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MD PV ASME v0.1
MD PV ASME v0.1
MD PV ASME v0.1
1.
Introduction
This guide is intended to outline a program for mechnical design of pressure vessels in accordance with ASME. 2. References The program is based on the following, which shall be referred to for further understanding. Design ASME Sec. VIII, Div. 1 Materials ASME Sec. II - D Technicals Process Vessel Design Manual, Dennis R. Moss Design of Process Equipment, 3rd Ed., K. K. Mahajan Catalogues for Flanges Future Development Description Nozzle Conical Section Shell Flange Header, Box Type Support Saddle Leg Lug Skirt Lifting Lug Nozzle External Load External Pressure Tall Tower Davit 4. Program Architecture Inside the Program " IS " " shell " " head " " consec " " s.flg " " tube " " HD " " cv " " Nx " Data Files " materials ASTM " " materials common " materials JIS " " materials KS " 5. General Information Data are inputed via cells with blue words / numbers and comboboxes. Attention shall be paid to cells with red words / numbers. Sheet . Date 05. 8. 15. 05. 8. 15. 05. 8. 15. Version 0.1 0.1 0.1 Remarks
3.
Input and Summary Sheet Calculation Sheet for Shell Calculation Sheet for Head Calculation Sheet for conical Section Calculation Sheet for Shell Flange Calculation Sheet for Tube Calculation Sheet for Header Calculation Sheet for Cover for Header Calculation Sheet for Nozzle Stress Values of ASTM / ASME materials Material Index, Flange Data, Modulus of Elasticity, ... Stress Values of JIS materials Stress Values of KS materials
"
NTES
Design Notes :
1.
Introduction
These notes are intended to help designers follow normal design practices, and further reach an optimum design.
2.
Notes Flange The procedures are from Taylor Forge Bulletin No. 502, 7th Ed., " Modern Flange Design ". In general, bolts should be used in multiples of four(4). For large diameter flanges, many smaller bolts on a tight bolt circle are recommended to reduce the flange thickness.
NTES
INPUT
Job No. Project
DESIGN
&
SUMMARY
SHEET
for
Item No. Service
P/V
MECH.
DESIGN
Code Service acc. to UG-16 (b) Design Pressure Design Temperature Test Press. / Test Method
300 340
kPa.g kPa.g
SHELL
Corrosion Allowance mm
CONSTRUCTION
DATA
Description Shell Head Shell #2 Conical Sec. Flat Head Shell Flange plate plate plate plate forging forging
1.6 General P. R. Parts 6 Unfired Steam Boiler Shell & Head 2.4 Compressed Air Shell & Head / 2.4 Steam Shell & Head 2.4 Water Shell & Head HEAD NOZZLE TUBE * Excluding corrosion allowance, 3 3 0 after forming, regardless of material. Pipe Size Materials Thickness, mm Joint Eff.I.D., mm OD ID Code Spec. No. t, min. t, req. t, used Judge t ASTM A 516-70 0.85 2500 4.6 ###### 14 ####### 24" Sch.40 ###### ### ###### ASTM A 516-70 1 5.4 ###### 14 ####### Thick Reduction after Forming 15 % ASTM A 516-70 0.85 1450 4.6 ###### 14 ####### ASTM A 516-70 0.85 5.4 ###### 14 ####### Length > 920 Concentric BSA BSP GW Bolt Wt ASTM A 105 Nozzle ID> 1450 M. Input > ###### 50 ####### Bolt > ASTM A 193-B7,<=2.5" Thk Redu ### ### ### 1" 48 ASTM A 105 150 lb NZ.t > 14 M. Input > ###### 95 ####### Gasket> Confined Spiral W.,SUS 15 % ### ### ### 1" 48 std size> ####### * t std > ####### kg/cm2.g 30 Hydrostatic
KS KS KS KS JIS 150 lb ASTM ASTM ASTM STS 304 TB E STS 304 TP E STS 304 STS 304 TP E SUS 304
Tube
tube
1 1 1 1 1
19.4 ######
######
Header, Inlet pipe Blind Flg, Inlet plate Flange > Header, Outlet pipe Blind Flg, Outlet plate Flange >
NOZZLES
15 A Sch.10S Triangular Pitch, Trans. ###### ###### ####### 125 A Sch.80 C.A. ###### 15 ####### Bolt >
####### - N/A - Gasket>
###### 50.8 0
Long.
### ###
###### ######
70.5 ######
BSA GW
###### ###### ####### 80 A Sch.80 C.A. 0 ###### ###### ####### Bolt > ASTM A 193-B8, <=3/4" std size> ###### * t std > ###### - N/A - Gasket> ConfinedSpiral W.,SUS 585.6 1160 ###### 12.0 ####### 24" Sch.160 Location > 14 Ar ### Sr ### Access or Inspection Opening > ###### ###### ####### 1 1/2" XX-STR Location > Pad Th'k > Ar ### Sr ### Access or Inspection Opening >
Pad Th'k >
######
######
BSA GW
### ###
###
######
A1, Manhole plate Pad > plate K1 & K2 pipe Pad >
1
Pad OD >
######
1
Pad OD >
###### ######
### ###
###### ######
Notes : 1. 2. 3. 4.
- N/R - N/A -
: :
Requirement for Bolt Sectional Area Requirement for Bolt Spacing Requirement for Gasket Width Bolt Detail, Size / Q'ty
NTES
Doc. No.
MD - PV - 000
PRESSURE MECHANICAL
VESSEL DESIGN
: : : : :
5 4 3 2 1 0 Rev.
S. J. Lee Prepared
LTG Reviewed
Lee Approved
Tel. Fax.
PRESSURE
VESSEL :
MECHANICAL
DESIGN
T a b l e of C o n t e n t s
1.
2.
Shell
3.
4.
5.
6.
7.
8.
9.
10.
NTES
PRESSURE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
VESSEL :
MECHANICAL
Project Item No. Service Sohar Refinery Project F - 3704 Incinerator Chamber
DESIGN
DESIGN
Code Pressure Design Temperature Method Pressure Test Pressure Ambient Temperature Shell Head Nozzle Tube
DATA
EXTERNAL
ASME Sec. VIII Div. 1 INTERNAL 300 kPa.g 340 Hydrostatic 0 kPa.g 30 Corrosion Allowance 3 mm 3 mm 3 mm 0 mm
DESIGN
Description Shell Head Shell #2 Conical Sec. Flat Head Shell Flange Type
A 516-70 A 516-70 A 516-70 Conical Concentric A 516-70 Flanged A 105 AWWA / Ring A 105
SUMMARY
ID 2500 1450
2500 1450 Nz ID. 1450 Nz Thk 14
Thickness
Min. Req. Used #### #### #### #### #### ####
Material
Remarks
mm 2:1 Ellipsoidal
4.6 5.4 4.6 5.4 14 14 14 14 L = 920 mm 50 Bolt = A 193-B7,<=2.5" 95 Gasket = Spiral W.,SUS
TUBE
Description Tube Header, Inlet Blind Flg, Inlet Header, Outlet Blind Flg, Outlet Type U-tube Circular Welded Circular Flanged Material
STS 304 TB E STS 304 TP E STS 304 STS 304 TP E SUS 304
&
HEADER
ID
19.4
OD
25.4
Thickness
Req. Used.
Remarks
mm
##### ##### ##### #####
#### 3 #### #### 125 A / Sch.80 #### 15 #### #### 80 A / Sch.80 #### #### ANSI / Slip-on / 150 lb
NOZZLES
Description A1, Manhole K1 & K2 Material
A 516-70 A 106-B
ID
OD
Thickness
Req. Used.
585.6 #####
OD t mm 1160 14
Remark
Remarks :
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
Shell
ASME Sec. VIII, Div. 1 UG - 27 Thickness of Shells under Internal Pressure (c) (1) Circumferential Stress in the Longitudinal Joint * Circumferential stress governs. So, calculation for long. stress is omitted.
DESIGN
Material Code Material Internal design pressure Design temperature Inside diameter of the shell course under consideration Uncorroded Inside diameter of the shell course under consideration Corroded Inside radius Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint Corrosion allowance Corroded
DATA
ASTM A 516-70 P 300 340 2,500 D R S E 2,506 1,253 #VALUE! 0.85 3 mm kPa.g mm mm mm kPa
CALCULATION
Checks :
t = ###### ## P= 300
0.5 R =
626.5
-> ->
## ##
## 0.385 S E = #VALUE!
P R S E - 0.6 P
#VALUE!
300.0 0.85
3.0
= ###### mm
##
14
mm used.
->
#VALUE!
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
Head
ASME Sec. VIII, Div. 1 UG - 32 Formed Heads, and Sections, Pressure on Concave Side ( d ), ( e ) or ( f )
DESIGN
Material Code Material Internal design pressure Design temperature Inside diameter of the head Inside diameter of the head Inside radius Maximum allowable stress value Joint efficiency Corrosion allowance Thickness reduction rate after forming Inside spherical or crown radius
DATA
ASTM A 516-70 300 340 2,500 2,506 1,253 #VALUE! 1 3 15 2,267
0.9045 D
D R S E rt L
kPa.g mm mm mm kPa mm % mm
CALCULATION
Minimum Required Thickness of Head before Forming
* UG - 32 ( d ) 0.002 ) -> 100 = 100 - rt ## ( 300.0 #VALUE! #VALUE! 2,506 1 0.2 300.0
t / L = ###### ## P D + 2 S E - 0.2 P ## 14
+ 3.0
100 100
15
= ###### mm
mm used.
->
* UG - 32 ( e ) t / L = ###### ## 0.885 P L S E - 0.1 P ## + 0.002 ) -> 100 = 100 - rt ## ( 0.885 #VALUE! #VALUE! 300.0 1 2,267
0.1 300.0
+ 3.0
100 100
15
= ###### mm
14
mm used.
->
Hemi-spherical Checks :
* UG - 32 ( f ) 0.356 L = 806.9 -> -> ( ## ## 300.0 #VALUE! #VALUE! 2,267 1 0.2 300.0
t = ###### ## P= 300
P L + 2 S E - 0.2 P ## 14
+ 3.0
100 100
15
= ###### mm
mm used.
->
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
Shell #2
ASME Sec. VIII, Div. 1 UG - 27 Thickness of Shells under Internal Pressure (c) (1) Circumferential Stress in the Longitudinal Joint * Circumferential stress governs. So, calculation for long. stress is omitted.
DESIGN
Material Code Material Internal design pressure Design temperature Inside diameter of the shell course under consideration Uncorroded Inside diameter of the shell course under consideration Corroded Inside radius Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint Corrosion allowance Corroded
DATA
ASTM A 516-70 P 300 340 1,450 D R S E 1,456 728 #VALUE! 0.85 3 mm kPa.g mm mm mm kPa
CALCULATION
Checks :
t = ###### ## P= 300
0.5 R =
364
-> ->
## ##
## 0.385 S E = #VALUE!
P R S E - 0.6 P
#VALUE!
300.0 0.85
3.0
= ###### mm
##
14
mm used.
->
#VALUE!
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
Conical Sec.
ASME Sec. VIII, Div. 1 UG - 32 Formed Heads, and Sections, Pressure on Concave Side (g) Conical Sections ( Without Transition Knuckle )
DESIGN
Material Code Material Configuration Internal design pressure Design temperature Inside diameter of the shell, larger Uncorroded Inside diameter of the shell, larger Corroded Inside radius Corroded Inside diameter of the shell, smaller Uncorroded Inside diameter of the shell, smaller Corroded Inside radius Corroded Axial length of conical section One half apex angle Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint Corrosion allowance
DATA
ASTM A 516-70 Concentric 300 340 2,500 2,506 1,253 1,450 1,456 728 920 29.7 #VALUE! 0.85 3
D R
S E
CALCULATION
Minimum Required Thickness of Conical Shell
Checks :
= 29.7
<
max =
30
deg
->
OK !
P D + 2 cos ( S E - 0.6 P )
2 cos ( 29.7
300.0 x ) ( #VALUE!
2,506 0.85 -
0.6
300.0
3.0
= ###### mm
##
14
mm used.
->
#VALUE!
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
Flat Head
ASME Sec. VIII, Div. 1 UG - 34 ( c ) ( 2 ) Sketch ( j ) Unstayed Flat Heads and Covers Bolted with a confined gasket Flange to Shell
DESIGN
DATA
ASTM A 105 P d S E C W hG 300 340 1,505 #VALUE! 1 0.3 *** #VALUE! 3 kPa.g mm kPa
Material Code Material Internal design pressure Design temperature Diameter measured as indicated in Fig. UG-34 Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint Factor depending upon the method of attachment of head, shell dimensions Total Bolt load Gasket moment arm, radial distance from bolt center to line of gasket reaction Corrosion allowance
kPa.mm2 mm mm
CALCULATION
Minimum Required Thickness of Flat Head t = d C P / S E + 1.9 W hG / S E d3 +
* Operating Condition to = 1,505 0.30 = ###### mm * Gasket Seating tg = 1,505 0.30 = ###### mm t = =
300.0
#######
#######
3 1,505 ^
+ 3.0
0.0
#######
1.9
#VALUE!
######
#######
3 1,505 ^
+ 3.0
Larger of to or tg ###### mm ##
50
mm used.
->
##
Flange Data
Diameter at location of gasket load reaction
Basic gasket seating width Effective gasket seating width Gasket Spiral W.,SUS Gasket factor, Table 2-5.1 Gasket unit seating load Nominal bolt size Actual bolt diameter Root diameter No. of bolts Bolt spacing " ", " TEMA min. / max. Total Bolt Load
d b0 b m y
t = 50
*Std ######
**
hG ###### ###### ###### 20.0
Gasket Width
###
30
1,521
mm mm mm -> ### mm
Shell ID
* Operating Condition 2 W = Wm1 = H + Hp = 0.785 d P 2 = 0.785 1,505 ^ 300 + * Gasket Seating Wm2 = 3.14 b d y = 3.14 8.0 Sb = ####### kPa Sa = ####### kPa Am1 = Wm1 / Sb = 601,244,337 / Am2 = Wm2 / Sa = ########## / Am = Larger of Am1 or Am2 2 Ab = / 4 d2 n
300.0
) =
601,244,337
= 2,596,510,385 * Allowable bolt stress at design temp. * Allowable bolt stress at atmospheric temp.
####### = ####### =
W =
* total required cross-sectional area of bolts * cross-sectional area of the bolts using the root diameter * Ab ## Am -> ### * Required gasket width = Ab Sa / 2 y d = ###### ## Gasket width, used = 20.0 -> ### ( Am + Ab ) Sa / 2 = #VALUE!
17,063
= =
NTES
1,450
d 1,505
36
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
Flat Head
ASME Sec. VIII, Div. 1 UG - 34 ( c ) ( 2 ) Sketch ( p ) Unstayed Flat Heads and Covers Bolted with a full-face gasket to Shell
DESIGN
Material Code Material Internal design pressure Design temperature Diameter measured as indicated in Fig. UG-34 Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint
DATA
ASTM A 105 P 300 340 d S E C #VALUE! #VALUE! 1 0.25 3 mm kPa.g mm kPa
Factor depending upon the method of attachment of head, shell dimensions Corrosion allowance
CALCULATION
Minimum Required Thickness of Flat Head t t = d CP/SE + ###### d= = ###### mm ## 50 mm used. -> ## Shell ID NTES
*
1,450 Narai Thermal Engineering Services ###
######
0.25
300.0 /
#VALUE!
3.0
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
Flat Head
ASME Sec. VIII, Div. 1 UG - 34 ( c ) ( 2 ) Sketch ( e ) or ( f ) Unstayed Flat Heads and Covers Welded to Shell
DESIGN
Material Code Material Internal design pressure Design temperature Diameter measured as indicated in Fig. UG-34 Diameter measured as indicated in Fig. UG-34 Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint Uncorroded Corroded
DATA
ASTM A 105 P 300 340 1450 d S E C 1456 #VALUE! 1 *** 3 mm kPa.g mm mm kPa
Factor depending upon the method of attachment of head, shell dimensions Corrosion allowance
CALCULATION
ts
ts
d
m = the ratio, tr / ts Where, tr ts = ###### / 14 = ######
Sketch (e)
Sketch (f)
0.33 m =
0.33
x ###### =
######
* min.
0.2
CP/SE +
1,456
###### 300.0 /
#VALUE!
3.0
###### mm
##
50
mm used.
->
##
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
Flat Head
ASME Sec. VIII, Div. 1 UG - 34 ( c ) ( 2 ) Sketch ( a ) Unstayed Flat Heads and Covers Formed & Welded to Shell
DESIGN
Material Code Material Internal design pressure Design temperature Diameter measured as indicated in Fig. UG-34 Diameter measured as indicated in Fig. UG-34 Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint Uncorroded Corroded
DATA
ASTM A 105 P 300 340 1450 d S E C rt 1456 #VALUE! 1 0.17 3 15 mm % kPa.g mm mm kPa
Factor depending upon the method of attachment of head, shell dimensions Corrosion allowance Thickness reduction rate after forming
CALCULATION
= (d
CP/SE
+ )
0.17
300.0
#VALUE!
+ 3.0
100 100
15
###### mm
##
50
mm used.
->
##
ts
r = 3 t min.
d
t W.L T.L.
Sketch (a)
NTES
WELDING
1 Project 2 Item No. 3 Description Sohar Refinery Project F - 3704 Serivice
NECK
FLANGE
DESIGN
Doc. No. Sheet No. Revision DF - WNFLG - 100 1 of 1 0
Shell Flange
###
1
4 5 6 7 8 Design Pressure kPa.g Design Temperature Atm. Temp. Corrosion Allowance mm 300 340 30 3
DESIGN
CONDITION
Allowable Stresses Bolting Material ASTM A 193-B7,<=2.5" at Design Temp.Sb kPa #VALUE! at Atm. Temp. Sa kPa #VALUE!
LOAD
bGy 2bGmP G2 P / 4 HP + H
&
BOLT
#VALUE! #VALUE! #VALUE! #VALUE!
CALCULATIONS
Am = greater of W m2/Sa mm2 or W m1/Sb Ab = / 4 d22 n mm2 Check Ab > Am W = 0.5 ( Am + Ab ) SakPa.mm2 #VALUE! #VALUE!
#VALUE!
#VALUE!
Required Gasket Width mm ###### ### Nr = Ab Sa / 2 y G < N <- * Min. / Max., TEMA ###### / ######
4
Load, 18 HD = B2 P / 4 19 HG = W m1 - H 20 HT = H - HD 21 22 HG = W 23 kPa.mm2 499,498,152 #VALUE! #VALUE! x
MOMENT
CALCULATIONS
= MD MG MT Mo = = = = Moment, H D hD H G hG H T hT MD + MG + MT kPa.mm2-mm #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Lever Arm, mm Operating Condition hD = R + 0.5 g1 #VALUE! hG = 0.5 ( C - G ) #VALUE! hT = 0.5 ( R + g1 + hG ) #VALUE! Gasket Seating hG = 0.5 ( C - G ) #VALUE!
#VALUE!
Mo' = HG hG
5
24 25 26 27 28 29 30 31 K = A/B T Z Y U g1 / g 0 h0 = Bg0
SHAPE
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
FACTORS
h / h0 F V f e = F / h0 U d= h g2 V 0 0 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
SKETCH
t=
95
h = ######
* STD ######
######
32 33 34 35 36 37 38 39 40 41 42
t 95.000 = te+1 #VALUE! = 4/3 t e + 1 #VALUE! = /T #VALUE! = t3 / d #VALUE! = + #VALUE! mo = Mo / B #VALUE! mG = Mo' / B #VALUE! If bolt spacing exceeds 2 dB + t, mo and mG in above equations are multiplied by Bolt Spacing 2 dB + t dB : Nominal Bolt Dia.
####
STRESS
FORMULA
FACTORS
####
E = ###### W R = ###### hD
####
HD
STRESS
C A L C U L A T I O N S,
G=
C=
A=
unit - kPa
Allowable Stress Operating Condition ###### Longitudinal Hub, #VALUE! #VALUE! 2 #VALUE! SH = f mo / g1 ###### Radial Flange Sfo 44 #VALUE! #VALUE! 2 #VALUE! SR = mo / t ###### Tangential Flange Sfo 45 #VALUE! #VALUE! 2 #VALUE! ST = mo Y / t - Z SR ###### Greater of 0.5( SH + SR ) Sfo 46 #VALUE! #VALUE! #VALUE! or 0.5( SH + ST ) NTES 43 1.5 Sfo
1.5 Sfa
Allowable Stress Gasket Seating ###### Longitudinal Hub, #VALUE! #VALUE! 2 #VALUE! SH = f mG / g1 ###### Radial Flange Sfa #VALUE! #VALUE! 2 #VALUE! SR = mG / t ###### Tangential Flange Sfa #VALUE! #VALUE! 2 #VALUE! ST = mG Y / t - Z SR ###### Greater of 0.5( SH + SR ) Sfa #VALUE! #VALUE! #VALUE! or 0.5( SH + ST ) Narai Thermal Engineering Services
SLIP-ON
1 Project 2 Item No. 3 Description Sohar Refinery Project F - 3704 Serivice
FLANGE
DESIGN
Loose
###
Shell Flange
DF - SOFLG - 100 1 of 1 0
1
4 5 6 7 8 Design Pressure kPa.g Design Temperature Atm. Temp. Corrosion Allowance mm 300 340 30 3
DESIGN
CONDITION
Allowable Stresses Bolting Material ASTM A 193-B7,<=2.5" at Design Temp.Sb kPa #VALUE! at Atm. Temp. Sa kPa #VALUE!
LOAD
bGy 2bGmP G2 P / 4 HP + H
&
BOLT
#VALUE! #VALUE! #VALUE! #VALUE!
CALCULATIONS
Am = greater of W m2/Sa mm2 or W m1/Sb Ab = / 4 d22 n mm2 Check Ab > Am W = 0.5 ( Am + Ab ) SakPa.mm2 #VALUE! #VALUE!
#VALUE!
#VALUE!
Required Gasket Width mm ###### ### Nr = Ab Sa / 2 y G < N <- * Min. / Max., TEMA ###### / ######
4
Load, 18 HD = B2 P / 4 19 HG = W m1 - H 20 HT = H - HD 21 22 HG = W 23 kPa.mm2 514,706,916 #VALUE! #VALUE! x
MOMENT
CALCULATIONS
= MD MG MT Mo = = = = Moment, H D hD H G hG H T hT MD + MG + MT kPa.mm2-mm #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Lever Arm, mm Operating Condition hD = 0.5 ( C - B ) #VALUE! hG = 0.5 ( C - G ) #VALUE! hT = 0.5 ( hD + hG ) #VALUE! Gasket Seating hG = 0.5 ( C - G ) #VALUE!
#VALUE!
Mo' = HG hG
5
24 25 26 27 28 29 30 31 K = A/B T Z Y U g1 / g 0 h0 = Bg0
SHAPE
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
FACTORS
h / h0 FL VL f e = FL / h0 U d= h g2 VL 0 0 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
SKETCH
t=
95
h = ######
* STD ######
######
32 33 34 35 36 37 38 39 40 41 42
t 95.000 = te+1 #VALUE! = 4/3 t e + 1 #VALUE! = /T #VALUE! = t3 / d #VALUE! = + #VALUE! mo = Mo / B #VALUE! mG = Mo' / B #VALUE! If bolt spacing exceeds 2 dB + t, mo and mG in above equations are multiplied by Bolt Spacing 2 dB + t dB : Nominal Bolt Dia.
####
STRESS
FORMULA
FACTORS
####
####
STRESS
C A L C U L A T I O N S,
G=
C=
A=
unit - kPa
Allowable Stress Operating Condition ###### Longitudinal Hub, #VALUE! #VALUE! 2 #VALUE! SH = mo / g1 ###### Radial Flange Sfo 44 #VALUE! #VALUE! 2 #VALUE! SR = mo / t ###### Tangential Flange Sfo 45 #VALUE! #VALUE! 2 #VALUE! ST = mo Y / t - Z SR ###### Greater of 0.5( SH + SR ) Sfo 46 #VALUE! #VALUE! #VALUE! or 0.5( SH + ST ) NTES 43 1.5 Sfo
1.5 Sfa
Allowable Stress Gasket Seating ###### Longitudinal Hub, #VALUE! #VALUE! 2 #VALUE! SH = mG / g1 ###### Radial Flange Sfa #VALUE! #VALUE! 2 #VALUE! SR = mG / t ###### Tangential Flange Sfa #VALUE! #VALUE! 2 #VALUE! ST = mG Y / t - Z SR ###### Greater of 0.5( SH + SR ) Sfa #VALUE! #VALUE! #VALUE! or 0.5( SH + ST ) Narai Thermal Engineering Services
S L I P - O N,
1 Project 2 Item No. 3 Description
FULL
FACE
GASKET
FLANGE
Loose
###
DESIGN
Doc. No. Sheet No. Revision DF - SOFFG - 100 1 of 1 0
Shell Flange
1
4 5 6 7 8 Design Pressure kPa.g Design Temperature Atm. Temp. Corrosion Allowance mm 300 340 30 3
DESIGN
CONDITION
Allowable Stresses Bolting Material ASTM A 193-B7,<=2.5" at Design Temp.Sb kPa #VALUE! at Atm. Temp. Sa kPa #VALUE!
LOAD
H'GY
&
BOLT
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
CALCULATIONS
Am = greater of W m2/Sa mm2 or W m1/Sb Ab = / 4 d22 n mm2 Check Ab > Am W = 0.5 ( Am + Ab ) SakPa.mm2 H'GY = ( hG / h'G ) b G y #VALUE! #VALUE!
#VALUE!
m 3 y kPa 68,948 kPa.mm2 b=(C-B)/4 mm #VALUE! kPa.mm2 G = C - 2 hG mm #VALUE! Bolt Size / Q'ty, n ###### ###### Bolt Dia. / Root Dia., d2 mm ###### ###### Bolt Hole Dia., dh ###### mm Bolt Spacing mm ###### ####### <- * Min. / Max., TEMA ###### /
kPa.mm2 kPa.mm2
#VALUE! #VALUE!
######
4
Load, 18 HD = B2 P / 4 19 HT = H - HD 20 21 hG = (C-B)(2B+C) 6(B+C) W-H #VALUE! kPa.mm2 514,706,916 #VALUE! x
MOMENT
CALCULATIONS
= Moment, MD = HD hD MT = HT hT Mo = MD + MT kPa.mm2-mm #VALUE! #VALUE! #VALUE! #VALUE!
Lever Arm, mm Operating Condition hD = 0.5 ( C - B ) #VALUE! hT = 0.5 ( hD + hG ) #VALUE! Lever Arm, #VALUE! Reverse Moment, hG h'G " hG= hG + h'G mm
22 HG =
#VALUE!
5
23 24 25 26 27 28 29 30 K = A/B T Z Y U g1 / g 0 h0 = Bg0
SHAPE
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
FACTORS
h / h0 FL VL f e = FL / h 0 U d= h g2 VL 0 0 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
SKETCH
t= 95 h = ######
* STD ######
6
31 32 33 34 35 36 37 38 39
STRESS
FORMULA
FACTORS
######
####
E = ###### W R = ######
t 95.000 mo = Mo / B #VALUE! = te+1 #VALUE! = 4/3 t e + 1 #VALUE! = /T #VALUE! 3 = t /d #VALUE! = + #VALUE! If bolt spacing exceeds 2 dB + t, mo and mG in above equations are multiplied by Bolt Spacing 2 dB + t dB : Nominal Bolt Dia.
####
STRESS
C A L C U L A T I O N S,
G=
C=
A=
unit - kPa
40 1.5 Sfo 41 42 43 44
Allowable Stress Operating Condition ###### Longitudinal Hub, #VALUE! #VALUE! 2 #VALUE! SH = mo / g1 ###### Radial Flange Sfo #VALUE! #VALUE! 2 #VALUE! SR = mo / t ###### Tangential Flange Sfo #VALUE! #VALUE! 2 #VALUE! ST = mo Y / t - Z SR ###### Greater of 0.5( SH + SR ) Sfo #VALUE! #VALUE! #VALUE! or 0.5( SH + ST )
Radial Stress at Bolt Circle
Sfo NTES
#VALUE! ######
#VALUE!
SRAD =
6 MG t2 ( C - n dh )
RING
1 Project 2 Item No. 3 Description Sohar Refinery Project F - 3704 Serivice
FLANGE
DESIGN
Loose
###
Shell Flange
DF - RFLG - 100 1 of 1 0
1
4 5 6 7 8 Design Pressure kPa.g Design Temperature Atm. Temp. Corrosion Allowance mm 300 340 30 3
DESIGN
CONDITION
Allowable Stresses Bolting Material ASTM A 193-B7,<=2.5" at Design Temp.Sb kPa #VALUE! at Atm. Temp. Sa kPa #VALUE!
LOAD
bGy 2bGmP G2 P / 4 HP + H
&
BOLT
CALCULATIONS
#VALUE! 17063.2
#VALUE!
######### Am = greater of W m2/Sa mm2 ######### or W m1/Sb ######### Ab = / 4 d22 n mm2 ######### Check Ab > Am W = 0.5 ( Am + Ab ) SakPa.mm2
#VALUE!
Required Gasket Width mm ###### ### Nr = Ab Sa / 2 y G < N <- * Min. / Max., TEMA 57.0 / 213.7
4
Load, 18 HD = B2 P / 4 19 HG = W m1 - H 20 HT = H - HD 21 22 HG = W 23 kPa.mm2 514,706,916 67,820,941 19,021,440 x
MOMENT
CALCULATIONS
= MD MG MT Mo = = = = Moment, H D hD H G hG H T hT MD + MG + MT kPa.mm2-mm #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Lever Arm, mm Operating Condition hD = 0.5 ( C - B ) #VALUE! hG = 0.5 ( C - G ) #VALUE! hT = 0.5 ( hD + hG ) #VALUE! Gasket Seating hG = 0.5 ( C - G ) #VALUE!
#VALUE!
Mo' = HG hG
5
24 K = A / B 25 26 27 Y 28 29 30 31
SHAPE
#VALUE!
FACTORS
SKETCH
#VALUE!
t=
95
* STD ######
######
32 33 34 35 36 37 38 39 40 41 42
hG HG
####
STRESS
FORMULA
FACTORS
28.6
mo = Mo / B #VALUE! mG = Mo' / B #VALUE! If bolt spacing exceeds 2 dB + t, mo and mG in above equations are multiplied by Bolt Spacing 2 dB + t dB : Nominal Bolt Dia.
1,505
21.5
G=
C=
A=
g0 = ###### tn = 14 Unit : mm
7
Formula 43 t = mO Y Sfo
REQUIRED
Operating Condition ######
T H I C K N E S S,
unit - mm
Gasket Seating ######
R I N G,
1 Project 2 Item No. 3 Description
FULL
FACE
GASKET
FLANGE
Loose
###
DESIGN
Doc. No. Sheet No. Revision DF - RFFG - 100 1 of 1 0
Shell Flange
1
4 5 6 7 8 Design Pressure kPa.g Design Temperature Atm. Temp. Corrosion Allowance mm 300 340 30 3
DESIGN
CONDITION
Allowable Stresses Bolting Material ASTM A 193-B7,<=2.5" at Design Temp.Sb kPa #VALUE! at Atm. Temp. Sa kPa #VALUE!
LOAD
H'GY
&
BOLT
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
CALCULATIONS
Am = greater of W m2/Sa mm2 or W m1/Sb Ab = / 4 d22 n mm2 Check Ab > Am W = 0.5 ( Am + Ab ) SakPa.mm2 H'GY = ( hG / h'G ) b G y #VALUE! #VALUE!
#VALUE!
m 3 y kPa 68,948 kPa.mm2 b=(C-B)/4 mm #VALUE! kPa.mm2 G = C - 2 hG mm #VALUE! Bolt Size / Q'ty, n ###### ###### Bolt Dia. / Root Dia., d2 mm ###### ###### Bolt Hole Dia., dh ###### mm Bolt Spacing mm ###### ####### <- * Min. / Max., TEMA ###### /
kPa.mm2 kPa.mm2
#VALUE! #VALUE!
######
4
Load, 18 HD = B2 P / 4 19 HT = H - HD 20 21 hG = (C-B)(2B+C) 6(B+C) W-H #VALUE! kPa.mm2 514,706,916 #VALUE! x
MOMENT
CALCULATIONS
= Moment, MD = HD hD MT = HT hT Mo = MD + MT kPa.mm2-mm #VALUE! #VALUE! #VALUE! #VALUE!
Lever Arm, mm Operating Condition hD = 0.5 ( C - B ) #VALUE! hT = 0.5 ( hD + hG ) #VALUE! Lever Arm, #VALUE! Reverse Moment, hG h'G " hG= hG + h'G mm
22 HG =
#VALUE!
5
23 K = A / B 24 25 26 Y 27 28 29 30
SHAPE
#VALUE!
FACTORS
SKETCH
t= 95
* STD ######
STRESS
FORMULA
FACTORS
31 t 95.000 mo = Mo / B #VALUE! 32 33 34 35 36 37 If bolt spacing exceeds 2 dB + t, mo and mG in above equations are 38 multiplied by Bolt Spacing 2 dB + t 39 dB : Nominal Bolt Dia.
######
####
hD HD
G=
C=
A=
g0 = ###### tn = 14 Unit : mm
7
Allowable Stress 40 41 42 43 Sfo #VALUE!
STRESS
C A L C U L A T I O N S,
unit - kPa
Operating Condition
#VALUE!
44
Sfo NTES
#VALUE! ######
#VALUE!
SRAD =
6 MG t2 ( C - n dh )
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
Tube
ASME Sec. VIII, Div. 1 UG - 27 Thickness of Shells under Internal Pressure (c) (1) Circumferential Stress in the Longitudinal Joint * Circumferential stress governs. So, calculation for long. stress is omitted.
DESIGN
Material Code Material Internal design pressure Design temperature Outside diameter of the tube course under consideration Nominal thickness of the tube Inside diameter of the tube Uncorroded Inside diameter of the tube Corroded Inside radius Corroded Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint Corrosion allowance
DATA
KS STS 304 TB E 300 340 25.4 3 19.4 19.4 9.7 #VALUE! 1 0
D R S E
kPa.g mm mm mm mm mm kPa mm
CALCULATION
Checks :
t = ###### ## P= 300 ##
0.5 R =
4.85
-> ->
## ##
0.385 S E = #VALUE!
PR S E - 0.6 P
#######
300.0 1
0.0
= ###### mm
##
mm used.
->
#VALUE!
* TEMA RCB - 2. 31
U-bend Requirements
Minimum required thickness, calculated above Outside tube diameter Mean radius of bend t0 = t [ 1 + do 4R ] = ######
t do R [ 1 +
mm mm mm ]
25.4 x 37.5
= ###### mm
##
mm used.
->
#VALUE!
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
Header, Inlet
ASME Sec. VIII, Div. 1 UG - 27 Thickness of Shells under Internal Pressure (c) (1) Circumferential Stress in the Longitudinal Joint * Circumferential stress governs. So, calculation for long. stress is omitted.
DESIGN
Material Code Material Internal design pressure Design temperature Inside diameter of the shell course under consideration Uncorroded Inside diameter of the shell course under consideration Corroded Inside radius Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint Corrosion allowance Corroded
DATA
KS STS 304 TP E P 300 340 #VALUE! D R S E #VALUE! #VALUE! #VALUE! 1 0 mm 125 A / Sch.80 kPa.g mm mm mm kPa
CALCULATION
Checks :
t = ###### ## P= 300 ##
-> ->
## ##
PR S E - 0.6 P
300.0 ###### 1
0.0
= ###### mm
## ###### mm used.
->
#VALUE!
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
DESIGN
Material Code Material Internal design pressure Design temperature Diameter measured as indicated in Fig. UG-34 Diameter measured as indicated in Fig. UG-34 Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint Uncorroded Corroded
DATA
KS STS 304 P 300 340 #VALUE! d S E C #VALUE! #VALUE! 1 *** 0 mm kPa.g mm mm kPa
Factor depending upon the method of attachment of head, shell dimensions Corrosion allowance
CALCULATION
ts d t
ts d t
######
###### =
######
Sketch (e)
Sketch (f)
0.33 m =
0.33
x ###### =
######
* min.
0.2
CP/SE +
######
###### 300.0 /
######
0.0
###### mm
##
15
mm used.
->
##
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
DESIGN
Material Code Material Internal design pressure Design temperature Diameter measured as indicated in Fig. UG-34 Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint
DATA
KS STS 304 P 300 340 d S E C #VALUE! #VALUE! 1 0.25 0 mm kPa.g mm kPa
Factor depending upon the method of attachment of head, shell dimensions Corrosion allowance
CALCULATION
Minimum Required Thickness of Flat Head t t = d CP/SE + ###### d= = ###### mm ## 15 mm used. -> ## Shell ID NTES ###### ### Narai Thermal Engineering Services
######
0.25
300.0 /
######
0.0
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
DESIGN
DATA
KS STS 304 300 340 #VALUE! #VALUE! 1 0.3 *** #VALUE! 0
Material Code Material Internal design pressure Design temperature Diameter measured as indicated in Fig. UG-34 Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint Factor depending upon the method of attachment of head, shell dimensions Total Bolt load Gasket moment arm, radial distance from bolt center to line of gasket reaction Corrosion allowance
P d S E C W hG
kPa.g mm kPa
kPa.mm2 mm mm
CALCULATION
Minimum Required Thickness of Flat Head t = d C P / S E + 1.9 W hG / S E d3 +
* Operating Condition to = ###### 0.30 = ###### mm * Gasket Seating tg = ###### 0.30 = ###### mm t = =
300.0
######
1.9
#VALUE! ######
######
3 ###### ^
+ 0.0
0.0
######
1.9
#VALUE!
######
######
3 ###### ^
+ 0.0
Larger of to or tg ###### mm ##
15
mm used.
->
##
Basic gasket seating width Effective gasket seating width Gasket Gasket factor, Table 2-5.1 Gasket unit seating load Nominal Bolt Size Actual Bolt Dia. Root Dia. No. of Bolts
t = 15
*Std ######
######
######
###
######
Gasket Width
######
######
hG ###### d ######
Shell ID
Total Bolt Load * Operating Condition 2 W = Wm1 = H + Hp = 0.785 d P 2 = 0.785 ###### ^ 300 + * Gasket Seating Wm2 = 3.14 b d y = 3.14 ###### Sb = ####### kPa Sa = ####### kPa Am1 = Wm1 / Sb = #VALUE! / Am2 = Wm2 / Sa = #VALUE! / Am = Larger of Am1 or Am2 2 Ab = / 4 d2 n
300.0
) =
#VALUE!
= #VALUE! * Allowable bolt stress at design temp. * Allowable bolt stress at atmospheric temp.
####### = ####### =
W =
* total required cross-sectional area of bolts * cross-sectional area of the bolts using the root diameter * Ab ## Am -> ## * Required gasket width = Ab Sa / 2 y G = ###### ## Gasket width, used = ###### -> ### ( Am + Ab ) Sa / 2 = #VALUE!
= =
NTES
######
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
Header, Outlet
ASME Sec. VIII, Div. 1 UG - 27 Thickness of Shells under Internal Pressure (c) (1) Circumferential Stress in the Longitudinal Joint * Circumferential stress governs. So, calculation for long. stress is omitted.
DESIGN
Material Code Material Internal design pressure Design temperature Inside diameter of the shell course under consideration Uncorroded Inside diameter of the shell course under consideration Corroded Inside radius Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint Corrosion allowance Corroded
DATA
KS STS 304 TP E P 300 340 #VALUE! D R S E #VALUE! #VALUE! #VALUE! 1 0 mm 80 A / Sch.80 kPa.g mm mm mm kPa
CALCULATION
Checks :
t = ###### ## P= 300 ##
-> ->
## ##
PR S E - 0.6 P
300.0 ###### 1
0.0
= ###### mm
## ###### mm used.
->
#VALUE!
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
DESIGN
Material Code Material Internal design pressure Design temperature Diameter measured as indicated in Fig. UG-34 Diameter measured as indicated in Fig. UG-34 Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint Uncorroded Corroded
DATA
JIS SUS 304 P 300 340 #VALUE! d S E C #VALUE! #VALUE! 1 *** 0 mm kPa.g mm mm kPa
Factor depending upon the method of attachment of head, shell dimensions Corrosion allowance
CALCULATION
ts d t
ts d t
######
###### =
######
Sketch (e)
Sketch (f)
0.33 m =
0.33
x ###### =
######
* min.
0.2
CP/SE +
######
###### 300.0 /
######
0.0
###### mm
## ###### mm used.
->
##
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
DESIGN
Material Code Material Internal design pressure Design temperature Diameter measured as indicated in Fig. UG-34 Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint
DATA
JIS SUS 304 P 300 340 d S E C #VALUE! #VALUE! 1 0.25 0 mm kPa.g mm kPa
Factor depending upon the method of attachment of head, shell dimensions Corrosion allowance
CALCULATION
Minimum Required Thickness of Flat Head t t = d CP/SE + ###### d= = ###### mm ## ###### mm used. -> ## Shell ID NTES ###### ### Narai Thermal Engineering Services
######
0.25
300.0 /
######
0.0
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
DESIGN
DATA
JIS SUS 304 300 340 #VALUE! #VALUE! 1 0.3 *** #VALUE! 0
Material Code Material Internal design pressure Design temperature Diameter measured as indicated in Fig. UG-34 Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint Factor depending upon the method of attachment of head, shell dimensions Total Bolt load Gasket moment arm, radial distance from bolt center to line of gasket reaction Corrosion allowance
P d S E C W hG
kPa.g mm kPa
kPa.mm2 mm mm
CALCULATION
Minimum Required Thickness of Flat Head t = d C P / S E + 1.9 W hG / S E d3 +
* Operating Condition to = ###### 0.30 = ###### mm * Gasket Seating tg = ###### 0.30 = ###### mm t = =
300.0
######
1.9
#VALUE! ######
######
3 ###### ^
+ 0.0
0.0
######
1.9
#VALUE!
######
######
3 ###### ^
+ 0.0
->
##
Basic gasket seating width Effective gasket seating width Gasket Spiral W.,SUS Gasket factor, Table 2-5.1 Gasket unit seating load Nominal Bolt Size Actual Bolt Dia. Root Dia. No. of Bolts
###
######
Gasket Width
######
######
d ######
Shell Id
Total Bolt Load * Operating Condition 2 W = Wm1 = H + Hp = 0.785 d P 2 = 0.785 ###### ^ 300 + * Gasket Seating Wm2 = 3.14 b d y = 3.14 ###### Sb = ####### kPa Sa = ####### kPa Am1 = Wm1 / Sb = #VALUE! / Am2 = Wm2 / Sa = #VALUE! / Am = Larger of Am1 or Am2 2 Ab = / 4 d2 n
300.0
) =
#VALUE!
= #VALUE! * Allowable bolt stress at design temp. * Allowable bolt stress at atmospheric temp.
####### = ####### =
W =
* total required cross-sectional area of bolts * cross-sectional area of the bolts using the root diameter * Ab ## Am -> ## * Required gasket width = Ab Sa / 2 y G = ###### ## Gasket width, used = ###### -> ### ( Am + Ab ) Sa / 2 = #VALUE!
= =
NTES
######
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
DESIGN
Material Code Material specification Internal design pressure Design temperature Inside diameter Uncorroded Inside diameter Corroded Inside radius Corroded Maximum allowable stress value Joint efficiency Corrosion allowance Nominal wall thickness Uncorroded Wall thickness Corroded
DATA
NOZZLE ASTM A 516-70 300 340 585.6 591.6 295.8 #VALUE! 1 3 12.00 9.00
Shell
P ASTM A 516-70 300 340 2,500 2,506 1,253 #VALUE! 0.85 3 14 11 kPa.g mm mm mm kPa mm mm mm
D R S E t
Dn Rn Sn En n tn
kPa.g mm mm mm kPa mm mm mm
CALCULATION
* UG - 45
-> ->
## ## +
3.0
tr1 =
P Rn Sn En - 0.6 P
#######
0.6 300.0
###### mm
UG - 45 ( b ) (1) UG - 16 ( b ) (4) tr6 = Shell or head thickness ( E = 1 ) Minimum thickness Minimum thickness of standard wall pipe Larger of tr2 or tr3 Smaller of tr4 or tr5 tr2 tr3 tr4 tr5 = = = = = - N/A 4.60 - N/A 4.60 4.60 mm mm mm mm mm
###### mm
## 12.00 mm used.
->
##
* UW - 16 ( c ) tmin = tc min = tc act = tmin = tw min = tw act = Smaller of 19 mm or tn or te Smaller of 6 mm or 0.7 tmin 0.7 Leg41 Smaller of 19 mm or te or t 0.5 tmin 0.7 Leg42 = = = = = = 9.00 6.00 7.00 11.00 5.50 6.30
->
OK !
->
OK !
->
##
## ##
## ##
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
DESIGN
Nozzle Placemenent Inserted Finished diameter of circular opening = Dn Corrction factor Required thickness of a seamless shell or head Required thickness of a seamless nozzle wall Allowable stress value in tension, Nozzle Allowable stress value in tension, Vessel Strength reduction factor, 1.0 = Sn/Sv Strength reduction factor, 1.0 = Sn/Sv Pad material code Pad material specification Pad O.D. Pad thickness ASTM A 516-70 te 1160 14 d 591.6 F 1 tr ###### trn ###### Sn Sv fr1 fr2 E1
####### #######
DATA
mm
t Dp R trn
mm mm
*1
tr
kPa kPa
t
*2
c h ti d
###### ###### 1
Larger of
mm mm kPa kPa
Sp ####### fr3 ###### fr4 ###### 10.0 9.0 - N/A 591.6 Dp 1160.0
mm mm mm
* UW - 16 ( c )
mm * Larger of d or Rn + tn + t mm
CALCULATION
= A, Area required = #VALUE! mm2
= d tr F + 2 tn tr F ( 1 - fr1 )
= A1, Area available in shell = Larger of d ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 ) or 2 ( t + tn ) ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 ) = #VALUE! mm2 = A2, Area available in nozzle projecting outward = #VALUE! mm2 = A3, Aea available in inward nozzle = - N/A - mm2 = A41, Area available in outward weld = #VALUE! mm2 = A42, Area available in outer = #VALUE! mm2 weld = Smaller of 5 ( tn - trn ) fr2 t or 2 ( tn - trn ) ( 2.5 tn + te ) fr2
= (leg)^2 fr3
= outer element
weld
= (leg)^2 fr4
= A43, Area available in inward weld = - N/A - mm2 = A5, Area available in element = #VALUE! mm2 =
= (leg)^2 fr2
( Dp - d - 2 tn ) te fr4
A1 + A2 + A41 + A42 + A5 =
##
##
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
CALCULATION
Allowable Unit Stresses Fillet Weld Shear Nozzle Wall Shear Groove Weld Tension Groove Weld Shear
* UG - 45 ( c ) & UW - 15 ( c ) Sfs Sns Sgt Sgs = = = = 0.49 0.7 0.74 0.6 x x x x #VALUE! #VALUE! #VALUE! #VALUE! = = = = #VALUE! #VALUE! #VALUE! #VALUE! kPa kPa kPa kPa
* Dimensions are in m.
Inner Fillet Weld Shear (a) = / 2 x Nozzle OD x Weld Leg x Sfs = /2 x 0.6096 x 0.01 x #VALUE! Nozzle Wall Shear (b) = / 2 x Mean Nozzle Dia. x tn x Sns = /2 x 0.6006 x 0.009 x #VALUE! Groove Weld Tension (c) = / 2 x Nozzle OD x t x Sgt = /2 x 0.6096 x 0.011 x #VALUE! Outer Fillet Weld Shear (d) = / 2 x Pad OD x Weld Leg x Sfs = /2 x 1.16 x 0.009 x #VALUE! Upper Groove Weld Tension (e) = / 2 x Nozzle OD x te x Sgt = /2 x 0.6096 x 0.014 x #VALUE! Lower Fillet Weld Shear (f) = / 2 x Nozzle OD x Weld Leg x Sfs = /2 x 0.6096 x - N/A - x #VALUE!
#VALUE! KN =
#VALUE! N
#VALUE! KN
#VALUE! N
#VALUE! KN
#VALUE! N
#VALUE! KN
#VALUE! N
#VALUE! KN
#VALUE! N
- N/A -
KN
- N/A - N
* UG - 41 ( b ) ( 1 ) & ( 2 )
Weld Load for Strength Path 1 - 1 W1-1 = ( A2 + A5 + A41 + A42 ) Sv Weld Load for Strength Path 2 - 2 W2-2 = ( A2 + A3 + A41 + A43 + 2 tn t fr1 ) Sv Weld Load for Strength Path 3 - 3 W3-3 = ( A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ) Sv Total Weld Load W = [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv
= = = =
= = = =
Check Strength Paths Path 1-1 (d) + (b) Load for Path 1-1 Path 2-2 (a) + (c) Load for Path 2-2 Path 3-3 (d) + (c) Load for Path 3-3 -> ## ##
* UG - 41 ( b ) ( 1 ) & ( 2 ) = #VALUE! + #VALUE! = Smaller of W1-1 or W + (e) = #VALUE! + #VALUE! = Smaller of W2-2 or W = #VALUE! + #VALUE! = Smaller of W3-3 or W + #VALUE! = = = = = = #VALUE! N #VALUE! N #VALUE! N #VALUE! N #VALUE! N #VALUE! N -> ##
->
##
->
##
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
DESIGN
Material Code Material specification Internal design pressure Design temperature Inside diameter Uncorroded Inside diameter Corroded Inside radius Corroded Maximum allowable stress value Joint efficiency Corrosion allowance Nominal wall thickness Uncorroded Wall thickness Corroded
DATA
NOZZLE ASTM A 106-B / 1 1/2" / XX-STR 300 kPa.g 340 #VALUE! mm #VALUE! mm #VALUE! mm #VALUE! kPa 1 3 mm #VALUE! mm #VALUE! mm
Shell
P ASTM A 516-70 300 340 2,500 2,506 1,253 #VALUE! 0.85 3 14 11 kPa.g mm mm mm kPa mm mm mm
D R S E t
Dn Rn Sn En n tn
CALCULATION
* UG - 45
-> ->
## ## +
3.0
tr1 =
P Rn Sn En - 0.6 P
#######
###### mm
UG - 45 ( b ) (1) UG - 16 ( b ) (4) tr6 = Shell or head thickness ( E = 1 ) Minimum thickness Minimum thickness of standard wall pipe Larger of tr2 or tr3 Smaller of tr4 or tr5 tr2 tr3 tr4 tr5 = = = = = ###### 4.60 ###### ###### ###### mm mm mm mm mm
###### mm
## ###### mm used. ##
->
##
* UW - 16 ( c ) tmin = tc min = tc act = tmin = tw min = tw act = Smaller of 19 mm or tn or t Smaller of 6 mm or 0.7 tmin 0.7 Leg41 Smaller of 19 mm or te or t 0.5 tmin 0.7 Leg42 = = = = = = ###### ###### ###### - N/A - N/A - N/A -
->
##
->
- N/A -
->
## Strength cal. for welds are NOT required for this detail which conforms to Fig. UW - 16. 1, sketch ( c ) ~ ( e ).
##
## ##
## ##
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
DESIGN
Nozzle Placemenent Inserted Finished diameter of circular opening = Dn Corrction factor Required thickness of a seamless shell or head Required thickness of a seamless nozzle wall Allowable stress value in tension, Nozzle Allowable stress value in tension, Vessel Strength reduction factor, 1.0 = Sn/Sv Strength reduction factor, 1.0 = Sn/Sv Pad material code Pad material specification Pad O.D. Pad thickness - N/A - N/A te Sp fr3 fr4 - N/A - N/A - N/A -
DATA
mm
t Dp R trn
mm mm
*1
tr
kPa kPa
t
*2
c h ti d
###### ###### 1
Larger of
mm mm kPa kPa
mm mm mm
* UW - 16 ( c )
Dp
mm * Larger of d or Rn + tn + t mm
CALCULATION
= A, Area required = #VALUE! mm2
= d tr F + 2 tn tr F ( 1 - fr1 )
= A1, Area available in shell = Larger of d ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 ) or 2 ( t + tn ) ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 ) = #VALUE! mm2 = A2, Area available in nozzle projecting outward = #VALUE! mm2 = A3, Aea available in inward nozzle = - N/A - mm2 = A41, Area available in outward weld = #VALUE! mm2 = A42, Area available in outer = - N/A - mm2 weld = Smaller of 5 ( tn - trn ) fr2 t or 5 ( tn - trn ) fr2 tn
= (leg)^2 fr2
= outer element
weld
= (leg)^2 fr4
= A43, Area available in inward weld = - N/A - mm2 = A5, Area available in element = - N/A - mm2 =
= (leg)^2 fr2
( Dp - d - 2 tn ) te fr4
A1 + A2 + A41 =
##
##
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
CALCULATION
Allowable Unit Stresses Fillet Weld Shear Nozzle Wall Shear Groove Weld Tension Groove Weld Shear
* UG - 45 ( c ) & UW - 15 ( c ) Sfs Sns Sgt Sgs = = = = 0.49 0.7 0.74 0.6 x x x x #VALUE! #VALUE! #VALUE! #VALUE! = = = = #VALUE! #VALUE! #VALUE! #VALUE! kPa kPa kPa kPa
* Dimensions are in m.
Inner Fillet Weld Shear (a) = / 2 x Nozzle OD x Weld Leg x Sfs = /2 x ###### x ###### x #VALUE! Nozzle Wall Shear (b) = / 2 x Mean Nozzle Dia. x tn x Sns = /2 x ###### x ###### x #VALUE! Groove Weld Tension (c) = / 2 x Nozzle OD x t x Sgt = /2 x ###### x 0.011 x #VALUE! Outer Fillet Weld Shear (d) = / 2 x Pad OD x Weld Leg x Sfs = /2 x - N/A - x - N/A - x #VALUE! Upper Groove Weld Tension (e) = / 2 x Nozzle OD x te x Sgt = /2 x ###### x - N/A - x #VALUE! Lower Fillet Weld Shear (f) = / 2 x Nozzle OD x Weld Leg x Sfs = /2 x ###### x - N/A - x #VALUE!
#VALUE! KN =
#VALUE! N
#VALUE! KN
#VALUE! N
#VALUE! KN
#VALUE! N
- N/A -
KN
- N/A - N
- N/A -
KN
- N/A - N
- N/A -
KN
- N/A - N
* UG - 41 ( b ) ( 1 ) & ( 2 )
Weld Load for Strength Path 1 - 1 W1-1 = ( A2 + A5 + A41 + A42 ) Sv Weld Load for Strength Path 2 - 2 W2-2 = ( A2 + A3 + A41 + A43 + 2 tn t fr1 ) Sv Weld Load for Strength Path 3 - 3 W3-3 = ( A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ) Sv Total Weld Load W = [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv
= = = =
= = = =
Check Strength Paths Path 1-1 (d) + (b) Load for Path 1-1 Path 2-2 (a) + (c) Load for Path 2-2 Path 3-3 (d) + (c) Load for Path 3-3 -> ## ##
* UG - 41 ( b ) ( 1 ) & ( 2 ) = 0 + #VALUE! = Smaller of W1-1 or W + (e) = #VALUE! + #VALUE! = Smaller of W2-2 or W = 0 + #VALUE! = Smaller of W3-3 or W + 0 = = = = = = #VALUE! N #VALUE! N #VALUE! N #VALUE! N #VALUE! N #VALUE! N -> ##
->
##
->
##
NTES