and vinegar. are needed to cut the vegetables.
figure
figure
-439
4.3.
Preparations The vegetables must be prepared properly before salting. Table 5 the
gives directions for preparing a number of vegetables best salting method for each type of vegetable. Table 5: Preparation method for Product cabbage lettuce swedes turnips green beans and of vegetables each vegetable for type. salting
and indicates
Preparation remove outer shred wash,remove outer shred wash well; cut into utes; brine remove tops and bottoms; small pieces tips; short blanch pieces; 5 minwhole leaves and stalk; leaves and stalks;
Method light light light light light salting salting salting salting, brine
heavy salting,
beans can be used with sweet corn peas boil shell; wait the cobs for with until
the light
10 minutes; method do
remove kernels the heavy brine repacking shelling; the 5 minutes see peas okra into small pieces cut into is needed see peas heavy brine light light brine brine and leaves; no cutting from big vats
to small pots before not use overripe heavy brine brown beans okra cauliflower see peas cut ripe small with green tomatoes beets kale beet tops onions sweet pepper see green tomatoes trim leaves; remove stalks pieces;
peas with
method; blanch
method
wash well,
do not slice
wash well;
whole leaves see kale remove dry skins cut 'lengthwise; remove seeds and stem see kale heavy brine heavy brine
-449
4.4. 4.4.1.
Salting
Heavy Salting
Mix the vegetables and the salt well, using 250 gram per kilo of vegetables. Fill the crocks with the mixture of vegetables and salt, cover with muslin cloth, the pressure plate, and a weight, as shown in figure plate jars. 8. After infections the crocks and store brine Add brine (250 gram salt per liter product water) until the pressure into smaller from is just submerged. must be repacked Pour the remaining jars, until should only be big enough to contain in an opened jar. product Fresh brine in the smaller enough for one meal, as liquid the vegetables tightly
about two weeks the salted appear quickly over the salted covered.
These jars
are completely
may be needed.
them as cool as possible. the vegetables vegetables soaking, before the salt has to be removed. for water). therefore Pour offzthe half a day the vegetables ( 1 kilo during drain. Soak the vegetables in 10 liters should
for example,
Always cook the vegetables 4.4.2. Heavy brine Fill several figure water) tables. salt fresh 8). the crocks layers (20%) or, jars
with
cover with (see per liter submerged. 200 grams the crocks water) after at Add when about two After where necessary
of muslin
cloth, until
+ 65 gram vinegar
concentration
vegetables
21925'C and make sure that (200 grams salt necessary. The vegetables weeks. repacking so that Shell
+ 65 grams vinegar
have to be packed into this add the old brine are submerged.
smaller hasn't
plus fresh
in one liter
-45-
before
Salting
Mix the prepared vegetables with salt (25 grams salt per kilo vegetables, for green beans 50 grams of salt + 50 ml. vinegar per kilo). Fill plate doesn't water). vegetables froth 4.4.4. If smaller jars it the vegetables containers after with are to be kept longer fermentation. The fermented a screw cap. plus, product they have to be repacked fermented is packed tightly fresh water. the lid (for into brine Close closed water 1 liter This jars). and into glass until Vegetables Pour brine in small jars the crocks with the vegetables with several as in figure a few hours, water. and salt layers 8. mixture, packing tightly. from the If this plus per liter The Skim the in section Cover the vegetables and the weight, happen within Brine will vegetables, of muslin The salt cloth, the pressure brine.
of the vegetabies,
made from 25 grams of salt * the jars bath for The jars process 4.4.4. but make sure that it a quarter ( for 25 minutes will Light Fill jars then giving
can escape by twisting Heat the jars jars) immediately after or 30 minutes
in a boiling heating.
or crocks
with
the prepared
vegetables
the
muslin cloth, the pressuPeplate,and (50 grams of salt + 50 ml. vinegar You will plate is just submerged. vegetables An acid froth in brine. Keep the jars will fermentation re!lularly jars
the weight, as in figure 8. Add brine per liter water) until the pressure need about half or crocks of the volume of the place (+15'C.). . in a cool
take place during the next 2-3 weeks. Remove the After the fermentation it is best to repack (see below). inio smaller ur\ti! jars with screw lids. Pack and add brine the vegetabltis are submerged. can be made usrng 5!? grams of' salt plus 50 ml. .
-46-
so that
air
can escape by closing the contents 0.5 liter imnediately for tightly use. after a few days with
turn back.
Pasteurize
by heating
in a boiling 1 liter
jars and 30 minutes after heating. The vegetables Removing froth A white other when fermenting microorganisms. in the vegetables. The froth plate cloth. place during layer with If
before
methods as well).
use up the acid smell and taste and pressure on the and reout quantities.
process and can cause an unpleasant removing the weight cloth, keeping plate
the pressure
This treatment
should
be carried
is produced
Peas, beans, sweet corn and greens preserved be cooked for vegetables, thrown out. It level is important that the vegetables Vegetables 10 minutes that before them. or slimy, or that use. even to test
with
salt
always have to
are soft
are always
of the liquid. can be found in: by salting or brining of Agriculture number 1932, US-Department
of vegetables
-47-
5. Preserving
in Acetic
Acid by pickling vegetables in acetic (cabbage, meat and fish acid. This method onions, cucumber), herring, have has to
Foods can also be preserved of preserving fruit (lemons, can be done with olives)
beets,
(pickled
To obtain a product which can be stored, the foods first rollmops). to be salted and heated before being put into vinegar. When ordinary be heated . vinegar in a closed other vinegar pan. is used (5% acetic acid in water), it
made of enamel or stainless corrodes The acetic has to be lower lowing pickling vegetables water) cooled filled acetic quid. vinegar solution, use clean a cool, storing with sugar. vinegar. local for vinegars vinegar The following or fruits several
Because of this, the utensils should be steel. The high acid concentration of the of 4%. (The pH The folacid) or
materials. this can be checked with or cider used: vinegar pH papers). (5% acetic acid). and prepared per liter and are
acid should have a minimum concentration than 3.5; can be used: white (concentrations are put into hours, At this depending salt a boiling
method is generally
The cleaned
on the size and shape of the product. the product herbs and spices The jars warm The acid Always and in
is transferred
to jars.
to 1.5 cm. under the rim and the product pieces are covered vinegar 2 for The jars are filled, white therefore, distilled concentration as quickly first
is covered with
by at least
to 0.5 cm under the rim. or the stronger of about 5% after information as possible (lactic 4). fruit acid If
about cleaning
the products
them for
this process. eaution is advised. Vinegar can be home-made by fermenting A kind of wine is produced first, Experiment ingredients.
juice
which subsequently
to find the best way to make w?ne and vinegar using Information on fernlenting fruit juices is available
from Agromisa.
-48-
Fruit
Making;
preparation
of syrups,
jellies
and
fruits
Introduction There are several possible methods of preserving been dealt with fruit. Canning,
sterilizing chapters.
and drying
have already
concerns
the possibilities
of making juice,
This can be done with all fruit; fruit mixtures can also be used. mixture often gives a better, more rounded taste in the final product. and peaches combine very well juices grapefruit, not just according with or apricot before to your life with fruit All pots, glass, with orange or grapefruit Pineapple The juices juice. mixed i can also be mixed. juice. use. is often
Choose the proportion of the fruit individual taste. The proportions have The following methods are of these two. and of causing sometimes slightly comes into plastic. conAvoid ~ should be made be attacked taste
based on preserving Moldy fruit musty tasting tact, of stainless by the acid zinc layer and possible 6.2. flaking
sugar or heat or a combination undamaged fruit in a tasteless, with cans, which the fruit the product
food poisoning.
such as knives,
undamaged enamel or good quality and kettles, resulting The acid can dissolve materials,
using aluminum or galvanized in the fruit. of the galvanized zinc Fruit fruit poisoning. Juices juices
keep their
fresh
taste except
when
too long or at a too high a temperature. changes the taste, The extraction any longer
materials (see also Chapter 2) - ..-Jars and hottles of 0.5-i liter are best.
Bottles
bigger
than 1 lit.er
-49-
heating
time.
as much juice.
Clean jars or bottles with soda,sterilite (95'C -1OO'C) until ready for filling. instructions use. with metal tops. a plastic Always use layer for heating the jars,
and sealing
If no instructions
are available,
Tops with
on the the
Bottle tops with a cork layer inside can infect those with metal foil on the inside can give a metallic Bottle top sealers, sealer as shown in figure is properly 10, Make sure that the bottle adjusted,
2.
is put into
is removed and doused in a bowl of water. 10 minutes out of the bottle, extraction of fruit
The vapor is let . The juice the juice as possible traction the fruit filter or filling Heat before apricots berries red cherries peaches b 'three methods it as little after and it
as possible
the fruit
also deactivates
lengthening
the storage.life
temperature
(see table) Do not heat before apples. morrel citrus ----.-(sour) cherries clriten grapes
---
-. *----.
of fruit
juice basket it
requires press.
a fruit
press or a fruit
mill. The a
11 shows a popular
by heating
This method gives cloudy juice. to 60C and then straining it through
cloth (use a clean, washed, finely woven cloth such as muslin or several layers of cheese cloth). The advantages of this juice is that it retains the smell and nutritional value of the fresh fruit, because the juice is extracted Method 2 Clean the fruit, very little without obtained Method 3 Steaming of fruit lot pits). water cloth of clear juice. The fruit in the kettle and is collected for The material lid with without holes is a labor intensive method which, however, gives a Wash and cut fruit into pieces (if necessary remove the is put into a juice steamer (see figure 12). Bring the to a boil the juice hard fruit and allow pan. the steam to develope. the juice fruit this drips For soft The steam through the from the fruit; about 14 hours. steamer is: a plate a kettle or pan with a in the pottery be of galvanized which is laid the juice (muslin (glazed metal water until cloth, onto a wet muslin pressing with crush and cut into sufficient put this but this liquid into will pieces. a sieve, be cloudy. Next heat the fruit and let juice. the juice drip is with has been removed. Turn the mass without boiling.
or stirring.
More juice
squeezing,
in a small
method takes
bottom of the pan; a small enamelled pottery, which is put on the plate before using); can sometimes contain sure to enquire sible),one paper) apples, without fruit acid
a lead compound which can cause lead poisoning; two boiled weave, to be pulled to catch methods, fruit
of coarse weave and one of fine or pan; a piece of strong on the cloth all three with
parchment paper (grease-proof the condensation. mentioned, can are best squeezed extraction or as a base for sour juices, but as already
to be put over the fruit One can use most fruit morrel heating yoghurt. cherries, (method 1). Before bottling
over after
be used as a spread on bread (add sugar where necessary) the extracted juices, By mixing to them, or the juices can be mixed.
no expensive
-51-
Bottling
of Fruit
Juices can be kept in cleaned can also be kept this It is better the bottles, before filling in a pan or kettle, to prevent constantly. especially boiling stirring boiled preferably scorching. Juice with a flame is in is is but The juice preserved the juice Stir cannot or sterilized and sulphured or sterilize or sterilized these. first and
Sour fruit bottles. spoiling The juice pasteurize Method 1: divider, brought this cloudy. placed thoroughly treated
juices
Other juices is greater. and then fill Pasteurizing where available, to the boiling Better inside results a larger and fill
to pasteurize
or one can'fill
the bottles
method is preferable.
on the fire
way will
have a mildly
gently be
and heat to 88'C (check with in this way because of its (see below). is ready for filling,
Remove the pan and must be boiled or jars or jars from im-
from the fire and sterilized the hot water mediately juice temperature of the juice reheated for minutes. vessels 5 minutes. after to fill
sulphured
bottles.
bottles
the juice
to 85'C.
Put the tops on the bottles Close the lids on the jars or jars of bottles the bottles (see cooling pasteurizing from the hot water bath, removing any spills, Ordinary with bottles corks,
tightly
on a cold
are sealed
(boiled)
which are secured wilh a hole in the center, water Bring btltil the wattr it
of strin!]
damp piece of cellophane piece of string. Fill juice or to 75'C. a kettle (for
&aches to the
in the bottle
20 minutes.
-1
-52this, take the bottles squares. out of the kettle, Cover the bottles (for press the corks with a cloth securely cool into over to
the bottles
of damp cellophane
a hole)
the cellophane
hand temperature (*60C). Cooling of jars and bottles When the bottles into This bottles the water is drained or jars with a big crock or pail is repeated
method 1 and 2): hot to the touch they can be placed After a few minutes l/3 of and replaced with cold water.
are still
once or twice.
To remove the last of the heat, the jars or cold running water for 5 minutes, but the flow should at the bottles. but this time can be reduced process. The and jars dur ing the cooling a dark, the juice
takes about 30-40 minutes, and jars dry and put them into the longer and bottles will the jars boxes. prepared will juices
somewhat by moving the bottles of the bottles Wipe the bottles lower the storage storage packed in cardboard Hygienically stored and their loss will color is available,
temperature,
If no dark
not spoil
slowly
change.
temperature,
example 20C.,
temperature.
at tempentures
of 0-5OC. fungus and remove any bottles of these bottles. If the taste is of the Never use the contents in a boiling (quantity increase
of tomato juice is preserved water bath. citric acid This will ripe depending on the quantity the chance of success with Boil the pieces per liter the.
acceptable;add 0.3-0.5% tomatoes) aefore boiling. juice. Use only healthy, and press the obtained seeds and to soften of juice other juices.
or sieve to remove the of salt is the same as with a boiling water method
or 3-5 grams of citric The boiling The bottles 15-20 minutes water bath). and jars
the bottles
( see chapter
the correct
-53-
6.3.
of Lemonade Concentrates space is limited or bottles are hard to get, of this one can much
still
is that
sugar is needed for this. With most fruits one starts section liquid acid, acid with 6.2, juice extraction). sugar per liter first corks Fruits juice kjlo of juice
obtained
by method 2 (see
The juice is brought is added and dissolved while and finally and let cool, cooled.
is skinzned (where necessary) dissolve in hot water is then mixed with or cellophane. such as berries, through lemon juice juice until cherries,
hen using citric The lemon juice or citric the bottles. Close
is poured into
a sieve;
oranges,
sugar is dissolved.
or even longer.
Preparation from fruit juice and sugar (and, where necessary, lemon
IS prepared
acid solution).
The juice
can be from one or more types of fruit. extraction). juice are especially Slowly
Extract the juice with method 3 (see section 6.2, juice Apple, grape, red currant, black currant, and elderberry good for making jelly. Reduce the fruit A general juice recipe is given below: to 2/3 of the original
add 3 kilo sugar per liter of reduced juice ,while sired, lemon juice or citric acid. Boil the jelly when sprinkled off any froth these setting, sides. Another follows: necessary recipe for jelly, of juicti or citric which uses less fuel to the boil acid as Ltiell). onto a plate from the jelly. with paper. this has'to The jelly and cooled, Fill well-cleaned a metal, glass,
Add, if dea few drops, Skim and seal or with wax; after seal all is as for ; '
immediat$.ly
greaseproof
hot paraffin
bring
a liter
sugar (if
-549
Fill
the jars
and close
as deon the
pectin
(see directions
of an orange peel).
6.5 Makina Candied Fruit Preservation the osmotic product fruit largely slowly with sugar is based on the effect in a product; "dries out". of sugar to increase water milk from the used with (sweetened depends fruit is
pressure
or jam making) but can also be used with The.:energy and expense needed for and the circumstances. sugar until decay is impossible. ripe for picking, with
technique
With candying,the
in water
they can be easily and soaked overnight sugar solution the boil is repeated
The fruit pieces in a 30% sugar solution (by weight). being allowed to stand overnight. contains refraction *72X sugar. a sugar refractometer,
are then boiled After this the brought to This process The sugar a small, handy and
is increased until
again before
the sugar solution in which the light in the liquid. several are kept for afterwards. as well
index is measured in persaturated If this with sugar solution is not by boiling a generous acid, etc). and a
sugar present
weeks in this
of H2% and dried must consist available, concentrated dash of acid This converts fructose. 6.6. Jam making Jam preserves A few recipes for
To prevent
crystalization,
the saccharose
of glucose
fruit
that
"dries"
the fruit.
jam making are given: Method: weigh and cut larger pieces of fruit into parts.
-55-
with
a lid
until
to 2/3 of its
volume by
in an open pan. Stir the sugar (3 kilo per kilo of fresh into the fruit mass and boil For another few minutes. or citric well acid. have the (see lid, so a few drops, scattered on a plate with a metal, and cooled, the jam. glass, with
When the jam is very sweet add a few drops of lemon juice the jam until thickness of jam. Skim the mass if necessary. section 5.1) and fill them as full as possible jars liquid that all immediately paraffin with paper. wax. damp cellophane After setting and/or this or a greaseproof
a layer
is covered with
a second layer
2. Extra Sugar Method: Boil juice the fruit after Boil cleaning and cutting until of fresh soft. fruit, Mash the fruit plus lemon Follow the inand gradually structions 3. Pectin Pectin a preserving closed add 1.5 kilo for method 1 for Method: is a jellying agent. agent used to set the jam. follow Apple pulp (apple It is not, for however, use en(the white If you buy pectin, the directions of sugar per kilo filling
where desired.
5 Ijnutes.
in the package.
of orange peel) 4. Light Boil lemon juice (see section the jars the twist down. with lids
of pectin, fruit puree) Add sugar plus, extra. where desired, Clean jars Close Give it into Relids. until
Sugar Method: the fruit to taste, 5.1) rings, until and fill
the mass for a few minutes the hot mass to 4-l and twist closing; pan and fill gently lids, glass with for
a quarter
reaches the neck of the jars. the pan. in chapter move the jars
to a boil
20 minutes.
from the water and cool gradually, should be uqed I;lirly quickly
The product
a jar
-56-
Preparation
of Chutney. of fruit (tomato, onions, rhubarb, etc.) use 1 dl. ginger table vinegar Spanish peppers, powder and mus-
tard powder to taste. Heat the sugar in the vinegar until dissolved, add the rest and boil the chutney until thick. Complete the preparations using the recipe for jam making. Mannelade is made from citrus which case p&tin time, per kilo Addresses use are: - Mather and Platt England - International 94063, USA Machinery Corp., Co., Breedstraat 3, St. Niklaas Waas, Belgium California - James Dole Engineering 1400 Industrial Way, Redwood City, Ltd. Food Machinery Dept., Radcliffe , Manchester, of jam. for ordering simple hand equiptment and information about their is not needed. sodium benzoate-can fruit. The peel can also be used, in When the jam is to be kept for a long be added as a preservative, using up to 250 mg.
1. 2. 3. 4.
press to be pressed fruit sieve and cloth juice collector 11: A Fruit Press
figure
top sealer
figure
Z' -3'
s.978
-.?..
musUn_ c!cath
.,: tied around the lid
P /+
\ .
.L-...
sterilizer )r:washkettle
.,
' steam
: : juice j;il'I'jl!j y-i:i; --. .;..; -zT:.l:. q--r _. -.-. y-'-'IT-7 -_- - :. w~Ad-~~-t&/;
figu're
m. :. .. . - -,: : -- - 'I. _;- .. -'-7Fx. ,'.I_+: - water for evaporation n;;np--. supporting rack or plate heat source 12: A juice steamer
for
juice
types of fruit.
can be preserved
a sweetened taste
Preparation wash; use juice mill (fine) ripe fruit; centrifuge, hand press or vegetable
Extraction do not heat; through cloth boil strain or bag in a little soft, steamer cloth; use a or ' press .. a clean
Sugar none
use solid
1 part sugar + .4 parts water + .5parts 1 part part juice juice citrus or + 1 juice 1
berries
sugar + 1 part
see berries wash, remove stems and pits cut, heat to 80C. [not for morrels) remove navels do not heat and seeds;
not press the peel; do not remove pulp; use a coarse sieve a fine/none; cloth .none salt to taste
use well
ripened
fruit
wash; remove long stems; dip dn a muslin boiling ba&.iv'* 30 sec. 10 min. water for
bag;filter
chop, let stand for wash; crush blue and green grapes plums
juice
none none
wash; remove stems; chop remove seeds; heat blue grapes to 71'C; use ripe crush, 1 kilo do not heat green grapes plums; wash and add 1 1. water fruit; to heat to 82'C
1 part 4 parts
sugar + juice
-59-
6, continued Preparation until soft or juice steamer cloth t part 8 parts sugar + juice bag; filter press through or cloth until or juice steamer Extraction Sugar
~~-
(cont.) rhubarb
wash; cut wash and cut into pieces; per kilo boiling wash and cut add 2 1. water fruit;heat
-60~
For Preserving
For a well-balanced imum quantity as well protein high protein used as cattle one can preserve of protein as animal sources only. fodder
diet origins.
it's necessary
to have a daily
intake
(among other
nutrients).
This quantity
When meat and/or fish are available, must be used to the best advantage. One canlive Vegetables when there or even some vegetable is surplus. sources protein
those animal
For this, effective but simple preserving methods, which can be used under local circumstances, are necessary. In this chapter we will mention a few of these. Proper preservation are excellent Through poisoned. undesirable microorganisms their drying, enter growth, or is strongly feeding the action of fish cultures and meat is necessary for microorganisms therefore because these foods fungi, yeasts, etc.). or can even be is that all for one (bacteria,
mediate consumption.
Microorganism growth from the meat or fish, as in salting, particles from the fire which . These substances in
of the microorganisms.
work as preserving
some
is to make the meat more acid, This happens, for example, yoghurt and cheese). bacteria redisis Harm-
to stop the growth of harmful sorts of sausages (like less-microorganisms Another lower possibility the temperature
microorganisms.
can also be used to sour (as with to stop the growth of the product. the product
is to substantially temperatures
of harmful
stopped by cooling below -loot. quires a lot After spoilage sible. bags), against cuss this
below 3'C.
(deep freezing),
not further
verrwin ( insects
-61-
7.2.
Salting
and Drying
are obtained
(it able chance of success low 10C. First The salt (especially grains, possible metal coloring nitrite
are used in combination. In this case drying salting). if With temperatures should be fairly grains speed). on its
One can also salt meat by pickling is not used, Pickling has B reasonis done at temperatures life is rather One cdn use ordinary as from microorganisms). process . To kill on a use The The taste (invisible Salting of salt Good of coarse and fine than 1.6mm. layer one can also red color. any spoiled health exceeded. be lost. in a thin on the salting smaller besalt. short.
in which 40% of the salt microorganisms salt, sheet over a hot fire. which consists action however, of nitrite, has a preserving
and makes meat keep its it camoflages is bad for not, of salt! therefore,be nutrients will
an excess of nitrite,
one's
is not the same as using a lot the meat a very salty means that the salt and thoroughly can be reused
Large concentrations
is expensive,
(after
Diagram of possible
wet salting
1. Pickling The pickling process is as follows: 2-3 cm. thick with tightly will salt, using 10% of the weight close of the meat in with a from - cut the meat into strips - rub the strips thoroughly salt - pack the salted tight-fitting - after lid strips in clean vessels, the vessels on top of the liquid and, where effective, with weights
-62-
The meat has to be kept below the surface push it below this level). cold boiled water before
of the brine
(if
After one week the pieces should be being covered again with saturated develop due to fermentation ;or at least one day
brine (37%). - Check the meat regularly, replace before the old brine with
The meat needs to be soaked in clean cold water use, and the water as well should be refreshed simmer the meat for then soaking 2-3 hours on a low fire. as simmering method
periodically,
form during
Refresh
Place the meat in the sun on wire netting. the aid of mosquito is dry.
or other means.
the surface
method is as follows: pieces of 1.5-2 cutting, solution in total kilo, about 1 cm thick it drip and
and let
dry by
- Innnerse the meat in a saturated - Haa'ig the meat above the brine - Rub the meat well in salt. a plastic etc., stones. . until plate with salt, salt A l-2 cm. thick
(37%) during
to drain. using layer layer about 30% of the meat's slab. salt layer is spread on a'wooden plank or, put another is reached. plates
a height
beneath the pile. the top layer first on the bottom of the meat If reordening can be ended.
- The next day reverse and use salt the juices not . ..keep process meat first
stop dripping
can be started.
-63-
through or with
a wringer a press.
with
Use drying
The meat should be put onto the racks in such a way that it makes as little contact with the racks as possible, An even better way is to hang the meat on the racks from hooks. turned regularly, Drying
get
it has to be
to dry it with
of wind.
in the ful 1 sunlight. During the early morning Put the meat imnediately the meat will stay cool but you may need to shade it during or late aftrnoon the midday. During the last protected some oil part Experience the first Later will tell whi ch way is the best. the pieces of meat should be turned. to every four The drying They should mosquito hours and in *30 to in a racks have to be be at least netting can be lengthened every six hours. against vermin. day of drying on this
of the process
cm. above the ground; keep the insects blue bottle mixture According drying concentrate". process,
stand the legs of the racks is best to wrap the racks with A chemical the meat. and piperonyl Before drying
agent can be used to keep the eggs of the the meat is dipped "Faru-Tox butoxide called Fish Dip butoxide. the
of pyrethrum
no residue
The Fish Dip can be ordered and heavy dew forming. sheets, The meat'
from Kenya Apiaries, The meat can be covered with Experience slapped structure salt place. to avoid tilation Store together. on the
must be protected
or plastic
or one can put It shouldn't show a uniform with dark vennetting fine
w 11 tell
you when the meat is dry enough. and it will is broken flour in half it should
When a strip
to which
10% cornflour
or other
has been added. meat in sacks from the ceiling the meat. in boxes with mosquito
It can be hell)ful
in clean water.
The
be determined
taste.
Smoking is a form of drying (liquid by which some elements from the smoke are absorbed. These on the taste, color, and storage life of the is about chapter
meat. Smoking is done after salting. Because the smoking process the same for meat and fish it will be dealt with later on in this for meat and fish 7.3. Salting Salting meat drying. It covered with For fish well. through a drying with this with together. of Fish of fish differs start with only
i n certain ways from that of fresh fish, as fresh as possible. caught and which has been kept as possible.
smaller
than 10 cm.: well and soak for 30 minutes in a 15% salt solution. Drain do not need to be removed. or on a metal or wooden rod which is pushed is not possible The table netting the fish can be spread on Cover In dry to sun deep. can be made of wood or steel, metal matting. If this of wire
a table
or concrete
wire netting. where the sun and wind can reach the fish. may cause a crust drying. Experience on the surface Protect of the fish the fish
- Dry in the open air, climates form. schedule or three tables is, leaves when this evaporation
This can hamper further tends to happen. (see drying days. during can be dried the night necessary sheets. is best stored
from direct
of vegetables
and fruit).
With sufficient
to a sufficiently
however,
or plastic fish
in strong as this
plastic will
a few times
to keep insects
he sealed by
-650
In all
cases store
the fish
as cool as possible
in a dry,
well-ventilated
dark room. For Fish Bigger Than 10 cm.: intestines, and head; let the blood drain through which are Thick fish can be cut to slices at the backbone (like pages of a book). solution for 30 minutes. from the ta ils or can be further dried or can be smoked. for one day on racks; bars. hang the fish
the back next to the backbone. - Soak the fish - Predry the fish laid on horizontal in a 15% salt
With Large Amounts of Salt as described in slices on all above. than &l cm., but leave the slices using three parts vessel. liquid fish to one part extra for less of the the no thicker salt,
- Clean the fish big fish connected salt. - Put two or three salt making brine. example with salt fish. will
in a watertight will
Sprinkle
extract
must be kept under the level Keep the brine will but excess salt takes is cold. and firm, brine
lead to spoilage,
The salting
12-15 days when the weather When the fish but still off soft
is warm, and,
*21 days when the weather meat will finger. - Wash the fish - Flatten with fresh process. be translucent
to rinse
the fish
as much as possible
speed the drying - Dry on racks day the fish a crust against and wind. crystals
in an open place exposed to sun and wind. On the first dryi'ng should be protected from full sunlight, as this might cause Wait until the second day to put the fish over the fish, Protect The drying will in direct the fish salt sun.
to form. rain
The wind must be able to move freely and heavy dew. After drying the fish
are present
on the surface
of the dried
-66-
one can have trouble (as mentioned are especially when the fish mosquito After
with with
flies
who This
of meat).
a problem
in damp, wind-still enough. The problem One can also The and are The
does not dry fast over the racks. the fish containing
of pyrethrum
and piperonyl
name is Faru-Tox
the drying
no residues
can be ordered
packed in tightly
signs of condensation Without the meat. of salt in a basket of fish is full. plastic Drying
in the bags.
- Cut the fish - Rub the salt - Put a thick liquid of salt, with
so that
or similar
then another
Heavily 7.4.
salted
when properly
covered.
Smoking of Meat and Fish Smoking has several effects and water on meat and fish. is extracted life. The heat of the smoke (drying). The meat or effect is from that
grills fish
from the smoke which have a favorable The best smoke production and hard wood blocks. damp wood for poisonous one day. All After
and storage
are reported
A disadvantage
smoking is that
of wood is needed,
-67-
necessary
to salt traditions.
or brine
before
does, how-
improve the storage life. The fish can be smoked whole, etc., again depending on the local customs. The fish can be smoked either the fishmeat the fish cold or hot. Hot smoked fish This product for will high water countries has coagulated.
when it becomes too dry. of the product, tons of fish "smoke-drying". to prepare can be dried and drying process slowly soaking, be controlled. tween the fire on the grate however, better better are temporarily
Because of the relatively can only be stored preserved is, The fish fish in tropical without
technical
aids, difficult
method, and This smoking The can brown life.
fish
smoking.
the temperature
should be translucent
hard structure.
The product
can be eaten dry or after has to betoo cold (cook) at 30C, and the
Cold smoking is very difficult Fresh fish and the fish, wili meat starts for
as no drying
It is therefore
stays
A few types of smoking ovens which can be made are described The simplest oven is the open grill, with a smouldering fire underneath. there is great smoke loss. or oil mud or clay layers, drums, with
on which the meat or fish is put The capacity is small, however, and is an oven made of dried a grate on top (see figure 13). A number of can scorch the fish. The
An improvement
The grate is best made from wood; steel these small ovens can be put in a hut, The next step is to put a few oil rims must fit well: to stop the smoke from escaping order
Over the rim of the top drum a damp sack is placed too quickly. (or meat) is hung The
jn- the drums. This system uses the smoke much more efficiently. of the drums, or of the meat
---
-680
as
drum gets most of the heat and the smoke ( see figure be used to make smoked products. a smokehouse. suggestion is to build
14 ).
area of about 2 by 2 meters. Place an oil drum on an earth Fireproof the place where the drum stands with stone walls. a grate for the fire a little Make a door in the drum to regulate in the top.
move the bottom from the drum and build above the bottom. cut smoke holes the meat. of shelves
Build shelves above the drum on which to put Leave enough room to let the smoke permeate the house. Instead the walls can have supports to rest removable beams on. the smoke cannot The escape. can be hung from these beams. and the roof must be closed valve or flap (see figure into 15). so that the roof. This can be used to control a completely closed Hang the meat on smoked. This can by exfish.
a ventilation
the smoke circulation smokehouse the fire Experience perimenting Smoked fish Remarks: as possible. ciothing washed with will
ropes or hooks above the oven. when the meat or fish local vary from one to five oneself, generally days. Remember, the best results as long as salted are obtained and dried
It cannot be stressed This means that hot soda solution. all and water should be clean.
one must work as hygienically tools should be clean; tools should be must from products hands,
and other
Slaughter
be deeply buried or burned; they must be kept as far away as possible the products to be preserved. If you require more information about smoking, smoking equipment , two useful addresses are: - De Jong, St. Vitusstraat - Intermediate England Information supplies - CIVO, Dept. (telephone - the Institute Information about sausage recipes for of Meat Technology, number 03404-18411) about fish for products is available from:, the Netherlands Fish Products,Dokweg 37, Ijmuiden, and the preparation Zeist, of sausages, from : Technology 25-27, Hilversum, Development or wish to order
of cultures
can be obtained
the Netherlands
-69-
telephone
number 02550-19022 is of course always .available from members of the phamphlets about group of Agromisa. of some, perhaps somewhat dated, countries,
Finally, the titles meat and fish: - Meat handling development - A short - Equiptment FAO technical paper
in underdeveloped preservation
guide to fish
improved smoke-drying
paper 104, 1971 series 1: Food Preservation, - FAO home techniques, - Small-Scale processing of fish, Technical
-709
wooden grill
on.which
openino
in the
meat&or-fish
c..
figure
ventilation
1 thin shelves with space between for the smoke to move stone or brick wall floor smoke holes door for fire air flow
grate'
-71"
Products Introduction is a foodstuff to babies with a very high nutritional and children. Broadly of cows, sheep, buffalos, speaking, value and is of special
importance
It is also of importance
milk
for adults. goats and camels. Cow milk has the following composition
cow
fats protein lactose (milk vitamins minerals Because of these milk spoils quickly. Therefore Good results Several harmful. chapter. sugar) 2.5-4.5 3.3-3.5 4.7-4.9
sheep 7.9
goat 4.2
3.5 5.2 4.9 4.8 vitamin A and D in fats, especially rich in calcium
B in water
important Spoilage
nutrients
in milk, milk
steps have to be taken to prevent methods to achieve can be obtained harmful way is, bacteria however, as little
by simple means. is the most comnon method used. cannot grow. not very long. The hygiene as possible spoilage. starts with the bacteria get to the The storage life of
In an acid surrounding
One must work as hygienically milking. milk, 8.2. By making sure that one considerably Milking Udder and nipples udder is very dirty milker attention. milk. water place After be clean and free Dirty limits
as possible.
(clean
with
clean with
a damp cloth).
Of course tools
The milking
The milking
the cause of bad, quickly udder cloths this cold water, After scrub with
cannisters,
Rinse with
-72-
8.3.
Preparing After
the Milk
(in
principle
for all
milking
the milk
is best filtered
or through a clean cloth to remove particles cleaned very well after use, after which it in the sun. facilities occassionally. with milk Milk is best stored of milk may not always be available.
of dirt. This cloth must be should be boiled and then dried below 10C. Cooling a and stirring the milk
at temperatures
covered cannister
Other possibilities include water or wrapping them in damp cloths. is protected (especially from sun as well vitamin B). as heat. which change the taste (oxidation
spraying the milk cannisters It is also important that the Sunlight taste) and it causes chemical breaks down below 10C is not re-
actions vitamins
Pasteurizing
the Raw Milk: cool, possibility than the milk must be used pr processed is heating. Rule: Never drink in milk, in three ways: can grow very well as
If the milk cannot be stored quickly raw milk. as possible. Always boil The first milk first. by heating.
Harmful bacteria
but these are killed - pasteurization - boiling - sterilization Pasteurization 72'C or 30 minutes taste longer higher is produced. _
the milk
to i70C,
for
example,
of pasteurization
when it is heated to temperatures than one day. Milk is sterilized than 100C. , for example, 20 minutes at 11OOC. or 10 minutes at 12OOC. equipment is needed for this however, which or 2 seconds at 14O'C. Special might not always be available, large quantities. however, especially Another products, kefir, It Milk a lot There is, and which is usually about it, life such as: cheese. only profitable especially of milk soured milk, One can let selected with booklet. sterilization of information products butter, is beyond the scope of this
the storage
is to make milk
buttermilk,
cheese,
are present
-73"
pasteurization).
fresh
taste
and a sour
Yoghurt: is obtained that bacteria the milk by souring can grow well. first. The souring milk with certain it milk-souring in the milk, is necessary bacteria, so that to boil bethe or
is important
no other
bacteria
go best at temperatures
After souring the yoghurt bact eria remain alive, so that when yoghurt is added to milk,yoghurt is made again. To make yoghurt: - Heat milk to the boiling ,point - Cool to w5Oc. - Add 2.5% yoghurt - tet the milk (*3 tablespoons in sunlight) 2". 3 hours 15-20 hours 24 hours at temperalums it yoghurt is cooled for below 30C. to keep the yoghurt the next will remain alive,
l
of yoghurt
per 1 iter
milk)
sour (not
40-45Oc. 35-37Oc. tI* ~+&)OC~ It is not possible - When the yoghurt tipbecoming yoghurt batch. stops The souring good longer. so the yoghurt cannot be cooled milk imnediately will enough. has the right
should be cooled
more sour.
Keep a little
starting
bacteria
can be used to make the next yoghurt the yoghurt bacteria be lost.
making, when the yoghurt Yoghurt cannot 20C is really to start yoghurt bacteria. It be stored making,
die because of the high acidity vary long: too warm to keep yogurt. one can start
the culture
:L
of yoghurt-souring doesn't
This powdered culture or when from is best to start in districts is not the case Fa. J.M.E. Snuyf,
can also be used once or twice the old culture local where soured milk one can get yoghurt Cultures yoghurt-souring bacteria, products cultures
(telephone
for
available after
It is also possible
water,
drink
which is made by milk-souring, from milk sugar (lactose), kefir grains. is made with
and
by bacteria
These are
Kefir grains may be available from the addPcss,given in section 8.3.2. dry. by soaking
can be stored
When one starts'with dry kefir grains, them in lukewarm water for 5-6 hours. are soaked 5 to 6 times in milk
It sometimes The grains swell and they will float. takes a few days before all grains are floating. The floating grains
are suitable added to half incubated the milk, after for making kefir. a liter A tablespoon of fresh of pasteurized milk, the bottle milk kefir grains is is closed and is
at 16-18'C
for 8 to 12 hours.
which'the
The grains are removed by straining is returned to the bottles and is kept for will take place (ripening) qualities sour smelling whey separation of kefir. and sour takes the characteristic bubbly,
l-2 days at 12-15'C. which is necessary The final tasting. place. product The fluid A substitute sugar to half active yeast
to give a homogenous,consistency. (10 grams) of with a little Use a strong storage, days as and infecting the buttermilk
a liter (bakers
of buttermilk
bottle with a tight lid as the gas pressure can get high. FLdC"I lly !.,.z: hlzl II'; Ihe quality of kefir deteriorates with longer with yoghurt and buttermilk. At 5'C. soured products products and at 10C 3 days. Kefir Problems: bacterial careful action from a protein At 20C. soured action
should be used quickly. when the balance An ammonia taste a sign that between the can result one was not as long as one Use
and yeast
enough during
It is possible
works hygienically. the kefir grains
20C is best.
-750
8.3.4.
Buttermilk: Buttermilk is a byproduct possible of buttermaking to make buttermilk per liter (see also buttermaking, as follows: milk ) or a powdered 8.3.2). sunlight section
8.3.5).
It
is also
- heat milk to the boiling point - add 2.5% buttermilk (3 tablespoons culture - incubate for for buttermilk (available souring 18-24 hours at 18-2O'C;
- cool to stop further 8.3.5. Buttermaking: The principle the cream into cream by beating the butter milking, portant It and form into point air
is:
Skim the cream from the milk or vessel with a beater). are formed.
a butter
(a bottle
small lumps of butter knead the butter is cooled 6-10 hours. This musn't
buttermuting. early
be much higher it
than 15'C. quickly. the cream has method to One cool A better
is therefore
best to remove the cream from the milk at the coldest in the morning, have often the cream further almost and to process by churning to the boiling it. become sour by the time that point),
and then add 10% buttermilk does give a more uniform left after
is not necessary,
etc.
The cream is turned into butter by churning. With this the air is beaten into the cream, through which the fat drops gather together and become butter - a vessel pellets. with vessel with which Churning (fill can be done in: (figure full that plate shaken made. enough to beat air into the milk. The 16) with cream) moves up and down (figurel7) one third a turning beater
a perforated is vigorously
can be easily
has to be vigorous
are separated
from the buttermilk by pouring the contents of the The pellets can be washed where desired woven cloth.
-76-
with
clean
The
(boiled)
cool water. as much Salt The kneading kneading; fine salt in by hand. again until is best done at lower temperatures.
butter
water as possible. can be added during Sprinkle preferably lightly that butter knead this to give the salt
this gives a butter which can be kept longer. over the butter (3%=30 gram/kilo), and Let the butter the butter rest and cool for the butter. some hours The throughout pressed After
a chance to penetrate
can then be put into mold from growing The butter the water on bread
a pot or jar,
on the surface,
cannot
is filtered
protein
be eaten,
which is left
Cheese making is an excellent simple means and little concentrates well. experience most of the protein
milk,
but it
is with as
to do.
Cheese ,making
from the milk and sours this the salt, life. Such In the dairy For this,good preparation
Souring,
in the cheese give the cheese its cheese is conditions craftsmanship that long, agent pieces and temperature control
up to one year.
The method of cheese making described can be made with however. The principle (rennet) (curds) that simple equipment.
of cheese making is as follows: pudding-like one gets exude liquids, enough liquid, to drain into
the fluid
and then are placed into a mold in which the the desired shape. After that the cheese is salted. needs to be warm (3O'C.) it is pressed into after milking, and needs to be For this when the milk
whey can be used as fodder. For cheese making the milk temperature until the form.
kept at this
-77-
with
cream figWe 16
nith
figure
I@:
FGng
figure stirrer
fiaure
20:
21s~ prc*SSinc
Cheese Inold,
*Or
-78-
is still to curdle
at body temperature. is poured onto a bowl and rennet is added, Rennet is needed the milk.
The milk
If one starts from powdered rennet, dissolve this just before the cheese making. Powdered rennet can be obtained from the address given in section 8.3.2, or from Chr. Hausen laboratorium A/S, Sankt Annae Plads 3, 1250 Kijbenhavn K, Denmark. is delivered in tins with measuring After adding rennet let the milk stand for *l One hour is needed to curdle the milk fully. each time to the same degree of necessary diagonally break. solidity . This powdered rennet for use. spoons and directions
hour; cover to slow cooling, It is important to curdle Adjust the curdling time if
and check the milk by feeling with a finger. Push a finger into the curdled milk and move the finger upward so that the The degree of solidity is sufficiently frame (figure frame quickly 5 minutes (figure made cutting the cutting for can be judged by the way the curds solid through 19). for the spongy mass is cut with pieces the curdled gently The stirring 5 minutes; cloth. (curds). Do this milk a few times. helps the whey the curds will the vessel. The cloth with the 18).into When the milk
Let the mass rest leave the curds. sink to the bottom. the curds on a table corners bundle weights
Pour the curds on the bottom into is placed or a wooden surface and let and let
a square of wooden boards which have been stood (figure Cover the curds with for again. one hour. After inside the curds drain the curds drain are placed Next turn the two hours the The Press enough the square.
bundle upside-down
and weights
which fits
the curds overnight. The curds have then cooled down and are solid to be cut. They will also have soured. The cloth is removed and the square cheese cut, for example into four equal pieces. The pieces are rubbed with salt each morning and evening grow on the crust, and taste clean. giving likes for a sort this chloride in brine 3-4 days, turning this, of limburg taste). so that time they are salted. and yeast will strong smell The cheeses can be kept after (not everyone solution Storage with but bacteria
them each a is
to keep the cheese in a salt remain relatively the crust narrow a container from becoming slimy. as possible,
(15% brine)
Add 1% calcium
to the solution
to prevent
needs to be done in as
a lid.
-790
A fortnight
after
over from the cheese making can be med as fodder. on this basic cheese recipe are: for example, bacteria and rennet milk that
This cheese can be made from poorquality has started present). to the milk: sieved through to sour or to curdle 5-15X salt, .After a souring 2-3 hours the ( of course agent
curds
milk, necessary)
no harmful
(if
The curds are wrapped in cloth and placed in metal or wooden vessels and pressed. The cheeses must be pressed with considerable pressure (5-10 times the weight of the cheese) and .they are turned regularly. The cheeses can be used soon afterwards (*15X salt). is added at 30C to good quality at 63'C. or 1 minute at 7O'C.j 65-25 ml per 100 liters After this cut the curdled until raw milk-or to pasor, if preferred, can be kept in brine 2% souring teurized strength (the milk agent
a cheese cloth.
Fresh Unmatured Cheese: (30 minutes Rennet is then If the the milk pieces in ,':, ' .' , I
size can vary from the size of beans to the size of eggs). and stir enough liquid
If neces-
is extracted
Remove the whey and mix the curds with 5% salt (by weight). The cheese can then be pressed into various shapes. Pressing doesn't need much pressure cheese can be cooled Queso Blanco: This is a popular queso blanco an acid then separated An important by rennet doesn't salt difference queso blanco after acid cheese in Latin American coutries. to curdle salt, it. When making The curds are a cheese. curdled is that with one the get a isn't salt is added to hot milk from other (which by rubbing ( for it example, twice the weight 7-14 days. of the cheese). When the can be kept for
cheeses is that
but by acid
one has to press very hard to finally cheaper and easier acid to obtain, The quantities
may be preferred.
or sour fruit
(lemon juice).
-8O-
needed must be established 4% (table vinegar) Queso blanco added while carefully poured into leaving (5% salt curds. salted a corner weight hours. crust will have cooled stirring a cloth
by trial
If one uses vinegar milk will is heated in a vessel reaches 80C the acid curdle, Continue
of to is carefully
per 10 liters
be needed.
as follows:
stirring
a minute.
The contents of the vessel are then the whey. Let the curds cool to 40C by Whey will continue to drain. salt thoroughly form, When the curds through the and sprinkle Mix the salt a cloth-lined evenly over them The for example a square Cover the curds with during a inthe which
of the curds must then be about 30C. 20; a=b=12 cm., c=15 cm.) them rest After
curds are then placed (see figure and let of the cloth on the curds, Avoid,. too quickly result.
of wooden boards
in the form for one hour, a stone on alid every half hour for at once; this
they should not cool much. side the form. Add a little . putting The final
for example by laying more weight on too much weight pressure means that Press.the
A wet cheese
on the top of the cheese must be about the top of the cheese is 12x12 cm., with a cantilever and herbs then it the after which the cheese
0.5 kilo
the pressure
must be about 70 kg;).-. This can be achieved cheese.+vemight, The cheese can be cooked with queso blanco in brine, is very brittle. as tightly
a rootcrop If necessary
-81-
tree wall
--
figure
extra
9. Final
Remarks and Literature In closing it is useful to give some general sources useful information and to public. compliment
mention a number of literature Firstly, this booklet. - Agrodok nr. - Agrodok nr. - Agrodok nr. there
These are: 9:The vegetable 10:Soya 31:The storage products to for information,
There are also a number of institutes about food technology - Action for or appropriate
technology:
C-17 Safdarjung
110016, INDIA
of Central INDIA Development Association (ATDA) Food Technological Research Institute
Technology
Laei, I'APUA NEWGUINEA - Bandung Institute POB 276 Bandung, - Appropriate P.O.Box 454 Kisumu, KENYA - Economic Commission for P.O.Box 3001 Addis Abeba, ETHIOPIA Africa, United Nations INDONESIA Technology Center (UNICEF) of Technology Center
Development Technology
Agrodok 3: PRESERVATION OF FOODS Table of contents Introduction 1. Spoilage: Causes, effects of spoilage meat and fruit by heat and prevention 1.1 What is spoilage? 1.2 Prevention 2. Preserving 2.1 Introduction 2.2 Preparations 2.3 Processing 2.4 Storage 3. Drying 3.1 Introduction 3.2 The quality 3.3 Pretreatment 3.4 Drying 3.6 Hygiene 3.7 Preparing 4. Preservation dried foods for 4 with salt use 3.8 Remarks on table 4.1 Introduction 4.2 Requirements 4.3 Preparations 4.4 Salting methods 4.5 Warning 5. Preservation 6. Preserving 6.1 Introduction 6.2 Making fruit 6.4 Fruit jelly juices preparation fruit for preserving meat and fish 6.3 Lemonade ,concentrates 6.5 Making candied 6.6 Jam making 7. Simple techniques 7.1 Introduction in acetic fruit acid making by jam and juice techniques 3.5 Packing and storage of the fresh product techniques and Fruit vegetables,
page
1 2 2 4 8 8 11 12 15 26 26 26 27 28 25 36 36 36 41 41 42 43 44 46 47 48 48 48 53 53 54 54 60 60
of Vegetables
of vegetables
page
61 64 66 71 71 71 72 82 .
7.4 Smoking of meat and fish products 8.1 Introduction 8.2 Milking 8.3 Preparing 9. Final List milk remarks and literature
of Tables of vegetables of fruit; and fruit and processing times times in water 17 19 21 36 43 5s
1. Preparation glass bath 3. Preparation pressure 4. Preparation 5. Preparation 6. Juice List la, jars 2. Preparation
sterilization
in a boiling
times in a products
of vegetables
extraction
from various
types of fruit
4 and 5. Improved sun driers 7. The bush drier 8 and 9. Salting 10. Bottle 11. A fruit 12. A juice press steamer top sealer
13. Smoke grill 14. Smoke oven 15. Smoke house 16 and 17. Butter
-85-
crops
in your part
of the country,
and in
5. Which animals
Preserving -m
foods: population use any techniques (product, method**, to preserve desired food? yes/no storage life,
and real
product)
yourself
with
preserving
yes/no
faults?
to try will
a certain
preserving
technique?
yes/no
for which product? you try? o for 0 for o for use by the local sales other reasons, ....... population
**=
a short described
discussion in this
A more extensive if it
discussion not
on a separate
especially
is a technique
IO.
available
in your country? and/or advice can be gained? yes/no yes/no jars/bottles cookers yes/no yes/no
available water
drinking
yes/no yes/no
Plant
cultivation
Small-scale
Water
Plant
Soil
diseases
fertility and control
supply
Waste-water
Irrigation Sociology Economics
Business
management
Do not hesitate in asking our advice ! Please include the following points in your letter: 1. Your name, organization and mailing address. 2. A brief description of the kind of work that you are doing. 3. A brief description of the underprivileged group that is confronted with the problem. 4. A brief description of the relevant aspects of the problem, along with a description of the local surroundings. 5. State the problem in as concrete and specific terms as ponsible; include sketches and/or photographs 6. Different unconnected problems are best written on different sheets of paper. In stating your problem and formulating your question, it is useful to put yourself in the place of the person who will answer that question. This will ensure that you will add all the relevant information. Experience has shown that a general and vague questioi. receives a general and vague answer; and that a specific and precise question receives a specific and precise answer. Send your letter to TOOL or ATOL, who will then forward the letter to one of the different groups. The addresses of TOOL and ATOL,are on the back,
AGRODOKS are a series agricultural plus mailing. 1. 2. 3. 3. 4. 6. 7. 8. 9. 9. 10. 18. 20. 26. 29, 31. 32. 24. 35. practise
simple
and practical
booklets
on
The following
Varkens houden in de tropen Bodemkunde en een vorm van bodemonderzoek Konserveren Preservation Landmeten Bataat Preparation The vegetable Le jardin Soja Voorraadbescherming Backyard Rijstziekten The storage Bijen Hatching Bereiding Eenvoudige rabbit in de tropen in the tropics farming and use of compost garden in the tropics dans les tropiques potager van voedingsmiddelen of foods
Gewasbescherming
by Agromisa,
from:
Stichting
TOOL
Inkomststraat
3000 Leuven